Es Modulevel

ES/EZ Modulevel®
Top Hat Assembly Design
Installation and Operating Manual
Digital ES II Modulevel
with HART ® Communication
and Analog EZ Modulevel
Electronic Liquid Level
Transmitters
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Read this Manual Before Installing Low Voltage Directive
This manual provides information on the Digital ES II and For use in Category II installations. If equipment is used
Analog EZ Modulevel Electronic Transmitters. It is impor- in a manner not specified by manufacturer, protection pro-
tant that all instructions are read carefully and followed in vided by equipment may be impaired.
sequence. Detailed installation, wiring and calibration
instructions are included in this manual. Notice of Trademark, Copyright and Limitations
Magnetrol & Magnetrol logotype and STI & STI logotype,
Conventions Used in this Manual and Modulevel are registered trademarks of Magnetrol
Certain conventions are used in this manual to convey International, Incorporated. Digital ES II, Digital ES II
specific types of information. General technical material, Modulevel, Analog EZ & Analog EZ Modulevel, Smart EZ
support data, and safety information are presented in & Smart EZ Modulevel are tradenames of Magnetrol
narrative form. The following styles are used for notes, International, Incorporated.
cautions, and warnings.
Copyright © 2007 Magnetrol International, Incorporated.
NOTES All rights reserved.
Notes contain information that augments or clarifies an Performance specifications are effective with date of issue
operating step. Notes do not normally contain actions. and are subject to change without notice. Magnetrol/STI
They follow the procedural steps to which they refer. reserves the right to make changes to the product described
in this manual at any time without notice. Magnetrol/STI
Cautions makes no warranty with respect to the accuracy of the
Cautions alert the technician to special conditions that information in this manual.
could injure personnel, damage equipment, or reduce a
component’s mechanical integrity. Cautions are also Warranty
used to alert the technician to unsafe practices or the All Magnetrol/STI electronic level and flow controls are
need for special protective equipment or specific mate- warranted free of defects in materials or workmanship for
rials. In this manual, a caution box indicates a poten- one full year from the date of original factory shipment.
tially hazardous situation which, if not avoided, may
result in minor or moderate injury. If returned within the warranty period; and, upon factory
inspection of the control, the cause of the claim is deter-
WARNINGS mined to be covered under the warranty; then,
Warnings identify potentially dangerous situations or Magnetrol/STI will repair or replace the control at no cost
serious hazards. In this manual, a warning indicates an to the purchaser (or owner) other than transportation.
imminently hazardous situation which, if not avoided,
Magnetrol/STI shall not be liable for misapplication, labor
could result in serious injury or death.
claims, direct or consequential damage or expense arising
from the installation or use of equipment. There are no
Safety Messages other warranties expressed or implied, except special writ-
Follow all standard industry procedures for servicing elec- ten warranties covering some Magnetrol products.
trical and computer equipment when working with or
around high voltage. Always shut off the power supply Quality assurance
before touching any components. The quality assurance system in place at Magnetrol/STI
Electrical components are sensitive to electrostatic guarantees the highest level of quality throughout the
discharge. To prevent equipment damage, observe safety company. Magnetrol/STI is committed to providing full
procedures when working with electrostatic sensitive customer satisfaction both in quality products and
components. quality service.
WARNING! Explosion hazard. Do not connect or

Magnetrol’s quality assurance system is
disconnect equipment unless power has been switched off registered to ISO 9001 affirming its
or the area is known to be non-hazardous. commitment to known international
quality standards providing the strongest
assurance of product/service quality
available.
48-618 ES/EZ Modulevel Displacer Level Transmitter (Top Hat Assembly Design)
Electronic Modulevel (Top Hat Assembly Design)
Displacer Level Transmitter
Installation, Operation and Maintenance Manual
Table of Contents
1.0 Complete Installation 4.0 Reference Information
1.1 Unpacking.............................................................1 4.1 Description..........................................................25
1.2 Electrostatic Discharge (ESD) ...............................1 4.2 Theory of Operation ...........................................26
1.3 Before you begin....................................................2 4.2.1 Displacer Buoyancy ..................................26
1.3.1 Site Preparation ..........................................2 4.2.2 LVDT.......................................................26
1.3.2 Equipment and Tools..................................2 4.3 Troubleshooting...................................................26
1.3.3 Operational Considerations ........................3 4.4 Maintenance of Analog EZ Modulevel ................28
1.4 Mounting ..............................................................3 4.4.1 Replacing Transmitter PC Board ..............28
1.4.1 Installing a Tank Top Mounted 4.4.2 Replacing Power Supply PC Board ...........28
Modulevel...................................................3 4.4.3 Replacing LVDT ......................................29
1.4.2 Installing a Chamber Type modulevel.........4 4.4.4 Checking the LVDT Winding Resistance .29
2.0 Analog EZ Modulevel Wiring and Calibration 4.5 Maintenance of Digital ES II Modulevel .............29
2.1 Integral Transmitter Wiring ...................................6 4.5.1 Replacing Transmitter PC Board ..............29
2.2 Remote Transmitter Wiring...................................7 4.5.2 Replacing LVDT ......................................30
2.3 Hazardous Location Wiring ..................................7 4.5.3 Checking the LVDT Winding Resistance .30
2.4 Calibrating the Analog EZ Modulevel.................10 4.6 Agency Approvals ................................................31
2.4.1 Direct Acting Field Calibration.................10 4.6.1 FM (Factory Mutual)................................31
2.4.2 Reverse Acting Field Calibration...............11 4.6.2 CSA (Canadian Standards Association).....31
2.4.3 Bench Calibration.....................................11 4.6.3 CENELEC (Comiteí Européen de
3.0 Digital ES II Modulevel Wiring and Calibration Normalisation Electotechnique)................32
3.1 Integral Transmitter Wiring .................................14 4.7 Parts ....................................................................33
3.2 Remote Transmitter Wiring.................................15 4.7.1 Replacement PC Boards ...........................33
3.3 Hazardous Location Wiring ................................16 4.7.2 Transmitter Head Parts .............................34
3.4 Digital ES II Push-button Calibration.................16 4.7.3 Recommended Spare Parts........................34
3.4.1 Push-button Field Calibration ..................16 4.7.4 Mechanical Replacement Parts..................35
3.4.2 Push-button Bench Calibration ................17 4.7.5 Upgrade to ESII Electronics .....................37
3.4.3 Digital Meter Calibration .........................18 4.7.5.1 ES to ES II Conversion ...............37
3.4.4 Interface Calibration.................................19 4.7.5.2 EZ to ES II Conversion...............38
3.4.4.1 Calibration in Process Liquids .....20 4.8 Specifications.......................................................39
3.4.4.2 Calibration in water only for 4.8.1 Functional ................................................39
interface of another liquid over 4.8.2 Performance..............................................40
water............................................20 4.8.3 Physical.....................................................41
3.4.4.3 Calibration in water only for 4.9 Model Numbers ..................................................43
interface of two other liquids .......20 4.9.1 Models for Steam Applications
3.4.4.3.1 Lower S.G. less than (max. 600 lbs.)..........................................43
or equal to 1.0 .............20 4.9.2 Models for Steam Applications
3.4.4.3.2 Lower S.G. greater
(900-2500 lbs.).........................................45
than 1.0.......................21
4.9.3 Models for Non-Steam Applications
3.5 Configuration Using HART................................22
(max. 600 lbs.)..........................................47
3.5.1 Connections .............................................22
Glossary .................................................................49
3.5.2 Display Menu ...........................................22
3.5.3 Basic Field Calibration Using Hart HHC ..22
3.5.4 Hart Menu ...............................................23
48-618 ES/EZ Modulevel Displacer Level Transmitter (Top Hat Assembly Design)
1.0 Mechanical Installation
This section provides detailed procedures for properly
installing the Electronic Modulevel Displacer Level
Transmitter.
1.1 Unpacking
Unpack the instrument carefully. Take care not to bend the

displacer stem or enclosing tube. Ensure all components
have been removed from the packing material. Check all
the contents against the packing slip and report any dis-
crepancies to the factory.
Before proceeding with the installation, do the following:

• Inspect all components for damage. Report any damage to
the carrier within 24 hours.
• On chambered units, remove the shipping strap and wire
assembly holding the displacer in place. This assembly
must be removed through the bottom chamber connection
before start-up.
Caution: If reshipping to another location, the displacer
must again be secured using the same strap and
wire assembly.
• Check that the model number on the nameplate matches
the packing slip and purchase order.
• Record the model and serial numbers for future reference
when ordering parts.
Model Number
Serial Number
1.2 Electrostatic Discharge (ESD)

Handling Procedure
Magnetrol’s electronic instruments are manufactured to the

highest quality standards. These instruments use electronic
components which may be damaged by static electricity
present in most work environments.
The following steps are recommended to reduce the risk of

component failure due to electrostatic discharge.
• Ship and store circuit boards in anti-static bags. If an anti-
static bag is not available, wrap the board in aluminum
foil. Do not place boards on foam packing materials.
• Use a grounding wrist strap when installing and removing
circuit boards. A grounded workstation is recommended.
1 48-618 ES/EZ Modulevel Displacer Level Transmitter (Top Hat Assembly Design)
• Handle circuit boards only by the edges. Do not touch
components or connector pins.
• Ensure that all electrical connections are completely made
and that none are partial or floating. Ground all equipment
to a good, earth ground.
1.3 Before You Begin
1.3.1 Site Preparation
Each Modulevel transmitter is built to match the specific

physical specifications of the required installation. Ensure
that the process connection(s) on the vessel matches the
Modulevel’s process connection(s).
See Mounting, Section 1.4.
Ensure that the wiring between the power supply and

Modulevel transmitter are complete and correct for the
type of installation.
See Specifications, Section 4.8.
When installing the Modulevel transmitter in a general

purpose or hazardous area, local, state and federal regula-
tions and guidelines must be observed.
See Wiring, Sections 2.0 & 3.0.
1.3.2 Equipment and Tools
No special equipment or tools are required to install

the Electronic Modulevel. The following items are
recommended:
• Wrenches, flange gaskets and flange bolting appropriate
for process connection(s)
• Flat-blade screwdriver
• Level
• 1
⁄8" Allen wrench
• Power supply which matches voltage identification on
nameplate
• Multimeter with maximum sensitivity of 100 millivolts for
120 or 240 VAC transmitters
• 250 to 450 ohm resistor for transmitters with HART
communication
48-618 ES/EZ Modulevel Displacer Level Transmitter (Top Hat Assembly Design) 2
1.3.3 Operational Considerations
The Modulevel transmitter should be located for easy

access for service, configuration, and monitoring. There
should be sufficient headroom to allow installation and
removal of the transmitter head and, in cases of tank top
configuration, the displacer. Special precautions should be
made to prevent exposure to corrosive atmosphere, exces-
sive vibration, shock, or physical damage.
The operating temperature range for the transmitter elec-

tronics is -40° to +160° F (-40° to +70° C). The operating
temperature range for the digital display is -4° to +160° F
(-20° to +70° C).
Operation of all buoyancy type level devices should be

done in such a way as to minimize the action of dynamic
forces on the float or displacer sensing element. Good prac-
tice for reducing the likelihood of damage to the control is
too equalize pressure across the device very slowly.
1.4 Mounting
The Modulevel transmitter can be mounted to a tank using a

Liquid
Level variety of configurations and process connections. Generally,
either a threaded, welded or flanged connection is used with
Displacer an external cage. A flanged connection is always used on a
tank top model. For information about the sizes and types of
connections available, see Model Numbers, Section 4.9.
Ensure all mounting connections are in place on the tank

and properly sized for the specific unit being installed.
Figure 1
Compare the model on the nameplate with the product
Tank Top Mounted
Installation information to ensure the Modulevel transmitter is correct
for the intended installation.
1.4.1 Installing a Tank Top Mounted Modulevel (E61, E62,

E51 and E52 models)
Figure 1 illustrates a typical tank top installation.

