UENR3164-01

AREP SHUNT PMG July 2015 CUSTOMER CONNECTIONS: JUMPER PLUGS WIRE IDENT:-
AREP SHUNT PMG NOTE:A
SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG

SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG ST3 10/YELLOW 10/YELLOW 14 1 -1
NOTE:A X2 X2 2
ST3 14 1/2 PHASE AWG 12
10/YELLOW 10/YELLOW 11/RED SPARE BATTERY - 3 -2 x2
X2 X2 T1- T4 OR AWG 12
1/2 PHASE J3 PMG SPARE BATTERY - 4
11/RED 9/GREEN 9/GREEN T8 - T11 15 AWG 12
T1- T4 OR 50Hz 60Hz 10A FUSE X1 X1 SPARE BATTERY - 5
J3 PMG AWG 12
T8 - T11 X2
9/GREEN 9/GREEN 15 16
SPARE BATTERY - 6
50Hz 60Hz 10A FUSE X1 X1 12/BLACK Z2
X2 7
16 EXCITATION CEILING Z1 AWG 12 -6
12/BLACK Z2 SHUNT TRIP RELAY 8
ADJUST AWG 12 -8
Z1 X1 ETHER START RELAY COIL 9
P5 AWG 12 10 -55
EXCITATION CEILING ADJUST OPTIONS BATTERY +
X1 AWG 12 11
P5
ST2 Z2 OPTIONS BATTERY +
STABILITY ADJUST 5
12 -12
Z2 OPTIONAL RFI KIT CONNECTIONS
ST2 P3 E+ CONNECTION
13 -30
STABILITY ADJUST 5 14 -30
E+ 6 _ + TO EXCITER
P3 CONNECTION 15 -37
_ TO EXCITER
R448 E-
BLACK
6 + ST6 W 16 -38
R448 E-
OPTIONAL RFI KIT CONNECTIONS
VOLTAGE ADJUST
NOTE:D
0
SPARE BATTERY + AWG 12 17 -55 x2
ST6 NOTE:B P2 ALTERNATOR AWG 12
VOLTAGE ADJUST 0 SPARE BATTERY + 18 -55 x2
NOTE:D 110 BLACK WINDING AWG 12
P2 NOTE:G V ETHER START SOLENOID 19 -59
RFI UNIT CONNECTIONS
110
NOTE:C 3 BLACK 220 3 W 20 -73
W ST9 ALTERNATOR AWG 12
W ST1 BLACK FUEL LEAK DETECT 21 -77
220 NOTE:E 2 WINDING U 22 120 OHM
ST9 ALTERNATOR ALTERNATOR
NOTE:F 380
NOTE:C
V
-95
TABLE: 1 ST1 WINDING CONNECTIONS 23 -96 RESISTOR
NOTE:E 2 WINDING BLACK POT T1
NOTE:F 380 V RFI UNIT V
CONNECTIONS BLUE ETHER START SWITCH AWG 12 24 -ES- x2 BETWEEN
50 HZ VOLTAGE WYE CONNECTIONS 3ph 470ohm S1 S2 J1 N
POT T1 U 25 -EF1 27 & 29
415/240V - (T2 380) 3ph 470ohm S1 S2 J1 1 BLACK J2 26 -EF2
U U AWG 12
400/230V - (T2 380) J1939 PRIMARY COMMUNICATION 27 -CAN1-
J2 N
380/220V - (T2 380) P1 28
4 BLUE
220/127V - (T2 220) N N TABLE: 1 ST4 QUADRATURE DROOP ADJUST J1939 PRIMARY COMMUNICATION AWG 12 29 -CAN1+
600V - (T2 220) P1
NOTE:B 30
ST4 QUADRATURE DROOP ADJUST NOTE:A AWG 12
50 HZ VOLTAGE WYE SHIELD
50/60 Hz SELECTION 31 -SRN
60 HZ VOLTAGE WYE 415/240V - (T2 380)
_ U 32
480/277V - (T2 380) NOTE:B
440/254V - (T2 380) S2
P2 400/230V - (T2 380)
REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING.
33 -93 CHASSIS
380/220V - (T2 380) +
380/220V - (T2 380)
U NOTE:C AWG 12
34 -94 120 OHM DC TERMINAL
S1 TI04 NOTE:H 220/127V - (T2 220)
P2
MODBUS RS485 COMMUNICATION 35 -M+ RESISTOR RAIL
240/139V - (T2 220) REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
MODBUS RS485 COMMUNICATION AWG 12 36
600V - (T2 220) S2 -M- BETWEEN
220/127V - (T2 220) STATISME P1 NOTE:D AWG 12
NOTE:G P2
NOTE:A
TI04 NOTE:H ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - - MODBUS RS485 COMMUNICATION 37 -MREF 41 & 42
S1
208/120V - (T2 220) N 50/60 Hz SELECTION NOTE:E 38 -S-SPD
600V - (T2 220) S2 S1 NOTE:B P1 ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - - 39 -D-SPD
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 60 HZ VOLTAGE WYE N NOTE:F 40 -SRN
470ohm _ + AWG 12
NOTE:I NOTE:C 480/277V - (T2 380) ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - - RS485 SERIAL ANNUNCIATOR + 41 -G407
TABLE: 2 POT
REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731 440/254V - (T2 380) NOTE:G RS485 SERIAL ANNUNCIATOR - AWG 12 42 -G408
NOTE:D FIT 5VA TRANSFORMER FOR 600V OPERATION RS485 SERIAL ANNUNCIATOR REF AWG 12
50 HZ VOLTAGE WYE
TENSION 380/220V - (T2 380) 43 -G409

C15 Generator Set with EMCP4.1 / 4.2

P1 ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK. NOTE:H REMOTE START FROM ATS AWG 12 44
240/139V - (T2 220)
ATS -57
415/240V - (T1,T2&T3 380) NOTE:E AWG 12
R731 ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK.
220/127V - (T2 220) OPTION TI04 FOR PARALLEL OPERATION. REMOTE START FROM ATS
AWG 12
45 -30
400/230V - (T1,T2&T3 380) 208/120V - (T2 220) COMMON SHUTDOWN RELAY - N/C
NOTE:F 46 -64
380/220V - (T1,T2&T3 380) 600V - (T2 220) COMMON SHUTDOWN RELAY - COMMON AWG 12 47 -65
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT. AWG 12
220/127V - (T1,T2&T3 220) U V W
ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING) COMMON SHUTDOWN RELAY - N/O 48 -66

Electrical System
600V - (T1,T2&T3 220) NOTE:G AWG 12
GENERATOR RUNNING RELAY - N/C 49 -87
400

110

230

400

230
230

400

110

110

REMOVE FOR OPTIONAL VOLTAGE ADJUST POT.

N

GENERATOR RUNNING RELAY - COMMON AWG 12

NOTE:H 50 -88
60 HZ VOLTAGE WYE
GENERATOR RUNNING RELAY - N/O AWG 12
4 OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY. 51 -89
480/277V - (T1,T2&T3 380)
3 STANDARD POSITION ON PHASE U. 52 -81
440/254V - (T1,T2&T3 380)
FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT). 53 -83
380/220V - (T1,T2&T3 380) 2
V(R731) -> W(ALT) . W(R731) -> U(ALT). 54 -84
240/139V - (T1,T2&T3 220) 1 55
NOTE:I -85 120 OHM
220/127V - (T1,T2&T3 220)
208/120V - (T1,T2&T3 220)
600V - (T1,T2&T3 220)
FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION
ZKA1-UP 56
57
58
-90
-91
-92
RESISTOR
BETWEEN
62 & 63

ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING) C5E1-UP 59

60
-97
-98
61 -99
FSE1-UP (Engine) J1939 SECONDARY COMMUNICATION
J1939 SECONDARY COMMUNICATION
AWG 12
AWG 12
AWG 12
62
63
-CAN2+
-CAN2-
11 133 SHIELD 64 -SRN
133
20
21
STG1-UP BREAKER AUX N/C
BREAKER AUX COM
AWG 12
AWG 12
65
66
-231
-232
BREAKER AUX N/O AWG 12 67 -233
U
T1 CONNECTION
TO ALTERNATOR
CONNECTION CONNECTION
132
55
132
18
C5H1-UP
TO EXCITER TO PMG
17
T4

W (L3) U
WINDINGS

V W 133 132
FFH1-UP (Engine) CT EARTH AWG 12
AWG 12
1 -50 CT EARTH AWG 12
AWG 12
1 -50
T7
:11 M2 :1 :3 CT PHASE A 2 -51 CT PHASE A 2 -51

