Vutek 3r Series User Manual

VUTEk 3r & 5r Series
Digital Inkjet Printer
Maintenance Guide
Copyright © 2002-2020 Electronics for Imaging, Inc. All rights reserved.
Document ID: OMM-00144-L
All trademarks, registered trademarks, and product names used in this document are the property of their respective owners.
The information contained in this document is confidential and proprietary to Electronics for Imaging, Inc (EFI). This information is provided
only to authorized representatives of EFI and EFI customers solely for the purpose of facilitating the use of EFI’s products. No information
contained herein may be disclosed to any unauthorized person for any purpose whatsoever without the prior written consent of EFI.
EFI makes no representations or warranties with respect to the contents of this document. Further, EFI reserves the right to revise or
change this publication and the products it describes without notice.
English is the original language of this document.
This product may be covered by one or more of the following U.S. Patents
5,109,241, 5,150,454, 5,170,182, 5,212,546, 5,260,878, 5,276,490, 5,278,599, 5,335,040, 5,343,311, 5,398,107, 5,424,754, 5,442,429,
5,459,560, 5,467,446, 5,506,946, 5,517,334, 5,537,516, 5,543,940, 5,553,200, 5,563,689, 5,565,960, 5,583,623, 5,596,416, 5,615,314,
5,619,624, 5,625,712, 5,640,228, 5,666,436, 5,682,421, 5,729,665, 5,745,657, 5,760,913, 5,799,232, 5,818,645, 5,835,788, 5,859,711,
5,867,179, 5,937,153, 5,940,186, 5,959,867, 5,970,174, 5,982,937, 5,995,724, 6,002,795, 6,025,922, 6,035,103, 6,041,200, 6,065,041,
6,081,281, 6,112,665, 6,116,707, 6,122,407, 6,134,018, 6,141,120, 6,166,821, 6,173,286, 6,185,335, 6,201,614, 6,209,010, 6,215,562,
6,219,155, 6,219,659, 6,222,641, 6,224,048, 6,225,974, 6,226,419, 6,238,105, 6,239,895, 6,256,108, 6,269,190, 6,271,937, 6,278,901,
6,279,009, 6,289,122, 6,292,270, 6,299,063, 6,310,697, 6,321,133, 6,327,047, 6,327,050, 6,327,052, 6,330,071, 6,330,363, 6,331,899,
6,337,746, 6,340,975, 6,341,017, 6,341,018, 6,341,307, 6,347,256, 6,348,978, 6,356,359, 6,366,918, 6,369,895, 6,381,036, 6,400,443,
6,429,949, 6,449,393, 6,457,823, 6,476,927, 6,487,568, 6,490,696, 6,501,565, 6,519,053, 6,539,323, 6,543,871, 6,546,364, 6,549,294,
6,549,300, 6,550,991, 6,552,815, 6,559,958, 6,572,293, 6,590,676, 6,599,325, 6,606,165, 6,616,355, 6,618,157, 6,633,396, 6,636,326,
6,637,958, 6,643,317, 6,647,149, 6,657,741, 6,660,103, 6,662,199, 6,678,068, 6,679,640, 6,687,016, 6,707,563, 6,741,262, 6,748,471,
6,753,845, 6,757,436, 6,757,440, 6,778,700, 6,781,596, 6,786,578, 6,816,276, 6,825,943, 6,832,865, 6,836,342, 6,850,335, 6,856,428,
6,857,803, 6,859,832, 6,866,434, 6,874,860, 6,879,409, 6,885,477, 6,888,644, 6,905,189, 6,930,795, 6,950,110, 6,956,966, 6,962,449,
6,967,728, 6,974,269, 6,977,752, 6,978,299, 6,992,792, 7,002,700, 7,023,570, 7,027,187, 7,027,655, 7,031,015, 7,046,391, 7,054,015,
7,058,231, 7,064,153, 7,073,901, 7,081,969, 7,090,327, 7,093,046, 7,095,518, 7,095,528, 7,097,369, 7,099,027, 7,105,585, 7,116,444,
7,177,045, 7,177,049, 7,177,472, 7,204,484, 7,206,082, 7,212,312, 7,229,225, 7,233,397, 7,233,409, 7,239,403, 7,245,400, 7,248,752,
7,259,768, 7,259,893, 7,280,090, 7,296,157, 7,301,665, 7,301,667, 7,301,671, 7,302,095, 7,302,103, 7,304,753, 7,307,761, 7,342,686,
7,343,438, 7,349,124, 7,365,105, 7,367,060, 7,367,559, 7,389,452, 7,396,119, 7,396,864, 7,397,583, 7,397,961, 7,426,033, 7,431,436,
7,433,078, 7,453,596, 7,460,265, 7,460,721, 7,461,377, 7,463,374, 7,466,441, RE36,947, RE38,732, D341,131, D406,117, D416,550,
D417,864, D419,185, D426,206, D426,206, D439,851, D444,793.
This document is published on-line at http://inkjet.support.efi.com.
Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide ii

