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Application guide
Using an IT earthing system to improve electrical network availability
A solution to improve
electrical network
availability
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Using an IT earthing system to improve electrical network availability
These safety requirements involve the use An IT ("isolated from earth") earthing system
of protective devices which operate when there is the only one in which safety is assured without
is a risk that could cause the network to become the need for additional protective equipment.
partially unavailable. The installation can operate without endangering
The consequences of which can be significant: people even in the presence of an initial
Total or partial stopping of the process, insulation fault.
Partial or total loss of production.
IEC 61557-9
Equipment for insulation fault location
in IT earthing systems.
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Using an IT earthing system to improve electrical network availability
Earthing systems
Protecting people
Why several earthing systems?
These systems arose from research into the best ways to protect people and property.
Once this requirement is met, further choice depends on cost, physical- and energy-availability requirements.
Protecting
people from Direct contact Indirect contact
electric shocks
When a person touches when a person touches
There are two sources
of electric shock: a live are conductor the metal casing of an electrical device
(consumer) that has an insulation fault
Protection Protection
The protective The basic solution
measures are is to connect all the
insulation and/or exposed conductive
distancing. parts of the consumer
These measures to earth via protective
may be reinforced at a conductors.
terminal distribution unit However, this does not
through the protection eliminate the possibility
afforded by residual of a contact voltage
current devices (RCDs). that is dangerous if it is
higher than the safety
limit voltage.
This contact voltage
depends on the
earthing system.
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Earthing systems
Earthing (neutral) systems TT earthing system:
are defined by two letters: This is suitable for tertiary-sector distribution
over long distances. An earth connection is made
at each building.
1
In the presence of an insulation fault, the contact
The first letter defines how the transformer’s voltage depends on the earth resistances, but it can
neutral point is connected to earth: still reach dangerous levels.
The fault is detected by a residual current device
3 3
that trips a circuit breaker. The fault current is limited
N N
by the earth resistances.
T
3
L1 L2 L3
Neutral linked to the earth T Neutral insulated from the earth I N
PE
2
Frame
The second letter defines how casings or exposed
conductive parts are connected to earth:
3
N
3
N TN earthing system:
N
This system is simpler to implement and more
T
cost-effective on a building or industrial-site scale.
Load casing linked to Load casing linked to An insulation fault is a short circuit.
the earth T the neutral N Therefore, a protective device would be triggered,
leading to a very high fault current.
PEN
1
L1 L2 L3
TT N
for tertiary-sector and domestic networks. PE
Frame
2 TN
for industrial networks.
The neutral and PEN are Separate
3
N
IT PEN
PE
for the navy, specific areas in hospitals,
and high-availability requirement applications Frame
in industry.
The neutral and PEN are partly Combined and partly Separate
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Using an IT earthing system to improve electrical network availability
Frame
Very low fault currents.
Example:
230 V
TT
110 V
110 mA
230 V IT
0.7 V
< 1 mA
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Advantages of an IT earthing system
The main advantage of an IT earthing system is continuity of
service. It also offers advantages related to low fault currents.
Improving Eliminating
energy availability fire risks
Controlling this risk is becoming increasingly Many fires are started by intense, concentrated
important. If clearing a fault involves automatic heating or by an electric arc from an insulation fault.
disconnection of the faulty part, the following The higher the fault current, the greater the risk.
may result: (A point of contact between a conductor and
Financial risk due to production loss. a metal part may, in particularly sensitive areas,
This risk is a particular concern for process start a fire when the fault current exceeds 500 mA).
industries since restarts can be drawn-out
and costly affairs. explosion risks
Risk to personnel. For example: The same approach applies here.
sudden loss of lighting, This risk is present particularly in mines,
unavailability of safety-related equipment. silos, oil rigs and the chemical industry.
Optimizing
corrective maintenance
The standard recommends clearing the first fault as quickly as possible. However, since a characteristic of
the IT earthing system is to allow the installation to continue operating in complete safety, without
endangering people or equipment, the degree of urgency is very much a relative judgement.
In TN and TT earthing systems, the only solution is to clear the fault before resetting the circuit.
In an IT earthing system, clearing the fault can be postponed for a few hours depending on the probability of
a second fault occurring rapidly.
Hence, the IT earthing system is used in processes that can tolerate an interruption but have the aim
of optimizing maintenance: 24-hour x 7-day continuous processes with a maintenance team present
during working hours.
Facilitating Limiting
preventive maintenance indirect costs
The IT earthing system requires the presence of an (increasing the life of the installation)
insulation monitoring device (IMD). This device also A high fault current can result in significant damage
provides good visibility over the electrical network. to the installation or the consumer, which would
Even when there is no fault, monitoring therefore require the cost and time for repairs.
the insulation resistance enables identification of By having very limited fault currents,
the degradation in the insulation of a circuit or equipment is subjected to less stress
a device, so intervention is possible before and its life cycle is increased.
an actual failure occurs.