SERIES STAR CONNECTION DIAGRAM T10

T12

LINK
T6 T9
T3 T1 T2 T3 5+ 6- 14 15 16 CONNECTION TO AREP M1
2P 6A
MCB
:1

:2
:3
CR/3
2P 16A
MCB :2 :4 C5L1-UP CT PHASE B
CT PHASE C
AWG 12
AWG 12
AWG 12
3
4
-52
-53
CT PHASE B
CT PHASE C
AWG 12
AWG 12
AWG 12
3
4
-52
-53
N T11 T5
CUSTOMER :4 :8 CT NEUTRAL 5 -101 CT NEUTRAL 5 -101
V
(HIGH VOLTAGE WYE) T12
T0 T8 T2
T11 T5 T8
T2
V (L2)
LOAD
CONNECTIONS
F28
(10A)
F29
(10A)
F30
(10A) NKL1-UP 6
7
-108
-209
6
7
-108
-209
LINK -210 -210
T6
T9
T10 T4 T7
T1
U (L1) T1 T2 T3
F1 F2 12-3 12-4 12-5 12-6 12-9 14A 15A 16A 9 12 11 10
CYY1-UP 8
9
10
-142
-140
8
9
10
-142
-140
141 AH2 137 134 138 11 -131 11 -131
N + -
T3 12 -131 12 -131
8
W 10 13 -143 13 -143
+ 12 11 10 5 4 3 4 5 6 9 1 2 3 CHASSIS CHASSIS
AWG 8
18-32
N 14 -131 AC TERMINAL 14 -131 AC TERMINAL
VDC
DIGITAL A.V.R. (WITH PMG) 6
:5 15 -131 RAIL 15 -131 RAIL
- 2
7
1 2 3 7 8 9 6 5 4 2 1 F28 F29 F30 :A1 :3 :5
AWG 8
3 WIRE 240V AWG 8
2 WIRE 240V
(10A) (10A) (10A)
CR/2 L1 16 -132 N 16 -132
HC
:6 :4 :6 17 -132 17 -132
U T7 :A2
14A 15A 16A JW1 JW2 18 -132 18 -132
T1
9-6 9-5 9-4
W (L3) S2 S1 L2 AWG 8 19 -133 L1 AWG 8 19 -133
T12 T6 T9 AH1 AH2
T10 T3 20 -133 20 -133
CUSTOMER SUPPLY POWERS CUSTOMER SUPPLY POWERS
T2 LINK 78 78 78 80 82 S2 S1 1 2 3
PARALLEL STAR CONNECTION DIAGRAM T4
V (L2) CUSTOMER FROM OPTIONAL JACKET WATER 21 -133 OPTIONAL JACKET WATER 21 -133
T5 9-1 9-2 9-3 9-7 9-8 9-9 T2 2
N T11 T5 T8 LOAD GENERATOR HEATER, BATTERY CHARGER, -EARTH HEATER, BATTERY CHARGER, -EARTH
(LOW VOLTAGE WYE) V T2 S2 S1
T12 T0 T8
CONNECTIONS PHASE B ENGINE
AND GENERATOR SPACE HEATER -EARTH AND GENERATOR SPACE HEATER -EARTH
T11 LINK SENSING CT
T6 U (L1) 78 80 82 (5 AMP SECONDARY) HEATER
T10 T4 T7 (1 VA BURDEN) POLARITY MARK
T1 ALTERNATOR
HEATER NOTES:
N RAISE WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES.
T9
208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE.
W T3
LOWER DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING.
INPUT ADJUST SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
FITTED IN CONTROL PANEL SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.

GENERATOR LEAD WIRING 5

CAT DIGITAL VOLTAGE REGULATOR (CDVR) TERMINAL BLOCK

SPACE HEATER CIRCUIT BLOCK HEATER CIRCUIT © 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

PUMPED FUEL SUPPLY FROM BELOW

FLOOR LEVEL BULK TANK TO BASETANK
- FUEL SYSTEM No. 1
OR RTD
TERMINAL
THERMOCOUPLE
TERMINAL
11 133 40-PIN CONNECTOR STRIP STRIP 40-PIN CONNECTOR
21
RTD #1 - H 1 171 RED 40-PIN CONNECTOR
FUEL PUMPED FROM FREE STANDING 112 THERMOCOUPLE #1 1 340
124
INPUT #1 1 300
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'
132
BULK TANK - FUEL SYSTEM NO. 3 RTD #1 - M 2 RTD THERMOCOUPLE #1 11 341 CHANNEL1 DEFAULT SPN= INPUT #2 11 301
18 PT100 125 'EXHAUST GAS PORT 1 TEMP' 73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN
RTD #1 - L 3
INPUT #3 21 302
55
DC CIRCUIT RTD #1 - GND 4 172 WHITE
THERMOCOUPLE #2 21 342
126 74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'
:1 :3 CHANNEL2 DEFAULT SPN= INPUT #4 31 303
M2 113 THERMOCOUPLE #2 31 343
2P 16A F23 127 'EXHAUST GAS PORT 2 TEMP' 75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
MCB
1 84 RTD #1 - SHIELD 5
:2 :4 1 114 THERMOCOUPLE #3 2 344 INPUT #5 2 304
:11 (2A) 128 76 INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'
84 RTD #2 - H 11 181 RED
CR/3 115 THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN= INPUT #6 12 305
PUMP 129 'EXHAUST GAS PORT 3 TEMP' 77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'
RTD #2 - M 12

(Dimensions: 39 inches x 28 inches)

:8 RUN RTD THERMOCOUPLE #4 22 346 INPUT #7 22 306
PT100 130 78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'
RTD #2 - L 13 CHANNEL4 DEFAULT SPN=
THERMOCOUPLE #4 32 347 INPUT #8 32 307
84 131 'EXHAUST GAS PORT 4 TEMP' 79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'
TH1 134 138
54 RTD #2 - GND 14 182 WHITE
81 116 THERMOCOUPLE #5 3 348 INPUT #9 3 308
:6 LOW :3 132 80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'
PANEL LIGHT VOLTAGE ADJUST PR/2
LEVEL
PR/1
RTD #2 - SHIELD 15
117 THERMOCOUPLE #5 13 349 CHANNEL5 DEFAULT SPN= INPUT #10 13 309

STARTING AID
SWITCH SWITCH EMCP 4.1/4.2 CONTROLLER ENGINE MOUNTED
THERMOSTAT
:7
FUEL
SWITCH :1 RTD #3 - H 21 191 RED
133 'EXHAUST GAS PORT 5 TEMP'
INPUT #11 23 310
81 INPUT 10 DEFAULT SPN='SPARE'
81 118 THERMOCOUPLE #6 23 350
52 134 82 INPUT 11 DEFAULT SPN='SPARE'

UENR3164-01
AUTO/MANUAL 55 HIGH RTD #3 - M 22 RTD THERMOCOUPLE #6 33 351
CHANNEL6 DEFAULT SPN= INPUT #12 33 311
LEVEL PT100 'EXHAUST GAS PORT 6 TEMP' 83 INPUT 12 DEFAULT SPN='SPARE'
SWITCH (optional) EMERGENCY STOP SPEED TH2 85
FUEL RTD #3 - L 23
135
:2 THERMOCOUPLE #7 4 352 INPUT COMMON #1 4 312
PUSH BUTTON POTENTIOMETER (optional) SWITCH
24 192 WHITE
136 84
:A1
:3 :5 MV RTD #3 - GND CHANNEL7 DEFAULT SPN= INPUT COMMON #2 14 313
119 THERMOCOUPLE #7 14 353
:1 83 137 'EXHAUST GAS PORT 7 TEMP' 85
HC MOT. RTD #3 - SHIELD 25
VALVE 53 120 THERMOCOUPLE #8 24 354 INPUT COMMON #3 24 314
:A2 :4 :6 86
-VE SUPPLY 138
RTD #4 - H 31 163 RED CHANNEL8 DEFAULT SPN=
JW1 121 THERMOCOUPLE #8 34 355 INPUT COMMON #4 34 315
This circuitry :2 + 139 'EXHAUST GAS PORT 8 TEMP' 87
applies to fuel RTD #4 - M 32 RTD
PR THERMOCOUPLE #9 7 356 OUTPUT #1 (N/O) 7 316
system No. 3 - PT100 140 88
HIGHLIMIT only. :10 RTD #4 - L 33 CHANNEL9 DEFAULT SPN=
THERMOCOUPLE #9 5 357 OUTPUT #1 (N/C) 5 317
THERMOSTAT It does not exist 141 'EXHAUST GAS PORT 9 TEMP' 89 OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'
in fuel system 2 RTD #4 - GND 34 164 WHITE
5 122 THERMOCOUPLE #10 6 358 OUTPUT #1 (COM) 6 318
No. 1. 142 90
ENGINE JACKET RTD #4 - SHIELD 35 CHANNEL10 DEFAULT SPN=
123 THERMOCOUPLE #10 17 359 OUTPUT #2 (N/O) 17 319
WATER HEATER 143 'EXHAUST GAS PORT 10 TEMP' 91
RTD #5 - H 6
2 THERMOCOUPLE #11 15 OUTPUT #2 (N/C) 15 320
92 OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'
RTD #5 - M 7
THERMOCOUPLE #11 16 OUTPUT #2 (COM) 16 321
93