Revision History
Ver. Date Description Request #

A 01/10/2018 First revision.
B 01/11/2018 Added Grease Gun, PRESSOL part number to Printer Maintenance Log; changed wiping LED
glass to every eight hours; added chiller fluid level check; updated air quality check and
requirements.
C 01/19/2018 Changed Nylon Brush and added part number; reformatted document for flow and usability.
D 02/09/2018 Re-arranged Maintenance Task intervals; changed Semi-Annual filter maintenance to an Oper-
ator task; updated Common Maintenance Items in the Printer Maintenance Log; added addi-
tional procedures.
E 07/23/2018 • Corrected section 2.1 and Maintenance Log to clean Print Head plate with Jet Surface Cleaner • DR 5165
(part# 45119466) and not IPA.
• Small text edits to pgs. 37 and 38. • DR 5119
F 08/13/2018 Changes to 4hr routines and Print Head Cleaning routine. Added additional Common Mainte- DR 5194
nance Items.
G 10/04/2018 Added printer model to top of Maintenance Log. Removed contact table and instruction text DR 5304
from Log.
H 02/14/2019 • Added “Apply print head cleaning solution to the wipe and then” at start of step 6 for 3.2 Clean • DR 5517
print heads. in 4 Hour Maintenance.
• Changed IPA to roll conditioner to step 2 for 2. Clean the T (Tension) rubber roller. in 40 Hour • DR 5518
Maintenance
I 05/21/2019 Added section 8.2 Create a printer backup. to Quarterly Maintenance DR 5687
J 10/03/2019 Updated style and added video links. Added/edited notes on pgs. 33 and 36. DR 5849
K 05/26/2020 Added section 7.5 Clean the carriage home sensor. DR 6296
L 06/25/2020 Updated Preferences window image in Figure 5-2 DR 6327
Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide iii

Table of Contents
1.0 INTRODUCTION 6 5.0 ONCE DAILY MAINTENANCE 35
1.1 Welcome 6 5.1 Perform white ink maintenance. 35
1.2 Before You Begin 6
1.3 Safety 7 6.0 EVERY 40 HOURS 38
1.4 Using Retaining Pins 8 6.1 Clean the free-fall rollers. 38
1.5 Maintenance Videos 9 6.2 Clean the T (Tension) rubber roller. 39
1.6 Customer Support 10 6.3 Clean the Y (Shaft) rubber roller. 40
1.7 Performing Maintenance 11 6.4 Clean metal input feed, press, and collector rollers. 41
1.8 Printer Maintenance Log 11 6.5 Lubricate the carriage bearings. 43
1.9 Safety Labels - Printer Beam 11 6.6 Check/empty waste container. 45
1.10 Fluid Emergency 11 6.7 Clean carriage rail ends. 47
1.11 First Aid - Inks and Solvents 12 6.8 Check the chiller fluid level. 48
6.9 Check last chance air and water filters. 49
2.0 SCHEDULED MAINTENANCE 14
2.1 Importance of Maintenance 14 7.0 MONTHLY MAINTENANCE 51
2.2 8 Hour Daily Production 14 7.1 Clean the printer exterior covers. 51
7.2 Clean cable carrier and shelf. 53
3.0 EVERY FOUR HOURS 16 7.3 Clean three main exhaust vents. 54
3.1 Clean around the print head area. 16 7.4 Wipe linear encoder strip. 55
3.2 Clean print heads. 17 7.5 Clean the carriage home sensor. 56
3.3 Clean printer carriage components. 21
8.0 QUARTERLY MAINTENANCE 58
4.0 EVERY EIGHT HOURS 23 8.1 Inspect/replace white ink degasser tubes. 58
4.1 Check facility air compressor and air filter systems. 23 8.2 Create a printer backup. 60
4.2 Clean the print platen. 24
4.3 Clean the measure media sensor. 26 9.0 SEMI-ANNUAL MAINTENANCE 62
4.4 Clean the ink sink. 27 9.1 Replace primary ink filters. 62
4.5 Clean the LED lamp glass. 29
4.6 Clean the ionizer bars. 31 10.0 REQUIRED ITEMS LIST 66
4.7 Clean the carriage crash sensors sides. 32
VUTEK 3R & 5R SERIES MAINTENANCE LOG 68
4.8 Perform print head care. 33
Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide iv

Introduction
Maintenance Guide
1.0 Introduction
Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 5

Introduction
1.0 Introduction
The guide provides instruction for certified operators to perform the required routine maintenance tasks. Download the latest version
of this document at https://inkjet.support.efi.com .
1.1 Welcome
Welcome to the EFI Printer Maintenance Guide. Please take the time to get well acquainted with your printer by reading
this document and the corresponding Operations Guide. The more you know and understand about your printer, the
greater safety and production value you will derive from it.
Additional information is available in separate documents, which can be found here: https://inkjet.support.efi.com
For more information on EFI and it’s products, visit: www.efi.com
1.2 Before You Begin

Before performing any scheduled maintenance procedure, operators are required to complete Operator Certification
Training. For more information, visit: https://inkjet.support.efi.com/training/
Ensure all required items are on-hand before beginning any maintenance procedure. Required items can be found in the
Required Items List section of this document.
NOTE: You must read and understand the following documents prior to operating or servicing this printer.
• Inkjet Solutions Printer Safety Guide - http://inkjet.support.efi.com/doc.php?doc=683

• VUTEk 3r & 5r Operations Guide - http://inkjet.support.efi.com/doc.php?doc=3941
• VUTEk 3r & 5r Maintenance Guide
These documents are available at http://inkjet.support.efi.com.

Introduction
1.3 Safety
Use caution when performing maintenance tasks on your printer. Adhere to all safety precautions described in the Inkjet
Printer Safety Guide. Make sure nothing gets caught in moving parts. Do not perform maintenance procedures while the
printer is in production. Keep all open flames and other burning materials (such as cigarettes) away from the printer.
Safety comments and instructions should be read and observed to avoid personal injury and/or printer damage. These
comments are highlighted as follows:
WARNING:
• Comments in a red highlighted box with triangle symbol
• Used when failure to follow will result in operator injury or printer damage
Example:
Warning: Contact between the moving carriage and a foreign object can
cause injury and damage.
CAUTION:
• Comments in a yellow highlighted box
• Used when failure to follow could result in operator injury or printer damage
Example:
Caution: Do not apply excessive pressure. Do not try to insert the corners of
the wipes into the print head nozzles.
NOTE:
• Comments in italics
• Used when failure to follow could result in printer errors
• Used when describing helpful tips
Example:
NOTE: The second wiping must be with a dry wipe to prevent print head cleaning fluid from potentially entering
the print head.