Before installing, ensure that:
• There is adequate headroom for the installation of the
Modulevel head and displacer and that it has unobstructed
entry into the vessel.
• Using a level, the mounting flange is horizontal within 3°.
• If the adjustable hanger assembly (P/N 32-3110-001) is
used, it is cut to the required length and attached to the
displacer stem.
Note: The adjustable hanger assembly is used when the top
of the displacer and, therefore, the top of the measure-
ment range must be positioned in the vessel more
than 5" (127 mm) below the mounting flange in the
case of models 600# or less, or more than 9.31" below
the mounting flange on models 900# or greater. The
maximum hanger cable length is 8 feet.
• A stilling well is installed for applications where continuous

agitation is present. The stilling well must be vertically level
so as not to restrict displacer movement.
See Figure 2 for a typical stilling well installation.
• The process temperature, pressure and specific gravity are
within the unit’s specifications for installation.
See Specifications, Section 4.8.
To install:
1. Carefully place the displacer in the vessel. Align the gasket
Use stilling well in
case of turbluent
on the flange.
medium
2. Align the Modulevel flange with the flanged connection on
Figure 2 the vessel.
Tank Top Mounted
with Stilling Well 3. Make sure the flange gasket is seated properly. Install flange
bolts and nuts.
4. Tighten alternating flange bolts in a star pattern.
Caution: All Modulevels are shipped from the factory with the
enclosing tube tightened and the transmitter head
set screws locked to the enclosing tube. Failure to
loosen the set screws prior to repositioning the
supply and output connections may cause the
enclosing tube to loosen, resulting in the possible
leakage of the process liquid or vapor.
5. Loosen the transmitter head lock screws (socket type) and

position conduit outlet in the desired direction.
Size 1/8"
See Figure 3.
Always unlock for repositioning or removal 6. Retighten lock screws.
of head assembly and always relock,
after final positioning
Note: Since the transmitter head is rotatable through 360º,
Figure 3 it is important to make certain that the controller
Transmitter Head locking screws are tight before making electrical
Lock Screws connections.
1.4.2 Installing a Chamber Type Modulevel (E63, E64, E65,

E66, E53, and E55)
The chamber type Modulevel is mounted on the side of

the vessel with either a side/side or side/bottom connec-
tion, as furnished. Figure 4 on page 5 illustrates a typical
chamber type installation.
Before installing, ensure that:
• There is adequate room for the installation of the
Modulevel.
• Using a level, the vessel mounting connections are level
within 3° of vertical.
• The process temperature, pressure and specific gravity are
within the unit’s specifications for installation.
Liquid See Specifications, Section 4.8.
Level
• If not already done, remove the shipping strap and wire
assembly holding the displacer in place in the chamber.
This assembly must be removed through the bottom
chamber connection or drain before start-up.
To install:
1. Carefully align the Modulevel chamber process connec-
tions with the vessel connections.
Figure 4 2. Attach the process connections accordingly, based on the
Chamber Type Installation type of connection. Appropriate gaskets and bolting will
Side-Side Process Connections
be required if using flanged process connections.
Note: It is recommended that shut-off valves be installed in

each equalizing line to the chamber, along with a
blow-down valve (refer to Figure 4). Equalizing lines
should be sized at least as large as the connections
provided at the chamber.
3. Make sure that the chamber is vertically level within 3° in
each direction to ensure frictionless operation of the inter-
nal displacer.
Caution: All Modulevels are shipped from the factory with

the enclosing tube tightened and the transmitter
head set screws locked to the enclosing tube.
Failure to loosen the set screws prior to reposition-
ing the supply and output connections may cause
the enclosing tube to loosen, resulting in the possi-
ble leakage of the process liquid or vapor.
4. Loosen the transmitter head lock screws (socket type) and
position conduit outlet in the desired direction. See Figure
3 on page 4.
5. Retighten lock screws.
Note: Since the transmitter head is rotatable through 360º, it

is important to make certain that the controller locking
screws are tight before making electrical connections.
2.0 Analog EZ Modulevel Wiring
and Calibration
Caution: The Analog EZ Modulevel Transmitter operates at
voltages 12–36 VDC, 120 VAC or 240 VAC.
Incorrect voltages will damage the transmitter.
All wiring between the power supply and the Modulevel

transmitter on 24 VDC units should be made using
18-22 AWG shielded twisted pair instrument cable or on
AC, Ground (green)
120 VDC and 240 VAC units should be made using a
quantity of 14-16 AWG conductors and ground. All wiring
connections to the transmitter are made in the attached
junction box.
AC, High (black)
NO WIRING CONNECTIONS ARE REQUIRED
To (+) 4-20 mA output INSIDE THE TRANSMITTER HOUSING ON
Transmitter INTEGRAL UNITS. Instructions for wiring the
Housing (–) 4-20 mA output Modulevel transmitter depend on type of mounting, inte-
AC, Low (white)
gral or remote, and the area classification required, intrinsi-
cally safe, explosion proof or non-incendive.
WARNING! Turn off all power before making any electrical

Series EZB, EZC, GZR, GZS, connection.
GZ2 and GZ3 Blind Transmitters
120 and 240 VAC Supply Conduit Junction Box
2.1 Integral Transmitter Wiring
Figure 5
Note: Before connecting the power supply to the transmitter,
be sure that the voltage identification on the nameplate
matches the power supply. Do NOT attempt to operate
this unit at voltages other than as identified as it will
20
40 60 8
0 1
damage the unit.
0 00
1. Remove the cover to the junction box of the transmitter.
Meter 2. If unit is supplied with meter, access terminal board by
removing the two screws securing the meter/bracket assem-
+ VE – VE
4-20 mA meter meter bly to the junction box housing and moving meter/bracket
output assembly out of the way. Do not disconnect wires. If unit
AC, Ground (green)
has no meter, terminal board is already accessible.
AC, High (black) 3. Install an approved conduit seal within 18" of the junction
box for explosion proof installation. For IS installation, see

M–
To
Transmitter page 9.
M+
Housing 4-20 mA output

4. Pull the supply wires and connect to the terminals as indi-
AC, Low (white) cated in the wiring diagram for the unit having the appro-
priate voltage and meter configuration, see Figures 5, 6, 7
& 8 on pages 6-7.
5. Replace meter/bracket assembly, if supplied, by positioning
Series EZL, EZN, GZU, GZV,
GZ5 and GZ6 Transmitters with Meter
the holes in the bracket assembly over those in the junction
120 and 240 VAC Supply Conduit Junction Box box housing and replacing the two screws.
6. Replace the junction box cover. Ensure that the cover is
Figure 6
tightened down sufficiently to compress o-ring seal.
Note: When operated from a 24 VDC source, the maximum
allowable loop resistance is 480 ohms for Analog EZ
Modulevels. See Figure 9.
When operated from a 120 or 240 VAC source, the
Analog EZ current can only be monitored from the
meter terminals (M+ and M-) using a multimeter with
maximum sensitivity of 100 millivolts.
Caution: Instrument and conduit junction box covers must
be in place and tightly sealed at all times during
DC+
Red (+) 24 VDC

operation.
M–
2.2 Remote Transmitter Wiring

DC–
Black (–) 24 VDC

be sure that the voltage identification on the name-
plate matches the power supply. Do NOT attempt to
operate this unit at voltages other than as identified as
EZA, EZD, EZE, EZH, GZH, it will damage the unit.
GZQ, RZQ and RZW Blind Transmitter
24 Vdc Supply Conduit Junction Box 1. Remove the cover of the remote transmitter and of the
LVDT housing.
Figure 7
2. Connect one end of the six conductor cable (P/N
037-3218-xxx or 037-3220-xxx) to the LVDT terminal
block and the other end to the terminal block within
the remote transmitter housing. Be sure to match the
six discrete numbered wires with the numbers on each
40 60 8
0
20 0 1
00 terminal block. See Figure 10.
3. Wire the power supply to the terminal board in the
Meter
junction box and seal the conduit per the instructions in
+ VE – VE
Section 2.1.
meter meter
allowable loop resistance is 480 ohms for Analog EZ
Modulevels. See Figure 9.
DC+
(+) 24 vDC
When operated from a 120 or 240 VAC source, the
M–
Red
Analog EZ current can only be monitored from the meter
terminals (M+ and M-) using a multimeter with maximum
sensitivity of 100 millivolts.
DC–
Black (–) 24 vDC

operation.
EZG, EZI, EZF, EZK, GZK,
GZT, RZT and RZX Transmitter with Meter
24 Vdc Supply Conduit Junction Box 2.3 Hazardous Location Wiring
Figure 8 Figure 11 illustrates the proper installation for Intrinsically

Safe wiring. Figure 12 illustrates Intrinsically Safe
Connections/Non-incendive wiring. See page 9.
NOTE: Intrinsically Safe Connections require that the remote

mount electronics and LVDT housings must be installed
explosion proof.
Loop Resistance vs. Power Supply Voltage
1100
MAXIMUM LOOP RESISTANCE (Ohms)

1000 960 ohms @ 36V
900
(Including Barrier Resistance)

800
700
600
500
400
300 480 ohms at 24 VDC
(Analog EZ Modulevel)
200
100
0
12 14 16 18 20 22 24 26 28 30 32 34 36 38
Power Supply Voltage (VDC)
Figure 9
Analog EZ
Maximum Loop Resistance
Transmitter Housing
Terminal Block
Red Green
Blue Brown
Black Yellow
1
2
3
Blk 4 1
Yel
1
4
4
Blu 5 2 Brn
2
5
5
Red 6 3 Grn
6
Transmitter Housing
Terminal Block Detail
Integral LVDT Housing
Terminal Block Remote Transmitter Housing
white white/yellow
1 1
black brown
To 2 2
green white/green To
Integral 3 3 Transmitter
LVDT black white/black
4 4 PC Board
Housing
red blue
5 5
black white/red
6 6
Figure 10
Analog EZ
Remote Mounted Transmitter Wiring
THIS DRAW ING IS TH E X
ECLUSIVE PROPERTY REVISI
ON S
OF MAGNETROL INTERNATIONA L. NOUSE
W HATSOEVER OF TH E INFORMAT ION CON - THIRD ANGLE SYM DESCRIPTION BY & DATE CHANGE NO.
TAINED HEREON, NOR REPROD UCTION IN PROJECTION
W HOLE ORIN PART MA Y BE MADEW ITHOUT
IN H PG. 1: REDRA W N ONCAD. DPP 3/99 5057-008
THE XEPRESSW RITTEN PERM ISSI
ON OF:
(mm ) ADDED: PG .2, /PN -002.
MAGNETRO L INTERNATIONA L
J PG 1: ADDED: NOTE 8, RMVD: SC 6-99 3057-986
EXPLOSION PROOF & DUST
IGNITION PROOF FROM HAZARD-
OUS LOCATION,CHGD: GW AS 6;
HAZARDO US LOCATION SAFE LOCATION PG 2 CHGD TO PG3, ADDED NE W
PG 2; PG3 ADDED:SMART ESII
INTRINSICALLY SAFE CONNECTION S CLASSI,II
,IIIIDV 1 UPS
GRO B,C,D,E,
F& G MOD ULEVEL & ES9 TOHAZARDOUS
4 Ta = T71°C LOCATION S & RMVD GSH, SK, G
GSQ, ST,
G S4, G SQ,
R ST,
R SZ;R
NON -INCENDIVE CLASSI DIV 2 GROUPS A,B,C,D ADDED:ILLUS TRATION & NOTE9,
CLASSII DIV 2 GROUPS E,F,G CHGD NON HAZARDOUS LOCATION:
Vt& ItW ERE +V & Ie RESP.
(F & G ON
LY FOR FM ) THE VOLTAGE (Vmax) ANDCURRENT(Imax)
W HICH TH E TRAN SM ITTERCAN RECEIVE K PG.1 & 2: ADDEDSEIITO JS 11
-99 3057-994
TITLE, 4T Ta=71°C & EZ TO
M UST BE Q E UAL TO OR GREATER HANT TO SMART ES IIMODULEVEL
SMART ES II/ EZ MODULEVEL THE MAXIM UM OPENCIRCUIT VOLTAGE
(Voc OR tV) AND HE T MAXIM UM SHORT CIRCUIT
CALLOUT. ENTITY CIW AS 5pF.
REVISED MODELS APPROVED.
CURRENT(Isc ORIt)W HICH CAN BE DELIVERED DRW G.W AS 3 PAGES.
BY TH E SOURCE DEV ICE.IN ADDITION, HE
T L JM JARAS 3051-004
TRANSM ITTER PAGE 1-CHG'D:LIM ITING
INSTRUMENT MA XIM UM CAPACITANCE (Ci) ANDIND UCTANCE VALUES 5nF W AS 5pF,434µH 1-18-00
(Li) OF TH E LOAD AND T H E CAPACITANCE W AS 434nF.BOTH PAGES -
AND IND UCTANCE OF TH E INTERCONNECTING CHG'D: ENTITY 434µH W AS
SEALED NIPPLE W IRING, MUST BE Q E UAL TO ORLESS TH AN 434nH. PAGE 2 - ADDED TO
(EPOXY FILL
ED) THE CAPACITANCE (Ca) OR HE T IND UCTANCE NOTE 7 SECOND CSA W ARNING.
COND UIT JUNCTION (La)W HICH CAN BE DRIVEN BY TH E SOURCE M ADDED: RC 01-02 3051-020
FITTING DEVICE. "ALTERNATIVELY -FM ONLY"
REMOVED: MODELSKSQ,KST,
KSZ,KZQ ANDKZT
INTRINSICALLY
SAFE
BARRIER
W ITHOUT METER
W ITH METER
(W INDO W ED) ENT
ITY LIM ITING VALUES
Voc≤ 28.6V Ca ≥ 5nF
MODE LS APPROVED Vmax = 28.6V
Isc ≤ 140m A La ≥ 434µH
Imax = 140m A
x Exx-xxxx- RSQ, ST,
R SZR FOR SMART ES II Ci = 5nF
ZQ, ZT,
R FOR
R EZ MODULEVEL Li = 434µH
Pmax = 1W M
M M
ALTERNATIVELY -FM ONLY LTERNAT

A IVELY -FM ONLY
Voc≤ 22V Ca ≥ 5nF
Vmax = 22V
Isc ≤ 140m A La ≥ 434µH

Imax = 165 m A
Ci = 5nF
Li = 43µH
Pmax = 1W
SIZE
DW G
C
NOTE:
8. REMOTE MOUNT LVDT & ELECTRONICS HOUSING
99-5031
1. ANY CHANGES TO HIS T DRAW ING MUST BE SUBM ITTED TOFACTORY MUTUAL & CSA
UST
M BE INSTALLED E
XPLOSION PROOF.
PER
SPISE0-006.
2. MANUFACTURE'S INSTRUCTION S SUPPLIED W ITH THE PROTE CTIVE BARRIER,CEC (CSA) 9. NRTL LIS
TED DUST TIGHT SEALS MUST BE
ORHET NE
C MUST BE FOLLOW ED W HEN INSTALLI NG THIS EQUIPMENT. USED W HEN INSTALLED IN CLASSII& III
3.FOR INSTALLATION GUIDAN CE,SEE AN SI/ISA RP12.6. ENV
IRONMENT S. AGENCY LIS
TED
4.FOR CSA: XI EA INTRINSICALLY SAFE/SECURITEINTRINSEQUE.
5.FOR CSA:W ARNING -EXPLOSION HAZARD-SUBSTITUTION OF COMPONENT S MAY
DRAW ING
IMPA IR SUITABILI TY FOR HAZARDO US LOCATION S.
ALL REV
ISI
ON S TO HIS
T
FOR CSA:W ARNING -EXPLOSION HAZARD- DO NOT IS DCONNECT E Q UIPMENT
DRAW ING REQUIRE
UNLESS POW ER HAS BEEN SW ITCHED OFF OR HE
NON
-HAZARDO US.
T AREAISKNO W N TOBE P/N 99-5031-000 QA APPROVA L
6.FOR SUPPLY CONNECTION S USE W IRE SUITABLE FOR THE OPERAT ING MATERIAL UNLESS OTHERW ISE SPECIFI ED: TITLE
TEMPERAT
URE.FOR 71°C AMBIENT USE W IRE W ITH A M INIM UM PLAIN DIMEN SION S IN INCHES;()OR
TEMPERAT
URE RAT ING OF 75°C. "mm " DIMEN SION S IN MILLIMETERS SYSTEM DRAW ING R
7. THE TRAN SM ITTER MA Y ALSO BE INSTALLED IN CLASSI, IDV.2,

