SIEMENS

Type-3AFS Instructions
Installation

Vacuum Circuit Breakers

Operation
Maintenance
SG-3398A
Contents 01

Table of Contents
Introduction Interrupter/Operator (con't)
Introduction ................................... 00 Trip Free Operation ............................ 13
Table of Contents ................................01 Opening .................................... 13
Table of Illustrations ..............................02 Rapid Auto-Reclosing ..........................13
General Manual Operation ..............................14
Introduction ................................... 3 Manually Charging The Closing Spring ............14
Receiving ..................................... 3 Manual Closing ...............................18
"As Found" Tests .............................. 4 Manual Opening ..............................18
Storage ...................................... 4 Elementary Diagram ............................18
Installation Checkout ............................ 5 Indirect Releases ...............................19
Shunt Release ................................19
Technical Data
Undervoltage Release ..........................19
Rating Plate Content ............................ 6
Construction and Mode of Operation ..............20
Rating Summary ............................... 7
Breaker Type .................................. 7 Interrupter/Operator - Maintenance
Service Conditions .............................. 7 General ...................................... 21
General Performance Data ....................... 8 Inspection Checklist .............................21
Hand Tools Recommended ......................21
Interrupter/Operator - Description
General ..................................... 21
Description-General ............................ 9
Metric ...................................... 21
Description and Operation ....................... 9
English ......................................21
Construction ................................. 9
Minimum Maintenance Schedule ..................22
Breaker Pole ................................. 9
Lubrication of the Operating Mechanism ............22
Current-Path Assembly ......................... 9
Hydraulic Shock Absorber .......................25
Vacuum Interrupter ............................ 9
Vacuum Interrupters .............................25
The Arc-Quenching Principle .................... 9
Life Expectancy ...............................25
Switching Operation ...........................10
Contact Erosion ............................... 25
Operating Mechanism ...........................12
Interrupter Vacuum Check-Mechanical .............26
Construction ................................. 12
High Potential Testing and Electrical ...............27
Indirect Releases ..............................12
Interrupter Vacuum Check .................... 27
Motor Operating Mechanism .................... 12
Vacuum Tube Replacement ..................... 28
Auxiliary Switch ............................... 12
Solenoid Replacement .........................31
Mode of Operation ............................. 12
Motor Cutoff (MI) Switch Replacement ............... 31
Charging .................................... 12 Operational Check ............................ 31
Closing ..................................... 13 Warranty....................................... 32

NOTE
The instructions contained within this manual are necessary for the safe installation, maintenance and operation of this equip­
ment. If this manual is misplaced or lost, replacement manuals are available through the local Siemens sales office.
These instructions do not purport to cover all details or .variations in equipment, nor to provide for every possible contingency,
to be met in connection with installation, operation or maintenance.Should further information be desired or should particular
problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local
Siemens office.
THE CONTENTS OF THIS INSTRUCTION MANUAL SHALL NOT BECOME PART OF OR MODIFY ANY PRIOR OR EXISITNG
AGREEMENT, COMMITMENT OR RELATIONSHIP.THE SALES CONTRACT CONTAINS THE ENTIRE OBLIGATION OF SIEMENS.
THE WARRANTY CONTAINED IN THE CONTRACT BETWEEN THE PARTIES IS THE SOLE WARRANTY OF SIEMENS. ANY
STATEMENTS CONTAINED HEREIN DO NOT CREATE NEW WARRANTIES OR MODIFY THE EXISTING WARRANTY.
If drawings or other supplementary instructions for specific applications are forwarded with the manual or separately, they
take precedence over any conflicting or incomplete information in this manual.
Contents 02

Table of Illustrations
Figure 1a. Type 3AFS Vacuum Circuit Breaker Front View ............... . ................................. 1
Figure 1b. Type 3AFS Vacuum Circuit Breaker Rear View .. . .......•..... . ..•..............•.......•.....• 2
Figure 2. Rating Plate ..................•..........•.......•..... . .......•..•.•..............•...• 6
Figure 3. Typical lnnterrupter /Operator Assembly .......•.............•............•................... 10
Figure 4. Section Through a Vaccum Breaker Pole •....•...•••.•.••...........•...........•.........•... 11
Figure 5. Section Through a Typical Vacuum Interrupter .•...........................•................... 11
Figure 6. Section Through the Typical Vacuum Breaker .•.•••...•.•.•... ... . •.......•.................... 11
Figure 7. Operating Mechanism Closed Position - Closing Springs Discharged ....•....••.....•...••...••.•... 12
Figure 8. Details of Closing Spring Charging Components - Closing Springs Discharged ..............•....•..... 13
Figure 9. Operating Mechanism Open Position - Closing Springs Discharged ................................. 14
Figure 10. Breaker Shaft in Open Position - Closing Springs Discharged ..•.......•....•...•..•...•.•...•••... 14
Figure 11. Operating Mechanism Section Diagrams: a, b, c. d ..........•..•....•..•.•..•.............•... 15-16
Figure 12. Operator Sequential Operation Diagram ... . ............. . ..•.........•..................•...•. 17
Figure 13. Front View of Mechanism Enclosure Arranged for Manual Operation •..••.•.••......•...•....•.•••.•• 18
Figure 14. Typical Elementary Diagram •...••........ . .• .••.................••..•................•.... 19
Figure 15. Construction of Shunt Release •........•.......••.....••.........•.••..•.................... 20
Figure 16a. Latch Detail Shunt Release .•....•.............•........................................... 20
Figure 16b. Latch Detail Undervoltage Release .......•......•........................................... 20
Figure 16c. Undervoltage Blocking Feature .................••.....•..........•.....................•... 20
F igure 17a. Operator Lubrication Points ..........•.........•.............•............................. 23
Figure 17b. Operator Lubrication Points ..........•.........•.............•............................. 24
Figure 18. Typical Primary Interrupter Contact Life Curves .....•........................................... 25
Figure 19. Contact Erosion Check •....•....•.•..•......•......•.......••...•..•..........••....•.... 26
Figure 20a. Lower Pole Support with Insulated Coupler .....•................•............................. 26
Figure 20b. Primary Contact Closed - Free Position ........••..................................•.......... 27
Figure 20c. Primary Contact Forced Open by Manual Pressure ..•...•.........•.•...•..•...•.....•.....•.... 27
Figure 21. Vacuum Tube Replacement Illustration ....•.•.................. • • .................•.......... 29
Figure 22. Illustration Showing Required Technique for Fastening Terminal Clamp Hardware ....................... 30

Table 1. Rating Summary & Weights .•.........•...•.•.........•...•..••............................ 7

Table 2. Altitude Correction Factors .......•......•.•....•............••..•.......... . ............... 7
Table 3. Operating Times .•.. • •.................•........•..........•....•...•......•...••.....•. 8
Table 4. Closing and Tripping Solenoid Characteristics ••.......•.......... • ...•......................... 8
Table 5. Spring Charging Motor Characteristics .......•.•................•............................. 8
Table 6. Auxiliary Switch Ratings ................•.......•............•....•...•....•............... 8
Table 7. Maintenance Intervals ............•........•................•............................. 22

Copyright 1988 - Siemens Energy & Automation

General Page 1

54. 20. Upper pole support

40. Lower pole support
48. Insulated coupler

50.1 Opening for hand-crank

51. Rating plate
53. Close button
54. Trip button
55. "Closing spring charged"
Indicator
58. Open - close Indicator
60. Mechanism housing
60.1 Cover
61.8 Dashpot
63. Breaker shaft

40. 48. 63. 58. 55. 61.8

Figure 1a. Type 3AFS Vacuum Circuit Breaker-Front View.

 General Page 2

48.

15. 30. 14. Cross-arm

16. 15. Pole plate
16. Post insulator
20. Upper pole support
27. Upper terminal
28. Strut
29. Lower terminal
30. Vacuum interrupter
40. Lower pole support
48. Insulated coupler
49. Contact pressure spring
70. Earth terminal

48. 40. 29.

Figure 1 b. Type 3AFS Vacuum Circuit Breaker-Rear View.

General Page 3

Introduction Receiving
The 3AFS series of vacuum circuit breakers are precision built Type 3AFS vacuum circuit breakers are shipped from the fac­
devices designed to function efficiently under normal operating tory completely assembled, inspected and tested. Immediately
conditions. They are designed and manufactured to operate upon receipt of the circuit breakers, check each item with the
within the ANSI C37 standards for "Indoor" oiless circuit break­ shipping manifest and make an examination for evidence of any
ers. Performance requirements of these standards are met or damage that may have occurred during shipment.
exceeded by these designs.
If any shortage, damage or indication of rough handling is
Specific Standards which apply include: found, immediately call it to the attention of the local freight
agent handling the shipment. Proper notation should be made
C37.04 IEEE Standard Rating Structure
by him on the freight bill. This prevents any controversy when
C37.06 Preferred Rating and Related Required
claim is made and facilitates adjustment. Also, immediately file
Capabilities
a damage claim with the transportation company and notify
C37.09 IEEE Standard Test Procedures
the nearest Siemens representative.
C37.010 IEEE Standard Application Guide

The successful performance and application of these vacuum

circuit breakers depends as much on proper installation and
maintenance as it does on good design and careful manufacture.
NOTE
Damage claims must be processed within the time
The instructions included in this book are necessary for safe in­ period specified by the carrier. Siemens cannot be
stallation, maintenance and operation and are provided to aid held responsible for shipping damage, either exter­
you in obtaining longer and economical service from your nal or internal, if the inspection is not made and claim
Siemens Circuit breakers. For proper installation and operation forwarded within the set time limit.
-resulting in better service and lower maintenance costs­
this information should be distributed to your operators and Check and examine upon receipt and report any problems as
engineers.
indicated above. Carefully remove the packaging using the
correct tools. The circuit breakers may be carefully lifted using
By carefully following these instructions, difficulties should be the lift holes on the upper rear side of the operator housing. See
avoided. However, they are not intended to cover all details or table 1 for weights. Care should be taken not to damage the
variations that may be encountered in connection with the in­ insulators or circuit breaker during lifting or moving operations.
stallation, operation and maintenance of this equipment.

