PART - B SUB-SECTION - I1IC-04 INSTRUMENTATION CABLES fut TINAND STPS STAGE (axs00 MW) DRY FLY ASH CONVEYING & TRANSPORTATION SYSTEM SEPARATOR BID DOCUMENT No. eoCLAUSE NO. TECHNICAL REQUIREMENTS 1.00.00 1.01.00 1.01.01 4.01.02 1.01.03 1.01.04 1.01.05 2.00.00 2.01.00 INSTRUMENTATION CABLES INSTRUMENTATION CABLES GENERAL ‘The Contractor shall supply, erect, terminate and test all cables as specified in contractor's scope for control and instrumentation equipment/devicesisystems as per this specification and ensuring completeness of the control system, ‘Any other application where it is felt that instrumentation cables are required due to system/operating condition requirements, are also to be provided by Contractor. Other type of cables like fiber opticico-axial cables for system bus, cables for connection of peripherals etc. (under Contractor's scope) are also to be furnished by the Contractor. Contractor shall supply all cable erection and laying hardware from the main trunk routes like branch cable trays/sub-trays, supports, flexible conduits, cable glands, lugs, pull boxes etc, on as required basis for all the systems covered under this specification. Wherever the quantity has been defined as on as required basis, the same are to be furnished by contractor on as required basis within his quoted lump sump price without any further cost implication to the Employer. Specification of Instrumentation cable ‘Common Requirements s. | Property Requirement No. | 7 | Voltage grade 225 V (peak value) “| Codes and standard All instrumentation cables shall comply with VDE 0815, VDE 0207, Part 4, Part 5, Part 6, VDE 0816, VDE 0472, SEN 4241475, ANSI MC 96.1, 15-8784, IS- 10810, ASTM D 2843, ASTM D 2863, IEC 60754-1, SEN:SS 4241475, IEEE 383, IS 8130, IEEE Transactions March/ April 1967 (latest editions) and their amendments read along with, this, specification. RAND STPS STAGE (2x 500 MM SuB-SECTIONsCo# DRY FLY ASH CONVEYING & TECHNICAL SPECIFICATIONS | TNérRUHENTATION, | Page TRANSPORTATION SYSTEM PACKAGE | PART Conrroteronen | tats BIODING DOCUMENT NO. SUPPLY GABLESCLAUSE No. TECHNICAL REQUIREMENTS 8. | Property Requirement No. 3. | Continuous operation ‘At70 deg. C for all types of cables, and suitability at 205 Deg C for Type-C cables 4._| Marking a) Progressive sequential marking of length in meters to be provided at every one meter on outer sheath automatic on-line b) Marking to read ‘FRLS’ to be provided at every 5 meters on outer sheath except for Type-C cable ©) Durable marking at intervals not exceeding 625 mm_ shall include manufacturer's name, insulation material, conductor's size, number of pairs, voltage rating, type of cable, year of manufacturer to be provided on outer sheath 5. | Allowable Tolerance on overall diameter +/- 2 mm (maximum) over the declared value in data sheet 6. _| Variation in diameter Not more than 7.0 mm throughout the length of cable. 7. | Ovality at any cross-section Not more than 7.0 mm Cage- clamp suitability To be provided 9. | Color The outer sheath shall be of blue color, 40. Others a) Cables shall be suitable for laying in conduits, ducts, trenches, racks and underground-buried installation. b) Repaired cables shall not be acceptable. 2.02.00 Specific Requirements ‘Specification Type-A | Type-B | TypeF&G | Type-Ccable Requirements cable cable cable ‘A. CONDUCTORS - Cross section area 5 54. mm RIHAND STPS STAGE (2 x 500 MW) DRY FLY ASH CONVEYING & TRANSPORTATION SYSTEM PACKAGE BIDDING DOCUMENT NO.: TECHNICAL SPECIFICATIONS SECTIONI, PART-B SUB-SECTION-IIC-04 | INSTRUMENTATION, CONTROL & POWER SUPPLY CABLESCLAUSE NO. TECHNICAL REQUIREMENTS: ‘Specification Type-A | Type-B | TypoF&G | Type-C cable Requirements cable cable cable ‘Conductor material | ANSIiype[ANSIiype [Annealed bare | ANSI type KX Kx 8x copper Colour code Yellow-Red | Black-Red_[ As per VDE-G15_| Yelow-Red ‘Conductor Grade ‘As per ANSINIC 96.1 | Electrolytic, ‘As per ANSI MC 96.1 No & diameter of 70.3 mim (ROM) strands No. of Pairs Darerraeaar 48 Max. conductor loop [As per ANSI MC 96.1 [734 ‘As per ANSI resistance per Km (in MC 96.1 ohm) at 20 deg. C Reference Standard | As per ANSIMG 96.1 | VDE: 0815 | As per ANST MC 96.1 B. INSULATION Material Extruded PVC type V3 Tefion (6 extruded FEP) Thickness in rm 0.251035 O47 (MintMax) 0.50 (nominal) Volume Resistivity 1x10" at 20 deg. C & 1x10" at 70 deg. C. | 2.8x 10 at 20 (Min) in ohm-cm deg. 6 & 2x10" at 205 09. C ©. PAIRING & TWISTING ‘Max. lay of pairs (mm) 50 ‘Single layer of binder Each core printed with Yes Each core tape on each pair | number or Numbered printed with provided binder tape to be number or provided on each pair Numbered binder tape to be provided on each par Bunch (Unit NA Tobe provided [NA Formation) for more than 4P ‘Conductor /pair - NA. ‘To be provided NA, identification as per VDEO815 RAND STPS STAGE ax 500 mw) ‘SuB-SECTION.NGOs ORY FLY ASH CONVEYING & TECHNICAL SPECIFICATIONS | 'NGrRuNENTATION, | Page TRANSPORTATION SYSTEM PACKAGE h Goutmoe spowen | Sols ¢ BIODING DOCUMENT NO: SUPPLY CABLES.CLAUSE NO. TECHNICAL REQUIREMENTS ‘Specification Type-A | Type-B TypeF&G | Type-C cable Requirements: cable cable cable D, SHIELDING Type of shielding ‘Abiylar tape 7 Individual pair shieiaing No To be provided | No for Faye cable ‘Minimum thickness of | No 0.028mm (28 No Indivcual pair shielsing micron) Overall cable assembly To be provided shielding Minimum thickness of 0.055 mm (55 micron) Overall cable assem shielding Coverage Overlapping 20% Drain wire provided for NA. ‘Yes (for F-type) | N.A. individual shiek Size-0.5 sqm No of strands? Diameter of strands: 0.3mm Annealed Tin Coated copper Drain wire provided for | Yes. overall shied Size-0.5 sqmm No of strande-7 Diameter of strands- 0.3mm ‘Annealed Tin coated copper E, FILLERS (if applicable) Non-hygroscopic, To be provided flame retardant T I FLOUTER SHEATH Material Extruded PVC compound YM with FRLS Teflon (ie. properties extruded FRP) Minimum Thickness at 18mm — 0.4mm any point TAHAND STPS STAGES (x00 my SUBSECTION Noo ORT FLY AIT SONVEVING & TecMeaL specircarions | WGraunewtanion | Pal TRANSPORTATION SYSTEM PACKAGE Conmmos srowes | fafhs DDN DOCUMENT NO: Suen CABLES ioCLAUSE NO. TECHNICAL REQUIREMENTS: ‘Specification Requirements Type-A | Type-B | TypeF&G cable cable cable ‘Type-C cable Nominal Thickness at any point Samm OS mm Resistant to water, fungus, termite & rodent attack Required Minimum Oxygen index as per ASTMD- 2863 NA Minimum Temperature index as per ASTMD- 2863 250 degC Maximum Acid gas generation by weight 2s per IEC-60754-1 20% NA Maximum Smoke Density Rating as per ASTMD-2843 60% (defined as the average area under the curve when the results of smoke density test plotted on a curve indicating light absorption vs, time as per ASTMD-2843) NA Reference standard VDE207 Part 5, VDE-816 VDE207 Part 6& ASTM 02116 G. Electrical Parameters MUTUAL CAPACITANCE BETWEEN CONDUCTORS AT 0.8 KHZ (MAX.) 200 nF 7120 nF ik for F type 4100 nFikm for G- ‘ype INSULATION RESISTANCE (MIN.) 200 nFikm CROSS TALK FIGURE (MIN.) AT 0.8 KHZ wes e008 006 CHARACTERISTIC IMPEDANCE (MAX) NA 320 ohm for Fitype 340 ohm for NA RIHAND STPS STAGEA (2 x 500 MW) DRY FLY ASH CONVEYING & ‘TRANSPORTATION SYSTEM PACKAGE BIDDING DOCUMENT NO.: SUB-SECTION.IIC-0¢ INSTRUMENTATION, ‘CONTROL & POWER SUPPLY CABLES TECHNICAL SPECIFICATIONS SECTION, PART-SCLAUSE No. TECHNICAL REQUIREMENTS. ‘Specification Type-A | Type-B | TypeF&G | Type-Ccable Requirements cable cable cable AT 4 KHZ G-type ATTENUATION NA 12pm NA FIGURE AT 1 KHZ (Max) H. COMPLETE CABLE Complete Cable Shall pass Swedish Chimney test as per NA assembly ‘SEN-SS 4241475 class F3. Flammability ‘Shall pass flammability as per IEEE-383 As per read in conjunction to this specification | manufacturer 's standard subject to employer's approval T. ACCESSORIES Cable accessories of flame retardant quality. Yes. (Accessories such as hamessing components, markers, bedding, cable jointer, binding tape etc.) J. TESTS Acceptance tests Type tests Routine & [RefersubsecionNME SSSOSOSOSC~S~S~S~«~™ ‘Refer sub-section-CNI TYPE TEST K. CABLE DRUM Outermost cable layer covered with ~~ ‘| Yes water proof paper. Non-returnable wooden drum (wooden drum to be constructed from seasoned wood free from defects with ‘wood preservative applied to the entire drum) or steel drum. Paining Entire surface to be painted. Length 1000 m +/- 5% for upto & including 12 pairs. 500 m #/- 5% for above 12 pairs, 3.00.00 Specification of Optical Fiber Cables (OFC) 3.01.00 Fiber Optic cable shall be 4/8/12 core, corrugated steel taped armoured, fully water blocked with dielectric central member for outdoor/indoor application so as RINAND STPS STAGE (2 x 500 MW) DRY FLY ASH CONVEYING & TRANSPORTATION SYSTEM PACKAGE ‘BIDDING DOCUMENT NO. ‘SUB-SECTION-IC-04 TECHNICAL SPECIFICATIONS. INSTRUMENTATION, Page SECON) PARES CONTROLE POWER | Sof 15 SUPPLY CABLES