XR3034

Xtreme Xr3034 Operation Safety Manual

Full download: http://manualplace.com/download/xtreme-xr3034-operation-safety-manual/

Operation & Safety Manual

(702) 636-2969 1415 W. Bonanza Rd. Las Vegas, NV 89106

(800) 497-1704 www.XtremeManufacturing.com
This is the cut pages sample. Download all 76 page(s) at: ManualPlace.com
XR3034 Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Seat Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Rear View Mirrors. . . . . . . . . . . . . . . . . . . . . . . 35
Replacement manuals . . . . . . . . . . . . . . . . . . . . . 3 Controls and Indicators . . . . . . . . . . . . . . . . . . . 36
Model/Serial Number Plate. . . . . . . . . . . . . . . . . . 3 Travel Select Lever. . . . . . . . . . . . . . . . . . . . . . . 36
Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Gear Select Switch. . . . . . . . . . . . . . . . . . . . . . . 36
Parking Brake Switch. . . . . . . . . . . . . . . . . . . . . 36
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Load Capacity Charts . . . . . . . . . . . . . . . . . . . . . 37
Safety Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . 4 Hydraulic Oil Temperature Indicator. . . . . . . . . . . 37
Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Low Brake Pressure Indicator . . . . . . . . . . . . . . . . 37
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Rear Axle Lock Indicator. . . . . . . . . . . . . . . . . . . 37
Employer Responsibility . . . . . . . . . . . . . . . . . . . . 7 Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . 38
Operator Responsibility. . . . . . . . . . . . . . . . . . . . 7 Voltage Gauge. . . . . . . . . . . . . . . . . . . . . . . . . 38
Operator Qualifications . . . . . . . . . . . . . . . . . . . . 7 Fuel Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Oil Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Mounting/Dismounting . . . . . . . . . . . . . . . . . . . . 8 Coolant Gauge. . . . . . . . . . . . . . . . . . . . . . . . . 38
Work Site Safety. . . . . . . . . . . . . . . . . . . . . . . . . 8 Light Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Before Starting Forklift. . . . . . . . . . . . . . . . . . . . . 9 Rear Axle Centering Indicator . . . . . . . . . . . . . . . 39
Operation Safety . . . . . . . . . . . . . . . . . . . . . . . 10 Steering Select and 2-Wheel Rear Switches . . . . . . . 39
Load Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Declutch Indicator. . . . . . . . . . . . . . . . . . . . . . . 40
Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . 13 Declutch Switch. . . . . . . . . . . . . . . . . . . . . . . . 40
Shut Down Procedure. . . . . . . . . . . . . . . . . . . . 13 Boom Control. . . . . . . . . . . . . . . . . . . . . . . . . . 40
Forklift Maintenance . . . . . . . . . . . . . . . . . . . . . 14 Attachment Tilt Switch . . . . . . . . . . . . . . . . . . . . 42
Frame Sway Control Handle . . . . . . . . . . . . . . . . 42
Dead Engine Towing . . . . . . . . . . . . . . . . . . . . . 16 Auxiliary Attachment Control. . . . . . . . . . . . . . . . 43
Parking Brake Release (Front Axle) . . . . . . . . . . . . 16 Two Wheel Rear (2WR) Steering Switch . . . . . . . . . 43
Re-activating Parking Brakes (Front Axle). . . . . . . . 16 Boom Angle Indicator. . . . . . . . . . . . . . . . . . . . 44
Boom Extend Letters. . . . . . . . . . . . . . . . . . . . . 44
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Frame Level Indicator. . . . . . . . . . . . . . . . . . . . . 44
Label Legend . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Left Side View. . . . . . . . . . . . . . . . . . . . . . . . . . 18 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Right Side View. . . . . . . . . . . . . . . . . . . . . . . . . 18 Pre-Operation Inspection. . . . . . . . . . . . . . . . . . 45
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Pre-Operation Inspection Checklist . . . . . . . . . . . . 47
Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Functional Tests. . . . . . . . . . . . . . . . . . . . . . . . 48
Cab View . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Functional Test Checklist. . . . . . . . . . . . . . . . . . . 48
Replacement Labels . . . . . . . . . . . . . . . . . . . . . 21 Operator Maintenance . . . . . . . . . . . . . . . . . . . . 49
Before Starting Forklift. . . . . . . . . . . . . . . . . . . . 50
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Starting Forklift . . . . . . . . . . . . . . . . . . . . . . . . 51
Standard Equipment. . . . . . . . . . . . . . . . . . . . . 30 Normal Starting. . . . . . . . . . . . . . . . . . . . . . . . 51
Optional Equipment. . . . . . . . . . . . . . . . . . . . . 30 Cold Starting. . . . . . . . . . . . . . . . . . . . . . . . . . 51
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . 52
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 31 Forklift Travel. . . . . . . . . . . . . . . . . . . . . . . . . . 53
Steering Modes . . . . . . . . . . . . . . . . . . . . . . . . 53
Operator Cab. . . . . . . . . . . . . . . . . . . . . . . . . . 32 Crab Steering. . . . . . . . . . . . . . . . . . . . . . . . 53
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . 32 Two Wheel Steering (2W). . . . . . . . . . . . . . . . 53
Accessory Outlet. . . . . . . . . . . . . . . . . . . . . . . . 32 Four Wheel Steering (4W) . . . . . . . . . . . . . . . . 53
Accelerator Pedal. . . . . . . . . . . . . . . . . . . . . . . 32 Maximum Fork Sweep. . . . . . . . . . . . . . . . . . . . 53
Service Brake Pedal. . . . . . . . . . . . . . . . . . . . . . 33 Starting Travel. . . . . . . . . . . . . . . . . . . . . . . . . 54
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . 33 Shifting Gears . . . . . . . . . . . . . . . . . . . . . . . . . 54
Horn Button. . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Warning Indicators and Gauges. . . . . . . . . . . . . . 54
Operator Seat. . . . . . . . . . . . . . . . . . . . . . . . . . 33 Pintle Hook. . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Operator Seat Controls. . . . . . . . . . . . . . . . . . . . 33 Stopping Travel . . . . . . . . . . . . . . . . . . . . . . . . 55
Weight Suspension Lever. . . . . . . . . . . . . . . . . . 33 Changing Travel Direction. . . . . . . . . . . . . . . . . . 56
Height Adjustment Knob. . . . . . . . . . . . . . . . . . 34 Shut Down Procedure. . . . . . . . . . . . . . . . . . . . 56
Fore and Aft Adjustment Lever. . . . . . . . . . . . . . . 34 Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Backrest Angle Adjustment Lever. . . . . . . . . . . . . 34 Fuel Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

