BERG SE AT IAEA RANE PORTABLE COMBUSTIBLE GAS DETECTOR Model P-510H RENRRAS STANDARD INSTRUCTION MANUAL SSD316 1. Be DF 9 bF4 Y Guidance of this manual and instrument 1. it OE Introduction sy aa. + E—2DBIR Meaning of WARNING, CAUTION & NOTE 1-3. Bal RWaan +t Important Notice for your Safety 2. &BBOZMH Names of Parts 3. (EAI Directions for use 3-1. COEAATIC Preparations 3-2. BihOs® Battery check 3-3. ZORA Zero Adjustment 3-4. HU Measurement s (RFI Maintenance 4-1. REF RURD AEG Preparation of Maintenance 4-2. 2 YIBEEMAEE Sensor Voltage Adjustment 4-3. BIE + A/V MAE (0 ~ 100%LEL) Calibration & Span Adjustment (0-100%LEL) 44, A/N/ HAM (0 ~ 20%LEL) Span Adjustment (0-20%LEL) 4-5. SPR IER Alarm Level Adjustment 4-6. 8 7 ft Pump Flow Adjustment 4-7. £738 Sensor Replacement 4-8. WS 7-4 JL 38H Water Stop Filter 4-9. BithO3i Battery Replacement 410. SAB Ab Parts List for Maintenance 5. tt# Specifications i \ ABOMAICML TEABER< BATEL< MRR FEW, i A {Please read this manual carefully before operation. i \ \ \ i \ HIE PAE < BETS CEMBVETOTHSDUBCTRRVET, eS =_- = S—™ * TANAbLAEARM Non asbestos product RASA TOKA SEIKI CO., LTD. PRR Mah TH PRK N42 BT 3-239-2 3-239-2, Kosugi, Nakahara-ku, Kawasaki, Japan 211-0063 TEL : +81-44-722-2000 FAX : +81-44-722-7460ssD316 1. BROT YbIA Y Guidance of this manual and instrument 4A.ILU HIE Introduction CO BSMA OM B AH MEH 2A P-510H ECRAFEWELTMICHUMESOLUET. ASSAM (HM) Mish tk YY ORRE DD LAME ARMET, TMEHAOREMEMATRTT. , EABRHTICABE R< BA TEL < SRA PS SREMURLLEITES. ‘Thank you for using TOKA’s portable combustible gas detector P-510H. This instrument is based on catalytic combustion method sensor and able to measure the concentration of combustible gases. For your safety, please read this manual carefully before starting operation. 1-2.98 4% - GEIR - HEIL RHR Meaning of WARNING, CAUTION & NOTE ASE : VLRARBY OMMPFOMREFSAVCHRELMICBAGRRERETCOCEBRLET. AZE : DRRARBDY ORM POMEEFSAVCHHKERIMCEMEMEERTTCLERALET, CER) : BRWICDW TOF ENT A+AAYhERBRLETF. A.WARNING : The term ofthis mark have very important effective for person or instrument when does not keep correct operation or counter measures according to instruction manual. A CAUTION : The term of this mark have some effective for person or instrument when does not keep correct, operation or countermeasures according to instruction manual [NOTE] : The term of this mark means advice for operation. 1-3. RE EAWREMS tt Important Notice for your Safety ABE : ABOMBLEMCLAEWTHS, RRPRMORACBVET. ABE : RHORMESCRTRAARIKSBA (BBMS) THOTHSL, WESORMEM CTS EBROMACEUET, AAWARNING ; The changing of Electronic components and materials are prohibited. Doing so may cause property damage, injury, or death by explosion. ALWARNING : The maintaining including battery replacement at hazardous area is prohibited. Doing so may cause property damage, injury, or death by explosion.2. BOL Names of Parts @ Pe @ eOBITIRE ws wee PH aes ne OKA SEIKI OB, LTD U1 10) ssD316 No. | %#R Parts Name No. | @#% Parts Name 1 | $4820 Alarm Sound Outlet 8 | HARB Sampling Tube 2 | A-9— Meter Indicator 9 | WS 74 IL-9 Water Stop (WS) Filter 3 | LOMBYS Zoro Adjuster 10_| HARE Gas Sampling Rod 4 | WRAL YF Select Switch 11 | MEA Gas Exhaust 5 | AIVRAIZ ¥2 Hook for Belt 12_ | S#iik84aL Clamp Screw for Bottom Lid 6 | £ifiks>4aU Clamp Screw for Upper Lid| 13. | Mit Batteries (LR14 2pcs) 7 | MEARAD Sample Gas inletSsD316 3. AAG 3-1. C48 FABIIC Preparations Directions for use © BREANET. Set batteries. @ RRS eV YIT—AICANET. Put the equipment in the leather case. © AARMB, WS 74 IVY, HARMBEAMOMBARAIHEMLET. Connect Gas Sampling Rod, WS Filter and Sampling Tube with Sample Gas Inlet. 