SBR096/128/160/192/224/

256High Voltage LFP BatteryUser

ManualSBR096-256-UEN-Ver12-
202103 Version: 1.2

SBR096-256-UEN-Ver12-202103 Version: 1.2

SBR096/128/160/192/224/256
High Voltage LFP Battery
User Manual
All Rights Reserved

All Rights Reserved

No part of this document can be reproduced in any form or by any means without the
prior written permission of Sungrow Power Supply Co., Ltd (hereinafter "SUNGROW").
Trademarks
and other Sungrow trademarks used in this manual are owned by
Sungrow Power Supply Co., Ltd.
All other trademarks or registered trademarks mentioned in this document are owned
by their respective owners.
Software Licenses

• It is prohibited to use data contained in firmware or software developed by

SUNGROW, in part or in full, for commercial purposes by any means.

• It is prohibited to perform reverse engineering, cracking, or any other operations that

compromise the original program design of the software developed by SUNGROW.

Sungrow Power Supply Co., Ltd.

Address: N o . 1 6 9 9 X i y o u R d . , N e w & H i g h T e c h Z o n e , H e f e i , 2 3 0 0 8 8 , C h i n a .
Tel: +86 551 6532 7834
Website: w w w . s u n g r o w p o w e r . c o m

I
About This Manual
The manual mainly describes the product information, guidelines for installation,
operation and maintenance. The manual cannot include complete information the
system (i. e. the inverter), just the battery. The reader can get additional information
about other devices at w w w . s u n g r o w p o w e r . c o m or on the webpage of the respective
component manufacturer.
Validity
This manual is valid for the following battery models:

• SBR096

• SBR128

• SBR160

• SBR192

• SBR224

• SBR256

They will be referred to as "battery" hereinafter unless otherwise specified.

Target Group
This manual is intended for battery owners who will have the ability to interact with the
battery and qualified personnel who are responsible for the installation and
commissioning of the battery. Qualified personnel should have the following skills:

• Training for installation and commissioning of electrical system, as well as dealing

with hazards

• Knowledge of the manual and other related documents

• Knowledge of the local regulations and directives

How to Use This Manual
Read the manual and other related documents before performing any work on the
battery. Documents must be stored carefully and be available at all times.
Contents may be periodically updated or revised due to the product development. It is
probably that there are changes of manual in the subsequent battery edition. The latest
manual can be acquired via visiting the website at s u p p o r t . s u n g r o w p o w e r . c o m .
Symbols
Important instructions contained in this manual should be followed during installation,
operation and maintenance of the inverter. They will be highlighted by the following
symbols.

II
 Indicates a hazard with a high level of risk that, if not avoided, will result in death
or serious injury.

Indicates a hazard with a medium level of risk that, if not avoided, could result in
death or serious injury.

Indicates a hazard with a low level of risk that, if not avoided, could result in
minor or moderate injury.

Indicates a situation that, if not avoided, could result in equipment or property

damage.

Indicates additional information, emphasized contents or tips that may be

helpful, e.g. to help you solve problems or save time.

Abbreviation
BMS: Battery Management System
BMU: Battery Management Unit
CAN: Controller Area Network
CMU: Battery Cluster Management Unit
LFP: Lithium iron phosphate
PCS: Power Conversion System
SOC: State of Charge

III
 Contents
All Rights Reserved .....................................................................................................I
About This Manual .....................................................................................................II
1 Safety .............................................................................................................. 1
1.1 Notices for Safe Use .................................................................................... 1
1.2 Battery Handling Information ........................................................................ 2
1.3 Emergency Situations .................................................................................. 3
1.3.1 Leaking Batteries ................................................................................ 3
1.3.2 Fire..................................................................................................... 3
1.3.3 Wet Batteries...................................................................................... 4
1.3.4 Damaged Batteries............................................................................. 4
2 Product Description .................................................................................... 6
2.1 Product Introduction..................................................................................... 6
2.2 Terminal Description..................................................................................... 8
2.3 Symbols on the Product ............................................................................... 9
2.4 LED Indicator ............................................................................................. 10
3 Unpacking and Storage ........................................................................... 11
3.1 Unpacking and Inspection .......................................................................... 11
3.2 Scope of Delivery ....................................................................................... 11
3.3 Storage ...................................................................................................... 12
4 Mounting ...................................................................................................... 13
4.1 Safety during Mounting .............................................................................. 13
4.2 Location Requirements .............................................................................. 13
4.3 Installation Environment Requirements ....................................................... 13
4.4 Installation Clearance Requirements........................................................... 13
4.5 Installation Tools......................................................................................... 14
4.6 Installing the Battery ................................................................................... 15
5 Parallel System（Optional） .................................................................. 21
5.1 Scope of Delivery ....................................................................................... 21
5.2 Mounting the Junction Box ......................................................................... 21
5.3 Terminal Description (Junction Box)............................................................ 22
5.4 Connection Diagram in Parallel System ...................................................... 23

V
 5.5 Installing the SUNCLIX Connector............................................................... 25
5.6 Installing the COMM IN Connector.............................................................. 27
6 Commissioning ........................................................................................... 30
6.1 Inspection before Commissioning............................................................... 30
6.2 Commissioning Procedure ......................................................................... 30
7 Decommissioning the Battery ............................................................... 31
8 Troubleshooting and Maintenance ...................................................... 32
8.1 Troubleshooting ......................................................................................... 32
8.2 Maintenance .............................................................................................. 36
9 Appendix ...................................................................................................... 38
9.1 Technical Data ........................................................................................... 38
9.2 Quality Assurance ...................................................................................... 41
9.3 Contact Information ................................................................................... 42

VI
1 Safety
The device has been designed and tested strictly according to international safety
regulations. Read all safety instructions carefully prior to any work and observe them at
all times when working on or with the device.
Incorrect operation or work may cause:

• Injury or death to the operator or a third party;

• Damage to the device and other properties.