5 AC CIRCUIT RTD #5 - L 8
THERMOCOUPLE #12 27 OUTPUT #3 (N/O) 27 322
94
JW2
NOTE:B RTD #5 - GND 9
IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A THERMOCOUPLE #12 25 OUTPUT #3 (N/C) 25 323
95 OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'
CONTROL PANEL JACKET WATER HEATER CIRCUIT
IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A RTD #5 - SHIELD 10
THERMOCOUPLE #13 26 OUTPUT #3 (COM) 26 324
96
PUMP STOP 6 mm2 132 RTD #6 - H 16
OUTPUT #4 (N/O) 37 325
AUDIBLE 16 THERMOCOUPLE #13 37
97
SWITCH (if equipped) F22 F21 AC SUPPLY 17
ALARM (2A) NOTE:B CUSTOMER
RTD #6 - M THERMOCOUPLE #14 35 OUTPUT #4 (N/C) 35 326
98 OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'
207 207 18
PUMP RUN 131 100V TO 250V RTD #6 - L THERMOCOUPLE #14 36 OUTPUT #4 (COM) 36 327
CUSTOMER SERVICE 14
99
SWITCH (if equipped) 208 RTD #6 - GND 19
OUTPUT #5 (N/O) 10 328
CONNECTION THERMOCOUPLE #15 10
100
20
RTD #6 - SHIELD THERMOCOUPLE #15 8 OUTPUT #5 (N/C) 8 329
PUMP 101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
STOP 203 RTD #7 - H 26
:X1 NOTE: CUSTOMER THERMOCOUPLE #16 9 OUTPUT #5 (COM) 9 330
PUMP 102
CABLE TO ENTER 27
205 TRIP/ DIRECTLY ONTO RTD #7 - M THERMOCOUPLE #16 20 OUTPUT #6 (N/O) 20 331
103
STOP :X2 6 mm 2TERMINALS. 28
RTD #7 - L THERMOCOUPLE #17 18 OUTPUT #6 (N/C) 18 332
:9 104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
132 PR/3 29
17 RTD #7 - GND THERMOCOUPLE #17 19 OUTPUT #6 (COM) 19 333

30 Page,
131 105
:11 30
RTD #7 - SHIELD THERMOCOUPLE #18 30 OUTPUT #7 (N/O) 30 334
204 207 208 131 106
131 36
14 RTD #8 - H THERMOCOUPLE #18 28 OUTPUT #7 (N/C) 28 335
A1 13 1 3 5 107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
RTD #8 - M 37
THERMOCOUPLE #19 29 OUTPUT #7 (COM) 29 336
108
PC RTD #8 - L
38
THERMOCOUPLE #19 40 OUTPUT #8 (N/O) 40 337
132 109
A2 14 2 4 6 RTD #8 - GND 39
THERMOCOUPLE #20 38 OUTPUT #8 (N/C) 38 338
207 110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
M4 RTD #8 - SHIELD 40
1P 10A THERMOCOUPLE #20 39 OUTPUT #8 (COM) 39 339
97 111
MCB O/L
8-PIN CONNECTOR 8-PIN CONNECTOR 8-PIN CONNECTOR
BATT(+) 5 55 BATT(+) 1 55
96 95 2 4 6 98 BATTERY POSITIVE(12-24V DC) BATT(+) 1 55 18 BATTERY POSITIVE(12-24V DC)
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 6 2 BATT(-) 4 2
5 BATTERY NEGATIVE (12-24VDC) 4 2 5
REAR VIEW POWER
131 211
:X1
209 210 203 BATT(-) 5 BATTERY NEGATIVE (12-24VDC)

CONSTANT 140 PUMP 2 CAN1 +

CAN_H 2 CAN2 + CAN_H 29 CAN_H 2 CAN2 +
DISTRIBUTION VOLTAGE CHARGER
RUN
:X2 CAN_L 4 CAN2 -
62 J1939 DATA LINK - HIGH
CAN_L 3 CAN1 -
J1939 DATA LINK - HIGH
CAN_L 3 CAN2 -
62 J1939 DATA LINK - HIGH

27 J1939 DATA LINK - LOW 63 J1939 DATA LINK - LOW

J1939 DATA LINK - LOW
PANEL 1
+ 140
7 8
SHIELD 3 SHIELD
63
SHIELD 5 SHIELD
31 SHIELD 5 SHIELD
64
TO 64
STARTER GND
MOTOR
131 M
2
-
93
CHARGER FAIL
33 RTD MODULE THERMOCOUPLE MODULE DISCREET I/O MODULE
30
45
CHARGER COMMON