3-2. ith sw Battery check DRA4 YF E (WAR) CLT. A-F— RAS BATT. PURPVIC< SC LSRBLT Fal), BATT. HRC DZS BE RALTFEL (4.9.5), Tum the select switch to. (BATT.CHK.) and make sure meter needle indicates BATT. zone. Ifthe meter needle does not reach BATT. zone, please replace batteries with new ‘one soon. (Refer to 4-9.) Ga Ow DE P-S1OH «Sa a sae ROE TOO SEIKI 0., LTD. AEB: HACE RHORBAMETTSLELS METERS VET, REMEFCESMERRE DLT SA, MEH 10 MGC RRBEEARLTT EL, A CAUTION: The remaining battery voltage should be checked once per 10 minutes during operation. Itis not measured properly caused by battery voltage drop. 3-3, EOEIEE Zero Adjustment OD WRAL Fe (O-20WLEL) LET. Turn the select switch to 0-20%LEL) . Sain O BEET = P-B10H ae O MABRE Me eRRMCA—o— MRD F RETSECHTOASET. Wait for a few tens of seconds to stabilize Indicating in making it suck clean air. 1A SEIKI 00, LID @ YOMBYYSeLTA-9—-HeRE O%LEL KADEET. ‘Tum the Zero Adjuster to make the needle indicate O%LEL.SSD316 3-4. #2 Measurement D WRAA YFE (O-AOO%LEL) LET. ‘Tum the select switch to (0-100%LEL) . —— (GNBIETIOLE CAS DETECTOR @ AARMBORMMSAACMISCET. La Po gia | Make it suck the sample gas through the Gas Sampling Rod. O % CER) AABWUBROEASARELY RU AIL FY IVAASAANY TI ° mo Ba BRL, AMECLTHSMELET. [NOTE] If the pressure of gas is higher than atmosphere, reduce the pressure to atmosphere by using the gas bag. TOA SEIKI CO. UTD fanBuSTIOLE CAS DETECTOR @ A-9-HRORET S0EHS, AAMRE POI ieee RAMUS. % Wait for stabilized and read the concentration. © "5. SERB] RROD 20%0LEL AMT, AE BPS MASBALIMAT YF E oO H Fam SAEs (O-20%LEL) CLES, L J OKA SEIKI ch. LTD. [NOTE} If indicating is less than 20%LEL and itis need to know detail, tum the select switch to 0-20%LEL) @ MEKTREMBLR EMIS ECA—F HAM OWLEL (CRO CLEMML TMS, RAT FE QI) CLES. ‘Tum the select switch to (OFF) after making sure the indicating returns to O%LEL. ABS TiS— ETE AAORREBREREL LTHEL TMS CEMTART, LOL, AROMA LO TRENRETSA, RECRMLAAALARRSAREMETSBSIL, TOHRU TRAD BRMERET SLEKH VET, PELNGI SAAOMEME TRARMERO SRY, FRACST koOTFEW, This instrument can measure the concentration of combustible gases as the risk of explosion in %LEL. However the sensitivity is depend on the species of gases measured, so it is necessary to compensate the indication of the detector. How to compensate is as follows. Choose the compensation value from the follow table. And then, calculate actual concentration with this formula. MELAAAORB LEU = MAMBOAAMM (GLEL) x MEM %LEL of Meas. Gas = Indication value (%LEL) x Compensation Value of meas. gas#8 1EX Compensation value table ssp316 HA RAB LEL mre REROR Gas or Vapor Name {vol%] | Compensating value | Inverse of compensating 4Y79Y isobutane 18 1.00 1.00 *9 methane 5.0 1.16 0.86 29 /—Jb methanol 62 1.15 0.87 Igy ethane 3.2 1.15 0.87 IFLY ethylene 25 1.41 on BALIFLY ethylene oxide 3.0 1.47 0.68 I9/—W ethanol 36 1.05 0.95 JONNY propane 24 1.22 0.82 ZHELY propylene 24 1.04 0.98 BULFOELY propylene oxide 28 1.02 0.98 Avg pentane 14 1.12 0.89 13-79 YEY 1,3-butadiene 20 1.05 0.95 ME{CE=JL vinyl chloride 40 1.01 0.99 2-7O//—) 2-propanol 26 1.09 0.92 AYADSY isooctane 09 1.05 0.95 73% hydrogen 40 0.60 1.67 RPOMEME JIS Y CRELARME THBARENELLLEOETH. 