All detailed work-related safety warnings and notes will be specified at critical points in
this manual.

The safety instructions in this manual cannot cover all the precautions that
should be followed. Perform operations considering actual onsite conditions.
SUNGROW shall not be held liable for any damage caused by violation of the
safety instructions in this manual.

1.1 Notices for Safe Use

Read all safety instructions carefully prior to any work and observe them at all times
when working on or with the battery. Failure to observe the precautions described in this
section can cause serious injury to persons or damage to property.

Risk of explosion

• Do not subject the battery to any strong force.

• Do not mechanically damage the battery (pierce, deform, strip down, etc.)

• Do not heat the battery or dispose of the battery in a fire.

• Do not install the battery in potentially explosive environments.

1
 1 Safety User Manual

Risk of fire

• Do not expose the battery to temperatures in excess of 60°C.

• Do not place the battery near a heat source, such as direct sunlight, a
fireplace, a thermally uninsulated wall exposed to sunlight, hot water, or a
heater.

• Keep sources of ignition such as sparks, flames, and smoking materials

away from the battery.

Risk of electric shock

• Do not disassemble the battery.

• Do not handle a wet battery or use wet tools.

• Do not soak the battery in water or expose it to moisture or liquids.

• Keep the battery away from children and animals.

• Wear suitable clothing, guards and gloves to prevent you from direct contact
with the DC voltage.

• Use insulated tools during working with battery.

• Set aside metal jewelry before working on the DC circuit.

1.2 Battery Handling Information

Comply with local standards for use with the battery.

Any man-made damage will void the limited warranty for the battery. Handle the battery
with care to protect it from damage.

• Use the battery only as intended and designed.

• The battery must only be installed at a suitable location.

• Make sure the battery is well connected to ground before use.

• Do not use the battery if it is defective, appears cracked, broken or damaged, or fails
to operate.

• Do not use the battery together with other types of batteries.

• Do not pull, drag or step on the battery.

• Do not leave any foreign objects inside the battery.

2
User Manual 1 Safety

• Do not repair or modify the battery. It is not user serviceable.

• Do not pull out any cables when the battery is powered on.

• Do not damage the sheath of cables, wire harness and connectors.

• While the battery is charged, used and stored, keep it away from materials that are
prone to electric discharge, including static discharge.

• Keep the battery away from babies and children to avoid any accidents.

• Cover terminals with insulating tape before proper disposal.

1.3 Emergency Situations

1.3.1 Leaking Batteries

Abuse/misuse/damage of the battery may cause increasing of internal pressure in the

battery cells. It may result in the electrolyte venting. In the event that battery electrolyte is
released:

• Do not enter the room under any circumstance.

• Avoid contact with the leaking liquid or gas.

• Call the Local Emergency number or Fire Brigade if necessary.

If one is exposed to the leaking substance, follow the suggestions below to minimize the
chance of injury:

• Inhalation: Evacuate the contaminated area, and seek medical aid.

• Eye contact: Rinse eyes with copious amounts of water using for at least 15 minutes,
and seek medical aid immediately.

• Skin contact: Wash the affected area thoroughly with plenty of water for at least 15
minutes. If possible, remove or saturate contaminated clothing with water. Seek
medical aid if the patient is distressed.

• Ingestion: Induce vomiting, and seek medical aid immediately.

Wipe out the contacted area with a sponge or cloth that is soaked in water until you
obtain medical aid. These materials can damage skin and eyes, causing blindness.

1.3.2 Fire

Fire may occur with the battery despite its careful design. Likewise, a fire near the
battery can cause it to catch fire.
Protective equipment
A respirator is not required during normal operations.
In the event of a fire, hazardous fumes including carbon monoxide, carbon dioxide, and/
or various hydrocarbons may be emitted. To comply with the Personal Protective
Equipment Directive (89/686/EEC), use a full-face self-contained breathing apparatus
(SCBA) with full protective gear during fire fighting.

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 1 Safety User Manual

Fire fighting

In the event of a fire, only qualified firefighters with appropriate protective

equipment are permitted to enter the room where the battery is located.
Battery fires can take up to 24 hours to fully extinguish. Consider allowing the
system to burn. Smoke indicates that the battery is still burning. Always note
that there is a risk of the battery re-igniting.

Proceed as follows for firefighting.

1 Shut off any connected power system or electronics such as the battery, battery
isolator, PV DC isolator(s), AC isolator, solar supply main switch and normal supply
main switch.

2 Perform an adequate knock down on the fire before entering the incident’s hot
zone.

3 If the battery catches on fire, use an firefighting sandor CO2 extinguisher to

extinguish fire.

4 If the battery becomes involved in fire or is bent, damaged or breached in any way,
or if suspect that the battery is heating, use large amounts of water to cool the
battery. Do not try to extinguish the fire with a small amount of water. Always obtain
an additional water supply.

5 If the fire is not from the battery and has not spread to it yet, use an ABC fire
extinguisher to extinguish the fire. Remove batteries and other ignition sources from
the scene of a fire.