Should additional information be desired, including replacement

instruction books, contact your Siemens representative.
General Page 4

''As Found'' Tests

When the circuit breakers are received perform and record "As With the breaker open, check each phase across the open con­
Found' insulation tests using megger or Doble tests to give an tacts by connecting from the upper (27) to the lower (29) primary
initial value for future comparative indication of insulation change. disconnect. With the circuit breaker closed, check phase-to­
Contact resistant tests can also be made using a ductor. This phase and each phase-to-ground.
is recommended for all new circuit breakers especially if they b. A 60HZ dielectric test on secondary and control circuits
are to be stored for extended periods as they may absorb should be made at 1125 volts (1500 x 75%) for one minute.
moisture and contaminants. This should also be done after
storage and prior to placing breakers into service. Changes in
values between subsequent tests should be evaluated and cor­
rective action taken where needed. NOTE
Since wide variations can occur in insulation values and con­ Certain control devices such as, charging motors,
tact resistance because of atmospheric conditions, comtamina­ pushbuttons, bell alarms, etc., may have only a 900
tion and type of test equipment, discrete values cannot be given. volt rating. 75% of 900V would allow a field Hi-POT
However, making and recording these test on new equipment, of only 675 volts AC.
and again at regular intervals, will give a comparative indica­
tion of insulation and/or contact resistance change. Maintain­ c . If dersired, contact resistance tests can be made using a
ing a permanent record of these values for each circuit breaker ductor.
should be part of the Maintenance Program. d . Make a permanent record of all test performed.

Storage
NOTE
- If storage is necessary, "As Found" tests are recommended
Before testing, review the procedures and safety prior to and after storage for comparison. For storage, the
precautions indicated in the section 'High Potential circuit breakers should be kept indoors in a clean dry location
Testing and Electrical Interrupter Vacuum Check', where they will not be exposed to such items as dirt, construc­
page 29. tion dust, corrosive atmospheric mechanical abuse or rapid
temperature variation. If stored in their cubicles, space heaters
a. Insulation resistance test should be made to verify the in­ or similar heat source should be used to prevent condensation.
sulation integrity. These can include megger or Doble tests.
If possible, a high-potential test should be made for one Outdoor storage of circuit breakers is not recommended. If
minute at: breakers must be stored outdoors, they must be completely
covered and protected from the elements. A heat source must
RATED TEST VOLTAGE
be provided to prevent condensation and subsequent corro­
VOLTS A.C. D.C.
sion. Often 500 watts heat per breaker is used. Covering should
(MAX.)
allow for ventilation.
4.76 kV 14,000 20,000
8.25 kV 27,000 38,000
It is recommended that periodic inspections of the breakers be
15.10 kV 27,000 38,000
made during storage and if necessary, procedures adjusted to
keep the breakers in proper condition.
General Page 5

Installation Checkout
The following agenda provides a convenient check list of activ­ 10. If of drawout design, the breaker should be inserted into cell
ities to be performed while preparing the circuit breaker for use. to the Test/Disconnect position.

A
11. Ensure that secondary disconnects are fully engaged.
DANGER 12. Re-energize control power. Stored energy springs should
automatically charge. Close and trip the breaker electri­
Hazardous voltages and high speed
cally. Observe that the breaker operates properly and the
mechanical parts will cause death or severe stored energy motor recharges after the close operation.
personal injury and property damage.
Read instruction manual, observe safety in­ 13. Move breaker to fully connected position on a de-energized
structions and use qualified personnel. bus. Close and trip breaker from main control position.

1. Carefully remove the packaging using proper tools. Vac­ 14. If a lock-out key interlock position has been provided in the
uum breakers are normally supplied with their primary con­ cubicle, place the interlock in the breaker "Trip-Free" posi­
tacts open and stored energy springs discharged. Press tion, key removed, and perform a close operation. Check
trip (54), close (53), and again trip push buttons to confirm that the breaker has gone trip free. Open the interlock "key
this is true. held" position and repeat the closing trial. The breaker now
should successfully close.
Refer to "Receiving" section for lifting alternatives.
15. The breaker should now be ready for service.
2. Carefully note and check rating plate (51) per Figure 2 to

A
ensure maximum voltage, continuous current, interruption
rating, and control voltages are compatible with the system
into which the breaker is to be applied. DANGER
3. Perform a careful visual inspection noting any damage Hazardous Voltages Associated with the ap­
which may have occurred in shipment. Clean all dust, dirt plication of this breaker will cause death, per­
and foreign materials accumulated in shipment. sonal injury, and property damage.
Before proceeding with the initial circuit
4. Using procedures described in the maintenance section of
breaker insertion and racking to the bus, be
this manual, carry out a vacuum check.
certain the bus is de-energized.
5. Complete a manual spring charge, close and trip operation.

6. Reinstall any barriers removed during inspection.

A WARNING
7. Connect control power to breaker. Upon energizing control
power, closing springs should automatically charge. Then A fully connected breaker controls high
close and trip the circuit breaker electrically. voltage and currents. Improper use can
cause death, personal injury or property
8. Perform and record results of the "As Found" tests. Com­ damage.
pare with pre-storage "As Found" test values if stored. Perform initial racking to connect position on
de-energize bus. If an energized bus is
9. De-energize control power. Press trip (red), then close unavoidable obtain appropiate clearances
(black) and then trip pushbuttons to confirm breaker is before beginning the next two steps.
open and springs discharged.
Technical Data Page 6

Rating Plate Content

Type Designates circuit breaker model number Close (Solenoid)
and broadly identifies application in terms Volt Required range of control voltage applied
of maximum voltage and interruption Range to the closing solenoid which will ensure
capability. successful release of the closing spring.
Amps Rated continuous current is the disignated Amps The effective value of current required at
limit of current in RMS amperes at rated Nominal nominal control voltage when applied to
frequency which the breaker may be ex­ the spring release solenoid.
pected to carry without exceeding
Trip (Solenoid)
temperature limitations.
Volt Required range of control voltage applied
Rated Max The highest RMS voltage above nominal Range to the tripping (opening) solenoid which
Volts kV system voltage for which the circuit will ensure a successful tripping operation.
breaker is designed, and is the upper limit
Amps Effective value of current required at
for operation.
Nominal nominal control voltage when applied to
Volt Range The ratio of rated maximum voltage to the the tripping (opening) solenoid.
Factor (K) lower limit of the range of operating
voltage in which the required symmetrical Manual Reference to the instruction manual ap­
and asymmetrical interrupting capabilities plicable to the circuit breaker by publica­
vary in inverse proportion to operating tion number.
voltage. LBS Weight in pounds of the complete circuit
BIL kV The rated full wave impulse withstand breaker assembly.
voltage. The crest value of a standard 1.2 Serial No. Specifically identifies an individual breaker
x 50 impulse voltage wave which a new and affords traceability to test records and
circuit breaker must be capable of with­ manufacturing dates.
standing without flashover or puncture
Date The month and year within which the cir
during design tests.
Mfg. cuit breaker was manufactured.
Rated Short The symmetrical component of short­
Circuit kA circuit current in RMS amperes which the
breaker may be expected to interrupt.

SIEMENS
Close & Latch kA The maximum making current into which
the circuit breaker may be expected to Raleigh, NC
close and latch.
Inter Time Cyc.
A.C. High Voltage Circuit Breaker
The maximum permissible interval bet­
ween energizing the trip circuit at rated TYPE AMPS
control voltage and the interruption of the RATED MAX VOLTAGE RANGE BIL
main circuit in all poles. VOLTS kV FACTOR K kV
RATED SHO.RT CLOSE & INTER
Hz Rated frequency is the sinusoidal per­ CIRCUIT kA LATCH kA TIME eve
iodicity at which the circuit breaker is WIRING
designed to operate. Hz DIAGRAM
VOLTS AMPS
Wiring Diagram An elementary diagram providing detailed MOTOR RANGE NOMINAL
information regarding electrical function VOLTS AMPS
and wiring within the circuit breaker. CLOSE RANGE NOMINAL
VOLTS AMPS
Motor (Spring Charging) TRIP RANGE NOMINAL
Volt Range of control voltages required to
MANUAL LBS.
Range serve the motor which stores energy in the DATE
closing springs. SERIAL NO. MFG.
Amps Nominal Effective value of current required at Made in USA 18-658-024-331
n_ominal control voltage when applied to
the serve the motor which stores energy
in the closing springs. Figure 2. Rating Plate
Technical Data Page 7