REMOVE ALLBURRS ANDSHARP
EDGES, MAX. ALLOW ED .032(0,81)
ES II/ EZ MODULEVEL
RAW MATL PART NO
. 5300 BELMONT ROAD, DO W NERS GROVE,
GRO
UPS A,
B,C,& D;CLASSII , IDV.2, GRO
UPS E,F,& G(F & G ONLY INSIDE RADII.032(0,81 )R. ILLI
NO IS60515 / AREA630 /969-4000
FOR FMR C);CLASSIII , IDV.2,LOCATION S AND DOE S NOT RE QUIRE DRAW N D.PASHOLK DATE 3/8/99
HEAT TREAT ALLFINISHES 125
OR BETTER
CONNECTION TO A PROTE CTIVE BARRIER W HEN INSTALLED PERCEC TOLERANCES:
CHKD J.M .JARAS DATE 4/28/99 SCALE NONE PAGE 1 OF 2
(FOR CSA) OR NE C (FOR FMR C) ANDW HEN CONNECTED TO A W POER 2 PL.IN. DEC.± 0.015 IN.(0,4mm )
3 PL.IN. DEC.± 0.005IN.(0,2mm )
FINISH APPD DATE DW G
P.S.SNIDER 5-14-99 SIZE
SOURCE NOT XCEEDI
E NG 30 VDC.
ANGULAR ± 2° PROJ NO. 3057-515 SKETCH NO. C 99-5031
Figure 11 Intrinsically Safe Wiring

THIS DRAW ING IS THE EXCLUSIVE PROPERTY REVISIONS
OF M AGNETROL INTERNATIONAL. ON USE
W HATSOEVER OF THE INFORM ATION CON- THIRD ANGLE SYM DESCRIPTION BY & DATE CHANGE NO.
TAINED HEREON, NOR REPRODUCTION IN PROJECTION
W HOLE OR IN PART M AY BE M ADE W ITHOUT
THE EXPRESSW RITTE N PERM ISSION OF:
IN M SEESHEET 1FOR REV. RC 1-0
2 3051-0
20
(mm )
M AGNETROL INTERNATIONAL
HAZARDOUS LOCATIONS NON HAZARDOUS LOCATIONS

SM ART ES II/EZ M ODULEVEL
x M ODEL Exx-xxxx
-ESD,ESI,ESJ,ESH,ESK,ES8 OR ES9 FOR SM ART ES II Lim iting Values
EZD,EZI,EZH,OR EZK FOR EZ M ODULEVEL
Intr
insicall
y SafeforCL I,Div. 1GroupsA B C D
CL II,Div. 1GroupsE F G
CL IIIEMN A 4X (FM )TYPE 4X (CSA)
T4 Ta = 71°C The voltage (Vmax)and curre nt(Imax)whichthe tr ansm ittercan receive
TRANSM ITTER m ustbe equaltoorgreaterthan the maxim um open circuitvoltage
INSTRUM ENT (Voc orVt)and the maxim um shortcircuitcurre nt(Isc orIt)which
can be deliveredby the sour ce device.In addition,the maxim um
capacitance (Ci)and inductance (Li)ofthe load and the capacitance
SEALED NIPPLE and inductance ofthe inter connecting w iring,m ustbe equaltoor
(EPOXY FILLED) lessthan the capacitance (Ca)orthe inductance (La)whichcan be
CONDUITJUNCTION driven by the source device.
FITTI
NG
INTRINSICALLY
SAFE
BARRIER
ENTITY
Vmax = 28.6V
W ITHOUT M ETER Imax = 140m A
W ITH M ETER Ci = 5nF
(W INDOW ED) Li = 434µH
Pmax = 1W Lim iting Values
ALTERNATIVELY -FM ONLY Voc <= 28.6V Ca >= 5nf+ Ccable
Vmax = 22V Isc <= 140 m A La >= 434 uH + Lcable
Imax = 165m A M ALTERNATIVLY -FM ONLY
Ci = 5nF M Voc <= 22V Ca >= 5nf+ Ccable
Li = 434µH Isc <= 165 m A La >= 434 uH + Lcable
NOTES: Pmax = 1W
1)Barr
iersm ustbe CSA Cert
ified and FM approved
.
2)M anufacturers
install
ation instru
ctionssupplied w ith the prote
ctivebarr
ierand
the CEC (forCSA)orthe NEC and ANSI/ISA RP 1
2.6(ForFM RC)m ustbe foll
ow ed
when install
ing the equipm ent.
3)Contro
lequipm entconnectedtoprote
ctivebarr
iersm ustnotuseorgeneratem ore
than 250 Vdc orVrm s.
4) NRTL listeddusttightsealsm ustbe usedwhen device isinstall
ed in
SIZE
DW G
C
ClassII
& III
environm ents.
5) No revisionstothisdraw ing w ithoutFM RC and CSA approv
al.
99-5031
6)ForCSA:Exia Intr
insicall
y Safe /SecuriteIntr
inseque
7)ForCSA:W arning Explosion Hazard Subst
itut
ion ofcom ponentsma y im pair
suitability forhazardousLocations.
ForCSA:W arning Explosion Hazard Do notdisconnectequipm entunless
AGENCY LISTED
pow erhasbeen sw itched offorthe area isknow n tobe non-hazardous
.
DRAW ING
8)Forsupply connections,usew iresuitable foroperating tem perature
.
For71°C am bient,usew irew ith a m ini
m um tem peraturerating of75°C. ALLREVISIONS TO THIS
9)The tr
ansm itter
ma y alsobe install
ed inClassIDiv 2 groupsA,B,C,D, DRAW ING REQUIRE
ClassII
,Div 2 GroupsE,F & G (F&G only forFM RC); ClassIII
,Div 2 P/N 99-5031-
000 QA APPROVAL
locationsand doesnotrequireconnection toa prote

ctivebarr
ierwhen M ATERIAL TIT
LE
UNLESSOTHERW ISE SPECIFIED:
install
ed perCEC (forCSA)or NEC (forFM RC)and when connectedtoa PLAIN DIM ENSIONS IN INCHES;()OR
"mm "DIM ENSIONS IN M ILLIM ETERS SYSTEM DRAW ING R
pow ersour
ce notexceeding 30
VDC.
REM OVE ALLBURRS AND SHARP
EDGES,M AX.ALLOW ED .032(0,81)
ES II/EZ M ODULEVEL
RAW M ATL PART NO. 5300BELM ONT ROAD,DOW NERS GROVE,
INSIDE RADII.032(0,81)R. ILLINOIS 60515 AREA
/ 630 /69-
9 4000
DRAW N D.PASHOLK DATE 3/8/99
HEAT TREAT ALLFINISHES 125
OR BETTER
CHKD J.M .JARAS DATE 4/28/99 SCALE NONE PAGE 2 OF 2
TOLERANCES:
2 PL.IN.DEC.± 0.015IN.(0,4mm )
3 PL.IN.DEC.± 0.005IN.(0,2mm )
FINISH APPD DATE DW G
P.S.SNIDER 5-14-99 SIZE
ANGULAR ± 2° PROJ NO. 3057-515 SKETCH NO. C 99-5031
Figure 12 Intrinsically Safe Connections/Non-incendive wiring
2.4 Calibrating the Analog EZ Modulevel
The Analog EZ Modulevel must be calibrated for each

unique application. It may be calibrated in service or on
a bench calibration stand. Bench calibration provides a
convenient way to set up the transmitter before going to
the tank site to complete the installation. Bench calibra-
tion, however, does not compensate for elevated process
temperatures.
For convenience during the calibration of a blind transmit-

ter, a DC milliameter may be connected to terminals (M+)
and (M-) in the junction box, see Figure 5 on page 6.
2.4.1 Direct Acting Field Calibration
Zero and Span Controls

1. Bring process up to operating temperature.
Replace Covers 2. Unscrew and remove protective covers from zero and span
After Calibration
controls. See Figure 13.
3. Rotate the span control counterclockwise fully, approxi-
mately 20 turns.
4. Rotate the zero control counterclockwise fully, approxi-
mately 20 turns.
5. Establish liquid level at the desired 4 mA (0%) level on the
displacer.
6. Adjust the zero control until the output signal is 4.00 mA
(0% on transmitter with analog meter).
100% Level, 100% Level,
20 mA Output 4 mA Output 7. Replace cover on zero control.
8. Establish liquid level at the desired 20 mA (100%) level on
the displacer.
Desired Desired 9. Adjust the span control until the output signal is 20.00 mA
Level Range Level Range (100% on transmitter with analog meter).
(Direct Acting) (Reverse Acting)
In the case that 20 mA (100%) level cannot be established:

Zero Level, 100% Level,
4 mA Output 20 mA Output
10. After setting the zero point, establish liquid level as close to
the 20 mA level as possible.
Bottom of Displacer
11. Adjust the span control until the output signal corresponds
Figure 13 with the % of actual level (e.g. 80 % level should equal (20
Analog EZ Modulevel mA – 4 mA) x 80% + 4 mA = 16.8 mA).
Field Calibration
12. Replace cover on span control.
2.4.2 Reverse Acting Field Calibration
Analog EZ Modulevels are factory set for direct action

(—) (+) (rising level increases output signal). The following
P4 P3
— TB1 +
4 mA SET adjustment is required for reverse action.
R8
1. Remove power from unit.
¤
E Z MODULEVEL ¤ 2. Remove transmitter housing cover.
J2
5300 BELMONT ROAD,
DOWNERS GROVE, IL 60515,
USA.
HEIKENSSTRAAT 6,
3. Locate the Direct/Reverse switch on the PC board.
B 9240 ZELE,
BELGIUM. See Figure 14.
www.magnetrol.com
REFER TO MODULEVEL MANUAL,

BULLETIN 48-615, FOR
4. Move the Direct/Reverse switch to “REV.”
INSTALLATION AND OPERATION
INSTRUCTIONS.
5. Replace and tighten the transmitter housing cover until
the o-ring is compressed.
TP2
ASSEMBLY PART NO. 6. Bring process up to operating temperature.

30-2163 R13 AGC
REV.
S1
7. Unscrew and remove protective covers from zero and
span controls. See Figure 13 on page 10.
DIR.
J1
TP1
8. Rotate the span control counterclockwise fully,
05-9118-001 approximately 20 turns.
9. Rotate the zero control counterclockwise fully,
Direct/Reverse Switch
approximately 20 turns.
Figure 14
the displacer.
Analog EZ Transmitter
11. Adjust the zero control to until the output signal is
PC Board
4.00 mA (0% on transmitter with analog meter).
12. Replace cover on zero control.
the displacer.
14. Adjust the span control until the output signal is 20.00 mA
2.4.3 Bench Calibration
The Analog EZ Modulevel can be bench calibrated using

the calibration stand (P/N 31-6107-001) (except units that
have been calibrated for interface service. Bench callibra-
tion cannot be performed on interface models). The fixture
includes an open-topped enclosing tube upon which the
transmitter head is mounted and an adjustment rod which
simulates level movement of liquids with various S.G.s.
To remove transmitter head from control:

1. Disconnect field wiring at the junction box.
2. Loosen the housing base lock screws. See Figure 3 on page 4.
3. Remove transmitter housing cover.
4. Remove c-ring from enclosing tube using snap ring pliers.
5. Slide transmitter on housing base upward until clear of the
enclosing tube.
To install transmitter head on calibration stand, carefully
slide the white teflon spacer and LVDT assembly down
over the open topped enclosing tube. Be certain that both
the LVDT assembly and the housing base are fully seated
on the fixture. See Figure 15 on page 13.
To bench calibrate the Analog EZ transmitter:

1. Connect appropriate supply voltage and meter, if
necessary, to terminals in junction box.
See Figure 5, 6, 7 & 8 on pages 6-7.
2. Unscrew and remove protective covers from zero and span
controls. See Figure 13 on page 10.
3. Rotate the span control counterclockwise fully, approxi-
mately 20 turns.
4. Rotate the zero control counterclockwise fully, approxi-
mately 20 turns.
5. Push the adjustment rod completely down into the enclos-
ing tube to simulate low level. See Figure 15 on page 13.
6. Adjust the zero control until the output signal is 4.00 mA
7. Replace cover on zero control.
8. Lift the adjustment rod until the top of the enclosing tube
is aligned with the marking on the rod that corresponds to
the S.G. of your process liquid.
9. Adjust the span control until the output signal is 20.00 mA
10. Replace cover on span control.
11. Disconnect power and meter (if used) and remount
transmitter head onto control by reversing the removal
procedure.
Note: Bench calibration does not compensate for elevated

process temperatures.
Note: To bench calibrate for reverse action, after moving the

Direct/Reverse Switch to “Rev” position, adjust the zero
control with the adjustment rod positioned at the S.G.
marking on the rod. Adjust the span control with the
adjustment rod down until firmly seated on calibration tube
(see “Bench Calibration” procedure above).
C-ring Located Adjustment Rod
Here on Process
Level Sensors .2
.4
.6
S
P .2
.8
1.0
LVDT
.4 Enclosing Tube
.6
P.C. Board .8
1.0 Enlarged Detail
“O” Rings
of
Adjustment Rod
LVDT Core
Base and Junction Box

