Rate Controller Dry

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*DCY*

GreenStar™ Rate Controller


*OMPFP14734*Dry

OPERATOR'S MANUAL
GreenStar™ Rate Controller Dry
OMPFP14734 ISSUE B5 (ENGLISH)

CALIFORNIA
Proposition 65 Warning

Diesel engine exhaust and some of its constituents


are known to the State of California to cause cancer,
birth defects, and other reproductive harm.

If this product contains a gasoline engine:

WARNING

The engine exhaust from this product contains


chemicals known to the State of California to cause
*OMPFP14734*
cancer, birth defects or other reproductive harm.

The State of California requires the above two warnings.


Additional Proposition 65 Warnings can be found in this manual.

John Deere Ag Management Solutions


PRINTED IN U.S.A.
Introduction
www.StellarSupport.com
NOTE: Product functionality may not be fully represented in this document due to product changes occurring after the time of printing. Read
the latest Operator's Manual prior to operation. To obtain a copy, see your dealer or visit www.StellarSupport.com
CZ76372,000071F -19-18JUN14-1/1

Foreword
READ THIS MANUAL carefully to learn how to operate and the components should it be stolen. Your dealer also
service your system correctly. Failure to do so could result needs these numbers when you order parts. File the
in personal injury or equipment damage. This manual and identification numbers in a secure place off the machine.
safety signs on your machine may also be available in
other languages. (See your John Deere dealer to order.) WARRANTY is provided as part of John Deere's support
program for customers who operate and maintain their
THIS MANUAL SHOULD BE CONSIDERED a permanent equipment as described in this manual. The warranty is
part of your system and should remain with the system explained on the warranty certificate which you should
when you sell it. have received from your dealer.
MEASUREMENTS in this manual are given in both This warranty provides you the assurance that John
metric and customary U.S. unit equivalents. Use only Deere will back its products where defects appear within
correct replacement parts and fasteners. Metric and inch the warranty period. In some circumstances, John Deere
fasteners may require a specific metric or inch wrench. also provides field improvements, often without charge
to the customer, even if the product is out of warranty.
RIGHT-HAND AND LEFT-HAND sides are determined by Should the equipment be abused, or modified to change
facing in the direction of forward travel. its performance beyond the original factory specifications,
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) the warranty will become void and field improvements
in the Specification or Identification Numbers section. may be denied.
Accurately record all the numbers to help in tracing
JS56696,000065A -19-28JUL09-1/1

020515

PN=2
Contents
Page
Page
Safety
Recognize Safety Information ............................05-1
Understand Signal Words...................................05-1 Configuring Spreader Products
Follow Safety Instructions...................................05-1 Product Setup.....................................................35-1
Practice Safe Maintenance.................................05-2 Product Bin Setup...............................................35-2
Use Steps and Handholds Correctly ..................05-2 Bin Chaining .......................................................35-3
Handle Electronic Components and Review Product Summary ..................................35-3
Brackets Safely ..............................................05-3
Use Electronic Display Properly .........................05-3 Calibrating Spreader
Operate Guidance Systems Safely ....................05-4 Calibration ..........................................................40-1
Use Seat Belt Properly .......................................05-4 Calibrate PWM Limits .........................................40-3
Wear Protective Clothing....................................05-4
Operate Safely....................................................05-5 Operating Spreader
Read and Understand MSDS .............................05-5 GreenStar™ Rate Controller Dry–Spreader.......45-1
Handle Agricultural Chemicals Safely ................05-6 Verify User-Defined Values.................................45-1
Dispose of Waste Properly .................................05-6 Bin Level Indicator And Filling ............................45-2
Rate Control .......................................................45-3
Safety Signs Bin Charging.......................................................45-4
Unexpected Conveyor Speed Detected .............10-1 Bin Chaining .......................................................45-5
Unexpected Meter Speed Detected ...................10-1 Activate and Deactivate System.........................45-5
Unexpected Spinner Speed Detected ................10-1
Diagnostic Tests or Calibration Procedures........10-2 Viewing Spreader Reports and Totals
Reports and Totals..............................................50-1
Introduction
Theory of Operation............................................15-1 Spreader Diagnostics
GreenStar™ Rate Controller Requirements.......15-1 Spreader Diagnostics .........................................55-1
Hardware/Software Readings.............................55-1
System Components Switchbox Readings ...........................................55-1
StarFire™ Receiver ............................................20-1 Delivery System Readings .................................55-2
GreenStar™ Display...........................................20-1 System Voltages Readings.................................55-2
Switch Box..........................................................20-2 Working Parameters Readings...........................55-3
Foot Switch.........................................................20-2 Switches/Status Readings..................................55-3
Flow Control Test................................................55-4
Spreader Overview Spreader Check Test ..........................................55-4
Theory of Operation............................................25-1 Bin Cleanout .......................................................55-6
Spreader Run Page............................................25-1 Control Valve Test...............................................55-6
Component Overview and Compatibility ............25-2
Air Cart Overview
Configuring Spreader Theory of Operation............................................60-1
Configure GreenStar™ Rate Controller Dry .......30-1 Air Cart Run Page ..............................................60-1
Access GreenStar™ Rate Controller Dry ...........30-1 Component Overview and Compatibility ............60-2
Implement Setup ................................................30-2
System Setup .....................................................30-2 Configuring Air Cart
Alarm Setup........................................................30-7 Configure Air Cart...............................................65-1
Rate Smoothing Setup .......................................30-8 Access GreenStar™ Rate Controller Dry ...........65-1
Implement Setup ................................................65-2

Continued on next page

Original Instructions. All information, illustrations and specifications in this


manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2015
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ® Manual

i 020515

PN=1
Contents

Page Page

System Setup .....................................................65-3 Rename Implement .......................................... 110-4


Alarm Setup........................................................65-6 Remove Implement .......................................... 110-4
Rate Smoothing Setup .......................................65-8 Observable Symptoms ..................................... 110-5

Configuring Air Cart Products Specifications


Product Setup.....................................................70-1 EC Declaration of Conformity ........................... 115-1
Product Tank Setup ............................................70-2 Identify Date Code............................................ 115-1
Review Product Summary ..................................70-3 Customs Union–EAC (English and Russian) ... 115-2

Calibrating Air Cart Maintenance


Calibration ..........................................................75-1 Preseason Checklist.........................................120-1
Calibrate PWM Limits .........................................75-3 Daily Checklist ..................................................120-1
Calibrate Pressure Sensor .................................75-4 Postseason Checklist .......................................120-1
Calibrate Height Sensor .....................................75-5

Operating Air Cart


GreenStar™ Rate Controller Dry–Air Cart .........80-1
Verify User-Defined Values.................................80-1
Tank Level Indicator and Filling ..........................80-2
Rate Control .......................................................80-2
Tank Charging ....................................................80-3
Activate and Deactivate System.........................80-4

Viewing Air Cart Reports and Totals


Reports and Totals..............................................85-1

Air Cart Diagnostics


Air Cart Diagnostics............................................90-1
Hardware/Software Readings.............................90-1
Switchbox Readings ...........................................90-1
Delivery System Readings .................................90-2
System Voltages Readings.................................90-2
Working Parameters Readings...........................90-3
Switches/Status Readings..................................90-3
Sensors/Status Readings ...................................90-4
Flow Control Test................................................90-5
Air Cart Check Test.............................................90-6
Tank Cleanout.....................................................90-7
Control Valve Test...............................................90-8
Clutch Test..........................................................90-8

System Speed Signal


System Speed Signal .......................................100-1

Supplemental Information
37-Pin Connectors............................................105-1
Connector Information for Adapter Harness.....105-2
Recommended Wire Sizes ...............................105-2
Driver Outputs Table.........................................105-2

Troubleshooting
Rate Controller Dry Troubleshooting ................ 110-1
Rate Controller Dry Troubleshooting ................ 110-1
Rate Controller Dry Trouble Codes .................. 110-2
GreenStar Rate Controller Switch Box
Trouble Codes.............................................. 110-3
Control Valve Calibration Number Tuning ........ 110-3

ii 020515

PN=2
Safety
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating

T81389 —UN—28JUN13
practices.

DX,ALERT -19-29SEP98-1/1

Understand Signal Words


A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies the
most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on

TS187 —19—30SEP88
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.

DX,SIGNAL -19-03MAR93-1/1

Follow Safety Instructions


Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are

TS201 —UN—15APR13
available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
If you do not understand any part of this manual and need
Unauthorized modifications to the machine may impair the
assistance, contact your John Deere dealer.
function and/or safety and affect machine life.
DX,READ -19-16JUN09-1/1

05-1 020515

PN=5
Safety

Practice Safe Maintenance


Understand service procedure before doing work. Keep
area clean and dry.
Never lubricate, service, or adjust machine while it is
moving. Keep hands, feet , and clothing from power-driven
parts. Disengage all power and operate controls to relieve
pressure. Lower equipment to the ground. Stop the
engine. Remove the key. Allow machine to cool.
Securely support any machine elements that must be
raised for service work.
Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground
cable (-) before making adjustments on electrical systems
or welding on machine.
On towed implements, disconnect wiring harnesses from
tractor before servicing electrical system components or
welding on machine.

TS218 —UN—23AUG88
DX,SERV -19-17FEB99-1/1

Use Steps and Handholds Correctly


Prevent falls by facing the machine when getting on and

T133468 —UN—15APR13
off. Maintain 3-point contact with steps, handholds, and
handrails.
Use extra care when mud, snow, or moisture present
slippery conditions. Keep steps clean and free of grease
or oil. Never jump when exiting machine. Never mount or
dismount a moving machine.

DX,WW,MOUNT -19-12OCT11-1/1

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PN=6
Safety

Handle Electronic Components and Brackets


Safely
Falling while installing or removing electronic components
mounted on equipment can cause serious injury. Use a
ladder or platform to easily reach each mounting location.
Use sturdy and secure footholds and handholds. Do not

TS249 —UN—23AUG88
install or remove components in wet or icy conditions.
If installing or servicing a RTK base station on a tower or
other tall structure, use a certified climber.
If installing or servicing a global positioning receiver mast
used on an implement, use proper lifting techniques and
wear proper protective equipment. The mast is heavy and
can be awkward to handle. Two people are required when
mounting locations are not accessible from the ground
or from a service platform.
DX,WW,RECEIVER -19-24AUG10-1/1

Use Electronic Display Properly • Do not change settings or access any functions that
require prolonged use of the display controls while
Electronic Displays are secondary devices intended to machine is moving. Stop the machine in a safe location
aid the operator in performing field operations, increase and place in park position before attempting such
comfort and provide entertainment. Displays can offer operations.
a wide range of functionality, are used in many different
machine system applications and can be used with other
• Never set the volume so high that you cannot hear
outside traffic and emergency vehicles.
secondary devices such as handheld electronic devices.
To promote safe operation, certain functions of displays
A secondary device is any device that is not required to may be disabled unless the machine movement is
operate your machine for its primary use. The operator restricted and/or has been placed in the park position.
is always responsible for safe operation and control of Overriding this safety feature may violate applicable law
the machine. and can result in damage, serious injury or death.
To prevent injury while operating the machine: Only use available display functionality when conditions
• Position the display according to the installation permit you to do so safely and in accordance with
instructions. Ensure the device is secured and does not instructions provided. Always observe safe driving rules,
obstruct the driver’s view or interfere with the machine state or local laws and traffic regulations when using any
operating controls. secondary device.
• Do not become distracted by the display. Stay alert. Pay
attention to the machine and surrounding environment.
RR94114,0001FFA -19-18DEC14-1/1

05-3 020515

PN=7
Safety

Operate Guidance Systems Safely • Verify the machine, implement, and guidance system
are set up correctly.
Do not use guidance systems on roadways. Always turn - If using iTEC™ Pro, verify accurate boundaries have
off (disable) guidance systems before entering a roadway. been defined.
Do not attempt to turn on (activate) a guidance system - If using Machine Sync, verify the follower’s home
while transporting on a roadway. point is calibrated with sufficient space between the
Guidance systems are intended to aid the operator in machines.
performing field operations more efficiently. The operator • Remain alert and pay attention to the surrounding
is always responsible for the machine path. Guidance environment.
systems do not automatically detect or prevent collisions • Take control of the steering wheel, when necessary, to
with obstacles or other machines. avoid field hazards, bystanders, equipment, or other
obstacles.
Guidance Systems include any application that automates • Stop operation if poor visibility conditions impair your
machine steering. This includes, but may not be limited to, ability to operate the machine or identify people or
AutoTrac™, iGuide™, iTEC™ Pro, AutoTrac™ Universal obstacles in the machine path.
(ATU), RowSense™, and Machine Sync. • Consider field conditions, visibility, and machine
configuration when selecting machine speed.
To prevent injury to the operator and bystanders:
• Never get on or off a moving machine.
AutoTrac is a trademark of Deere & Company
iGuide is a trademark of Deere & Company
iTEC is a trademark of Deere & Company
RowSense is a trademark of Deere & Company
JS56696,0000ABC -19-02DEC13-1/1

Use Seat Belt Properly


Avoid crushing injury or death during rollover.
This machine is equipped with a rollover protective
structure (ROPS). USE a seat belt when you operate with
a ROPS.

TS1729 —UN—24MAY13
• Hold the latch and pull the seat belt across the body.
• Insert the latch into the buckle. Listen for a click.
• Tug on the seat belt latch to make sure that the belt
is securely fastened.
• Snug the seat belt across the hips.
Replace entire seat belt if mounting hardware, buckle,
belt, or retractor show signs of damage.
discoloration, or abrasion. Replace only with replacement
Inspect seat belt and mounting hardware at least
parts approved for your machine. See your John Deere
once a year. Look for signs of loose hardware or belt
dealer.
damage, such as cuts, fraying, extreme or unusual wear,
DX,ROPS1 -19-22AUG13-1/1

Wear Protective Clothing


Wear close fitting clothing and safety equipment
appropriate to the job.
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
TS206 —UN—15APR13

Wear a suitable hearing protective device such as


earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,WEAR -19-10SEP90-1/1

05-4 020515

PN=8
Safety

Operate Safely
Never allow children on or near machine.
Before operating, make sure air has been bled from
wing-fold hydraulic system.
Be sure area around machine is clear before raising or

N39547 —UN—06OCT88
lowering machine frame or wings.
Do not operate close to a ditch or creek.
Do not operate with wings folded.
Slow down when turning and traveling over rough ground.
Always shut off tractor and shift to PARK or set brakes
when leaving tractor. Remove key when leaving tractor
unattended. If chemicals are used, follow manufacturer's
recommendations for handling and storage.
Always have tractor stopped on level ground when raising
or lowering wings. Tow machine behind a properly equipped tractor only.

Operate machine from tractor seat only.


JS56696,000065B -19-28JUL09-1/1

Read and Understand MSDS


Direct exposure to hazardous chemicals can cause
serious injury. Potentially hazardous chemicals used with
John Deere equipment include such items as lubricants,
coolants, paints, and adhesives.

TS1132 —UN—15APR13
A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Follow all
recommended procedures.
(See your John Deere dealer for MSDS’s on chemical
products used with John Deere equipment.)
JS56696,0000661 -19-28JUL09-1/1

05-5 020515

PN=9
Safety

Handle Agricultural Chemicals Safely


Chemicals used in agricultural applications such
as fungicides, herbicides, insecticides, pesticides,
rodenticides, and fertilizers can be harmful to your health
or the environment if not used carefully.
Always follow all label directions for effective, safe, and

TS220 —UN—15APR13
legal use of agricultural chemicals.
Reduce risk of exposure and injury:
• Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence
of manufacturer's instructions, follow these general
guidelines:
- Chemicals labeled 'Danger': Most toxic. Generally
require use of goggles, respirator, gloves, and skin
protection.
- Chemicals labeled 'Warning': Less toxic. Generally
require use of goggles, gloves, and skin protections.

A34471 —UN—11OCT88
- Chemicals labeled 'Caution': Least toxic. Generally
require use of gloves and skin protection.
• Avoid inhaling vapor, aerosol or dust.
• Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and water.
If chemical gets into eyes, flush immediately with water.
• Wash hands and face after using chemicals and before
eating, drinking, smoking, or urination.
• Do not smoke or eat while applying chemicals. • Store chemicals in a secure, locked area away from
human or livestock food. Keep children away.
• After handling chemicals, always bathe or shower and
• Always dispose of containers properly. Triple rinse
change clothes. Wash clothing before wearing again.
empty containers and puncture or crush containers and
• Seek medical attention immediately if illness occurs
dispose of properly.
during or shortly after use of chemicals.
• Keep chemicals in original containers. Do not transfer
chemicals to unmarked containers or to containers used
for food or drink.
DX,WW,CHEM01 -19-24AUG10-1/1

Dispose of Waste Properly


Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil, fuel,
coolant, brake fluid, filters, and batteries. TS1133 —UN—15APR13

Use leakproof containers when draining fluids. Do not use


food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
DX,DRAIN -19-03MAR93-1/1

05-6 020515

PN=10
Safety Signs
Unexpected Conveyor Speed Detected
This message will be displayed when the commanded
speed of specified conveyor is zero/stopped, but
movement has been detected for more than five seconds.