Rating Summary Breaker Type

1. Breaker Type Type-3AFS- circuit breaker designations are normally
2. Maximum Voltage, kV arranged in the following format, with significance of each ele­
3. Continuous Current, AMPS ment indicated:
4. Power System Frequency, Hz
VV-3AFS-MMMM-AAAA-CC (e.g.: 15-3AF-1000-1200-77)
5. Rated Short Circuit Current, kA
6. Voltage Range Factor K VV - General voltage class
7. Interruption Time, Cycles 60 Hz 3AFS- Circuit Breaker Design (stationary)
8. Rated Withstand Test Voltage-Low Frequency kV rms MMMM - Nominal mVA rating followed by alphabetic
model reference
9. Rated Withstand Test Voltage-Impulse kV crest
AAAA- Continuous Current Rating
10. Closing and Latching Capability (C&L), kA CC - Close and Latch Capability

Table 1. Rating Summary and Weights

Type Vmax I Freq lsc K Int t. Withstand -kV C&L Weights, Approximate
kV AMPS Hz kA Cycles Low Freq Impulse Rating Pounds Kilograms
Number1 2 3 4 5 6 7 8 9 10
5-3AFS-250 4.76 1200 60 29 1.24 3 19 60 58 255 115
5-3AFS-250 4.76 2000 60 29 1.24 3 19 60 58 255 115
5-3AFS-350 4.76 1200 60 41 1.19 3 19 60 78 320 145
5-3AFS-350 4.76 2000 60 41 1.19 3 19 60 78 320 145
5-3AFS-350 4.76 3000 60 41 1.19 3 19 60 78 375 170
7-3AFS-500 8.25 1200 60 33 1.25 3 36 95 66 310 140
7-3AFS-500 8.25 2000 60 33 1.25 3 36 95 66 310 140
7-3AFS-500 8.25 3000 60 33 1.25 3 36 95 66 375 170
15-3AFS-500 15.0 1200 60 18 1.30 3 36 95 37 245 110
15-3AFS-500 15.0 2000 60 18 1.30 3 36 95 37 275 125
15-3AFS-750 15.0 1200 60 28 1.30 3 36 95 58 310 140
15-3AFS-750 15.0 2000 60 28 1.30 3 36 95 58 310 140
15-3AFS-750 15.0 3000 60 28 1.30 3 36 95 58 375 170
15-3AFS-1000 15.0 1200 60 37 1.30 3 36 95 77 320 145
15-3AFS-1000 15.0 2000 60 37 1.30 3 36 95 77 320 145
15-3AFS-1000 15.0 3000 60 37 1.30 3 36 95 77 385 175

The values of insulation level compiled in Table 1 a@Jeferred

Service Conditions to sea level in accordance with ANSI C37.04-1979 consolidated
standards. The higher the site altitude, the lower the insulating
The following parameters define the usual service conditions capacity of the air. The decrease in insulating capacity is
under which the circuit breakers shall be considered suitable neglected by standards for altitudes of up to 3300 ft. (1000m)
for operating at their standard ratings. Conditions of use beyond above sea level. For higher altitudes, the values of low-frequency
these limits must be given special consideration, consultation withstand voltage, impulse withstand voltage and rated con-
with the factory or reference to the IEEE Application Guide, ANSI tinuous current must be corrected in accordance with Table 1.
C37.010.
Table 2. Altitude Correction Factors, k
Maximum Ambient Temperature = 40 C (104 F)
Altitude Rated Rated
Minimum Amibent Temperature = - 30 C ( - 22 F) Voltage Continuous
ft. (m) Insulation Levels Current
Altitude = 3300 Feet (1000 meters)
3300 (1000) 1.00 1.00
Unusal service conditions which expose the equipment to dust, 5000 (1500) 0.95 0.99
steam, salt spray, corrosive gases, dripping water, vibration, 10000 (3000) 0.80 0.96
shocks, high and low temperatures, high altitude and the like NOTE: Interpolated correction factors shall be used in determining factors for
may require special construction. Refer concerns to the factory. intermediate altitudes.
Technical Data Page 8

General Performance Data

Table 3. Operating Times - Typical Values Table 5. Typical Spring Charging Motor Characteristics
Characteristic Cycles 60 Hz ms Control Voltages Current Charge Time
ANSI C37.06 Tbl. 10 Amps Seconds
Closing Time 4.5 75
Opening Time 2.0 33 48 voe 8 10
Arcing Time at 60Hz 1 15 125 voe 6 8
Interrupting Time 3 50 250 voe 3 8
120 VAC 60Hz 6 8
240 VAC 60Hz 3 8

Table 4. Typical Closing and Tripping Solenoid Charateristics

Control Voltages Close Coil Trip Coil
ANSI C37.06 Tbl. 8 Ohms Amps Ohms Amps Table 6. Auxiliary Switch Ratings
48 voe 23 2.1 2.4 20.0 Characteristic Rating
125 voe 121 1.0 23 5.4
250 voe 487 0.5 121 2.1 Maximum Operating Voltage 500 V
120 VAC 60Hz 121 0.9 23 4.7 Continuous Current, Max. 10 A
240 VAC 60 Hz 487 0.4 121 1.8 Making Current, Max. 30 A
Breaking Capacity
Resistive Load DC or AC 1200 VA
Inductive Load at 220VDC
(UR= 20ms) 750 VA
 Interrupter/Operator - Description Page 9

Description-General
The type 3AFS breakers are of stationary construction. The Current-Path Assembly
three vacuum interruptors, primary insulators and operating
mechanism comprise a unitized "interrupter/ operator" The current-path assembly consists of the upper terminal angle,
assembly (Figure 3). (27.1) and pole support. (20), the stationary contact, (31) and the
moving contact, (36), which is connected with the lower terminal,
The ensuing descriptive material will discuss the vacuum inter­ (29), by terminal clamp, (29.2), and a flexble shunt, (29.1).
rupter/operator mechanism assembly in detail.
Vacuum Interrupter
The moving contacts', (36), motion is aligned and stabilized by
Description and Operation guide bushing, (35). tjhe metal bellows, (34), follows the travel of
contact, (36), and seals the interrupter against the surrounding
The interrupter/ operator mechanism assembly consists of the atmosphere.
three breaker poles, each with its vacuum interrupter, mounted
on the common motor or hand charged spring stored energy Arc-Quenching Principle
operating mechanism housing. This assembly is shown in figure
3. When the contacts separate, the current to be interrupted initiates
an ionized metal vapor arc discharge and flows through this plasma
Construction until the next current zero. The arc is then extinguished and the
conductive metal vapor condenses on the metal surfaces of the
The construction characteristics of all vacuum circuit breakers arching chamber, (33), (Fig� within a matter of micro-seconds.
can be seen in Figs. 3 thru 6. The circuit breaker poles are each As a result, the dielectric strength in the increasing contact gap
fixed to the rear of the operating mechanism housing, (60), by builds up very rapidly.
two cast-resin insulators (1 6). The insulators also connect to the
upper (20) and lower (40) pole supports which in turn support the Below a limit of about 10,000 amperes, the arc is distributed across
ends of the vacuum interrupter (30). Where required by dielect­ the contacts and the arc is easily interrupted. At currents larger
ric requirements, assemblies are fitted with phase barriers (80). than about 10,000 amperes the arcs own electomagnetic forces
cause the arc to contract to essentially a point arc. If the contracted
The pole supports are aluminum castings on all circuit breaker arc is allowed to remain stationary, it overheats the contacts at the
ratings, except for 3000A continuous current where copper arc roots to the point where the molten metal vapor does not allow
castings are used and on the 15-3AFS-500, 1 200A where the dielectric to rebuild during the current zero and large magnitude
formed steel pole supports are used. currents could not be interrupted.

The pole support terminals, (27) and (29) each receive primary The contacts are designed so that a self-generated field causes
stud extentions. the arc to travel around the contacts. This prevents local overheating
while interrupting large magnitudes of short circuit current.
The energy-storing mechanism adn all the control and actuating
devices are installed in the mechanism housing. The mechanism The ionized metal vapor arc discharge can only be maintained
is of the spring charged stored energy type and is mechanical­ if a certain minimum current flows. A current that does not main­
ly and electrically trip free. tain this level may be extinguished abruptly prior to current zero.
This chopping current must be kept to a minimum in order to pre­
The close-open indicator (58) closing spring charge indicator vent unduly high overvoltages building up when inductive circuits
55, and the operation counter (59) are fitted on the front of the are switched. the use of a special contact material ensures that
mechanism housing. (Fig. 7) current chopping is limited to 4-5 Amp.

The control connector (68.7) for the control and signaling cables The rapid build-up of he dielectric strength in the break enables
is a 64 contact plug or 24 point terminal block applied internally the arc to be safely extinguished even if contact separation oc­
to the drawout unit. (Fig 7) curs immediately prior to current zero.