Introduction
1.4 Using Retaining Pins

Two retaining pins are provided with the printer kit. Operators must install the retaining pins when the printer hood is
open and the operator is performing printer maintenance tasks. Pin installation locations are at the left (LH) and right (RH)
sides of the printer and are installed to prevent the printer hood pistons from closing.
Warning: The Printer Hood represents a CRUSHING hazard when open. To prevent Operator injury, always
install the Retaining Pins when the Printer Hood is open while performing printer maintenance
tasks. The Retaining Pins are intended for the personal safety of the printer operator to prevent
the Printer Hood from lowering due to operator error or system failure.
How-to Video: CLICK TO PLAY
1. The LH pin installation location is shown in Figure 1-1.

2. Open the printer hood and insert the retaining pins into the LH and RH pin sockets.
3. Ensure the retaining pins are inserted fully into the sockets, and proceed with any required maintenance tasks.
4. Remove the retaining pins after completing tasks.
Figure 1-1 Hood Open, (Left), Installing Pin, (Middle) and Pin Installed, (Right)
Figure 1-2 : Retaining Pin

Introduction
1.5 Maintenance Videos

A series of Maintenance Videos is available for users to review prior to completing any maintenance procedure. Each
procedure contains a link to review the related maintenance video.
CLICK TO PLAY
Figure 1-3 Example video link

Introduction
1.6 Customer Support

North & South Americas Europe, Middle East, Africa Asian Pacific (APAC)
Customer Care
U.S 855-EFI-4HLP +31 20 658 8070 +1 650 357 4790

(855-334-4457)
[email protected]
Canada +1 650 357 4790

Mexico
South America
Technical Support https://inkjet.support.efi.com
US 855-EFI-4HLP +32 2 749 94 50 +65 6221 2765

Canada (855-334-4457)
Mexico +1 412 690 4321 DE +49 2102 745 4500

South America NL +31 20 658 8080/8069
UK +44 12462 98085
Order Parts
US [email protected] [email protected] [email protected]
Canada [email protected]
Mexico
South America

Introduction
1.7 Performing Maintenance

Most efficient maintenance routine:
• Read each maintenance task fully before starting.
• Verify that you have all the materials required to complete each maintenance procedure.
• Perform all maintenance tasks as scheduled in the maintenance log.
• Perform maintenance activities either before or after printing production shifts.
1.8 Printer Maintenance Log

The VUTEk 3r & 5r Series Maintenance Log is at the end of this document.
The Printer Maintenance Log lists the maintenance tasks, as well as the means for tracking the completion of each item.
Print the first side once per week for daily and weekly tasks, and print the second page once per year for less frequent
maintenance. When filling out the Maintenance Log, record the current date and time (if applicable), and write your
initials in the space provided. Please retain copies of the Maintenance Log. Field Engineers will often ask to review your
maintenance records during service visits.
1.9 Safety Labels - Printer Beam

The Printer Beam contains powerful magnets that assist the carriage movement. Persons with implanted medical devices
must take extreme caution to avoid being within or contacting these magnets. Operators and Technicians must take
extreme caution when using tools or other metal objects within 24" (61 cm) of the Printer Beam Magnets.
1.10 Fluid Emergency

If an emergency situation involving inks or maintenance fluids arises, contact local emergency services, download any
SDS (Safety Data Sheets) and make them available to emergency service personnel. SDS are available on the Inkjet
Support Site, https://inkjet.support.efi.com/main.php under Documents > SDS (Safety Data Sheets).

Introduction
1.11 First Aid - Inks and Solvents

Follow first aid directions based on these situations.
Eye contact
• Immediately flush with cool water (≥15 minutes)
• Seek medical attention
Ingestion
• Do not induce vomiting; drink two glasses of water
• Seek medical attention
Skin contact
• Remove contaminated clothing
• Flush with plenty of cool water and non-abrasive soap
• Seek medical attention if irritation develops
Inhalation
• Move person to fresh air
• Seek medical attention if symptoms develop

Introduction
Maintenance Guide
2.0 Scheduled Maintenance

Scheduled Maintenance
2.0 Scheduled Maintenance

Scheduled maintenance is essential to promoting greater printer reliability, increased print quality, and greater
production results. Use only recommended fluids, lubricants and parts, as described in EFI documents.
2.1 Importance of Maintenance

Routine maintenance can help to:
• Maintain printer up time
• Maximize productivity
• Maintain peak image quality
To help you service your printer, we provide a Maintenance Log which makes tracking routine maintenance easy. The
Maintenance Log provides you with a list of preventative maintenance tasks, as well as the means for tracking the
completion of each task. Please keep your maintenance log up to date. Your EFI Service Engineer will review your
maintenance log during scheduled visits.
2.2 8 Hour Daily Production

The maintenance guidelines are based on an eight hour print production schedule, five days per week. Adjust your
maintenance intervals if your operating shifts are longer than eight hours, five days per week.
Document ID: OMM-00144-L VUTEk 35 & 5r Series Maintenance Guide 14

Introduction
Maintenance Guide
3.0 Every 4 Hours

Every 4 Hours
3.0 Every Four Hours

The following maintenance tasks must be performed every 4 hours of production.
3.1 Clean around the print head area.

PPE Items: GLOVES NITRILE DISPOSABLE BOX LARGE
SAFETY GLASSES
Required Items: WIPES 9X9 CLEAN ROOM

PRINT HEAD CLEANING FLUID
Directions:
NOTE: Before wiping the print heads, clean any accumulated ink residue around the print head area and the
bottom of the carriage (print head plate). This procedure should be carried out daily, at minimum, or if
needed, every 4 hours of production.
1. Raise the carriage to its highest position.

