2 Mks 70 JVLT

Si121176
REMOVAL
PROCEDURE
S E R V I C E M A N U A L
7.0/8.0/9.0/10.0 kW Class
24000/32000 Btu/h Class
Outdoor Unit
Inverter
Multi Type
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Service Manual
Removal Procedure
Outdoor Unit
Applicable Models
zCooling Only zHeat Pump
2MKS70JVLT 3MXS24JVJU
2MKS80JVLT 4MXS32GVJU
3MKS90KVLT
4MKS100KVLT 2MXS70JVLT
2MXS80JVLT
4MKS90EVMA 3MXS90KVLT
4MXS100KVLT
4MKS80KVM
4MKS100KVM 4MXS80EVMA
5MKS90E2V3B 4MXS80KVM
4MXS100KVM
4MXS80E2V3B
5MXS90E2V3B

Si121176
Table of Contents
1. Removal of Outer Panels ........................................................................2
2. Removal of Electrical Box .....................................................................16
3. Removal of PCBs..................................................................................22
4. Removal of Fan Motor...........................................................................26
5. Removal of Coils / Thermistors .............................................................27
6. Removal of Sound Blankets..................................................................32
7. Removal of Compressor .......................................................................35
Note: The illustrations may be slightly different depending on the model.
The illustrations are for heat pump models as representative.
Removal Procedure 1
Removal of Outer Panels Si121176
1. Removal of Outer Panels

Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
Appearance features
(R6368)
1. Remove the suction grille. The hooks are secured in
Rear side
1 Unfasten the 2 hooks at the clearances of the
the bottom first. outdoor heat exchanger fins.
Hook
(R14612)
Suction grille
(R6370)
2 Removal Procedure
Si121176 Removal of Outer Panels

2 Slide the suction grille
Hook
downward to unfasten
the 3 top hooks.
(R14613)
3 Remove the suction
grille.
(R6372)
2. Remove the top panel.

Top panel
1 Remove the 4 screws
on the back and the
screw on the left side
panel.
Left side panel

(R6373)
Removal Procedure 3

on the front and the
screw on the right side
panel.
Right side
panel
(R6374)
3 Lift the top panel and

remove it.
(R6375)
3. Remove the right side

panel. Right side panel
1 Remove the 5 screws.
(R6376)
4 Removal Procedure

2 Slide the right side
panel downward to
unfasten the 2 hooks on
the back side.
(R6377)
Hook
(R14614)
Hook
(R14615)
Removal Procedure 5

3 Remove the right side The US model has a service
panel. lid on the stop valve
mounting plate.
Remove the 2 screws to
remove the service lid.
Service lid
Screw (R10372)
The US model has a conduit

mounting plate.
(R10441) Lock nut
Knockout hole
Conduit
mounting plate
Conduit
(R17351)
4. Remove the front panel

(2). This screw is M5 × 16
Front Panel (2)
Front
Panel (1)
+
+
(R10629)
2 Slide the front panel (2)

downward to unfasten
the hook.
(R10374)
6 Removal Procedure
(R6383)
3 Remove the front panel

(2).
(R10375)
5. Remove the front panel Remove the discharge grille

(1). and outdoor fan first to
Front remove the front panel (1).
1 Remove the 4 screws Panel (1)
on the discharge grille.
Discharge grille
(R10376)
2 Pull the bottom of the

discharge grille.
(R10377)
Removal Procedure 7

3 Slide the discharge
grille downward to
unfasten the 2 hooks at
the top.
Hook
(R17173)
4 Remove the discharge

grille.
(R10380)
5 Remove the nut and Nut size : M8

remove the outdoor fan.
13 mm
Outdoor fan
(R12301)
When reassembling, align

the mark of the outdoor
(R10381) fan with the D-cut section of
the motor shaft.
8 Removal Procedure

on the partition plate Partition plate (1)
(1).
(R10382)
7 Remove the screw at

the bottom left of the
front panel (1).
(R10383)

the bottom of the left
side.
(R6393)
Removal Procedure 9

the bottom of the back
side.
(R6394)
10 The front panel (1) has

a hook. Lift the front
panel (1).
Hook
(R17174)
11 Remove the front panel

(1).
(R10385)
Be sure to detach the front

panel (1) carefully so as not
to deform it.
(R6396)
10 Removal Procedure

6. Remove the rear panel. U.S. models
1 Remove the screw on The U.S. models have 2
the partition plate (2). screws.
Rear
panel
Partition
plate (2)
Rear panel
Partition plate (2) (R10386)
(R11209)
2 Slide the partition plate U.S. models

