STANDARD OPERATING PROCEDURE

FORM NO.HSE/CORP/4
ACTIVITY Pumping Operation
SOP NO. IMFA/SOP/SMC/MINING/12 REVISION 00
Step Activity (WHAT) Associated Requirements/ Process / tools / PPEs (HOW
No. Hazards/ Impact
Quality –
1 Pre start cheking i)Housekeeping i)Keep the surroundings clean.

ii)Check the pump before starting. ii)Check the following before starting th
a)Fuel level in the tank
b)Engine oil level
c)Water level in the radiator
d) Safety fittings

iii)Visually check for any machine iii)Check for any damage or broken par
damage then inform to the supervisor immediat

iv)Check the machine for loosen threads

before starting.
iv)Check for any loose fittings .
v)Ensure pump is on level ground.

v)Check the base level

OH&S – i-a)Check the engine with heat shields in

i)Burn injury (b)Never touch the hot exhaust manifold
cylinder.

ii)Cut injury ii)Check the moving parts with covers o

position.

Environment –
i)Air pollution(smoke) due to i-a)Do not allow smoking near the
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NO.HSE/CORP/4
SITE SMC DEPARTMENT Mining
EFF DATE: 19.6.14 NO. OF PAGES Page 1
ocess / tools / PPEs (HOW) Responsibility (WHO) Remarks /
Refere
DOC.NO. WI/OPRN/12
he surroundings clean. Pump Operator

the following before starting the machine: Pump Operator

vel in the tank
oil level
evel in the radiator
fittings

for any damage or broken parts, if found Pump Operator

orm to the supervisor immediately .

the machine for loosen threads or bolts Pump Operator

arting. Pump Operator

pump is on level ground.

k the engine with heat shields in position. Pump Operator DOC NO.
HIRA/MINING/12
touch the hot exhaust manifold, muffler or

the moving parts with covers or guards in Pump Operator

ot allow smoking near the Pump Operator Aspect No.31

 STANDARD OPERATING PROCEDURE
FORM NO.HSE/CORP/4
ACTIVITY Pumping Operation
SOP NO. IMFA/SOP/SMC/MINING/12 REVISION 00
fire machine
b)Clean the oil spill from the machine(if
c)Free the surroundings from oil
soaked cotton, oil filter or inflammable

2 Use of PPEs. Quality – i)Wear helmet,safety shoe,safety goggl

i)Use PPEs. gloves and fluorescent jacket in right wa

OH&S – i))Do not wear loose clothing.

i)Caught between the moving parts

Environment- i-a)For protection from noise use

i)Noise during operation.

3 Storing and filling of fuel Quality – i)Do not overfill tank -

i)Filling of oil tank spilled fuel could ignite if it comes into
hot engine parts or sparks from the ignit

OH&S –Nil

Environment - i-a)Do not fill the fuel tank while the en

i)Air pollution(smoke) due to fire running or hot. Always stop engine and
engine cool before adding fuel.
b)Store fuel in good containers and
ERATING PROCEDURE
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SITE SMC DEPARTMENT Mining
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he oil spill from the machine(if any)

e surroundings from oil
otton, oil filter or inflammable materials.

helmet,safety shoe,safety goggles,hand Pump Operator DOC.NO. WI/OPRN/12

nd fluorescent jacket in right way.

wear loose clothing. Pump Operator DOC NO.

HIRA/MINING/12

protection from noise use ear muff Pump Operator Aspect No.32

operation.

overfill tank - Pump Operator DOC.NO. WI/OPRN/12

uel could ignite if it comes into contact with
ne parts or sparks from the ignition system.

ot fill the fuel tank while the engine is Pump Operator/ Mines Foreman Aspect No.31
or hot. Always stop engine and allow the
ool before adding fuel.
uel in good containers and
 STANDARD OPERATING PROCEDURE
FORM NO.HSE/CORP/4
ACTIVITY Pumping Operation
SOP NO. IMFA/SOP/SMC/MINING/12 REVISION 00
away from flame or sparks.

4 Check after starting the pump Quality – i)Start with proper key.
i)Starting the machine ii)Check the following after starting the
a)over heating of pump
b)water leakage from gland
c)water leakage from suction or delivery
d)rpm of the engine
e)abnormal sound(if any)
f)white or black smoke
iii)monitors in panel board in wo
condition. In the event of any def
report to the supervisor.

OH&S –Nil
Environment -
i)Do not start the engine near spilled fue
i)Air pollution(smoke) due to fire
combustible fluids.
5 Pump operation Quality – i) Only authorised person will operate th
i)Authorised person will operate the he will not allow any other persons to op
machine same.
ii)Do not operate ii)Never operate under the influence of d
iii)Pump will not run unattended alcohol.
iii)Never leave the pump unattend
Off the engine when leaving inte

OH&S -
i)Burn injury i)Engine components can generate
 ii)Caught between the moving parts extreme heat.
iii)Access hazard Do not touch these areas while the engin
iv)Fall from height or immediately after operations.
ii)Keep fingers, hands, hair and clothing
all moving parts to prevent injury.
iii)Look out the area clearly for any dan
access route and if found shall be remov
immediately.
iv-a)Ensure proper fencing
b)Do not be self exposed or not allow ot
to the edge.

