Rate Controller Dry
Rate Controller Dry
Rate Controller Dry
OPERATOR'S MANUAL
GreenStar™ Rate Controller Dry
OMPFP14734 ISSUE B5 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
WARNING
Foreword
READ THIS MANUAL carefully to learn how to operate and the components should it be stolen. Your dealer also
service your system correctly. Failure to do so could result needs these numbers when you order parts. File the
in personal injury or equipment damage. This manual and identification numbers in a secure place off the machine.
safety signs on your machine may also be available in
other languages. (See your John Deere dealer to order.) WARRANTY is provided as part of John Deere's support
program for customers who operate and maintain their
THIS MANUAL SHOULD BE CONSIDERED a permanent equipment as described in this manual. The warranty is
part of your system and should remain with the system explained on the warranty certificate which you should
when you sell it. have received from your dealer.
MEASUREMENTS in this manual are given in both This warranty provides you the assurance that John
metric and customary U.S. unit equivalents. Use only Deere will back its products where defects appear within
correct replacement parts and fasteners. Metric and inch the warranty period. In some circumstances, John Deere
fasteners may require a specific metric or inch wrench. also provides field improvements, often without charge
to the customer, even if the product is out of warranty.
RIGHT-HAND AND LEFT-HAND sides are determined by Should the equipment be abused, or modified to change
facing in the direction of forward travel. its performance beyond the original factory specifications,
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) the warranty will become void and field improvements
in the Specification or Identification Numbers section. may be denied.
Accurately record all the numbers to help in tracing
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020515
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Contents
Page
Page
Safety
Recognize Safety Information ............................05-1
Understand Signal Words...................................05-1 Configuring Spreader Products
Follow Safety Instructions...................................05-1 Product Setup.....................................................35-1
Practice Safe Maintenance.................................05-2 Product Bin Setup...............................................35-2
Use Steps and Handholds Correctly ..................05-2 Bin Chaining .......................................................35-3
Handle Electronic Components and Review Product Summary ..................................35-3
Brackets Safely ..............................................05-3
Use Electronic Display Properly .........................05-3 Calibrating Spreader
Operate Guidance Systems Safely ....................05-4 Calibration ..........................................................40-1
Use Seat Belt Properly .......................................05-4 Calibrate PWM Limits .........................................40-3
Wear Protective Clothing....................................05-4
Operate Safely....................................................05-5 Operating Spreader
Read and Understand MSDS .............................05-5 GreenStar™ Rate Controller Dry–Spreader.......45-1
Handle Agricultural Chemicals Safely ................05-6 Verify User-Defined Values.................................45-1
Dispose of Waste Properly .................................05-6 Bin Level Indicator And Filling ............................45-2
Rate Control .......................................................45-3
Safety Signs Bin Charging.......................................................45-4
Unexpected Conveyor Speed Detected .............10-1 Bin Chaining .......................................................45-5
Unexpected Meter Speed Detected ...................10-1 Activate and Deactivate System.........................45-5
Unexpected Spinner Speed Detected ................10-1
Diagnostic Tests or Calibration Procedures........10-2 Viewing Spreader Reports and Totals
Reports and Totals..............................................50-1
Introduction
Theory of Operation............................................15-1 Spreader Diagnostics
GreenStar™ Rate Controller Requirements.......15-1 Spreader Diagnostics .........................................55-1
Hardware/Software Readings.............................55-1
System Components Switchbox Readings ...........................................55-1
StarFire™ Receiver ............................................20-1 Delivery System Readings .................................55-2
GreenStar™ Display...........................................20-1 System Voltages Readings.................................55-2
Switch Box..........................................................20-2 Working Parameters Readings...........................55-3
Foot Switch.........................................................20-2 Switches/Status Readings..................................55-3
Flow Control Test................................................55-4
Spreader Overview Spreader Check Test ..........................................55-4
Theory of Operation............................................25-1 Bin Cleanout .......................................................55-6
Spreader Run Page............................................25-1 Control Valve Test...............................................55-6
Component Overview and Compatibility ............25-2
Air Cart Overview
Configuring Spreader Theory of Operation............................................60-1
Configure GreenStar™ Rate Controller Dry .......30-1 Air Cart Run Page ..............................................60-1
Access GreenStar™ Rate Controller Dry ...........30-1 Component Overview and Compatibility ............60-2
Implement Setup ................................................30-2
System Setup .....................................................30-2 Configuring Air Cart
Alarm Setup........................................................30-7 Configure Air Cart...............................................65-1
Rate Smoothing Setup .......................................30-8 Access GreenStar™ Rate Controller Dry ...........65-1
Implement Setup ................................................65-2
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Contents
Page Page
Supplemental Information
37-Pin Connectors............................................105-1
Connector Information for Adapter Harness.....105-2
Recommended Wire Sizes ...............................105-2
Driver Outputs Table.........................................105-2
Troubleshooting
Rate Controller Dry Troubleshooting ................ 110-1
Rate Controller Dry Troubleshooting ................ 110-1
Rate Controller Dry Trouble Codes .................. 110-2
GreenStar Rate Controller Switch Box
Trouble Codes.............................................. 110-3
Control Valve Calibration Number Tuning ........ 110-3
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Safety
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating
T81389 —UN—28JUN13
practices.
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TS187 —19—30SEP88
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
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TS201 —UN—15APR13
available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
If you do not understand any part of this manual and need
Unauthorized modifications to the machine may impair the
assistance, contact your John Deere dealer.
function and/or safety and affect machine life.
DX,READ -19-16JUN09-1/1
05-1 020515
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Safety
TS218 —UN—23AUG88
DX,SERV -19-17FEB99-1/1
T133468 —UN—15APR13
off. Maintain 3-point contact with steps, handholds, and
handrails.
Use extra care when mud, snow, or moisture present
slippery conditions. Keep steps clean and free of grease
or oil. Never jump when exiting machine. Never mount or
dismount a moving machine.
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PN=6
Safety
TS249 —UN—23AUG88
install or remove components in wet or icy conditions.
If installing or servicing a RTK base station on a tower or
other tall structure, use a certified climber.
If installing or servicing a global positioning receiver mast
used on an implement, use proper lifting techniques and
wear proper protective equipment. The mast is heavy and
can be awkward to handle. Two people are required when
mounting locations are not accessible from the ground
or from a service platform.
DX,WW,RECEIVER -19-24AUG10-1/1
Use Electronic Display Properly • Do not change settings or access any functions that
require prolonged use of the display controls while
Electronic Displays are secondary devices intended to machine is moving. Stop the machine in a safe location
aid the operator in performing field operations, increase and place in park position before attempting such
comfort and provide entertainment. Displays can offer operations.
a wide range of functionality, are used in many different
machine system applications and can be used with other
• Never set the volume so high that you cannot hear
outside traffic and emergency vehicles.
secondary devices such as handheld electronic devices.
To promote safe operation, certain functions of displays
A secondary device is any device that is not required to may be disabled unless the machine movement is
operate your machine for its primary use. The operator restricted and/or has been placed in the park position.
is always responsible for safe operation and control of Overriding this safety feature may violate applicable law
the machine. and can result in damage, serious injury or death.
To prevent injury while operating the machine: Only use available display functionality when conditions
• Position the display according to the installation permit you to do so safely and in accordance with
instructions. Ensure the device is secured and does not instructions provided. Always observe safe driving rules,
obstruct the driver’s view or interfere with the machine state or local laws and traffic regulations when using any
operating controls. secondary device.
• Do not become distracted by the display. Stay alert. Pay
attention to the machine and surrounding environment.
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05-3 020515
PN=7
Safety
Operate Guidance Systems Safely • Verify the machine, implement, and guidance system
are set up correctly.
Do not use guidance systems on roadways. Always turn - If using iTEC™ Pro, verify accurate boundaries have
off (disable) guidance systems before entering a roadway. been defined.
Do not attempt to turn on (activate) a guidance system - If using Machine Sync, verify the follower’s home
while transporting on a roadway. point is calibrated with sufficient space between the
Guidance systems are intended to aid the operator in machines.
performing field operations more efficiently. The operator • Remain alert and pay attention to the surrounding
is always responsible for the machine path. Guidance environment.
systems do not automatically detect or prevent collisions • Take control of the steering wheel, when necessary, to
with obstacles or other machines. avoid field hazards, bystanders, equipment, or other
obstacles.
Guidance Systems include any application that automates • Stop operation if poor visibility conditions impair your
machine steering. This includes, but may not be limited to, ability to operate the machine or identify people or
AutoTrac™, iGuide™, iTEC™ Pro, AutoTrac™ Universal obstacles in the machine path.
(ATU), RowSense™, and Machine Sync. • Consider field conditions, visibility, and machine
configuration when selecting machine speed.
To prevent injury to the operator and bystanders:
• Never get on or off a moving machine.
AutoTrac is a trademark of Deere & Company
iGuide is a trademark of Deere & Company
iTEC is a trademark of Deere & Company
RowSense is a trademark of Deere & Company
JS56696,0000ABC -19-02DEC13-1/1
TS1729 —UN—24MAY13
• Hold the latch and pull the seat belt across the body.
• Insert the latch into the buckle. Listen for a click.
• Tug on the seat belt latch to make sure that the belt
is securely fastened.
• Snug the seat belt across the hips.
Replace entire seat belt if mounting hardware, buckle,
belt, or retractor show signs of damage.
discoloration, or abrasion. Replace only with replacement
Inspect seat belt and mounting hardware at least
parts approved for your machine. See your John Deere
once a year. Look for signs of loose hardware or belt
dealer.
damage, such as cuts, fraying, extreme or unusual wear,
DX,ROPS1 -19-22AUG13-1/1
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Safety
Operate Safely
Never allow children on or near machine.
Before operating, make sure air has been bled from
wing-fold hydraulic system.