3. Wipe the print head plate with print head surface cleaner.

Every 4 Hours
3.2 Clean print heads.

SAFETY GLASSES

PRINT HEAD CLEANING FLUID
Directions:
1. Ensure the printer is in the Printer Ready status.
NOTE: Print head wiping should not proceed until ink system is completely warmed.
2. From the printer Front End in Print Heads Maintenance pane, set the Duration to 3 seconds.
3. Click the Purge button to perform a three second Ink Purge, Figure 3-1.
Figure 3-1 Print Heads Maintenance, Purge options, 3 second duration
A Purge button

Every 4 Hours
5. Fold a lint-free wipe in half, and in half again, Figure 3-2.
Figure 3-2 Three stages of folding wipes
6. Apply print head cleaning solution to the wipe and then position the
wipe between your fingers, Figure 3-3, and place wipe parallel to the
print head plate at the carriage rear, Figure 3-4.
7. Wipe the print head faces of one color in one motion toward the
carriage front. Take care to wipe only one color at a time; do not
allow the wipe to contact the adjacent print heads or contamination
may occur.
Figure 3-3 Holding wipe between fingers
Caution: Do not apply excessive pressure. Do not try to insert the corners of the wipes into the print
head nozzles.
Figure 3-4 : Wiping print heads

Every 4 Hours
8. Pull the used portion of wipe through your fingers as ink accumulates on the wipe. When no clean portion remains, discard the
wipe.
Figure 3-5 Advancing to clean portion of wipe, Left, and discarded wipe, Right
9. Repeat steps 5. through 8. for the remaining colors.
10. From the printer Front End in Print Heads Maintenance pane, set the Duration to 3 seconds.
11. Click the Purge button to perform a three second ink purge, Figure 3-1.
12. Fold a DRY, lint-free wipe in half, and half again as described earlier, Figure 3-2.
13. Dry-wipe the print head faces in the same way as described earlier.
14. From the printer front end, print a Nozzle Test and analyze, Figure 3-7.
• If Nozzle Test is acceptable, the procedure is complete. Proceed to step
• If Nozzle Test is not acceptable, proceed to Perform print head care., focusing on those color channels indicating nozzle out
or nozzle misdirects, Figure 3-6.
EXAMPLE: The magenta and cyan channels both displayed Nozzle Out conditions in Figure 3-7. The operator cleared the white,
yellow, and black channels to purge only the magenta and cyan print heads, Figure 3-6, and used a wet wipe.
Figure 3-6 Purge section, only Magenta and Cyan channels selected

Every 4 Hours
Figure 3-7 Nozzle Test - Nozzles Out, (Left) and Acceptable Nozzle Test after Wiping, (Right)

Every 4 Hours
3.3 Clean printer carriage components.

SAFETY GLASSES

ISOPROPYL ALCOHOL
Directions:
Caution: Never wipe the print heads with IPA. Always wear latex gloves to prevent alcohol
absorption through the skin.
1. Using a lint free wipe dampened with IPA, wipe the

underside of the following areas: (see Figure 3-8.)
• The left and right light shields
• The underside of the left and right ionizer bars
• The underside of the carriage cover
• The underside of the left and right crash protector
3. Close the printer hood.
Ionizer Light Carriage Print Head

Light Shield
bar Shield Cover Plate
Figure 3-8 : Carriage Underside

Introduction
Maintenance Guide
4.0 Every 8 Hours

Every 8 Hours
4.0 Every Eight Hours

4.1 Check facility air compressor and air filter systems.
Compressed Air Quality Specification document, https://inkjet.support.efi.com/doc.php?doc=975.
Caution: Impurities in the air system are a major cause of print damage and printer defects!
Directions:
• Follow all manufacturer recommendations for maintenance and care of the facility compressed air system, point of use air
filtration/drying systems, and any other third-party compressed air quality control equipment in order to maintain a constant,
clean, and dry compressed air supply to the printer. Also see Check last chance air and water filters.

Every 8 Hours
4.2 Clean the print platen.

SAFETY GLASSES
Required Items: METAL SCRAPER

ISOPROPYL ALCOHOL (IPA)
WIPES 9X9 CLEAN ROOM
TIP CLEANER TOOL
Directions:
Caution: Always wear PPG (personal protective gear) when working with inks or fluids.
1. Open the printer hood and insert the retaining pins into
the LH and RH pin sockets.
2. Turn the Vacuum control knob to zero.
Figure 4-1 : Platen Vacuum control knob

Every 8 Hours
3. Dampen a lint-free wipe with IPA and thoroughly wipe down

the print platen surface.
Figure 4-2 Wiping the Print Platen
4. Using the scraper, carefully remove all ink deposits from the
print platen surface, Figure 4-3.
5. Using a lint-free wipe and IPA, thoroughly wipe down the print
platen surface again.
6. Using the tip cleaner tool or needle, make sure that each print
platen hole is perfectly clean and free of ink, Figure 4-4. Figure 4-3 Scraping print platen
Figure 4-4 Tip Cleaner Tool, (Left) and Cleaning with a needle, (Right)
7. Dampen a lint-free wipe with IPA and thoroughly clean the surface of the print platen again.

Every 8 Hours
4.3 Clean the measure media sensor.

SAFETY GLASSES
Required Items: ISOPROPYL ALCOHOL (IPA)

Directions:
1. Manually move the carriage so that the measure media sensor is exposed at the printer rear.
3. Using a lint-free wipe and IPA, thoroughly clean the underside of the sensor, Figure 4-5.
Figure 4-5 Measure Media Sensor, (Left), and Wiping, (Right)

Every 8 Hours
4.4 Clean the ink sink.