PC13640 —19—14JUL11
CZ76372,000031B -19-14JUL11-1/1

Unexpected Meter Speed Detected


This message will be displayed when the commanded
speed of specified meter is zero/stopped, but movement
has been detected for more than five seconds.

PC15045 —19—21MAY12
BA31779,000046F -19-24MAY12-1/1

Unexpected Spinner Speed Detected


This message will be displayed when the commanded
speed of the spinner is zero/stopped, but movement has
been detected for more than ten seconds.

PC13641 —19—14JUL11

CZ76372,000031F -19-14JUL11-1/1

10-1 020515

PN=11
Safety Signs

Diagnostic Tests or Calibration Procedures


This message will be displayed when any diagnostic test
or calibration procedure is selected that will discharge
product.

PC13642 —19—14JUL11
CZ76372,000031C -19-14JUL11-1/1

10-2 020515

PN=12
Introduction
Theory of Operation Controller controls hydraulic oil flow to hydraulic motors
GreenStar™ Rate Controller Dry system controls based on display settings, vehicle speed, foot switch
product application on pull-type spreaders, self-propelled status, signals from speed sensors, and status of switches
spreaders, and air cart configurations. on optional switchbox controller (SBC).

NOTE: A limit of 20 products can be created on controller. SBC monitors status of ten switches plus a master switch,
and broadcasts switch messages to controller. Master
It is designed to turn implement on and off using switch is wired directly to controller. This allows operator
coverage, boundary, and global positioning system (GPS) to enable and disable bins, tanks, or spinner on spreader
information to work with John Deere Section Control. manually rather than rely on display for these settings.
Master switch permits operator to shut off all bins or tanks
NOTE: A maximum of three implement configurations on system. Master switch on switchbox serves the same
or names can be saved per controller. purpose as foot switch, and one is required for system
operation.
(See GS3 2630 Display Operator's Manual for further
details on Section Control.)
GreenStar is a trademark of Deere & Company
HC94949,00005A7 -19-28JAN15-1/1

GreenStar™ Rate Controller Requirements • Turn on master switch.


Hardware:
• If switchbox is present, assign switch to a bin or tank,
and turn on switch.
• GreenStar™ 3 2630 Display • Turn on bin or tank on GS3 2630 Display.
• Foot switch • Turn on spinner or fan.
• GreenStar™ Rate Controller Dry harnesses • If applicable, use Section Control to turn on bin. If bin is
• GreenStar™ harness not turned on, Section Control deactivates.
• Switchbox controller (optional) NOTE: Section Control works with pull-type spreaders,
• StarFire™ Receiver self-propelled spreaders, and air carts.
Conditions:
• Machine speed must be greater than 0.8 km/h (0.5 mph).
• Complete implement and product setup.
GreenStar is a trademark of Deere & Company
StarFire is a trademark of Deere & Company
HC94949,00005EA -19-28JAN15-1/1

15-1 020515

PN=13
System Components
StarFire™ Receiver
Receiver uses navigation satellites with StarFire™
correction satellites to determine machine location and
direction of travel. An integrated terrain compensation

PC20203 —UN—06NOV14
module (TCM) adjusts machine position to compensate
for uneven terrain. A StarFire™ signal activation is
required to operate AutoTrac™.

StarFire is a trademark of Deere & Company


AutoTrac is a trademark of Deere & Company
HC94949,000061B -19-11NOV14-1/1

GreenStar™ Display
GreenStar™ Display is a user interface used by the
operator to:
• Configure and calibrate system components.
• Monitor system performance.
• Make system adjustments.
• Program software.
• View diagnostic tests.

PC13407 —UN—20APR11
GreenStar™ 3 2630 Display

GreenStar is a trademark of Deere & Company


HC94949,00006C9 -19-07JAN15-1/1

20-1 020515

PN=14
System Components

Switch Box

PC9470 —UN—16OCT06
Switch Box Controller (Optional)

The purpose of the Optional Switch Box Controller (SBC) Each switch controls control valves assigned to it during
is to allow the operator to manually enable or disable System Setup procedure. Even if the master switch and
individual control valves rather than rely solely upon the individual switches are on, control valves must still be
display for these settings. armed with the display in order to activate.
The master switch permits the operator to shut off all of the See SYSTEM SETUP for further details.
conveyor/meter control valves. The master switch on the
switch box serves the same purpose as the foot switch, NOTE: More than one control valve can be assigned
and only one of the two is required for system operation. to the same switch number.
BA31779,00003C7 -19-15MAR12-1/1

Foot Switch
Foot switch is used to activate and deactivate master
switch if switchbox option is not utilized.

PC20244 —UN—13NOV14
HC94949,00006D9 -19-21JAN15-1/1

20-2 020515

PN=15
Spreader Overview
Theory of Operation system when the controller commands the dry box to stop
applying product. Implements equipped with PWM valves
The GreenStar™ Rate Controller Dry enables may require the use of a boost box to handle the electrical
the GreenStar™ 3 2630 Display to integrate with current requirement with some manufacturers’ valves.
self-propelled and pull-type dry box spinner spreaders.
The controller eliminates the need of a separate third-party The controller can operate a dry box with up to four
controller to operate the dry box equipment. The controller product bins and spinners. The product bins are
is configured as a single implement section, spanning the configured for their capacity, bin level switch functionality,
entire working width of the implement. It uses spreader micronutrient bin capability, and speed sensor settings.
width and machine speed to determine the amount of Bin capacity is calculated using a heaped bin capacity,
ground covered. which is the maximum volume of product that a bin can
contain when loaded. Within the four available product
The controller can be configured to spread seed or bins, the controller can be configured to run up to three
fertilizer products. It stores up to 20 different products. micronutrient bins with one required carrier bin. Each
Each product is defined in the controller memory by a product bin can be manually turned on and off on the GS3
name, application units, density, spread width, spinner 2630 Display while dispensing product.
speed, and spinner frame. Each product bin or tank is
then assigned a specific product that is applied by the The controller can be configured to monitor product bin
implement. level switches. The first two product bins can also be
configured as carrier bins that are chained together. Bin
The controller controls fast valves and PWM valves. chaining requires bin level switches and can automatically
Both types of valves control either the flow of hydraulic start the second bin when the first bin is empty. This
oil or an electric motor that is used to drive the product functionality provides broad acre capacity when applying
metering and delivery systems on the implement. The one product with a two-bin dry box spreader.
product metering and delivery systems are configured for
the specific valve types. The control valve calibration The controller does rate smoothing. Rate smoothing
number on each valve can be adjusted for proper product removes small fluctuations in application rate and spinner
application and spinner speed control. speed values shown on display. If actual value is within
a user-defined percentage of target value, target value
During operation, both valve types are operated as fast is displayed. Percentage range is 3–15% and system
close and PWM valves on the product metering system. defaults to 3%.
Both valve types close to stop the product metering
GreenStar is a trademark of Deere & Company
HC94949,0000646 -19-21NOV14-1/1

Spreader Run Page


A—Master Switch Indicator G—Target Rate Button
B—Tank Level Indicators H—Target Rates
C—Pressure Reading I— Tank Charge Button
D—Fan 1 Actual Speed J— Tank ON Checkboxes
E—Fan 2 Actual Speed K-N— Information Drop-Down
F— Actual Rates Menus

PC20654 —UN—09JAN15

Spreader Run Page

HC94949,00006CA -19-22JAN15-1/1

25-1 020515

PN=16
Spreader Overview

Component Overview and Compatibility respect to the conveyor speed. The sensor must pull the
signal to ground to create the lower portion of the square
The following component configurations are compatible wave and the controller will pull the signal up to 5V when
with the Rate Controller Dry. See 37-Pin Connector Tables the sensor is not in the active state, completing the square
at the end of the manual for additional pin out information. wave.
Control Valves Conveyor speed sensors are available in several styles
• Control Valve types: Fast (Servo/Motorized) and PWM including optical encoders and gear tooth sensors.
(Proportional). Spinner Speed Sensor
• Control Valves that require 12 V power to open.
• Control Valves that require less than 2.5 amps of current. A speed sensor is required for the spinner if the speed
(For Control Valves requiring more than 2.5 amps, a will be controlled by the controller (for example, Control
boost box is needed. See your John Deere dealer.) Valve Type is not “None”). If the spinner speed will not be
• Control valves are used to drive conveyor belt(s) and controlled by the controller then the sensor is optional.
spinners on spreader. The sensor is used to monitor the spinner speed for
automatic or manual speed control.
• Fast Close (Servo) Control Valves
The Fast Close Control Valve serves as the rate control The sensor can be powered by 5 V or 12 V and must
valve and completely closes when it is necessary to provide a frequency-based square wave signal with
stop product flow. To start product flow once again, the respect to the spinner speed. The sensor must pull the
fast close valve opens and quickly ramps flow back up signal to ground to create the lower portion of the square
to achieve the target application rate. wave and the controller will pull the signal up to 5V when
the sensor is not in the active state, completing the square
• PWM Close Control Valves wave.
The PWM Close Control Valve serves as the rate control
valve and completely closes when it is necessary to Spinner speed sensors usually are magnetic pickup
stop product flow. To start product flow once again, the sensors that sense bolt heads or gear teeth.
PWM close valve opens and quickly ramps flow back Bin Level Switch (Optional)
up to achieve the target application rate.
Performance of PWM valves is slightly better than A Bin Level Switch is used to alert the operator of low bin
performance of Fast (Servo) valves due to the status.
immediate responsiveness of PWM valves.
The optical switch senses the presence or absence of
Conveyor Speed Sensor product in the bin. When the bin level switch output voltage
is low, product is absent and the bin is nearly empty.
A speed sensor is required for each configured
bin/conveyor and is used to monitor the conveyor speed A Bin Level Switch is required for bin chaining.
for rate control.
NOTE: Maximum application ground speed for spinner
The sensor can be powered by 5 V or 12 V and must spreader systems is 56.3 km/h (35 mph).
provide a frequency-based square wave signal with
HC94949,00006CB -19-21JAN15-1/1

25-2 020515

PN=17
Configuring Spreader
Configure GreenStar™ Rate Controller Dry Calibrating Spreader
Access GreenStar™ Rate Controller Dry 1. Charge Bin for Calibration
Configuring Spreader 2. Calibrate Bin Test
1. Implement Setup 3. Calibrate PWM Limits
2. System Setup GreenStar™ Rate Controller Dry Operation - Spreader
3. Alarms Setup (optional) 1. Verify User-Defined Values
4. Rate Smoothing Setup (optional) 2. Bin Operation
Configuring Spreader Products 3. Activate and Deactivate System
1. Product Setup 4. Monitor System Performance
2. Product Bin Setup 5. Bin Cleaning (See Spreader Diagnostics)
3. Bin Chaining (optional)
4. Review Product Summary
GreenStar is a trademark of Deere & Company
HC94949,000068C -19-23JAN15-1/1

PC8663 —UN—08DEC14
Access GreenStar™ Rate Controller Dry
To access the Rate Controller Dry main page, select the
menu button followed by the Rate Controller Dry button.
Each Rate Controller Dry is identified by the controller
serial number and implement name once the setup Menu Button
PC13638 —UN—06JUL11
procedure has been completed.
NOTE: The Rate Controller Dry icon will appear upon
power up after the harness is installed and the
Rate Controller Dry is connected.
A Status bar indicates progress while the
controller is loading.

HC94949,00006CD -19-21JAN15-1/1

30-1 020515

PN=18
Configuring Spreader

PC13261 —UN—21APR11
Implement Setup
1. Select Implement Setup softkey.
NOTE: Turn off master switch to change most
settings or values.

2. Select Implement tab (A). Implement Setup Softkey

NOTE: Switchbox switch numbers (B) are only available


if a switchbox is connected.

3. Select implement type (pull-behind spreader or


self-propelled spreader) from drop-down (C).
4. Select Implement Name from drop-down (D), or select
New (E) to enter a name using the keypad.
NOTE: If Rate Controller Dry is not used, but remains
connected, check Disable This GDC checkbox (F) to
eliminate connection to display for Documentation,
Section Control, and controller warnings.
Define Implement Name to enable System tab (G),

PC20627 —UN—19DEC14
Alarms tab (H), and Display Smoothing tab (I).

5. Select number of bins from drop-down (J).


This is the maximum number of bins for multiple bin
configuration, regardless of whether all bins are in use.

A—Implement Tab F— Disable This GDC


B—Switchbox Switch Numbers Checkbox
C—Implement Type Drop-Down G—System Tab
Menu H—Alarms Tab
D—Implement Name I— Display Smoothing Tab
Drop-Down Menu J— Number of Bins Drop-Down
E—New Button Menu

HC94949,0000627 -19-22JAN15-1/1

System Setup
System tab (A) allows operator to configure bins (B–E) for
defined operations. Setup includes control valve type,
control valve calibration, sensor calibration, and switchbox
(if equipped) for each bin.
Bin and Micronutrient Bin Setup
1. Select System tab (A).
2. Select button for bin (B–E).
(See Component Overview and Compatibility section
for components compatible with Rate Controller Dry.)
PC20592 —UN—16DEC14

NOTE: Switchbox switch numbers are only available


if a switchbox is connected.

A—System Tab D—Bin 3 System Button


B—Bin 1 System Button E—Bin 4 System Button
C—Bin 2 System Button

System Setup

Continued on next page HC94949,0000700 -19-30JAN15-1/6

30-2 020515

PN=19
Configuring Spreader

3. Select Conveyor Control Valve Type. Select Fast


Close (A) or PWM Close (B).
NOTE: When selecting PWM Close, display interface
changes and includes a PWM Settings button.

PC20687 —UN—16JAN15
(To adjust Conveyor Control Valve Calibration,
see Recommend Initial Control Valve Calibration
Numbers.)

A—Fast Close B—PWM Close

Manufacturer Model Bin/Spinner Valve Type Initial Calibration Number


BBI Triad Main 1 Fast (servo) 5023
BBI Triad Micro 2 Fast (servo) 1535
BBI Triad Micro 3 Fast (servo) 1535
BBI Endurance Main 1 Fast (servo) 5023
BBI MagnaSpread Main 1 Fast (servo) 5023
Force Unltd. AgForce Spinner PWM 5013
Force Unltd. AgForce Main 1 PWM 5023
Force Unltd. Duo-Force Main 2 PWM 3023
Force Unltd. Tri-Force Micro 3 PWM 3023
Force Unltd. Quad-Force Micro 4 PWM 5023
Force Unltd. AgForce Spinner Fast (servo) 5003
Force Unltd. AgForce Main 1 Fast (servo) 5033
Force Unltd. Duo-Force Main 2 Fast (servo) 5023
Force Unltd. Tri-Force Micro 3 Fast (servo) 5023
Force Unltd. Quad-Force Micro 4 Fast (servo) 7503
New Leader G4 - Single Spinner PWM 2503
New Leader G4 - Single Bin 1 Fast (servo) 5043
New Leader G4 - MultApplier Bin 2 Fast (servo) 5043
New Leader G4 - MultiBin Bin 3 Fast (servo) 5043
New Leader G4 - MultiBin Bin 4 Fast (servo) 5043
Recommended Initial Control Valve Calibration Numbers
Continued on next page HC94949,0000700 -19-30JAN15-2/6

30-3 020515

PN=20
Configuring Spreader

4. Configure bin.
a. For fast close valve, enter Conveyor Control Valve
Calibration (A).
b. Enter Conveyor Speed Sensor Calibration number
(B) (see spreader manufacturer’s Operator’s
Manual for value).
c. Enter Heaped Bin Capacity (C). If exact value is
unknown, recommend entering an estimated value
higher than exact capacity.
d. If Bin Level Switch is present, select checkbox (D).

PC20696 —UN—21JAN15
e. If switchbox is present, select switch number (E) to
assign to bin.