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Using an IT earthing system to improve electrical network availability
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IT earthing system applications
There are many applications which vary from country to country.
Availability
Fire
Explosion
perating theatres
O irports: control tower,
A Tunnels I ndustrial applications
and certain medical runway lighting with continuous or
Mines
quarters in hospitals sensitive processes
fficial buildings:
O
Silos Oil and Gas Refinery
Ships parliaments,
stock exchanges, Oil rigs Automotive
Cold storage
government
Laboratories Rail
uclear power
N departments,
stations etc. Solar Hydro
Apart from mandatory situations (hospitals, the navy), the IT earthing system is typically used in instances
where the unavailability of power would result in lost production or incur a significant non-production cost.
Other applications concern minimizing the risk of fire and explosion.
Lastly, the IT earthing system is chosen in certain cases because it can help facilitate preventive and
corrective maintenance operations.
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Using an IT earthing system to improve electrical network availability
Fault location:
On networks with many circuits, the IMD can be associated with a locator (XD301 – XD312) that can identify
the faulty circuit.
Such locators use the 2.5 Hz signal injected by the IMD to determine through which circuit the fault current
is flowing. There is no link between the locators and the IMD.
IMD
Manual
fault finding
2.5 Hz current
These locators can be fixed devices connected to Advanced versions of these locators (XL and XML)
toroids that measure the injected current, or mobile. provide the insulation value on a circuit by circuit
They can monitor 12 circuits or one separate circuit. basis. This simplifies maintenance of large
networks.
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A reliable and effective architecture
Schneider Electric, a global specialist in electrical power management,
offers a range of architectures tailored to your network: expanse, number of
circuits, presence of coupling, etc. Schneider Electric is highly experienced
in this area. We have been in the IMD business for more than 50 years.
IM400
IM10
XD312
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Using an IT earthing system to improve electrical network availability
Supervisor
MT/BT MT/BT
XLI300
XML316 XML308
Per-feeder measurement
In this architecture, the XML products provide both
the IMD function and per-feeder measurements.
All measurements and time-stamped alarms are
accessed via the supervisor.
The XLI300 provides both a communication
interface and IMD exclusion when the second
circuit breaker is closed*.
This solution can also be combined with fault
XML316 location by an XD product, thereby enabling fault
location lower down in the network tree.
* Exclusion
The IMD injects a low frequency into the network. In a network with several incoming feeders, depending on the circuit breaker
position, there must be no more than one IMD injecting into the network. This injection exclusion is managed by the XLI300 interface.
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Operation by the supervision system
Power Monitoring Expert software
Communication with a supervisor
over a Modbus serial link is possible
through the XLI300 interface*.
The data can be used locally on the supervisor or remotely
via an Ethernet network.
Integration with an existing system is simple since only
a limited amount of information is transmitted.
Data table
Architecture
Example with Ethernet gateway
Ethernet
Trend line
Timestamped values
XML308 XM300
Data table
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Using an IT earthing system to improve electrical network availability
System choice
Supervision and event logging There are four steps to choosing a system:
2
Printer
Supervisor Select the appropriate locators
(manual fault tracing, XD locators,
XML or XL local measurement).
3
Interface
Select the IMDs that are compatible
XLI300 with fault location or local measurement.
XML308/316 XM300C
Fault
This system
XD308C is scalable.
XD301 XL308/316 It is simply a matter
XD312
of adding devices to
adapt it to changes in
the network or in the
degree of monitoring.
Sensors
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Off-line insulation monitoring
For all earthing systems: IT, TN, TT
Failure to start The risk of a motor failing to start is often due to insulation problems caused by
some motors humidity that accumulates in the microscopic cracks of the insulation during
can have serious periods when the motor is not running.
consequences. In the event of a dead short, powering up the motor can result in a high fault
Such motors current that can destroy the motor (if the motor is configured as TN).
are used in: The IMD constantly monitors the insulation of strategic motors during periods
Safety equipment when they are not running.
(fire pumps, smoke IM9-OL
extractors), Depending on the insulation value:
Certain industrial It only signals the fault (pre-alarm threshold),
processes. It prevents start-up (alarm threshold).
Example application:
On a car carrier ship,
there are many elevators for passing cargo
from one level to another.
The cargo-elevator
motors are used only
during loading and
unloading.
By monitoring
the motors when
they are off, a fault can
be anticipated to ensure
the availability of the
installation.
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Using an IT earthing system to improve electrical network availability
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Photovoltaic
Photovoltaic is a unique application
with unique specifications
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Using an IT earthing system to improve electrical network availability
Example:
IT system in hospital
The IT isolated system is particularly well
adapted for operating theatres.
Application
Context:
The patient's survival is highly dependant on continuity and quality
of electrical supply.
Many electronic instruments / appliances are used by the medical staff.
The major design problem is to avoid electrical hazards and obtain
continuity of supply simultaneously.