SAFETY GLASSES

Directions:
1. From the printer front end, click and hold the Carriage Right button, highlighted, Figure 4-6, so that the ink sink is completely
exposed, Figure 4-7.
Figure 4-6 Front End Software Toolbar, Carriage Right button highlighted
Figure 4-7 Accessing the Ink Sink


Every 8 Hours
3. Dampen a lint-free wipe with IPA and thoroughly wipe down the sink to remove the ink deposits, Figure 4-8.
NOTE: Do not force ink sludge into the drain hole.
Figure 4-8 Wiping Ink Sink

Every 8 Hours
4.5 Clean the LED lamp glass.

SAFETY GLASSES

SCRAPER TOOL
Directions:
1. From the printer front end, Carriage H Motor pane, Figure 4-9, set the Move to
Position field to 35 and click the Move to Position button. This raises the carriage to A
the top position to expose the LED lamp glass.
2. Open the printer hood and insert the retaining pins into the LH and RH Pin sockets.
Figure 4-9 Carriage H Motor screen
A Move To Position button
Figure 4-10 Exposing the LED Lamp glass

Every 8 Hours
3. Wipe down lamp lenses with a lint-free wipe and isopropyl alcohol.
4. If there are particles stuck to the glass, carefully remove them using a
scraper with blade, Figure 4-12, then wipe both surfaces again.
Figure 4-11 Wiping LED Lens surface
Caution: Avoid scratching lamp lens surfaces; do not touch the lens surface.
Figure 4-12 Scraping LED lens surface, (Left) and Scraper (Right)
NOTE: Scraper style may vary based on date of printer installation.


Every 8 Hours
4.6 Clean the ionizer bars.

SAFETY GLASSES

PLASTIC CLEANING BRUSH
Directions:
1. Move the carriage to the top position (35mm).

3. Apply IPA to the brush bristles and brush the underside of each of the ionizer bars, Figure 4-13.
Figure 4-13 Brushing Ionizer Bars

Every 8 Hours
4.7 Clean the carriage crash sensors sides.

SAFETY GLASSES

Directions:
1. Open the printer hood and insert the retaining pins into the LH and
RH pin sockets.
2. Using a lint-free wipe and IPA, thoroughly clean the left and right
carriage crash sensors, Figure 4-14.
NOTE: There are two sensors.

Figure 4-14 Wiping RIGHT Carriage Crash Sensors

Every 8 Hours
4.8 Perform print head care.

SAFETY GLASSES
Required Items: PRINT HEAD CLEANING FLUID

Directions:
Caution: Always wear PPG (personal protective gear) when working with inks or fluids.
2. Dampen a lint-free wipe with print head cleaning fluid.
3. Hold the lint-free wipe against the print head face for 20
seconds, allowing the wipe to absorb excess ink from the
print head.
4. Repeat for all print heads of the same color and then
Discard the wipe.
5. Repeat steps 2. through 4. for all channels.
6. Click the Purge button to perform a three second ink
purge, Figure 4-9 and repeat 3 second purge.
7. Perform Clean print heads. procedure.
8. Remove the retaining pins after completing tasks. Figure 4-15 Holding wipe against print head face
NOTE: These activities are extremely useful in recovering poorly performing print heads.

Introduction
Maintenance Guide
5.0 Once Daily Maintenance

Daily
5.0 Once Daily Maintenance

The following maintenance tasks must be performed once daily.
5.1 Perform white ink maintenance.

SAFETY GLASSES
Directions:
NOTE: Even if you are not using the white ink system, you must Purge the two white INK CHANNELS, stir the ink
channels, operate the mixer in the white Main Ink Tank, and perform a 2 second purge on both white ink
channels at least once a day.
NOTE: Print a small WHITE print job at least once a day to maintain the print head quality.
1. Open the Tools tab and select the White Stirring option. The
White Stirring dialog box opens, Figure 5-1.
2. Click the Main Tank Mixer and the Ink System Stirring ON radio
buttons and click Close.
3. Wait for two minutes and re-open the White Stirring Dialog and
click the Main Tank Mixer and the Ink System Stirring OFF radio
buttons and click Close.
4. Perform a 2 second Purge on White Channels only.
5. Dry wipe the White print head faces, allowing the wipe to absorb
excess ink from the print heads.
6. To make the White Stirring option automatic, open the PRERENCES
dialog box.
Figure 5-1 White Stirring Dialog

Daily
7. Click the check box next to Automatic White Stirring, shown in Figure 5-2. When this option is activated, the Stirring system
and the Main Tank Mixer will be automatically activated every half an hour.
NOTE: Even if Automatic Ink Stirring is activated, purge the two white ink channels and perform a 2-second purge
on both white ink channels at least once a day and print a quality control job with white ink.
Figure 5-2 Preferences > White > Automatic White Stirring

Introduction
Maintenance Guide
6.0 Every 40 Hours

Every 40 Hours
6.0 Every 40 Hours

6.1 Clean the free-fall rollers.

SAFETY GLASSES

ROLL CONDITIONING FLUID
Directions:
1. Remove any media.

2. Open the printer hood and insert the retaining pins into the LH and RH Pin sockets.
3. Using a lint-free wipe dampened in roll conditioning fluid, thoroughly wipe down all free-fall rollers, Figure 6-1.
Figure 6-1 Free Fall Rollers

Every 40 Hours
6.2 Clean the T (Tension) rubber roller.

SAFETY GLASSES

Directions:
NOTE: Remove all media prior to this procedure.