The arc drawn inthe vacuum breaker is not cooled. The metal vapor
Breaker Pole plasma is highly conductive and the resulting arc voltage only at­
tains values between 20-200 V. For this reason and because of
The vacuum interrupter (30) is rigidly connected to the upper pole the short arcing times, the arc energy developed in tne break is
support (20) by its terminal post (31.2). The lower part of the inter­ very small. This also accounts for the long electrical life expectan­
rupter is stablized against lateral forces by a centering ring (28.1) cy of the vacuum interrupter.
on pole support (40). The external forces due to switching
operations and the contact pressure are absorbed by the struts
(28).
Interrupter/Operator - Description Page 10

Descriptions Cont.
Legend Figure 3
Owing to the high vacuum Oess than 10 bar) in the interrupter,
9

contact clearances in the range of 6 to 11 mm (0.25 to 0.43 in­ 14 Cross-Arm 30 Vacuum Interrupter
16 Post Insulator 40 Lower Pole Support
ches) are adequate to attain a high dielectric strength.
20 Upper Pole Support 48 Insulated Coupler
27 Upper Terminal 49 Contact Pressure Spring
Switching Operation 28 Strut 50.1 Opening for Hand Crank
When a closing command is initiated the closing spring, which was 29 Lower Terminal 60 Mechanism Housing
previously charged by hand or by the motor, actuates the mov­
16 20 27
ing contact, (36), through breaker shaft, (63), lever, (63.7), insulated
coupler, (48), and lever, (48.6).

The forces that occur when the action of the insulated coupler is
converted into the vertical action of the moving contact are ab­
sorbed by guide link, (48.9), which pivots on pole support, (40)
and eyebolt, (36.3).

During closing, the tripping spring and the contact pressure springs,
(49), are charged and latched by pawl, (64.2).

The closing spring of motor-operated breaker is recharged im­

mediately after closing.

In the closed state, the necessary contact pressure is maintained

by the contact pressure spring and the atmospheric pressure. The
contact pressure spring automatically compensates for arc ero­
sion, which is very small.

When a tripping command is given, the energy stored in the trip­

pign and contact pressure springs is released by pawl, (64.2). the 29
60 40
opening sequence si similar to the closing sequence. The residual
force of the tripping spring arrests the moving contact, (36), in the Figure 3a. Typical Interrupter/Operator Assembly For
open position. 5-3AFS-250
16 20 27

t
14. 16. 20. 27. 28. 30.

' !�

70. 49 48 40. 29.

60 40 29
Figure 3b. Typical Interrupter/Operator Assembly For 15- Figure 3c. Typical Interrupter/Operator Assembly For Other
3AFS-500, 1200A Ratings
Interrupter/Operator - Description Page 11

20. 31.2 16.1 60.

31
36

36.3

40

I LEG��o:rc��URES-4 and 6/ 31 Stationary contact 48.6 Lever

A Terminal 27.1 Upper Terminal Angle 31.2 Terminal post 48.9 Drive link
B Fixing screw 28. Slru1 36 Moving contact 49 Contact pressure spring
P Evacuation nipple 28.1 Centring ring 36.1 Movable Contact Stem 60. Mechanism housing
16.1 Upper insulator 29 Lower terminal 36.3 Eye Bolt 63 Breaker shaft
16.2 Lower insulator 29.1 Flexible strap 40 Lower pole support 63.7 Lever
20. Upper pole support 29.2 Terminal clamp 48 Insulated coupler 64.2 Pawl
27. Upper terminal 30. Vacuum interrupter 48.5 Pin 80. Phaser barrier

Figure 4. Section Through A Vacuum Breaker Pole

31 Stationary contact 33.5 Vapor Shield

31.1 Washer 34 Bellows
31.2 Stationary Contact Terminal 35 Guide
32 Insulator 36.1 Moving contact stem
33 Arcing chamber 36.2 Mechanical coupling
36 Moving contact

34
35 29.2 36.3 48.6 48.5 48.9 48. 60. P
+------- 36 1 ---- •II�
iJJ,
_tr.n:------36.2 ___r--'1�
, Typical for i
/ other ratings · Typical ior ·5:311i=s:-2so
I a. I b.

Figure 5. Section through A Typical Vacuum Interrupter Figure 6. Section Through the Typical Vacuum Breakers
 Interrupter/Operator - Description Page 12

Operating Mechanism
(Figures 7 thru 11) Construction
The essential parts of the operating mechanism are shown in
The operating mechanism is comprised of the mechanical and Fig. 7. Its actuation is described under "Flow Chart of Operating
electrical components required to: Mechanism" in Fig. 12.
Charge the closing springs with sufficient potential energy
to close the breaker and to store opening energy in the trip­ Indirect Releases (Tripping Coils)
ping and contact pressure springs. The shunt releases convert the electrical tripping pulse into
mechanical energy, it's function being to release the tripping
Mechanisms to release closing and tripping actions.
spring. The undervoltage release may be manually actuated by
Means of transmitting force and motion to each of three pole a make or a break contact. In the make contact case, its coil
positions. is shorted out, built-in series resistors limiting the current.
Operate all these functions automatically thru electrical charg­ Motor Operating Mechanism
ing motor, cutout switches, anti-pumping relay, release
solenoids, and auxiliary switches. The spring charging motor (50.4) is bolted to the charging
mechanism gear box installed in the mechanism housing.
Signal thru indicators the breaker status, (open, closed), Neither the charging mechanism nor the motor require any
spring condition (charged or discharged) and number of servicing.
operations.
Auxiliary Switch
62 55.1 50.2 60 53.1 53 54.1 68.7 68
The auxiliary switch (68) is actuated by the breaker shaft.

Mode of Operation
The operating mechanism is of the stored-energy trip free type,
i.e. the charging of the spring is not automaticaly followed by
the contacts changing position, and the closing function may
be overridden by a trip command at any time.

When the stored-energy mechanism has been charged, the in­

stant of operation can be chosen as desired.

The mechanical energy for carrying out an "open-close-open"

sequence for auto-reclosing duty is stored in the closing and
tripping springs.

Charging
The details of the closing spring charging mechanism are
shown in Figures 7, 8, 9, & 11. The charging shaft, (62.1 ), is
supported in the charging mechanism, (50.2), but is not coupled
mechanically with the charging mechanism. Fitted to it are the
5859 55 61.8 50.4 64 54 crank, (62.2), at one end and the cam, (62.3), together with lever,
50.2 Charging mechanism 58 Open-Close indicator
(62.5), at the other.
50.4 Motor 59 Operation Counter
53 Close button 60 Mechanism housing
53.1 Closing solenoid, 525RC 61.8 Shock Absorber
When the charging mechanism is actuated by hand or by a
54 Trip button 62 Closing spring motor, (50.4) the flange, (50.3), turns until the driver, (50.3.1),
54.1 Tripping solenoid, 52T 64 Opening spring
55 Closing spring charged 68 Auxiliary switch locates in the cutaway part of cam disc, (62.3), thus causing
Indicator 68.7 Control Connector the charging shaft to follow. The crank, 62.2, charges the closing
55.1 Linkage
spring (62). When this has been fully charged the crank actuates
the linkage, (55.1), via control lever (55.2) for the "closing spring
Figure 7. Operating Mechanism Closed Position-Closing charged" indicator, (55), and the limit switches, (50.4.1), for
Spring Discharged interrupting the motor supply. At the same time, the lever (62.5)
Interrupter/Operator - Description Page 13

50.1 Opening for hand-

crank
50.2 Charging mechanism
50.3 Charging flange
50.3.1 Driver
50.4 Motor
53 Close button
53.1 Closing Solenoid 52SRC
53.6 Closing Relay (Anti-Pump)
55.1 Linkage 62.1
55.2 Control lever
62 Closing spring 62.2
62.1 Charging shaft
62.2 Crank
62.3 Cam
62.5 Lever
62.5. 1 Pawl roller
62.6 Drive lever
62.8 Trip free Coupling rod
62

55.1 50.1 50.4 62.8 62.6 53

Figure 8. Details of Closing Charging Components-Closing Spring Discharged

at the other end of the charging shaft is securely locked by the action by trip command or by means of the racking interlocks.
latching pawl. When the closing spring is being charged, cam
disc, (62.3), follows idly, i.e. it is brought into position for closing. The trip free coupling rod (62.8) forms a link between the drive
lever (62.6) and breaker shaft (63). The rigidity of this link
Closing (See Fig. 7, 8, 9, and 11) depends upon a spring return latch (62.8.1) carried within the
If the breaker is to be closed locally, the spring is released by coupling rod. The spring return latch is pivotable within the coup­
pressing Close button, (53). In the case of remote control the ling rod and is normally positioned to ensure the couplers rigidity.
closing solenoid 52SRC, (53.1), unlatches the closing spring. Link (62.8.2) and trip free coupling lever (62.8.3) cause the spring
return latch position to be dependent upon the breaker's normal
As the closing spring discharges, the charigng shaft, (62.1), is tripping components and the breaker's racking interlock. Thus,
turned by crank, (62.2). The cam disc (62.3), at the other end whenever a trip command is applied or the breaker is not in the
of the charging shaft actuates the drive lever, (62.6), with the fully "connected" or test position, the trip free coupling rod is no
result that breaker shaft, (63), is turned by lever, (63.5), via the longer rigid, effectively decoupling the drive lever and breaker
trip free coupling rod, (62.8). At the same time, the lever, (63.1), shaft. Under these conditions the breaker main contacts can not
(63.5) and (63.7) fixed on the breaker shaft operate the three be closed.
insulated couplers for the breaker poles. Lever, (63.7), changes
the open-close indicator over to open. Lever, (63.5), charges Opening
the tripping spring, (64), during closing, and the breaker is lat­
ched in the closed position by lever, (64.3). with pawl roller, If the breaker is to be tripped locally, the tripping spring (64)
(64.3.1), and by pawl, (64.2). Lever (63.1), actuates the auxiliary is released by pressing the trip button, (54). In the case of an
switch, (68), through the linkage, (68.1). electrical command being given, the tripping solenoid 52T, (54.1)
unlatches the tripping spring (64).
The crank, (62.2), on the charging shaft moves the linkage,
(55.1), by acting on the control lever, (55.2). The "Closing spring The tripping spring turns the breaker shaft, (63), via lever, (63.5),
charged" indication is thus cancelled and, the limit switches, the sequence being similar to that for closing.
(50.4.1), switch in the control supply to cause the closing spring
to recharge immediately. Rapid Auto-Reclosing
Since the closing spring is automatically recharged by the motor
Trip Free Operation operating mechanism when the breaker has closed the
The trip free coupling rod, (62.8) permits the immediate decoupling operating mechanism is capable of an open-close-open duty
of the drive lever (62.6) adn breaker shaft, (63) to override closing cycle as required for rapid auto-reclosing.
 Interrupter/Operator - Description Page 14

Manual Operation
Electrically operated vacuum breakers can be operated man­ Manually Charging the Closing Spring (Fig. 13)
ually if the control supply should fail.
Insert the hand-crank, (50), in hole, 50.1, and turn it clockwise
until the indicator, (55), shows Closing spring "CHARGED".