Be sure area around machine is clear before raising or
N39547 —UN—06OCT88
lowering machine frame or wings.
Do not operate close to a ditch or creek.
Do not operate with wings folded.
Slow down when turning and traveling over rough ground.
Always shut off tractor and shift to PARK or set brakes
when leaving tractor. Remove key when leaving tractor
unattended. If chemicals are used, follow manufacturer's
recommendations for handling and storage.
Always have tractor stopped on level ground when raising
or lowering wings. Tow machine behind a properly equipped tractor only.
TS1132 —UN—15APR13
A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Follow all
recommended procedures.
(See your John Deere dealer for MSDS’s on chemical
products used with John Deere equipment.)
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05-5 020515
PN=9
Safety
TS220 —UN—15APR13
legal use of agricultural chemicals.
Reduce risk of exposure and injury:
• Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence
of manufacturer's instructions, follow these general
guidelines:
- Chemicals labeled 'Danger': Most toxic. Generally
require use of goggles, respirator, gloves, and skin
protection.
- Chemicals labeled 'Warning': Less toxic. Generally
require use of goggles, gloves, and skin protections.
A34471 —UN—11OCT88
- Chemicals labeled 'Caution': Least toxic. Generally
require use of gloves and skin protection.
• Avoid inhaling vapor, aerosol or dust.
• Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and water.
If chemical gets into eyes, flush immediately with water.
• Wash hands and face after using chemicals and before
eating, drinking, smoking, or urination.
• Do not smoke or eat while applying chemicals. • Store chemicals in a secure, locked area away from
human or livestock food. Keep children away.
• After handling chemicals, always bathe or shower and
• Always dispose of containers properly. Triple rinse
change clothes. Wash clothing before wearing again.
empty containers and puncture or crush containers and
• Seek medical attention immediately if illness occurs
dispose of properly.
during or shortly after use of chemicals.
• Keep chemicals in original containers. Do not transfer
chemicals to unmarked containers or to containers used
for food or drink.
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Safety Signs
Unexpected Conveyor Speed Detected
This message will be displayed when the commanded
speed of specified conveyor is zero/stopped, but
movement has been detected for more than five seconds.
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Safety Signs
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Introduction
Theory of Operation Controller controls hydraulic oil flow to hydraulic motors
GreenStar™ Rate Controller Dry system controls based on display settings, vehicle speed, foot switch
product application on pull-type spreaders, self-propelled status, signals from speed sensors, and status of switches
spreaders, and air cart configurations. on optional switchbox controller (SBC).
NOTE: A limit of 20 products can be created on controller. SBC monitors status of ten switches plus a master switch,
and broadcasts switch messages to controller. Master
It is designed to turn implement on and off using switch is wired directly to controller. This allows operator
coverage, boundary, and global positioning system (GPS) to enable and disable bins, tanks, or spinner on spreader
information to work with John Deere Section Control. manually rather than rely on display for these settings.
Master switch permits operator to shut off all bins or tanks
NOTE: A maximum of three implement configurations on system. Master switch on switchbox serves the same
or names can be saved per controller. purpose as foot switch, and one is required for system
operation.
(See GS3 2630 Display Operator's Manual for further
details on Section Control.)
GreenStar is a trademark of Deere & Company
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System Components
StarFire™ Receiver
Receiver uses navigation satellites with StarFire™
correction satellites to determine machine location and
direction of travel. An integrated terrain compensation
PC20203 —UN—06NOV14
module (TCM) adjusts machine position to compensate
for uneven terrain. A StarFire™ signal activation is
required to operate AutoTrac™.
GreenStar™ Display
GreenStar™ Display is a user interface used by the
operator to:
• Configure and calibrate system components.
• Monitor system performance.
• Make system adjustments.
• Program software.
• View diagnostic tests.
PC13407 —UN—20APR11
GreenStar™ 3 2630 Display
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System Components
Switch Box
PC9470 —UN—16OCT06
Switch Box Controller (Optional)
The purpose of the Optional Switch Box Controller (SBC) Each switch controls control valves assigned to it during
is to allow the operator to manually enable or disable System Setup procedure. Even if the master switch and
individual control valves rather than rely solely upon the individual switches are on, control valves must still be
display for these settings. armed with the display in order to activate.
The master switch permits the operator to shut off all of the See SYSTEM SETUP for further details.
conveyor/meter control valves. The master switch on the
switch box serves the same purpose as the foot switch, NOTE: More than one control valve can be assigned
and only one of the two is required for system operation. to the same switch number.
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Foot Switch
Foot switch is used to activate and deactivate master
switch if switchbox option is not utilized.
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Spreader Overview
Theory of Operation system when the controller commands the dry box to stop
applying product. Implements equipped with PWM valves
The GreenStar™ Rate Controller Dry enables may require the use of a boost box to handle the electrical
the GreenStar™ 3 2630 Display to integrate with current requirement with some manufacturers’ valves.
self-propelled and pull-type dry box spinner spreaders.
The controller eliminates the need of a separate third-party The controller can operate a dry box with up to four
controller to operate the dry box equipment. The controller product bins and spinners. The product bins are
is configured as a single implement section, spanning the configured for their capacity, bin level switch functionality,
entire working width of the implement. It uses spreader micronutrient bin capability, and speed sensor settings.
width and machine speed to determine the amount of Bin capacity is calculated using a heaped bin capacity,
ground covered. which is the maximum volume of product that a bin can
contain when loaded. Within the four available product
The controller can be configured to spread seed or bins, the controller can be configured to run up to three
fertilizer products. It stores up to 20 different products. micronutrient bins with one required carrier bin. Each
Each product is defined in the controller memory by a product bin can be manually turned on and off on the GS3
name, application units, density, spread width, spinner 2630 Display while dispensing product.
speed, and spinner frame. Each product bin or tank is
then assigned a specific product that is applied by the The controller can be configured to monitor product bin
implement. level switches. The first two product bins can also be
configured as carrier bins that are chained together. Bin
The controller controls fast valves and PWM valves. chaining requires bin level switches and can automatically
Both types of valves control either the flow of hydraulic start the second bin when the first bin is empty. This
oil or an electric motor that is used to drive the product functionality provides broad acre capacity when applying
metering and delivery systems on the implement. The one product with a two-bin dry box spreader.
product metering and delivery systems are configured for
the specific valve types. The control valve calibration The controller does rate smoothing. Rate smoothing
number on each valve can be adjusted for proper product removes small fluctuations in application rate and spinner
application and spinner speed control. speed values shown on display. If actual value is within
a user-defined percentage of target value, target value
During operation, both valve types are operated as fast is displayed. Percentage range is 3–15% and system
close and PWM valves on the product metering system. defaults to 3%.
Both valve types close to stop the product metering
GreenStar is a trademark of Deere & Company
HC94949,0000646 -19-21NOV14-1/1
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HC94949,00006CA -19-22JAN15-1/1
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Spreader Overview
Component Overview and Compatibility respect to the conveyor speed. The sensor must pull the
signal to ground to create the lower portion of the square
The following component configurations are compatible wave and the controller will pull the signal up to 5V when
with the Rate Controller Dry. See 37-Pin Connector Tables the sensor is not in the active state, completing the square
at the end of the manual for additional pin out information. wave.
Control Valves Conveyor speed sensors are available in several styles
• Control Valve types: Fast (Servo/Motorized) and PWM including optical encoders and gear tooth sensors.
(Proportional). Spinner Speed Sensor
• Control Valves that require 12 V power to open.
• Control Valves that require less than 2.5 amps of current. A speed sensor is required for the spinner if the speed
(For Control Valves requiring more than 2.5 amps, a will be controlled by the controller (for example, Control
boost box is needed. See your John Deere dealer.) Valve Type is not “None”). If the spinner speed will not be
• Control valves are used to drive conveyor belt(s) and controlled by the controller then the sensor is optional.
spinners on spreader. The sensor is used to monitor the spinner speed for
automatic or manual speed control.
• Fast Close (Servo) Control Valves
The Fast Close Control Valve serves as the rate control The sensor can be powered by 5 V or 12 V and must
valve and completely closes when it is necessary to provide a frequency-based square wave signal with
stop product flow. To start product flow once again, the respect to the spinner speed. The sensor must pull the
fast close valve opens and quickly ramps flow back up signal to ground to create the lower portion of the square
to achieve the target application rate. wave and the controller will pull the signal up to 5V when
the sensor is not in the active state, completing the square
• PWM Close Control Valves wave.
The PWM Close Control Valve serves as the rate control
valve and completely closes when it is necessary to Spinner speed sensors usually are magnetic pickup
stop product flow. To start product flow once again, the sensors that sense bolt heads or gear teeth.
PWM close valve opens and quickly ramps flow back Bin Level Switch (Optional)
up to achieve the target application rate.
Performance of PWM valves is slightly better than A Bin Level Switch is used to alert the operator of low bin
performance of Fast (Servo) valves due to the status.
immediate responsiveness of PWM valves.
The optical switch senses the presence or absence of
Conveyor Speed Sensor product in the bin. When the bin level switch output voltage
is low, product is absent and the bin is nearly empty.
A speed sensor is required for each configured
bin/conveyor and is used to monitor the conveyor speed A Bin Level Switch is required for bin chaining.
for rate control.