White Teflon Spacer
Must Be Installed
Calibration Stand
Tube
Figure 15
Bench Calibration Stand
(part number 31-6107-001)
Note: For units with meter, pull meter

out to access wiring terminals
Figure 16
Digital Meter Removal
3.0 Digital ES II Modulevel
Wiring and Calibration.
Caution: The Digital ES II Modulevel Transmitter operates at
Loop Resistance vs. Power Supply Voltage voltages of 12-36 VDC. Incorrect voltages will
1100 1090 ohms @ 36V damage the transmitter.
MAXIMUM LOOP RESISTANCE (Ohms)
1000
900 All wiring between the power supply and the Modulevel
(Including Barrier Resistance)
800 transmitter should be made using 18-22 AWG shielded

700 545 ohms at 24 VDC
(Digital ES II)
twisted pair instrument cable. All wiring connections to
600 the transmitter are made in the attached junction box.
500
NO WIRING CONNECTIONS ARE REQUIRED
400
INSIDE THE TRANSMITTER HOUSING ON
300
200
INTEGRAL UNITS. Instructions for wiring the
100
Modulevel transmitter depend on type of mounting, inte-
0 gral or remote, and the area classification required, intrin-
12 14 16 18 20 22 24 26 28 30 32 34 36 38 sically safe, explosion proof or non-incendive.
Figure 17 WARNING! Turn off all power before making any electrical
Digital ES II connection.
Maximum Loop Resistance
3.1 Integral Transmitter Wiring
it will damage the unit.
1. Remove the cover to the junction box of the transmitter.
2. If unit is supplied with meter, access terminal board by
AW3175
D1
pulling meter straight out until it unplugs. See Figure 16.
+ If unit has no meter, terminal board is already accessible.
TB2
– P1 +
3. Install an approved seal within 18" of the junction box
L3
+ conduit.
D2
JP1
P2
– meter
C6 L5
hook-ups
4. Pull the supply wires and connect to the terminals as indi-
L6
cated in the wiring. See Figure 18.

L4
C5
–
C4
C3
5. Replace meter, if supplied, by pushing banana plugs firmly
into receptacles.
}
DC+
+
Signal Power Supply 6. Replace junction box cover. Ensure that the cover is tight-
min 12 VDC
C1
DC-
L2
max 36 VDC ened down sufficiently to compress o-ring seal.

TB1

allowable loop resistance is 545 ohms for Digital ES II
Figure 18 Modulevels. See Figure 17.
Digital ES II Terminal Board
When using HART, a loop resistance of 250 to 450 ohms
must be placed in series with the Digital ES II Modulevel.
in place and tightly sealed at all times during
operation.
3.2 Remote Transmitter Wiring
it will damage the unit.
1. Remove the cover of the remote transmitter and of the
LVDT housing.
2. Connect one end of the six conductor cable (P/N
037-3218-xxx or 037-3220-xxx) to the LVDT terminal
block and the other end to the terminal block within the
remote transmitter housing. Be sure to match the six dis-
crete numbered wires with the numbers on each terminal
block. See Figure 19.
3. Wire the power supply to the terminal board in the junc-
tion box and seal the conduit per the instructions in
Section 3.1.

allowable loop resistance is 545 ohms for Digital ES II
Modulevels. When using HART, a loop resistance of
250 to 450 ohms must be placed in series with the
Digital ES II Modulevel. See Figure 17 on page 14.

operation.
Remote Transmitter
Housing PC Board
(–) (+)
P2 P1
– TB1 +
ERROR
SPAN
ZERO
®
UP
®
E S MODULEVEL
Red Green
5300 BELMONT ROAD,
Blue Brown 1 DOWNERS GROVE, IL 60515,
white white/yellow DOWN
Black Yellow USA.
1 1
black 2 brown HEIKENSSTRAAT 6,
B 9240 ZELE,
2
green 3 white/green
2 BELGIUM.
ENTER
Junction Box
www.magnetrol.com
3
4 3 REFER TO MODULEVEL MANUAL, Terminal Board
black white/black BULLETIN 48-615, FOR
4 5 4 INSTALLATION AND OPERATION
red blue INSTRUCTIONS.
5 5 TP1
6
AW3175
4 1
Blk Yel black white/red
1
4
D1
Blu 5 2 Brn 6 6
2
5
+
Red 6 3 Grn TB2
6
– P1 +
L3
Remote Transmitter Housing +

D2
JP1
–
P2
C6 L5
Terminal Block TP2

L6
ASSEMBLY PART NO.

L4
C5
–
C4
C3
Figure 19
+
J1
Integral LVDT Housing
C1
L2
Terminal Block Digital ES II Remote TB1
Mounted Transmitter Wiring 05-9123-001
3.3 Hazardous Location Wiring
See Figure 11 on page 9 for proper installation of Digital

ES II for intrinsically safe locations. Proper installation of
Digital ES II with intrinsically safe connections and non-
incendive wiring is illustrated in Figure 12 on page 9.
3.4 Digital ES II Push-Button Calibration
The Digital ES II Modulevel must be calibrated for each

unique application. It may be calibrated using the push-
buttons on the PC board or using a HART communicator.
The HART hand-held communicator allows advanced
calibration.
The Digital ES II Modulevel may be calibrated in service or

on a bench calibration stand (P/N 31-6107-001) (except
units that have been calibrated for interface service. Bench
callibration cannot be performed on interface models).
Bench calibration provides a convenient way to set up the
transmitter before going to the tank site to complete the
installation. Bench calibration, however, does not compen-
sate for elevated process temperatures and must be fine
tuned in the field.
3.4.1 Push-button field calibration

2. Establish liquid level at desired 4 mA (0%) level on dis-
Red LED Pushbuttons
placer. If 4 mA level is at the bottom of the displacer,
4 mA point may be set with displacer hanging free in vapor.
Zero LED ...
Span LED ENT
3. With unit power on, remove cover.
Error LED ENT
4. Press the ENTER key to start calibration. The ZERO LED

will light. Loop will go to 22 mA. See Figure 20 on page 16.
100% level, 5. Press the DOWN key to lock in the 4 mA value. The
20 mA output
ZERO LED will flash and remain on. Loop will stay at
22 mA.
Desired
level range
(direct acting)
6. Press ENTER to confirm the setting. The ZERO LED will
go off. Loop will go to 4 mA.
Zero level, 4 mA output,
7. Establish liquid at the 20 mA (100%) level on the displacer.
bottom of displacer
8. Press ENTER to start calibration. The ZERO LED will
Figure 20
light. Loop will go to 22 mA.
Digital ES II Push-button Calibration
9. Press UP to lock in the 20 mA value. The ZERO LED will
go off. The SPAN LED will be on. Loop will go to 20 mA.
10. Press ENTER to confirm the setting. The SPAN LED will
go off. Loop will stay at 20 mA.
In the case that 20 mA (100%) level cannot be established:
11. After setting the zero point, establish the liquid level as
close to the 20 mA level as possible (must be more than
50% of the total span).
12. Press ENTER to start 20 mA calibration. The ZERO LED
will light. Loop will go to 22 mA.
13. Press UP to lock in 20mA value. The ZERO LED will go
off. The SPAN LED will be on. Loop will go to 20 mA.
14. Toggle UP and DOWN until the loop signal corresponds
with the % of actual level (e.g. 80 % level should equal
(20 mA – 4 mA) x 80% + 4 mA = 16.8 mA).
15. Press ENTER to confirm the setting. The SPAN LED will
go off. Loop will stay at value chosen in step 14 above.
16. Replace cover.
Note: When calibrating for reverse action (4 mA at high level, 20

mA at low level) step 2 will be establishing high level at the
4 mA level and step 7 will be bringing the level down to the
20 mA level.
3.4.2 Push-button Bench Calibration
The Digital ES II Modulevel can be bench calibrated using

the calibration stand (P/N 31-6107-001) (except units that
have been calibrated for interface service. Bench callibra-
tion cannot be performed on interface models). The fixture
includes an open topped enclosing tube upon which the
transmitter head is mounted and an adjustment rod which
simulates level movement of liquids with various S.G.s.
Bench calibration does not compensate for elevated process
temperatures and must be fine tuned in the field.
To remove transmitter head from control:

1. Disconnect field wiring at the junction box.
2. Loosen the housing base lock screws. See Figure 3 on page 4.
4. Remove c-ring from enclosing tube using snap ring pliers.
5. Slide transmitter on housing base upward until clear of the
enclosing tube.
To install transmitter head on calibration stand, carefully

slide the white teflon spacer and LVDT assembly down
over the open topped enclosing tube. Be certain that both
the LVDT assembly and the housing base are fully seated
on the fixture. See Figure 15 on page 13.
To bench calibrate the Digital ES II transmitter:
1. Connect supply voltage and meter, if necessary, to termi-
nals in junction box. See Figure 18 on page 14.
2. Slide the electronics head over the open topped enclosing
tube of the calibration stand, making sure that the white
plastic washer is in place below the electronics head.
See Figure 15 on page 13.
3. Push the adjustment rod completely down into the enclos-
ing tube to simulate low level.
4. Press the ENTER key to start calibration. The ZERO LED
5. Press the DOWN key to lock in the 4 mA value. The
ZERO LED will flash and remain on. Loop will stay at
22 mA.
6. Press ENTER to confirm the setting. The ZERO LED
will go off. Loop will go to 4 mA.
7. Lift the adjustment rod until the top of the enclosing tube
is aligned with the marking on the rod that corresponds to
the S.G. of your process liquid.
8. Press ENTER to start calibration. The ZERO LED will
light. Loop will go to 22 mA.
9. Press UP to lock in the 20 mA value. The ZERO LED
will go off. The SPAN LED will be on. Loop will go to
20 mA.
10. Press ENTER to confirm the setting. The SPAN LED
will go off. Loop will stay at 20 mA.
Note: To calibrate for reverse action, follow the same proce-

dures as above, but calibrate 4 mA as 100% (adjust-
ment rod at your S.G.) and 20 mA as 0% (adjustment
rod all the way down).
3.4.3 Digital Meter Calibration
The digital meter on the Digital ES II Modulevel is set at

the factory to display 00.0% when the loop current is
4.0 mA and 100.0% when the loop current is 20.0 mA.
The following instructions may be followed if a different
configuration is required. Regardless of the configuration
of the numeric display, the analog bar graph represents
4 – 20 mA directly. Meter configuration does not affect
the loop current and is easily done with no additional
equipment.
1. Remove transmitter junction box housing cover.
2. Unscrew and remove the transparent meter cover.
3.4.3 Digital Meter Calibration (cont.)
To position the decimal point and choose meter function:
3. Simultaneously press and immediately release the left and
right configuration buttons. See Figure 21.
Digital Display 4. To move the decimal point, press the left button until
decimal point is in desired location.
%
5. To choose meter function, press right button until desired
Bar Graph function is displayed. L in=linear, L inF=linear with five
second filter, Srt = Square root and SrtF = Square root with
five second filter.
6. Simultaneously press both configuration buttons for two
seconds to store chosen configurations.
Left Configuration Right Configuration
Button Button To set 4 mA reading:
Figure 21 7. Press left button for two seconds.
Digital Meter 8. Using the left button to decrease the reading and the right
to increase the reading, set display to the desired 4 mA
reading.
9. Simultaneously press both buttons to store the 4 mA
reading.
To set 20 mA reading:
10. Press right button for two seconds.
11. As in step 8 above, set display to desired 20 mA reading.
12. Simultaneously press both buttons to store the 20 mA
reading.
13. Replace transparent meter cover and transmitter junction
box cover.
3.4.4 Interface Calibration

3.4.4.1 Calibration in Process Liquids
IMPORTANT: Displacer must always be completely sub-
merged in one or both process liquids.
2. Establish interface level at desired 4 mA (10%) level
on the displacer. If 4 mA level is at the bottom of
the displacer, 4 mA point may be set with displacer
immersed in upper liquid only.
4. Press the ENTER key to start calibration. The
ZERO LED will light. Loop will go to 22 mA.
5. Press the DOWN key to lock in the 4 mA value.
The ZERO LED will flash and remain on. Loop will
stay at 22 mA.
6. Press ENTER to confirm the setting. The ZERO
LED will go off, and the loop will go to 4 mA.
3.4.4 Interface Calibration (cont.)
7. Establish interface level at desired 20 mA (100%)

level on the displacer.
8. Press the ENTER key. The ZERO LED will light.
Loop will go to 20 mA.
9. Press UP to lock in the 20 mA value. The ZERO
LED will go off. The SPAN LED will light. Loop
will go to 20 mA.
10. Press ENTER to confirm setting. The SPAN LED
will go off, and the loop will go to 20 mA.
3.4.4.2 Calibration in water only for interface of another liquid