A—Conveyor Control Valve D—Bin Level Switch Checkbox


Calibration Input Box E—Switch Assignment
B—Conveyor Speed Sensor Drop-Down Menu
Calibration Input Box F— PWM Settings Button
C—Heaped Bin Capacity Input Bin 1 Setup – Fast Close Valve
Box

PC20695 —UN—27JAN15
Bin 1 Setup – PWM Close Valve

Continued on next page HC94949,0000700 -19-30JAN15-3/6

30-4 020515

PN=21
Configuring Spreader

PC20680 —UN—16JAN15
5. If using a PWM Valve.
a. Select PWM Settings button.
PWM Settings Button
b. Enter Control Valve Calibration (A).
c. Enter Coil Frequency (B) (see manufacturer’s
recommendation for PWM Coil Frequency).
NOTE: Calibrate PWM Limits (C) only appears if PWM
Close is selected as a control valve type for at
least one bin conveyor or spinner.

d. Select Calibrate PWM Limits from drop-down,


and follow onscreen instructions (see Spreader
Diagnostics). Once calibration is completed, select
Setup softkey to return to System Setup.
NOTE: High Limit is between 1-255, and Low Limit

PC20685 —UN—30JAN15
is between 0-254. High Limit value must be
greater than Low Limit. Service ADVISOR™
is recommended for optimal fine tuning
adjustments. For more information, contact
your John Deere dealer.

A—Control Valve Calibration C—Calibrate PWM Limits


Input Box Button PWM Settings Page
B—Coil Frequency Input Box

Service ADVISOR is a trademark of Deere & Company


HC94949,0000700 -19-30JAN15-4/6

PC20678 —UN—14JAN15
6. Select checkbox (A) to indicate micronutrient bin
(applies to Bin 2 only) (to calibrate PWM limits, see
Calibrating Spreader section).
7. Select Accept (B).

A—Micronutrient Bin B—Accept Button


Checkbox

Continued on next page HC94949,0000700 -19-30JAN15-5/6

30-5 020515

PN=22
Configuring Spreader

PC20655 —UN—09JAN15
8. Select Spinner Setup button.
9. Select Spinner Control Valve Type (A).
10. For Fast Close valves (B), enter Spinner Control Valve
Calibration number (C).
(To adjust calibration, refer to Recommended Initial
Control Valve Calibration Numbers table.)
For PWM Close valves (D), select PWM Settings
button. Enter Control Valve Calibration Number, Coil
Frequency, and then High and Low Limits.
(Refer to manufacturer’s recommendation for PWM
Coil Frequency.)
11. If "None" is selected in Spinner Speed Control Valve
Type and a speed sensor is installed, select checkbox
to indicate Spinner Speed Sensor Installed (E).

PC20155 —UN—21NOV14
12. Enter Spinner Speed Sensor Calibration number (F).
Spinner Speed Calibration is the number of bolt heads
sensed in a revolution. Common values are 2 or 4.
13. If a switchbox is present, select a Switchbox
Assignment number (G).
14. Select Accept button (H) when all required information Spinner Setup
is complete.

A—Spinner Control Valve Type E—Spinner Speed Sensor


Drop-Down Menu Installed Checkbox
B—Fast Close Valve F— Spinner Speed Sensor
C—Spinner Control Valve Calibration Input Box
Calibration Input Box G—Switchbox Assignment

PC20238 —UN—21NOV14
D—PWM Close Valve Drop-Down Menu
H—Accept Button

Spinner Control Valve Type

HC94949,0000700 -19-30JAN15-6/6

30-6 020515

PN=23
Configuring Spreader

Alarm Setup
Alarms tab (A) allows the operator to predefine alerts
for application rate and low bin level. Alarms are based
on percentages and alert the operator when value goes
outside of range. For example, when 20% is entered for
application rate, an alarm is triggered if actual rate goes
below 80% or above 120% of target rate.
1. Select Alarms tab.
2. Select Bin Alarm buttons (B–E).
3. Select checkboxes to enable Application Rate (F),
Low Bin Level (G), and Bin Level Switch (H).

PC20657 —UN—09JAN15
4. Enter percentage value (I–J) to trigger alarm.
5. Select Accept (K).
6. Select checkbox to enable Spinner Speed (L).

A—Alarms Tab I— Application Rate


B-E— Bin Alarm Percentage Input Box
F— Application Rate Input Box J— Low Bin Level Percentage
G—Low Bin Level Input Box Input Box
H—Bin Level Switch Input Box K—Accept Button
L— Spinner Alarms Button

PC20656 —UN—09JAN15
HC94949,00006CE -19-22JAN15-1/1

30-7 020515

PN=24
Configuring Spreader

Rate Smoothing Setup


1. Select Display Smoothing tab (A).
NOTE: Smoothing percentages range between 3-15%.
Lower value results in higher sensitivity, and
higher values result in less sensitivity.

2. Select checkbox (B–E) for appropriate bin, and enter


desired percentages value (F–I) for that bin.
3. Select checkbox (J) for spinner, and enter desired
percentage value (K).

A—Display Smoothing Tab D—Spinner Checkbox

PC20593 —UN—19DEC14
B-E— Bin Checkbox E—Spinner Percentage Input
C-E— Percentage Input Box 1 Box

Rate Smoothing

HC94949,00006CF -19-29JAN15-1/1

30-8 020515

PN=25
Configuring Spreader Products
PC13274 —UN—02MAY11
Product Setup
1. Select Product Setup softkey.
2. Select Product Information tab (A).
3. Select Product Name drop-down (B) or select New
button (C) to create a product. Product Setup Softkey
4. Select Product Type from drop-down (D).
5. Select Application Units from drop-down (E).
6. Enter Product Density (F), Spread Width (G), Target
Spinner Speed (H), and Spinner Frame (I).
NOTE: Spinner frame is adjustable on most spinner
spreaders. This spinner frame measurement is
only used for reference and is saved to Product
Name in Product Setup. This value is optional, and
system performance is not based on this value (see
manufacturer for spinner frame measurements).

7. Select rate mode from drop-down (J).

PC20674 —UN—14JAN15
If using prescriptions, select Map-Based.
If Manual is selected, enter a Manual Rate Change
Increment (K). On the Main page, manual rate can be
adjusted with increase (+) and decrease (-) buttons.
With each button press, target rate is adjusted by
increment amount. Enter an increment of 0 to disable
Product Information
+/- buttons. PC20734 —UN—27JAN15

A—Product Information Tab G—Spread Width Input Box


B—Product Name Drop-Down H—Target Spinner Speed Input Predefined Rates
Menu Box
C—New Product Button I— Spinner Frame Input Box
D—Product Type Drop-Down J— Rate Mode Drop-Down
Menu Menu
E—Application Units K—Manual Rate Change
Drop-Down Menu Increment
F— Product Density Input Box

HC94949,00006D0 -19-27JAN15-1/1

35-1 020515

PN=26
Configuring Spreader Products

Product Bin Setup


1. Enable each bin applying product by placing a check in
checkbox (A) next to Bin Setup buttons (B). Uncheck
any bins that are not currently in use.
NOTE: Disabled bins are not controlled and do not produce
product documentation information or warnings.

2. Select a Bin Setup button to configure that bin.


3. On the Bin Product Setup popup, select the predefined
Product Name from drop-down menu (C).
4. Enter Feed Gate Opening value (D). This value is
critical and must be accurate. This value does not

PC20700 —UN—21JAN15
control the feed gate opening.
5. Enter CFR value (E) for conveyor. This value is quoted
from most manufacturers and is the amount of product
dispensed in 1 revolution of the conveyor pulley if the
gate height is set at 1 in. (or 1 cm if using metric).
If the CFR is unknown, select Calibrate CFR (F) Product Bin Setup
(for more information, see the Spreader Calibration
section).
6. Select Accept (G).
7. Set up Bin Chaining Type (H) and Bin Chaining Order
(I), if desired (see Bin Chaining in this section).

A—Bin Enable/Disable F— Calibrate CFR Button


Checkboxes G—Accept Button
B—Bin Setup Buttons H—Bin Chaining Type
C—Product Name Drop-Down Drop-Down Menu
Menu I— Bin Chaining Order
D—Feed Gate Opening Input Drop-Down Menu
Box
E—CFR Input Box

PC20701 —UN—21JAN15
Bin 1 Product Setup

HC94949,00006FF -19-22JAN15-1/1

35-2 020515

PN=27
Configuring Spreader Products

PC13277 —UN—05MAY11
Bin Chaining
Bin chaining requires two main bins, and both with
the same product. Bin chaining does not work with
micronutrient bins. Bin Chaining

When using documentation, this creates one as-applied


map from the two main bins. A—Bin Chaining Type B—Bin Chaining Order

The first bin to empty must contain a bin level sensor.


1. Select Bin Chaining Type (A): • 1 to 2—Bin 1 is emptied before switching to Bin 2.
• Auto—Controller automatically switches bins when • 2 to 1—Bin 2 is emptied before switching to Bin 1.
bin level switch is activated. Reset Bin Chaining
• Manual—User is notified when bin level switch is
activated, and user switches bins manually. Bin chaining resets to original bin once machine stops and
• Off—Bin chaining off. bin level sensor is covered.

2. Select Bin Chaining Order (B):


HC94949,00005F8 -19-20NOV14-1/1

Review Product Summary


The Product Summary tab displays the product
information for each bin. Use this page to verify all
information is set as desired.

PC13278 —UN—05MAY11
Product Summary

HC94949,000068F -19-09DEC14-1/1

35-3 020515

PN=28
Calibrating Spreader
PC13612 —UN—13MAY11
Calibration
Calibration allows the operator to fine tune spreader
operation.
NOTE: To perform calibration, complete System Setup,
Product Setup, and Product Bin Setup steps from
earlier in this section (see Implement Setup). Calibration Softkey

1. Select Calibration softkey.


NOTE: Adjust CFR calibration value by dispensing
product into a container, without moving machine,
and manually entering amount collected.

2. Select CFR tab.


3. Turn off spinner (A), and allow speed to drop to 0.
4. Select bin to calibrate (B), and charge bin (C).
NOTE: Ensure bin is charged before beginning calibration.
Product must be ready to dispense at start of test.

PC13292 —UN—30JUN11
5. Select Calibrate CFR (D) to begin calibration test.

A—Spinner Enable Checkbox C—Bin Charge Button


B—Bin Selection Drop-Down D—Calibrate CFR Button
Menu

Continued on next page HC94949,00006D2 -19-22JAN15-1/2

40-1 020515

PN=29
Calibrating Spreader

PC20255 —UN—14NOV14

PC20256 —UN—14NOV14
Calibrate Bin
1. Enter calibration test parameters (A–F). Test time
must be between 10 seconds and 10 minutes.
NOTE: Use conditions in this test that are comparable to
normal operation. Larger dispense volumes result
in longer, but more accurate calibration tests.
Values for Product Density (A), Feed Gate Opening
(B), or Expected CFR (C) are populated for
product in the currently selected bin. Changes
to these values are saved if new CFR value
is accepted at end of test.
Test Speed (D) and Test Rate (E) value should

PC20257 —UN—14NOV14
reflect desired operating conditions. Desired
Weight (F) value is the amount of desired product
to be dispensed during the test.

2. Select Next button (G).


3. Turn Master Switch on. Indicator (H) turns green.
4. Select Start button (I) to begin test.
A—Product Density G—Next Button
NOTE: Turn Master Switch OFF at any time to cancel test. B—Feed Gate Opening H—Master On Indicator
C—Expected CFR I— Start Button
5. Once test is complete, enter amount of product applied D—Test Speed J— Actual Amount Applied
(J). E—Test Rate K—Accept Button
F— Desired Weight L— Cancel Button
6. Select Accept (K) to save new CFR value, or select
Cancel (L) to use old CFR value.
HC94949,00006D2 -19-22JAN15-2/2

40-2 020515

PN=30
Calibrating Spreader

PC13612 —UN—13MAY11
Calibrate PWM Limits
1. Select Other tab.
2. Select Calibrate PWM Limits from drop-down menu
(A).
NOTE: Calibrate PWM Limits only appears if PWM Close Calibration Softkey
is selected as a control valve type for at least one
bin conveyer or spinner (see Implement Setup).

3. Turn off spinner, and allow speed to drop to 0.


4. Select the bin or spinner from drop-down menu (B).
5. Turn Master Switch ON.
6. Select Start Button (D).
7. Adjust setting using + (F) and - (E) buttons until a
non-zero RPM is observed. Press the Set Low Limit
button (G).
NOTE: Select + and - buttons until the slowest
possible RPM value is achieved.

PC13293 —UN—13MAY11
8. Adjust setting until the maximum acceptable RPM is
achieved, and select the Set High Limit button (H).
NOTE: Turn Master Switch OFF at any time to cancel test.

A—Calibration Type E—Decrease (-) Button


Drop-Down Menu F— Increase (+) Button Calibrate PWM Limits
B—Valve Selection Drop-Down G—Set Low Limit Button
Menu H—Set High Limit Button
C—Master Switch Indicator
D—Start Button

HC94949,00006E9 -19-14JAN15-1/1

40-3 020515

PN=31
Operating Spreader
GreenStar™ Rate Controller Dry–Spreader d. Bin Chaining
1. Verify User-Defined Values 3. Activate and Deactivate System
2. Manage Bins, if necessary 4. Monitor System Performance
a. Bin Level Indicator and Filling 5. Bin Cleaning (see Spreader Diagnostics section)
b. Rate Control
c. Bin Charging
HC94949,0000690 -19-12JAN15-1/1

Verify User-Defined Values


1. Verify Tank Levels (A) for accuracy.
2. Verify Target Rates (B).
3. Verify tanks are enabled (C).

A—Tank Level Indicators C—Tank ON Checkboxes


B—Target Rates

PC20662 —UN—12JAN15
HC94949,00006D5 -19-12JAN15-1/1

45-1 020515

PN=32
Operating Spreader

PC20664 —UN—12JAN15
Bin Level Indicator And Filling
Bin Level Indicator displays the estimated amount of
product remaining (A) in each bin.
The maximum level of each indicator is based on Heaped
Bin Capacity entered in Implement Setup and Density of
the product assigned to the bin number (B) in Product
Setup.
Bin Level Indicator
The bar graph is orange when the amount of product is
above the low level indicator (C), and turns red once the
amount drops below. Adjust low level indicator in Alarm
Setup. Active bins are identified with the bin applying

PC20663 —UN—12JAN15
indicator (D).
If a bin is equipped with a Bin Level Sensor and the sensor
indicates a low level, a thick red line appears around the
bin level sensor indicator (E).
Refilling Bin
Refill Bin 1
1. Select one of the bin level indicators to show Refill
Bin window.
A—Estimated Product E—Bin Level Sensor Indicator
2. Enter estimated weight of product in bin (F). Remaining F— New Bin Level Input Box
B—Bin Number G—Accept Button
3. Select Accept (G) to save new bin level. C—Low Level Indicator
D—Bin Applying Indicator

HC94949,00006D6 -19-22JAN15-1/1

45-2 020515

PN=33
Operating Spreader

Rate Control
Rate mode (predefined, manual, or map-based) is
determined by product selected for bin. Select Product
Setup softkey > Product Information tab to change rate
mode.
Select Target Rate button (A) to display Set Target Rate
window.

PC20323 —UN—21NOV14
If Map Based is selected as Rate Mode for product in a
bin, prescription (Rx) (B) is displayed above bin checkbox.
Predefined Rate
Predefined rates are entered on Product Information tab
of product setup (see Configuring Spreader Products
section). Select a rate button (C–E) to change target rate.
The current target rate button is highlighted.
Manual Rate
Select input box (F) to enter desired rate for bin. Use - (G)
and + (H) buttons to increase or decrease rate. Increment
value is entered on Product Information tab.
Map Based Rate
If Map Based is selected as rate mode for product in a bin,
rate from prescription is displayed with an Rx symbol (I).
NOTE: Ensure prescription is selected in GreenStar™
Documentation.

PC20167 —UN—12JAN15
If bin chaining is active, “Bins 1 and 2 are chained” (J)
is displayed.
Select Accept (K) to save changes.

A—Target Rate Button G—Decrease Button


B—Map-Based Rate Enabled H—Increase Button
Icon I— Bin 4 Rx Rate Set Target Rate
C—Rate 1 J— Bin Chaining Statement
D—Rate 2 K—Accept Button
E—Rate 3
F— Rate Input Box

GreenStar is a trademark of Deere & Company


HC94949,00006D7 -19-22JAN15-1/1

45-3 020515

PN=34
Operating Spreader

Bin Charging
NOTE: If a bin is not enabled, bin charge button
is grayed out.

1. Select Bin Charge button (A) to display Bin Charge


window.
2. Press and hold Bin Charge button (B) on Bin Charge

PC20258 —UN—14NOV14
popup window to turn on conveyor and move product
to spinner. Select Accept (C) when finished.
NOTE: Bin Charge runs conveyor at 25 RPM.