For information call (800) 497-1704 Page 

Table of Contents XR3034
Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . 56
Attachment Disclaimer. . . . . . . . . . . . . . . . . . . . 56
Fork Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Standard Carriage Operation . . . . . . . . . . . . . . . . 57
Fork Positioning Carriage Operation. . . . . . . . . . . 58
Quick Attach System. . . . . . . . . . . . . . . . . . . . . 58
Attachment Connection. . . . . . . . . . . . . . . . . 58
Attachment Removal. . . . . . . . . . . . . . . . . . . 60
Load Handling. . . . . . . . . . . . . . . . . . . . . . . . . 61
Suspended Loads. . . . . . . . . . . . . . . . . . . . . . . 61
Pick Up A Load. . . . . . . . . . . . . . . . . . . . . . . . . 62
Carry A Load. . . . . . . . . . . . . . . . . . . . . . . . . . 62
Place A Load . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Load Shift. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Elevating Personnel . . . . . . . . . . . . . . . . . . . . . . 62
Frame Leveling . . . . . . . . . . . . . . . . . . . . . . . . . 64
Load Capacity Charts . . . . . . . . . . . . . . . . . . . . . 65
Using Load Capacity Charts. . . . . . . . . . . . . . . 65
Reading Load Capacity Charts. . . . . . . . . . . . . 65
Standard Carriage Load Capacity Chart. . . . . . . 66

Preventive Maintenance . . . . . . . . . . . . . . . . . . . 67
Establishing A Maintenance Program . . . . . . . . . . 67
Maintenance Schedules. . . . . . . . . . . . . . . . . . . 67
Boom Emergency Lower Down Valve. . . . . . . . . . . 69
Do Not Operate – Accident Prevention Tags. . . . . . 69
New or Additional Operators . . . . . . . . . . . . . . . . 69

Lockout / Tagout . . . . . . . . . . . . . . . . . . . . . . . . 70
Lockout/Tag out Procedure . . . . . . . . . . . . . . . . . 70
Removing Forklift From Service. . . . . . . . . . . . 70
Returning Forklift To Service. . . . . . . . . . . . . . 70
“Do Not Operate” Tags. . . . . . . . . . . . . . . . . . . . 71

Page  Xtreme Manufacturing, LLC

 XR3034 Introduction
Introduction Model/Serial Number Plate
When contacting the manufacturer, please have the
General forklift model and serial numbers available. The model/
This Operation and Safety Manual provides the serial number plate is located on the left side, inside the
information needed to safely operate the XR3034 operator’s cab.
Reach Forklift. For easy reference, record the model and serial numbers in
This manual should be considered a permanent part of the space provided.
the forklift and kept in the plastic, protective case located
in the operator’s cab.

Model Number: ___________________________________

Notice
BEFORE operating the forklift, read this manual
Serial Number:_ ___________________________________
completely and carefully to understand the safety
instructions and the operation of controls and safety
equipment. You must comply with all DANGER,
WARNING, and CAUTION notices. They are for
your benefit.