FUEL TRANSFER PUMP CIRCUIT

ANNUNCIATOR PANEL BATTERY CHARGER CIRCUIT (120V L-N)
Suspect Parameter Number (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN)
Suspect Parameter Number (SPN)
SPN Description SPN SPN Description SPN SPN Description SPN SPN Description SPN
SPN Description SPN
Fuel Level (External Tank) 38 Event Input Function #3 703 Exhaust Gas Port 10 Temperature 1146 Engine Auxiliary Coolant Temperature 1212
Generator to Utility Transfer Failure Warning 4016
Aftercooler Temperature 52 Event Input Function #4 704 Exhaust Gas Port 11 Temperature 1147 Accessory Data Link Fault (J1939 #2) 1231
Loss of Utility 4017
Starting Air Pressure 82 Event Input Function #5 705 Exhaust Gas Port 12 Temperature 1148 Emergency Shutdown Override Mode Active
1237 Earth Fault 4028
Fuel Pressure 94 Event Input Function #6 706 Exhaust Gas Port 13 Temperature 1149 Warning
Earth Leakage 4029
Fuel Filter Differential Pressure 95 Event Input Function #7 707 Exhaust Gas Port 14 Temperature 1150 Ruptured Fuel Basin- Primary Tank 1239
Fuel Level (Local Tank) 96 Event Input Function #8 708 Exhaust Gas Port 15 Temperature 1151 Unexpected Engine Shutdown 1383
HIG
H Engine Oil Level 98 Event Input Function #9 709
HIG - Exhaust Gas Port 16 Temperature 1152 Engine Failure to Start Shutdown 1664
H
Oil Filter Differential Pressure 99 Event Input Function #10 710 Exhaust Gas Port 17 Temperature 1153 Battery 1 Temperature 1800
Failure Mode Identifier (FMI) Codes
GRAVITY FUEL SUPPLY FROM HIGH 133
20 SW
4 CABLE Engine Oil Pressure 100 Event Input Function #11 711 Exhaust Gas Port 18 Temperature 1154 Battery 2 Temperature 1801 Description FMI
LEVEL BULK TANK TO BASETANK 3
Crankcase Pressure 101 Event Input Function #12 712 Exhaust Gas Port 19 Temperature 1155 Intake Manifold 5 Temperature 1802 Data Valid but Above Normal Operational Range-
SW 0
T1 L1 FUEL SYSTEM No. 2 132 SW
1 S
W 2 ENTRY Intake Manifold 1 Temperature 105 Event Input Function #13 713 Exhaust Gas Port 20 Temperature 1156 Intake Manifold 6 Temperature 1803 Most Severe Level
17 Air Filter Differential Pressure 107 Event Input Function #14 714 Main Bearing 1 Temperature (engine) 1157 Right Exhaust Temperature 2433 Data Valid but Below Normal Operational Range-
T1 L1 H 1
HIG
T1 L1
T2 L2 DC CIRCUIT 133
LOW
- L
OW Atmospheric Pressure 108 Event Input Function #15 715 Main Bearing 2 Temperature (engine) 1158 Left Exhaust Temperature 2434 Most Severe Level
T2 L2 M4 Engine Coolant Temperature 110 Event Input Function #16 716 Main Bearing 3 Temperature (engine) 1159 Generator Frequency 2436 Data Erratic, Intermittent or Incorrect 2
F23 1P 6A LEVEL LOW
POWER T3 L3 1 Engine Coolant Level 111 Emergency Stop Switch 970 Voltage Above Normal or Shorted to High Source 3
T2 L2 1 MCB SWITCH Main Bearing 4 Temperature (engine) 1160 Generator AC Voltage 2440
POWER WIRING FROM Voltage Below Normal or Shorted to Low Source 4
T3 L3 GENERATOR (2A) (TOP VIEW) TERMINAL BOX Fire Extinguisher Pressure 137 Engine Derate Overridden 971 Main Bearing 5 Temperature (engine) 1161 Generator AC Current 2448
WIRING FROM 84 Current Below Normal or Grounded Circuit 5
POWER N N
GENERATOR T3 L3 Battery Voltage (switch) 158 Generator Bearing Temperature #1 1122 Main Bearing 6 Temperature (engine) 1162 Generator Reverse Power (kW) 2452 Current Above Normal or Grounded Circuit 6
N N WIRING FROM 84 136
GENERATOR Battery Charging System Voltage 167 Generator Bearing Temperature #2 1123 Main Bearing 7 Temperature (engine) 1163 Generator Reverse Power (kVAr) 2456 Mechanical System Not Responding or Out of 7
E E 54
N N 6 55 Adjustment
E E 8 17 LOW :3 :6 LEVEL SWITCH Battery Voltage 168 Generator Winding Temperature #1 1124 Main Bearing 8 Temperature (engine) 1164 Service Interval Warning 2648
6 55 LEVEL (SIDE VIEW) Ambient Air Temperature 171 Generator Winding Temperature #2 1125 Abnormal Frequency, Pulse Width or Period 8
8 17 E PR/1 PR/2 Main Bearing 9 Temperature (engine) 1165 Air Damper Closed 4000
E FUEL
:1 :4 Inlet Air Temperature 172 Generator Winding Temperature #3 1126 Main Bearing 10 Temperature (engine) 1166 ATS in Normal Position 4001 Abnormal Update Rate 9
2 :C1/C11* SWITCH :7
2: 1:
3
24V DC CR/1 Abnormal Rate of Change 10
P853 :C1 52 Exhaust Temperature 173 Intake Manifold 2 Temperature 1131 Main Bearing 11 Temperature (engine) 1167 ATS in Emergency Position 4 00 2
6 STR ST SHUNT 55 Unexpected Engine Shutdown 11
A1: 11: 24V DC
2 :C11
STR/1 C2/C12 TRIP HIGH
* FOR 5A CHARGER FIT (6A) BREAKER :1 TERMINAL BOX Fuel Temperature 174 Intake Manifold 3 Temperature 1132 Turbocharger 1 Compressor Inlet Temperature 1172 Battery Charger Failure 4003
STR STR/1 ST SHUNT 10: 3: LEVEL FOR 10A CHARGER FIT (10A) BREAKER Bad Intelligent Device or Component 12
P854 3 :C2/C12* 85
A2: 14: TRIP 24V DC FUEL Engine Oil Temperature 175 Intake Manifold 4 Temperature 1133 Turbocharger 2 Compressor Inlet Temperature 1173 Generator Breaker Closed 4004 Out of Calibration 13
:C2 ST SHUNT SWITCH :2 140 SW4 NORMALLY OPEN
6 TRIP Turbo Oil Temperature 176 Engine Oil Temperature 2 1135 Turbocharger 3 Compressor Inlet Temperature 1174 Utility Breaker Closed 4005 Special Instructions 14
8 4 8
83
:C12 2 C2/C12 MV Data Valid But Above Normal Operational Range-
3 233 :14 Engine Speed 190 Exhaust Gas Port 1 Temperature 1137 Turbocharger 4 Compressor Inlet Temperature 1175 Engine in Cooldown 4006 15
REMOTE TERMS 67 53 :1 MOT.
2 233 :14 CONSTANT Least Severe Level
REMOTE TERMS 67 231 :12 SW3 NORMALLY CLOSED Auxiliary Temperature 1 441 Exhaust Gas Port 2 Temperature 1138 Turbocharger 1 Turbine Inlet Temperature 1180 Generator Control Not in Automatic Warning 4007
FOR BREAKER 65 VALVE MCB VOLTAGE CHARGER
FOR BREAKER Q/1 1P Auxiliary Temperature 2 442 Data Valid But Above Normal Operational Range-
231 :12 REMOTE TERMS 231 :11 :12 OPEN & CLOSED 232 :11 M3 Exhaust Gas Port 3 Temperature 1139 Turbocharger 2 Turbine Inlet Temperature 1181 Generator Breaker Failure to Open 4009 16
OPEN & CLOSED 65 65 :2 + 1 36 Moderately Severe Level (Derate)
FOR BREAKER POSITIONS 66 + 1 + 140 SW2 NORMALLY CLOSED Generator Rotating Diode Failure 612 Exhaust Gas Port 4 Temperature 1140 Utility Breaker Failure to Open 4010
POSITIONS 232 :11 233 :13 :14 Q/2 BREAKER PR Turbocharger 3 Turbine Inlet Temperature 1182
66 OPEN & CLOSED 67 (*) E
Data Valid But Below Normal Operational Range-
BREAKER AUXILIARY - -VE SUPPLY SCADA Data Link Fault 625 Exhaust Gas Port 5 Temperature 1141 Turbocharger 4 Turbine Inlet Temperature 1183 Generator Breaker Failure to Close 4011 17
POSITIONS 232 :10 Least Severe Level
AUXILIARY 66 2 132 Voltage Regulator Failure 628 Exhaust Gas Port 6 Temperature 1142 Turbocharger 1 Turbine Outlet Temperature 1184 Utility Breaker Failure to Open 4010
BREAKER * C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS - 5 - SW1 NORMALLY CLOSED Data Valid But Below Normal Operational Range-
2 18
AUXILIARY C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS 5 Primary Data Link (J1939 #1) 639 Exhaust Gas Port 7 Temperature 1143 Turbocharger 2 Turbine Outlet Temperature 1185 Generator Breaker Failure to Close 4011 Moderately Severe Level (Derate)
Event Input Function #1 701 Exhaust Gas Port 8 Temperature 1144 Turbocharger 3 Turbine Outlet Temperature 1186 Utility Breaker Failure to Close 4012 Received Network Data In Error 19
MERLIN GERIN BREAKER MCCB ACB FUEL TRANSFER CIRCUIT BATTERY CHARGER CIRCUIT (240V L-N) Event Input Function #2 702 Exhaust Gas Port 9 Temperature 1145 Turbocharger 4 Turbine Outlet Temperature 1187 Utility to Generator Transfer Failure Warning 4015 Not Available or Condition Exists 31
FUEL LEVEL SWITCH
 FUEL JUMPER
6 5 4 3 2 1 HARNESS CONNECTOR
INJECTOR HARNESS K-C11
CONNECTOR INTAKE MANIFOLD AIR
BOOST PRESSURE TEMPERATURE SENSOR FUEL PRESSURE
CORE BALANCE K-C13
CURRENT TRANSFORMER 4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL SENSOR CONNECTOR CONNECTOR SENSOR CONNECTOR
IF REQUIRED
POLARITY METERING C.T.s K-C7 K-C5 L-C2
MARKS
T1 L1
S1 S2 CT1 FUEL TEMPERATURE
T2 L2
F F SENSOR CONNECTOR
G S1 S2 CT2
T3 L3 L-C3
S1 S2 CT3
N N
CAN 2 SERVICE LOCAL ANNUNCIATOR
E E CONNECTOR
ANNUNCIATOR
EF2 EF1 55 # 1
A 10 55 P16 J16
55 22 21 24 12
51 52 53 50 T1 T2 T3 101
B
2
3
18 1 1 BATT +
ENGINE COOLANT
18 5 F1 F2 F3 REMOTE ANNUNCIATOR 2
BATT -
30
13 30
14 MAGNETIC (2A) (2A) (2A) D
5 2 2
TEMPERATURE
14 7 EARTH FAULT ANNUNCIATOR SERVICE 3 NC
RELAY 14
EF2 PICK UP No.1 2 2 3 4 1 # 1
J16 P16 55 CONNECTOR
E
SRN 64 SRN
3
4
SENSOR CONNECTOR
1 2 8 9 20 GENERATOR BATT + 1 18 C 4 CAN2 SRN
73 EF1 RECEPTACLE NEUTRAL EARTH LINK T1
1
2 CAN2+ 63 CAN2- 5 5 CAN2 -
K-C10
EF1 EF2 1030213 BATT - 2 2 5 H
61 62 CAN2- CAN2+
26 108 109 110 101 NC 3 J 62 6 6 CAN2 +
25 GENERATOR 3
PLUG 9X4391 EF2 CORE G407
BALANCE BREAKER 1 RS-485+ 4 4
EF1 C.T.
T2
T3 REF. 5 RS-485- 5 5 G408
ENGINE CONTROL
G409
N
E
B05 RS-485 REF 6 6 MODULE (ECM)
GEN CONN. 21 22
70 WAY GEN CONN. 31 32 33
41 42 43 29 27 31 62 63 64 35 36 37 CONNECTOR
70 WAY
120 120 120 J1/P1
1 21 22 OHMS OHMS OHMS
E 1 E
2
1 1 21 22 51 52 53 50 108 109 110 101 G407 G408 G409 CAN1+ CAN1- CAN2+ CAN2- M+ M- MREF