CAUTION: Always check for bystanders before


starting spinner. Failure to do so may cause
injury to you or others. Bin Operation

3. Turn on Spinner and all Bins that are dispensing


product by using checkboxes (D and E).

PC20259 —UN—14NOV14
If using a Switchbox, use both switches and
checkboxes to turn spinner and bins on. Use one of
the two to turn spinner and bins off.

A—Bin Charge Button E—Spinner On Check box


B—Bin Charge Button - Bin F— Master On Indicator
Charge Popup G—Bin Applying Indicator
C—Accept Button Bin Charge Popup
D—Bin On Checkbox

HC94949,00005B4 -19-22JAN15-1/1

45-4 020515

PN=35
Operating Spreader

Bin Chaining
Bin Chaining Arrow (A) indicates the order that Bins 1 (B)
and 2 (C) are emptied. It remains in place as long as bin
chaining is enabled.
If Bin Chaining Type is set as Auto, Rate Controller
Dry automatically switches bins when bin level sensor
indicates a low level.
If Bin Chaining Type is set to Manual:
1. User is prompted with a Manual Bin Chaining Ready

PC20665 —UN—13JAN15
notification to change bins when bin level sensor is
activated.
2. If notification is selected, Activate Chaining button (D)
becomes enabled on Main page.
3. Select Activate Chaining button to switch bins.
Manual Bin Chaining Ready Notification
A—Bin Chaining Arrow C—Bin 2
B—Bin 1 D—Activate Chaining Button

PC20666 —UN—13JAN15
Main Page — Bin Chaining

HC94949,00006DE -19-13JAN15-1/1

Activate and Deactivate System


NOTE: Master Switch Indicator on run page
1. To activate system: displays an On/Off state.
• Switchbox–Turn Master Switch to On position. Conveyor only operates when machine ground
• Foot Switch–Press switch. speed is greater than 0.5 km/h (0.3 mph).
2. To deactivate system: Bins applying product are marked with a green
triangle under bin level indicator.
• Switchbox–Turn Master Switch to Off position.
• Foot Switch–Press switch.
HC94949,00006D8 -19-21JAN15-1/1

45-5 020515

PN=36
Viewing Spreader Reports and Totals
PC13279 —UN—05MAY11
Reports and Totals
Select Reports and Totals softkey to show totals stored
on controller.

Totals Softkey

HC94949,00006DA -19-22JAN15-1/4

Current
Current tab displays totals for currently selected
implement.
Use the Units drop-down (C) to change units.
Clear totals for individual bins using the Bin Zero button
(D).
Clear totals for all bins using the Implement Zero button
(E).

A—Area D—Clear Bin Totals


B—Total Applied E—Clear Implement Totals
C—Units Selection

PC13280 —UN—06MAY11
Current Totals

Continued on next page HC94949,00006DA -19-22JAN15-2/4

50-1 020515

PN=37
Viewing Spreader Reports and Totals

Job Summaries
Job Summaries page keeps track of totals by user-defined
jobs (A). Only values for the currently selected job
summary are incremented.
Job Summaries are stored on the controller. The controller
can store up to 6 different jobs for each configuration.
NOTE: Job Summaries page can be exported using the
screenshot functionality of the GreenStar™ 3 2630
Display. Use GS3 2630 Display documentation for
exporting operation totals to desktop software is
recommended (see GS3 2630 Display Operator's
Manual for more information).

PC13281 —UN—06MAY11
To create a new job follow these steps:
1. Select the New button (B) and a keypad appears.
2. Type in a name for the current job on the key pad.
3. Select Enter.
Job Summaries
Jobs that are no longer needed may be deleted by
selecting the job (A) and pressing the remove button (C).
A—Job Summary Selection H—Average Applied per Area
UseBin Selection drop-down to view separate totals for B—New Button I— Total Time
each bin. C—Remove Button J— Application Time
D—Bin Selection K—Average Area per Hour
Change units by using the Unit Selection drop-down (E). E—Unit Selection L— Average Applied per Hour
F— Area M—Clear Job Totals
Totals can be reset to zero by pressing the zero button (M). G—Total Applied

GreenStar is a trademark of Deere & Company


HC94949,00006DA -19-22JAN15-3/4

Lifetime
Lifetime tab keeps track of all totals for the lifetime of
selected implement (A).
Change units by using Unit Selection drop-down (D).

A—Implement Name E—Area


B—Total Time F— Total Applied
C—Bins G—Application Time
D—Unit Selection PC13282 —UN—29JUN11

Lifetime

HC94949,00006DA -19-22JAN15-4/4

50-2 020515

PN=38
Spreader Diagnostics
PC13283 —UN—11MAY11
Spreader Diagnostics
Select Diagnostics button on right-hand side to enter
diagnostics page.
Diagnostics is split into two sections, Readings (A) and
Tests (B).
Diagnostics
Select either tab, and select a reading or test from PC12249 —UN—14SEP09
drop-down menu (C).

A—Readings Tab C—Drop-Down Menu


B—Tests Tab

Diagnostics Tabs

RW00482,0000125 -19-16MAY13-1/1

Hardware/Software Readings
A—Readings Selection D—Software Part Number
Drop-down Menu E—Software Version Number
B—Hardware Part Number
C—Hardware Serial Number

PC19558 —UN—14APR14
HC94949,00004DC -19-28APR14-1/1

Switchbox Readings
A—Readings Selection C—Switches 1 Through 5
Drop-Down Menu Status on Switchbox
B—Switchbox Present Status D—Switches 6 Through 10
Status on Switchbox

PC12251 —UN—06OCT09

RW00482,0000127 -19-25MAR13-1/1

55-1 020515

PN=39
Spreader Diagnostics

Delivery System Readings


PWM Duty Cycle—This number represents current
position of PWM Close Control Valve. The number is
between the current High and Low Limit settings while
operating.

A—Readings Selection E—Control Valve


Drop-Down Menu F— Motor Speed
B—Bin Selection Drop-Down G—Application Rate
Menu H—PWM Duty Cycle
C—Speed Sensor
D—Flow Rate

PC13284 —UN—10MAY11
RW00482,0000128 -19-18APR13-1/1

System Voltages Readings


NOTE: If Valve Power is not connected, Valve
Power shows "None".

A—Readings Selection G—Valve Power


Drop-Down Menu H—Valve 1 Power
B—ECU Power I— Valve 2 Power
C—Sensor 1 Power J— Valve 3 Power
D—Sensor 2 Power K—Valve 4 Power
E—Sensor 3 Power
F— Sensor 4 Power

PC12255 —UN—06OCT09
RW00482,0000129 -19-25MAR13-1/1

55-2 020515

PN=40
Spreader Diagnostics

Working Parameters Readings


A—Readings Selection C—Speed
Drop-Down Menu D—Speed Source
B—Working Width

PC12256 —UN—06OCT09
RW00482,000012A -19-25MAR13-1/1

Switches/Status Readings
A—Readings Selection C—Bin Level 1 Switch Status
Drop-down Menu D—Bin Level 2 Switch Status
B—Master Switch Status

PC13285 —UN—10MAY11
CZ76372,0000309 -19-13JUL11-1/1

55-3 020515

PN=41
Spreader Diagnostics

Flow Control Test


Operator can run a Flow Control Test to ensure that
control valves are functioning properly.
NOTE: Turn Master Switch OFF at any time to cancel test.

To begin test:
1. Select Flow Control Test from tests drop-down menu.
2. Turn off spinner, and allow speed to drop to 0.
3. Select Valve to Test.

PC13286 —UN—10MAY11
4. Turn the Master Switch ON.
5. Select Start button on the screen.
The valve is tested across the entire range of control.
Results are displayed in the RPM/Variance table on the
screen.
Flow Control Test
If the system does not control speed accurately, there are
a few things to look for and adjust. A high variance number A—Tests Drop-Down Menu D—Master Switch Indicator
in desired RPM range indicates inaccurate rate control. B—Spinner On Checkbox E—Start Configuration Test
C—Control Valve Selection Button
• Ensure to enter correct calibration value for control Drop-Down Menu
valve type (or a similar valve type) that is being used.
This value is a starting point and can be tuned to your
specific system. - Incorrect speed sensor calibration. Ensure the correct
number of pulses per revolution are entered
• The lower the Variance (%), the better Rate Controller
Dry is able to control at a desired RPM. There are a - Noisy speed signal. Ensure belt, spinner or rollers turn
few issues that might cause variance on the test to be freely and are not scraping or chattering during test
inconsistent:
• System operating parameters (ie. tractor speed, etc.)
- Improper tuning of valve calibration value. See may need to be adjusted to increase performance at
section on valve calibration tuning certain levels.

RW00482,000012B -19-16MAY13-1/1

Spreader Check Test


Operator can run a Spreader Check Test to ensure that
control valves are functioning properly for conveyor belt(s)
and spinners.
NOTE: Turn Master Switch OFF at any time to cancel test.

To begin spreader check test:


1. Select Spreader Check from Tests drop-down menu
(A).
PC16833 —UN—18APR13

2. Turn off spinner (B), and allow speed to drop to 0.


3. Ensure that a product has been assigned to each bin.
4. Press “Spreader Check” button (D) to enter test.

A—Tests Drop-Down Menu C—Bin Product Assignments


B—Spinner Enable Checkbox D—Spreader Check Button

Continued on next page HC94949,00006DC -19-22JAN15-1/3

55-4 020515

PN=42
Spreader Diagnostics

5. Enable bins to apply (A), and enter target rates (B).


6. Enter Test Speed (C).
7. Enable Spinner (D) if desired.
8. Press Next button (E).

A—Bin Enable Checkboxes D—Spinner Checkbox


B—Target Rate Entries E—Next Button
C—Test Speed Entry

PC16834 —UN—18APR13
HC94949,00006DC -19-22JAN15-2/3

9. Turn Master Switch ON (D).


10. Press Start Button (E).
NOTE: Turn Master Switch OFF at any time to cancel test.

NOTE: Operator may adjust rates while test is running.

A—Actual Rates D—Master Switch Indicator


B—Target Rate Entries E—Start Test Button
C—RPM’s F— Accept Button

PC16835 —UN—18APR13

HC94949,00006DC -19-22JAN15-3/3

55-5 020515

PN=43
Spreader Diagnostics

Bin Cleanout
1. Turn off spinner (B), and allow speed to drop to 0.
2. Select bins (C) to be cleaned out.
3. Turn Master Switch ON (D).
4. Press Start Button (E).
5. Toggle bins on or off using checkboxes (C).
NOTE: Turn Master Switch OFF at any time to cancel test.

PC16840 —UN—18APR13
A—Tests Drop-Down Menu D—Master Switch Indicator
B—Spinner Enable Checkbox E—Start Button
C—Bin Enable Checkboxes

RW00482,0000152 -19-16MAY13-1/1

Control Valve Test


This is a visual test to verify that the control valve(s) for
conveyor belt(s) and spinners are functional.
NOTE: This test can be ran without product in bins.

1. Turn off spinner (B), and allow speed to drop to 0.


2. Select bin or spinner from list (C).
3. Turn Master switch ON (D).
4. Press Start button.

PC16841 —UN—18APR13
5. Press and hold - (F) or + (G) button to operate control
valve.
NOTE: Turn Master Switch OFF at any time to cancel test.

A—Test Drop-Down Menu E—Start Test Button


B—Spinner Enable Checkbox F— - Button
C—Control Valve Selection G— + Button
Drop-Down Menu
D—Master Switch Indicator

HC94949,00006DD -19-21JAN15-1/1

55-6 020515

PN=44
Air Cart Overview
Theory of Operation Both valve types close to stop the product metering
system when the controller commands the air cart to stop
GreenStar™ Rate Controller Dry is compatible with applying product. Implements equipped with PWM valves
competitive multi-tank air carts. Controller can be may require the use of a boost box to handle the electrical
configured as an air cart implement type and eliminates current requirement with some manufacturers’ valves.
the need for a third-party controller. Controller controls up
to four tanks containing different product and monitors For air carts, there is the option of controlling a valve
up to two fans. Controller is configured as a single as a fast valve instead of a fast close valve. In these
implement section, spanning the entire working width of configurations, a main clutch and (or) tank clutches are
the implement. GreenStar™ 2630 Display then serves as required to stop the product metering system when
the operator interface that controls the product application controller commands the air cart to stop applying product.
with the air cart. Clutch polarity signal is selected depending on clutch
configuration. Clutch configuration options are:
The air cart functionality also supports the use of an
implement height switch or height sensor (potentiometer). • Active high: clutch engages when 12 V is applied and
This automatically shuts off the flow of product when disengages when 12 V is removed.
the implement is raised out of the ground. Controller • Active low: clutch disengages when 12 V is applied and
is also able to receive height switch commands from engages when 12 V is removed.
another controller when used in conjunction on the same
implement. Controller does rate smoothing. Rate smoothing removes
small fluctuations in application rate and spinner speed
Each product is defined by a name, application units, values shown on display. If actual value is within a
density, and fan speed in the memory of the controller. user-defined percentage of target value, target value
Each tank is then assigned a specific product that is is displayed. Percentage range is 3–15% and system
applied by the implement. defaults to 3%.
During operation, both valve types are operated as fast
close and PWM valves on the product metering system.
GreenStar is a trademark of Deere & Company
HC94949,0000647 -19-21NOV14-1/1

Air Cart Run Page


A—Master Switch Indicator G—Target Rate Button
B—Tank Level Indicators H—Target Rates
C—Pressure Reading I— Tank Charge Button
D—Fan 1 Actual Speed J— Tank ON Checkboxes
E—Fan 2 Actual Speed K-N— Information Drop-Down
F— Actual Rates Menus

PC20654 —UN—09JAN15

Spreader Run Page


HC94949,0000703 -19-23JAN15-1/1

60-1 020515

PN=45
Air Cart Overview

Component Overview and Compatibility Configuration:


- Metered with hydraulic motor.
The following component configurations are compatible - Metered with direct drive electric motor.
with GreenStar™ Rate Controller Dry (see 37-Pin Performance of PWM valves is slightly better than
Connector Tables at end of manual for additional pin out performance of Fast (Servo) valves due to the
information). immediate responsiveness of PWM valves.
Control Valves Meter Speed Sensor
• Control valves are used to drive meters on air cart. A speed sensor is required for each configured tank/meter
• Control valve types: Fast (servo/motorized) and PWM and is used to monitor the meter speed for rate control.
(proportional).
• Control valves must require 12 V power to open. The sensor can be powered by 5 V or 12 V and must
• Control valves must require less than 2.5 amp of current. provide a frequency-based square wave signal with
(For control valves requiring more than 2.5 amp, a respect to meter speed. The sensor must pull signal to
boost box is needed. See your John Deere dealer.) ground to create lower portion of square wave, and the
controller pulls signal up to 5 V when sensor is not in
• Fast Control Valve active state, completing the square wave.
Fast control valves are used in dual-valve systems and
in conjunction with an on/off valve or clutch. The on/off Meter speed sensors are available in several styles,
valve or clutch stops product flow and the fast control including optical encoders and gear tooth sensors.
valve remains in its current position. When on/off valve
or clutch re-opens, the fast control valve should need Fan Speed Sensor
little to no adjustment, assuming target flow rate has Fan speed sensor is used to monitor fan speed for
not changed dramatically. automatic or manual speed control. Sensor can
Configuration: be powered by 5 V or 12 V and must provide a
- Vary speed through transmission metering system frequency-based square wave signal with respect to fan
on ground driven air cart. speed. Sensor must pull signal to ground to create lower
- Tank clutch control. portion of square wave. The controller pulls signal up to
• Fast Close (Servo) Control Valves 5 V when sensor is not in active state, completing the
Fast close control valve serves as the rate control valve square wave. Fan speed sensors usually are magnetic
and completely closes when it is necessary to stop pickup sensors that sense bolt heads or gear teeth.
product flow. To start product flow once again, fast
close valve opens and quickly ramps flow back up to Tank Level Switch (Optional)
achieve target application rate.
Configuration: A tank level switch is used to alert operator of low tank
- Metered with hydraulic motor. status.
The optical switch senses the presence or absence of
• PWM Close Control Valves product in tank. When tank level switch output voltage is
PWM close control valve serves as the rate control low, product is absent and tank is nearly empty.
valve and completely closes when it is necessary to
stop product flow. To start product flow once again, NOTE: Maximum application ground speed for air
PWM close valve opens and quickly ramps flow back seeding systems is 32.1 km/h (20 mph).
up to achieve target application rate.