4Y7IYLADHAT RELARMET, TOREARLERTSAAEMET SBA, REAROMEMOBLREMITHS MELAAAOMEMEMIT TIED. The compensating values in the table are availabe to the detector calibrated with isobutane only If you measure some gases that are different from calibration gas with the detector calibrated except for isobutane, multiply the indication, the inverse of compensating value of calibration gas and the compensating value of sampled gas.ssD316 4. {R57 BAB Maintenance ABE : RAORMERORIARRARSEM (BBB) CHOTFEN, BRSORMBR TAS LRMOMBCRVET. AWARNING : The maintaining at hazardous area are prohibited. Doing so may cause property damage, injury, or death by explosion 4-1, RF SIRO AG Preparation of Maintenance OD WRAL yFE (I) LET. Turn the select switch to (OFF) . ommercsmerm) | } | |-sto ze seit ® KAVLBOREBRLTOS ue ota ER 2HEMMOABL IFT | Oz Pay AL, REBS LIES, veal oS ao ‘Slack off the 2 clamp screws which far wee dates locate on the lid of front panel by TA SEUKI 00, LIM Use hexagonal wrench which attached with goods. + Then lift up the front panel as per | a ee #6 5 a £8 EUS T T T urt urT CR | 4-2. tH IBEEMI% Sensor Voltage Adjustment © BREANET. Tur on. @ FYINFAICHEBORERD MOREEMELET. Check the voltage between red and black of the terminals. © 165 + 0.01V THNITRBOBRIE BVRA, BUVBAERLO VR1 2 EIU T 1.65 + 0.01V [CRASS Lat. If the voltage is 1.65 + 0.01V, itis no need to adjust. If not, turn the VR1 on the PCB to adjust the voltage to 1.65 + 0.01V.ssp316 4-3, #IE - ANY HAS (0-100%LEL) Calibration & Span Adjustment (0-100%LEL) 4-3-1. RIED AM ~PREPARATION REAREAANYIACMBLED, MEA, 1Y79YHAEBATHRL, 0.9 vol% (SO%LEL) LED. TYFSYLAOHAT, RAICMET SAREMALTUSHAIL, TOHAS SOWLEL IC MMLET. LEL CON TERRMERESR, AZRORMATSURAAMMAES (8-2 US) CTHBLET, Prepare the calibration gas in the gas bag. The calibration gas is isobutane and dilute it with air to 0.9 vol% {50%LEL). If youll measure other gas and have the one, prepare 50%LEL of the one. Refer to the compensation value table about LEL. ‘Make sure the concentration with B-2 series which is TOKA's Interferometer typed indicator for the concentration of gases. 4-3-2. RIED FI ~CALIBRATION PROCEDURE @ WRAL YF* (O-AOOWLELD [CLT eomBELET. GMOUSTIOLE aS DETECTOR Tum the select switch to {0-100%LELY P-S10H eine and do the zero adjustment. mae © REAATMRURAANYPRARROBE tO : HAL, REAASMISCRT. Bae dice Took SEIKI UTD Insert the Gas Sampling Rod to the gas bag filed the calibration gas and make it suck the gas. O 1 PROMMACRAMY ET, SOWLEL EMRE TIVAIBSIS, BLO VR4 SLT, SOWLEL & WRT SRCMBLAT, SOWLEL (CMBTH RIMES YF ORAALETTH. Read the indication 1 min. later. If it does not indicate 50%LEL, tum the VR4 on the PCB to adjust the indication to SO%LEL. If adjusting to 50%LEL is impossible, replace the sensors. eee Gas Bae) | | ex | calitration Gas Lei [___ so set i — SOKLEL TOWLSTIA ons