(2) to the left and When reassembling, bundle
remove it. the wires with clamp.
When reassembling, pass
the wires through the
partition plate (2).
Room A Room B power supply
Room C Room D
Clamp
Partition plate (2) (R17353)
(R11211)
Removal Procedure 11

3 Remove the 5 screws The U.S. models have no
on the wire fixing plate wire fixing plates (upper and
(upper). lower).
Wire fixing
plate (upper)
(R11210)
4 Remove the wire fixing

plate (upper).
(R11213)

on the wire fixing plate
(lower).
Wire fixing
plate (lower)
(R11214)

6 Remove the wire fixing
plate (lower).
(R11215)
7 Pull out the holder of The holder is secured in the

the outdoor clearances of the outdoor
temperature thermistor. heat exchanger fins.
Outdoor temperature thermistor (R10388)
8 Release the thermistor

wire from the groove Groove
(R10389)

on the rear panel.
(R10390)
10 Remove the screw on

the bottom frame.
(R10391)

the stop valve mounting
plate.
Stop valve
mounting
plate
(R10392)

12 Lift the rear panel
upward to unfasten the
2 hooks.
Hook
(R12918)
13 Remove the rear panel.
(R10394)
Removal of Electrical Box Si121176
2. Removal of Electrical Box

to detach the earth
wires.
(R10396)
2 Disconnect the [S70]

connector for the fan
motor [S70].
(R10397)
3 Release the fan motor +: When reassembling, do not

Fan motor lead wire
lead wire. use these 2 hooks.
+
(R17268)
Si121176 Removal of Electrical Box

4 Disconnect the Pull out the clamp.
connector for the four [S80]
way valve coil [S80].
Clamp
(R11187)

A B C D
connectors for the The 2-room models have no
electronic expansion harness for [S22] and [S23].
valve coil. The 3-room models have no
[S20] (white): room A harness for [S23].
[S21] (red): room B The 5-room models have
[S22] (blue): room C [S24] (green) for room E.
Clamp
[S23] (yellow): room D
When reassembling, insert
each clamp into the small
hole.
For the electronic

expansion valve coil
(R11188)
[S93]
(R17266)

connector for the liquid [S93]
pipe thermistor [S93].
Clamp
(R10400)

connector for the gas [S92] When reassembling, insert
pipe thermistor [S92]. the clamp into the small
hole.
[S92]
Clamp
(R17267)
(R10537)

connector for the
thermistors [S90]. [S90]
When reassembling, insert
the clamp of the thermistor
ASSY into the hole as
below.
Thermistor ASSY
(R17142)
Clamp
(R10538)
9 The wire harness of the When reassembling, insert

thermistor is hooked the clamp into the small hole.
under the electrical box.
Unhook it and pull out
Hook
the clamp.
Fixing position for the

thermistor harness
Clamp
(R6420)

10 Disconnect the
connector for the [S40]
overload protector
[S40].
(R10539)
11 The wire harness for

the compressor is
attached to the partition
plate (1) by the clamp.
Partition
plate
Clamp
(R12904)
12 Pull out the clamp with

pliers.
Clamp
(R6423)

13 Disconnect the relay
connector of the
compressor.
(R6469)

the stop valve mounting Electrical box
plate.
Stop valve
mounting plate
(R10395)

the partition plate (1).
Partition plate (1)
(R6411)

16 Slide the electrical box
leftward to unfasten the
hook on the right side of
the electrical box.
Hook
(R10401)
17 Lift up the electrical box

and remove it.
(R10402)
Removal of PCBs Si121176
3. Removal of PCBs
1. Remove the main PCB.
Hook
1 Remove the cover of Release the 4 hooks. The
the electrical box. hooks are marked with W.
Hook
(R6427)
(R14617)
Main PCB
(R10404)
3 Unfasten the 4 hooks.
(R10405)
4 Lift up the main PCB.
(R10406)
Si121176 Removal of PCBs

5 Disconnect the U(red) V(yellow) W(blue) [S51] [S101]
[S51] [S101] : service monitor
connectors. PCB
[S10]
[HR2](blue) [S10] : terminal board
[HR1](white) [AC2] (transmission)
(blue) [HR1] [HR2] : reactor
[AC1]
(brown) [AC1] [AC2] : terminal board
(power supply)
[U] [V] [W] : compressor
(R10407)
6 Remove the main PCB.
(R10408)
2. Remove the reactor.