NOTE: Maximum application ground speed for spinner
The sensor can be powered by 5 V or 12 V and must spreader systems is 56.3 km/h (35 mph).
provide a frequency-based square wave signal with
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Configuring Spreader
Configure GreenStar™ Rate Controller Dry Calibrating Spreader
Access GreenStar™ Rate Controller Dry 1. Charge Bin for Calibration
Configuring Spreader 2. Calibrate Bin Test
1. Implement Setup 3. Calibrate PWM Limits
2. System Setup GreenStar™ Rate Controller Dry Operation - Spreader
3. Alarms Setup (optional) 1. Verify User-Defined Values
4. Rate Smoothing Setup (optional) 2. Bin Operation
Configuring Spreader Products 3. Activate and Deactivate System
1. Product Setup 4. Monitor System Performance
2. Product Bin Setup 5. Bin Cleaning (See Spreader Diagnostics)
3. Bin Chaining (optional)
4. Review Product Summary
GreenStar is a trademark of Deere & Company
HC94949,000068C -19-23JAN15-1/1
PC8663 —UN—08DEC14
Access GreenStar™ Rate Controller Dry
To access the Rate Controller Dry main page, select the
menu button followed by the Rate Controller Dry button.
Each Rate Controller Dry is identified by the controller
serial number and implement name once the setup Menu Button
PC13638 —UN—06JUL11
procedure has been completed.
NOTE: The Rate Controller Dry icon will appear upon
power up after the harness is installed and the
Rate Controller Dry is connected.
A Status bar indicates progress while the
controller is loading.
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PN=18
Configuring Spreader
PC13261 —UN—21APR11
Implement Setup
1. Select Implement Setup softkey.
NOTE: Turn off master switch to change most
settings or values.
PC20627 —UN—19DEC14
Alarms tab (H), and Display Smoothing tab (I).
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System Setup
System tab (A) allows operator to configure bins (B–E) for
defined operations. Setup includes control valve type,
control valve calibration, sensor calibration, and switchbox
(if equipped) for each bin.
Bin and Micronutrient Bin Setup
1. Select System tab (A).
2. Select button for bin (B–E).
(See Component Overview and Compatibility section
for components compatible with Rate Controller Dry.)
PC20592 —UN—16DEC14
System Setup
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PN=19
Configuring Spreader
PC20687 —UN—16JAN15
(To adjust Conveyor Control Valve Calibration,
see Recommend Initial Control Valve Calibration
Numbers.)
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PN=20
Configuring Spreader
4. Configure bin.
a. For fast close valve, enter Conveyor Control Valve
Calibration (A).
b. Enter Conveyor Speed Sensor Calibration number
(B) (see spreader manufacturer’s Operator’s
Manual for value).
c. Enter Heaped Bin Capacity (C). If exact value is
unknown, recommend entering an estimated value
higher than exact capacity.
d. If Bin Level Switch is present, select checkbox (D).
PC20696 —UN—21JAN15
e. If switchbox is present, select switch number (E) to
assign to bin.
PC20695 —UN—27JAN15
Bin 1 Setup – PWM Close Valve
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PN=21
Configuring Spreader
PC20680 —UN—16JAN15
5. If using a PWM Valve.
a. Select PWM Settings button.
PWM Settings Button
b. Enter Control Valve Calibration (A).
c. Enter Coil Frequency (B) (see manufacturer’s
recommendation for PWM Coil Frequency).
NOTE: Calibrate PWM Limits (C) only appears if PWM
Close is selected as a control valve type for at
least one bin conveyor or spinner.
PC20685 —UN—30JAN15
is between 0-254. High Limit value must be
greater than Low Limit. Service ADVISOR™
is recommended for optimal fine tuning
adjustments. For more information, contact
your John Deere dealer.
PC20678 —UN—14JAN15
6. Select checkbox (A) to indicate micronutrient bin
(applies to Bin 2 only) (to calibrate PWM limits, see
Calibrating Spreader section).
7. Select Accept (B).
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Configuring Spreader
PC20655 —UN—09JAN15
8. Select Spinner Setup button.
9. Select Spinner Control Valve Type (A).
10. For Fast Close valves (B), enter Spinner Control Valve
Calibration number (C).
(To adjust calibration, refer to Recommended Initial
Control Valve Calibration Numbers table.)
For PWM Close valves (D), select PWM Settings
button. Enter Control Valve Calibration Number, Coil
Frequency, and then High and Low Limits.
(Refer to manufacturer’s recommendation for PWM
Coil Frequency.)
11. If "None" is selected in Spinner Speed Control Valve
Type and a speed sensor is installed, select checkbox
to indicate Spinner Speed Sensor Installed (E).
PC20155 —UN—21NOV14
12. Enter Spinner Speed Sensor Calibration number (F).
Spinner Speed Calibration is the number of bolt heads
sensed in a revolution. Common values are 2 or 4.
13. If a switchbox is present, select a Switchbox
Assignment number (G).
14. Select Accept button (H) when all required information Spinner Setup
is complete.
PC20238 —UN—21NOV14
D—PWM Close Valve Drop-Down Menu
H—Accept Button
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Configuring Spreader
Alarm Setup
Alarms tab (A) allows the operator to predefine alerts
for application rate and low bin level. Alarms are based
on percentages and alert the operator when value goes
outside of range. For example, when 20% is entered for
application rate, an alarm is triggered if actual rate goes
below 80% or above 120% of target rate.
1. Select Alarms tab.
2. Select Bin Alarm buttons (B–E).
3. Select checkboxes to enable Application Rate (F),
Low Bin Level (G), and Bin Level Switch (H).
PC20657 —UN—09JAN15
4. Enter percentage value (I–J) to trigger alarm.
5. Select Accept (K).
6. Select checkbox to enable Spinner Speed (L).
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PN=24
Configuring Spreader
PC20593 —UN—19DEC14
B-E— Bin Checkbox E—Spinner Percentage Input
C-E— Percentage Input Box 1 Box
Rate Smoothing
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PN=25
Configuring Spreader Products
PC13274 —UN—02MAY11
Product Setup
1. Select Product Setup softkey.
2. Select Product Information tab (A).
3. Select Product Name drop-down (B) or select New
button (C) to create a product. Product Setup Softkey
4. Select Product Type from drop-down (D).
5. Select Application Units from drop-down (E).
6. Enter Product Density (F), Spread Width (G), Target
Spinner Speed (H), and Spinner Frame (I).
NOTE: Spinner frame is adjustable on most spinner
spreaders. This spinner frame measurement is
only used for reference and is saved to Product
Name in Product Setup. This value is optional, and
system performance is not based on this value (see
manufacturer for spinner frame measurements).
PC20674 —UN—14JAN15
If using prescriptions, select Map-Based.
If Manual is selected, enter a Manual Rate Change
Increment (K). On the Main page, manual rate can be
adjusted with increase (+) and decrease (-) buttons.
With each button press, target rate is adjusted by
increment amount. Enter an increment of 0 to disable
Product Information
+/- buttons. PC20734 —UN—27JAN15
HC94949,00006D0 -19-27JAN15-1/1
35-1 020515
PN=26
Configuring Spreader Products
PC20700 —UN—21JAN15
control the feed gate opening.
5. Enter CFR value (E) for conveyor. This value is quoted
from most manufacturers and is the amount of product
dispensed in 1 revolution of the conveyor pulley if the
gate height is set at 1 in. (or 1 cm if using metric).
If the CFR is unknown, select Calibrate CFR (F) Product Bin Setup
(for more information, see the Spreader Calibration
section).
6. Select Accept (G).
7. Set up Bin Chaining Type (H) and Bin Chaining Order
(I), if desired (see Bin Chaining in this section).
PC20701 —UN—21JAN15
Bin 1 Product Setup
HC94949,00006FF -19-22JAN15-1/1
35-2 020515
PN=27
Configuring Spreader Products
PC13277 —UN—05MAY11
Bin Chaining
Bin chaining requires two main bins, and both with
the same product. Bin chaining does not work with
micronutrient bins. Bin Chaining
PC13278 —UN—05MAY11
Product Summary
HC94949,000068F -19-09DEC14-1/1
35-3 020515
PN=28
Calibrating Spreader
PC13612 —UN—13MAY11
Calibration
Calibration allows the operator to fine tune spreader
operation.
NOTE: To perform calibration, complete System Setup,
Product Setup, and Product Bin Setup steps from
earlier in this section (see Implement Setup). Calibration Softkey
PC13292 —UN—30JUN11
5. Select Calibrate CFR (D) to begin calibration test.
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PN=29
Calibrating Spreader
PC20255 —UN—14NOV14
PC20256 —UN—14NOV14
Calibrate Bin
1. Enter calibration test parameters (A–F). Test time
must be between 10 seconds and 10 minutes.
NOTE: Use conditions in this test that are comparable to
normal operation. Larger dispense volumes result
in longer, but more accurate calibration tests.
Values for Product Density (A), Feed Gate Opening
(B), or Expected CFR (C) are populated for
product in the currently selected bin. Changes
to these values are saved if new CFR value
is accepted at end of test.
Test Speed (D) and Test Rate (E) value should
PC20257 —UN—14NOV14
reflect desired operating conditions. Desired
Weight (F) value is the amount of desired product
to be dispensed during the test.
40-2 020515
PN=30
Calibrating Spreader
PC13612 —UN—13MAY11
Calibrate PWM Limits
1. Select Other tab.
2. Select Calibrate PWM Limits from drop-down menu
(A).
NOTE: Calibrate PWM Limits only appears if PWM Close Calibration Softkey
is selected as a control valve type for at least one
bin conveyer or spinner (see Implement Setup).
PC13293 —UN—13MAY11
8. Adjust setting until the maximum acceptable RPM is
achieved, and select the Set High Limit button (H).
NOTE: Turn Master Switch OFF at any time to cancel test.
HC94949,00006E9 -19-14JAN15-1/1
40-3 020515
PN=31
Operating Spreader
GreenStar™ Rate Controller Dry–Spreader d. Bin Chaining
1. Verify User-Defined Values 3. Activate and Deactivate System
2. Manage Bins, if necessary 4. Monitor System Performance
a. Bin Level Indicator and Filling 5. Bin Cleaning (see Spreader Diagnostics section)
b. Rate Control
c. Bin Charging
HC94949,0000690 -19-12JAN15-1/1
PC20662 —UN—12JAN15
HC94949,00006D5 -19-12JAN15-1/1
45-1 020515
PN=32
Operating Spreader
PC20664 —UN—12JAN15
Bin Level Indicator And Filling
Bin Level Indicator displays the estimated amount of
product remaining (A) in each bin.