1.3.3 Wet Batteries

If the battery is submerged in water, do not let people access it, and then contact
Sungrow or an authorized service partner for technical support.
If a battery is submerged in water or flooded, first, switch off all circuit breakers in the
system to cut off the power supply to the battery. Wait until floodwaters subside and do
not approach near battery. If someone needs to go into the flooded water, wear
insulated full length rubber boots and gloves.
Do not use a flooded battery again.

1.3.4 Damaged Batteries

The battery consists of lithium ion cells. These are considered dry cell batteries. If
damaged, only a small amount of battery fluid can leak.
A damaged battery can cause rapid heating of the battery cells. If you notice smoke
coming from the battery area, assume that the battery is burning and take appropriate
action as described in "1.3.2 Fire".

4
User Manual 1 Safety

Damaged batteries are dangerous and must be handled with extreme caution. They are
not fit for use and may pose a danger to people or property. If a battery seems to be
damaged:

1 Pack it in its original container.

2 Store it in a separated room like the installation place.

3 Contact SUNGROW.

A damaged battery may release dangerous material and a flammable gas

mixture. Never try to repair the battery even if you are qualified electrician.

5
2 Product Description

2.1 Product Introduction

Brief Introduction
The battery is designed for residential energy storage systems. The inbuilt battery
management system monitors its operation and prevents the battery from operating
beyond the specified limitations.
This product is a high-voltage battery system with an operating voltage range between
168 V ~ 584 V. A battery system consist of 3 to 8 individual battery modules connected
in series.
The battery can be expanded to 4 units in parallel at most. Available in Q3, 2021.

6
User Manual 2 Product Description

f i g u r e 2 - 1 Product overview

table 2-1 Design of the product

Position Designation
LED Indicator
LED indicator include the SOC indicator and the status indicator. The
A
status indicator is also used as the power button.
LED indicator indicates the SOC value and status of the battery.
Nameplate
The nameplate clearly indentifies the product. The nameplate must
remain permanently attached to the product. You will find the following
information on the nameplate:
B
• SUNGROW logo and product model

• Technical data

• Product symbol
C DC circuit breaker

7
2 Product Description User Manual

Major Components

Name Designation
A Base
B Battery module
C Top cover
D Switch gear
E Side cover

Configuration Table

Battery Switch
No. Model Base Top cover Side cover
module gear
1 SBR096 1 3 1 1 0
2 SBR128 1 4 1 1 1
3 SBR160 1 5 1 1 2
4 SBR192 1 6 1 1 3
5 SBR224 1 7 1 1 4
6 SBR256 1 8 1 1 5

2.2 Terminal Description

All electrical terminals are located at the switch gear.

8
User Manual 2 Product Description

No. Label Description

• To enable the communication between the inverter

1 COMM and the battery

• For battery daisy chain

The system negative terminal, connected to the
2 P-
inverter negative terminal
The system positive terminal, connected to the inverter
3 P+
positive terminal

4 Grounding terminal, connected to the ground

DC circuit To connect/disconnect the DC circuit, for power-on,

5
breaker power-off, and short-circuit protection

2.3 Symbols on the Product

Symblo Explanation

Pay attention to the danger. Do not operate this product in the live
status!
No open flames
Do not expose to flame, incinerate, puncture, or impact.
Electric shock hazard
Serviced by qualified personnel only. Out of reach from children.

TÜV mark of conformity

TÜV mark of conformity

CE mark of conformity

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 2 Product Description User Manual

Symblo Explanation
Do not dispose in trash.
Compacting a lithium ion battery is dangerous as it can explode.

Please recycle this lithium ion battery. Do not discard.

Read the user manual before maintenance!

This is a protective grounding terminal, which should be grounded

securely to protect the safety of operators.

2.4 LED Indicator

LED indicators include the SOC indicator and the status indicator. The status indicator is
also used as the power button.
SOC Indicator
The SOC indicator indicates the current SOC value of the battery. One bar indicates the
SOC value of 10%.

Status Indicator
The Status indicator indicates the current state of the battery.

LED
LED color LED state Definition
indicator
ON Normal operation (without fault)
Slow blink The battery is at power-on or standby
Period: 2 s state (without fault).
Blue
Fast blink
Period: 0.5 The battery is at firmware update state.
s
ON A system fault has occured.
Red The battery is at power-on or standby
Blink
state (with primary fault).

The status indicator can be used to power on or off the battery.

Operation Definition
Press and hold for less than 2 seconds To power on the battery
Press and hold for more than 4 seconds To power off the battery

10
3 Unpacking and Storage

3.1 Unpacking and Inspection

The device is thoroughly tested and strictly inspected before delivery. Nonetheless,
damage may still occur during shipping. For this reason, please conduct a thorough
inspection after receiving the device.

• Check the packing case for any visible damage.

• Check the scope of delivery for completeness according to the packing list.

• Check the inner contents for damage after unpacking.

Contact SUNGROW or the supplier in case of any damage or incompleteness.

Do not dispose of the original packing case. It is recommended to store the device in it.

3.2 Scope of Delivery

Item Name Quantity

A Base 1
B Battery module 3~8
C Top cover 1
D Switch gear 1
E Bracket 1
F Side cover 0~5
G Harness 1
H Stud 1
I Foot (optional) 4

11
 3 Unpacking and Storage User Manual

Item Name Quantity

J M5 screw 8 ~ 18
K Expansion plug set 2
L M5 screw sets 3~4
M M6 fender washer 2
N Documents 1

3.3 Storage

Proper storage is required if the battery is not installed immediately.