Reactor
1 Remove the screw.
(R10409)

and lift the reactor
upward to remove it.
(R6434)
Removal of PCBs Si121176

3. Remove the service
monitor PCB. [S102]
1 Disconnect the
connectors [S52]
[S102] from the service
monitor PCB.
[S52]
Service
monitor PCB
(R10410)
2 Slightly lift the top hook

to detach.
(R6436)
3 Unfasten the bottom

hook and remove the
service monitor PCB.
(R6437)
Si121176 Removal of PCBs

4. Remove the terminal
board.
1 Remove the screw.
Terminal board
(R10411)
2 Unfasten the hook.
(R10412)
3 Remove the terminal

board.
(R10413)
Removal of Fan Motor Si121176
4. Removal of Fan Motor

(R10414)
1 Remove the 2 lower Be sure to remove the lower

screws of the fan motor. screws first. If the upper
screws are removed first, the
2 Remove the 2 upper fan motor may tilt or fall
screws. because the center of its
gravity is toward the front.
It may cause injuries.
(R6442)
3 Remove the fan motor. When reassembling, be sure

to place the wire harness
lower.
Fan motor
Harness
(R6444)
(R10542)
Si121176 Removal of Coils / Thermistors
5. Removal of Coils / Thermistors

1. Remove the electronic
expansion valve coils.
1 Pull out the electronic
expansion valve coils.
Electronic
expansion
valve coil
(R10415)
(R6446)
2. Remove the thermistors.

1 Pull out the gas pipe
thermistors.
Gas pipe
thermistor
(R17412)
Place the thermistor so that
Gas pipe thermistor its edge comes up to the
edge of the fixture.
Be careful not to lose the
clips for the thermistors.
Clip
(R6448)
Removal of Coils / Thermistors Si121176

2 Peel off the putty and
pull out the liquid pipe
thermistors.
Liquid
pipe
thermistor
(R17413)
Be careful not to lose the

fixtures for the thermistors.
Liquid pipe
thermistor
Fixture
(R6450)
3 Pull out the outdoor

heat exchanger
Outdoor heat exchanger
thermistor. thermistor
(R10541)

4 Remove the clip from Be careful not to lose the
the outdoor heat clip.
exchanger thermistor.
Clip
(R6452)
5 Slightly open the sound

blanket (outer).
Sound blanket (outer) (R10418)
6 Remove the sound

blanket (top upper).
Sound blanket (top upper)
(R10419)
Removal of Coils / Thermistors Si121176

7 Remove the discharge
pipe thermistor.
Discharge pipe thermistor (R10420)
8 Remove the fixture.
Fixture
(R10430)
3. Remove the four way

valve coil.
1 Remove the screw.
(R10431)

2 Remove the four way
valve coil.
Four way
valve coil
(R10432)
Removal of Sound Blankets Si121176
6. Removal of Sound Blankets

1 Open the sound blanket
(outer).
Sound blanket
(outer) (R10433)
2 Remove the sound The sound blanket is fragile.

blanket (top upper). Carefully pass the blanket
through the discharge pipe.
Sound blanket (top upper)

(R10434)
3 Remove the screw from

the partition plate (1)
and push the plate to
the left slightly for easy
work.
Partition plate (1)

(R10435)
Si121176 Removal of Sound Blankets

4 Remove the sound The sound blanket is fragile.
blanket (outer). Carefully pass the blanket
through the discharge pipe.
Sound blanket (outer) (R10436)
5 Remove the sound

blanket (top inner).
Sound blanket (top inner) (R10437)
6 Open the sound blanket

(inner) and pass it
through the part of the
mufflers.
The sound blanket is fragile.

Mufflers
Be careful of the notches of
the compressor mount (3
Sound blanket
locations).
(inner)
(R10438)
Removal of Sound Blankets Si121176

7 Remove the sound
blanket (inner).
(R10439)
Si121176 Removal of Compressor
7. Removal of Compressor
1 Remove the terminal
cover.
Terminal
cover
(R6466)
2 Disconnect the U(red)

U : red, V : yellow, W : blue
compressor lead wires.
3 Remove the overload W(blue)
protector.
V(yellow)
Overload
protector
(R9471)
Removal of Compressor Si121176