The maximum level of each indicator is based on Heaped
Bin Capacity entered in Implement Setup and Density of
the product assigned to the bin number (B) in Product
Setup.
Bin Level Indicator
The bar graph is orange when the amount of product is
above the low level indicator (C), and turns red once the
amount drops below. Adjust low level indicator in Alarm
Setup. Active bins are identified with the bin applying
PC20663 —UN—12JAN15
indicator (D).
If a bin is equipped with a Bin Level Sensor and the sensor
indicates a low level, a thick red line appears around the
bin level sensor indicator (E).
Refilling Bin
Refill Bin 1
1. Select one of the bin level indicators to show Refill
Bin window.
A—Estimated Product E—Bin Level Sensor Indicator
2. Enter estimated weight of product in bin (F). Remaining F— New Bin Level Input Box
B—Bin Number G—Accept Button
3. Select Accept (G) to save new bin level. C—Low Level Indicator
D—Bin Applying Indicator
HC94949,00006D6 -19-22JAN15-1/1
45-2 020515
PN=33
Operating Spreader
Rate Control
Rate mode (predefined, manual, or map-based) is
determined by product selected for bin. Select Product
Setup softkey > Product Information tab to change rate
mode.
Select Target Rate button (A) to display Set Target Rate
window.
PC20323 —UN—21NOV14
If Map Based is selected as Rate Mode for product in a
bin, prescription (Rx) (B) is displayed above bin checkbox.
Predefined Rate
Predefined rates are entered on Product Information tab
of product setup (see Configuring Spreader Products
section). Select a rate button (C–E) to change target rate.
The current target rate button is highlighted.
Manual Rate
Select input box (F) to enter desired rate for bin. Use - (G)
and + (H) buttons to increase or decrease rate. Increment
value is entered on Product Information tab.
Map Based Rate
If Map Based is selected as rate mode for product in a bin,
rate from prescription is displayed with an Rx symbol (I).
NOTE: Ensure prescription is selected in GreenStar™
Documentation.
PC20167 —UN—12JAN15
If bin chaining is active, “Bins 1 and 2 are chained” (J)
is displayed.
Select Accept (K) to save changes.
45-3 020515
PN=34
Operating Spreader
Bin Charging
NOTE: If a bin is not enabled, bin charge button
is grayed out.
PC20258 —UN—14NOV14
popup window to turn on conveyor and move product
to spinner. Select Accept (C) when finished.
NOTE: Bin Charge runs conveyor at 25 RPM.
PC20259 —UN—14NOV14
If using a Switchbox, use both switches and
checkboxes to turn spinner and bins on. Use one of
the two to turn spinner and bins off.
HC94949,00005B4 -19-22JAN15-1/1
45-4 020515
PN=35
Operating Spreader
Bin Chaining
Bin Chaining Arrow (A) indicates the order that Bins 1 (B)
and 2 (C) are emptied. It remains in place as long as bin
chaining is enabled.
If Bin Chaining Type is set as Auto, Rate Controller
Dry automatically switches bins when bin level sensor
indicates a low level.
If Bin Chaining Type is set to Manual:
1. User is prompted with a Manual Bin Chaining Ready
PC20665 —UN—13JAN15
notification to change bins when bin level sensor is
activated.
2. If notification is selected, Activate Chaining button (D)
becomes enabled on Main page.
3. Select Activate Chaining button to switch bins.
Manual Bin Chaining Ready Notification
A—Bin Chaining Arrow C—Bin 2
B—Bin 1 D—Activate Chaining Button
PC20666 —UN—13JAN15
Main Page — Bin Chaining
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45-5 020515
PN=36
Viewing Spreader Reports and Totals
PC13279 —UN—05MAY11
Reports and Totals
Select Reports and Totals softkey to show totals stored
on controller.
Totals Softkey
HC94949,00006DA -19-22JAN15-1/4
Current
Current tab displays totals for currently selected
implement.
Use the Units drop-down (C) to change units.
Clear totals for individual bins using the Bin Zero button
(D).
Clear totals for all bins using the Implement Zero button
(E).
PC13280 —UN—06MAY11
Current Totals
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PN=37
Viewing Spreader Reports and Totals
Job Summaries
Job Summaries page keeps track of totals by user-defined
jobs (A). Only values for the currently selected job
summary are incremented.
Job Summaries are stored on the controller. The controller
can store up to 6 different jobs for each configuration.
NOTE: Job Summaries page can be exported using the
screenshot functionality of the GreenStar™ 3 2630
Display. Use GS3 2630 Display documentation for
exporting operation totals to desktop software is
recommended (see GS3 2630 Display Operator's
Manual for more information).
PC13281 —UN—06MAY11
To create a new job follow these steps:
1. Select the New button (B) and a keypad appears.
2. Type in a name for the current job on the key pad.
3. Select Enter.
Job Summaries
Jobs that are no longer needed may be deleted by
selecting the job (A) and pressing the remove button (C).
A—Job Summary Selection H—Average Applied per Area
UseBin Selection drop-down to view separate totals for B—New Button I— Total Time
each bin. C—Remove Button J— Application Time
D—Bin Selection K—Average Area per Hour
Change units by using the Unit Selection drop-down (E). E—Unit Selection L— Average Applied per Hour
F— Area M—Clear Job Totals
Totals can be reset to zero by pressing the zero button (M). G—Total Applied
Lifetime
Lifetime tab keeps track of all totals for the lifetime of
selected implement (A).
Change units by using Unit Selection drop-down (D).
Lifetime
HC94949,00006DA -19-22JAN15-4/4
50-2 020515
PN=38
Spreader Diagnostics
PC13283 —UN—11MAY11
Spreader Diagnostics
Select Diagnostics button on right-hand side to enter
diagnostics page.
Diagnostics is split into two sections, Readings (A) and
Tests (B).
Diagnostics
Select either tab, and select a reading or test from PC12249 —UN—14SEP09
drop-down menu (C).
Diagnostics Tabs
RW00482,0000125 -19-16MAY13-1/1
Hardware/Software Readings
A—Readings Selection D—Software Part Number
Drop-down Menu E—Software Version Number
B—Hardware Part Number
C—Hardware Serial Number
PC19558 —UN—14APR14
HC94949,00004DC -19-28APR14-1/1
Switchbox Readings
A—Readings Selection C—Switches 1 Through 5
Drop-Down Menu Status on Switchbox
B—Switchbox Present Status D—Switches 6 Through 10
Status on Switchbox
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55-1 020515
PN=39
Spreader Diagnostics
PC13284 —UN—10MAY11
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PN=40
Spreader Diagnostics
PC12256 —UN—06OCT09
RW00482,000012A -19-25MAR13-1/1
Switches/Status Readings
A—Readings Selection C—Bin Level 1 Switch Status
Drop-down Menu D—Bin Level 2 Switch Status
B—Master Switch Status
PC13285 —UN—10MAY11
CZ76372,0000309 -19-13JUL11-1/1
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PN=41
Spreader Diagnostics
To begin test:
1. Select Flow Control Test from tests drop-down menu.
2. Turn off spinner, and allow speed to drop to 0.
3. Select Valve to Test.
PC13286 —UN—10MAY11
4. Turn the Master Switch ON.
5. Select Start button on the screen.
The valve is tested across the entire range of control.
Results are displayed in the RPM/Variance table on the
screen.
Flow Control Test
If the system does not control speed accurately, there are
a few things to look for and adjust. A high variance number A—Tests Drop-Down Menu D—Master Switch Indicator
in desired RPM range indicates inaccurate rate control. B—Spinner On Checkbox E—Start Configuration Test
C—Control Valve Selection Button
• Ensure to enter correct calibration value for control Drop-Down Menu
valve type (or a similar valve type) that is being used.
This value is a starting point and can be tuned to your
specific system. - Incorrect speed sensor calibration. Ensure the correct
number of pulses per revolution are entered
• The lower the Variance (%), the better Rate Controller
Dry is able to control at a desired RPM. There are a - Noisy speed signal. Ensure belt, spinner or rollers turn
few issues that might cause variance on the test to be freely and are not scraping or chattering during test
inconsistent:
• System operating parameters (ie. tractor speed, etc.)
- Improper tuning of valve calibration value. See may need to be adjusted to increase performance at
section on valve calibration tuning certain levels.
RW00482,000012B -19-16MAY13-1/1
55-4 020515
PN=42
Spreader Diagnostics
PC16834 —UN—18APR13
HC94949,00006DC -19-22JAN15-2/3
PC16835 —UN—18APR13
HC94949,00006DC -19-22JAN15-3/3
55-5 020515
PN=43
Spreader Diagnostics
Bin Cleanout
1. Turn off spinner (B), and allow speed to drop to 0.
2. Select bins (C) to be cleaned out.
3. Turn Master Switch ON (D).
4. Press Start Button (E).
5. Toggle bins on or off using checkboxes (C).
NOTE: Turn Master Switch OFF at any time to cancel test.
PC16840 —UN—18APR13
A—Tests Drop-Down Menu D—Master Switch Indicator
B—Spinner Enable Checkbox E—Start Button
C—Bin Enable Checkboxes
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PC16841 —UN—18APR13
5. Press and hold - (F) or + (G) button to operate control
valve.
NOTE: Turn Master Switch OFF at any time to cancel test.