DETECT - P-510H a] ou see! on uJ @ MBELLS, AHBREMISUTA—F HRM OWLEL CSC LEMBLTFEU, After finished calibration, make sure indication is O%LEL after sucking clean air.4-4. ANY HA (0 ~ 20%LEL) Span Adjustment (0-20%LEL) D WRAL YF E (O-AOOWLEL) LET. Tum the select switch to (0-100%LEL) . © AMAREMZeRRE COMET: UTA—9 MRE 2OWLEL CLEFT. Tur the Zero Adjuster to indicate 20%LEL during sucking clean air. @ DRAT YFE (0-20%LEL) LET. Tum the select switch to (0-20%LEL) @ FADER HRLTIAIBAIL BARLO VR3 ELT 20%LEL SHRI SIC MRLET. If it does not indicate 20%LEL on the scale of underside, tum the VR3 on the PCB to adjust the indication to 20%LEL. © tomeeLar. Do the Zero Adjustment. AIR TI] 20KLEL ssD316 Tee OS DEE P-5IOH oS CEE. TOA SEK OD. LTD eae we TE P-siaH sie eee Ge 0k SEIKI wl 4-5, SRE GH Alarm Level Adjustment D WRAL YF * (OAOOWLEL) [CLET. Tum the select switch to (0-100%LEL) © APSRE RIS URAC HORRY ULTA—9 HARE DOWLEL LET. Turn the Zero Adjuster to indicate 20%LEL during sucking clean air. @ BiRLO VRE E, 7H — AOR Y HOB HIS MELE. ‘Turn the VRS on PCB to the point that the buzzer starts ringing. @ tomBelat. Do the Zero Adjustment. 20KLEL VR3 20%SPAN ESOS: os OS -SI0H 9 See Ory Ean Toe seiko,ss0316 4.6. At 7S Pump Flow Adjustment D BREMESLWSAVENL THREHSE LIFES, ‘Take off 4 screws which fix the PCB, and lift up the PCB. @ MREANET. Tur on. @ ROBEOREMBA LG SRC BRL VR2E RELET. Adjust the VR2 on the PCB to make the amplitude of Vibration Magnet is max. (ER) RY 7oORR. HMRC RMROMM 1~ 2mm DESCBAMEBSHET, [NOTE] The maximum Pump Flow is available when the gap between the Vibration Magnet and the Electric Magnet is 1~ 2mm. Clamp Nut Vibration Magnet eYS Geb RESSD316 4-7. > 3eR Sensor Replacement OD WRAL YF CO) LET, HACLY (/ AR) Tum the select switch to (OFF) @ MFLORMENLET. ‘Take off the wires from the terminals. @ MHLDEALET. Take off the Slack Stopper. @ ey YIAAR HAY) SANT eyveReDV ET (messtELL) . Take off the sensors (counter clockwise) with the Sensor Replacement Tool (sold separately) . tye - . Sensor Replacenent Tool uy © RLU YEMUATET, RBOBD MF ROBEMUMCRSRCLET. Set the new sensors. The color of the wire and the terminal are same side. © MALHEMUNGET. Set the Slack Stopper. © BMLES. RRLMTHORE Abter. 1 A Connect the wires with the terminals. 7 Match the color of them. wasn | ov—arvas chenter) |} |, | Flame Arrestor (28) £YYRMELES, CY YMERE, RE-ANYMBEGTULTFSW, [NOTE] After replacing the sensors, please conduct Sensor Voltage Adjustment and Calibration & Span Adjustment, 4-8. WS 7 4 JL9 384 Water Stop Filter WS 741918, HAMRICK TRERALTURORBSIC, £7 YBADHACMLT SRO PANSTH. F4WFMKEBML, BATSEPECRELTHELET, 24 NVIBRELABAIERP IML UGOCMLTFEN, BELL WS 74 ETORE BATSE, BRY TCAAMDDY MROMBICEYET. KEMALTIMES TH, BCE VEL TLRVED, HELELASMLUSDERALTFEW, WS 74 USIELT 74 VIORASRLTHKTA, AUADMAELEST LUTAECA, Water Stop (WS) Filter is the filter which stops water to enter the chamber. WS Filter absorbs water, and change color to red and solidify. If color-changed WS fiter keeps on working, the suction pump will be damaged. So, replace the fiter as soon as possible. Even if WS fiter has not sucked water, it might be solidified caused by moisture absorption. WS Filter also works as the air fiter, but absorbs