over water.
The example calibration below assumes an upper specific
gravity of 0.80. For liquid with another S.G., immerse
displacer by the percentage equal to that S.G.
(EX: S.G. = 0.73, immerse displacer 73%)
2. Establish water level at 80% level on displacer.
4. Press the ENTER key to start calibration. The
ZERO LED will light. Loop will go to 22 mA.
5. Press the DOWN key to lock in the 4 mA value.
The ZERO LED will flash and remain on. Loop will
stay at 22 mA.
6. Press ENTER to confirm the setting. The ZERO
LED will go off, and the loop will go to 4 mA.
7. Immerse displacer completely in water.
8. Press the ENTER key. The ZERO LED will light.
Loop will go to 20 mA.
9. Press UP to lock in the 20 mA value. The ZERO
LED will go off. The SPAN LED will light. Loop
will go to 20 mA.
will go off, and the loop will go to 20 mA.
3.4.4.3 Calibration in water only for interface of two other liquids.
3.4.4.3.1 Lower S.G. less than or equal to 1.0.
When S.G. of lower liquid is less than or equal to
1.0, calibrate as follows (this example assumes upper
S.G. = 0.78 and lower S.G. = 0.98):
2. Establish water at the point on displacer equal to the
upper S.G. × 100% (EX. 0.78 × 100% = 78%).
3. Ensure there is no explosion hazard. With unit
power on, remove cover.
4. Press ENTER key to start calibration. ZERO LED
5. Press DOWN key to lock in 4 mA value. Zero LED
will flash and remain on. Loop will stay at 22 mA.
6. Press ENTER to confirm setting. ZERO LED will
go off, and loop will go to 4 mA.
lower S.G. × 100% (EX. 0.98 × 100% = 98%).
8. Press ENTER key. ZERO LED will light. Loop will
go to 20 mA.
9. Press UP key to lock in 20 mA value. ZERO LED will
go off. SPAN LED will light. Loop will go to 20 mA.
3.4.4.3.2 Lower S.G. greater than 1.0.
When S.G. of lower liquid is greater than 1.0,
calibrate as follows (this example assumes upper
S.G. = 0.78 and lower S.G. = 1.20):
upper S.G. × 100% (EX. 0.78 × 100% = 78%).
3. Ensure there is no explosion hazard. With unit
power on, remove cover.
4. Press ENTER key to start calibration. ZERO LED
5. Press DOWN key to lock in 4 mA value. Zero LED
will flash and remain on. Loop will stay at 22 mA.
7. Immerse displacer completely in water.
8. Determine the proper current setting for this cali-
bration step using the following calculation: [(20
mA - 4 mA) × (1.00 - upper S.G.)/(lower S.G -
upper S.g.)] + 4 mA (EX. [(20 mA - 4 mA) × (1.00
- 0.78)/(1.20 - 0.78)] + 4 mA = 12.38 mA).
9. Press ENTER key. ZERO LED will light. Loop will
go to 20 mA.
10. Press UP key to lock in 20 mA value. ZERO LED
will go off. SPAN LED will light. Loop will go to
20 mA.
11. Using UP and DOWN keys, toggle until loop signal
reads 12.38 mA.
will go off.
3.5 Configuration Using HART
A HART (Highway Addressable Remote Transducer)

remote unit, such as a HART handheld terminal (HHT)
can be used to provide a communication link to the
Digital ES II Modulevel Transmitter. When connected to
the control loop, the same system measurement readings
shown on the transmitter are shown on the HHT. In addi-
tion, the HHT can be used to calibrate the transmitter.
If your HART communicator (HHT) has not been

(–)
P2
(+)
P1
updated since January 1999, it will need to be updated
– TB1 + to include the ES II Modulevel V2 software (Device
ERROR
SPAN
ZERO
®
UP
Descriptors). Contact your local HART Service Center
if this is required.
®
E S MODULEVEL
5300 BELMONT ROAD,
USA. DOWN
HEIKENSSTRAAT 6,
B 9240 ZELE,
BELGIUM.
www.magnetrol.com
ENTER
3.5.1 Connections
INSTRUCTIONS.
TP1
A HART communicator can be operated from a remote
location by connecting to a remote junction or by con-
TP2
necting directly to the (+) and (-) terminal points at TB1
ASSEMBLY PART NO.
on the amplifier board in the electronics housing of the
Digital ES II Modulevel Transmitter.
J1
05-9123-001
HART uses the Bell 202 frequency shift key technique of
high-frequency digital signals. It operates on the 4-20 mA
loop and requires 250 ohms of minimum load resistance.
Junction
A typical connection between a HHT and the Digital ES
II Transmitter is illustrated in Figure 22.
3.5.2 Display Menu
A typical communicator display is an 8 line by 21 charac-

- +
ter LCD. When connected, the top line of each on line
menu displays the model (ES MOD) and its tag number
or address. Usually, the bottom line is reserved for software
defined function keys (F1-F4). For detailed operating
Control
Room
information, consult the instruction manual provided with
Display the HART communicator.
3.5.3 Basic Field Calibration Using Hart HHC

Power
Supply
1. Connect HART HHT per Figure 22.
2. Start up the unit.
Current
Meter 3. Refer to the next page for the transmitter online menu.
Open the menu by pressing the alphanumeric key 1,
Device Setup, to display the second level menu.
Figure 22
Digital ES II/HART
Communicator Connections
3.5.4 HART Menu
1 Enter Password
password set at
factory = 1
1 Device Setup 2 Calibration

1 Set Points
2 Damping
2 Level
view level in % 3 Fault State
select 3.6 mA–down
3 Current button
view level in mA or 22 mA–up button
4 Date/Time/Initials
4 Date enter this info as
displays date entered in customer record of
Calibration>Date/Time/initials recalibration
5 Loop Test
3 Basic Setup
1 Tag
enter tag # of unit
2 Descriptor
16 place customer
descriptor for unit
3 Message
32 place customer
message
4 Final Assembly Number
5 Poll Adr
value is 0 unless for
multidrop use
4 Advanced Setup
5 Review
review all existing
parameters
1 Set as 4 mA value
current level will be new 4 mA level
1 4 mA 2 Read new value
apply new 4 mA input introduce a value that will match 4 mA
3 Leave as found
2 20 mA keep old 4 mA level
apply new 20 mA input
3 20 mA by %
enter % of span vs.
actual level
4 End
1 Set as 20 mA value
current level will be new 20 mA level
2 Read new value
Introduce a value that will match 20 mA
3 Leave as found
1 4 mA keep old 20 mA value
unit blocks at 4 mA
2 20 mA
unit blocks at 20 mA
3 Other
enter a value between 3.6 and 22 mA
4 End
1 Set Dry Point

for use when SG will be changed,
dry point set with displacer hanging free
completely out of liquid.
2 LVDT %
read out %
3 Spec Grav
set SG value
1 Model
4 Error Codes
if value other than 0000, consult factory 2 Manufacturer
5 New password 3 Set Magnetrol S/N
enter new password, or enter value “0” 4 Dev id
to disable password function
5 Tag
6 Trim 4 mA Point
factory set 6 Descriptor
7 Trim 20 mA Point 7 Message
factory set 8 Damping
8 4 mA Trim Point 9 Fault State
factory set
10 Date
9 20 mA Trim Point
factory set 11 Final Assembly
10 Set Serial Number 12 Universal rev
factory set 13 Fld dev rev
14 Software rev
15 Poll addr
16 Number req preams
4.0 Reference Information
This section presents an overview of the operation of the Electronic Modulevel Displacer Level
Transmitter, information on troubleshooting common problems, listings of agency approvals, lists
of replacement and recommended spare parts, and detailed physical, functional, and performance
specifications.
4.1 Description
The Digital ES II and Analog EZ Modulevels are advanced, intrinsically safe or explosion proof two-
wire or four-wire instruments utilizing simple buoyancy principles to detect and convert liquid level
changes into a stable 4–20 mA output signal. The linkage between the level sensing element and the
output electronics provides a simple mechanical design and construction. The vertical in-line design of
the transmitter results in low instrument weight and simplifies installation. The instrument comes in
a variety of configurations and pressure ratings for varied applications.
The Digital ES II Modulevel has micro-processor based electronics with HART compatible output,
in addition to the standard 4–20 mA DC output. The Analog EZ Modulevel provides a simple
4–20 mA output.
Electronic enclosure
Moving LVDT core
Printed circuit board LVDT

External span and
zero adjustment
(EZ models only)
Enclosing Tube
Range spring
Terminal
junction box
Potted entrance seal
Displacer
External cage
Figure 23
Electronic Modulevel
Components
4.2 Theory of Operation
The Electronic Modulevel Displacer Level Transmitter

relies on the principles of buoyancy to convert mechanical
movement to an electronic output. See Figure 23.
4.2.1 Displacer Buoyancy
The buoyancy force acting on an object is equal to the
weight of the liquid displaced by the object. As the level
changes, and more or less of the displacer is submerged in
liquid, the buoyancy force on the displacer changes. This
change is detected by the range spring from which the dis-
placer hangs. The compression or elongation of the range
spring, in turn, causes movement of the LVDT core
mounted on the rigid stem attached to the spring.
4.2.2 LVDT
An LVDT is a linear variable differential transformer made
up of a primary winding, two secondary windings and a
special magnetic steel core. The primary winding and the
two secondary windings form an open transformer. The
secondary windings are positioned, one above each other,
opposite the primary winding. The primary winding is
powered so that when the magnetic steel core is positioned
between the primary and one or both of the secondary
windings, a current is induced in the secondary winding(s).
By comparing the currents in the two secondary windings,
the exact position of the core, and therefore the liquid
level, can be measured.
4.3 Troubleshooting
The Electronic Modulevel Displacer Level Transmitter is

designed and engineered for trouble-free operation over a
wide range of operating conditions. Common transmitter
problems are discussed in terms of their symptoms and
corrective actions as recommended.
WARNING! Explosion hazard. Do not connect or disconnect
equipment unless power has been switched off
or the area is known to be non-hazardous.
The table on the next page provides information on how

to troubleshoot transmitter-level problems.
Symptom Problem Solution
No loop current Power supply not turned on. Turn on power.

Insufficient source voltage. The ES II requires a minimum of 12 VDC at
terminals TB1 and TB2 while the EZ requires
a minimum of 12 VDC at terminals P3 and
P4 on amplifier board.
Wires broken/improperly connected. Check wiring.
Defective PC board. Replace PC board.
See Section 4.4.1 or 4.5.1.
Zero point cannot be set to Incorrect supply. Check power supply.
4.00 mA at low level. Zero incorrectly set. Recalibrate 0% level.
Displacer hanging up. Verify proper and level installation.
Span point cannot be increased Incorrect supply. Check power supply.
to 20.00 mA at high level. Span incorrectly set. Recalibrate unit.
Excessive loop resistance. Increase power supply voltage, or decrease
loop resistance (For Digital ES II, max 545
ohms @ 24 VDC, 450 ohms for HART; for
Analog EZ, max 480 ohms @ 24VDC).
Span point cannot be decreased Span incorrectly set. Recalibrate unit.
to 20.00 mA at high level. Displacer hanging up. Verify proper and level installation.
Loop current oscillates or hunts. Waves or disturbances in medium. Adjust damping via HART (ES II) or install
stilling well. See Section 3.5.4.
Loop current randomly unstable. Waves or disturbances in medium. Adjust damping via HART.
Power supply unstable. Repair or replace power supply.
Electrical interference (RFI). Consult factory for assistance.
Loop current exceeds 20.00 mA. Incorrect calibration. Recalibrate unit.
Material level greater than 100%. No action required.
Supply voltage out of limits Check power supply. Allowable voltage for
at transmitter. ES II or EZ is between 12 and 36 VDC,
Excessive temperature at Use remote transmitter mounting.
transmitter electronics.
Loop current exceeds 22.00 mA. Check power supply (+) and (-) for
reverse wiring.
Loop current less than 4.00 mA. Incorrect calibration. Recalibrate unit.
Material level less than 0%. No action required.
Supply voltage out of Adjust power supply or
limits at transmitter. reduce loop resistance.
Excessive temperatures at Use remote transmitter mounting.
transmitter electronics.
Loop current 22 mA or 3.6 mA Stem is broken, LVDT core is Verify the unit.
fault indication (ES II only). missing, LVDT wire is broken
or unplugged or circuitry failure
has occurred.
Non-linear output. Incorrect calibration. Recalibrate unit.
Excessive loop resistance. Increase power supply voltage or
decrease loop resistance.
4.4 Maintenance of Analog EZ
Modulevel
Mounting Screws (4)
P4 P3
4.4.1 Replacing Transmitter PC Board
(—) (+)
Refer to Figure 24 during this procedure.
P4 P3
— TB1 +
4 mA SET 1. Remove power from the unit.
R8
¤
E Z MODULEVEL ¤
To remove old transmitter board:
J2
5300 BELMONT ROAD,

USA.
HEIKENSSTRAAT 6,
Potentiometer 3. Remove the two wires from spade connectors P3 and P4
B 9240 ZELE,
Cable
BELGIUM.
www.magnetrol.com Connector and shield wire from the board mounting screw on the
Pins (J2) transmitter PC board.
INSTRUCTIONS.
4. Unplug the potentiometer cables from the PC board con-

TP2
nector pins at J2.
ASSEMBLY PART NO.
30-2163 R13 AGC

5. Unplug the LVDT eight pin connector from the socket
REV.
S1
at J1.
DIR. LVDT Eight Pin 6. Clip the plastic tie wrap which holds the cable to the PC
J1
Connector (J1) board.
TP1
05-9118-001
7. Remove two screws which secure the PC board bracket to
housing base and carefully remove board / bracket assembly.
Figure 24
Analog EZ Transmitter PC 8. Remove the four screws which hold the PC board to the
Board Connections bracket.
9. Carefully remove the transmitter PC board from the trans-
mitter housing.
10. Install new PC board by reversing above steps. Be certain
Spade connectors that the red wire is attached to P3 and the black wire is
P5 P4 P3 attached to P4.
4.4.2 Replacing Power Supply PC Board (120 and 240 VAC

controls only)

1. Remove power from the unit.
To remove old power supply board:
3. Mark the five wires connected to P1 through P5 and then
remove the wires from these connectors.
P2 P1 Mounting
4. Remove the four screws which hold the PC board to the
Screws (4) bracket.
Spade
Connectors 5. Carefully remove the power supply PC board from the
transmitter housing.
Figure 25 6. Install new PC board by reversing above steps. Be certain
Analog EZ Power Supply that each wire is connected to the same spade connector as
PC Board Connections
on the original PC board.
4.4.3 Replacing LVDT

2. Remove the transmitter housing cover.
To remove old LVDT:
3. Locate the black wire which runs from the top of the
LVDT to the lower right hand corner of the transmitter
PC board. Remove the eight pin connector on this wire
from J1 on the transmitter PC board.
4. Remove the c-ring above the LVDT on the enclosing tube
using a snap ring pliers.
5. Carefully slide the LVDT from the enclosing tube. If
necessary, clip the plastic tie wrap on the transmitter
1 2 3 4 PC board.
8765 6. Install new LVDT by reversing the above steps.
4.4.4 Checking the LVDT Winding Resistance

from J1 on the PC board.
Figure 26 4. Using a multimeter, check the primary winding by verify-
LVDT Eight Pin Connector ing that pins 2 and 6 of the eight pin connector have
approximately 78 to 117 ohms resistance.
5. Check the secondary winding by verifying that pins 1 and
5 or pins 4 and 8 of the eight pin connector have approxi-
mately 72 to 109 ohms resistance.
6. If the winding resistance is out of range, replace LVDT.
4.5 Maintenance of Digital ES II Modulevel
4.5.1 Replacing Transmitter PC Board

To remove old board:

3. Remove two screws which secure the PC board bracket to
the housing base.
4. Remove two wires from TB1 on the PC board.
5. Unplug the LVDT eight pin connector from the socket at
P1 on the PC board.
6. Clip the plastic tie wraps which hold the cable to the PC
board.
7. Remove the four screws which hold the PC board to the
C-ring
TBI bracket.
8. Remove the c-ring from LVDT using snap ring pliers.
(—)
P2
(+)
P1
9. Carefully remove the transmitter PC board from the trans-
— TB1 +
mitter housing.
ERROR
SPAN
ZERO
¤
UP
10. Install new PC board by reversing above steps. Be certain

¤
E S MODULEVEL
5300 BELMONT ROAD,
USA. DOWN
HEIKENSSTRAAT 6,
B 9240 ZELE,
BELGIUM.
www.magnetrol.com
ENTER
that the red wire is attached to the (+) terminal at TB1
INSTRUCTIONS.
and the black wire is attached to the (-) terminal at TB1.
TP1
4.5.2 Replacing LVDT

TP2
ASSEMBLY PART NO.