GreenStar is a trademark of Deere & Company


HC94949,0000649 -19-27JAN15-1/1

60-2 020515

PN=46
Configuring Air Cart
Configure Air Cart
Calibrating Air Cart
Access GreenStar™ Rate Controller Dry
1. Charge Tank for Calibration
Configuring Air Cart
2. Calibrate Tank Test
1. Implement Setup
3. Calibrate PWM Limits
2. System Setup
GreenStar™ Rate Controller Dry Operation - Air Cart
3. Alarm Setup (optional)
1. Verify User-Defined Values
4. Rate Smoothing Setup (optional)
2. Tank Operation
Configuring Air Cart Products
3. Activate and Deactivate System
1. Product Setup
4. Monitor System Performance
2. Product Tank Setup
5. Tank Cleaning (see Spreader Diagnostics for
3. Review Product Summary instructions)

GreenStar is a trademark of Deere & Company


HC94949,0000695 -19-28JAN15-1/1

PC8663 —UN—08DEC14
Access GreenStar™ Rate Controller Dry
To access the GreenStar™ Rate Controller Dry main
page, select the menu button followed by the Rate
Controller Dry button. Each Rate Controller Dry is
identified by the controller serial number and implement Menu Button
PC14948 —UN—11MAY12
name once the setup procedure has been completed.
NOTE: The Rate Controller Dry icon will appear upon
power up after the harness is installed and the
Rate Controller Dry is connected.
A status bar indicates progress while the
controller is loading.

GreenStar is a trademark of Deere & Company


HC94949,0000722 -19-29JAN15-1/1

65-1 020515

PN=47
Configuring Air Cart

PC13261 —UN—21APR11
Implement Setup
NOTE: Turn off Master Switch to change most
settings or values.

Implement Selection
1. Select Implement Setup softkey. Implement Setup Softkey
2. Select Implement tab (A).
NOTE: Switchbox switch numbers only available
if a switchbox is connected.

3. Select Implement Type (Air Cart) from drop-down (B).


4. Select Implement Name from drop-down (C), or select
New (D) to enter a name using the keypad.
NOTE: If controller is not used, but remains connected,
check Disable This GDC checkbox (E) to eliminate
connection to display for Documentation, Section
Control, and controller warnings.
Define Implement Name to enable System (F),
Alarms (G), and Display Smoothing (H) tabs.

PC20260 —UN—14NOV14
Tank Selection
Select number of tanks from drop-down (I). Enter
maximum number of tanks implement has regardless of
the number of tanks in use.
Implement Width Implement Setup

Enter implement width in input box (J).


A—Implement Tab H—Display Smoothing Tab
Height Indication B—Implement Drop-Down I— Number of Tanks
Menu Drop-Down Menu
Select Height Indication from drop-down (K). C—Implement Name J— Implement Width Input Box
Drop-Down Menu K—Height Indication
• None D—New Button Drop-Down menu
• Switch E—Disable This GDC
Checkbox
L— Calibrate Height Sensor
Button
• Sensor F— System Tab M—Send Status Checkbox
• Receive G—Alarms Tab
Calibrate Height Sensor button (L) becomes available
when Sensor is selected from drop-down. Height sensor
must be calibrated when Sensor is selected. NOTE: For Height Sensor calibration procedure, see
When Switch or Sensor is selected, Send Status checkbox Calibrating Air Cart section.
(M) is available to send status to another controller.
Receive is used to receive status from another controller.
HC94949,0000630 -19-16DEC14-1/1

65-2 020515

PN=48
Configuring Air Cart

System Setup
System tab (A) allows operator to configure tanks for
defined calibrations.
1. Select System tab.
2. Select button for tank (B–D).

A—System Tab C—Tank 2 System


B—Tank 1 System D—Tank 3 System

PC20707 —UN—22JAN15
System Tab

HC94949,0000716 -19-30JAN15-1/6

3. Select Meter Control Valve Type drop-down, and


select Fast Close (A) or PWM Close (B).
NOTE: When selecting PWM Close, display interface
changes and includes a PWM input settings button.

PC20739 —UN—27JAN15
For information on metering valve, see Component
Compatibility section.

A—Fast Close B—PWM Close

Meter Control Valve Type Drop-Down Menu

Continued on next page HC94949,0000716 -19-30JAN15-2/6

65-3 020515

PN=49
Configuring Air Cart

4. Configure tank.
a. For fast close valve, enter Meter Control Valve
Calibration (A) (to make adjustments to Meter
Control Valve Calibration, see Troubleshooting
section).
b. Enter Meter Speed Sensor Calibration (B) (for
value, see air cart Operator’s Manual.)
c. Enter Tank Capacity (C). If exact value is unknown,
enter an estimated value higher than exact capacity.
d. Select Tank Capacity Units (D).
e. If Tank Level Switch is present, select checkbox (E).

PC20740 —UN—27JAN15
f. Select Accept (F).

A—Meter Control Valve D—Tank Capacity Units


Calibration Input Box Drop-Down Menu
B—Meter Speed Sensor E—Tank Level Switch Installed
Calibration Input Box Checkbox
C—Tank Capacity Input Box F— Accept Button
Tank Setup

HC94949,0000716 -19-30JAN15-3/6

PC20680 —UN—16JAN15
5. If using a PWM Valve.
a. Select PWM Settings button.
PWM Settings Button
b. Enter Control Valve Calibration (A).
c. Enter Coil Frequency (B) (see manufacturer’s
recommendation for PWM Coil Frequency).
NOTE: Calibrate PWM Limits (C) only appears if PWM
Close is selected as a control valve type for at
least one bin conveyor or spinner.

d. Select Calibrate PWM Limits from drop-down,


and follow onscreen instructions (see Air Cart
Diagnostics). Once calibration is completed, select
Setup softkey to return to System Setup.
NOTE: If Tank 1 is set up as a Fast control valve, all
PC20685 —UN—30JAN15
other tanks are automatically set to Fast and
disabled in tank setup. Fast valve is only a
control valve option for Tank 1 setup.

e. Select Accept (D).

A—Control Valve Calibration C—Calibrate PWM Limits


Input Box Button PWM Settings Page
B—Coil Frequency Input Box D—Accept Button

Continued on next page HC94949,0000716 -19-30JAN15-4/6

65-4 020515

PN=50
Configuring Air Cart

PC20712 —UN—23JAN15
6. Select Fan Setup.
NOTE: Controller does not control fan speed, but can be
configured to monitor up to two fan speeds.
Fan Setup Button
a. Select Fan Speed Sensor Installed checkbox (A) if
sensor is present.
b. Enter Fan Speed Sensor Calibration number (B).
NOTE: Fan Speed Calibration number is the number of
signal readings sensed in one revolution. Common
value is 1. (If unsure of what value should be or if fan
speed readings are not accurate, see manufacturer’s
recommendation for fan speed sensor calibration.)

c. Repeat steps previous two steps if a second fan (C


and D) is present.
d. Select Accept (E) when all required information is
complete.

PC20263 —UN—14NOV14
A—Fan Speed Sensor Installed D—Second Fan Speed Sensor
Checkbox Calibration Input
B—Fan Speed Sensor E—Accept Button
Calibration Input
C—Second Fan Speed Sensor
Installed Checkbox
Fan Setup

HC94949,0000716 -19-30JAN15-5/6

PC20713 —UN—23JAN15
7. Select Clutch Setup.
NOTE: GreenStar™ Rate Controller Dry can be set up
to control the Main Clutch and Tank Clutches.
Clutch Setup Button
a. Select checkbox (A) to control Main Clutch.
b. Select Main Clutch Polarity from drop-down menu
(B).
c. Select checkbox (C) to control Tank Clutches.
d. Select Tank Clutch Polarity from drop-down menu
(D).
e. Select Accept (E) when all required information is
complete.

A—Main Clutch Checkbox D—Tank Clutch Polarity


B—Main Clutch Polarity Drop-Down Menu
Checkbox Drop-Down E—Accept Button
PC20264 —UN—14NOV14

Menu
C—Tank Clutch Checkbox

Clutch Setup

HC94949,0000716 -19-30JAN15-6/6

65-5 020515

PN=51
Configuring Air Cart

Alarm Setup
1. Select Alarms tab (A).
2. Select Tank Alarm buttons (B–E). Multiple alarms can
be set.
3. Select checkboxes to enable Application Rate (F), Low
Tank Level (G), and Tank Level Switch (H) alarms.
Enter percentages (I and J) to trigger Application Rate
and Low Tank Level alarms, and select Accept (K).

A—Alarms Tab H—Tank Level Switch


B-E— Tank Alarms Buttons Checkbox
F— Application Rate (% +/- of I— Application Rate

PC20715 —UN—30JAN15
Target Rate) Checkbox Percentage Input Box
G—Low Tank Level (%) J— Low Tank Level Percentage
Checkbox Input Box
K—Accept Button

Setup Alarms

PC20596 —UN—19DEC14
Tank Alarms

Continued on next page HC94949,0000696 -19-30JAN15-1/2

65-6 020515

PN=52
Configuring Air Cart

PC20757 —UN—30JAN15
4. Select Fan Alarms button.
5. Select checkboxes to enable Fan Speed (A) and Fan
2 Speed (B) alarms. Enter percentage (C and D), and
select Accept (E). Fan Alarms Button

6. Select Pressure Alarms button.


7. Select checkboxes to enable minimum (F) and
maximum (G) pressure alarms. Enter percentages (H
and I), and select Accept.

A—Fan Speed (% +/- of Target F— Minimum (in H20)


RPM) Checkbox Checkbox
B—Fan 2 Speed (% +/- of Target G—Maximum (in H20)
RPM) Checkbox Checkbox
C—Fan Speed Percentages H—Minimum Pressure
Input Box Percentage Input Box
D—Fan 2 Speed Percentages I— Maximum Pressure
Input Box Percentage Input Box
E—Accept Button

PC20743 —UN—28JAN15
Fan Alarms
PC20718 —UN—23JAN15

Pressure Alarms Button

PC20744 —UN—28JAN15

Pressure Alarms

HC94949,0000696 -19-30JAN15-2/2

65-7 020515

PN=53
Configuring Air Cart

Rate Smoothing Setup


1. Select Display Smoothing tab (A).
NOTE: Smoothing percentages range between 3-15%.
Lower value results in higher sensitivity, and
higher values result in less sensitivity.

2. Select checkbox for tank (B–E) to have rate smoothing


applied. Enter percentage (F–I).
3. Select checkbox for appropriate fan (J and K). Enter
percentage (L and M).

A—Display Smoothing Tab J-K— Fan Speed Smoothing

PC20583 —UN—15DEC14
B-E— Tank Rate Smoothing Checkbox
Checkbox L-M— Fan Speed Smoothing
F-I— Tank Rate Smoothing Percentage Input Box
Percentage Input Box

Rate Smoothing

HC94949,00006F3 -19-30JAN15-1/1

65-8 020515

PN=54
Configuring Air Cart Products
PC13274 —UN—02MAY11
Product Setup
1. Select Product Setup softkey.
2. Select Product Information tab (A).
3. Select Product Name from drop-down (B), or select
New button (C) to create a product. Product Setup Softkey
4. Select Product Type from drop-down (D).
5. Select Application Units (E) from drop-down.
6. Enter Product Density (F), Spread Width (G), and
Target Spinner Speed (H), and Spinner Frame (I).
7. Select Rate Mode from drop-down (J).
If using prescriptions, select Map-Based.
Predefined allows operator to configure up to three
different rates for a single tank. If Predefined is
selected, enter rates in the three entry boxes.
If Manual is selected, enter a Manual Rate Change

PC20239 —UN—21NOV14
Increment (K). On the Main page, manual rate can be
adjusted with increase (+) and decrease (-) buttons.
With each button press, target rate is adjusted by
increment amount. Enter an increment of 0 to disable
+/- buttons.

A—Product Information Tab G—Spread Width Input Box


B—Product Name Drop-Down H—Target Spinner Speed Input Product Information Tab
Menu Box PC20734 —UN—27JAN15
C—New Button I— Spinner Frame Input Box
D—Product Type Drop-Down J— Rate Mode Drop-Down
Menu Menu
E—Application Units K—Manual Rate Change Predefined Rates
Drop-Down Menu Increment Input Box
F— Product Density Input Box

HC94949,000064C -19-27JAN15-1/1

70-1 020515

PN=55
Configuring Air Cart Products

Product Tank Setup


1. Enable each tank that is applying product by placing a
check in box (A–D) next to Tank Setup button (E–H).
Uncheck any tanks that are not currently in use.
NOTE: Disabled tanks are not controlled and
do not produce product documentation
information or warnings.

2. Select Tank Setup button for tank being configured.

PC20737 —UN—27JAN15
3. On Tank Product Setup popup, select the predefined
Product Name from drop-down menu (I).
4. Enter CFR (J) for meter. This value is quoted from
most manufacturers and is the amount of product
dispensed in 1 revolution of meter.
If CFR is unknown, select Calibrate CFR (K) (for more Product Tank Setup
information, see Calibrating Air Cart section).
NOTE: Each individual tank must be set up if more
than one tank is being used.

5. Select checkbox (L and M) to assign fan(s) to chosen


product.
6. Enter desired Target Fan Speeds (N and O).
7. Select Accept (P).

A-D— Tank Enable/Disable K—Calibrate CFR Button


Checkbox L-M— Assign Product to Fan
E-H— Tank Setup Button Checkbox
I— Product Name Drop-Down N-O— Target Fan Speed (RPM)
Menu Entry

PC20738 —UN—28JAN15
J— CFR (ft^3/rev) Input Box P—Accept Button

Tank 1 Product Setup

HC94949,00006F4 -19-29JAN15-1/1

70-2 020515

PN=56
Configuring Air Cart Products

Review Product Summary


Product Summary tab displays product information for
each tank. Use this page to verify that all information is
set as desired.
If a target fan speed is not assigned to a specific product
and tank in Tank Product Setup tab, target fan speed will
default to lowest numbered enabled tank, usually Tank 1.

PC16777 —UN—08APR13
HC94949,0000697 -19-16DEC14-1/1

70-3 020515

PN=57
Calibrating Air Cart
PC13612 —UN—13MAY11
Calibration
1. Select Calibration softkey.
NOTE: Adjust CFR calibration value by dispensing
product into a container, without moving the
machine, and manually entering amount collected.
Calibration Softkey
2. Select CFR tab (A).
3. Select tank to calibrate (B), and charge tank (C).
NOTE: Ensure tank is charged before beginning
calibration. Product must be ready to
dispense at start of test.
A fan speed reading only appears if the Fan
Speed Sensor(s) and (or) checkbox is checked
and has a sensor calibration value.

4. Select Calibrate CFR button (D) to begin calibration


test.

PC20736 —UN—27JAN15
A—CFR Tab C—Tank Charge Button
B—Tank Selection Drop-Down D—Calibrate CFR Button

Calibrate CFR

Continued on next page HC94949,0000701 -19-27JAN15-1/2

75-1 020515

PN=58
Calibrating Air Cart

PC13622 —UN—09JUN11
PC14647 —UN—07FEB12
Calibrate Tank
1. Enter calibration test parameters. Test time must be
between 10 seconds and 10 minutes.
NOTE: Use conditions in this test that are comparable to
normal operation. Larger dispense volumes result
in longer, but more accurate, calibration tests.
Values for Product Density (A) and Expected
CFR (B) are populated for product in the currently
selected tank. Changes to these values are saved
if new CFR value is accepted at end of test.
Test Speed (C) and Test Rate (D) value should
reflect desired operating conditions. Desired

PC13623 —UN—09JUN11
Weight (E) value is the amount of desired product
to be dispensed during the test.

2. Select Next button (G).


3. Turn Master Switch On (H).
4. Select Start (I) to begin test.
NOTE: Turn Master Switch OFF at any time to cancel test. A—Product Density G—Next Button
B—Expected CFR H—Master On Indicator
5. Once test is complete, enter amount of product applied C—Test Speed I— Start Button
(J). D—Test Rate J— Actual Amount Applied
E—Desired Weight K—Accept Button
6. Select Accept (K) to save new CFR value or select F— Estimated Test Time
Cancel to use old CFR value.
HC94949,0000701 -19-27JAN15-2/2

75-2 020515

PN=59
Calibrating Air Cart

PC13612 —UN—13MAY11
Calibrate PWM Limits
1. Select Calibration button.
2. Select Other tab (A).
3. Select Calibrate PWM Limits from drop-down menu
(B). Calibration Button
NOTE: Calibrate PWM Limits will only appear if PWM
Close is selected as control valve type for at least one
tank meter (see Implement Setup in this section).

4. Select a tank from drop-down menu (C).


5. Turn Master Switch ON (D).
6. Press Start Button (E).
7. Adjust setting using + (F) and - (G) buttons until a
non-zero RPM is observed. Select the Set Low Limit
button (H).
NOTE: Select + and - buttons until the slowest

PC20735 —UN—27JAN15
possible RPM value is achieved.