 Warning
Improper operation of this forklift could result in
death or serious injury.
BEFORE starting the engine, do the following:
• Read this Operation and Safety Manual.
• Read all safety Labels on the forklift.
• Clear the area of other persons.
Learn and practice safe use of forklift controls in a safe,
clear area, BEFORE you operate this forklift on a work
Figure 1-1. Model/Serial Number Plate.
site.
It is your responsibility to observe applicable laws and
regulations and to follow manufacturer’s instructions Orientation
on forklift operation and maintenance.
Right side, left side, front, and rear are directional
references given from the operator’s seat while facing in a
Replacement manuals forward direction.

Replacement manuals for the XR3034 Reach Forklifts can

be obtained by contacting:
Xtreme Manufacturing
Phone: (800) 497-1704

Figure 1-2. Forklift Direction Orientation.

For information call (800) 497-1704 Page 

Safety XR3034
Safety Signal Words
Signal words are the word or words that call attention to
Safety Disclaimer the safety sign and designate a degree or level of hazard
seriousness. The signal words used in this manual are
DANGER, WARNING, and CAUTION.

 Danger
DANGER (Red) used with the safety alert symbol
indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.

 Warning
WARNING (Orange) used with the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.

 Caution
Figure 2-1. Think Safety.

Xtreme Manufacturing reserves the right to make CAUTION (Yellow) with the safety alert symbol
technical changes for product improvement. This indicates a potentially hazardous situation which, if
manual may contain illustrations and photographs, for not avoided, could result in minor or moderate injury.
demonstration purposes, which slightly deviate from the
actual product. Caution
Safety information provided in this manual is a basic CAUTION (Yellow) used without the safety alert symbol
guide and an attempt to prevent accidents. Xtreme indicates a potentially hazardous situation which, if
Manufacturing cannot anticipate every circumstance that not avoided, may result in property damage.
might involve a potential hazard. Warnings in this manual
and on the forklift are NOT all-inclusive.
You are responsible for safe operation of the forklift Safety Symbols
and all attachments. You must satisfy yourself that the
techniques, operating procedures, work methods, or  Warning
tools you use are safe; especially those not specifically
mentioned by Xtreme Manufacturing. Safety symbols are provided to remind the operator of
The safety of everyone around the forklift depends hazardous situations. Xtreme Manufacturing provides
significantly on your knowledge and understanding of these symbols in an attempt to inform all operators,
all correct and safe operating practices and procedures. regardless of reading and language skills, of as many
You can help prevent accidents by remaining alert and potential hazards as possible. These symbols cover many,
recognizing potentially hazardous situations. but not all, potential dangers and hazards associated with
operating the forklift.
Follow State and Federal health and safety rules and/
or local regulations for operating and maintaining Make safety a high priority while operating the forklift.
the forklift. Learn and follow all safety messages in this manual and
on forklift Labels to prevent death, serious injury, or
• This manual does not replace any laws and regulations. equipment damage. The following two pages include a
• The operator is required to comply with all applicable list of some of the safety symbols that may be used on this
laws and regulations. forklift.

Page  Xtreme Manufacturing, LLC

Xtreme Xr3034 Operation Safety Manual
Full download: http://manualplace.com/download/xtreme-xr3034-operation-safety-manual/
XR3034 Safety

Read Operator Read Maintenance

General Safety Manual Before Manual Before
Alert Symbol Operating This Working On
Forklift This Forklift

DO NOT OPERATE! Read Material

Know First Aid
Safety Data
Forklift Down Instructions And/
Sheets (MSDS) For
For Service Or Or Locations On
Chemicals And
Maintenance Work site
Fluids

Perform DO NOT
Personal
Operator Operate If Using
Protective
Inspection Alcohol, Drugs,
Equipment
Before Starting Or Medications
This Forklift Hardhat

Personal Personal Personal

Protective Protective Protective
Equipment Equipment Equipment
Gloves Safety Shoes Safety Glasses

Personal
Protective No Smoking
Lead Acid
Equipment Batteries Create Keep Lit
Ear Protectors Explosive Gases Cigarettes
Away

Warning! Use A Board Or

Keep Flames Hydraulic Oil Cardboard To
And Ignition Under Pressure Check Hydraulic
Sources Away Leaks. DO NOT Use
Your Hand!

Hot Oil!
Warning!
DO NOT Open
Hydraulic System Rotating
Unless Cap Is
Under Pressure Fan Blades
Cool To Touch
Can Cut

Keep Hands Warning!

Keep Hands A Safe
A Safe Distance Rotating Belts Distance From
From Rotating Can Cut Or Rotating Belts
Fan Blades Entangle

Make Sure All Use Three Points

Replace Worn And
Safety Labels of Contact When
Illegible Safety
Are Attached Entering and
Labels And Labels
And Legible Exiting Forklift

For information call (800) 497-1704 Page 

This is the cut pages sample. Download all 76 page(s) at: ManualPlace.com