• Store the battery in the original packing case with the desiccant inside.

• Preferably, keep the temperature in the range of 15°C to 25°C. Store the battery
within the temperature range of -10°C to 35°C for no more than 6 months.

• The storage relative humidity must be always between 0 and 95 %, non-condensing.

• Store the battery in a clean and dry place, without exposure to sunlight and rain. The
storage location must be free of harmful gases, flammable/explosive products and
corrosive chemicals. The battery should be prevented from mechanical impact, high
pressure, high-intensity magnetic field and direct exposure to sunlight.

• Pay attention to the harsh environment, such as sudden cooling/heating and collision,
to avoid damage to the battery.

• The number of stacking layers of battery modules with package must not exceed 6.
It is strictly forbidden to directly stack batteries without package.

• Regularly inspect the package for damage and insect bites. If any damage is found,
the product should be replaced immediately.

• The packing should be upright.

• If stored for more than 6 months under the specified conditions, the battery needs to
be charged once, until the system SOC is 50% to 80%. Preferably, use an inverter for
forced charging.

12
4 Mounting

4.1 Safety during Mounting

This product or system must be operated by professionals!

Failure to follow the safety instructions in this manual or operation of this
product or system by non-professionals may cause severe personal injury or
major property damage.

Strictly follow local relevant standards and requirements in the whole process
of installation.

4.2 Location Requirements

Select an optimal mounting location for safe operation, long service life and expected
performance.
The battery with IP55 can be installed both indoors and outdoors.
Install the battery in a place convenient for electrical connection, operation, and
maintenance.

4.3 Installation Environment Requirements

• The installation environment must be free of inflammable or explosive materials.

• The location should be not accessible to children.

• The ambient temperature must be always between 0 ℃ and 45 ℃.

• The relative humidity must be always between 0 and 95 %, non-condensing.

• Avoid direct exposure to sun, rain and snow.

• The battery should be well ventilated. Ensure air circulation.

4.4 Installation Clearance Requirements

• Reserve enough clearance around the battery to ensure sufficient space for heat
dissipation.

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 4 Mounting User Manual

• In case of multiple batteries, reserve specific clearance between the batteries.

4.5 Installation Tools

Installation tools include but are not limited to the following recommended ones. If
necessary, use other auxiliary tools on site.

table 4-1 Tool specification

Goggles Dust mask Protective gloves Insulated shoes

14
 User Manual 4 Mounting

Utility knife Marker Rubber mallet Measuring tape

Level Hammer drill Phillips screwdriver Wrench (16 mm,

(φ10) (M5) 17mm)

4.6 Installing the Battery

The SBR128 mounting will be used as an example.

step 1 Align the base with the wall, and keep a distance of 13 mm to 28 mm between the base
and the wall. Mark the hole positions of the mounting bracket with a marker according
to the required layout of holes.

A: Upper surface of the base B: Base

f i g u r e 4 - 1 Layout of holes with the base as reference

You can choose not to mount SBR096/128 on the wall.

step 2 Drill the holes according to the marked positions, and install the expansion sleeves.

15
 4 Mounting User Manual

step 3 (Optional) Install the feet of the battery.

step 4 Position the base maintaining the required distance from the wall.

step 5 Place each battery module on top of the base.

16
 User Manual 4 Mounting

When carrying the battery module, always be aware of its weight of 33 kg.

step 6 Fix the battery modules with the included screws.

step 7 Connect the switch gear to the base.

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 4 Mounting User Manual

step 8 Fix the switch gear with the provided stud.

When 4 or more than 4 battery modules are installed in one base, M5 screw
set is required to secure the switch gear. The stud is mounted on the top of
battery module.

step 9 Fix the battery to the wall.

18
 User Manual 4 Mounting

The bracket is mounted on the top battery module.

step 10Connect the harness.

For communication between the battery and the inverter. Connect the communication
cable from the “COMM” terminal of the battery to the inverter. Strip the insulation
layer of the communication cable with a wire stripper, and lead the corresponding
CAN1_H/CAN1_L signal cable out. Cut off the redundant signal cable and warp it with a
heat-shrink tubing. Signal cable 1 white and orange cable is used as CAN1_H; and
signal cable 2 orange cable is used as CAN1_L.

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 4 Mounting User Manual

step 11Place the top cover and fix it with the screw provided.

step 12(Optional) Install the side covers.

When 4 or more than 4 battery modules are installed in one base, side covers
are required.

- - End

20
5 Parallel System（Optional）
The battery can be expanded to 4 units in parallel at most. Available in Q3, 2021.

5.1 Scope of Delivery

Item Name Quantity

A Junction box 1
B Bracket 1
C Expansion plug set 3
D M4 screw set 2
E COMM IN connector 1
F SUNCLIX connector 4
G SUNCLIX power cables 1
H COMM OUT communication cable 1
I Grounding cable 1

5.2 Mounting the Junction Box

step 1 Install the wall-mounting bracket and mount the junction box to the bracket.