2. Dampen a lint-free wipe with roll conditioner and

thoroughly wipe down the exposed portion of the
rubber tension roller.
3. From the printer front end, click the Tension (On/Off)

button in the tool bar until unexposed portion is visible.
Figure 6-2 Cleaning Tension roller
Figure 6-3 Tension button
4. Repeat the wiping and advancing until the entire roller has been wiped clean.

Every 40 Hours
6.3 Clean the Y (Shaft) rubber roller.

SAFETY GLASSES

Directions:
NOTE: Remove all media prior to performing this procedure.

RH pin sockets.
2. Dampen a lint-free wipe with roll conditioning fluid and fold in half.
3. At printer rear, lift the UV light shield to expose the Y rubber shaft
and thoroughly wipe down the roller.
4. From the printer front end, enter 200 mm into the Media
Forward tool bar.
5. Click the Advance button.
6. Repeat the wiping and advancing procedure until the entire roll is Figure 6-4 Cleaning Y Shaft roller
wiped clean.

Every 40 Hours
6.4 Clean metal input feed, press, and collector rollers.

SAFETY GLASSES

Directions:
RH pin sockets.
2. Dampen a lint-free wipe with IPA.
3. Manually rotate and clean: the metal press roller; the outside input
feed roller; and the outside collector roller, Figure 6-5.
4. Wipe down the exposed portion of the rear feed roller.

Figure 6-5 Rear Rollers
5. Press the Feed button (Figure 6-6) to advance the rear feed roller until the unexposed portion is visible.
6. Repeat the wiping and advancing procedure until the entire roller is wiped clean.
7. Wipe down the exposed portion of the front collector roller.
Figure 6-6 Feed button

Every 40 Hours
8. At the printer front end, select the Free-fall Continuous Collector check
box, Figure 6-7.
9. Repeat wiping and advancing until the entire roller is wiped clean.
10. Remove the retaining pins after completing tasks. Figure 6-7 Free-Fall Continuous Collector checkbox

Every 40 Hours
6.5 Lubricate the carriage bearings.

SAFETY GLASSES
Required Items: GREASE GUN

MOLYKOTE LONG-TERM W2 GREASE
Directions:
1. Unlock the right, rear, upper panel and remove.
2. Locate the grease fittings, four total. Figure 6-8 Removing Rear Panel
B B
Figure 6-9 Grease fitting locations
A Upper grease fittings (2)

B Lower grease fitting

Every 40 Hours
3. Turn grease gun nozzle 1/2 turn to open nozzle.
Caution: Do not over-loosen or remove nozzle tip.
Figure 6-10 Preparing grease gun nozzle

4. Attach grease gun to grease fitting and turn grease gun nozzle 1/2 turn to tighten the grease gun nozzle; this closes the nozzle
onto the fitting to reduce grease overflow.
Figure 6-11 Applying grease

5. Apply 3 pumps of grease to each bearing, or fewer pumps if grease can be seen overflowing.
6. Loosen the grease gun nozzle 1/2 turn to remove the grease gun nozzle from the fitting and wipe up any grease overflow.

Every 40 Hours
6.6 Check/empty waste container.

SAFETY GLASSES
Required Items: DRAIN HOSE WITH QUICK DISCONNECT

APPROVED WASTE CONTAINER
Directions:
1. Open waste container compartment doors.
Caution: Check waste container level more frequently during periods of high
production or when adding ink to the printer.
Figure 6-12 Waste container compartment

Every 40 Hours
2. Open top waste container door and check waste levels; empty if more than half full.
Figure 6-13 Waste container drain valve
3. To empty, connect a drain hose with quick disconnect to drain, open drain valve and empty into an approved waste container.

Every 40 Hours
6.7 Clean carriage rail ends.

SAFETY GLASSES
Directions:
1. Manually move the carriage 24” from HOME position; this exposes the HOME carriage rail ends.
3. Wipe down both the LH and RH carriage rail ends with a lint-free wipe.
Figure 6-14 Grease at Carriage Rail End (Left) and Wiping grease (Right)
5. Return carriage to HOME position.

Every 40 Hours
6.8 Check the chiller fluid level.

SAFETY GLASSES
Required Items: DISTILLED WATER
Directions:
1. Check the chiller fluid level.

2. Fill chiller with distilled water to the Max line, Figure 6-15.
Figure 6-15 : Chiller Fluid Level Check window

A Fluid Level Check Window

Every 40 Hours
6.9 Check last chance air and water filters.

SAFETY GLASSES
Required Items: SHOP TOWEL OR RAG
Directions:
1. Ensure printer power is ON and open the pneumatic panel doors.

2. Locate the water filter (left) and oil filter (right) drain valves.
3. At the filter bottoms, turn the drain valve, with rag in hand, and open the drain and empty any accumulated water or oil.
Figure 6-16 Pneumatic Panel

A Water filter
B Oil filter

Introduction
Maintenance Guide
6.0 Monthly Maintenance

Monthly
7.0 Monthly Maintenance

The following maintenance tasks must be performed once a month.
7.1 Clean the printer exterior covers.

SAFETY GLASSES

Directions:
• Dampen a lint-free wipe in isopropyl alcohol and wipe down all the printer's covers, especially the ventilation areas.
Figure 7-1 Printer Front Access Panels and Shields

Monthly
Figure 7-2 Printer Rear Access Panels and Shields

Monthly
7.2 Clean cable carrier and shelf.

SAFETY GLASSES

SHOP VACUUM AND ATTACHMENTS
Directions:
2. Vacuum the LOWER cable carrier shelf using a bristle attachment.
Figure 7-3 Vacuuming umbilical assembly
3. Power on printer and remove the retaining pins.

4. Move carriage to the right-most position.
6. Vacuum the UPPER cable carrier shelf.

Monthly
7.3 Clean three main exhaust vents.