J1 J1 2. Remove the transmitter housing cover.
05-9123-001
To remove old LVDT:

Bracket Screws
Figure 27 LVDT to the lower right hand corner of the transmitter
Digital ES II Transmitter PC PC board. Remove the eight pin connector on this wire
Board Mounting from J1 on the PC board.
4. Remove the c-ring above the LVDT on the enclosing tube
using a snap ring pliers.
5. Carefully slide the LVDT from the enclosing tube. If
necessary, clip the plastic tie wrap on the transmitter
PC board.
6. Install new LVDT by reversing the above steps.
4.5.3 Checking the LVDT Winding Resistance

1. Remove power from the unit
from J1 on the PC board.
4. Using a multimeter, check the primary winding by verify-
ing that pins 2 and 6 of the eight pin connector have
approximately 78 to 117 ohms resistance.
5. Check the secondary winding by verifying that pins 1 and
5 or pins 4 and 8 of the eight pin connector have approxi-
mately 72 to 109 ohms resistance.
6. If the winding resistance is out of range, replace LVDT.
4.6 Agency Approvals
4.6.1 FM (Factory Mutual)
Model Approval
XEXX-XXXX EZA, B, C, E, F, G, L, N Explosion Proof
with transmitter codes: ESA, E, F, G, 7, 9 Class I, Div. 1; Groups A, B, C, D
GZH, K, Q, R, S, T, U, V, 2, 3, 5, 6 Class II, Div. 1; Groups E, F, G
GSH, K, Q, T, 4, 7 Class III, NEMA 4X
RZW, X
RSW, X, 4
XEXX-XXXX RZQ, T Explosion Proof with
with transmitter codes: RSQ, T, Z Intrinsically Safe Connections
Class I, II, III, Div. 1; Groups B, C, D, E, F, G
Nema 4X
Entity
EXX-XXXX EZD, H, I, K Intrinsically Safe
with transmitter codes: ESD, H, I, J, K, 8, 9 Class I, Div. 1; Groups B, C, D
Class II, Div. 1; Groups E, F, G
Class III, NEMA 4X
Entity
EXX-XXXX EZA, G Non-Incendive
with transmitter codes: ESA, E, F, G, 7, 9 suitable for:
GZH, K, Q, T Class I, Div. 2; Groups A, B, C, D
GSH, K, Q, T, 4, 7 Class II, Div. 2; Groups F, G
RZW, X Class III, Div. 2; NEMA 4X
RSW, X, 4
4.6.2 CSA (Canadian Standards Association)
Model Approval
XE5X-XXXX EZA, B, C, E, F, G, L, N Explosion Proof
with transmitter codes: ESA, E, F, G, 7, 9 Class I, Div. 1; Groups B, C, D
GZH, K, Q, R, S, T, U, V, 2, 3, 5, 6 Class II, Div. 1; Groups E, F, G
GSH, K, Q, T, 4, 7 Class III, Type 4X
RZW, X
RSW, X, 4
E5X-XXXX EZD, H, I, K Intrinsically Safe
with transmitter codes: ESD, H, I, J, K, 8 Class I, Div. 1; Groups A, B, C, D
GZH, K, Q, T Class II, Div. 1; Groups E, F, G
GSH, K, Q, T, 4, 7 Class III, Type 4X
RZQ, T Entity
RSQ, T, Z
E5X-XXXX EZD, H, I, K Non-Incendive
with transmitter codes: ESD, H, I, J, K, 8 suitable for:
GZH, K, Q, T Class I, Div. 2; Groups A, B, C, D
GSH, K, Q, T, 4, 7 Class II, Div. 2; Groups E, F, G
RZQ, T Class III, Type 4X
RSQ, T, Z
4.6.3 ATEX (European Directive for Explosion Protection

Model Approval
ATEX XEXX-XXXX, EXX-XXXX with transmitter codes Explosion Proof
EZA, E, F, G ATEX Ex II 1/2 G EEx d IIC T6
ESA, E, F, G, 7, 9
RZW, X
RSW, X, 4
EXX-XXXX with transmitter codes Intrinsically Safe
ESD, I, H, K ATEX Ex II 1 G EEx ia IIC T6
RSQ, T
EXX-XXXX with transmitter codes Intrinsically Safe
ESJ, 8 ATEX Ex II 1 G EEx ia IIC T5
RSZ
Field wiring must be installed in conduit. These units have been tested to EN 50081-2
If IS or NI CSA nameplate is required, this must be specified at time
and EN 50082-2 and are in compliance with
the EMC Directive 89/336/EEC.
of order placement.
ATEX EP approval available on standard 900#, 1500#, and 2500#
models. 150#, 300#, and #600 models require modification for ATEX
EP approval and must be “X’d” for a heavy wall e-tube.
Entity parameters for ATEX EEx ia installation:
Ci = 5 nF, Li = 800 µH
Ui = 28.4 V, Pi = 0.67 W or
Ui = 26.4 V, Li = 99 mA, Pi = 0.66 W
4.7 Parts
4.7.1 Replacement P.C. Boards
1 Replacement Electronic Modulevel Boards
Serial Number Format (6 digits)-(2 digits)-(3 digits) 6 or 7 digits
Digital ES Date of Manufacture 1998 - present 1995 - 1999
P.C. Board Description Potted module Through hole
ES II board ES I board
Supply Transmitter Transmitter
Voltage Mounting Code
ESA/ESD/ESG/ESI/ESE/ESH/ESF
Integral
ESJ/ES9/ESK/ES7/ES8
ES1/ES4/GSH/GSK
89-9113-001
24 VDC GS7
Remote
ESQ/EST/GSQ/GST
GS4
HT-Integral RSQ/RSW/RST/RSX/RS4/RSZ
Serial Number Format (6 digits)-(2 digits)-(3 digits) 6 or 7 digits

Analog EZ Date of Manufacture 1996 - present 1984 - 1997
Six pin potentiometer Ten pin potentiometer
P.C. Board Description
connector connector
Supply Transmitter Transmitter
New EZ board Original EZ board
Voltage Mounting Code
24 VDC EZA/EZG/EZE/EZF 89-7826-004 89-7826-001
24 VDC EZD/EZI/EZH 89-7826-004 89-7826-001
Integral
120 VAC EZB/EZL 89-7826-005 89-7826-002
240 VAC EZC/EZN 89-7826-006 89-7826-003
24 VDC EZ1/EZ4/GZH/GZK 89-7826-004 89-7826-001
120 VAC EZ2/EZ5/GZ2/GZ5 89-7826-005 30-2163-002
240 VAC EZ3/EZ6/GZ3/GZ6 89-7826-006 89-7826-003
Remote
24 VDC EZQ/EZT/GZQ/GZT/GZZ 89-7826-004 89-7826-001
120 VAC EZR/EZU/GZR/GZU 89-7826-005 89-7826-002
240 VAC EZS/EZV/GZS/GZV 89-7826-006 89-7826-003
24 VDC HT-Integral RZW/RZX/RZQ/RZT 89-7826-004 n/a
All digital ES boards are to be replaced with ES II transmitter boards as indicated.

CENELEC IS units require complete transmitter head replacement if PC board or LVDT is required.
4.7 Parts
4.7.2 Transmitter Head Parts
2 LVDT 3 Meter 4 Transmitter/ 5 Junction 6 Housing Junction/Meter
Assembly Assembly LVDT Housing Box O-rings Board (not shown)
ESA N/A 89-7828-005
ESG 89-7827-001 37-3308-001 89-7830-002 89-6562-001 Z30-2194-001
89-7828-006
ES9 37-3310-001
EZA 89-7828-001
EZB 89-7827-001 N/A 89-7830-001 89-6562-001 N/A
89-7828-002
EZC
EZG 89-7828-003
EZL 89-7827-001 37-3145-002 89-7830-001 89-6562-001 N/A
89-7828-004
EZN
ESE N/A 89-7828-005
ESF 89-7827-006 37-3308-001 89-7830-002 89-6562-001 Z30-2194-001
89-7828-006
ES7 37-3310-001
EZE N/A 89-7828-001
30-2135-002 89-7830-001 89-6562-001 N/A
EZF 37-3145-002 89-7828-003
GSH N/A 89-7830-002 89-7828-005
89-6562-001
GSK 89-7827-003 37-3308-001 and Z30-2194-001
89-7828-006 QTY 2
GS7 37-3310-001 89-7830-003
GSQ N/A 89-7830-002 89-7828-005
89-6562-001
GST 89-7827-004 37-3308-001 and Z30-2194-001
89-7828-006 QTY 2
GS4 37-3310-001 89-7830-003
GZH 89-7830-001 89-7828-001
89-6562-001
GZ2 89-7827-003 N/A and N/A
89-7828-002 QTY 2
GZ3 89-7830-003
GZK 89-7830-001 89-7828-003
89-6562-001
GZ5 89-7827-003 37-3145-002 and N/A
89-7828-004 QTY 2
GZ6 89-7830-003
GZQ 89-7830-001 89-7828-001
89-6562-001
GZR 89-7827-004 N/A and N/A
89-7828-002 QTY 2
GZS 89-7830-003
GZT 89-7830-001 89-7828-003
89-6562-001
GZU 89-7827-004 37-3145-002 and N/A
89-7828-004 QTY 2
GZV 89-7830-003
RSW N/A 89-7830-004 89-7828-005
89-6562-001
RSX 89-7827-004 37-3308-001 and Z30-2194-001
89-7828-006 QTY 2
RS4 37-3310-001 89-7830-003
RZW N/A 89-7830-005 & 89-7828-001 89-6562-001
89-7827-004 N/A
RZX 37-3145-002 89-7830-003 89-7828-003 QTY 2
ESD 89-7827-001
04-9111-001 04-9113-001
ESH 89-7827-006 N/A 89-6562-001 Z30-2194-001
cover only cover only
RSQ* 89-7827-004
ESI 89-7827-001
04-9111-001 36-3908-003
ESK 89-7827-006 37-3308-001 89-6562-001 Z30-2194-001
RST 89-7827-004
ESJ 89-7827-001
04-9111-001 36-3908-003
ES8 89-7827-006 37-3310-001 89-6562-001 Z30-2194-001
RSZ* 89-7827-004
EZD 89-7827-001
04-9111-001 04-9113-001
EZH 30-2135-002 N/A 89-6562-001 N/A
RZQ* 89-7827-004
EZI 89-7827-001
37-3145-002 04-9111-001 36-3908-001
EZK 30-2135-002 89-6562-001 N/A
RZW* 89-7827-004 N/A
* Requires quantity 2 of Transmitter/LVDT Housing and Housing O-rings
4.7.3 Recommended Spare Parts
Item Description Part Number
1 Transmitter PC board assembly See replacement parts chart, Section 4.7.1.
2 Displacer See replacement parts chart, Section 4.7.4.
4.7.4 Mechanical Replacement Parts
7
E-tube kit
Standard High Temperature
CS to 600# 89-5944-001 89-5944-004
SS to 600# 89-5944-002 89-5944-007 8
CS - 900# 89-5944-002 89-5944-003 E-tube Gasket
CS 1500# & up 89-5944-005 89-5944-006 All Pressures 12-1204-001
9
Flange/Flange Assembly
150# 300# 600# 900# 1500# 2500#
3" CS 0.5 89-4217-001 89-4219-001 89-4221-001 n/a n/a n/a
3" CS 1.0/2.0 89-4218-001 89-4220-001 89-4222-001 n/a n/a n/a
4" CS 0.5 Z31-4804-007 Z31-4804-008 Z31-4804-009 n/a n/a n/a
4" CS 1.0/2.0 Z31-4804-010 Z31-4804-011 Z31-4804-012 Z04-8606-001 Z04-8606-002 Z04-8606-003
6" CS 0.5 Z31-4804-013 Z31-4804-014 Z31-4804-015 n/a n/a n/a
6" CS 1.0/2.0 Z31-4804-016 Z31-4804-017 Z31-4804-018 Z04-8606-004 Z04-8606-005 Z04-8606-006
3" SS 0.5 89-4238-001 89-4238-003 89-4238-005 n/a n/a n/a
3" SS 1.0/2.0 89-4238-002 89-4238-004 89-4238-006 n/a n/a n/a
4" SS 0.5 Z31-4806-007 Z31-4806-008 Z31-4806-009 n/a n/a n/a
4" SS 1.0/2.0 Z31-4806-010 Z31-4806-011 Z31-4806-012 n/a n/a n/a
6" SS 0.5 Z31-4806-013 Z31-4806-014 Z31-4806-015 n/a n/a n/a
6" SS 1.0/2.0 Z31-4806-016 Z31-4806-017 Z31-4806-018 n/a n/a n/a
10
Stem Assembly
Pressure E-tube 0.5 SG 1.0 SG 2.0 SG
600# or less standard 32-5841-003 32-5841-004 32-5841-004
600# or less High Temp 32-5841-005 32-5841-006 32-5841-006
4" 900# standard n/a 32-5855-001 n/a
4" 900# High Temp n/a 32-5855-006 n/a
6" 900# standard n/a 32-5855-002 n/a
6" 900# High Temp n/a 32-5855-007 n/a
4" 1500# standard n/a 32-5855-002 n/a
4" 1500# High Temp n/a 32-5855-007 n/a
6" 1500# standard n/a 32-5855-004 n/a
6" 1500# High Temp n/a 32-5855-009 n/a
4" 2500# standard n/a 32-5855-003 n/a
4" 2500# High Temp n/a 32-5855-008 n/a
6" 2500# standard n/a 32-5855-005 n/a
6" 2500# High Temp n/a 32-5855-010 n/a
11
Spring Assembly
0.5 SG 1.0 SG 2.0 SG Hi Press 1.0 SG
CS Low Temp 32-8129-003 32-8129-001 32-8129-005 32-8120-002
SS Low Temp 32-8129-004 32-8129-002 32-8129-006 n/a
CS/SS Hi Temp 32-8129-008 32-8129-007 32-8129-009 32-8120-002
Head Flange- Gasket Only (not pictured)