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 5 Parallel System（Optional） User Manual

- - End

5.3 Terminal Description (Junction Box)

All electrical terminals are located at the bottom of the junction box.

f i g u r e 5 - 1 Terminals at the Bottom of the Junction Box

* The image shown here is for reference only. The actual product received may differ.

table 5-1 The label description of Junction Box terminal

No. Label Description

1 GND Connected to the battery grounding terminal
BAT1+, BAT1–
BAT2+, BAT2– BAT+ terminals, connected to the battery P+ terminal
2
BAT3+, BAT3– BAT– terminals, connected to the battery P– terminal
BAT4+, BAT4–
Communication terminal, connected to the battery COMM
3 COMM IN
terminal
Communication terminal, connected to the inverter
4 COMM OUT
communication terminal

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User Manual 5 Parallel System（Optional）

No. Label Description

5 GND Connected to the ground
PCS+ terminal, connected to the inverter positive terminal
6 PCS+, PCS-
PCS– terminal, connected to the inverter negative terminal

table 5-2 The label of COMM IN terminal

L1 L2 L1 L2 L1 L2 L1 L2 A
H1 H2 H1 H2 H1 H2 H1 H2 B
BMS1/CAN BMS2/CAN BMS3/CAN BMS4/CAN RS485

table 5-3 The label description of COM terminal

No. Label Description

BMS1/CAN (L1, L2, H1, H2)
BMS2/CAN (L1, L2, H1, H2)
1 Connected to the battery COMM terminal.
BMS3/CAN (L1, L2, H1, H2)
BMS4/CAN (L1, L2, H1, H2)
Connected to the BMS, functionally
2 RS485 (A, B)
reserved.

5.4 Connection Diagram in Parallel System

Maximum four batteries can be connected in parallel.

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 5 Parallel System（Optional） User Manual

• The COMM terminal of the battery is connected to the COMM IN terminal of the
junction box.Signal cable 1 white and orange cable is used as BMS/CAN_H1; signal
cable 2 orange cable is used as BMS/CAN_L1; signal cable 5 white and blue cable is
used as BMS/CAN_H2; and signal cable 6 green cable is used as BMS/CAN_L2.

• The grounding terminal of the battery is connected to the grounding terminal on the
left side of the junction box.

• The COMM OUT terminal of the junction box is connected to the inverter.Signal cable
1 white and orange cable is used as CAN1_H; and signal cable 2 orange cable is
used as CAN1_L.

24
 User Manual 5 Parallel System（Optional）

5.5 Installing the SUNCLIX Connector

This section mainly describes the cable connections on the junction box side. For the
cable connections on the battery side, refer to the section "Installing the battery".

During assembly, be careful not to contaminate, pull out, or shift, the seal in the
cable gland. A contaminated or shifted seal impairs strain relief and leak
tightness.

f i g u r e 5 - 2 SUNCLIX Connector Components

1：Spring 2: Sleeve 3: Insert 4: Cable gland

The BAT3+ and BAT3- terminals are used as examples for description.

step 1 Strip the insulation from the cable by 15 mm.

step 2 Pry the connection open and pull the sleeve and the insert apart.

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 5 Parallel System（Optional） User Manual

step 3 Insert the stripped cable into the cable gland up to the stop. The stranded wire can be
seen inside the spring. Press the spring down until it audibly snaps into place.

step 4 Push the insert into the sleeve and tighten the cable gland (torque 2 N·m).

step 5 Remove the waterproof lid from B A T 3 + and B A T 3 – the terminal.

step 6 Plug the connectors into B A T 3 + and B A T 3 – terminals.

26
 User Manual 5 Parallel System（Optional）

step 7 Ensure that the connectors are securely in place.

- - End

5.6 Installing the COMM IN Connector

This section mainly describes the cable connections on the junction box side. For the
cable connections on the battery side, refer to the section "Installing the battery".
The BMS3/CAN terminal is used as an example for description.

step 1 Unscrew the swivel nut from the connector.

step 2 Take out the terminal block.

step 3 Remove the seal and lead the cable through the cable gland.

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 5 Parallel System（Optional） User Manual

step 4 Remove the cable jacket by 7 mm to 10 mm from the cable that is led out from the
battery.

step 5 Plug the wires into the corresponding terminal according the labels on the bottom of the
device.

step 6 Pull the wires outward to check whether they are firmly installed.

step 7 Insert the terminal block into the connector until it snaps into place with an audible click.

step 8 Fasten the swivel nut.

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 User Manual 5 Parallel System（Optional）

step 9 Remove the waterproof lid from the C O M M I N terminal.

step 10Insert the COMM IN connector into C O M M I N terminal on the bottom of the junction
box until there is an audible click.

step 11Pull cables outwards to confirm whether they are fastened firmly.

- - End

29
6 Commissioning

6.1 Inspection before Commissioning

Check the following items before starting the battery:

• Check that the battery system has been installed completely.

• Check that the appearance of the battery system is intact.

• Check that the battery system output wiring harness is correctly connected to the
positive and negative terminals of the battery and inverter to avoid misconnection
and reverse connection.

6.2 Commissioning Procedure

If all of the items mentioned above meet the requirements, proceed as follows to start
up the battery for the first time.

step 1 Connect all the switches on the AC and DC sides of the PCS.

step 2 Manually connect the DC breaker on the right side of the battery so that the BMS enters
the self-test state. The status indicator blinks in blue. Ten seconds later, press and hold
the status indicator for less than 2 seconds. Wait until the indicator is steady on in blue,
which indicates that the battery system is powered on and runs normally.