SAFETY GLASSES

SHOP VACUUM AND ATTACHMENTS
PHILLIPS SCREWDRIVER
Directions:
1. Power down the printer.
2. Loosen exhaust vent housing captive screws.
3. Remove metal exhaust housing.
Figure 7-4 Metal Exhaust Vent Housing (Left and Middle) and Vacuuming Exhaust Fan (Right)
4. Dampen a lint-free wipe with IPA and fold in half.

5. Wipe down inside of exhaust housing and wipe down the printer sheet metal around the fan.
6. Vacuum the exhaust fan.
7. Repeat cleaning steps for remaining two exhaust vents.

Monthly
7.4 Wipe linear encoder strip.

SAFETY GLASSES

Directions:
2. Dampen a lint-free wipe with IPA and fold in half.
3. Wipe down entire length of the linear encoder strip located on the top of the printer beam.
Figure 7-5 Wiping linear encoder strip
4. Remove the retaining pin and close printer hood.

5. Move carriage to center position to access portion of the encoder strip that was obstructed.
7. Complete the encoder strip wiping procedure.

Monthly
7.5 Clean the carriage home sensor.

SAFETY GLASSES

SWAB, POLYURETHANE FOAM
Directions:
The carriage home sensor is an optical flag sensor that denotes the carriage location to the printer’s FE software.
1. To access the carriage home sensor, begin by removing the carriage cover.
2. With the cover removed, locate the sensor in the middle of the carriage,
directly above and behind the print head driver boards. (See Figure 7-6.)
NOTE: The carriage home sensor has a red LED light facing forward
on the sensor.
3. Once the sensor has been located, gently clean the sensor free of dust and
debris using a foam swab dampened with IPA.
Figure 7-6 Sensor Location

Figure 7-7 Foam Swab
4. Gently rub the cleaning instrument up and down between the sensor’s optical receiver and reflector, making sure to remove any
dust and debris.
NOTE: The red LED light on the front of the sensor will go off and on during
the cleaning process.
Figure 7-8 Carriage Home Sensor

Introduction
Maintenance Guide
8.0 Quarterly Maintenance

Quarterly
8.0 Quarterly Maintenance

The following maintenance tasks must be performed quarterly.
8.1 Inspect/replace white ink degasser tubes.

SAFETY GLASSES
Required Items: INK DEGASSER TUBING

ABSORBENT WIPES
Directions:
2. Power down the printer.
3. Remove the carriage cover and identify the degasser locations.
4. Inspect the degasser tubes; look for areas of wear or loose connections.
A
B
B
A
B
Figure 8-1 Left and Right Degassers, and Discharge valve
A Degasser B Clear Degasser Air Tubes C Discharge valve

5. If a tube requires replacement, hold an absorbent wipe underneath the degassers and tubes to capture ink.
6. Carefully detach the (CLEAR) left air tube from the degasser and discharge valve.
7. Cut a new left degasser air tube to 76 cm, and reconnect new left degasser air tube.

Quarterly
8. Cut a new left degasser air tube to 42 cm.

9. Repeat right degasser air tube.
10. Inspect (CLEAR) manometer air tube. Unless damaged, do not replace the manometer tube.

Quarterly
8.2 Create a printer backup.
1. From the File menu, select Export > Printer Settings and Status.
Figure 8-2 Export Printer Settings and Status
2. Choose a directory to write the backup file to. The default directory will be: c:\Users\EFIUser\Documents, but you can place
the file in any directory.
NOTE: The default file name includes the printer serial number and the date that the backup was created, but this
too can be changed.
3. From this directory, you can copy this file to an external file server, memory stick, or it can be emailed.
Figure 8-3 Save As & Location

Introduction
Maintenance Guide
8.0 Semi-Annual Maintenance

Semi-Annually
9.0 Semi-Annual Maintenance

The following maintenance tasks must be performed every 6 months.
9.1 Replace primary ink filters.

SAFETY GLASSES
Required Items: ABSORBENT PADS

NEW INK FILTERS
INK LINE CAP
Directions:
NOTE: As part of regular maintenance, all the Primary Ink Filters should be replaced regularly.
1. Power OFF the printer.

2. Open the ink cabinet doors and place absorbent mats in the area underneath the ink filters.
3. Begin at one side of the ink cabinet and replace one filter/channel at a time. Do not attempt to replace all channels at once.
Figure 9-1 Ink cabinet and absorbent pad

Semi-Annually
4. REMOVE the ink filter from the protective bag and retain the bag. Verify the bleeder cap is tight.
Figure 9-2 Ink filter

5. Carefully disconnect the upper ink tube from the filter by unscrewing the white plastic fitting and quickly insert a plastic cover over
the ink line to prevent leakage.
Figure 9-3 Plastic cap, Left, and Plastic cap on Ink Line, Right

Semi-Annually
6. Place the empty ink filter bag over the old Ink
filter and gently invert filter into bag to
capture ink spills.
Figure 9-4 Unscrewing LOWER Ink Line with filter in bag to collect waste ink
7. Carefully disconnect the lower left ink tube from the ink pump and filter and retain tube.
Caution: Take caution when removing these ink lines to reduce ink splatter.
8. Discard bag and old filter in accordance with your local environmental regulations.
9. Connect retained tube to new filter and Ink Pump and tighten fittings.
10. Carefully remove the caps from both the upper and lower ink tubes and reconnect them to the filters, one at a time, and hand-
tighten ink line to new primary ink filter.
11. Place primary filter compression fitting gauge between filter and ink line.
12. Hold tube while tightening fitting to prevent tube from twisting.
Caution: Do not over-tighten fitting as tube could compress

and restrict ink flow to carriage.
13. Repeat procedure from step 4. for the remaining channels/filters.