HC94949,00006DD -19-21JAN15-1/1
55-6 020515
PN=44
Air Cart Overview
Theory of Operation Both valve types close to stop the product metering
system when the controller commands the air cart to stop
GreenStar™ Rate Controller Dry is compatible with applying product. Implements equipped with PWM valves
competitive multi-tank air carts. Controller can be may require the use of a boost box to handle the electrical
configured as an air cart implement type and eliminates current requirement with some manufacturers’ valves.
the need for a third-party controller. Controller controls up
to four tanks containing different product and monitors For air carts, there is the option of controlling a valve
up to two fans. Controller is configured as a single as a fast valve instead of a fast close valve. In these
implement section, spanning the entire working width of configurations, a main clutch and (or) tank clutches are
the implement. GreenStar™ 2630 Display then serves as required to stop the product metering system when
the operator interface that controls the product application controller commands the air cart to stop applying product.
with the air cart. Clutch polarity signal is selected depending on clutch
configuration. Clutch configuration options are:
The air cart functionality also supports the use of an
implement height switch or height sensor (potentiometer). • Active high: clutch engages when 12 V is applied and
This automatically shuts off the flow of product when disengages when 12 V is removed.
the implement is raised out of the ground. Controller • Active low: clutch disengages when 12 V is applied and
is also able to receive height switch commands from engages when 12 V is removed.
another controller when used in conjunction on the same
implement. Controller does rate smoothing. Rate smoothing removes
small fluctuations in application rate and spinner speed
Each product is defined by a name, application units, values shown on display. If actual value is within a
density, and fan speed in the memory of the controller. user-defined percentage of target value, target value
Each tank is then assigned a specific product that is is displayed. Percentage range is 3–15% and system
applied by the implement. defaults to 3%.
During operation, both valve types are operated as fast
close and PWM valves on the product metering system.
GreenStar is a trademark of Deere & Company
HC94949,0000647 -19-21NOV14-1/1
PC20654 —UN—09JAN15
60-1 020515
PN=45
Air Cart Overview
60-2 020515
PN=46
Configuring Air Cart
Configure Air Cart
Calibrating Air Cart
Access GreenStar™ Rate Controller Dry
1. Charge Tank for Calibration
Configuring Air Cart
2. Calibrate Tank Test
1. Implement Setup
3. Calibrate PWM Limits
2. System Setup
GreenStar™ Rate Controller Dry Operation - Air Cart
3. Alarm Setup (optional)
1. Verify User-Defined Values
4. Rate Smoothing Setup (optional)
2. Tank Operation
Configuring Air Cart Products
3. Activate and Deactivate System
1. Product Setup
4. Monitor System Performance
2. Product Tank Setup
5. Tank Cleaning (see Spreader Diagnostics for
3. Review Product Summary instructions)
PC8663 —UN—08DEC14
Access GreenStar™ Rate Controller Dry
To access the GreenStar™ Rate Controller Dry main
page, select the menu button followed by the Rate
Controller Dry button. Each Rate Controller Dry is
identified by the controller serial number and implement Menu Button
PC14948 —UN—11MAY12
name once the setup procedure has been completed.
NOTE: The Rate Controller Dry icon will appear upon
power up after the harness is installed and the
Rate Controller Dry is connected.
A status bar indicates progress while the
controller is loading.
65-1 020515
PN=47
Configuring Air Cart
PC13261 —UN—21APR11
Implement Setup
NOTE: Turn off Master Switch to change most
settings or values.
Implement Selection
1. Select Implement Setup softkey. Implement Setup Softkey
2. Select Implement tab (A).
NOTE: Switchbox switch numbers only available
if a switchbox is connected.
PC20260 —UN—14NOV14
Tank Selection
Select number of tanks from drop-down (I). Enter
maximum number of tanks implement has regardless of
the number of tanks in use.
Implement Width Implement Setup
65-2 020515
PN=48
Configuring Air Cart
System Setup
System tab (A) allows operator to configure tanks for
defined calibrations.
1. Select System tab.
2. Select button for tank (B–D).
PC20707 —UN—22JAN15
System Tab
HC94949,0000716 -19-30JAN15-1/6
PC20739 —UN—27JAN15
For information on metering valve, see Component
Compatibility section.
65-3 020515
PN=49
Configuring Air Cart
4. Configure tank.
a. For fast close valve, enter Meter Control Valve
Calibration (A) (to make adjustments to Meter
Control Valve Calibration, see Troubleshooting
section).
b. Enter Meter Speed Sensor Calibration (B) (for
value, see air cart Operator’s Manual.)
c. Enter Tank Capacity (C). If exact value is unknown,
enter an estimated value higher than exact capacity.
d. Select Tank Capacity Units (D).
e. If Tank Level Switch is present, select checkbox (E).
PC20740 —UN—27JAN15
f. Select Accept (F).
HC94949,0000716 -19-30JAN15-3/6
PC20680 —UN—16JAN15
5. If using a PWM Valve.
a. Select PWM Settings button.
PWM Settings Button
b. Enter Control Valve Calibration (A).
c. Enter Coil Frequency (B) (see manufacturer’s
recommendation for PWM Coil Frequency).
NOTE: Calibrate PWM Limits (C) only appears if PWM
Close is selected as a control valve type for at
least one bin conveyor or spinner.
65-4 020515
PN=50
Configuring Air Cart
PC20712 —UN—23JAN15
6. Select Fan Setup.
NOTE: Controller does not control fan speed, but can be
configured to monitor up to two fan speeds.
Fan Setup Button
a. Select Fan Speed Sensor Installed checkbox (A) if
sensor is present.
b. Enter Fan Speed Sensor Calibration number (B).
NOTE: Fan Speed Calibration number is the number of
signal readings sensed in one revolution. Common
value is 1. (If unsure of what value should be or if fan
speed readings are not accurate, see manufacturer’s
recommendation for fan speed sensor calibration.)
PC20263 —UN—14NOV14
A—Fan Speed Sensor Installed D—Second Fan Speed Sensor
Checkbox Calibration Input
B—Fan Speed Sensor E—Accept Button
Calibration Input
C—Second Fan Speed Sensor
Installed Checkbox
Fan Setup
HC94949,0000716 -19-30JAN15-5/6
PC20713 —UN—23JAN15
7. Select Clutch Setup.
NOTE: GreenStar™ Rate Controller Dry can be set up
to control the Main Clutch and Tank Clutches.
Clutch Setup Button
a. Select checkbox (A) to control Main Clutch.
b. Select Main Clutch Polarity from drop-down menu
(B).
c. Select checkbox (C) to control Tank Clutches.
d. Select Tank Clutch Polarity from drop-down menu
(D).
e. Select Accept (E) when all required information is
complete.
Menu
C—Tank Clutch Checkbox
Clutch Setup
HC94949,0000716 -19-30JAN15-6/6
65-5 020515
PN=51
Configuring Air Cart
Alarm Setup
1. Select Alarms tab (A).
2. Select Tank Alarm buttons (B–E). Multiple alarms can
be set.
3. Select checkboxes to enable Application Rate (F), Low
Tank Level (G), and Tank Level Switch (H) alarms.
Enter percentages (I and J) to trigger Application Rate
and Low Tank Level alarms, and select Accept (K).
PC20715 —UN—30JAN15
Target Rate) Checkbox Percentage Input Box
G—Low Tank Level (%) J— Low Tank Level Percentage
Checkbox Input Box
K—Accept Button
Setup Alarms
PC20596 —UN—19DEC14
Tank Alarms
65-6 020515
PN=52
Configuring Air Cart
PC20757 —UN—30JAN15
4. Select Fan Alarms button.
5. Select checkboxes to enable Fan Speed (A) and Fan
2 Speed (B) alarms. Enter percentage (C and D), and
select Accept (E). Fan Alarms Button
PC20743 —UN—28JAN15
Fan Alarms
PC20718 —UN—23JAN15
PC20744 —UN—28JAN15
Pressure Alarms
HC94949,0000696 -19-30JAN15-2/2
65-7 020515
PN=53
Configuring Air Cart
PC20583 —UN—15DEC14
B-E— Tank Rate Smoothing Checkbox
Checkbox L-M— Fan Speed Smoothing
F-I— Tank Rate Smoothing Percentage Input Box
Percentage Input Box
Rate Smoothing
HC94949,00006F3 -19-30JAN15-1/1
65-8 020515
PN=54
Configuring Air Cart Products
PC13274 —UN—02MAY11
Product Setup
1. Select Product Setup softkey.
2. Select Product Information tab (A).
3. Select Product Name from drop-down (B), or select
New button (C) to create a product. Product Setup Softkey
4. Select Product Type from drop-down (D).
5. Select Application Units (E) from drop-down.
6. Enter Product Density (F), Spread Width (G), and
Target Spinner Speed (H), and Spinner Frame (I).
7. Select Rate Mode from drop-down (J).
If using prescriptions, select Map-Based.
Predefined allows operator to configure up to three
different rates for a single tank. If Predefined is
selected, enter rates in the three entry boxes.
If Manual is selected, enter a Manual Rate Change
PC20239 —UN—21NOV14
Increment (K). On the Main page, manual rate can be
adjusted with increase (+) and decrease (-) buttons.
With each button press, target rate is adjusted by
increment amount. Enter an increment of 0 to disable
+/- buttons.
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PN=55
Configuring Air Cart Products
PC20737 —UN—27JAN15
3. On Tank Product Setup popup, select the predefined
Product Name from drop-down menu (I).
4. Enter CFR (J) for meter. This value is quoted from
most manufacturers and is the amount of product
dispensed in 1 revolution of meter.
If CFR is unknown, select Calibrate CFR (K) (for more Product Tank Setup
information, see Calibrating Air Cart section).
NOTE: Each individual tank must be set up if more
than one tank is being used.
PC20738 —UN—28JAN15
J— CFR (ft^3/rev) Input Box P—Accept Button
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PN=56
Configuring Air Cart Products
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HC94949,0000697 -19-16DEC14-1/1
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PN=57
Calibrating Air Cart
PC13612 —UN—13MAY11
Calibration
1. Select Calibration softkey.
NOTE: Adjust CFR calibration value by dispensing
product into a container, without moving the
machine, and manually entering amount collected.