50.3
50.3 Charging Flange
50.3.1 Driver
53 Close button
54 Trip button
55 Closing spring "Charged-Discharged'
58 Open-Close indicator
59 Operation Counter
61.8 Shock Absorber
62 Closing spring
62.3 Cam
62.5 Lever
62.5.1 Paw' roller
62.5.2 Paw,
63 Breaker Shaft
64 Tripping Spring
64.2 Pawl
64.3 Lever
64.3.1 Pawl roller
62.8.8 Trip Free Actuator (T 4.5)
54
55
64.2

64.3.1
58
64.3

59

61.8 64 62.8.8 63

Figure 9. Operating Mechanism Open Position-Closing Spring Charged

62.8.1 62.8.2

48 Insulated coupler
50.4.1 Limit switch
54 Trip button
59 Operation counter
62.8 Trip Free Coupling Rod
62.8.1 Spring return latch
62.8.2. Trip free coupling link
62.8.3 Trip free coupling lever
63 Breaker shaft
63.1 Lever
63.5 Lever
63.7 Lever
64.2 Pawl
63.4 Lever
64.3.1 Pawl roller
68.1 Linkage

Figure 10. Breaker Shaft in Open Position-Closing Springs Discharged

Interrupter/Operator - Description Page 15

Legend Figures 11A-D 62 Closing spring 62.8.1 Spring return latch 63.1 Lever-phase C
62.1 Charging shaft 62.8.2 Trip free link 63.5 Lever-phase B
48 Insulated coupler 62.2 Crank 62.8.3 Trip free: lever 63.7 Lever-phase A
53 Close pushbutton 62.2.2 Spring mounting 62.8.5 Push rod & cam assembly 64 Tripping spring
53.1 Closing solenoid, 52SRC 62.3 Cam 62.8.6 Interlock lever-push rod 64.2 Pawl
53.2 Spring release latch 62.5 Lever 62.8.7 Interlock lever-actuator 64.2.1 Trip latch pin
54 Trip pushbutton 62.6 Drive Lever 62.8.8 Trip free actuator (T4.5) 64.3 Lever
54.1 Tripping Solenoid, 52T 62.8 Trip free coupling 63 Breaker Shaft 64.5 Shaft

Figure 11 a. Operating Mechanism Section Diagram Figure 11 b. Operating Mechanism Section Diagram
Operating Mechanism Open, Closing Springs Discharged Operating Mechanism Open, Closing Springs Charged
(Starred items changed from 11 c on 'Trip' Operation) (Underlined items (Starred Items Changed From 11 d on 'Trip' Operation) (Underlined
changed from 11 b on 'Closing Spring Discharge' Operation) items changed from 11 a on 'Closing Spring Charge' Operation)
Interrupter/Operator - Description Page 16

Figure 11 c. Operating Mechanism Section Diagram Figure 11 d. Operating Mechanism Section Diagram
Mechanism Closed, Closing Springs Discharged Operating Mechanism Closed, Closing Springs Charged
(Callout items changed from 11 b on 'Breaker Close' Operation) (Callout items changed from 11 c on 'Closing Spring Charge'
Operation)
Interrupter/Operator - Description Page 17

Closing

' '
( Control voltage applied )
Ant1-pump1ng feature 1Dev1ce 52y)
Care musl be taken to see ma, a conhnUOtJsly applied cios,ng command does

-
not cause the breaker 10 reclOse aller 11 has tripped out on a fault. 01herw1se

'
Spring Charging 11 may sustain damage by the µumping effect
Undervoltage Motor68
Device 27" Energized
Picks up

+ +
Closing Spring

'
(continuous closing command

'
Fully Charged

LS21 and LS22 oper LS3 opens in series LS41 closes to signal

'
To de-energize spnnu with antt-pump relay closing spnngs Closing solenoid, 52SRC , unlatches closing spring and
charging mo1or 88 52y. charged breaker closes

,--------------- -------------------------,
'
Motor cutoff switches LS21, LS22 and LS3 are closed
Breaker
because closing spring is discharged
Spring release
No action.! open solenoid actuated thru
Open 52b In series wit;,
the closed 52b contact
spring release solenoid Closing command and two NC contacts
(52SRC) blocks spring when of relay 52y Before the spring charge motor, 88, has recharged the

'
release
Breaker closing spring and opened LS3, anti-pump relay 52y
closed picks up and seals in.

'
Closing spring
not charged
No action! The closing spring 1s The tripping spnng is
Relay 52y pocks up unlatched charged
thru closed LS3 ►
'
contact and opens The anti-pump relay 52y opens two contacts in series with

'
spnng release c1rcu1t the spring release solenoid, 52SRC.

52a contacts 1n series Breaker auxiliary The c,rcuit•breaker Contacts LS21 and
with !he tripping switches 52a (NOi closes LS22 close to energize The spring release solenoid is now blocked, and can not
solenoid close to and 52b (NCI change motor 88 LS3 closes be activated until springs are fully charged and close com-
enable a trip state and LS4 opens to mand is removed.
operation I.iii r"I � cancel ctos,ng spring
signal

I
I
L-----------------------------------------�
Rapid au10-reclos1ng The dashed hne shows the
The clOsing spnng 1s recharged automa11cauv as descnbed above Therefore. operating sequence 1n1t1ated by
when the breaker 1s CIOsed both ,is spr,ngs are chargeo 0he clos109 spring
charges 1he tr1ppu,9 spring during closmg1 As a.resuU lhe breaker ,s capable 1mpa1nng the closing command.
of an O+CO operating cycle /dead time I 03sJ

0
0ptional Items Tripping

( Trip command
)
'
Opening solenoid, 52T.
can only be achvated
• Undervoltage device.
27. is activated by
Undervoltage device. •·
27. 1s activated by
_I
Secondary release. •
dual trip function.
when the series opening a NC conlacl 1n closing NO contact Activated by remote trip
connected 52a contact series with 27 or by shorting the 27 coil comand contact NO
Is loss or reduction of The NO contact ,s
closed tripping voltage connected across 27 by
52a contacl thus the

' '
NO contact is only
effective with breaker
closed

Opening solenoid
52T
Undervoltage device
(27) • Secondary release •
. unlatches the tripping unlatches the tripping . unlatches the tripping
spring spring spnng
I I

Circuit-breaker trips

Figure 12. Operator Sequential Operation Diagram

 Interrupter/Operator - Description Page 18

Manual Closing Manual Opening

Press the close button, (53), or energize the electrical closing The tripping spring is charged during closing.
circuit until the circuit breaker has closed. The closed-open in­ To open the breaker, press the trip button, (54), or energize the
dicator, (58), will then display the symbol "CLOSED" and electrical tripping circuit until the vacuum breaker has tripped
the closing spring condition indicator will now read and "open" is displayed by indicator, (58).
"DISCHARGED".

The closing spring is normally automatically recharged by the Elementary Diagram

motor mechanism immediately after the breaker has closed.
A typical elementary diagram is shown in Figure 14 for DC close
and trip control power. Optional auxiliary switches are shown.

50 Hand crank
50.1 Opening for hand-crank
53 Closed button
54 Trip button
55 "Closing spring charged" indicator
58 Open-Close indicator

53.

54.