- - End

During commissioning, if there is a short-circuit fault in the battery system,

disconnect the power cable between the switch gear and the inverter, check
the battery system wiring, and eliminate the short-circuit fault point. Execute
step 2, check whether there is a fault in the battery (the indicator light is red),
and obtain fault information through iSolarCloud to contact SUNGROW to repair
the battery system.

30
7 Decommissioning the Battery
Decommission the battery in the system after the inverter is decommissioned. Proceed
as follows to decommission the battery.

step 1 Press and hold the power button for 5 seconds until the DC breaker on the right side of
the battery is disconnected.

step 2 One minute after the DC breaker is disconnected, disconnect all cables between the
battery and other devices.

- - End

Contact SUNGROW to dispose of the battery.

31
8 Troubleshooting and Maintenance

8.1 Troubleshooting

Alarm Common
No. Corrective Measures
Name Cause
Generally, the battery module will recover and
resume operation after its temperature
becomes normal. If the fault repeatedly occurs:
The
1. Check whether the ambient temperature of
temperature
the battery module is too high.
inside the
2. Check whether the battery module is placed
Overtemp- module is too
in a well-ventilated place.
1 erature high.
3. Check whether the battery module is
alarm The operating
exposed to direct sunlight. Shield the battery
ambient
module if it is under direct sunlight.
temperature is
4. Check whether the fan is running properly.
too high.
Replace the fan if it is not working properly.
5. Contact SUNGROW if the preceding causes
are ruled out and the fault persists.
It is detected
that the Shut down and disconnect the lithium-ion
Low
ambient battery system. Restart the battery system only
2 temperat-
temperature is after the ambient temperature rises to the
ure alarm
lower than the normal operating temperature range.
threshold.
The alarm is
Generally, the battery can recover
generated due
automatically. If the alarm persists for a long
to a minor
time:
exception of
1. The overvoltage alarm is related to the
Overvolta- the battery
3 system operating status. If this alarm is
ge alarm itself,
generated, check whether the system is being
operating
charged. If yes, shut down the system.
environment,
or operations 2. If the fault persists or repeatedly occurs,

on the battery. contact SUNGROW.

32
User Manual 8 Troubleshooting and Maintenance

Alarm Common
No. Corrective Measures
Name Cause
Generally, the battery can recover
automatically. If the alarm persists for a long
time:
1. The undervoltage alarm is related to the
Undervolt-
4 system operating status. If this alarm is
age alarm
generated, check whether the system is being
discharged. If yes, shut down the system.
2. If the fault persists or repeatedly occurs,
contact SUNGROW.
Generally, the battery can recover
automatically. If the alarm persists for a long
time:
1. The charge/discharge overcurrent alarm is
Charge/
related to the system operating status. If this
discharge
5 alarm is generated, start the App to check
overcurre- The alarm is
whether the system operating current is
nt alarm generated due
beyond the rated value. If yes, shut down the
to a battery
system.
fault caused by
2. If the fault persists or repeatedly occurs,
the battery
contact SUNGROW.
itself,
Generally, the battery can recover
operating
automatically. If the alarm persists for a long
environment,
time:
or operations
1．Disconnect the AC output switch and DC
Battery on the battery.
input switch of the inverter, as well as the
6 voltage
circuit breaker of the battery system.
imbalance
2. Check whether the power cable of the
system is properly connected.
3. Contact SUNGROW if the preceding causes
are ruled out and the fault persists.

33
 8 Troubleshooting and Maintenance User Manual

Alarm Common
No. Corrective Measures
Name Cause
The
communicatio- 1．Disconnect the AC output switch and DC
n cable input switch of the inverter, as well as the
between the circuit breaker of the battery system.
battery and the 2. Check whether the communication cable
BMS inverter is and its terminals are faulty. If yes, rectify the
7 internal disconnected, fault to ensure its reliable connection.
alarm or the 3. Check whether the battery system is
communicatio- powered on normally. If yes, the power
n terminal of indicator should be on in blue.
the battery or 4. Contact SUNGROW if the preceding causes
the inverter is are ruled out and the fault persists.
in poor contact.
Generally, if the battery system is faulty, the
battery management system will actively
disconnect the internal contactor to avoid
escalation of the fault.
1. If the battery temperature is too high, take
The alarm is measures such as improving heat dissipation
generated due to lower the temperature. After the
Overtemp-
to a battery temperature drops to the normal operating
8 erature
fault caused by temperature range of the system, restart the
protection
the battery battery system.
itself, 2． If the fault causes tripping of the external
operating circuit breaker, wait until the temperature
environment, drops to the normal operating temperature
or operations range of the system, and then connect the
on the battery. circuit breaker.
3. If the fault persists, contact SUNGROW.
Low Shut down and disconnect the lithium-ion
temperat- battery system. Restart the battery system only
9
ure after the ambient temperature rises to the
protection normal operating temperature range.

34
User Manual 8 Troubleshooting and Maintenance

Alarm Common
No. Corrective Measures
Name Cause
Generally, if the battery system is faulty, the
battery management system will actively
disconnect the internal contactor to avoid
Charge/ escalation of the fault.
discharge
1. If the fault is rectified, restart the system and
10 overcurre-
check the operating status of the system.
nt
2. If the fault causes tripping of the external
protection
circuit breaker and such tripping occurs for the
first time, connect the circuit breaker.
3. If the fault persists, contact SUNGROW.