Calibration Softkey
2. Select CFR tab (A).
3. Select tank to calibrate (B), and charge tank (C).
NOTE: Ensure tank is charged before beginning
calibration. Product must be ready to
dispense at start of test.
A fan speed reading only appears if the Fan
Speed Sensor(s) and (or) checkbox is checked
and has a sensor calibration value.
PC20736 —UN—27JAN15
A—CFR Tab C—Tank Charge Button
B—Tank Selection Drop-Down D—Calibrate CFR Button
Calibrate CFR
75-1 020515
PN=58
Calibrating Air Cart
PC13622 —UN—09JUN11
PC14647 —UN—07FEB12
Calibrate Tank
1. Enter calibration test parameters. Test time must be
between 10 seconds and 10 minutes.
NOTE: Use conditions in this test that are comparable to
normal operation. Larger dispense volumes result
in longer, but more accurate, calibration tests.
Values for Product Density (A) and Expected
CFR (B) are populated for product in the currently
selected tank. Changes to these values are saved
if new CFR value is accepted at end of test.
Test Speed (C) and Test Rate (D) value should
reflect desired operating conditions. Desired
PC13623 —UN—09JUN11
Weight (E) value is the amount of desired product
to be dispensed during the test.
75-2 020515
PN=59
Calibrating Air Cart
PC13612 —UN—13MAY11
Calibrate PWM Limits
1. Select Calibration button.
2. Select Other tab (A).
3. Select Calibrate PWM Limits from drop-down menu
(B). Calibration Button
NOTE: Calibrate PWM Limits will only appear if PWM
Close is selected as control valve type for at least one
tank meter (see Implement Setup in this section).
PC20735 —UN—27JAN15
possible RPM value is achieved.
HC94949,0000702 -19-27JAN15-1/1
75-3 020515
PN=60
Calibrating Air Cart
PC13612 —UN—13MAY11
Calibrate Pressure Sensor
Select Other tab. Select Calibrate Pressure Sensor from
drop-down menu (A).
NOTE: Calibrate Pressure Sensor option is only available
when Pressure Sensor is enabled. To enable go
to Implement Setup >> System Tab and select Calibration Softkey
Pressure Sensor Enable/Disable checkbox.
PC16724 —UN—22MAR13
of calibration to begin test and set zero point.
Other Tab
HC94949,00006F8 -19-28JAN15-1/3
A—Accept Button
PC20693 —UN—20JAN15
75-4 020515
PN=61
Calibrating Air Cart
A—Accept Button
PC20694 —UN—20JAN15
HC94949,00006F8 -19-28JAN15-3/3
PC13612 —UN—13MAY11
Calibrate Height Sensor
1. Select Calibration softkey.
2. Select Other tab (A).
3. Select Calibrate Height Sensor from Calibration Type
drop-down (B). Calibration Softkey
4. Select Calibrate Height Sensor (C) to begin calibration.
PC20711 —UN—23JAN15
75-5 020515
PN=62
Calibrating Air Cart
PC14800 —UN—09MAR12
HC94949,00006F9 -19-29JAN15-2/3
PC14801 —UN—08MAY12
10. Select Accept (H) to save new height sensor
calibration.
HC94949,00006F9 -19-29JAN15-3/3
75-6 020515
PN=63
Operating Air Cart
GreenStar™ Rate Controller Dry–Air Cart
3. Tank Charging
1. Verify User-Defined Values
4. Activate and Deactivate System
2. Manage Tank, if necessary
5. Monitor System Performance
a. Tank Level Indicator and Refilling
6. Tank Cleaning (see Spreader Diagnostics for
b. Rate Control instructions)
HC94949,00006FA -19-28JAN15-1/1
PC20669 —UN—13JAN15
Main Page
HC94949,00006FB -19-28JAN15-1/1
80-1 020515
PN=64
Operating Air Cart
PC20672 —UN—14JAN15
Tank Level Indicator and Filling
Tank level indicators displays the estimated amount of
product remaining (A) in each tank.
The maximum level of each indicator is based on Tank
Capacity entered in Implement Setup and Density of
product assigned to tank (B) in Product Setup.
The bar graph is orange when amount of product is above
Tank Level Indicator
the low level indicator (C), and turns red once the amount
drops below. Adjust low level indicator in Alarm Setup.
Active tanks are identified with the tank applying indicator
(D).
PC20673 —UN—14JAN15
If a tank is equipped with a tank level sensor and sensor
indicates a low level, a thick red line appears around low
tank level sensor indicator (E).
Refilling Tank
1. Select one of the tank level indicators to display Refill
Refill Tank
Tank window.
2. Enter estimated weight of product in tank (F). A—Estimated Product E—Low Tank Level Sensor
Remaining Indicator
3. Select Accept (G) to save new tank level. B—Tank Number F— New Tank Level Input Box
C—Low Level Indicator G—Accept Button
D—Tank Applying Indicator
HC94949,00006FC -19-30JAN15-1/1
Rate Control
Select Target Rate button (A) to display Set Target Rate
window.
If Map Based is selected as Rate Mode for product in a
tank, a prescription (Rx) symbol (C) is displayed above
tank checkboxes (D).
PC20667 —UN—13JAN15
A—Target Rate Button C—Prescription (Rx) Symbol
B—Target Rates D—Tank Checkboxes
80-2 020515
PN=65
Operating Air Cart
Predefined Rate
Rate mode (predefined, manual, or map based) is
determined by product selected for each bin. Select
Product Setup softkey > Product Information tab.
Manual Rate
Enter desired rates in rate entry box for each tank.
Use + (L) and - (J) buttons to increase or decrease rate.
The increment value is entered in Product Setup.
Map Based Rate
Displays a Rx symbol and prescription rate.
PC16783 —UN—09APR13
NOTE: Ensure prescription is selected in GreenStar™
Documentation.
Configure Rate Mode in Product Setup.
Tank Charging
Tanks applying product are marked with a green triangle
(A) under the Tank Level Indicator.
1. Select Tank Charge button (B) to display Tank Charge
window.
2. Turn on all tanks that are dispensing product by using
PC20282 —UN—17NOV14
checkboxes (C).
If using a Switchbox, use both switches and
checkboxes to turn tanks on. Use one of the two to
turn tanks off.
3. Press and hold a Tank Charge button (D–G) on Tank
Charge popup window to turn on meter and move
Tank Operation
product to fan. Select Accept (H) when finished.
NOTE: Tank Charge runs the meter at 25 RPM.
PC20283 —UN—17NOV14
Tank Charge
HC94949,000064F -19-13JAN15-1/1
80-3 020515
PN=66
Operating Air Cart
80-4 020515
PN=67
Viewing Air Cart Reports and Totals
PC13279 —UN—05MAY11
Reports and Totals
Select Reports and Totals softkey to show totals stored
on controller.
Totals Softkey
HC94949,00006E1 -19-13JAN15-1/4
Current
Current tab displays totals for the currently selected
implement.
Use Units drop-down (C) to change units.
Clear totals for individual tanks using Tank Zero button (D).
Clear totals for all bins using Implement Zero button (E).
PC16785 —UN—09APR13
Continued on next page HC94949,00006E1 -19-13JAN15-2/4
85-1 020515
PN=68
Viewing Air Cart Reports and Totals
Job Summaries
Job Summaries page keeps track of totals by user-defined
jobs (A). Only values for the currently selected job
summary are incremented.
Job summaries are stored on controller. The controller
can store up to 6 different jobs for each configuration.
NOTE: Job Summaries page can be exported using the
screenshot functionality of the GreenStar™ 3 2630
Display. Use GS3 2630 Display documentation
for exporting operation totals into desktop
software (For more information, see GS3 2630
Display Operator's Manual).
PC16804 —UN—12APR13
To create a new job, follow these steps:
1. Select New button (B) and a keypad appears.
2. Type in a name for current job on key pad.
3. Select Enter.
Jobs that are no longer needed may be deleted by
selecting the job (A) and selecting the remove button (C). A—Job Summary Selection H—Average Applied per Area
B—New Button I— Total Time
Use Tank Selection drop-down (D) to view separate totals C—Remove Button J— Application Time
for each tank. D—Tank Selection K—Average Area per Hour
E—Unit Selection L— Average Applied per Hour
Change units by using Unit Selection drop-down (E). F— Area M—Clear Job Totals
G—Total Applied
Totals can be reset to zero by pressing Zero button (M).
GreenStar is a trademark of Deere & Company
HC94949,00006E1 -19-13JAN15-3/4
Lifetime
Lifetime tab keeps track of all totals for the lifetime of
selected implement (A).
Change units by using the Unit Selection drop-down (D).
PC16805 —UN—12APR13
HC94949,00006E1 -19-13JAN15-4/4
85-2 020515
PN=69
Air Cart Diagnostics
PC13283 —UN—11MAY11
Air Cart Diagnostics
Select Diagnostics softkey on right-hand side to enter
diagnostics page.
Diagnostics are split into two sections, Readings (A) and
Tests (B).
Diagnostics
Select either tab, and select a reading or test from PC12249 —UN—14SEP09
drop-down (C).