5/1

Figure 13. Front View of Mechanism Enclosure Arranged for Manual Operation
Interrupter/Operator - Description Page 19

A •

L.....l

Figure 14. Typical Elementary Diagram

Indirect Releases
(Dual Trip and Undervoltage) manual tripping of the circuit breakers by suitable protective
relays or manual control devices when more than one is re­
Refer to Figures 15 and 16 quired. They are generally intended for connection to a separate
auxiliary supply (DC or AC).
The indirect release provides for the conversion of modest con­
trol signals into powerful mechanical energy impulses. It is Undervoltage Release
primarily used to trip high voltage circuit breakers while func­
The undervoltage release is used for continuous monitoring of
tioning as a secondary (dual trip) release or undervoltage release
the tripping supply voltage. If this supply voltage falls excessively,
device.
the undervoltage release will provide for automatic tripping of
the breaker.
These releases are mechanical energy storage devices. Their
internal springs are charged as a consequence of the breakers
The undervoltage device may be used for manual or relay trip­
mechanism operating, and are released upon application or
ping by employing a contact in series with undervoltage device
removal of applicable control voltages.
holding coil. Relay tripping may also be achieved by employ­
ing a normally open contact in parrellel with the holding coil.
Shunt Release
A resistor must be provided to limit current when the normally
Shunt releases of type 3AX1101 are used for the automatic or open contact is closed.
 Interrupter/Operator - Description Page 20

Construction and Mode of Operation If the circuit of the trip coil, (7), is interrupted, the armature, 9,
drops off, thus causing the latch, (25), to lose its support and
The release consist of a spring-power storing mechanism, a lat­
release the striker pin, (23).
ching device and an electromagnet. These elements are accom­
modated side by side in a housing, (3) (Fig. 15) with a detachable
Following every tripping operation the striker pin, (23), must be re­
cover and three through holes, (5), for mounting screws. The
set to its normal position by loading the spring, (31). This takes place
supply leads for the trip coil are connected to a terminal block,
automatically via the operating mechanism of the circuit breaker.
(33). Two lugs, (17), are fitted beside the tripping pin, (15), for
the attachment of a manual tripping lever.
Since the striker pin of the undervoltage release is latched only
when the armature is attracted, this tirp is fitted with a screw,
The energy-storing mechanism consists of the striker pin, (23),
(29)(Fig. 16c), for locking the striker pin, (23), in the normal posi­
and its operating spring, (31), which is costly located inside the
tion for adjusting purposes or for carrying out trial operations
striker pin (23). When the spring is compressed, the striker pin
during breaker servicing.
is held by a latch, (25), whose sloping face is forced against
the appropriately shaped striker pin, (23). by spring, (27). The 23 25 27

other end of the latch, (25), is supported by a partly milled lock­

ing pin, (21) (Fig. 16a.), pivoted in the cover sheets of the magnet
armature, (9). The armature, (9), is pivoted in front of the poles
of the U-shaped magnet core, (1), and is pulled away from it
by the tension spring, (11).

If the magnet coil of the shunt release is energized by the trip­

ping impulses or if the tripping pin, (15), is mechanically actuated,
magnet armature, (9), is swung against the pole faces, When
this happens, the latch, (25), loses its support and releases the 21
striker pin, (23), which is forced out by the spring, (31).
Figure 16a. Latch Detail Shunt Release (Shown Charged)
On the undervoltage release the latch, (25), is held by the lock­
23 25 27
ing pin, (21), as long as the armature, (9), is attracted, (Fig. 16b.).

21 23 25 27 31 33

17

13 21

11 Figure 16b. Latch Detail Undervoltage Release

15 (Shown Charged)
9 Position A
'Locked'
5

1 Magnet 15 Tripping pin

3 Housing 17 Lug for lever
5 Through-hole 21 Locking pin
for mounting core 23 Striker pin
7 Magnet coil 25 Latch
9 Magnet armature 27 Spring
11 Extension spring 29 Locking screw
13 Setting screw for 11 31 Striker pin spring Cancel the lock for undervottage release by
33 Terminal block moving locking screw (29) from 'A' to ·a·

Figure 15. Construction of Shunt Release (Shown Released) Figure 16c. Undervoltage Blocking Feature
Interrupter/Operator - Maintenance Page 21

General Inspection Check List

Thorough, periodic inspection is important to satisfactory opera­ 1. Check vacuum, procedures follows.
tion. Inspection and maintenance frequency depends on instal­ 2. Check contact erosion, procedure follows.
lation, site, weather and atmospheric conditions, experience of
3. Clean circuit breaker, especially post insulators and in­
operating personnel and special operation requirements.
sulating couplers.
Because of this, a well-planned and effective maintenance pro­
gram depends largely on experience and practice. 4. Lubricate all bearings and sliding surfaces, procedure and
materials follow.
FAILURE TO PROPERLY MAINTAIN THE EQUIPMENT CAN 5. Check all terminal screws.
RESULT IN SEVERE PERSONAL INJURY AND PRODUCT
6. Check all screw connections and locking devices on
FAILURE. THE INSTRUCTIONS CONTAINED HEREIN SHOULD
mechanism parts.
BE CAREFULLY REVIEWED, UNDERSTOOD AND FOLLOWED.
THE FOLLOWING MAINTENANCE PROCEDURES SHOULD BE 7. Check all control cables and connections.
PERFORMED REGULARLY: 8. Perform functional test of circuit breaker.
• General visual inspection of de-energized circuit breaker.
•
•
Keep mechanism clean and adequately lubricated.
Hand Tools Recommended
Keep insulation materials dry and clean.
• Keep connectors in place and properly adjusted. The 3AFS breakers employ both English and Metric fasteners.
• Repair or replace any items functioning improperly. Metric fasteners are confined to the circuit breaker subassembly.
• The supporting drawout vehicle uses English sizes. The following
Check circuit breaker for smooth and correct operation
tool list has been prepared primarily to identify the tool require­
before returning to service.
ments normally expected.
Annually, a general visual inspection should be performed on
de-energized breakers. Where the application imposes dusty General
or other severe ambient conditions and/or frequent switching
• Screw Drivers, 0.032 x 1/4 and 0.055 x 7/16
operations the following inspection checks should be more fre­
quently applied than for normal maintenance. • Pliers
• Light Hammer
THESE INSTRUCTIONS DO NOT REPRESENT AN EXHAUSTIVE
• Drift Pin, 1/8, 3/16, 1/4
SURVEY OF MAINTENANCE STEPS NECESSARY TO ENSURE
SAFE OPERATION OF THE EQUIPMENT. PARTICULAR AP­ • Retaining Ring Plier; External Type Tip Diameter 0.040"
PLICATIONS MAY REQUIRE FURTHER PROCEDURES.
SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD Metric
PARTICUALR PROBLEMS ARISE WHICH ARE NOT COVERED
• Sockets and Open-end Wrenches:
SUFFICIENTLY FOR THE PURCHASER'S PURPOSES, THE
MATTER SHOULD BE REFERRED TO THE LOCAL SIEMENS 7mm, 8mm, 9mm, 10mm, 11mm, 13mm, 17mm,
SALES OFFICE. 19mm, 24mm
• Hex Key:
THE USE OF UNAUTHORIZED PARTS IN THE REPAIR OF THE 2mm, 5mm, 6mm, 8mm, 10mm
EQUIPMENT OR TAMPERING BY UNQUALIFIED PERSONNEL, • Torque Wrench, 0-150Nm (0-100Lb. Ft.)
WILL RESULT IN DANGEROUS CONDITIONS WHICH CAN
CAUSE SEVERE PERSONAL INJURY OR EQUIPMENT DAM­
AGE. FOLLOW ALL SAFETY INSTRUCTIONS CONTAINED
English
HEREIN. • Sockets and Open-End Wrenches:

A
5/16, 3/8, 7/16, 1/2, 9/16, 3/4, 7/8
• Hex Key:
WARNING 3/16, 1/4

Hazardous voltages and high speed mechan­

ical parts can cause death or severe personal
injury and property damage.
Read instruction manual, observe safety in­
structions and limit use to qualified personnel.
Interrupter/Operator - Maintenance Page 22

Minimum Maintenance Schedule

The Maintenance intervals indicated in Table 7 are for equip­ Table 7. Maintenance Intervals Under 'Usual' Operating
ment installed in accordance with "Usual" operating conditions Conditions per ANSI C37.04
as defined by ANSI. If 'Unusual' operating conditions are ex­ Minimum Maintenance Interval Close Operation
-
perienced by the equipment, the operating intervals between
Close Operation
maintenance should be reduced as required for those
Type Breaker
conditions. Lubrication Overhaul
5-3AFS-250 10000 30000
Lubrication: 5-3AFS-350 3000 10000
The operating mechanism should be oiled and lubricated at least 7-3AFS-500 10000 30000
every 10 years or within the operations interval indicated in Table 15-3AFS-500 10000 30000
7, whichever occurs first. 15�3AFS-750 10000 30000
15-3AFS-1 000 3000 10000
Overhaul:
Within the operations interval indicated in Table 7, the circuit
breaker should be maintained in accordance with the following Lubrication of the Operating
recommendations and the following components replaced: Mechanism

A
• Vacuum Interrupters I
• Closing Solenoid, 52SRC
• Opening Solenoid, 52T WARNING
• Trip Free Drive Bar Mechanism I
Hazardous voltages and high speed
When these parts are changed, locking devices must also be mechanical parts can cause death, personal
removed and replaced. These include lockwashers, retaining injury and property damage.
rings, retaining clips, spring pins, cotter pins, etc.
Before starting any work, breaker should be
isolated, short circuited and grounded. Con­
trol power should be disconnected and
breaker closed and opened by hand until
both springs have been discharged.
Interrupter/Operator - Maintenance Page 23

The main points to be lubricated with grease (bearings and Lubricating Materials:
sliding surfaces) are indicated in Fig. 17. All the points not
Bearings and Sliding Surfaces
marked (bearings, articulated joints and auxiliary switch) should
be treated with light machine oil with rust inhibitor. Kluber lsoflex Topas L32 (part 3AX11333H)

To relubricate the mechanism remove the cover. Lubricate all Pivots and Articulated Joints, Auxiliary Switches, etc.
the appropiate points starting at the top left and working through
systematically. Parts that are not rigidly fixed (e.g. articulated Tectyl 910 Valvoline Oil Co., Division of Ashland
joints) should be moved slightly to and fro to let the oil penetrate. Oil Inc.
Following this, operate the breaker several times to test it. Ashland Dr., Ashland, Ky. 41101
SAE #10 Motor Oil with rust inhibitors.
Articulated joints and bearings that cannot be dismantled should
not be cleaned with a cleaning agent prior to being oiled.