Environment -
i)Contamination of oil in the water i)Do not pour oil or fuel directly
body
ground, down a drain or into any
source.

6 In case of any breakdown or operational Quality- i)Any breakdown or operational difficul

difficulty i)B/D intimation informed immediately to the supervisor.
ii)Know the use of Fire Extinguisher.

OH&S-Nil

Environment- i)Oil leakages i)Leakages if observed during operation

arrested immediately.

7 Switching off the machine Quality- i)Always place the engine ON/OFF swi
i)Switch off the machine when not in OFF position when the pump is not in u
use

OH&S- Nil

Environment-Nil
 ERATING PROCEDURE
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SITE SMC DEPARTMENT Mining
EFF DATE: 19.6.14 NO. OF PAGES Page 3
m flame or sparks.

ith proper key. Pump Operator DOC.NO. WI/OPRN/12

the following after starting the machine:
eating of pump
eakage from gland
eakage from suction or delivery line
the engine
mal sound(if any)
r black smoke
itors in panel board in working
on. In the event of any defect found-
o the supervisor.

Aspect No.31
start the engine near spilled fuel or
Pump Operator
ble fluids.
uthorised person will operate the pump and Pump Operator/ Mines DOC.NO. WI/OPRN/12
ot allow any other persons to operate the Foreman
operate under the influence of drugs and Pump Operator Pump
Operator
er leave the pump unattended- turn
engine when leaving intended.

DOC NO.
HIRA/MINING/12
components can generate Pump Operator
heat. Pump Operator
ouch these areas while the engine is running Pump Operator
diately after operations.
ingers, hands, hair and clothings away from Pump Operator
ng parts to prevent injury.
out the area clearly for any danger to the
ute and if found shall be removed
tely.
ure proper fencing
be self exposed or not allow others to go
ge.

Pump Operator Aspect No.16

t pour oil or fuel directly into the

down a drain or into any water

eakdown or operational difficulty will be Pump Operator DOC.NO. WI/OPRN/12

immediately to the supervisor. Pump Operator
the use of Fire Extinguisher.

es if observed during operation, shall be Pump Operator Aspect No.16

mmediately.

place the engine ON/OFF switch in the Pump Operator DOC.NO. WI/OPRN/12
ition when the pump is not in use.
8 Priming Quality-
i)Priming of pump

OH&S -Nil

Environment-Nil

9 Dealing with suction problem Quality-

i)Machine operation under
i)If delivery line is devoid of water then water tanker Pump Operator/ Mines DOC.NO. WI/OPRN/12
shall be arranged and filling done. Foreman
ii)If there is water in delivery line then delivery valve Pump Operator
shall be opened and water is passed through the
suction end. Whether it is filled with water or not
can be checked through the opening of bypass valve
to the radiator or to the gland end. Trapped air
within it shall be allowed to release through
air release valve.

DOC.NO. WI/OPRN/12
i)While machine is engaged for pump Mines Foreman
 the guidance of a supervisor

OH&S -
i)Fall from height

ii)Fall and drowning in the sump

iii)Striking by the machine boom

iv)Fall of suspended load

Environment-Nil

10 Reading and Writing of Log Book Quality-

i)Read machine Log Book.
ii)Write Log Book regularly
shifting, suction pipe dismantling, fitting or other
pump related work, a competent person will
supervise the whole operation.

i)During dismantling of suction end no person will Mines Foreman DOC NO.
HIRA/MINING/12
be exposed to the bench edge. Those who engaged
in dismantling job will use safety belt.
They will take adequate precaution to protect
themselves from fall injury.

i)No person will be allowed to work, where there is a Mines Foreman

danger of fall into the sump.

iii)No person will be allowed to remain within the Mines Foreman

working radius of the machine.

iv)No person will be allowed to remain below the Mines Foreman

suspended load.

i)At the beginning of shift, read the status of Pump Operator Pump DOC.NO. WI/OPRN/12
machine in the Log Book. Operator
ii)At the end of shift write the status of machine in
the Log Book.
 OH&S -Nil

Environment-Nil

Name Designation Signature: Date: Prepared by

M.K. Samal
Mines Manager

NOTE :
SIX DIRECTIONAL HAZARD IDENTIFICATION DURING JOB :
In addition to the above SOP, a 6-directional hazard identification sheet shall be used before start of the job.
directions (NORTH, SOUTH, EAST, WEST, TOP, BUTTOM) to be assessed based on physical observa
for any hazards thus identified.

TRAINING RECORD OF SOP :
The Training on this SOP with six directional hazards is to be imparted to concerned employee and contract
The Training Record to be maintained in a register with signature of the individual employees before startin
 Approved by
S. Patni
Sr. GM(Mines)

before start of the job. While executing the job at site, any hazards from six
d on physical observation, common sense & experience. Controls shall be taken

mployee and contract workers by Shift In-Charge / Deptt. Head as applicable.

ployees before starting of the job.