Suz-Ka25-71va2 Service Manual (Och472a)

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
September 2011
No.OCH472
REVISED EDITION-A
HFC
utilized
R410A
TECHNICAL & SERVICE MANUAL
R410A
Outdoor unit Revision:
[Model names] [Service Ref.] • Errors in "11.
TROUBLESHOOTING"
SUZ-KA25VA2 SUZ-KA25VA2.TH have been corrected in
REVISED EDITION-A.
• Some descriptions have
SUZ-KA35VA2 SUZ-KA35VA2.TH been modified.
• Please void OCH472.

SUZ-KA50VA2 SUZ-KA50VA2.TH
CONTENTS
1. COMBINATION OF INDOOR AND OUTDOOR UNITS.......2
2. TECHNICAL CHANGES ....................................3
3. PART NAMES AND FUNCTIONS......................6
4. SPECIFICATION................................................. 7
Indication of
5. NOISE CRITERIA CURVES............................... 9
model name
6. OUTLINES AND DIMENSIONS........................10
7. WIRING DIAGRAM...........................................13
8. REFRIGERANT SYSTEM DIAGRAM.............. 17
9. ACTUATOR CONTROL....................................21
10. SERVICE FUNCTIONS.....................................22
11. TROUBLESHOOTING...................................... 22
SUZ-KA25VA2.TH 12. DISASSEMBLY INSTRUCTIONS..................... 63
SUZ-KA35VA2.TH
PARTS CATALOG (OCB472)

NOTE:
This service manual describes technical data of the
outdoor units.
RoHS compliant products have <G> mark on the spec
name plate.
For servicing of RoHS compliant products, refer to the
RoHS Parts List.
1 COMBINATION OF INDOOR AND OUTDOOR UNITS
1-1. INDOOR UNIT SERVICE MANUAL

Outdoor unit
Indoor unit Heat pump type
SUZ-
Service
Service Ref. KA25VA2.TH KA35VA2.TH KA50VA2.TH KA60VA2.TH KA71VA2.TH
Manual No.
SLZ-KA25VA(L).TH — — — —
SLZ-KA35VA(L).TH OC320 — — — —
SLZ-KA50VA(L).TH — — — —
SLZ-KA25VAQ.TH — — — —
SLZ-KA35VAQ.TH OCH493 — — — —
Heat pump without electric heater
SLZ-KA50VAQ.TH — — — —
SEZ-KD25VA(L).TH — — — —
SEZ-KD50VA(L).TH HWE0711 — — — —
SEZ-KD25VAQ.TH — — — —
SEZ-KD50VAQ.TH HWE1008 — — — —
MFZ-KA25VA-E4 — — — —
MFZ-KA35VA-E4 OB409 — — — —
MFZ-KA50VA-E4 — — — —
(NOTE) Please refer to the service manual of indoor unit or the technical data book for the combination data.
OCH472A 2
2 TECHNICAL CHANGES
INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT

• This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.
• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.
1 As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/
materials are required. Refer to the table below.
2 Take sufficient care not to allow water and other contaminations to enter the R410A refrigerant during storage and
installation, since it is more susceptible to contaminations than R22.
3 For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant
piping.)
4 Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent
composition change.
New refrigerant Previous refrigerant

Refrigerant R410A R22
Composition (Ratio) HFC-32: HFC-125 (50%:50%) R22 (100%)
Refrigerant handling Pseudo-azeotropic refrigerant Single refrigerant
Chlorine Not included Included
Safety group (ASHRAE) A1/A1 A1
Molecular weight 72.6 86.5
Refrigerant
Boiling point () -51.4 -40.8

Steam pressure [25](Mpa) 1.557 0.94
Saturated steam density [25](Kg/*) 64 44.4
Combustibility Non combustible Non combustible
ODP +1 0 0.055
GWP +2 1730 1700
Refrigerant charge method From liquid phase in cylinder Gas phase
Additional charge on leakage Possible Possible
Kind Incompatible oil Compatible oil
Refrigerant
Color None Light yellow

oil
Smell None None

+1: Ozone Depletion Potential : based on CFC-11
+2: Global Warming Potential : based on CO2
New Specification Current Specification

The incompatible refrigerant oil easily separates from Since refrigerant and refrigerant oil are compatible with
refrigerant and is in the upper layer inside the suction muffler. each other, refrigerant oil backs to the compressor through
Raising position of the oil back hole enables to back the the lower position oil back hole.
refrigerant oil of the upper layer to flow back to the
Compressor
compressor. Suction muffler Suction muffler
Compressor Oil back hole Compressor

Refrigerant oil Oil back hole
Refrigerant Refrigerant oil /Refrigerant
NOTE : The unit of pressure has been changed to MPa on the international system of units (SI unit system).
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm2 [Gauge])
OCH472A 3
Conversion chart of refrigerant temperature and pressure
(MPa [Gauge])
4.0
3.5
R410A
Saturated liquid pressure
3.0 R22
2.5
2.0
1.5 NOTE: The unit of pressure has been changed to MPa on the
international system of units (SI unit system).
1.0
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm2 [Gauge])
0.5
0.0
-0.5
-30 -20 -10 0 10 20 30 40 50 60 ()
1. Tools dedicated for the air conditioner with R410A refrigerant