Diagnostics Tabs
RW00482,0000131 -19-16MAY13-1/1
Hardware/Software Readings
A—Readings Selection D—Software Part Number
Drop-down Menu E—Software Version Number
B—Hardware Part Number
C—Hardware Serial Number
PC19555 —UN—14APR14
HC94949,00004DB -19-28APR14-1/1
Switchbox Readings
A—Readings Selection C—Switches 1 Through 5
Drop-Down Menu Status on Switchbox
B—Switchbox Present Status D—Switches 6 Through 10
Status on Switchbox
PC12251 —UN—06OCT09
RW00482,0000133 -19-25MAR13-1/1
90-1 020515
PN=70
Air Cart Diagnostics
PC16727 —UN—22MAR13
E—Control Valve
RW00482,0000134 -19-16MAY13-1/1
PC12255 —UN—06OCT09
RW00482,0000135 -19-25MAR13-1/1
90-2 020515
PN=71
Air Cart Diagnostics
PC12256 —UN—06OCT09
RW00482,0000136 -19-25MAR13-1/1
Switches/Status Readings
A—Readings Selection D—Tank Level 2 Switch Status
Drop-Down Menu E—Tank Level 3 Switch Status
B—Master Switch Status F— Tank Level 4 Switch Status
C—Tank Level 1 Switch Status
PC16807 —UN—15APR13
RW00482,0000137 -19-15APR13-1/1
90-3 020515
PN=72
Air Cart Diagnostics
Sensors/Status Readings
Height Indication
NOTE: Height Indication will not be available in
Sensors/Status drop down (B), if None is
selected as height indication on Implement
Setup >> Implement Tab
PC16728 —UN—25MAR13
E—Current Position
RW00482,0000138 -19-19APR13-1/2
Pressure Sensor
NOTE: Pressure Sensor option is only available when
Pressure Sensor is enabled. To enable go to
Implement Setup >> System Tab and select
Pressure Sensor Enable/Disable checkbox.
PC16729 —UN—25MAR13
RW00482,0000138 -19-19APR13-2/2
90-4 020515
PN=73
Air Cart Diagnostics
To begin test:
1. Select Flow Control Test from tests drop-down menu
(A).
2. Select Valve to test from control valve selection
drop-down menu (B).
3. Turn the Master Switch ON.
PC16808 —UN—16APR13
4. Select Start button (D) on the screen.
The valve is tested across the entire range of control.
Results are displayed in the RPM / Variance table on the
screen.
If the system does not control speed accurately, there are
a few things to look for and adjust. A high variance number
in desired RPM range indicates inaccurate rate control. A—Tests Drop-Down Menu C—Master Switch Indicator
B—Control Valve Selection D—Start Configuration Test
Drop-Down Menu Button
• Ensure correct calibration value is entered for the
control valve type (or a similar valve type) that is being
used. This value is a starting point and can be tuned to - Incorrect speed sensor calibration. Ensure the correct
your specific system. number of pulses per revolution is entered.
• The lower the Variance (%), the better Rate Controller - Noisy speed signal. Ensure belt, fan, or rollers turn
Dry is able to control at a desired RPM. There are a freely and are not scraping or chattering during the
few issues that might cause the variance on the test to test.
be inconsistent:
• System operating parameters (ie.tractor speed, etc.)
- Improper tuning of valve calibration value. See may need to be adjusted to increase performance at
section on valve calibration tuning. certain levels.
RW00482,0000139 -19-19APR13-1/1
90-5 020515
PN=74
Air Cart Diagnostics
PC16812 —UN—16APR13
B—Tank Product Assignments
HC94949,00006E0 -19-13JAN15-1/3
90-6 020515
PN=75
Air Cart Diagnostics
PC16814 —UN—16APR13
HC94949,00006E0 -19-13JAN15-3/3
Tank Cleanout
1. Select tanks to be cleaned out (B).
2. Turn Master Switch ON (C).
3. Select Start Button (D).
4. Toggle tanks on or off using checkboxes (B).
NOTE: Turn Master Switch OFF at any time to cancel test.
PC16815 —UN—16APR13
RW00482,000014C -19-19APR13-1/1
90-7 020515
PN=76
Air Cart Diagnostics
PC16816 —UN—16APR13
C—Master Switch Indicator
RW00482,000013B -19-16MAY13-1/1
Clutch Test
1. Turn the Master Switch ON.
2. Press the Start Button.
3. Toggle tank clutches ON or OFF using the checkboxes.
NOTE: Turn Master Switch OFF at any time to cancel.
PC17001 —UN—29MAY13
RW00482,000019F -19-03JUN13-1/1
90-8 020515
PN=77
System Speed Signal
System Speed Signal
The Rate Controller Dry System requires an approved
speed signal.
If the vehicle has no John Deere GPS receiver, the
PC13637 —UN—01JUL11
Rate Controller Dry can utilize a speed source (radar or
wheel speed) on CAN or CCD Bus. If no speed source
is available, it will be necessary to install a radar or GPS
based speed sensor.
Use corresponding connector to interface to the radar or
GPS speed source.
GreenStar Harness
A—Radar Speed Source Input B—GPS Speed Source Input
CZ76372,0000317 -19-05JUL11-1/1
100-1 020515
PN=78
Supplemental Information
37-Pin Connectors
PC13624 —UN—13JUN11
A—Connector 1 B—Connector 2
Connector 1 Connector 2
PIN # FUNCTION PIN # FUNCTION
1 Valve Ground 1 Future Use
2 Valve Ground 2 Meter/Conveyer #3 Speed Sensor Signal
3 Valve Power 3 Meter/Conveyer #4 Speed Sensor Signal
4 Driver 1 4 Power - 5V Sensor
5 Driver 2 5 Power - 5V Sensor
6 Driver 3 6 Ground - 5V Sensor
7 Driver 4 7 Ground - 5V Sensor
8 Driver 5 8 Future Use
9 Driver 6 9 Future Use
10 Driver 7 10 Future Use
11 Driver 8 11 Future Use
12 Driver 9 12 Bin/Tank Level Switch #4 Signal
13 Driver 10 13 Bin/Tank Level Switch #3 Signal
14 Future Use 14 Ground - 5V Sensor
15 Driver 16 15 Bin/Tank Level Switch #2 Signal
16 Driver 15 16 Future Use
17 Driver 14 17 Future Use
18 Driver 13 18 Future Use
19 Driver 12 19 Future Use
20 Driver 11 20 Future Use
21 Ground - 5V Sensor 21 Ground - 12V Sensor
22 Power - 5V Sensor 22 Power - 12V Sensor
23 Meter/Conveyer #2 Speed Sensor Signal 23 Future Use
24 Future Use 24 Ground - 5V Sensor
25 Power - 5V Sensor 25 Spinner/Fan 1 Speed Sensor Signal
26 ECU Power (12V) 26 Power - 12V Sensor
27 ECU Ground 27 Ground - 12V Sensor
28 Meter/Conveyer #1 Speed Sensor Signal 28 Fan 2 Speed Sensor Signal
29 Ground - 5V Sensor 29 Bin/Tank Level Switch #1 Signal
30 Power - 5V Sensor 30 Future Use
31 Pressure Sensor Signal 31 Future Use
32 Future Use 32 Power - 5V Sensor
33 Future Use 33 Power - 5V Sensor
34 Power - 5V Sensor 34 Future Use
35 Future Use 35 Future Use
36 Valve Power 36 Future Use
37 Valve Power 37 Future Use
RW00482,0000189 -19-14MAY13-1/1
105-1 020515
PN=79
Supplemental Information
CZ76372,0000330 -19-27JUN11-1/1
RW00482,000018A -19-14MAY13-1/1
105-2 020515
PN=80
Troubleshooting
Rate Controller Dry Troubleshooting • Ensure operating speed range is not too low. May
Bin or Spinner Speed not stopping when turned OFF need to reduce gate height or increase vehicle speed
to improve controllability.
• Ensure the speed feedback wires for each bin and • Control Valve Calibration value is not tuned properly.
spinner are properly connected to the correct controller See Control Valve Calibration Tuning section and
inputs (see 37-pin Connectors wiring pin outs) perform Flow Control tests to confirm performance.
• Ensure the valve signal wires for each bin and spinner
are properly connected from the controller to the valve Bin or Spinner desired speed is not achievable
• For PWM valve:
• Ensure adequate hydraulic flow is going to the valves.
- Unplug valve power connection. If system remains Check SCV flow rates and/or PTO pump speed.
operating, valve is sticking. Try loosening valve from
block. • Check valve max operating speed using Flow Control
tests and ensure the system is capable of the desired
• For Fast valve: speeds. If not, gate height may need to be increased to
- Unplug the valve and check voltage coming from slow the desired speeds down accordingly.
controller is +/- 12 VDC.
Bin or Spinner performance is erratic, too slow, or
overshoots desired speed
CZ76372,000032E -19-13JUL11-1/1
Rate Controller Dry Troubleshooting Tank or Fan desired speed is not achievable
Tank or Fan Speed not stopping when turned OFF
• Ensure adequate hydraulic flow is going to the valves.
• Ensure speed feedback wires for each tank and fan Check SCV flow rates and/or PTO pump speed.
are properly connected to correct controller inputs (see • Check valve max operating speed using Flow Control
37-pin Connectors wiring pin outs). tests and ensure the system is capable of desired
• Ensure valve signal wires for each tank and fan are speeds.
properly connected from controller to valve. No fan speed reading on display or reading decreases
• For PWM valve: as actual fan speed increases
- Unplug valve power connection. If system remains
operating, valve is sticking. Try loosening valve from • Ensure feedback wires for fan(s) are properly connected
block. to correct controller inputs (see 37-pin Connector wiring
• For Fast valve: pin outs).
- Unplug valve and check voltage coming from • If feedback wires are properly connected and still unable
controller is +/- 12 VDC. to read fan speed, the controller may not be capable of
reading signal due to electrical characteristics of fan
Tank or Fan performance is erratic, too slow, or
sensor. Contact your John Deere Dealer for further
overshoots desired speed
assistance.
• Ensure operating speed range is not too low. May need
to increase vehicle speed to improve controllability.
• Control Valve Calibration value is not tuned properly.
See Control Valve Calibration Tuning section and
perform Flow Control tests to confirm performance.
RW00482,0000195 -19-22MAY13-1/1
110-1 020515
PN=81
Troubleshooting
110-2 020515
PN=82
Troubleshooting
GDC 523418.17 Bin/Tank 1 volume has fallen below the operator designated minimum level.