water only. ARRDE WS74H8 AAW SAMPLING WS.FILTER fe TBE Sq] [Po —— -10-4-9. ithO3ei& Battery Replacement AME: RHORMILI RAGA (SBMS) CHOTHEV. DEG ORMEH CHS EHMORAICAVET. AA WARNING : The maintaining including battery replacement at hazardous area are prohibited. Doing so may cause property damage, injury, or death by explosion. D WRAL YFE CD) ICLET, Tum the select switch to (OFF) ® AARMEEABOARADLVYALET. Take off the sampling tube from gas inlet portion. @ Fe ULIT-AEALEF, Take off the leather case. @ BRELOTHS 2KOAVENRORBLYF CRO, BEALET. ‘Slack off 2 clamp screws which locate on the bottom lid by using hexagonal wrench which attached as accessory, then remove it. © BHLHLOVGO (BIT AY Mb: LRI4) EZAHRLET. Replace the battery (LR14 X 2pcs)_for new as aligned with Polarity (+— mark) of battery room. ABE: WHAT 2ARAML TREN, HWMMERETRATSL, RANELUTRBLET, WARNING : The battery should be whole replaced for new LR14 type. If one of last battery remained, it will break down by the leak of battery liquid. © RRERMY Cc 2KOAT THRE. Recover the lid by use two sorews as last one. © BREF YI T—AICTBY CMMLET. Fit the leather case and sampling tube as before one. 4-10. 3:28 U Ab Parts List for Maintenance ss0316 3e:RHBAZ¥R PARTS NAME WHS Type and etc. Battery MOT IAY RMB (LR14) Alkali Dry-Cell LR14 WS 74 JL WS Filter D4-9-AbYTT4 WS Water Stop Filter HAMIL Sampling Tube HARA Special tubs for Gas Detector "R3lA YT Suction Pump Unit Ray FAR f (P-510H FA) Suction Pump Unit for P-510H 42% Sensor Element P.510H Fz Gas Sensor Element for P-510H Pair : ype L-HG consist of Gas Sensor and Compensation sensor Se HSHAM - BRMEMAT CRMLTCEEW. <14£4® Specifications & st: P.S10H ME HA + LPC RUAMEAA URMILT VIS URE) Me PA ; ehh (ANE) amet AABWR + KYIAMOBBMIs : MERI 04 ~ 0.8L 15> RMERE = 10m BE A: O~ 100%LEL “0 ~ 20MLEL (WY MAS) Ho: = S%LEL LA Ro: PHOFA-F— BE: 90% SS 30 WRIA (tM) R : BFIF— (BRK 20%LEL) He: 10~+50°C (GBR S0%RH BUF) Ms DCW: FLAY RIE LRI4 x 25 om : OAT 8 Mt FR: & 2 & a = a + BRARE—ETOA—S—HRICKS + 163(W) x 137(H) x 67(D) mm 1 1.6K (RKO) BAB: ARR AT: MEM HS : idsaC4 BESS : T6184 PRY IR 18 BARE (10m) — ——— 1 WS 74 LS EAA IN —— 118 ARAL YF (2.0mm) — 1 RRR 188 Mode! = P-510H Measuring Gas : LPG and Combustible gases (Calibrated by iso-Butane) Principle Catalytic Combustion method Gas Sampling + Suetion type by built-in purnp ‘Suction flow : 0.4 ~ 0.8 Limin. Tube Length — 210m Measuring Range — :0~ 100%LEL /0 ~ 20%LEL (Selectable) Within -& S96LEL : Analog Meter Within 30 sec. (90% responce) without Tube Length : Electronic Buzzer (Alarm Leve! 20%LEL) Operate Conditions ~ : -10 ~+50°C at less than 90%RH Power Source ——— : BC3V : Alkari Dry-Cell LR14 x 2pcs Battery Life 8 hours minimum under continuous operation Battery Life Display ~- : Meter Indication at BATT. CHK. mode Dimensions — 163 (W) x 137 (H) x 67(D) mm Weight ———-—-—- : 1.6K (without sampling tube) Safety Approval ——— : Explosion-proof construction Approved by TIIS Japan as id3aG4 Electric part : Intrinsic Safe, Sensor part : Flame-proof Approval No. : T61841 : Leather Case —-— ‘Sampling Tube (10m) 1 pce ‘Sampling lod with W.S. Filter —~1 poe Hexagonal Wrench (2.0mm) —~ 1 pce Instruction Manual — 1 copy Accessories —- ———— 1 pes -14-