HPS Presentation

HORIZONTAL PUMPING SYSTEM
BORETS U.S. INC.
PERFORMANCE | TECHNOLOGY | INNOVATION

Horizontal Pumping System
 What is HPS?
HPS classification, Pumps, Stages, Impellers, Curves/Performance, Components
 Why use HPS?

Delivery/Cost/Modular, Radial Loads, Comparison vs. Traditional Pumps
 What are common HPS Applications/Installation?

Produced Water/Injection, Lean Amine, Crude Oil, NGL, Liquid CO2, etc.
What is HPS?
Horizontal Pumping System
- Horizontal Multistage Centrifugal Diffuser Pump
- Consisting of the following components…
HPS classification
* * *
* *
HPS classification vs. API
Horizontal Foot‐mounted OH1
Flex Coupling Centerline‐mounted OH2
Vertical in‐line OH3
w/ Bearing Bracket
Overhung Rigid Coupling Vertical in‐line OH4
Close Coupled Vertical in‐line OH5
High Speed Gear OH6
Multistage Radially Split Centerline‐mounted HPS
Double‐casing
Centrifugal 1 and 2 Stage Axially Split BB1
Pump Between‐ Radially Split BB2
Bearings Axially Split BB3
Multistage Radially Split Single‐casing BB4
Double‐casing BB5
Discharge Diffuser VS1
through Volute VS2
Vertically Single‐casing column Axial‐flow VS3
Suspended Separate Line‐shaft VS4
Discharge Cantilever VS5
Double‐casing Diffuser VS6
Volute VS7
Pumps
 The HPS unit is a multistage diffuser pump; containing a selected number

(application dependent) of impellers equipped with vanes, inside a closely fitted
diffuser, located in series an axial shaft, driven by the electrical motor.
 Radial / Francis / Mix-Flow Impeller Types
 Casing is radial split.
Stages
 Each "stage" consists of
an impeller and a diffuser.
Again, the impeller takes
the fluid and imparts
kinetic energy to it. The
diffuser converts this
kinetic energy into
potential energy (head).
Operation
 Fluid enters through the intake,
into the lower diffuser.
 Impeller moves the fluid along

the opening vane to the diffuser.
 Diffuser directs the fluid direction

up and changes the kinetic force
into potential force or pressure.
 Number of stage determine head

developed, and also determines
the horsepower requirement.
Radial Flow Stage
 Discharges fluid at a 90° angle

away from the rotation of the shaft
 Higher head per stage compared to

mixed flow pumps
 Smaller vein clearance
 Used for lower volume pumps

Mixed Flow Stage
 Discharges fluid at a about 45° angle

away from the rotation of the shaft
 Lower head per stage compared to

radial flow pumps
 Large vein clearance
 Used for high volume pumps

Impellers
 Radial flow
(Pancake), usually
Pancake
for small range
production capacity
Francis
 Mixed flow , usually
for high production
pump
Mixed flow
Impeller & Curves
Typical Performane, Efficency & Thrust Curve
Pumps
Pumps come in two basic varieties:
 “Floater" construction - each impeller is free to move side to

side on the shaft as it wants to so it is said to "float" on the
shaft.
 “Compression" construction - every impeller is fixed to the

shaft rigidly so that it cannot move without the shaft moving.
All the impellers are "compressed" together to make one rigid
rotating assembly.
Stage Types
Thrust Chamber & Intake
Modular Design
Minimal Moving Parts
Largest Thrust Bearings 7315
Oil Flood Lubrication
2 bearing = 4000# thrust
Standard 316 S/S or Carbon Steel Construction

Standard ANSI B16.5 Class Flange Ratings
- 150/300/600/900/1500/2500 lb
Suction Flange Locations Rotates
Mechanical Seals & Flush Plans
Thrust Chamber Intake

Only one sealing area on low pressure suction side
Various sealing options available up to 2800 psi
Single Spring Component Seal
API 682 Single Cartridge Seal
API 682 Dual Cartridge Seal
API Environmental Controls – Flush Plan
Non-Contacting Gas Seals
Split Mechanical Seals
Pump
Or…
Skids, Saddles, Motor, Coupling, Guard & Instrumentation
3 Skid Models
Double-beam, Single-beam, & Channel
…for Front/Back Pullout & LowPro
I-Beam Welded Fabricated Construction
Power Coated Finish
Electric motor, engine, etc.