Before working, make
sure that the refrigerant (b) Warning
gas is empty in the circuit. Be careful not to get yourself
Be sure to apply nitrogen burnt with the pipes and other
replacement when parts that are heated by the
heating up the brazed gas brazing machine.
part.
4 Heat up the brazed part Warning
of the discharge side If the refrigerant gas leaks
and disconnect the part during work, ventilate the
(a). room. (If the refrigerant gas is
5 Heat up the brazed part exposed to flames, toxic gas
of the suction side and (R13197)
may be generated.)
(a)
disconnect the part (b).
Warning
Since it may happen that the
refrigerant oil in the
Note:
compressor catches fire,
Do not use a metal saw
prepare wet cloth so as to
for cutting pipes by all
extinguish fire immediately.
means because the
sawdust comes into the
Caution
circuit.
From the viewpoint of global
environment protection, do
When withdrawing the
not discharge the refrigerant
pipes, be careful not to
gas in the atmosphere. Make
pinch them firmly with
sure to collect all the
pliers. The pipes may get
refrigerant gas.
deformed.
Cautions for restoration
Provide a protective sheet
1. Restore the piping by non-
or a steel plate so that the
oxidation brazing.
brazing flame cannot
2. It is required to prevent the
influence peripheries.
carbonization of the oil inside
the four way valve and the
Be careful so as not to
deterioration of the gaskets
burn the compressor
affected by heat. (Keep
terminals, the name plate,
below 120°C.) For the sake
the heat exchanger fin.
of this, wrap the four way
valve with wet cloth and
6 Remove the 3 nuts.
provide water so that the
7 Lift the compressor up cloth does not dry.
to remove it.
In case of difficulty with gas
brazing machine
1. Disconnect the brazed part
where is easy to disconnect
and restore.
2. Cut pipes on the main unit
with a tube cutter in order to
make it easy to disconnect.
Some models have 2 nuts.
(R10440)
Revision History
Month / Year Version Revised contents
08/2012 Si121176 First edition

Warning z Daikin products are manufactured for export to numerous countries throughout the world. Prior to
purchase, please confirm with your local authorised importer, distributor and/or retailer whether this
product conforms to the applicable standards, and is suitable for use, in the region where the product
will be used. This statement does not purport to exclude, restrict or modify the application of any local
legislation.
z Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
z Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
z Read the User's Manual carefully before using this product. The User's Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.
Cautions on product corrosion

1. Air conditioners should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced.
2. If the outdoor unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install
the outdoor unit close to the sea shore, contact your local distributor.
Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global_ac/
c All rights reserved
zSpecifications, designs and other content appearing in this brochure are current as of August 2012 but subject to change without notice.
Si121176
08/2012 AK.B

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Si121176

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1. Removal of Outer Panels

Step Procedure Points

2. Remove the top panel.

Left side panel

Step Procedure Points

3 Lift the top panel and

3. Remove the right side

Step Procedure Points

Step Procedure Points

 The US model has a conduit

4. Remove the front panel

2 Slide the front panel (2)

Step Procedure Points

3 Remove the front panel

5. Remove the front panel  Remove the discharge grille

2 Pull the bottom of the

Step Procedure Points

4 Remove the discharge

5 Remove the nut and  Nut size : M8

 When reassembling, align

Step Procedure Points

7 Remove the screw at

8 Remove the screw at

Step Procedure Points

10 The front panel (1) has

11 Remove the front panel

 Be sure to detach the front

Step Procedure Points

Partition plate (2) (R10386)

2 Slide the partition plate U.S. models

Room A Room B power supply

Partition plate (2) (R17353)

Step Procedure Points

4 Remove the wire fixing

5 Remove the 3 screws

Step Procedure Points

7 Pull out the holder of  The holder is secured in the

Outdoor temperature thermistor (R10388)

8 Release the thermistor

Step Procedure Points

10 Remove the screw on

11 Remove the screw on

Step Procedure Points

13 Remove the rear panel.

2. Removal of Electrical Box

2 Disconnect the [S70]

3 Release the fan motor +: When reassembling, do not

Step Procedure Points

5 Disconnect the  Pull out the clamp.

For the electronic

6 Disconnect the  Pull out the clamp.

Step Procedure Points

8 Disconnect the  Pull out the clamp.

9 The wire harness of the  When reassembling, insert

Fixing position for the

Step Procedure Points

The US model has a conduit

5. Remove the front panel Remove the discharge grille

5 Remove the nut and Nut size : M8

When reassembling, align

Be sure to detach the front

7 Pull out the holder of The holder is secured in the

5 Disconnect the Pull out the clamp.

6 Disconnect the Pull out the clamp.

8 Disconnect the Pull out the clamp.

9 The wire harness of the When reassembling, insert

1 Remove the 2 lower Be sure to remove the lower

3 Remove the fan motor. When reassembling, be sure

Be careful not to lose the

2 Remove the sound The sound blanket is fragile.

The sound blanket is fragile.

Some models have 2 nuts.