IEC
with international standard
IEC 60364-7-710 and national
in the environment of the patient.
standards and regulations Schneider Electric offers an innovative solution for operating theatres.
Architecture: Secure power distribution and monitoring solution for operating theater
timestamping of events.
Insulation fault Sensors Insulation fault Sensors
This ensures event traceability.
4 wires Modbus
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Example:
Continuous process
Cement works in Spain
Application
Spain. Cement manufacturing.
The site has about 25 IT islands that mainly
supply motors.
The IT earthing system is chosen because of
the availability requirement for continuous
processes.
Faults occur frequently, especially when it rains,
because the motors are only partly protected.
Architecture
Substation
TN
1 2 25
Non-critical
parts
25 IT islands
The IMDs are essentially TR22s. On some "polluted" circuits, XM200s are used.
A few previous-generation IMDs are also present. These have been in place for 25 years
and are still in perfect working order.
Fault location is carried out by the portable system.
benefits
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Using an IT earthing system to improve electrical network availability
Example:
Optimizing
maintenance scheduling
Transforming plastic material in France
Application
Tarare. Manufacturing of PVC flooring.
The site has approximately 20 IT islands that mainly supply variable-speed
drives. The overall capacity of the site is 17 MW.
The IT earthing system is chosen, not in relation to a continuous process,
but to simplify maintenance. In a TN earthing system a fault would trip a circuit
breaker, and the maintenance team would have to intervene immediately.
This would involve a qualified technician being permanently available.
In an IT earthing system, a fault that occurs during the night or over
a weekend is inconsequential, so the maintenance team can wait to deal with
it during work hours.
Architecture
Substation
TN
1 2 20
Non-critical
parts
20 IT islands – 440 V
The IMDs are XM200s. In this instance the alarm output Since the process is not continuous, fault location is
of each IMD is connected to a single light outside the unnecessary and the fault can be traced by sequentially
substation. A fault will be noticed from outside during patrols. tripping circuit breakers.
The TR22 has not been used because the variable-speed
drives generate disturbances that are incompatible with
DC injection.
The architecture The return on The choice of an IT earthing system provides other
is simple to implement investment is realized customer benefits:
and operate. within a few years Preventive maintenance by monitoring changes in
through maintenance insulation values. The failure of certain equipment,
optimization and power particularly electric motors, can be anticipated.
Initial investment
Customer is limited to the supply continuity for Increased equipment life by virtue of low fault currents.
the process. An IT earthing system limits the stress endured by
benefits transformers and
equipment during a fault condition.
the IMDs.
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Example:
Continuous process in
a food-processing plant
Transforming agricultural products in China
Application
Lian Yun Gang. Food processing plant.
A large part of the electrical installation is an IT earthing system.
Three agricultural products (maize, wheat and potatoes) are transformed
into food ingredients. The transformation process is continuous and takes
about one week. Interrupting this process would lead to lost production
and spoil the products being transformed.
The IT earthing system is the logical solution in this scenario.
Architecture
TN 2 Supervisor
TN 1
1 2 8
COM
interface
NC NO
IT XML316 IT XML316 XM300C XML316
Non-critical
parts
1to16 1to16
This architecture exploits all the Vigilohm system capabilities. Since the network is large, there are Of the eight islands, two are critical and therefore have dual
eight islands (one per building). There are also a large number of secondary circuits. Each main incoming-feeder circuits (normal/backup).
circuit is measured locally (only Schneider Electric offers this local measurement solution). The IMD that is active when the island is supplied by a backup
In the event of an insulation fault, the fault is first located automatically at the main-circuit level, feeder is an XM300C, which does not need to provide the local
and then at secondary-circuit level via the mobile search process. measurement already carried out by the XML316.
Each XML316 provides the IMD function and 16-circuit measurement in the same unit. All the data is transmitted to a supervisor.
benefits
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Using an IT earthing system to improve electrical network availability
Example:
Refrigerated
Container Ships
Application
Transport of refrigerated containers.
On this type of ship faults are frequent because the electricity
distribution system is subjected to weather conditions.
The IT system makes it possible to maintain the power supply
for the refrigeration units, in complete safety, despite the existence
of an insulation fault.
The fault must be pinpointed quickly because another fault on another
phase will trip the circuit breaker. A prolonged loss of power will cause
the whole of the container's cargo to be lost.
Architecture
2500 A – 800 A 6000 A – 1000 A Busway
Dist. panel Dist. panel Dist. panel Dist. panel Dist. panel Dist. panel
LV
MV
LV Connection of
Dist. panel Dist. panel Dist. panel Dist. panel Dist. panel Dist. panel refrigerated
containers
Vigilohm monitors
Vigilohm locators
MV generator
The system comprises two Vigilohm insulation monitoring Installation is easy, because there
devices, one for each busway. is no link between the monitor and MV/LV transformer
In addition, locating modules can indicate the faulty feeder. the locating devices. 6600 V/440 V
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The IT earthing system
A solution to improve
electrical network
availability
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