See Vehicle Lubrication section for additional information.

Figure 17a. Operator Lubrication Points

Interrupter/Operator - Maintenance _Page 24

Figure 17b. Operator Lubrication Points

Interrupter/Operator - Maintenance _Page 25

Hydraulic Shock Absorber

The 3AFS mechanism is equipped with a hydraulic shock Life = Interruptions x Current
absorber and a stop bar that functions when the breaker opens.
They must also be replaced before 30,000 mechanical opera­
See item 61.8 Figure 9. The shock absorber should require no
adjustment. However, at maintenance checks, the shock tions or when the contacts have been erroded beyond allowed
limits. Vacuum tube replacement procedures are detailed in the
absorber should be examined for evidence of leaking. If evi­
following maintenance instructions.
dence of fluid leakage is found, the shock absorber must be
replaced to prevent damage to the vacuum interrupter bellows.
As a guide to life expectancy the curves in Figure 18 are offered.

Vacuum Interrupters 3AFS Breaker Volts kV 5- 5- 7- 15- 15- 15-

Designation Nom.mVA 250 350 500 500 750 1000
Life Expectancy
Rated Max. Volts, kV 4.76 8.25 15.0
The life expectancy of vacuum interrupters is a function of the
Rated Short-Circuit 29 41 33 18 28 37
number of interruptions and magnitude of current interrupted. Current, kA
Rated Continuous
Current, A
1200 a b C d e
2000 a b C d e
3000 b C e
Applicable Curve a Function of Breaker Rating

Contact Erosion
Vacuum interrupters should be checked periodically for con­
tact shortening, which is normally associated with erosion of con­
tact material during high fault current interruptions. Contact
shortening or erosion is normally not expected to be significant
until the number of operations indicated for contact life is ap­
proached. When the number of operations reaches the indicated
contact life or excessive contact shortening or erosion is in­
dicated, the interrupter tubes should be replaced. Contact ero­
sion or shortening normally is checked by the visibility of the
erosion mark. Alternately it may be checked by measuring the
contact stroke.

Contact erosion is checked on a closed breaker by visually

observing a white dot erosion mark (A) on the exposed movable
contact stem of the interrupter. see Figure 19.

NOTE
100 1,000
The tripping springs are charged and the circuit
Breaking Current (Amps) breaker could open unexpectedly.
d ac b

a - 5-3AFS-250 d - 15-3AFS-500
e f The mark (A) may be seen above the lower primary connec­
b - 5-3AFS-350 e - 15-3AFS-750 tion, and just above the terminal clamp which fastens the flexi­
c - 7-3AFS-500 f - 15-3AFS-1000
ble connector (29.1) to the movable stem of the vacuum tube.

The criteria of acceptance is that as long as the white erosion

mark or any part of it can be seen with the breaker closed, con­
Figure 18. Typical Primary Interrupter Contact Life Curves tact wear is within permissible limits.
Interrupter/Operator - Maintenance Page 26

Contact stroke measurement may be made by the procedures Interrupter Vacuum Check-Mechanical
described in paragraph 3.0. 'Checking the Contact Stroke' under (Refer to Figures 20a, 20b, & 20c)
'Vacuum Tube Replacement' later in this section.
Checking the Vacuum

Before putting the breaker into service, or if an interrupter is

suspected of leaking as a result of mechanical damage, check
the vacuum as follows:

40. 48.6 48.5 48. 16. 14.

14 Cross Arm 48 Insulated coupler

16 Port Insulator 48.6 Lever
40 Lower pole support 48.5 Pin

28 Strut 40. Lower pole support

29.1 Flexible connector A. Check mark Figure 20a. Lower Pole Support With Insulated Coupler
30. Vacuum interrupter

Open and isolate the breaker and detach the insulated coupler,
48, from lever, 48.6, Fig. 20a.

The atmospheric pressure will force the moving contact of a

Figure 19. Contact Erosion Check
hermetically sealed interrupter into the "Closed" position, caus­
ing lever, 48.6, to move into the position shown in Fig. 20b.
Adjustment of the contact gap may be necessary on higher in­
A vacuum interrupter may be assumed to be intact it shows the
terrupting capacity circuit breakers which are subjected to
following characteristics:
repeated high fault current interruptions. These procedures
should be used at least each time a high interrupting capability An appreciable closing force has to be overcome when lever,
circuit breaker, interrupter experiences about 25% of expected 48.6, is moved to the "Open" position by hand, Fig. 20c. When
life under full high fault current interruptions. The type 5-3AFS- the lever is released, it must automatically return to the "Closed"
350 and type 1 5-3AFS-1 000 circuit breakers should be checked position with an audible sound as the contacts touch.
at approximately 4 full fault interruptions, for example. If the stroke
is not in the proper range it should be brought back into proper After checking the vacuum, reconnect the lever, 48.6, to the
adjustment using the procedures described in paragraph 3.0. insulated coupler 48.
 Interrupter/Operator - Maintenance Page 27

•
(fJ
\___ --- --

Figure 20b. Primary Contact Closed - Free Position . Figure 20c. Primary Contact Forced Open by Manual Pressure
High Potential Testing and Electrical Interrupter
Vacuum Check
High Potential tests are performed to affirm the breakers dielec­ Prior to applying the test voltage, each pole not under test shall
tric integrity, and to establish be alternate means of checking be grounded. Apply test voltage for one minute. If no disrup­
the interrupters vacuum. tive discharge occurs which permanently reduces the test

A
'I voltage to zero, the primary insulation system is acceptable.

DANGER Interrupter vacuum may be checked by applying the test

voltages listed across each interrupter with the breaker open.
High Potential Tests employ extremely hazar­ Test voltage should be raised gradually, and the contact gap
dous voltages which will cause severe per­ must sustain the voltages listed below, appropriate the breakers
sonal injury and death. rating, for one minute. If it does not, the interrupter is faulty and
Follow safe procedure, exclude unnecessary must be replaced.
personnel, barrier test vehicle and keep well

'A CAUTION
away from breaker during test voltage ap­ '
plication. After test, ground ends and middle
of vacuum tube to remove static charge.

A CAUTION
'
Erroneous test results may occur. Vacuum in­
terrupters can emit X-Radiation causing per­
sonal injury.
Vacuum Interrupters can emit X-Radiation Many DC high potential machines are
causing personal injury. halfwave rectifiers. This type of HiPot tester
Do not apply test voltages to the interrupters must not be used to test vacuum interrupters.
which exceed the values listed below. Test The capacitance of the interrupter is very low
and the leakage in the rectifier and its DC
personnel must remain a minimum of six feet
voltage measuring equipment is such that the
away from interrupter under test.
pulse from the half wave rectifier may be ap­
The primary insulation system fo the circuit breaker may be proximately 120k V when the meter is actually
checked by closing the breaker, and applying the voltages listed reading 40k V. In this case, good interrupters
below between a primary conductor of each pole and ground. may show a relatively high leakage current
since it is the peak voltage of 120k V that is
Breaker Max. KV A.C. Potential D.C. Potential producing erroneous leakage current. In ad­
5 KV 14KV 20 dition, abnormal X-Radiation may be
7 & 15KV 27 KV 38 produced.
Interrupter/Operator - Vacuum Interrupter Page 28