AC
67 66 31 47 57 39 13 11 9 7 59 49 17 50 34 42 62 64 63 5 3 4
- +
2 MAG VC + - REF + - SRN + - SRN + - REF
IA IB IC I RETURN
PICKUP VB RS485 CAN1 J1939 CAN2 J1939 MODBUS
VA NOTE G NOTE G (RS485)
1 1 NOTE G
REF. E
EARTH (MOUNTING SCREW) +5V 16 12
B05
12
2 60
CB2 CB3 CB1
_
EMCP4.1/4.2 NOTE G
SINK O/P 1
69 95
22
(20A) (15A) (60A) 2 65
_
BATTERY (12/24Vdc)
NOTE G
SINK O/P 2
68 96 SECONDARY ENGINE
24 23
RELAY 55 52
+ SPEED/TIMING
BOX A+
+
:30
1
55 18
SENSOR CONNECTOR
+ NOTE G NOTE G
24V
PS1 SMMS1/1 SR/1 RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8 (CAMSHAFT)
25
:87
40 ENG FUEL ASR AUDIBLE GFR GRR PROG PROG LOW FUEL EARTH LOW OIL ENGINE OIL OIL ENGINE OIL K-C8
- CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P
EMERG REMOTE
COOLANT
LEVEL
LEAK FAULT FUEL
LEVEL
PROG
I/P 5
PROG
I/P 6
PRESSURE TEMP TEMP PRESSURE TEMP TEMP D
D (OPTIONAL) SM1 PS1 B+ ALT
STOP START
I/P 1 I/P 2 I/P 3 I/P 4
PASSIVE
ANALOG 1+
PASSIVE
ANALOG 2+
PASSIVE
ANALOG 3+
PASSIVE
ANALOG 1-
PASSIVE
ANALOG 2-
PASSIVE
ANALOG 3-
BATTERY DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29
ISOLATOR CHARGING
ALTERNATOR F5
SWITCH
(10A)
KEY 1 1A 14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94 15 16 19 62 62 62
REMOVABLE
F4 56 57 58 59 60 61 21 20 33 34 ABBREVIATIONS
(10A)
1 55
13 FUEL ACB AIR CIRCUIT BREAKER
15 8 16 LEAK ASOR AIR SHUT-OFF RELAY
55 A 55 55 SWITCH ENGINE CONTROL
37 :86 36 AIR 62 ASOS AIR SHUT-OFF SOLENOID
MODULE (ECM)
ALR ALARM RELAY
REF.
A05
2 B 1A AIR
ASOR SHUTOFF 6 :2 38 SHUTOFF 13 14 23 19
AVR AUTOMATIC VOLTAGE REGULATOR CONNECTOR
RELAY :2
10 11 17 18 ALR ALARM
41 C 2 :85
:10
RELAY GRR
1 CR CONTROL RELAY K-C1
31 32 :10 CT CURRENT TRANSFORMER
34
CAN 1-
40
CAN 1- H :3
4 2
2 ETHER 1
CTR CRANK TERMINATION RELAY
27 28 PANEL
50 39
LIGHT
3 COMMON
ALARM
GEN
RUNNING
START F27 (16A)
VOLTS ADJUST
CDVR CAT DIGITAL VOLTAGE REGULATOR
SWITCH POTENTIOMETER COMMON ALARM
CAN 1+
29 30
CAN 1+ J :2
EMER. 11 FOR SEE NOTE F
ALR/3
ECM ENGINE CONTROL MODULE TIMING CALIBRATION (TC)
STOP USE
57 23 EMCP ELECTRONIC MODULAR CONTROL PANEL PROBE CONNECTOR
C G 9 34 55 45 46 17 30 44
10
:30
WITH
CVDR
:2
:12 :14
C EPIR ETHER POWER INJECTOR RELAY K-C2
5 :30 :11 E/STOP EMERGENCY STOP
ASOR/1 :1 :3
F REMOTE EPIR/1 78 80 82
:87 64 65 66 GFR GENSET FAULT RELAY
8 3 :2 START :87 46 47 48 GRR GENERATOR RUNNING RELAY
D+ D+ D CR CONTACT 23A
PRIMARY ENGINE
PANEL 9 :10 REMOTE CONTACTS LCD LIQUID CRYSTAL DISPLAY ENGINE OIL PRESSURE
45
9
D-
4
D- E LIGHT 55
19
FOR GENERAL ALARM MCCB MOLDED CASE CIRCUIT BREAKER SPEED/TIMING ATMOSPHERIC PRESSURE SENSOR CONNECTOR
SERVICE CONNECTOR 41 14 59
12
MV MOTORIZED VALVE SENSOR CONNECTOR SENSOR CONNECTOR K-C9
40
41
15
REF. 2
30
23A 78 80 82 O/L OVERLOAD (CRANKSHAFT) K-C4
REF. 13 PC PUMP CONTACTOR
C04 GENERATOR RUNNING K-C6
C05
30 2 2 2
23
45 REF. 34 46 17 30 30 18 72
GRR/3
:12 :14
POT POTENTIOMETER TIMING CALIBRATION
A03
GEN CONN. 49 7 17 50 48 25 65 20 59 9 64 54 55 56 70
PR PUMP RELAY PORT
48
70
10
PWM SPEED CONTROL 70 WAY :11 PTS POWER TERMINAL STRIP
REF. 34 10 46 17 30 PWM PULSE WIDTH MODULATED
B04 SPEED
ADJ. POT.
87 88 89 RTD RESISTIVE TEMPERATURE DETECTOR
78 80 82
52 66 35
S-SPD S-SPD S-SPD 3 44
(2K, 10T) 49 50 51 SASV STARTER AID SOLENOID VALVE P Indicates a Plug Connector Identification
38 S 23A J Indicates a Receptacle
59 SMMS STARTER MOTOR MAGNETIC SWITCH Component Description
68 36 7 5 1 3 4 5 REMOTE CONTACTS Receptacle Part Number
53 :1 FOR GENERATOR RUNNING and Part Number P-B J-B
D-SPD D-SPD D-SPD SRN SCREEN P-B Signal
39 D 2 43 :2 Description 1117898 3E5179
EMER. 1117898
37 11 10 +B STOP ON
ABC MODULE
Plug Part Number 1
B 40
:3
ENCLOSURE SECTION COLOR LEGEND 105-9344 CDL+ Circuit
Identification
61
-B
1 42 8 WAY PLUG 78 80 82 B 2 Number
30 8 6 2 CDL- Plug Receptacle 8
63 FOR COMMON ALARM RELAY SYMBOLS
R

14 SPEED CONTROL USE Plug 3

WITH
65 21 10 1 CVDR
27 4
8 8 GENERATOR ALARM RELAY Ground
9 E :10 Connection GND
4
E :86 FUEL 11 CHASSIS CUSTOMER TERMINAL Socket Pin or Socket
22 28 2 LEVEL ST4 LOCATED ON DC TERMINAL RAIL
POWER TERMINAL R RELAY COIL Pin Receptacle
ES- ES-
SMMS1 SR Number
24 8 REF. 50 SWITCH :2 Integral with
ES- E03
:85 AVR EMCP CONNECTION Component
ENGINE :1 MAN :86 RELAY BOX REF 2
11 CHASSIS DC TERMINAL CONNECTION
ELECTRONIC REF. E LOCATED ON DC TERMINAL RAIL
EPIR B05
CONTROL :2 AUTO E04
GSC 40 WAY HARNESS SCREEN CABLE Harness And Wire Symbols- Controller and Generator
MODULE(ECM) ETHER :85
E
45 45 START AID
{ENGINE MOUNTED} START SWITCH DOOR 18 CHASSIS AC TERMINAL CONNECTOR
2 8
2 LOCATED ON AC TERMINAL RAIL
11 E :1
2 -VE ETHER 4
CHASSIS
AIR AIR SHUTOFF ATB TERMINAL R/1
SUPPLY START 1 SHUT-OFF 28 DOOR TERMINAL
RELAY CONTACT N/O
E REF 2
12 BODY SOLENOID :3
B05 59
2 2 10 C
A SASV ASOS GENERATOR CONNECTION Harness identification code
2 2 :2 :3 This example indicates Connector Reference
B 2 START AID SOLENOID VALVE POTENTIOMETER wire 135 in harness "AG".
2 PANEL LAMP SWITCH Designator
SOCKET :3 :1
A
(Dimensions: 39 inches x 28 inches)

COOLANT LOSS
1 REF.
RELAY BOX :2 Part Number For
P174 J174 P274 J274
A 2
3 4 5 6 C05
58 1306795 1306795 1117898 3E5179 Connector Assembly
FUSE EARTH 325-A135 PK-14
CHASSIS TO DOOR DC SOCKET 325-AG135 PK-14 1
30 ESTOP CONNECTION Receptacle
Plug 2
30 Pin Socket Wire
Wire Gauge Fuse
ENGINE SOCKET Color
ECM CONNECTION EMERGENCY STOP Pin or Socket
UENR3164-01

PUSHBUTTON Single Wire Ground Number

Connector Circuit Connection 200-L32 BK-14
5 CIRCUIT BREAKER Number
CHASSIS TO DOOR AC SOCKET Component
Identification Part Number
PANEL LAMP
6 5 4 3 2 1 105-9344

Harness And Wire Symbols-Engine

RELATED ELECTRICAL SERVICE MANUALS

TITLE FORM NUMBER
TROUBLESHOOTING RENR5096
SYSTEMS OPERATION / TESTING AND ADJUSTING SENR9928
EJ-C2
K-C13 EJ-C1 7E6513 OPERATION & MAINTENANCE MANUAL SEBU7909
NOTE C
1552252 3E8969 EJ-S4
K-C1 K737-EJ10 BR-16-KYNAR K737-EJ19 BR-16-KYNAR T858-EJ13 GY-16-KYNAR 1
INJECTOR 1 TROUBLESHOOTING / SYSTEMS OPERATION /
2645732 K737-K4 BR-16-HV T957-K20 PU-16-HV 1 T957-EJ1 PU-16-KYNAR T957-EJ1 PU-16-KYNAR 2 UENR1209
K-C1 K-C1 (continued) K-C8 K-C11 J2 K738-K41 GN-16-HV T958-K19 YL-16-HV 2 T958-EJ2 YL-16-KYNAR K737-EJ20 BR-16-KYNAR TESTING AND ADJUSTING (EMCP4.1/4.2)
CLR-GA WIRE NAME POS TERM/PLUG 90 8T-8737 BRAKE SOLENOID L/H 1 K738-K41 GN-16-HV K739-K40 BU-16-HV T959-K17 BR-16-HV 3 T959-EJ3 BR-16-KYNAR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME
POS TERM/PLUG T858-K15 GY-16-HV T960-K24 BU-16-HV 4 T960-EJ4 BU-16-KYNAR NOTE C
GN-16-HV K738-K41 1 180-9340 91 8T-8737 2