Full range of HPs
2, 4, 8 Pole speeds Cast iron saddles
Low & medium voltage Laser aligned to TC axis
ODP, WPII, TEFC, EX-Proof, etc. Easily adjustable
Close mounting/support; 48”
Powder coated finish
API Motor Coupling & Non-Spark Guard Mechanical Switches or Transmitters…

HPS Considerations
 Intake pressure (min., norm., & max)
 Discharge pressure (min., norm., & max)
 Flow & pressure requirements (“ “)
 Fluid properties (SG, Viscosity, Vapor Pressure, Temp)
 Material of Construction
 Seal Type & Flush Plans
 Site Conditions & Classifications
 Expansion flexibility (future flow & psi)
 Motor controls (direct, soft start & psi)
 Instrumentation requirements (psi, temp., & vibration)
 Electrical available and motor enclosure
Why use HPS?
 Quick Delivery - 8 to 12 Weeks

 Low Capital Cost
 Extended Run Life
Increased Reliability & MTBF
Low Maintenance
 High Quality Standards
 Modular Design
Easy replacement & minimal “down-time”
Easy to Re-rate in the future
Minimal Spare Parts Inventory
 Environmentally Friendly
 Low Life Cycle Cost
Radial Loads
 Reduced Radial Shaft Loads

Diffuser Style Advantage
API Split-case
(-) Delivery
(-) Capital Cost
(-) Repair Cost
(-) Repair Time
(-) Two Mechanical Seals
(-) Re-rate Flexibility
(=) Reliability
(=) Vibration, Noise
(=) Pump Efficiency
(+) Base Footprint

Positive Displacement Plunger
(-) Frequent Maintenance

(-) Vibration & Pulsation
(-) Delivery
(-) Leakage at Packing
(-) Repair Time / Cost
(-) Re-rate Flexibility
(+) Pump Efficiency

(+) Pressure Variation
(+) Base Footprint
Comparison
What are HPS Applications/Installation?
 Petroleum:
 Produced Water Injection (Disposal, Waterflood, Pressure Maintenance)
 Power Fluid Pump (for downhole Jet/Hydraulic pump)
 Liquid CO2 for Transfer or Injection
 Crude Oil Transfer
 Boiler Feed for steam generators - SAGD
 Industrial & Mining:

 Boiler Feed Water
 High Pressure Wash Down
 Descaling
 Effluent Disposal
 High Pressure Transfer
 De-Watering
Direct Coupled Low Pro
Up to 200 HP
Patented Pending
Low Thrust
Low Cost
Simple Design
Direct Drive
Single Beam Model
Up to 300 HP
Double Beam Model
Up to 2000 HP
Back Pullout Thrust Chamber
API Flush Plan
Back Pullout TC
2 units 1 skid
Belt Drive
Crude Oil Transfer – Texas, USA
Water flood – Alberta, Canada
75,000 BPD Disposal – Texas, USA
53’ Trailer Mounted – Rocky Mountains, USA
Boiler Feed Pumps SAGD – Canada
Produced Water Disposal – Texas, USA
Crude Oil Transfer Pumps - Russia
DNV Certified – North Sea
Produced Water Disposal – Texas, USA
1250hp Power Fluid Pumps – Alaska, USA
600hp Natural Gas Engine – USA
Enclosed Mounted Disposal - Manitoba
70,000 BPD Salt Cavern Gas Storage - USA
HORIZONTAL PUMPING SYSTEM
PERFORMANCE | TECHNOLOGY | INNOVATION

&
CUSTOMER SERVICE
QUESTIONS?

HPS Presentation

Uploaded by

Copyright:

Available Formats

HPS Presentation

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

HPS Presentation

Uploaded by

Copyright:

Available Formats

HORIZONTAL PUMPING SYSTEM

BORETS U.S. INC.

PERFORMANCE | TECHNOLOGY | INNOVATION

 Why use HPS?

 What are common HPS Applications/Installation?

 The HPS unit is a multistage diffuser pump; containing a selected number

 Impeller moves the fluid along

 Diffuser directs the fluid direction

 Number of stage determine head

 Discharges fluid at a 90° angle

 Higher head per stage compared to

 Smaller vein clearance

 Used for lower volume pumps

 Discharges fluid at a about 45° angle

 Lower head per stage compared to

 Large vein clearance

 Used for high volume pumps

Pumps come in two basic varieties:

 “Floater" construction - each impeller is free to move side to

 “Compression" construction - every impeller is fixed to the

Standard 316 S/S or Carbon Steel Construction

Thrust Chamber Intake

Electric motor, engine, etc.

API Motor Coupling & Non-Spark Guard Mechanical Switches or Transmitters…

 Quick Delivery - 8 to 12 Weeks

 Reduced Radial Shaft Loads

(+) Base Footprint

(-) Frequent Maintenance

(+) Pump Efficiency

 Industrial & Mining:

PERFORMANCE | TECHNOLOGY | INNOVATION

You might also like