14. Prior to and after powering on printer, look for leaks and tighten fittings.
15. After replacing the filters, perform ten (10) purges, each three (3) seconds in Figure 9-5 Proper positioning of gauge on filter
duration, on any affected channels.

Introduction
Maintenance Guide
10.0 Required Items List

Required Items
10.0 Required Items List

This section lists all items required to perform scheduled maintenance.
DESCRIPTION PART # DESCRIPTION PART #
Grease gun, PRESSOL 77700198 ADDITIONAL ITEMS NO PART #
Grease, MOLYKOTE 77700199 Isopropyl alcohol (IPA)
Metal Scraper 10100017 Safety Glasses
Nitrile Gloves P3777-A Shop vacuum, with bristle attachment
Primary Ink filters 77700214/ Tools, screwdrivers, and Allen keys
P0029-A
Replacement Degasser tubing, clear 66600054 CLEANING AND MAINTENANCE FLUIDS
Silicone Rubber Cap 77700253 Print Head Cleaning fluid 45119466
Swab, Polyurethane Foam,1 Swab,100 PPI P0013938 Roll Conditioner Fluid 45084568
Open-cell, SK, Cleanfoam
Tip Cleaner tool 10100018
Wipes 9x9 Clean Room 45077321
Wood Handle Cleaning Brush 77700689

Introduction
Maintenance Guide
VUTEk 3r & 5r Series Maintenance

VUTEk 3r & 5r Series Maintenance Log Week: ____/____/____
The maintenance guidelines are based on a production schedule of eight hours of printing, five days/week.
Adjust your maintenance intervals if your operating shifts are longer than eight hours of printing. Serial #: _____________
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7
Every 4 Hours
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
1. Clean around the print head area.

2. Clean print heads.
3. Clean printer carriage components.
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7
Every 8 Hours
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
1. Check facility air compressor and air filter systems.

2. Clean the print platen.
3. Clean the measure media sensor.
4. Clean the ink sink.
5. Clean the LED lamp glass.
6. Clean the ionizer bars.
7. Clean the carriage crash sensors sides.
8. Perform print head care.
Once Daily Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7
1. Perform white ink maintenance.

VUTEk 3r & 5r Series Maintenance Log Year: _____________
The maintenance guidelines are based on a production schedule of eight hours of printing, five days/week.
Adjust your maintenance intervals if your operating shifts are longer than eight hours of printing. Serial #: _____________
Every 40 Hours Date Initials
1. Clean the free-fall rollers.

2. Clean the T (Tension) rubber roller.
3. Clean the Y (Shaft) rubber roller.
4. Clean metal input feed, press, and collector rollers.
5. Lubricate the carriage bearings.
6. Check/empty waste container.
7. Clean carriage rail ends.
8. Check the chiller fluid level.
9. Check last chance air and water filters.
Monthly Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
1. Clean the printer exterior covers.

2. Clean cable carrier and shelf.
3. Clean three main exhaust vents.
4. Wipe linear encoder strip.
5. Clean the carriage home sensor.
Quarterly Quarter 1 Quarter 2 Quarter 3 Quarter 4
1. Inspect/replace white ink degasser tubes.

2. Create a printer backup.
Semi-Annually Jan-June July-December
1. Replace primary ink filters.

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VUTEk 3r & 5r Series

Digital Inkjet Printer

Document ID: OMM-00144-L

English is the original language of this document.

This document is published on-line at http://inkjet.support.efi.com.

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide ii

Ver. Date Description Request #

L 06/25/2020 Updated Preferences window image in Figure 5-2 DR 6327

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide iii

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide iv

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 5

For more information on EFI and it’s products, visit: www.efi.com

1.2 Before You Begin

• Inkjet Solutions Printer Safety Guide - http://inkjet.support.efi.com/doc.php?doc=683

These documents are available at http://inkjet.support.efi.com.

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 6

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 7

1.4 Using Retaining Pins

How-to Video: CLICK TO PLAY

1. The LH pin installation location is shown in Figure 1-1.

Figure 1-2 : Retaining Pin

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 8

1.5 Maintenance Videos

Figure 1-3 Example video link

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 9

1.6 Customer Support

U.S 855-EFI-4HLP +31 20 658 8070 +1 650 357 4790

Canada +1 650 357 4790

Technical Support https://inkjet.support.efi.com

US 855-EFI-4HLP +32 2 749 94 50 +65 6221 2765

Mexico +1 412 690 4321 DE +49 2102 745 4500

US [email protected] [email protected] [email protected]

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 10

1.7 Performing Maintenance

1.8 Printer Maintenance Log

1.9 Safety Labels - Printer Beam

1.10 Fluid Emergency

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 11

1.11 First Aid - Inks and Solvents

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 12

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 13

2.0 Scheduled Maintenance

2.1 Importance of Maintenance

2.2 8 Hour Daily Production

Document ID: OMM-00144-L VUTEk 35 & 5r Series Maintenance Guide 14

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 15

3.0 Every Four Hours

3.1 Clean around the print head area.

Required Items: WIPES 9X9 CLEAN ROOM

How-to Video: CLICK TO PLAY

1. Raise the carriage to its highest position.

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 16

3.2 Clean print heads.

Required Items: WIPES 9X9 CLEAN ROOM

How-to Video: CLICK TO PLAY

1. Ensure the printer is in the Printer Ready status.

Figure 3-1 Print Heads Maintenance, Purge options, 3 second duration

Document ID: OMM-00144-L VUTEk 3r & 5r Series Maintenance Guide 17

5. Fold a lint-free wipe in half, and in half again, Figure 3-2.

Figure 3-2 Three stages of folding wipes