2 8T-8737 92 8T-8737
BU-18 E965-K27 1 180-9340 YL-18 F421-K12 1 180-9340 3 T859-K21 WH-16-HV T961-K16 GN-16-HV 5 T961-EJ5 GN-16-KYNAR EJ-S5 EJ-C8
4 T860-K14 OR-16-HV T962-K25 WH-16-HV 6 T962-EJ6 WH-16-KYNAR K739-EJ12 BU-16-KYNAR K739-EJ21 BU-16-KYNAR 1539693
3 8T-8737 93 8T-8737 YL-18 E966-K26 2 180-9340 PK-18 G833-K37 2 180-9340 5 T957-K20 PU-16-HV T858-K15 GY-16-HV 7 T858-EJ7 GY-16-KYNAR K739-EJ22 BU-16-KYNAR
4 8T-8737 94 8T-8737 ACCESSORY TABLE WH-18 T725-K44 3 180-9340 T958-K19 YL-16-HV T859-K21 WH-16-HV 8 T859-EJ8 WH-16-KYNAR K739-EJ23 BU-16-KYNAR K737-EJ18 BR-16-KYNAR 1
EJ-S1
6
7 T959-K17 BR-16-HV T860-K14 OR-16-HV 9 T860-EJ9 OR-16-KYNAR K739-EJ20 BU-16-KYNAR 2 EVA BRAKE 1 INJECTOR 1 EJ-S3
INJECTOR 6
5 8T-8737 95 8T-8737 QTY PART NAME P/N PU-18 N707-K43 4 180-9340 T960-K24 BU-16-HV K737-K4 BR-16-HV 10 K737-EJ10 BR-16-KYNAR NOTE C (T858-GY) EJ-S2 (T860-OR) (+) BATTERY
BRAKE SOLENOID M/H 8 K737-K4 BR-16-HV EJ-C2 EJ-C7
6 8T-8737 96 8T-8737 T961-K16 GN-16-HV K738-K41 GN-16-HV 11 K738-EJ11 GN-16-KYNAR EJ-S1 (T859-WH)
1 PLUG AS. 230-4011 *NOTE B WH-18 G828-K28 5 180-9340 9
T962-K25 WH-16-HV K739-K40 BU-16-HV K739-EJ12 BU-16-KYNAR T858-EJ7 GY-16-KYNAR T858-EJ13 GY-16-KYNAR
7 8T-8737 97 8T-8737 10 12

BR-16-HV K737-K4 8 180-9340 98 8T-8737 200mm PAINT/PRO 110-3202 GN-18 G829-K356 180-9340 11 T858-EJ14 GY-16-KYNAR EJ-C3 (+) BATTERY SWITCHED
9 8T-8737 OR-16-HV T860-K14 99 180-9340 PK-18 C991-K6 7 180-9340 12 NOTE C 7E6513
COOLANT TEMPERATURE 13 995-K11 BU-18 STARTING CIRCUIT
10 8T-8737 100 8T-8737 8 8T-8737 BRAKE COMMON 14 K739-K40 BU-16-HV EJ-S3 EJ-S5
11 8T-8737 101 8T-8737 K-C9 INTAKE MANIFOLD AIR PRESSURE R746-K18 PK-18 T860-EJ9 OR-16-KYNAR T860-EJ17 OR-16-KYNAR T858-EJ14 GY-16-KYNAR 1
(K739-BU)
ACCESSORY TABLE
15
T860-EJ18 OR-16-KYNAR T958-EJ2 YL-16-KYNAR 2 INJECTOR 2 INJECTOR 3 INJECTOR 5
12 8T-8737 102 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 16
EJ-S2 NOTE C INJECTOR 4 (-) BATTERY / SENSOR RETURN
QTY PART NAME P/N PRESSURE SENSOR COMMON 17 G829-K2 GN-18 INJECTOR 2 EJ-C4 EJ-C5 EJ-C6
BU-18 995-K11 13 180-9340 103 8T-8737 WH-18 G828-K29 1 180-9340 18 T859-EJ8 WH-16-KYNAR T859-EJ16 WH-16-KYNAR
1 PLUG AS. 231-2295 *NOTE B T859-EJ15 WH-16-KYNAR EJ-C3
BU-16-HV K739-K40 14 180-9340 GY-16-HV T858-K15 104 180-9340 19 EJ-S4 SENSOR / ACTUATOR SUPPLY
GN-18 G829-K33 2 180-9340 EJ-C4
PK-18 R746-K18 15 180-9340 WH-16-HV T962-K25 105 180-9340 200mm PAINT/PRO 110-3202 20
(K737-BR)
K738-EJ11 GN-16-KYNAR
16 8T-8737 BR-16-HV T959-K17 106 180-9340 GY-18 994-K10 3 180-9340 21
T957-EJ1 PU-16-KYNAR 7E6513 NOTE C OPTIONAL WIRING SIGNAL TO ECM
22
GN-18 G829-K2 17 180-9340 GN-16-HV T961-K16 107 180-9340 ACCESSORY TABLE 23 T959-EJ3 BR-16-KYNAR
30 Page,