The alarm is Generally, if the battery system is faulty, the

generated due battery management system will actively
to a battery disconnect the internal contactor to avoid
fault caused by escalation of the fault.
the battery 1. Disconnect the AC output switch and DC
itself, input switch of the inverter, as well as the
Battery
operating circuit breaker of the battery system.
internal
11 environment, 2. If the battery system is short-circuited by
hardware
or operations mistake, you should check whether the total
failure
on the battery. voltage of the battery stack is normal and
Such as short whether the system reports the fault. The
circuiting of common failure device for this fault is the
the battery internal contactor, which needs to be replaced
system due to by contacting SUNGROW.
misuse. 3. Contact SUNGROW.
Overvolta- The alarm is
12 ge generated due Generally, if the battery system is faulty, the
protection to a battery battery management system will actively
fault caused by disconnect the internal contactor to avoid
the battery escalation of the fault.
Low itself, 1. Disconnect the AC output switch and DC
13 voltage operating input switch of the inverter, as well as the
protection environment, circuit breaker of the battery system.
or operations 2. Contact SUNGROW.
on the battery.

35
 8 Troubleshooting and Maintenance User Manual

8.2 Maintenance

Below is the recommended maintenance cycle. The actual maintenance cycle should
be adjusted according to the specific installation environment of this product.
The power station scale, installation location and on-site environment affect the
maintenance cycle of this product. In sandy or dusty environments, it is necessary to
shorten the maintenance cycle and increase the frequency of maintenance.
Maintenance performed once a year

Inspe ction item Inspection method

Check the following items. In case of
nonconformity, take corrective actions
immediately:

• Check the battery module and internal devices

for damage or deformation.
Battery module status and • Check the internal devices for abnormal noise
cleanliness during operation.

• Check whether the temperature inside the

battery cluster is too high.

• Check whether the internal humidity and dust

of the battery module are within the normal
ranges. If necessary, clean the battery module.
Check whether the warning sign and label are
Warning sign
legible and dirty. If necessary, clean them.
Check whether the switch gear and PCS are
Wire and cable
connected correctly .
Check the battery module for internal oxidation or
Corrosion
rust.

36
User Manual 8 Troubleshooting and Maintenance

Maintenance performed once every six months

Inspe ction item Inspe ction method

Check the following items. In case of nonconformity,
take corrective actions immediately:

• Check whether there are flammable objects around

Switch gear and battery the battery module.
module • Check whether the battery module is reliably fixed
on the wall, and whether any fixing point is corroded.

• Check the switch gear and battery module for

damage, paint peeling, oxidation, etc.
The inspection must not be carried out until all internal
devices of the battery module are powered off!
In case of nonconformity found in inspection, take
corrective actions immediately:

• Check the cable layout for short circuit and

Wire and cable layout compliance with the specifications. If case of any
abnormality, take corrective actions immediately.

• Check the battery module for internal seepage of

water.

• Check whether the cables are loose, and tighten

them according to the aforesaid torque.
Grounding Check whether the grounding is correct.
Check whether the current, voltage and temperature in
Function inspection the operation record of the battery module are within
the operating ranges.

Note: The battery has the function of automatic capacity calibration, which is supported
only by the Sungrow PCS system.

37
9 Appendix

9.1 Technical Data

Parameters SBR096 SBR128 SBR160
System Data
Battery Type LiFePO4 Prismatic Cell
Battery
3.2 kWh, 33 kg
Module
Nominal
9.6 kWh 12.8 kWh 16 kWh
Capacity
Energy (-
9.6 kWh 12.8 kWh 16 kWh
usable) 1
Nominal
192 V 256 V 320 V
voltage
Operating
150 V– 219 V 200 V– 292 V 250 V– 365 V
voltage
Rated DC
5.76 kW 7.68 kW 9.6 kW
power
Max. charge/
discharge 6.57 kW 8.76 kW 10.95 kW
power
Max. charging
/ discharging
30 A
current:
continuous
Max. charging
/ discharging
42 A
current: 10s
pulse
Depth of
100%
Discharge
Short circuit
1700 A
current
Display SOC indicator,Status indicator
Communicati-
CAN
on interface
Protection

38
User Manual 9 Appendix

Parameters SBR096 SBR128 SBR160

Over / under
voltage Yes
protection
Over current
Yes
protection
Over / under
temperature Yes
protection
DC breaker Yes
General Data
Dimensions 625 * 545 * 330
625 * 675 * 330 mm 625 * 805 * 330 mm
(W*H*D) mm
Weight 114 kg 147 kg 180 kg
Installation
Indoor / Outdoor
location
Mounting
Floor stand
method
Operating Charge: 0 to 50 ℃
temperature Discharge: -30 to 50 ℃
Degree of
IP55
protection
Allowable
relative 0 – 95% (non-condensing)
humidity range
Max. operating
2000 m
altitude
Cooling
Natural convection
method
Warranty2 10 Years
Expansion
Up to 4 units in parallel（need extra Junction box）
adaptation3

1: Test conditions: 25℃,100% depth of discharge (DOD), 0.2C charge and discharg
2: Refer to battery warranty card for conditional application.
3: Available in Q3, 2021
Parameters SBR192 SBR224 SBR256
System Data
Battery Type LiFePO4 Prismatic Cell
Battery Module 3.2 kWh, 33 kg
Nominal Capacity 19.2 kWh 22.4 kWh 25.6 kWh
Energy (usable)1 19.2 kWh 22.4 kWh 25.6 kWh