150# 300# 600# 900# 1500# 2500#
3" 12-1301-17 12-1301-018 12-1204-021 n/a n/a n/a
4" n/a n/a n/a 12-1204-009 12-1204-010 12-1204-011
Transmitter P.C. Board
1 LVDT
Assembly and Bracket
Core Stem
4 Housing Base 10
and Cover
LVDT
2
Assembly
5 Junction Box
Meter
3
Only
6
Housing O-Rings 11
Range Spring
13
Cotter
Pins
7
Enclosing Tube
8
Gasket
Flange 9
or
Flange
Assembly
12
12 Displacer
Displacer
Low Pressure High Pressure
0.5/1.0 2.0 1.0
14" 89-6125-001 89-6126-001 89-6125-010
32" 89-6125-002 89-6126-002 89-6125-011
48" 89-6125-003 89-6126-003 89-6125-012
60" 89-6125-004 89-6126-004 89-6125-013
72" 89-6125-005 89-6126-005 n/a
84" 89-6125-006 89-6126-006 n/a
96" 89-6125-007 89-6126-007 n/a
108" 89-6125-008 89-6126-008 n/a
120" 89-6125-009 89-6126-009 n/a
13
Cotter pins
All Units 10-5203-001
4.7.5 Upgrade to ESII Electronics
4.7.5.1 Procedure for Conversion of Smart ES Electronics to

Digital ES II Electronics
REMOVAL OF THE ES TRANSMITTER BOARD:
1. Remove power from the Smart ES unit.

3. Remove the two screws that secure the PC board and
bracket assembly to the housing base. Save these screws.
4. Using snap ring pliers, remove the c-ring on the enclosing
tube above the LVDT.
5. Slide the board/bracket assembly up and off of the e-tube.
6. Remove the shield over the transmitter PC board by
removing the two screws in the upper corners of the board
that hold it in place. Discard the shield and screws.
7. Remove the power wires from terminal TB1 on the board.
8. Remove the LVDT eight pin connector from socket P1 on
the board.
9. Clip the plastic tie-wrap that holds the cable to the board.
10. Remove and discard the PC board and bracket assembly.
INSTALLATION OF THE ES II REPLACEMENT BOARD:
1. Have on hand an ES II replacement board kit,

p/n 89-9113-001.
2. Connect the power wires to the board at terminal TB1.
Ensure that the red wire is attached to the (+) terminal and
the black wire to the (-) terminal.
3. Plug the LVDT eight pin connector into the new board at
socket J1.
4. Slide the board and bracket assembly down on the
e-tube until the bracket rests in the housing base.
5. Secure the bracket to the housing base using the two screws
that originally held it in place.
6. Replace the c-ring on the enclosing tube above the LVDT.
7. Replace the transmitter housing cover.
8. Apply power and check for output signal.
9. Recalibrate the transmitter as described in Sections 3.4 & 3.5.
4.7.5.2 Procedure for Conversion of EZ Electronics to
Digital ES II Electronics
REMOVAL OF THE EZ TRANSMITTER:
1. Remove power from the EZ unit.

2. Remove the transmitter and terminal housing covers.
C-ring
TBI
3. Disconnect the field wiring in the terminal strip housing.
4. Unplug the LVDT wiring from the 8-pin connector at P1.
(—)
P2
(+)
P1 5. Remove the c-ring on the enclosing tube above the LVDT
using snap ring pliers.
— TB1 +
ERROR
SPAN
ZERO
¤
UP
E S MODULEVEL
5300 BELMONT ROAD,
USA.
¤
DOWN
6. Slide the LVDT up, off the enclosing tube. It may be nec-
HEIKENSSTRAAT 6,
B 9240 ZELE,
BELGIUM.
www.magnetrol.com
ENTER
essary to clip the wiring tie-wrap from the PC board.
7. Remove the white plastic positioner ring at the base of the

INSTRUCTIONS.
TP1
enclosing tube.
ASSEMBLY PART NO.

TP2 8. Loosen the set screws in the hub of the housing base, and
carefully lift the entire assembly off the enclosing tube.
J1 J1
INSTALLATION OF THE ES II REPLACEMENT:
05-9123-001
Bracket Screws 1. Remove the dummy enclosing tube (if provided) from the
new ES II housing assembly.
Figure 28 2. Remove the transmitter and terminal housing covers.
3. Lower the complete ES II assembly onto the existing
enclosing tube, being careful not to bend the enclosing
tube. Make sure the housing set screws are loose so that the
assembly fits tightly to the enclosing tube nut. As you
lower the assembly, guide the PC board assembly mounting
bracket onto the enclosing tube.
4. Replace the white plastic positioner on the enclosing tube
making sure it is snug against the enclosing tube base;
then, slide the LVDT down the enclosing tube until it rests
firmly on the white plastic positioner.
5. Replace the c-ring at the top of the enclosing tube.
6. Connect the 8-pin LVDT into the socket at J1.
7. Connect the field wiring to the terminals in the terminal
housing. Check the terminal markings for +/- polarity.
8. Replace the transmitter housing cover.
9. Apply power and check for output signal.
10. Calibrate the transmitter as described in Sections 3.4 & 3.5.
4.8 Specifications
4.8.1 Functional
Measurement principle Buoyancy – continuous displacement
utilizing a precision range spring
Input
Measured variable Level, determined by LVDT core
movement affected by buoyancy force
changes on continuous displacer
Physical Range Up to 120" (300 cm) based on
displacer length
Output (Digital ES II)
Type Analog 4 to 20 mA direct or reverse
acting with HART® digital signal
Range Analog 3.8 to 20.5 mA useable
Digital 0 to 100%
Loop Resistance (maximum) 545 Ohms @ 24 VDC
Fault 3.6 or 22 mA, selectable
Damping Adjustable 0-60 seconds
Sampling Rate Transmitter 15 times per second
Digital Meter 1.33 times per second
User Interface (Digital ES II)
Keypad 3 calibration buttons (up, down, enter)
Indication 3 LED’s on PCB for calibration and
functional checks
Digital communication HART Version 5.x compatible
Power (Digital ES II)
Measured at instrument 12 to 36 VDC
terminals
Output (Analog EZ)
Type Analog 4 to 20 mA direct
or reverse acting
Range Analog 4 to 20 mA useable
Loop Resistance (maximum) 480 ohms @ 24 VDC
Fault 22 mA
User Interface (Analog EZ)
Potentiometers Zero + Span controls
Action Direct/Reverse switch
Power (Analog EZ)
Measured at instrument 12 to 36 VDC
terminals 120 VAC, 50/60 Hz
240 VAC, 50/60 Hz
Housing
Material Polymer coated cast iron
Cable entry 1" NPT
Chamber
Materials Carbon steel
316/316L stainless steel
Wetted parts 304/304L and 316/316L (900# and
greater) and Inconel (spring)
316/316L (600# and less) and Inconel
(spring)
Process connections Tank Top: 3", 4", 6" ANSI Flange
Chambered: 11⁄2", 2" NPT
11⁄2", 2" Socketweld
11⁄2", 2" ANSI Flanges
Process Conditions
Process temperature range * Steam applications:
-20° F to +500° F (+260° C)
Non-steam applications:
-20° F to +600° F (-29°C to +315° C)
Process pressure range 4265 psig @ +100° F
(294 bar @ +38° C)
Environmental
Electronics -40° F to +160° F (-40° C to +70° C)
operating temperature
Display function -4° F to +160° F (-20° C to +70° C)
operating temperature
Storage temperature -40° F to +185° F (-40° C to +85° C)
Electromagnetic Meets CE Requirements
compatibility (EN 50081-2, EN 50082-2)
4.8.2 Performance
Linearity (independent) LVDT: +/- 0.25% of full span
Mechanical/electrical: +/- 0.25%
of full span
Repeatability +/-0.20% of full span
Resolution 0.05 % of range ± 1 digit
Ambient temperature Maximum zero shift
effect is 0.031% of effect/°F
Operating Temp. range: -40° to +160° F (-40° to +70° C)
Digital Meter Temp. Range: -4° to +160° F (-20° to +70° C)
Storage Temp. Range: -40° to +185° F (-40° to +85° C)
Electromagnetic Compatibility: Meets CE Requirements
(EN 50081-2, EN 50082-2)
* Maximum process temperatures are based on ambient

temperatures less than or equal to +120° F (+49° C). Higher
ambient temperatures require reduced process temperatures.
4.8.3 Physical
Dimensional specifications for standard pressure models E61, E62, E63, E64, E65, E66
19.10
(485)
8.62
(219) Range Spring
Specific Gravity A B C
Rating
14.06 19.06 23.25
.11 to .54
(357) (484) (591)
.55 to 1.09
C ± .19 (5)
12.12 17.12 21.31
1.10 to 2.20 (308) (435) (541)
Outlet
D E
Size
3.19 6.25
11⁄2" (81) (159)
3.31 6.25
2"
(84) (159)
Level range
plus 3.50
(89)
Level range
plus 8.62
(219)
10.75
(273)
D
8.62
E (219)
Figure 29
HT Integral Side/Bottom Mount
Fourth Digit Codes 7, 8, 9 1" NPT
conduit
B connector
10.75
(273)
8.62
(219)
1" NPT
conduit Level
connector range
3.00 (76)
5.00 (127) Adjustable hanger
cable available
(specify 032-3110-001) D 1" NPT drain
(plug not provided)
E
Level
range Figure 31
Integral Side/Side Mount
Fourth Digit Codes 1, 2, 3
Figure 30
Integral Top Mount
Dimensional specifications for high pressure models E51, E53, E55
10.75
10.75 (273)
(273)
8.62
8.62 (219) 1" NPT
(219) 1" NPT
1" NPT conduit
B conduit connector
1/2" NPT
connector N 2.00 (51)
3.50 (89)
C 2.75 (70)
ANSI standard flange

Up to 75' (23 m)
of Connecting
F
Level Cable, part
range number
037-3218-0XX
or
037-3220-0XX,
Level Mid run in conduit.
Range
range Cable must be
(2) 11/2" or 2" ordered separately.
Dia. ANSI standard
flange 5.00
Figure 32 (Refer to chart for (127)
class and size.) J
E51 Series with Integral Top Mounting 3.00
900, 1500, 2500 lb. Class (76)
(2) 11/2" or 2"
NPT or L
1" NPT
socket weld drain Remote Mount
10.75 G Bracket
(273)
Figure 33
8.62
(219) E55 Series with Side/Side Connections, Remote Mount
1" NPT 900, 1500, 2500 lb. Class
B conduit
connector
E K
Flange Size Dimensions
& Class B C E F G H J K N
F
7.25 8.43
11⁄2" – 900 lb.
16.38 9.31 25.81 9.31 (184) (214) 3.44 11.50 20.57
(416) (236) (655) (236) 8.18 9.38 (87) (292) (522)
2" – 900 lb. (208) (238)
7.93 9.13
Level Mid 11⁄2" – 1500 lb.
range
Range 16.75 9.31 26.19 9.31 (201) (232) 3.44 12.25 20.94
(425) (236) (665) (236) 8.87 10.13 (87) (311) (532)
2" – 1500 lb.
(225) (257)
9.06 10.25
11⁄2" – 2500 lb.
17.62 9.31 27.06 9.31 (230) (267) 3.44 14.00 21.81
M (447) (236) (687) (236) 9.87 11.13 (87) (356) (554)
2" – 2500 lb.
H (251) (283)
(2)11/2"or 2" NPT
or socket weld
L (2) 11/2" or 2" ANSI
standard flange Dimensions
G (Refer to chart for Outlet Size
class and size.) L M
4.00 3.44
Figure 34 11⁄2" NPT or Socket Weld (102) (87)
E53 Series with Upper Side/Bottom Connections, Integral Mount 4.38 3.50
2" NPT or Socket Weld
900, 1500, 2500 lb. Class (111) (89)
4.9 Model Numbers
4.9.1 Models for Steam applications (max. 600 lbs.)
DESIGN TYPE
E 6 Standard design EZ Modulevel
MOUNTING AND CHAMBER MATERIALS

flanged top cage side/bottom cage side/side tank connection
steel 316 SS steel 316 SS steel 316 SS chamber material
1 2 3 4 5 6 code
Adjustable 8' hanger cable (p/n 32-3110-001), required when distance
from flange face to top of displacer must be greater than 5.00"
SPECIFIC GRAVITY AND PROCESS TEMPERATURE