8. Adjust setting until the maximum acceptable RPM is


achieved, and Select the Set High Limit button (I).
NOTE: Turn Master Switch OFF at any time to cancel test.

A—Other Tab G—Increase (+) Button Calibrate PWM Limits


B—Calibration Type F— Decrease (-) Button
Drop-Down Menu H—Set Low Limit Button
C—Valve Selection Drop-Down I— Set High Limit Button
Menu
D—Master Switch Indicator
E—Start Button

HC94949,0000702 -19-27JAN15-1/1

75-3 020515

PN=60
Calibrating Air Cart

PC13612 —UN—13MAY11
Calibrate Pressure Sensor
Select Other tab. Select Calibrate Pressure Sensor from
drop-down menu (A).
NOTE: Calibrate Pressure Sensor option is only available
when Pressure Sensor is enabled. To enable go
to Implement Setup >> System Tab and select Calibration Softkey
Pressure Sensor Enable/Disable checkbox.

There are two options for calibrating a pressure sensor.


Operation Based Calibration requires one calibration point
be entered and is used when slope of pressure sensor is
not known. Voltage Based Calibration can be used when
slope of pressure sensor is known and only requires a
zero point.
To calibrate pressure sensor:
1. Ensure there is zero pressure at the sensor to be
calibrated.
2. Press calibration button (B or C) for the desired type

PC16724 —UN—22MAR13
of calibration to begin test and set zero point.

A—Calibration Type C—Operation-Based


Drop-Down Menu Calibration Button
B—Voltage-Based Calibration
Button

Other Tab

HC94949,00006F8 -19-28JAN15-1/3

Calibrate Voltage-based Pressure Sensor


1. Ensure the sensor has 12 volt power supply.
2. Enter the slope as reported by the implement pressure
gauge manufacturer in the box below.
3. Select Accept (A).

A—Accept Button

PC20693 —UN—20JAN15

Continued on next page HC94949,00006F8 -19-28JAN15-2/3

75-4 020515

PN=61
Calibrating Air Cart

Calibrate Voltage-based Pressure Sensor


1. Set the fan to normal operating speed.
2. Enter the pressure in the box below as reported by the
implement pressure gauge.
3. Select Accept (A).

A—Accept Button

PC20694 —UN—20JAN15
HC94949,00006F8 -19-28JAN15-3/3

PC13612 —UN—13MAY11
Calibrate Height Sensor
1. Select Calibration softkey.
2. Select Other tab (A).
3. Select Calibrate Height Sensor from Calibration Type
drop-down (B). Calibration Softkey
4. Select Calibrate Height Sensor (C) to begin calibration.

A—Other Tab C—Calibrate Height Sensor


B—Calibration Type Button
Drop-Down Menu

PC20711 —UN—23JAN15

Calibrate Height Sensor

Continued on next page HC94949,00006F9 -19-29JAN15-1/3

75-5 020515

PN=62
Calibrating Air Cart

5. Raise implement completely and press Set Raised


Position (B).
6. Lower implement completely and press Set Lowered
Position (C).
NOTE: Difference between raised and lowered settings
must be greater than 1 V.

7. Select Next (D).

A—Current Height Sensor C—Set Lowered Position


Reading Button
B—Set Raised Position Button D—Next Button

PC14800 —UN—09MAR12
HC94949,00006F9 -19-29JAN15-2/3

8. Enter value (A) or position implement and select Set


Start Height (B).
9. Enter value (C) or position implement and select Set
Stop Height (D).
NOTE: Start % must be greater than or equal to stop %.
Start heights above 80% or stop heights below 20%
are not recommended and could cause unexpected
or inconsistent product application.
Main Drive Start/Stop height is the percentage
of the full range of movement of implement.
Implement full range of movement is based upon
the Raised and Lowered settings on first page
of Calibrate Height Sensor procedure.

PC14801 —UN—08MAY12
10. Select Accept (H) to save new height sensor
calibration.

A—Main Drive Start Height E—Main Drive Start Height


B—Set Start Height F— Current Implement Height
C—Main Drive Stop Height G—Main Drive Stop Height
D—Set Stop Height H—Accept Button

HC94949,00006F9 -19-29JAN15-3/3

75-6 020515

PN=63
Operating Air Cart
GreenStar™ Rate Controller Dry–Air Cart
3. Tank Charging
1. Verify User-Defined Values
4. Activate and Deactivate System
2. Manage Tank, if necessary
5. Monitor System Performance
a. Tank Level Indicator and Refilling
6. Tank Cleaning (see Spreader Diagnostics for
b. Rate Control instructions)
HC94949,00006FA -19-28JAN15-1/1

Verify User-Defined Values


1. Verify Tank Levels (A) for accuracy.
2. Verify Target Rates (B).
3. Verify tanks are enabled (C).

A—Tank Level Indicators C—Tank On Checkboxes


B—Target Rates

PC20669 —UN—13JAN15
Main Page

HC94949,00006FB -19-28JAN15-1/1

80-1 020515

PN=64
Operating Air Cart

PC20672 —UN—14JAN15
Tank Level Indicator and Filling
Tank level indicators displays the estimated amount of
product remaining (A) in each tank.
The maximum level of each indicator is based on Tank
Capacity entered in Implement Setup and Density of
product assigned to tank (B) in Product Setup.
The bar graph is orange when amount of product is above
Tank Level Indicator
the low level indicator (C), and turns red once the amount
drops below. Adjust low level indicator in Alarm Setup.
Active tanks are identified with the tank applying indicator
(D).

PC20673 —UN—14JAN15
If a tank is equipped with a tank level sensor and sensor
indicates a low level, a thick red line appears around low
tank level sensor indicator (E).
Refilling Tank
1. Select one of the tank level indicators to display Refill
Refill Tank
Tank window.
2. Enter estimated weight of product in tank (F). A—Estimated Product E—Low Tank Level Sensor
Remaining Indicator
3. Select Accept (G) to save new tank level. B—Tank Number F— New Tank Level Input Box
C—Low Level Indicator G—Accept Button
D—Tank Applying Indicator

HC94949,00006FC -19-30JAN15-1/1

Rate Control
Select Target Rate button (A) to display Set Target Rate
window.
If Map Based is selected as Rate Mode for product in a
tank, a prescription (Rx) symbol (C) is displayed above
tank checkboxes (D).

PC20667 —UN—13JAN15
A—Target Rate Button C—Prescription (Rx) Symbol
B—Target Rates D—Tank Checkboxes

Continued on next page HC94949,00006FD -19-29JAN15-1/2

80-2 020515

PN=65
Operating Air Cart

Predefined Rate
Rate mode (predefined, manual, or map based) is
determined by product selected for each bin. Select
Product Setup softkey > Product Information tab.
Manual Rate
Enter desired rates in rate entry box for each tank.
Use + (L) and - (J) buttons to increase or decrease rate.
The increment value is entered in Product Setup.
Map Based Rate
Displays a Rx symbol and prescription rate.

PC16783 —UN—09APR13
NOTE: Ensure prescription is selected in GreenStar™
Documentation.
Configure Rate Mode in Product Setup.

A—Tank 1 Rate Mode H—Tank 2 Rate 3


B—Tank 1 Rate 1 I— Tank 3 Rate Mode
C—Tank 1 Rate 2 J— Tank 3 Decrease Rate
D—Tank 1 Rate 3 K—Tank 3 Rate Entry Box
E—Tank 2 Rate Mode L— Tank 3 Increase Rate
F— Tank 2 Rate 1 M—Tank 4 Rate Mode
G—Tank 2 Rate 2 N—Tank 4 Prescription Rate

GreenStar is a trademark of Deere & Company


HC94949,00006FD -19-29JAN15-2/2

Tank Charging
Tanks applying product are marked with a green triangle
(A) under the Tank Level Indicator.
1. Select Tank Charge button (B) to display Tank Charge
window.
2. Turn on all tanks that are dispensing product by using

PC20282 —UN—17NOV14
checkboxes (C).
If using a Switchbox, use both switches and
checkboxes to turn tanks on. Use one of the two to
turn tanks off.
3. Press and hold a Tank Charge button (D–G) on Tank
Charge popup window to turn on meter and move
Tank Operation
product to fan. Select Accept (H) when finished.
NOTE: Tank Charge runs the meter at 25 RPM.
PC20283 —UN—17NOV14

A—Tank Applying Indicators E—Tank 2 Charge Button


B—Tank Charge Button F— Tank 3 Charge Button
C—Tank On Checkboxes G—Tank 4 Charge Button
D—Tank 1 Charge Button H—Accept Button

Tank Charge

HC94949,000064F -19-13JAN15-1/1

80-3 020515

PN=66
Operating Air Cart

Activate and Deactivate System 2. To deactivate system:


1. To activate system:
• Switchbox–Turn Master Switch to Off position.
• Switchbox–Turn Master Switch to On position. • Foot switch–Press switch.
• Foot switch–Press switch. NOTE: Master Switch Indicator on run page
NOTE: Once machine ground speed exceeds minimum displays an On/Off state.
speed (0.5 km/h [0.3 mph]), controller starts meter.
HC94949,00006E7 -19-29JAN15-1/1

80-4 020515

PN=67
Viewing Air Cart Reports and Totals
PC13279 —UN—05MAY11
Reports and Totals
Select Reports and Totals softkey to show totals stored
on controller.

Totals Softkey

HC94949,00006E1 -19-13JAN15-1/4

Current
Current tab displays totals for the currently selected
implement.
Use Units drop-down (C) to change units.
Clear totals for individual tanks using Tank Zero button (D).
Clear totals for all bins using Implement Zero button (E).

A—Area D—Tank Zero Button


B—Total Applied E—Implement Zero Button
C—Units Drop-Down Menu

PC16785 —UN—09APR13
Continued on next page HC94949,00006E1 -19-13JAN15-2/4

85-1 020515

PN=68
Viewing Air Cart Reports and Totals

Job Summaries
Job Summaries page keeps track of totals by user-defined
jobs (A). Only values for the currently selected job
summary are incremented.
Job summaries are stored on controller. The controller
can store up to 6 different jobs for each configuration.
NOTE: Job Summaries page can be exported using the
screenshot functionality of the GreenStar™ 3 2630
Display. Use GS3 2630 Display documentation
for exporting operation totals into desktop
software (For more information, see GS3 2630
Display Operator's Manual).

PC16804 —UN—12APR13
To create a new job, follow these steps:
1. Select New button (B) and a keypad appears.
2. Type in a name for current job on key pad.
3. Select Enter.
Jobs that are no longer needed may be deleted by
selecting the job (A) and selecting the remove button (C). A—Job Summary Selection H—Average Applied per Area
B—New Button I— Total Time
Use Tank Selection drop-down (D) to view separate totals C—Remove Button J— Application Time
for each tank. D—Tank Selection K—Average Area per Hour
E—Unit Selection L— Average Applied per Hour
Change units by using Unit Selection drop-down (E). F— Area M—Clear Job Totals
G—Total Applied
Totals can be reset to zero by pressing Zero button (M).
GreenStar is a trademark of Deere & Company
HC94949,00006E1 -19-13JAN15-3/4

Lifetime
Lifetime tab keeps track of all totals for the lifetime of
selected implement (A).
Change units by using the Unit Selection drop-down (D).

A—Implement Name E—Area


B—Total Time F— Total Applied
C—Tank G—Application Time
D—Unit Selection

PC16805 —UN—12APR13

HC94949,00006E1 -19-13JAN15-4/4

85-2 020515

PN=69
Air Cart Diagnostics
PC13283 —UN—11MAY11
Air Cart Diagnostics
Select Diagnostics softkey on right-hand side to enter
diagnostics page.
Diagnostics are split into two sections, Readings (A) and
Tests (B).
Diagnostics
Select either tab, and select a reading or test from PC12249 —UN—14SEP09
drop-down (C).

A—Readings Tab C—Drop-Down Menu


B—Tests Tab

Diagnostics Tabs

RW00482,0000131 -19-16MAY13-1/1

Hardware/Software Readings
A—Readings Selection D—Software Part Number
Drop-down Menu E—Software Version Number
B—Hardware Part Number
C—Hardware Serial Number

PC19555 —UN—14APR14
HC94949,00004DB -19-28APR14-1/1

Switchbox Readings
A—Readings Selection C—Switches 1 Through 5
Drop-Down Menu Status on Switchbox
B—Switchbox Present Status D—Switches 6 Through 10
Status on Switchbox
PC12251 —UN—06OCT09

RW00482,0000133 -19-25MAR13-1/1

90-1 020515

PN=70
Air Cart Diagnostics

Delivery System Readings


PWM Duty Cycle—This number represents the current
position of PWM Close Control Valve. The number is
between the current High and Low Limit settings while
operating. Value only appears when PWM Close is
selected as control valve type for chosen tank meter from
tank selection drop-down.

A—Readings Selection F— Main Clutch Output


Drop-Down Menu G—Motor Speed
B—Tank Selection Drop-Down H—Application Rate
Menu I— PWM Duty Cycle
C—Speed Sensor J— Tank Clutch Output
D—Flow Rate

PC16727 —UN—22MAR13
E—Control Valve

RW00482,0000134 -19-16MAY13-1/1

System Voltages Readings


NOTE: If Valve Power is not connected, Valve
Power shows "None".

A—Readings Selection G—Valve Power


Drop-Down Menu H—Valve 1 Power
B—ECU Power I— Valve 2 Power
C—Sensor 1 Power J— Valve 3 Power
D—Sensor 2 Power K—Valve 4 Power
E—Sensor 3 Power
F— Sensor 4 Power

PC12255 —UN—06OCT09
RW00482,0000135 -19-25MAR13-1/1

90-2 020515

PN=71
Air Cart Diagnostics

Working Parameters Readings


A—Readings Selection C—Speed
Drop-Down Menu D—Speed Source
B—Working Width

PC12256 —UN—06OCT09
RW00482,0000136 -19-25MAR13-1/1

Switches/Status Readings
A—Readings Selection D—Tank Level 2 Switch Status
Drop-Down Menu E—Tank Level 3 Switch Status
B—Master Switch Status F— Tank Level 4 Switch Status
C—Tank Level 1 Switch Status

PC16807 —UN—15APR13
RW00482,0000137 -19-15APR13-1/1

90-3 020515

PN=72
Air Cart Diagnostics

Sensors/Status Readings
Height Indication
NOTE: Height Indication will not be available in
Sensors/Status drop down (B), if None is
selected as height indication on Implement
Setup >> Implement Tab

A—Readings Selection F— Raised


Drop-Down Menu G—Start Height
B—Sensor/Status Selection H—Stop Height
Drop-Down Menu I— Lowered
C—Type
D—Current Status

PC16728 —UN—25MAR13
E—Current Position

RW00482,0000138 -19-19APR13-1/2

Pressure Sensor
NOTE: Pressure Sensor option is only available when
Pressure Sensor is enabled. To enable go to
Implement Setup >> System Tab and select
Pressure Sensor Enable/Disable checkbox.

A—Readings Selection D—Calibration Points


Drop-Down Menu E—Pressure (in H2O)
B—Sensor/Status Selection F— Slope (mv/in H2O)
Drop-Down Menu
C—Pressure Sensor (V)

PC16729 —UN—25MAR13
RW00482,0000138 -19-19APR13-2/2

90-4 020515

PN=73
Air Cart Diagnostics

Flow Control Test


Operator can run a Flow Control Test to ensure control
valves are functioning properly.
NOTE: Turn Master Switch OFF at any time to cancel test.

To begin test:
1. Select Flow Control Test from tests drop-down menu
(A).
2. Select Valve to test from control valve selection
drop-down menu (B).
3. Turn the Master Switch ON.

PC16808 —UN—16APR13
4. Select Start button (D) on the screen.
The valve is tested across the entire range of control.
Results are displayed in the RPM / Variance table on the
screen.
If the system does not control speed accurately, there are
a few things to look for and adjust. A high variance number
in desired RPM range indicates inaccurate rate control. A—Tests Drop-Down Menu C—Master Switch Indicator
B—Control Valve Selection D—Start Configuration Test
Drop-Down Menu Button
• Ensure correct calibration value is entered for the
control valve type (or a similar valve type) that is being
used. This value is a starting point and can be tuned to - Incorrect speed sensor calibration. Ensure the correct
your specific system. number of pulses per revolution is entered.