18 8T-8737 BU-16-HV T960-K24 108 180-9340 T958-EJ2 YL-16-KYNAR T859-EJ16 WH-16-KYNAR 1

CONTROL (POSITIVE) FROM ECM
QTY PART NAME P/N 24
T960-EJ4 BU-16-KYNAR T959-EJ3 BR-16-KYNAR 2 INJECTOR 3
19 8T-8737 109 8T-8737 K-C13 PASSIVE SPD -1: A CRANK SPEED 25 E963-K23 BK-18 CONTROL (RETURN) FROM ECM
1 PLUG AS. 237-0227 *NOTE B TDC SERVICE PROBE + 26 G856-K8 WH-18 T961-EJ5 GN-16-KYNAR
20 8T-8737 110 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 27 T962-EJ6 WH-16-KYNAR EVA BRAKE 1 EVA BRAKE 2 EVA BRAKE 3
21 8T-8737 111 8T-8737 200mm PAINT/PRO 110-3202 EJ-C9 EJ-C8 EJ-C10 CAT DATA LINK
PU-16-HV T957-K20 1 180-9340 OIL PRESSURE SENSOR 28 994-K10 GY-18 EJ-C9
22 8T-8737 112 8T-8737
YL-16-HV T958-K19 2 180-9340
29 1539693 NOTE C NOTE C NOTE C
TEMPERATURE SENSOR COMMON 30 G833-K7 PK-18
23 8T-8737 113 8T-8737 K738-EJ11 GN-16-KYNAR 1 INJECTOR SECTION BORDER J1939 DATA LINK
24 8T-8737 114 8T-8737 BR-16-HV T959-K17 3 180-9340 31
K-C2 K739-EJ22 BU-16-KYNAR 2 EVA BRAKE 2
K-C10 32 HARNESS
BK-18 E963-K23 25 180-9340 WH-16-HV T859-K21 115 180-9340 BU-16-HV T960-K24 4 180-9340 33 NOTE A 1552269 NOTE C CONNECTOR RS-232/RS-485 DATA LINK
WH-18 G856-K8 26 180-9340 PU-16-HV T957-K20 116 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 34 K-S1
GN-16-HV T961-K16 5 180-9340 G856-K8 WH-18 1 EJ-C1
27 8T-8737 117 8T-8737 BU-18 995-K11 1 180-9340 PASSIVE SPD +1: A CRANK SPEED 35 E964-K22 WH-18 994-K10 GY-18 G833-K7 PK-18 G833-K36 PK-18 G857-K9 YL-18 2 TIMING CALIBRATION(TC) PROBE EJ-C5
WH-16-HV T962-K25 6 180-9340 TDC SERVICE PROBE - 36 G857-K9 YL-18 995-K11 BU-18 G833-K37 PK-18 7E6513 HIGHWAYS
GY-18 994-K10 28 180-9340 YL-16-HV T958-K19 118 180-9340 PK-18 G833-K36 2 180-9340 37
F421-K12 YL-18
GY-16-HV T858-K15 7 180-9340 G833-K38 PK-18
29 8T-8737 119 8T-8737 ACCESSORY TABLE
38
C967-K13 BU-18 NOTE A
T859-EJ15 WH-16-KYNAR 1
PK-18 G833-K7 30 180-9340 120 8T-8737
QTY PART NAME P/N
WH-16-HV T859-K21 8 180-9340
FUEL PRESSURE
39
40 C991-K6 PK-18
C991-K6 PK-18
E963-K23 BK-18
K-C10 K-C10
HARNESS
239-5929 T960-EJ4 BU-16-KYNAR 2 INJECTOR 4 CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 352-2826
31 8T-8737 ACCESSORY TABLE OR-16-HV T860-K14 9 180-9340
K-S2 G829-K34 GN-18
1 PLUG AS. 230-4011 *NOTE B
41
E964-K22 WH-18 NOTE A G829-K2 GN-18 G829-K33 GN-18 2304011 ENGINE COOLANT 1552269 ENGINE COOLANT AND 278-5657(EARLIER MODELS SEE NOTE C)
32 8T-8737 QTY PART NAME P/N BR-16-HV K737-K4 10 180-9340 42
E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL 1 SIGNAL
DIAGRAM WIRING- 372-8295-01 EMCP4.1/4.2
TEMPERATURE SENSOR TEMPERATURE SENSOR
33 8T-8737 1 PLUG AS. 264-5732 200mm PAINT/PRO 110-3202 43
E966-K26 YL-18 G829-K35 GN-18 G833-K36 PK-18 2 GROUND
2 GROUND
1309811
34 8T-8737 200mm PAINT/PRO 110-3202
GN-16-HV K738-K41 11 180-9340 44
G828-K1 WH-18 2345012 EJ-C6 EJ-C1 EJ-C5 EJ-C8 (NOTE C) DIAGRAM WIRING- 244-5866-02 VOLTAGE REGULATOR(3 PHASE)
WH-18 E964-K22 35 180-9340 BU-16-HV K739-K40 12 180-9340
45
G829-K2 GN-18 7E6513 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG DIAGRAM WIRING- 254-1260-01 DIGITAL VOLTAGE REGULATOR
PASSIVE SPD +2: B CAM SPEED 46 E966-K26 YL-18 G833-K7 PK-18
YL-18 G857-K9 36 180-9340 ACCESSORY TABLE PASSIVE SPD -2: B CAM SPEED 47 E965-K27 BU-18 G856-K8 WH-18 K-S3 G828-K30 WH-18 PU-16-KYNAR T957-EJ1 1 180-9339 WH-16-KYNAR T859-EJ15 1 BR-16-KYNAR K737-EJ19 A 154-2389 DIAGRAM WIRING- 239-5745-02 VOLTAGE REGULATOR(SINGLE PHASE)
T860-EJ17 OR-16-KYNAR 1
37 8T-8737 K-C2 QTY PART NAME P/N
48
G857-K9 YL-18 G828-K1 WH-18 G828-K29 WH-18 HARNESS T961-EJ5 GN-16-KYNAR 2 INJECTOR 5 DIAGRAM WIRING- 239-8007-01 GENERATOR LEADS
38 8T-8737
49
N707-K43 PU-18 NOTE A G828-K31 WH-18 K-C5 K-C5 239-5929
YL-16-KYNAR T958-EJ2 2 180-9339 BU-16-KYNAR T960-EJ4 2 BU-16-KYNAR K739-EJ21 B 154-2389
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 155-2252 50 R746-K18 PK-18 G828-K28 WH-18 2304011 BR-16-KYNAR T959-EJ3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE
DIAGRAM WIRING- 261-5834-17 OPTIONAL EQUIPMENT
39 8T-8737 1552269
WH-18 G856-K8 1 180-9340 200mm PAINT/PRO 110-3202
51
R747-K5 GY-18
C967-K13 BU-18
INTAKE MANIFOLD AIR INTAKE MANIFOLD AIR
PK-18 C991-K6 40 180-9340 52
T725-K44 WH-18 1 SIGNAL
TEMPERATURE SENSOR
1 SIGNAL
TEMPERATURE SENSOR BU-16-KYNAR T960-EJ4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
YL-18 G857-K9 2 180-9340 53 G833-K38 PK-18 2 GROUND
2 GROUND
1309811 EJ-C10
41 8T-8737 1 WEDGE 155-2258 54 2345013 1539693 GN-16-KYNAR T961-EJ5 5 180-9339 1 CONNECTOR_AS 7E-6513 1 PLUG 153-9693 IDENT HARNESS CHG DESCRIPTION
42 8T-8737 ACCESSORY TABLE 55
K737-EJ19 BR-16-KYNAR WH-16-KYNAR T962-EJ6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877
43 8T-8737 QTY PART NAME P/N INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 1
EVA BRAKE 3 Y 258-4700 07 EMCP3 HARNESS
ATMOSPHERIC PRESSURE SENSOR R747-K5 GY-18 K739-EJ22 BU-16-KYNAR 2 GY-16-KYNAR T858-EJ7 7 180-9339 1 CLIP 154-3769
44 8T-8737 1 PLUG AS. 155-2269
57
58 K-C8 HARNESS NOTE C X 266-7116 09 J1 / GENERATOR SET CONTROL HARNESS
45 8T-8737 K-C8 239-5929 WH-16-KYNAR T859-EJ8 8 180-9339
200mm PAINT/PRO 110-3202 BOOST PRESSURE 59
994-K10 GY-18 2304011 1552269 EJ-C6 X 283-5608 01 J1 / GENERATOR SET CONTROL HARNESS
YL-18 E966-K26 46 180-9340 60
995-K11 BU-18 SECONDARY ENGINE SECONDARY ENGINE EJ-C7 OR-16-KYNAR T860-EJ9 9 180-9339
SENSOR CONNECTOR E965-K27 BU-18 1 BK-18 1 BK-18
SPEED/TIMING SENSOR CLR-GA WIRE NAME POS TERM/PLUG EJ-C9 (NOTE C)
BU-18 E965-K27 47 180-9340 1 WEDGE 155-2261 61
C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SPEED/TIMING SENSOR 2 WH-18
7E6513 BR-16-KYNAR K737-EJ10 10 180-9339
K-C7 FUEL TEMPERATURE SENSOR F421-K12 YL-18 (CAMSHAFT)
48 8T-8737
62
C991-K6 PK-18 (CAMSHAFT) 2016617 OR-16-KYNAR T860-EJ17 1 CLR-GA WIRE NAME POS TERM/PLUG
49 8T-8737 ENGINE COOLANT
63
E963-K23 BK-18 NOTE A 2717537 GN-16-KYNAR K738-EJ11 11 180-9339 NOTE F: POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER
64
E964-K22 WH-18 T860-EJ14 OR-16-KYNAR 1 GN-16-KYNAR T961-EJ5 2 GN-16-KYNAR K738-EJ11 A 154-2389
50 8T-8737 K-C4 INJECTOR HARNESS
TEMPERATURE SENSOR FUEL DIFFERENTIAL PRESSURE SW 65 T725-K44 WH-18 T962-EJ23 WH-16-KYNAR 2 INJECTOR 6 BU-16-KYNAR K739-EJ12 12 180-9339 SWITCH IS FITTED WITH CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).
CONNECTOR 66
E965-K27 BU-18 ACCESSORY TABLE BU-16-KYNAR K739-EJ22 B 154-2389
51 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR E966-K26 YL-18 ACCESSORY TABLE
52 8T-8737 K-C13 67
F421-K12 YL-18 QTY PART NAME P/N ACCESSORY TABLE
WH-18 G828-K31 1 180-9340 K-C10 K-C6 QTY PART NAME P/N
53 8T-8737
68
G856-K8 WH-18 HARNESS 1 CONNECTOR AS 7E-6513 QTY PART NAME P/N NOTE G: NOT AVAILABLE WITH EMCP 4.1
69
G857-K9 YL-18 K-C6 239-5929
54 8T-8737 GN-18 G829-K32 2 180-9340 70 2304011 1 RECEPTACLE AS. 3E-8969
N707-K43 PU-18
E963-K23 BK-18
PRIMARY ENGINE 1552269
PRIMARY ENGINE 50mm TUBE 112-8144 1 PLUG 153-9693
55 8T-8737 GY-18 R747-K5 3 180-9340 71
R746-K18 PK-18 1 BK-18 1 WEDGE 3E-5180
PRESSURE SENSOR +5V 72 G828-K1 WH-18 E964-K22 WH-18 2 WH-18 SPEED/TIMING SENSOR 1 S/T +
S/T - SPEED/TIMING SENSOR 1 SEAL 154-0877 NOTE H: WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES. 208AC IS ACCEPTABLE
BU-18 C967-K13 56 180-9340 R747-K5 GY-18 2
(CRANKSHAFT)
ACCESSORY TABLE 73
T725-K44 WH-18 (CRANKSHAFT) 1899266 1 CLIP 154-3769 VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE. DO NOT TURN ON
GY-18 R747-K5 57 180-9340 QTY PART NAME P/N
74 NOTE A 2717538 EJ-C7
75 EJ-C2 AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING. SEE SEPARATE
58 8T-8737
1 PLUG AS. 230-4013 *NOTE B 76
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
59 8T-8737 FUEL JUMPER 77 DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
60 8T-8737 200mm PAINT/PRO 110-3202 HARNESS GY-16-KYNAR T858-EJ13 1 OR-16-KYNAR T860-EJ18 1 EJ-C10 (NOTE C)
INTAKE MANIFOLD HARNESS 78
K-C7 SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON GENSET.
61 8T-8737 AIR TEMPERATURE 79 K-C7 239-5929 WH-16-KYNAR T962-EJ6 2 CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR PU-16-KYNAR T957-EJ1 2
YL-18 F421-K12 62 180-9340 SENSOR CONNECTOR
80 2370227 1552267 ACCESSORY TABLE BR-16-KYNAR K737-EJ20 A 154-2389
K-C11 81 BOOST PRESSURE BOOST PRESSURE ACCESSORY TABLE
63 8T-8737 K-C5 G828-K30 WH-18 1 VS 1 VS
K-C5 82
G829-K34 GN-18 2 GROUND SENSOR 2 GROUND SENSOR
QTY PART NAME P/N QTY PART NAME P/N BU-16-KYNAR K739-EJ23 B 154-2389 NOTE J: CUSTOMER SUPPLY FROM 2 POLE BREAKER IN EMERGENCY PANEL POWERS:
64 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG FUEL DIFFERENTIAL PRESS SW RETURN 83 N707-K43 PU-18 R746-K18 PK-18
3 SIGNAL
2393478
WH-18 T725-K44 65 180-9340 SECONDARY ENGINE 84
3 SIGNAL
2490096 1 CONNECTOR AS 7E-6513 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE OPTIONAL JW HEATER, UNIT MOUNTED BATTERY CHARGER AND GENERATOR
BU-18 C967-K13 1 180-9340
66 8T-8737 SPEED/TIMING 85
86 50mm TUBE 112-8144 50mm TUBE 112-8144 QTY PART NAME P/N SPACE HEATER.
67 8T-8737 PK-18 G833-K38 2 180-9340 SENSOR CONNECTOR K-S1
K-S2 87 1 PLUG 153-9693
68 8T-8737 ACCESSORY TABLE (CAMSHAFT) (G833-PK) 88 SYMBOL DESCRIPTION
(G829-GN) 1 SEAL 154-0877
69 8T-8737 QTY PART NAME P/N K-C8 89
EJ-C3
HARNESS
90
BLADE, SPADE, RING, K-C4 239-5929 1 CLIP 154-3769
70 8T-8737
71 8T-8737
1 PLUG AS. 230-4011 *NOTE B 91
92 OR SCREW TERMINAL ABBREV COLOR 2304013
K-C4
3E3370
CLR-GA WIRE NAME POS TERM/PLUG
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
200mm PAINT/PRO 110-3202 K-S3 ATMOSPHERIC PRESSURE ATMOSPHERIC GY-16-KYNAR T858-EJ14 1
WH-18 G828-K1 72 180-9340 93 G828-K31 WH-18 1 VS 1 VS