GDC 523823.00 The maximum speed threshold for applying product has been exceeded.
GDC 523935.06 Output driver over current or short to ground.
GDC 523966.31 Operator has Limp Home Mode enabled.
RW00482,000018C -19-15MAY13-2/2
CZ76372,000032F -19-13JUL11-1/1
PC14715 —UN—10FEB12
Control Valve Calibration Number Tuning
The control valve calibration number is set up in the
following format XXYZ.
The numbers work similar for all control valve types in
spinner and conveyor configurations.
XX adjusts how fast the valve reacts to error between A—XX: Valve Speed C—Z: % Error Allowed
target and actual speeds. If the control is too slow, B—Y: Overshoot Reduction
increase this value. If the control is too fast or fluctuates
constantly, reduce this value. Input range is 1-99. Typical
values are between 25-75. Z adjusts control deadband. It represents the error (% of
Y adjusts overshoot when controlling to a speed change. target conveyor/spinner speed) allowed when reaching a
If the system overshoots the target, increase this number. target speed. To make the controller more responsive
If control is slow reacting to a speed change, reduce this to errors, lower the value. To make the controller more
number. Input range is 0-9. Typical values are between accepting of errors, increase the value. If oscillation or
2-4. chasing of the target speed occurs, increase this number.
The input range is between 0-9. Typical starting value is 3.
XX and Y can affect each other when changed. Adjusting
one value may require a change to the other. It is best to
adjust the XX value first to ensure that the system is quick
to react. Then change Y value as needed.
BA31779,00003C6 -19-14MAR12-1/1
110-3 020515
PN=83
Troubleshooting
Rename Implement
NOTE: Renaming an implement does not affect
settings on System, Alarm, and Rates tabs.
Existing calibrations remain valid.
A—Rename Button
PC20157 —UN—03NOV14
HC94949,0000628 -19-20NOV14-1/1
Remove Implement
1. Select implement name to be deleted from drop-down.
2. Select Remove (A).
3. Accept pop-up notification.
A—Remove Button
PC20158 —UN—03NOV14
HC94949,0000629 -19-03NOV14-1/1
110-4 020515
PN=84
Troubleshooting
Observable Symptoms
Symptom Problem Solution
Inconsistent volume of product Possible incorrect calibration for valve Perform flow control test.
being applied or undesired valve applied.
function (spreader).
Control valve not functioning properly. Perform spreader check test.
Inconsistent volume of product Possible incorrect calibration for valve Perform flow control test.
being applied or undesired valve applied.
function (air cart).
Control valve not functioning properly. Perform spreader check test.
Clutches not responding as desired Clutch could be malfunctioning or Perform clutch test.
(air cart). incorrect polarity assigned.
Master Switch Indicator not Master Switch on switchbox or foot Verify that switchbox or foot switch is
changing status to On. switch failing to communicate with plugged in.
controller.
HC94949,0000656 -19-30JAN15-1/1
110-5 020515
PN=85
Specifications
EC Declaration of Conformity
Deere & Company
Moline, Illinois U.S.A.
The undersigned hereby declares that
Product: GreenStar™ Rate Controller
Fulfills all relevant provisions and essential requirements of the following directives:
Name and address of the person in the European Community authorized to compile the technical construction file:
Brigitte Birk
John Deere GmbH & Co. KG
Mannheim Regional Center (Zentralfunktionen)
John Deere Strasse 70
Mannheim, Germany D-68163
Place of declaration: Urbandale, IA U.S.A. Name: Aaron Senneff
Date of declaration: 27 February 2014 Title: Engineering Manager
Manufacturing unit: John Deere Intelligent Solutions Group
DXCE01 —UN—28APR09
HC94949,0000740 -19-04FEB15-1/1
PC17568 —UN—16AUG13
NOTE: The week number of manufacture ranges
between 01-53.
Date Code
YY Last Two Numbers of Example:
Year of Manufacture 11 = 2011
12 = 2012
13 = 2013 Product Label Example
WW Week Number of Example: PC17574 —UN—16AUG13
Calendar Year of 01, 02, 03...53
Manufacture
HC94949,0000599 -19-15AUG14-1/1
115-1 020515
PN=86
Specifications
PC20729 —UN—28JAN15
PC20730 —UN—28JAN15
HC94949,0000715 -19-28JAN15-1/1
115-2 020515
PN=87
Maintenance
Preseason Checklist □ Inspect connector seals and latching mechanisms.
Repair as necessary.
In addition to performing checklist before season begins, □ Inspect connector pins for wear, debris, and corrosion.
utilize preseason checklist if any of the following occur: Clean and (or) repair as necessary.
• A different tractor or implement is introduced to system. □ ISO connector
• A hydraulic system component is repaired, replaced, □ Controller connectors
or adjusted. □ Display
• An Ag Management Systems (AMS) component is □ Inspect mounting hardware. Retorque as necessary.
replaced. □ Display
□ Controller mount
□ Refer to electronic Operator’s Manual from □ Calibrate sensors and control values.
Manuals.Deere.com or contact your John Deere dealer □ Verify switch functionality if switchbox is present.
for latest version. □ Perform system voltage test.
□ Update software. Refer to StellarSupport.com for latest □ Perform flow control test.
software.
□ Display (Reference implement Operator’s Manual for detailed
□ Controller checklists.)
□ Load and activate applications on display. NOTE: Some tests are not available depending
□ Inspect wiring harness for wear and damage around on application.
pinch points, corners, edges, and harness support
locations. Repair as necessary.
HC94949,00005E4 -19-03FEB15-1/1
120-1 020515
PN=88
Index
Page
Page
A
System Voltages......................................... 55-2, 90-2
Active Implement Guidance Working Parameters................................... 55-3, 90-3
GS2 Display ............................................................ 20-1 Switch Box
Adapter Harness Trouble Codes....................................................110-3
Connector Information .......................................... 105-2 Tests............................................................... 55-4, 90-5
Air Cart Air Cart Check ..................................................... 90-6
Alarms..................................................................... 65-6 Bin Cleanout........................................................ 55-6
Operation .............................................. 45-1, 80-1, 80-3 Clutch .................................................................. 90-8
Rate Smoothing ...................................................... 65-8 Control Valve .............................................. 55-6, 90-8
Speed Smoothing ................................................... 65-8 Flow Control ............................................... 55-4, 90-5
System Setup.......................................................... 65-3 Spreader Check .................................................. 55-4
Alarm Tank Cleanout ..................................................... 90-7
Settings .......................................................... 30-7, 65-6 Display........................................................................ 20-1
Driver Outputs Table................................................. 105-2
B
F
Bin Chaining ............................................................... 35-3
Activate ................................................................... 45-5 Flexbox ....................................................................... 15-1
C G
Index-1 020515
PN=1
Index
Page Page
Index-2 020515
PN=2
John Deere Service Literature Available
Technical Information
Technical information can be purchased from John Deere.
Some of this information is available in electronic media,
such as CD-ROM disks, and in printed form. There are
many ways to order. Contact your John Deere dealer.
Call 1-800-522-7448 to order using a credit card. Search
TS189 —UN—17JAN89
online from http://www.JohnDeere.com. Please have
available the model number, serial number, and name of
the product.
Available information includes:
• PARTS CATALOGS list service parts available for your
machine with exploded view illustrations to help you
identify the correct parts. It is also useful in assembling
and disassembling.
• OPERATOR’S MANUALS providing safety, operating,
maintenance, and service information. These manuals
and safety signs on your machine may also be available
in other languages.
TS191 —UN—02DEC88
• OPERATOR’S VIDEO TAPES showing highlights of
safety, operating, maintenance, and service information.
These tapes may be available in multiple languages
and formats.
• TECHNICAL MANUALS outlining service information
for your machine. Included are specifications, illustrated
assembly and disassembly procedures, hydraulic oil
flow diagrams, and wiring diagrams. Some products
have separate manuals for repair and diagnostic
information. Some components, such as engines, are
available in separate component technical manuals
• FUNDAMENTAL MANUALS detailing basic information
regardless of manufacturer:
- Agricultural Primer series covers technology in farming
TS224 —UN—17JAN89
and ranching, featuring subjects like computers, the
Internet, and precision farming.
- Farm Business Management series examines
“real-world” problems and offers practical solutions
in the areas of marketing, financing, equipment
selection, and compliance.
- Fundamentals of Services manuals show you how to
repair and maintain off-road equipment.
- Fundamentals of Machine Operation manuals
explain machine capacities and adjustments, how to
improve machine performance, and how to eliminate
unnecessary field operations.
TS1663 —UN—10OCT97
DX,SERVLIT -19-31JUL03-1/1
020515
SERVLIT-1 PN=91
John Deere Service Literature Available
020515
SERVLIT-2 PN=92
John Deere Service Keeps You on The Job
John Deere Is At Your Service
CUSTOMER SATISFACTION is important to John Deere.
Our dealers strive to provide you with prompt, efficient
parts and service:
–Maintenance and service parts to support your
TS201 —UN—15APR13
equipment.
–Trained service technicians and the necessary diagnostic
and repair tools to service your equipment.
Your John Deere dealer is dedicated to supporting your 3. If unable to resolve, explain problem to dealership
equipment and resolving any problem you may experience. manager and request assistance.
1. When contacting your dealer, be prepared with the 4. If you have a persistent problem your dealership is
following information: unable to resolve, ask your dealer to contact John Deere
for assistance. Or contact the Ag Customer Assistance
–Machine model and product identification number Center at 1-866-99DEERE (866-993-3373) or e-mail us at
www.deere.com/en_US/ag/contactus/.
–Date of purchase
–Nature of problem DX,IBC,2 -19-02APR02-1/1
020515
IBC-1 PN=93
John Deere Service Keeps You on The Job
020515
IBC-2 PN=94