39
 9 Appendix User Manual

Parameters SBR192 SBR224 SBR256

Nominal voltage 384 V 448 V 512 V
Operating voltage 300 V – 438 V 350 V – 511 V 400 V – 584 V
Rated DC power 11.52 kW 13.44 kW 15.36 kW
Max. charge/
13.14 kW 15.33 kW 17.52 kW
discharge power
Max. charging /
discharging 30 A
current: continuous
Max. charging /
discharging 42 A
current: 10s pulse
Depth of Discharge 100%
Short circuit
1700 A
current
Display SOC indicator,Status indicator
Communication
CAN
interface
Protection
Over / under
Yes
voltage protection
Over current
Yes
protection
Over / under
temperature Yes
protection
DC breaker Yes
General Data
Dimensions 625 * 935 * 330 625 * 1065 * 330 625 * 1195 * 330
(W*H*D) mm mm mm
Weight 213 kg 246 kg 279 kg
Installation location Indoor / Outdoor
Mounting method Floor stand
Operating Charge: 0 to 50 ℃
temperature Discharge: -30 to 50 ℃
Degree of
IP55
protection
Allowable relative
0 – 95% (non-condensing)
humidity range
Max. operating
2000 m
altitude
Cooling method Natural convection

40
User Manual 9 Appendix

Parameters SBR192 SBR224 SBR256

Warranty2 10 Years
Expansion
Up to 4 units in parallel（need extra Junction box）
adaptation3

1: Test conditions: 25℃,100% depth of discharge (DOD), 0.2C charge and discharg
2: Refer to battery warranty card for conditional application.
3: Available in Q3, 2021

9.2 Quality Assurance

When product faults occur during the warranty period, SUNGROW will provide free
service or replace the product with a new one.
Evidence
During the warranty period, the customer shall provide the product purchase invoice
and date. In addition, the trademark on the product shall be undamaged and legible.
Otherwise, SUNGROW has the right to refuse to honor the quality guarantee.
Conditions

• After replacement, unqualified products shall be processed by SUNGROW.

• The customer shall give SUNGROW a reasonable period to repair the faulty device.
Exclusion of Liability
In the following circumstances, SUNGROW has the right to refuse to honor the quality
guarantee:

• The free warranty period for the whole machine/components has expired.

• The device is damaged during transport.

• The device is incorrectly installed, refitted, or used.

• The device operates in harsh environment, as described in this manual.

• The fault or damage is caused by installation, repairs, modification, or disassembly

performed by a service provider or personnel not from SUNGROW.

• The fault or damage is caused by the use of non-standard or non-SUNGROW

components or software.

• The installation and use range are beyond stipulations of relevant international
standards.

• The damage is caused by unexpected natural factors.

For faulty products in any of above cases, if the customer requests maintenance, paid
maintenance service may be provided based on the judgment of SUNGROW.

41
 9 Appendix User Manual

9.3 Contact Information

Should you have any question about this product, please contact us.
We need the following information to provide you the best assistance:

• Model of the device

• Serial number of the device

• Fault code/name

• Brief description of the problem

China (HQ) Australia

Sungrow Power Supply Co., Ltd Sungrow Australia Group Pty. Ltd.
Hefei Sydney
+86 551 65327834 +61 2 9922 1522
[email protected] [email protected]
Brazil France
Sungrow Do Brasil Sungrow France
Sao Paulo Lyon
+55 0800 677 6000 +33420102107
[email protected] [email protected]
Germany, Austria, Switzerland Greece
Sungrow Deutschland GmbH Service Partner – Survey Digital
Munich +30 2106044212
+49 0800 4327 9289 [email protected]
[email protected]
India Italy
Sungrow (India) Private Limited Sungrow Italy
Gurgaon Verona
+91 080 41201350 +39 0800 974739 (Residential)
[email protected] +39 045 4752117 (Others)
[email protected]
Japan Korea
Sungrow Japan K.K. Sungrow Power Korea Limited
Tokyo Seoul
+ 81 3 6262 9917 +82 70 7719 1889
[email protected] [email protected]

42
User Manual 9 Appendix

Malaysia Philippines
Sungrow SEA Sungrow Power Supply Co., Ltd
Selangor Darul Ehsan Mandaluyong City
+60 19 897 3360 +63 9173022769
[email protected] [email protected]
Thailand Spain
Sungrow Thailand Co., Ltd. Sungrow Ibérica S.A.U.
Bangkok Mutilva
+66 891246053 +34 948 05 22 04
[email protected] [email protected]
Romania Turkey
Service Partner - Elerex Sungrow Deutschland GmbH Turkey
+40 241762250 Istanbul
[email protected] +90 216 663 61 80
[email protected]
UK U.S.A, Mexico
Sungrow Power UK Ltd. Sungrow USA Corporation
Milton Keynes Phoenix
+44 (0) 01908 414127 +1 833 747 6937
[email protected] [email protected]
Vietnam Belgium, Netherlands and
Sungrow Vietnam Luxembourg (Benelus)

Hanoi +31 08000227012 (only for

+84 918 402 140 Netherlands)

[email protected] [email protected]

Poland
+48 221530484 -
[email protected]

43
Sungrow Power Supply Co., Ltd.
Add: No.1699 Xiyou Rd.,New & High Technology Industrial Development Zone, 230088,Hefei, P. R. China.
Web: www.sungrowpower.com E-mail: [email protected] Tel: +86 551 6532 7834 / 6532 7845

Specifications are subject to changes without advance notice.