• The lower the Variance (%), the better Rate Controller - Noisy speed signal. Ensure belt, fan, or rollers turn
Dry is able to control at a desired RPM. There are a freely and are not scraping or chattering during the
few issues that might cause the variance on the test to test.
be inconsistent:
• System operating parameters (ie.tractor speed, etc.)
- Improper tuning of valve calibration value. See may need to be adjusted to increase performance at
section on valve calibration tuning. certain levels.

RW00482,0000139 -19-19APR13-1/1

90-5 020515

PN=74
Air Cart Diagnostics

Air Cart Check Test


Operator can run an Air Cart Check Test to ensure that
control valves are functioning properly for the meters.
NOTE: Turn Master Switch OFF at any time to cancel test.

To begin air cart check test:


1. Select Air Cart Check from tests drop-down (A).
2. Ensure a product has been assigned to each Tank (B).
3. Select Air Cart Check button (C) to enter test.

A—Tests Drop-Down Menu C—Air Cart Check Button

PC16812 —UN—16APR13
B—Tank Product Assignments

HC94949,00006E0 -19-13JAN15-1/3

4. Enable tanks (A) to apply, and enter target rates (B).


5. Enter Test Speed (C).
6. Select Next button (D).

A—Tank Enable Checkboxes C—Test Speed Entry


B—Target Rate Entries D—Next Button

Continued on next page PC16813 —UN—16APR13


HC94949,00006E0 -19-13JAN15-2/3

90-6 020515

PN=75
Air Cart Diagnostics

7. Turn Master Switch ON (D).


8. Select Start Button (E).
NOTE: Turn Master Switch OFF at any time to cancel test.
The operator may adjust rates while the
test is running.

A—Actual Rates D—Master Switch Indicator


B—Target Rate Entries E—Start Test Button
C—RPM’s F— Accept Button

PC16814 —UN—16APR13
HC94949,00006E0 -19-13JAN15-3/3

Tank Cleanout
1. Select tanks to be cleaned out (B).
2. Turn Master Switch ON (C).
3. Select Start Button (D).
4. Toggle tanks on or off using checkboxes (B).
NOTE: Turn Master Switch OFF at any time to cancel test.

A—Tests Drop-Down Menu C—Master Switch Indicator


B—Tank Enable Checkboxes D—Start Button

PC16815 —UN—16APR13

RW00482,000014C -19-19APR13-1/1

90-7 020515

PN=76
Air Cart Diagnostics

Control Valve Test


1. Select the tank from drop-down (B)
2. Turn Master switch ON (C).
3. Select Start button (D).
4. Press and hold - (E) or + (F) button to operate control
valve.
NOTE: Turn Master Switch OFF at any time to cancel test.

A—Test Drop-Down Menu D—Start Test Button


B—Control Valve Selection E—Decrease (-) Button
Drop-Down Menu F— Increase (+) Button

PC16816 —UN—16APR13
C—Master Switch Indicator

RW00482,000013B -19-16MAY13-1/1

Clutch Test
1. Turn the Master Switch ON.
2. Press the Start Button.
3. Toggle tank clutches ON or OFF using the checkboxes.
NOTE: Turn Master Switch OFF at any time to cancel.

A—Test Drop-Down D—Master Switch Indicator


B—Main Clutch Checkbox E—Start Test Button
C—Tank Clutch Checkboxes

PC17001 —UN—29MAY13
RW00482,000019F -19-03JUN13-1/1

90-8 020515

PN=77
System Speed Signal
System Speed Signal
The Rate Controller Dry System requires an approved
speed signal.
If the vehicle has no John Deere GPS receiver, the

PC13637 —UN—01JUL11
Rate Controller Dry can utilize a speed source (radar or
wheel speed) on CAN or CCD Bus. If no speed source
is available, it will be necessary to install a radar or GPS
based speed sensor.
Use corresponding connector to interface to the radar or
GPS speed source.
GreenStar Harness
A—Radar Speed Source Input B—GPS Speed Source Input

CZ76372,0000317 -19-05JUL11-1/1

100-1 020515

PN=78
Supplemental Information
37-Pin Connectors

PC13624 —UN—13JUN11
A—Connector 1 B—Connector 2

Connector 1 Connector 2
PIN # FUNCTION PIN # FUNCTION
1 Valve Ground 1 Future Use
2 Valve Ground 2 Meter/Conveyer #3 Speed Sensor Signal
3 Valve Power 3 Meter/Conveyer #4 Speed Sensor Signal
4 Driver 1 4 Power - 5V Sensor
5 Driver 2 5 Power - 5V Sensor
6 Driver 3 6 Ground - 5V Sensor
7 Driver 4 7 Ground - 5V Sensor
8 Driver 5 8 Future Use
9 Driver 6 9 Future Use
10 Driver 7 10 Future Use
11 Driver 8 11 Future Use
12 Driver 9 12 Bin/Tank Level Switch #4 Signal
13 Driver 10 13 Bin/Tank Level Switch #3 Signal
14 Future Use 14 Ground - 5V Sensor
15 Driver 16 15 Bin/Tank Level Switch #2 Signal
16 Driver 15 16 Future Use
17 Driver 14 17 Future Use
18 Driver 13 18 Future Use
19 Driver 12 19 Future Use
20 Driver 11 20 Future Use
21 Ground - 5V Sensor 21 Ground - 12V Sensor
22 Power - 5V Sensor 22 Power - 12V Sensor
23 Meter/Conveyer #2 Speed Sensor Signal 23 Future Use
24 Future Use 24 Ground - 5V Sensor
25 Power - 5V Sensor 25 Spinner/Fan 1 Speed Sensor Signal
26 ECU Power (12V) 26 Power - 12V Sensor
27 ECU Ground 27 Ground - 12V Sensor
28 Meter/Conveyer #1 Speed Sensor Signal 28 Fan 2 Speed Sensor Signal
29 Ground - 5V Sensor 29 Bin/Tank Level Switch #1 Signal
30 Power - 5V Sensor 30 Future Use
31 Pressure Sensor Signal 31 Future Use
32 Future Use 32 Power - 5V Sensor
33 Future Use 33 Power - 5V Sensor
34 Power - 5V Sensor 34 Future Use
35 Future Use 35 Future Use
36 Valve Power 36 Future Use
37 Valve Power 37 Future Use

RW00482,0000189 -19-14MAY13-1/1

105-1 020515

PN=79
Supplemental Information

Connector Information for Adapter Harness


Description John Deere Service Part Number
Mating Connector to Connector 1 (Plug)
37-pin Connector Body (Receptacle) 57M9834
Cable Clamp for 37-pin Connector Body 57M9870
Terminal Pin (14-18 guage / 0.8 - 2.0 mm2) R77464

Mating Connector to Connector 2 (Receptacle)


37-pin Connector Body (Plug) 57M9833
Cable Clamp for 37-pin Connector Body 57M9870
Terminal Socket (14-18 guage / 0.8 - 2.0 mm2) R77465
Connector Information

NOTE: Ensure proper crimp tools are used when


assembling a harness.
CZ76372,000033A -19-13JUL11-1/1

Recommended Wire Sizes


Minimum Recommended Wire Size—Metric (mm²) Minimum Recommended Wire Size—SAE (gauge)
Length Current (amp) Length Current (amp)
(mm) 0.5 1.0 1.5 2.0 2.5 (in.) 0.5 1.0 1.5 2.0 2.5
1000 0.8 0.8 0.8 0.8 0.8 39 18 18 18 18 18
2500 0.8 0.8 0.8 0.8 0.8 98 18 18 18 18 18
5000 0.8 0.8 0.8 0.8 1.0 197 18 18 18 18 16
7500 0.8 0.8 0.8 1.0 2.0 295 18 18 18 16 14
10000 0.8 0.8 1.0 2.0 2.0 394 18 18 16 14 14
15000 0.8 1.0 2.0 3.0 3.0 591 18 16 14 12 12

CZ76372,0000330 -19-27JUN11-1/1

Driver Outputs Table


Driver 1 Bin/Tank 1 (-) Driver 9 Bin/Tank 4 (-)
Driver 2 Bin/Tank 1 (+) / PWM Driver 10 Main Clutch
Driver 3 Bin/Tank 2 (+) / PWM Driver 11 Tank 1 Clutch
Driver 4 Bin/Tank 2 (-) Driver 12 Tank 2 Clutch
Driver 5 Driver 13 Tank 3 Clutch
Driver 6 Bin/Tank 3 (-) Driver 14 Tank 4 Clutch
Driver 7 Bin/Tank 3 (+) / PWM Driver 15 Spinner (+) / PWM
Driver 8 Bin/Tank 4 (+) / PWM Driver 16 Spinner (-)

RW00482,000018A -19-14MAY13-1/1

105-2 020515

PN=80
Troubleshooting
Rate Controller Dry Troubleshooting • Ensure operating speed range is not too low. May
Bin or Spinner Speed not stopping when turned OFF need to reduce gate height or increase vehicle speed
to improve controllability.
• Ensure the speed feedback wires for each bin and • Control Valve Calibration value is not tuned properly.
spinner are properly connected to the correct controller See Control Valve Calibration Tuning section and
inputs (see 37-pin Connectors wiring pin outs) perform Flow Control tests to confirm performance.
• Ensure the valve signal wires for each bin and spinner
are properly connected from the controller to the valve Bin or Spinner desired speed is not achievable
• For PWM valve:
• Ensure adequate hydraulic flow is going to the valves.
- Unplug valve power connection. If system remains Check SCV flow rates and/or PTO pump speed.
operating, valve is sticking. Try loosening valve from
block. • Check valve max operating speed using Flow Control
tests and ensure the system is capable of the desired
• For Fast valve: speeds. If not, gate height may need to be increased to
- Unplug the valve and check voltage coming from slow the desired speeds down accordingly.
controller is +/- 12 VDC.
Bin or Spinner performance is erratic, too slow, or
overshoots desired speed
CZ76372,000032E -19-13JUL11-1/1

Rate Controller Dry Troubleshooting Tank or Fan desired speed is not achievable
Tank or Fan Speed not stopping when turned OFF
• Ensure adequate hydraulic flow is going to the valves.
• Ensure speed feedback wires for each tank and fan Check SCV flow rates and/or PTO pump speed.
are properly connected to correct controller inputs (see • Check valve max operating speed using Flow Control
37-pin Connectors wiring pin outs). tests and ensure the system is capable of desired
• Ensure valve signal wires for each tank and fan are speeds.
properly connected from controller to valve. No fan speed reading on display or reading decreases
• For PWM valve: as actual fan speed increases
- Unplug valve power connection. If system remains
operating, valve is sticking. Try loosening valve from • Ensure feedback wires for fan(s) are properly connected
block. to correct controller inputs (see 37-pin Connector wiring
• For Fast valve: pin outs).
- Unplug valve and check voltage coming from • If feedback wires are properly connected and still unable
controller is +/- 12 VDC. to read fan speed, the controller may not be capable of
reading signal due to electrical characteristics of fan
Tank or Fan performance is erratic, too slow, or
sensor. Contact your John Deere Dealer for further
overshoots desired speed
assistance.
• Ensure operating speed range is not too low. May need
to increase vehicle speed to improve controllability.
• Control Valve Calibration value is not tuned properly.
See Control Valve Calibration Tuning section and
perform Flow Control tests to confirm performance.
RW00482,0000195 -19-22MAY13-1/1

110-1 020515

PN=81
Troubleshooting

Rate Controller Dry Trouble Codes


Fault Code Number Description
GDC 158.03 System voltage is above 15.5V for 5 seconds.
GDC 158.04 System voltage is below 10.0V for 5 seconds.
GDC 628.12 Re-programming.
GDC 629.12 Internal fault (Watchdog reset).
GDC 630.13 System needs to be configured/calibrated.
GDC 639.14 CAN in bus-off.
GDC 3131.16 Fan 1 is operating above the user-defined maximum fan speed.
GDC 3131.18 Fan 1 is operating below the user-defined minimum fan speed.
GDC 3131.31 Product Application attempted with no fan speed for Fan 1.
GDC 3509.03 Sensor Supply Voltage 1 above 5.2V for 2 seconds.
GDC 3509.04 Sensor Supply Voltage 1 below 4.8V for 2 seconds.
GDC 3510.03 Sensor Supply Voltage 2 above 5.2V for 2 seconds.
GDC 3510.04 Sensor supply voltage 2 below 4.8V for 2 seconds.
GDC 3511.03 Sensor Supply Voltage 3 above 5.2V for 2 seconds.
GDC 3511.04 Sensor Supply Voltage 3 below 4.8V for 2 seconds.
GDC 3512.03 Sensor Supply Voltage 4 above 5.2V for 2 seconds.
GDC 3512.04 Sensor supply voltage 4 below 4.8V for 2 seconds.
GDC 516468.03 Voltage for pressure sensor is out of range high.
GDC 516468.04 Voltage for pressure sensor is out of range low.
GDC 516466.16 Fan 2 is operating above the user-defined maximum fan speed.
GDC 516466.18 Fan 2 is operating below the user-defined minimum fan speed.
GDC 516466.31 Product Application attempted with no fan speed for Fan 2.
GDC 520237.31 Bin/Tank Level Sensor 1 indicates empty tank.
GDC 520238.31 Bin/Tank Level Sensor 2 indicates empty tank.
GDC 520239.31 Bin/Tank Level Sensor 3 indicates empty tank.
GDC 520716.00 The system is detecting meter movement while the control valve is commanded closed.
GDC 520716.01 The system is detecting zero meter speed while the control valve is commanded open.
GDC 520716.16 The system is operating above the user-defined maximum application rate.
GDC 520716.18 The system is operating below the user-defined minimum application rate.
GDC 520723.31 Bin/Tank Level Sensor 4 indicates empty tank.
GDC 520724.17 Bin/Tank 2 volume has fallen below the operator designated minimum level.
GDC 520725.17 Bin/Tank 3 volume has fallen below the operator designated minimum level.
GDC 520728.17 Bin/Tank 4 volume has fallen below the operator designated minimum level.
GDC 520729.00 The system is detecting spinner/fan movement while the control valve is commanded closed.
GDC 520729.01 The system is detecting zero spinner/fan speed while the control valve is commanded open.
GDC 520729.16 The spinner is operating above the user-defined maximum spinner/fan speed.
GDC 520729.18 The spinner/fan is operating below the user-defined minimum spinner speed.
GDC 520729.31 Product Application attempted with no spinner/fan speed.
GDC 523346.00 The system is detecting meter movement while the control valve is commanded closed.
GDC 523346.01 The system is detecting zero meter speed while the control valve is commanded open.
GDC 523346.16 The system is operating above the user-defined maximum application rate.
GDC 523346.18 The system is operating below the user-defined minimum application rate.
GDC 523393.00 The system is detecting meter movement while the control valve is commanded closed.
GDC 523393.01 The system is detecting zero meter speed while the control valve is commanded open.
GDC 523393.16 The system is operating above the user-defined maximum application rate.
GDC 523393.18 The system is operating below the user-defined minimum application rate.
GDC 523394.00 The system is detecting meter movement while the control valve is commanded closed.
GDC 523394.01 The system is detecting zero meter speed while the control valve is commanded open.
GDC 523394.16 The system is operating above the user-defined maximum application rate.
GDC 523394.18 The system is operating below the user-defined minimum application rate.

Continued on next page RW00482,000018C -19-15MAY13-1/2

110-2 020515

PN=82
Troubleshooting

GDC 523418.17 Bin/Tank 1 volume has fallen below the operator designated minimum level.
GDC 523823.00 The maximum speed threshold for applying product has been exceeded.
GDC 523935.06 Output driver over current or short to ground.
GDC 523966.31 Operator has Limp Home Mode enabled.

RW00482,000018C -19-15MAY13-2/2

GreenStar Rate Controller Switch Box


Trouble Codes
Fault Code Number Description Recommended Initial Action
SBC 000168.03 Switched Supply Voltage High System voltage is above 15.5 V. for 5 seconds.
SBC 000168.04 Switched Supply Voltage Low System voltage is below 10.0 V. for 5 seconds.
SBC 000628.02 Controller Memory Corrupted Contact dealer.
Wait until GreenStar Rate Control Switch Box has finished
SBC 000628.12 Controller Unit Programming
programming. If programming is hung up, contact dealer
SBC 000629.12 Controller Unit Fault Contract dealer.
CAN Bus problem or GreenStar Rate Controller Switch Box has a
SBC 000639.14 CAN Communication Error
CAN Bus error. Contract dealer.
SBC 523910.02 Controller Memory Corrupted Contract dealer.
SBC 524058.02 Master Switch Conflict Master switch digital inputs are not in a valid state. Contract dealer.