HT integral
transmitter mounting
integral remote or remote
+300° F (+150° C) +400° F (+200° C) +500° F (+260° C) maximum temperature
1 7 7 0.11 - 0.54 specific gravity

Consult factory for lower specific gravity design
TANK CONNECTION
Top mounted connection type External cage models
ANSI HEAD Flange rating ANSI Cage rating
RF 150 lbs RF 300 lbs RF 600 lbs Size RF 150 lbs RF 300 lbs RF 600 lbs Size / Type
G3 G4 G5 3" C5 C7 C9 11⁄2" NPT
H3 H4 H5 4" C6 C8 C0 11⁄2" S.W.
K3 K4 K5 6" P3 P4 P5 11⁄2" flanged
D5 D7 D9 2" NPT
D6 D8 D0 2" S.W.
Q3 Q4 Q5 2" flanged
LEVEL RANGE
14 32 48 60 72 84 96 108 120 inches
356 813 1219 1524 1829 2134 2438 2743 3048 mm
A B C D E F G H I code
TRANSMITTER – ELECTRONICS (see opposite page)
E 6 complete order code for Standard EZ Modulevel transmitter
TRANSMITTER TYPE & MOUNTING
E Electronic Integral Mount
G Electronic Remote Mount
R Electronic High-temp Integral Mount
TRANSMITTER OUTPUT
Z 4-20 mA only (Analog) 24 VDC, 120 VAC or 240 VAC
S 4-20 mA with HART (Digital) 24 VDC only
HART communicator sold separately
TRANSMITTER CONFIGURATION AND ACCESSORIES

Code Display Input Voltage Agency Approval
A None 24 VDC EP – FM, CSA, CENELEC
B None 120 VAC EP – FM, CSA
Integral Mount
C None 240 VAC EP – FM, CSA
D None 24 VDC IS/NI – FM, CSA, CENELEC
Fourth Digits
G Analog 24 VDC EP – FM, CSA, CENELEC
1, 2, 3 only
I Analog 24 VDC IS/NI – FM, CSA, CENELEC
Eighth Digit E only L Analog 120 VAC EP – FM, CSA
N Analog 240 VAC EP – FM, CSA
Digital
+300° F max.
J 24 VDC IS/NI – FM, CSA
9 Digital 24 VDC EP – FM, CSA, CENELEC
H None 24 VDC EP – FM, CSA
120 VAC
Remote Mount
2 None EP – FM, CSA
Fourth Digits 3 None 240 VAC EP – FM, CSA
7, 8, 9 only K Analog 24 VDC EP – FM, CSA
Eighth Digit G only 5 Analog 120 VAC EP – FM, CSA
6 Analog 240 VAC EP – FM, CSA
Digital
+400° F max.
7 24 VDC EP – FM, CSA
HT-Integral Mount Q None 24 VDC IS/NI – FM, CSA, CENELEC
W None 24 VDC EP – FM, CSA, CENELEC
Fourth Digits
T Analog 24 VDC IS/NI – FM, CSA, CENELEC
7 ,8, 9 only
X Analog 24 VDC EP – FM, CSA, CENELEC
Eighth Digit R only 4 Digital 24 VDC EP – FM, CSA, CENELEC
+500° F max. Z Digital 24 VDC IS/NI – FM, CSA
Q None 24 VDC EP – FM, CSA
120 VAC
Remote Mount
R None EP – FM, CSA
Fourth Digits S None 240 VAC EP – FM, CSA
7, 8, 9 only T Analog 24 VDC EP – FM, CSA
Eighth Digit G only U Analog 120 VAC EP – FM, CSA
V Analog 240 VAC EP – FM, CSA
+500° F max.
4 Digital 24 VDC EP – FM, CSA
120 & 240 VAC available on Analog unit only (ninth digit Z)
Digital meter available on Digital Hart compatible unit only (ninth digit S)
REMOTE CONNECTING CABLE

Up to +400° F, specify cable 037-3218-0XX, where last two digits are
cable length in feet from 1-75 feet.
Last 3 Digits of Model Number cable length in feet from 1-75 feet.
4.9.2 Models for Steam applications (900 to 2500 lbs.)
DESIGN TYPE

flanged cage cage
top side/bottom side/side tank connection with steel chamber material
1 3 5 code

HT integral
TANK CONNECTION
H6 H7 H8 4" L5 L7 L9 11⁄2" NPT
K6 K7 K8 6" M5 M7 M9 11⁄2" S.W.
P6 P7 P8 11⁄2" flanged
L6 L8 L0 2" NPT
M6 M8 M0 2" S.W.
Q6 Q7 Q8 2" flanged
LEVEL RANGE
14 32 48 60 inches
356 813 1219 1524 mm
A B C D code
TRANSMITTER OUTPUT

A None 24 VDC EP – FM, CSA, CENELEC
Integral Mount
D None 24 VDC IS/NI – FM, CSA, CENELEC
Fourth Digit 2 only
G Analog 24 VDC EP – FM, CSA, CENELEC
I Analog 24 VDC IS/NI – FM, CSA, CENELEC
+300° F max. J Digital 24 VDC IS/NI – FM, CSA
9 Digital 24 VDC EP – FM, CSA, CENELEC
120 VAC
Remote Mount
2 None EP – FM, CSA
Fourth Digit 8 only 3 None 240 VAC EP – FM, CSA
K Analog 24 VDC EP – FM, CSA
Digital
+400° F max.
7 24 VDC EP – FM, CSA
HT-Integral Mount Q None 24 VDC IS/NI – FM, CSA, CENELEC
W None 24 VDC EP – FM, CSA, CENELEC
Fourth Digit 8 only T Analog 24 VDC IS/NI – FM, CSA, CENELEC
X Analog 24 VDC EP – FM, CSA, CENELEC
Digital
Eighth Digit R only
4 24 VDC EP – FM, CSA, CENELEC
120 VAC
Remote Mount
R None EP – FM, CSA
Fourth Digit 8 only S None 240 VAC EP – FM, CSA
T Analog 24 VDC EP – FM, CSA
+500° F max.

4.9.3 Models for Non-Steam applications (max. 600 lbs.)
DESIGN TYPE

flanged top cage side/bottom cage side/side tank connection
steel 316 SS steel 316 SS steel 316 SS chamber material
1 2 3 4 5 6 code

HT integral
Consult factory for lower specific gravity design
TANK CONNECTION
G3 G4 G5 3" C5 C7 C9 11⁄2" NPT
H3 H4 H5 4" C6 C8 C0 11⁄2" S.W.
K3 K4 K5 6" P3 P4 P5 11⁄2" flanged
D5 D7 D9 2" NPT
D6 D8 D0 2" S.W.
Q3 Q4 Q5 2" flanged
LEVEL RANGE
14 32 48 60 72 84 96 108 120 inches
356 813 1219 1524 1829 2134 2438 2743 3048 mm
A B C D E F G H I code
TRANSMITTER OUTPUT

A None 24 VDC EP – FM, CSA, ATEX

Integral Mount
D None 24 VDC IS/NI – FM, CSA, ATEX
Fourth Digits
G Analog 24 VDC EP – FM, CSA, ATEX
1, 2, 3 only
I Analog 24 VDC IS/NI – FM, CSA, ATEX
+400° F max. J Digital 24 VDC IS/NI – FM, CSA
9 Digital 24 VDC EP – FM, CSA, ATEX

Remote Mount 2 None 120 VAC EP – FM, CSA
Fourth Digits 3 None 240 VAC EP – FM, CSA
7, 8, 9 only K Analog 24 VDC EP – FM, CSA
+500° F max.
HT-Integral Mount Q None 24 VDC IS/NI – FM, CSA, ATEX
W None 24 VDC EP – FM, CSA, ATEX
Fourth Digits
T Analog 24 VDC IS/NI – FM, CSA, ATEX
7 ,8, 9 only
X Analog 24 VDC EP – FM, CSA, ATEX
Eighth Digit R only 4 Digital 24 VDC EP – FM, CSA, ATEX
Remote Mount
R None 120 VAC EP – FM, CSA
Fourth Digits S None 240 VAC EP – FM, CSA
7, 8, 9 only
T Analog 24 VDC EP – FM, CSA
+600° F max.
ATEX EP approval requires modification of unit. Model must be “X’d” for a heavy-wall e-tube.

ASSURED QUALITY & SERVICE COST LESS
Service Policy Return Material Procedure

Owners of Magnetrol/STI controls may request the So that we may efficiently process any materials that are
return of a control or any part of a control for complete returned, it is essential that a “Return Material
rebuilding or replacement. They will be rebuilt or Authorization” (RMA) number be obtained from the
replaced promptly. Controls returned under our service factory, prior to the material's return. This is available
policy must be returned by Prepaid transportation. through Magnetrol/STI’s local representative or by
Magnetrol/STI will repair or replace the control at contacting the factory. Please supply the following
no cost to the purchaser (or owner) other than information:
transportation if: 1. Company Name
1. Returned within the warranty period; and 2. Description of Material
2. The factory inspection finds the cause of the claim 3. Serial Number
to be covered under the warranty. 4. Reason for Return
If the trouble is the result of conditions beyond our con- 5. Application
trol; or, is NOT covered by the warranty, there will be Any unit that was used in a process must be properly
charges for labor and the parts required to rebuild or cleaned in accordance with OSHA standards, before it is
replace the equipment. returned to the factory.
In some cases it may be expedient to ship replacement A Material Safety Data Sheet (MSDS) must accompany
parts; or, in extreme cases a complete new control, to material that was used in any media.
replace the original equipment before it is returned. If All shipments returned to the factory must be by prepaid
this is desired, notify the factory of both the model and transportation.
serial numbers of the control to be replaced. In such
cases, credit for the materials returned will be determined All replacements will be shipped F.O.B. factory.
on the basis of the applicability of our warranty. NOTE: See Electrostatic Discharge Handling Procedure
No claims for misapplication, labor, direct or consequen- on page 1.
tial damage will be allowed. NOTE: If unit needs to be returned, the displacer must
be secured to prevent damage in transit.
5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com
145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306
Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93
Regent Business Ct r., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317
5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4028 • Fax 630-969-9489 • www.sticontrols.com BULLETIN: 48-618.4
EFFECTIVE: August 2007
Copyright © 2007 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.
SUPERSEDES: October 2002

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ES/EZ Modulevel®

Top Hat Assembly Design

Installation and Operating Manual

Downloaded from www.Manualslib.com manuals search engine

WARNING! Explosion hazard. Do not connect or

Unpack the instrument carefully. Take care not to bend the

Before proceeding with the installation, do the following:

1.2 Electrostatic Discharge (ESD)

Magnetrol’s electronic instruments are manufactured to the

The following steps are recommended to reduce the risk of

1.3 Before You Begin

1.3.1 Site Preparation

Each Modulevel transmitter is built to match the specific

Ensure that the wiring between the power supply and

When installing the Modulevel transmitter in a general

1.3.2 Equipment and Tools

No special equipment or tools are required to install

The Modulevel transmitter should be located for easy

The operating temperature range for the transmitter elec-

Operation of all buoyancy type level devices should be

The Modulevel transmitter can be mounted to a tank using a

Ensure all mounting connections are in place on the tank

1.4.1 Installing a Tank Top Mounted Modulevel (E61, E62,

Figure 1 illustrates a typical tank top installation.

• A stilling well is installed for applications where continuous

5. Loosen the transmitter head lock screws (socket type) and

1.4.2 Installing a Chamber Type Modulevel (E63, E64, E65,

The chamber type Modulevel is mounted on the side of

Note: It is recommended that shut-off valves be installed in

Caution: All Modulevels are shipped from the factory with

Note: Since the transmitter head is rotatable through 360º, it

All wiring between the power supply and the Modulevel

WARNING! Turn off all power before making any electrical

box for explosion proof installation. For IS installation, see

Housing 4-20 mA output

Red (+) 24 VDC

2.2 Remote Transmitter Wiring

Black (–) 24 VDC

Black (–) 24 vDC

Figure 8 Figure 11 illustrates the proper installation for Intrinsically

NOTE: Intrinsically Safe Connections require that the remote

MAXIMUM LOOP RESISTANCE (Ohms)

(Including Barrier Resistance)

Power Supply Voltage (VDC)

ALTERNATIVELY -FM ONLY LTERNAT

Isc ≤ 140m A La ≥ 434µH

8. REMOTE MOUNT LVDT & ELECTRONICS HOUSING

7. THE TRAN SM ITTER MA Y ALSO BE INSTALLED IN CLASSI, IDV.2,

Figure 11 Intrinsically Safe Wiring

HAZARDOUS LOCATIONS NON HAZARDOUS LOCATIONS

locationsand doesnotrequireconnection toa prote

ANGULAR ± 2° PROJ NO. 3057-515 SKETCH NO. C 99-5031

Figure 12 Intrinsically Safe Connections/Non-incendive wiring

The Analog EZ Modulevel must be calibrated for each

For convenience during the calibration of a blind transmit-

2.4.1 Direct Acting Field Calibration

Zero and Span Controls

In the case that 20 mA (100%) level cannot be established:

Analog EZ Modulevels are factory set for direct action