(G828-WH) 94 G829-K32 GN-18 SENSOR 2 GROUND PRESSURE SENSOR YL-16-KYNAR T958-EJ2 2

73 8T-8737 SPLICE RD RED 2 GROUND
1946722
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
3 SIGNAL

74 8T-8737
95 R747-K5 GY-18 3 SIGNAL
2768548 ACCESSORY TABLE IDENT PART NUMBER CHG NOTE
96
WH WHITE
75 8T-8737 K-C6 97 CIRCUIT NOT CONNECTED QTY PART NAME P/N K 276-4752 01 ENGINE HARNESS
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
76 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 98
OR ORANGE
ENGINE OIL TIMING INJECTOR 5 & 6 99 T860-K14 OR-16-HV 1 CONNECTOR AS 7E-6513 K 239-5929 03 ENGINE HARNESS(EARLIER PRODUCTION)
77 8T-8737 BK-18 E963-K23 1 180-9340 ELECTRICAL CONNECTION HARNESS
78 8T-8737
PRESSURE CALIBRATION(TC) 100
101
TO MACHINE STRUCTURE YL YELLOW K-C9 K-C9 239-5929 50mm TUBE 112-8144 L 276-4754 00 FUEL JUMPER HARNESS (EPG) UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG.
WH-18 E964-K22 2 180-9340 SENSOR PROBE CONNECTOR
79 8T-8737 CONNECTOR K-C2
102 PK PINK 2370227 3E3370 N 240-8721 01 FUEL JUMPER HARNESS(EARLIER PRODUCTION) ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
80 8T-8737
ACCESSORY TABLE 103
INTERNAL ELECTRICAL G828-K29 WH-18 1 VS ENGINE OIL 1 VS ENGINE OIL EJ 352-2826 00 INJECTOR HARNESS
K-C9 INJECTOR 1 & 2 104 T858-K15 GY-16-HV BK BLACK G829-K33 GN-18 PRESSURE SENSOR 2 GROUND PRESSURE SENSOR EJ-C4
81 8T-8737 QTY PART NAME P/N CONNECTION TO SURFACE 2 GROUND
EJ 278-5657 02 INJECTOR HARNESS(EARLIER PRODUCTION)
82 8T-8737 1 PLUG AS. 230-4011 *NOTE B
INJECTOR 6 COMMON
INJECTOR 3 COMMON
105
106
T962-K25
T959-K17
WH-16-HV
BR-16-HV OF COMPONENT GY GRAY 994-K10 GY-18 3 SIGNAL
2739067
3 SIGNAL
1946725
CLR-GA WIRE NAME POS TERM/PLUG NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
PU-18 N707-K43 83 180-9340 200mm PAINT/PRO 110-3202
INJECTOR 5 COMMON 107 T961-K16 GN-16-HV
PU PURPLE WH-16-KYNAR T859-EJ16 1 ELECTRONIC ENGINE CONTROL ENGINEERING APPROVAL.
84 8T-8737
INJECTOR 4 COMMON 108 T960-K24 BU-16-HV CONNECTOR C15 (276-4751) (CHG00)
109
BR BROWN N-C2 BR-16-KYNAR T959-EJ3 2
85 8T-8737 110
ENGINE CONTROL ATCH WIRE, CABLE 3E3370 ACCESSORY TABLE
86 8T-8737 K-C7
111
COMPONENT GN GREEN G828-L1 WH-18 1 VS FUEL PRESSURE NOTE A: MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
87 8T-8737 MODULE(ECM) 112
G829-L2 GN-18 SENSOR QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG 113
BU BLUE C991-L3 PK-18
2 GROUND
NOTE B: HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR
88 8T-8737 CONNECTOR 3 SIGNAL
2769067 1 CONNECTOR AS 7E-6513
114
H# CIRCUIT GROUPING N-C3 DIFFERENCES:
89 8T-8737 WH-18 G828-K30 1 180-9340 K-C1 INJECTOR 3 & 4 115 T859-K21 WH-16-HV DESIGNATION
INJECTOR 1 COMMON 116 T957-K20 PU-16-HV L-C2 1552269
FUEL 50mm TUBE 112-8144 3E-3370 USED ON K-C4 & K-C9.
GN-18 G829-K34 2 180-9340 DIFFERENTIAL
117 2370227 K-C11 N-C1 T725-N6 WH-18 1 BK-18 PRESSURE 155-2264 USED ON K-C11.
PK-18 R746-K18 3 180-9340 ATMOSPHERIC INJECTOR 2 COMMON 118 T958-K19 YL-16-HV FUEL 1552264 3E3388 N707-N7 PU-18 2 BK-18 SWITCH 155-2267 USED ON K-C7.
PRESSURE 119 G828-L1 WH-18 1 VS
PRESSURE 2122788
ACCESSORY TABLE PRIMARY ENGINE G829-L2 GN-18
1 F421-N4 YL-18
155-2269 USED ON K-C5,6,8 & 10.
SPEED/TIMING SENSOR
120 K-C11 L-C1 C991-L3 PK-18
2
3
GROUND
SIGNAL SENSOR
2
3
G833-N5
T725-N6
PK-18
WH-18 N-C4
QTY PART NAME P/N 2312295 2312300 NOTE C: HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES:
1 PLUG AS. 237-0227 *NOTE B
SENSOR CONNECTOR
(CRANKSHAFT)
CONNECTOR
K-C4 F421-K12 YL-18 1 F421-L4 YL-18
2769067 4
5
6
N707-N7
G828-N1
G829-N2
PU-18
WH-18
GN-18
1309811
F421-L4 YL-18 1 SIGNAL
FUEL TEMPERATURE 290-8858 USED ON J-C1. THIS SCHEMATIC IS FOR THE C15 STANDBY GENSET WITH EMCP4.1 / 4.2
SENSOR
200mm PAINT/PRO 110-3202 G833-K37 PK-18 2 G833-L5 PK-18 7 C991-N3 PK-18 G833-L5 PK-18 2 GROUND
2345013 WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE
K-C6 L-C3
ENGINE CONTROL
MODULE (ECM)
T725-K44 WH-18
N707-K43 PU-18
3
4
2304011
8

CONNECTORS NOT INCLUDED. ELECTRICAL SYSTEM

G828-K28 WH-18 G828-L1 WH-18 FUEL
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752
5
2267467 G829-K35 GN-18 G829-L2 GN-18 F421-L4 YL-18 TEMPERATURE COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE
AND 239-5929(EARLIER VERSIONS SEE NOTE B)
C991-K6 PK-18
6
7 C991-L3 PK-18 G833-L5 PK-18
1
2
SIGNAL
GROUND
SENSOR
FUEL JUMPER HARNESS
2408721 WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING
MEDIA NUMBER: UENR3164-01
8
2345013 Components are shown installed on a fully operable machine with the key and engine off.
FUEL JUMPER HARNESS DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
ENGINE WIRING Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.