Vacuum Tube Replacement

Replacement interrupters are furnished as a complete assembly. 1.6 Lassen screws fastening the centering ring, 28.1.
They have been completely tested and dielectrically and (10mm open end)
mechanically conditioned. The interrupters, when installed, do 1.7 Remove bolt "B", lockwasher and large washer at sta­
not require that they be operated no-load a set number of times tionary contact of the vacuum interrupter. (24mm socket).
or voltage tested to condition the contacts. Carefully note location of conductive spacers between
interrupter and pole support.
It is recommended that one interrupter be removed and replaced
1.8 Using a deep 24mm socket loosen and remove hex
completely rather than removing two or more interrupters at a
capscrew fastening the upper pole support to the post
time. The following procedure in check list format describes the
insulator. Completely remove the upper pole support
procedure for removing and replacing a vacuum interrupter.
and set aside.
Components may be identified by reference to Figures 4, 5, 21 &
22. 1.9 Grasp the vacuum interrupter and withdraw vertically.
Assistance may be required to work the terminal clamp
1. Removing The Interrupter off the movable stem of the tube. FORCIBLE TWISTING
1.1 Before starting work, the circuit breaker should be iso­ EFFORT IS NOT ALLOWED. If the terminal clamp can­
lated from all primary and control power sources and all not be easily removed, STOP!, check to be certain hard­
stored energy discharged by tripping, closing, and trip­ ware is loose and the clamp is not bound.
ping the breaker by hand. Discharge any static charge 2. Installing the Interrupter
by grounding all end and center metal sections of the
vacuum interrupter. Carefully remove interphase barriers.
NOTE
A WARNING Replacement interrupter, 30, will be received from the
factory with an eyebolt, 36.3, in place, adjusted and
Hazardous voltages and high speed mec­ torqued to specific requirements. DO NOT ALTER THE
hanical parts can cause death, personal in­ EYEBOLT SETTING.
jury and property damage.
Before starting any work, breaker should be 2.1 Inspect all silver plated connection surfaces for clean­
isolated, short circuited and grounded. Con­ liness. Clean only with a cloth and solvent. Do not abraid.
trol power should be disconnected an 2.2 Insert interrupter, 30, in the lower pole support, 40, with
breaker closed and opened by hand until the evacuation nipple 'P' facing the mechanism hous­
both springs have been discharged. ing. Slip terminal clamp, 29.2, into position on the
movable stem.
1.2 Loosen the lateral bolt(s) on terminal clamp. 29.2. Refer 2.3 Restore any conductive spacers which may have been
to Figure 22 and employ the illustrated procedure to provided to span the space between tube and pole sup­
loosen clamp hardware. (8mm hex alien and 17mm port. Locate the upper pole support and fasten "finger
socket) tight" using heavy flat washer, lockwasher and bolt, 'B'.
1.3 Withdraw pin, 48.5, from insulating coupler, 48, and 2.4 Fasten the upper pole support to the post insulator us­
lever, 48.6. ing finger pressure only using hex head bolt, lockwasher
1.4 Remove coupling pin from the eye bolt, 36.3. and flat washer.
1.5 Free struts, 28, from the upper pole support, 20. Loosen 2.5 Attach struts, 28, to the upper pole support, 20, replace
the strut hardware on the lower support, 40, and swing hardware, but do not tighten at this time.
the struts forward and downward. (17mm open end and 2.6 Couple lever, 48.6, and drive link, 48.9 to the eye, 36.3,
17mm socket) using the pin supplied. Apply retention clips. Appropriate
pin is modestly chamfered, not to be confused with pin
NOTE for the insulated coupler.
Some breakers may employ four struts. The ad­ 2.7 Elevate terminal clamp, 29.2, against the locking ring
ditional struts should also be freed from the up­ on the movable terminal of the vacuum tube, 36.1 and
per pole support, loosened at the lower pole sup­ position the interrupter 30, so that its groove faces the
port and swing the struts rearward and downward. connecting surface of flexible strap 29.1. Refer to Figure
22 and employ technique illustrated to fasten terminal
Interrupter/Operator - Vacuum Interrupter Page 29

B
----16.1

27----

B Fixing Screw
Evacuation Nipple
x, Closed measurement
X2 Open measurement
16.1 Upper insulator
20 Upper pole support
27 Upper terminal
28 Strut
30 28.1 Centering ring
29 Lower terminal
29.1 Flexible strep
29.2 Terminal clamp
Vacuum interrupter
28 36.1 Movable contact stem
36.3 Eye bolt
p 40 Lower pole support
48 Insulated coupler
48.5 Pin
48.6 Lever
28.1 48.9 Drive link

29.1

X2

29---
36.1

48.9
48
48.6
36.3
48.5

Figure 21. Vacuum Tube Replacement Illustration

Interrupter/Operator - Vacuum Interrupter Page 30

POSITION OF TORQUE WRENCH TO AVOID UNDUE STRESSING

OF MOVING TERMINAL 36.1
VACUUM INTERRUPTER 30

HOLDING WRENCH

TERMINAL CLAMP 29.2

Figure 22. Illustration Showing Required Technique For Fastening Terminal Clamp Hardward

clamp. Note opposing wrenches. Tighten the bolt(s) 2.8 Align pole support, 20, correctly and tighten bolt fasten­
of the terminal clamp to a torque of 30 ± 4 Lb. Ft. ing it to the post insulator. Fasten securely all bolts
(40Nm), taking care to see that the copper terminal of associated with struts, 2.8.
the interrupter is not subjected to excessive bending 2.9 Tighten interrupter fastening bolt 'B' on the upper pole
moments. support, 20, holding the interrupter firmly by its upper
insulator, and operate levers, 48.6, by hand to see
whether the movable contact moves freely. If any bind­
ing or lack of freedom is noted, loosen bolt 'B' and ad­
NOTE just the interrupter in pole support by turning and mov­
ing it slightly.
Excessive bending movement exerted while fastening 2.1 O Press centering ring segments firmly against base of
the terminal clamp will damage the vacuum interrupter. tube, and fasten securely. On some breaker a one piece
ring is used, and this is simply fastened in place.
Interrupter/Operator - Vacuum Interrupter Page 31

2.11 Attach insulating coupler, 48, and lever, 48.6 together 3.8 If after confirming your measurements, you find the
using pin 48.5. Apply retaining clips. Correct pin has stroke not in agreement with the values given above,
ends which have been generously chamfered. an adjustment can be made by adjusting the eyebolt,
2.12 Open and close breaker several times, and then check (48.6) at the end of the insulated coupler 48.
to see that all bolted joints and sevices are tight.
3 . Checking the Contact Stroke
NOTE
3.1 Open the circuit breaker. Do not adjust eyebolt 36.3 on interrupter.
3.2 Free insulating coupler, 48, by removing Rin 48.5. The
• Excessive stroke is corrected by turning the eyebolt
interrupter contacts most now close automatically as a
out.
consequence of atmospheric pressure.
• Insufficient stroke is corrected by turning the eyebolt
3.3 Observe the terminal clamp, 29.2 thru the openings on
in.
each side of the lower pole support, 40. Using vernier
calipers measure the distance "X", from the bottom sur­ 3.9 Loosen locking nut on eyebolt on insulated coupler (48),
face of the terminal clamp to the bottom edge of the and retain position of the eye. Make adjustments in one­
cutout opening. Measure carefully, and record your half turn increments. After adjustment is completed,
result. tighten eyebolt locking nut to 30 ± 4 Lb. Ft. (40 ± 5
Nm).
3.4 Connect the insulating coupler, 48, using pin,48.5, and
the retaining clips provided. 4. After eyebolt is tightened to proper torque, repeated all
3.5 Repeat the measurement described in item 3.3 again measurement procedures making certain they are in agree­
with care to maximize accuracy, record your result, "X2". ment with values indicated in 3.6.
3.6 Determine difference (X1 - X2) between the measure­ 4.1 Complete all other maintenance procedures complete­
ments made under items 3.3 (X 1 ) and 3.5 (X2). Your result ly reassembled breaker should pass high potential test
should be: before it is ready for service.
• Type 5-3AFS-250 Breakers 5 to 7mm (0.20 to 0.27
inches)
Solenoid Replacement
• Type 7-3AFS-500A, 15-3AFS-500 and 15-3AFS-750 Replace closing solenoid, 52SRC, and opening solenoid, 52T.
breakers 10 to 12mm (0.40 to 0.47 inches) • Remove two "push on" terminal connections.
• Type 5-3AFS-350, 15-3AFS-1000 and all 3000A • Remove two M4 hex head screws and dismount solenoid
breakers 7.5 - 8.5mm (0.30 - 0.33). drawing it towards you.
3. 7 If you fail to achieve the listed results carefully repeat
• Install replacement solenoids with two M4 hex head screws
the entire procedure making certain of your
and replace "push on" terminals.
measurements.
• Apply a thread locking adhesive to solenoid screws, Loctitite
type 222 recommended.

Motor Cut-off (Ml) Switch

Replacement
For replacement of Ml switch (in some designs):
• Remove wire connections
• Remove two 6-32 X 1.00 screws and dismount switch
• Install replacement Ml switch, hardware, and wiring
• Apply a thread locking adhesive to screws,
Loctite type 222 recommended.

Operational Check
When work is finished operate circuit breaker, close open,
several times, and check that all screw connections are tight.
Warranty Page 32

Siemens warrants title to the product(s) and, except as noted

below with respect to items not of Siemens's manufacture, also
warrants the product(s) on date of shipment to Purchaser, to
be of the kind and quality described herein, merchantable, and
free of defects in workmanship and material.

This warranty is expressly in lieu of all other warranties, in­

cluding but not limited to implied warranties of merchantability
and fitness, and constitutes the only warranty of Siemens with
respect to the product(s).

If within one year from date of initial operation, but not more than
eighteen months from date of shipment by Siemens of any item
of product(s), Purchaser discovers that such item was not as
warranted above and promptly notifies Siemens in writing
thereof, Siemens shall remedy such nonconformance by, at
Siemens's option, adjustment or repair or replacement of the
item and any affected part of the product(s). Purchaser shall
assume all responsibility and expense for removal, reinstalla­
tion, and freight in connection with the foregoing remedies. The
same obligations and conditions shall extend to replacement
parts furnished by Siemens hereunder. Siemens shall have the
right of disposal of parts replaced by it.

Any separately listed item of the product(s) which is not

manufactured by Siemens is not warranted by Siemens, and
shall be covered only by the express warranty, if any, of the
manufacturer thereof.

This states purchaser's exclusive remedy against Siemens

and its suppliers relating to the product(s), whether in con­
tract or in tort or under any other legal theory, and whether
arising out of warranties, representations, instructions, installa­
tions or defects from any cause. Siemens and its suppliers shall
have not obligation as to any product which has been improperly
stored or handled, or which has not been operated or main­
tained according to instructions in Siemens or supplier furnished
manuals.
SIEMENS Siemens Energy
& Automation, Inc.
P.O. Box 29503
Raleigh, NC 27626
(919) 365-6660

SG3398 1M 5/2018 PRINTED IN U.S.A.