CZ76372,000032F -19-13JUL11-1/1

PC14715 —UN—10FEB12
Control Valve Calibration Number Tuning
The control valve calibration number is set up in the
following format XXYZ.
The numbers work similar for all control valve types in
spinner and conveyor configurations.
XX adjusts how fast the valve reacts to error between A—XX: Valve Speed C—Z: % Error Allowed
target and actual speeds. If the control is too slow, B—Y: Overshoot Reduction
increase this value. If the control is too fast or fluctuates
constantly, reduce this value. Input range is 1-99. Typical
values are between 25-75. Z adjusts control deadband. It represents the error (% of
Y adjusts overshoot when controlling to a speed change. target conveyor/spinner speed) allowed when reaching a
If the system overshoots the target, increase this number. target speed. To make the controller more responsive
If control is slow reacting to a speed change, reduce this to errors, lower the value. To make the controller more
number. Input range is 0-9. Typical values are between accepting of errors, increase the value. If oscillation or
2-4. chasing of the target speed occurs, increase this number.
The input range is between 0-9. Typical starting value is 3.
XX and Y can affect each other when changed. Adjusting
one value may require a change to the other. It is best to
adjust the XX value first to ensure that the system is quick
to react. Then change Y value as needed.
BA31779,00003C6 -19-14MAR12-1/1

110-3 020515

PN=83
Troubleshooting

Rename Implement
NOTE: Renaming an implement does not affect
settings on System, Alarm, and Rates tabs.
Existing calibrations remain valid.

1. Select implement name to be revised from drop-down.


2. Select Rename (A), and enter new name using
keyboard.
3. Select Enter.

A—Rename Button

PC20157 —UN—03NOV14
HC94949,0000628 -19-20NOV14-1/1

Remove Implement
1. Select implement name to be deleted from drop-down.
2. Select Remove (A).
3. Accept pop-up notification.

A—Remove Button

PC20158 —UN—03NOV14

HC94949,0000629 -19-03NOV14-1/1

110-4 020515

PN=84
Troubleshooting

Observable Symptoms
Symptom Problem Solution

Inconsistent volume of product Possible incorrect calibration for valve Perform flow control test.
being applied or undesired valve applied.
function (spreader).
Control valve not functioning properly. Perform spreader check test.

Perform control valve test.

Inconsistent volume of product Possible incorrect calibration for valve Perform flow control test.
being applied or undesired valve applied.
function (air cart).
Control valve not functioning properly. Perform spreader check test.

Perform control valve test.

Clutches not responding as desired Clutch could be malfunctioning or Perform clutch test.
(air cart). incorrect polarity assigned.
Master Switch Indicator not Master Switch on switchbox or foot Verify that switchbox or foot switch is
changing status to On. switch failing to communicate with plugged in.
controller.
HC94949,0000656 -19-30JAN15-1/1

110-5 020515

PN=85
Specifications
EC Declaration of Conformity
Deere & Company
Moline, Illinois U.S.A.
The undersigned hereby declares that
Product: GreenStar™ Rate Controller
Fulfills all relevant provisions and essential requirements of the following directives:

Directive Number Certification Method


Electromagnetic Compatibility (EMC) 2004/108/EC Annex II of the Directive

Name and address of the person in the European Community authorized to compile the technical construction file:
Brigitte Birk
John Deere GmbH & Co. KG
Mannheim Regional Center (Zentralfunktionen)
John Deere Strasse 70
Mannheim, Germany D-68163
Place of declaration: Urbandale, IA U.S.A. Name: Aaron Senneff
Date of declaration: 27 February 2014 Title: Engineering Manager
Manufacturing unit: John Deere Intelligent Solutions Group

DXCE01 —UN—28APR09

HC94949,0000740 -19-04FEB15-1/1

Identify Date Code


Use the date code (A) on the product label to identify
the date of manufacture. “YY" (B) identifies the last two
numbers of the year of manufacture; “WW” (C) identifies
the week number of calendar year of manufacture.

PC17568 —UN—16AUG13
NOTE: The week number of manufacture ranges
between 01-53.
Date Code
YY Last Two Numbers of Example:
Year of Manufacture 11 = 2011
12 = 2012
13 = 2013 Product Label Example
WW Week Number of Example: PC17574 —UN—16AUG13
Calendar Year of 01, 02, 03...53
Manufacture

A—Date Code (Date of C—Week Number of Calendar


Manufacture) Year of Manufacture
B—Last Two Numbers of Year
of Manufacture Date Code Example

HC94949,0000599 -19-15AUG14-1/1

115-1 020515

PN=86
Specifications

Customs Union–EAC (English and Russian)

PC20729 —UN—28JAN15
PC20730 —UN—28JAN15

HC94949,0000715 -19-28JAN15-1/1

115-2 020515

PN=87
Maintenance
Preseason Checklist □ Inspect connector seals and latching mechanisms.
Repair as necessary.
In addition to performing checklist before season begins, □ Inspect connector pins for wear, debris, and corrosion.
utilize preseason checklist if any of the following occur: Clean and (or) repair as necessary.
• A different tractor or implement is introduced to system. □ ISO connector
• A hydraulic system component is repaired, replaced, □ Controller connectors
or adjusted. □ Display
• An Ag Management Systems (AMS) component is □ Inspect mounting hardware. Retorque as necessary.
replaced. □ Display
□ Controller mount
□ Refer to electronic Operator’s Manual from □ Calibrate sensors and control values.
Manuals.Deere.com or contact your John Deere dealer □ Verify switch functionality if switchbox is present.
for latest version. □ Perform system voltage test.
□ Update software. Refer to StellarSupport.com for latest □ Perform flow control test.
software.
□ Display (Reference implement Operator’s Manual for detailed
□ Controller checklists.)
□ Load and activate applications on display. NOTE: Some tests are not available depending
□ Inspect wiring harness for wear and damage around on application.
pinch points, corners, edges, and harness support
locations. Repair as necessary.
HC94949,00005E4 -19-03FEB15-1/1

Daily Checklist □ Verify system voltage readings.


□ Verify switches and status readings.
□ Inspect wiring harness for wear and damage around □ Verify sensor and status readings.
pinch points, corners, edges, and harness support
locations. Repair as necessary. (Reference implement Operator’s Manual for detailed
□ Inspect wiring harness at connectors for wear on checklists.)
exposed wires. Repair as necessary.
□ Inspect mounting hardware. Retorque as necessary. NOTE: When changing product, empty bin or tank,
□ Display perform rinse cycle, and perform new product
□ Controller mount setup and calibration.
□ Run controller diagnostic tests. Some tests are not available depending
□ Perform Control Valve test. on application.
□ Verify section status readings.
HC94949,00005E5 -19-30JAN15-1/1

Postseason Checklist □ Controller connectors


□ Display
□ Inspect wiring harness for wear and damage around □ Inspect mounting hardware. Retorque as necessary.
pinch pints, corners, edges, and harness support □ Display
locations. Repair as necessary. □ Controller mount
□ Inspect wiring harness at connectors for wear on □ Perform rinse cycle.
exposed wires. Repair as necessary.
□ Inspect connector seals and latching mechanisms. (Reference implement Operator’s Manual for detailed
Repair as necessary. checklists.)
□ Inspect connector pins for wear, debris, and corrosion.
Clean and (or) repair as necessary. NOTE: Some tests are not available depending
□ ISO connector on application.
HC94949,00005E6 -19-30JAN15-1/1

120-1 020515

PN=88
Index
Page
Page
A
System Voltages......................................... 55-2, 90-2
Active Implement Guidance Working Parameters................................... 55-3, 90-3
GS2 Display ............................................................ 20-1 Switch Box
Adapter Harness Trouble Codes....................................................110-3
Connector Information .......................................... 105-2 Tests............................................................... 55-4, 90-5
Air Cart Air Cart Check ..................................................... 90-6
Alarms..................................................................... 65-6 Bin Cleanout........................................................ 55-6
Operation .............................................. 45-1, 80-1, 80-3 Clutch .................................................................. 90-8
Rate Smoothing ...................................................... 65-8 Control Valve .............................................. 55-6, 90-8
Speed Smoothing ................................................... 65-8 Flow Control ............................................... 55-4, 90-5
System Setup.......................................................... 65-3 Spreader Check .................................................. 55-4
Alarm Tank Cleanout ..................................................... 90-7
Settings .......................................................... 30-7, 65-6 Display........................................................................ 20-1
Driver Outputs Table................................................. 105-2
B
F
Bin Chaining ............................................................... 35-3
Activate ................................................................... 45-5 Flexbox ....................................................................... 15-1

C G

Calibrate Height Sensor GPS Receiver............................................................. 15-1


Height Sensor Calibration ....................................... 75-5 GreenStar Display
Calibration Components............................................................ 20-1
CFR................................................................ 40-1, 75-1
Control Valves........................................................110-3 I
PWM Limits.................................................... 40-3, 75-3
CFR ................................................................... 40-1, 75-1 Implement Setup ............................................... 30-2, 65-2
Checklists
Daily ...................................................................... 120-1 M
Postseason ........................................................... 120-1
Preseason............................................................. 120-1 Main Harness
Component Overview and Compatibility Pinout.................................................................... 105-1
Bin Level Switch............................................. 25-2, 60-2
Control Valves................................................ 25-2, 60-2 O
Speed Sensors .............................................. 25-2, 60-2
Control Valves Observable Symptoms ..............................................110-5
Calibration..............................................................110-3 Operation
PWM Bin Chaining............................................................ 45-5
Calibrate ..................................................... 40-3, 75-3 Bin Level Indicator .................................................. 45-2
Tuning ....................................................................110-3 Bins ......................................................................... 45-4
Controller Main Page...................................................... 45-1, 80-1
Operation ................................................................ 15-1 Rate Control................................................... 45-3, 80-2
Refill Bins ................................................................ 45-2
D Refill Tanks.............................................................. 80-2
Tank Level Indicator ................................................ 80-2
Daily Checklist .......................................................... 120-1 Tanks....................................................................... 80-3
Diagnostics
Rate Controller Dry P
Trouble Codes....................................................110-2
Readings........................................................ 55-1, 90-1 Postseason Checklist ............................................... 120-1
Delivery System ......................................... 55-2, 90-2 Prescriptions...................................................... 45-3, 80-2
Hardware/Software..................................... 55-1, 90-1 Preseason Checklist................................................. 120-1
Sensors/Status .................................................... 90-4 Product Setup.................................................... 35-1, 70-1
Switchbox ................................................... 55-1, 90-1 Summary........................................................ 35-3, 70-3
Switches/Status.......................................... 55-3, 90-3

Continued on next page

Index-1 020515

PN=1
Index

Page Page

Products Supplemental Information


Bin Setup ................................................................ 35-2 Adapter Harness
Information ..................................................... 35-1, 70-1 Connector Information....................................... 105-2
Summary........................................................ 35-3, 70-3 Driver Outputs Table ............................................. 105-2
Tank Setup .............................................................. 70-2 Main Harness........................................................ 105-1
Recommended Wire Sizes ................................... 105-2
R Switch Box Controller ................................................. 20-2
Switchbox Controller
Rate Controller Dry............................................ 30-1, 65-1 Readings........................................................ 55-1, 90-1
Operation .............................................. 15-1, 45-4, 80-3 System
Overview ................................................................. 15-1 Overview ................................................................. 15-1
Switch Box Speed Signal......................................................... 100-1
Trouble Codes....................................................110-3 System Components
Trouble Codes .......................................................110-2 GreenStar Display................................................... 20-1
Troubleshooting .....................................................110-1 System Setup .................................................... 30-2, 65-3
Rate Smoothing................................................. 30-8, 65-8
Rates ................................................................. 45-3, 80-2 T
Prescriptions .................................................. 45-3, 80-2
Readings Tests
Delivery System ............................................. 55-2, 90-2 Air Cart Check......................................................... 90-6
Hardware/Software ........................................ 55-1, 90-1 Bin Cleanout ........................................................... 55-6
Sensors/Status........................................................ 90-4 Clutch...................................................................... 90-8
Switchbox....................................................... 55-1, 90-1 Control Valve.................................................. 55-6, 90-8
Switches/Status ............................................. 55-3, 90-3 Flow Control................................................... 55-4, 90-5
System Voltages ............................................ 55-2, 90-2 Spreader Check ...................................................... 55-4
Working Parameters ...................................... 55-3, 90-3 Tank Cleanout ......................................................... 90-7
Recommended Wire Sizes ....................................... 105-2 Totals ................................................................. 50-1, 85-1
Reports .............................................................. 50-1, 85-1 Troubleshooting
Run Page Common Problems ................................................110-1
Spreader ........................................................ 25-1, 60-1 Rate Controller Dry ................................................110-1
Trouble Codes....................................................110-2
S Switch Box
Trouble Codes....................................................110-3
Safety, Steps and Handholds
Use Steps and Handholds Correctly....................... 05-2
Setup
Alarms............................................................ 30-7, 65-6
Bin Chaining............................................................ 35-3
CFR................................................................ 40-1, 75-1
Product Information........................................ 35-1, 70-1
Product Summary .......................................... 35-3, 70-3
Products
Bins ..................................................................... 35-2
Tanks ................................................................... 70-2
Rate Smoothing ............................................. 30-8, 65-8
Speed Smoothing .......................................... 30-8, 65-8
Speed Signal ............................................................ 100-1
Speed Smoothing .............................................. 30-8, 65-8
Spreader
Alarms..................................................................... 30-7
Implement Setup............................................ 30-2, 65-2
Operation ................................................................ 45-4
Rate Smoothing ...................................................... 30-8
Speed Smoothing ................................................... 30-8
System Setup.......................................................... 30-2
Starfire Receiver
GPS Receiver ......................................................... 15-1

Index-2 020515

PN=2
John Deere Service Literature Available
Technical Information
Technical information can be purchased from John Deere.
Some of this information is available in electronic media,
such as CD-ROM disks, and in printed form. There are
many ways to order. Contact your John Deere dealer.
Call 1-800-522-7448 to order using a credit card. Search

TS189 —UN—17JAN89
online from http://www.JohnDeere.com. Please have
available the model number, serial number, and name of
the product.
Available information includes:
• PARTS CATALOGS list service parts available for your
machine with exploded view illustrations to help you
identify the correct parts. It is also useful in assembling
and disassembling.
• OPERATOR’S MANUALS providing safety, operating,
maintenance, and service information. These manuals
and safety signs on your machine may also be available
in other languages.

TS191 —UN—02DEC88
• OPERATOR’S VIDEO TAPES showing highlights of
safety, operating, maintenance, and service information.
These tapes may be available in multiple languages
and formats.
• TECHNICAL MANUALS outlining service information
for your machine. Included are specifications, illustrated
assembly and disassembly procedures, hydraulic oil
flow diagrams, and wiring diagrams. Some products
have separate manuals for repair and diagnostic
information. Some components, such as engines, are
available in separate component technical manuals
• FUNDAMENTAL MANUALS detailing basic information
regardless of manufacturer:
- Agricultural Primer series covers technology in farming

TS224 —UN—17JAN89
and ranching, featuring subjects like computers, the
Internet, and precision farming.
- Farm Business Management series examines
“real-world” problems and offers practical solutions
in the areas of marketing, financing, equipment
selection, and compliance.
- Fundamentals of Services manuals show you how to
repair and maintain off-road equipment.
- Fundamentals of Machine Operation manuals
explain machine capacities and adjustments, how to
improve machine performance, and how to eliminate
unnecessary field operations.

TS1663 —UN—10OCT97

DX,SERVLIT -19-31JUL03-1/1

020515
SERVLIT-1 PN=91
John Deere Service Literature Available

020515
SERVLIT-2 PN=92
John Deere Service Keeps You on The Job
John Deere Is At Your Service
CUSTOMER SATISFACTION is important to John Deere.
Our dealers strive to provide you with prompt, efficient
parts and service:
–Maintenance and service parts to support your

TS201 —UN—15APR13
equipment.
–Trained service technicians and the necessary diagnostic
and repair tools to service your equipment.

CUSTOMER SATISFACTION PROBLEM RESOLUTION


PROCESS
2. Discuss problem with dealer service manager.

Your John Deere dealer is dedicated to supporting your 3. If unable to resolve, explain problem to dealership
equipment and resolving any problem you may experience. manager and request assistance.

1. When contacting your dealer, be prepared with the 4. If you have a persistent problem your dealership is
following information: unable to resolve, ask your dealer to contact John Deere
for assistance. Or contact the Ag Customer Assistance
–Machine model and product identification number Center at 1-866-99DEERE (866-993-3373) or e-mail us at
www.deere.com/en_US/ag/contactus/.
–Date of purchase
–Nature of problem DX,IBC,2 -19-02APR02-1/1

020515
IBC-1 PN=93
John Deere Service Keeps You on The Job

020515
IBC-2 PN=94

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