The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.
The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being
charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.
R410A tools Can R22 tools be used? Description

R410A has high pressures beyond the measurement range of existing
Gauge manifold No gauges. Port diameters have been changed to prevent any other refrigerant
from being charged into the unit.
Hose material and cap size have been changed to improve the pressure
Charge hose No
resistance.
Gas leak detector No Dedicated for HFC refrigerant.
Yes 6.35 mm and 9.52 mm
Torque wrench
No 12.7 mm and 15.88 mm
Flare tool Yes Clamp bar hole has been enlarged to reinforce the spring strength in the tool.
Flare gauge New Provided for flaring work (to be used with R22 flare tool).
Vacuum pump Provided to prevent the back flow of oil. This adapter enables you to use
New
adapter vacuum pumps.
Electronic scale for It is difficult to measure R410A with a charging cylinder because the
New
refrigerant charging refrigerant bubbles due to high pressure and high-speed vaporization
No: Not substitutable for R410A Yes: Substitutable for R410A
OCH472A 4
2. Refrigerant piping
1 Specifications
Use the refrigerant pipes that meet the following specifications.
Outside diameter Wall thickness

Pipe Insulation material
mm mm
6.35 0.8
For liquid
9.52 0.8 Heat resisting foam plastic
9.52 0.8 Specific gravity 0.045 Thickness
For gas 12.7 0.8 8 mm
15.88 1.0
• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm. Never use any pipe with a thickness less
than 0.8mm, as the pressure resistance is insufficient.
2 Flaring work and flare nut
Flaring work for R410A pipe differs from that for R22 pipe.
For details of flaring work, refer to Installation manual “FLARING WORK”.
Dimension of flare nut (mm)

Pipe diameter (mm)
R410A R22
6.35 17 17
9.52 22 22
12.7 26 24
15.88 29 27
3. Refrigerant oil
Apply the special refrigerant oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4. Air purge
Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
Use the vacuum pump for air purging for the purpose of environmental protection.
5. Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
Union
Stop valve
Indoor unit
Liquid pipe
Gas pipe Outdoor unit
Refrigerant gas
cylinder
operating valve Service port
Gauge manifold
valve (for R410A)
Charge hose (for R410A)
Refrigerant gas cylinder

for R410A with siphon
Refrigerant (liquid)
Electronic scale for refrigerant charging
OCH472A 5
3 PART NAMES AND FUNCTIONS
SUZ-KA25VA2.TH SUZ-KA35VA2.TH
Air inlet
(back and side)
Piping
Drain hose
Air outlet
Drain outlet
Air inlet
(back and side)
Piping
Drain hose
Air outlet
Drain outlet
SUZ-KA71VA2.TH
Air inlet
(back and side)
Piping
Drain hose
Air outlet
Drain outlet
Model SUZ-KA25/35VA2.TH SUZ-KA50/60VA2.TH SUZ-KA71VA2.TH

Drain socket 1 1 1
Drain cap - 2 -
OCH472A 6
4 SPECIFICATION
SUZ-KA25VA2.TH SUZ-KA35VA2.TH SUZ-KA50VA2.TH SUZ-KA60VA2.TH SUZ-KA71VA2.TH

Outdoor Service Ref.
Function Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
Single phase Single phase Single phase Single phase Single phase
Power supply
230V, 50Hz 230V, 50Hz 230V, 50Hz 230V, 50Hz 230V, 50Hz
Starting current *1 A 3.65 4.75 6.75 9.75 8.89
Electrical
Compressor motor current *1 A 2.74 3.37 4.22 4.42 6.45 6.05 8.05 9.45 8.00 8.07
Compressor data
Fan motor current *1 A 0.31 0.28 0.33 0.33 0.30 0.30 0.83 0.82
Model KNB073FFDH(C) KNB092FFAH(C) SNB130FGBH(T) SNB130FGBH(T) SNB172FEKMT
Output W 550 650 900 900 1200
Winding U-V 1.70 U-W 1.70 U-V 1.91 U-W 1.91 U-V 0.98 U-W 0.98 U-V 0.98 U-W 0.98 U-V 1.04 U-W 1.04

resistance (at 20) V-W 1.70 V-W 1.91 V-W 0.98 V-W 0.98 V-W 1.04
Model RC0J50-DB RC0J50-DB RC0J60-AA RC0J60-AA RC0J60-BC
WHT-BLK 37.0 WHT-BLK 37.0 WHT-BLK 15.2 WHT-BLK 15.2 WHT-BLK 15.0
motor
Winding
Fan
BLK-RED 37.0 BLK-RED 37.0 BLK-RED 15.2 BLK-RED 15.2 BLK-RED 15.0
resistance(at 20)
RED-WHT 37.0 RED-WHT 37.0 RED-WHT 15.2 RED-WHT 15.2 RED-WHT 15.0
3,.425/3,006 2,892/2,892
Air flow(High/Low+) */h 2,058 1,938 2,004 2,940/1,650+ 2,940/2,210+ 2,940/1,650+ 2,940/2,210+
/1,512+ /2,280+
Dimensions WHD mm 800%550%285 800%550%285 840%850%330 840%850%330 840%880%330
Weight kg 30 33 53 53 53
Sound level *1 dB 46 47 48 53/51+ 55/53+ 53/51+ 55/53+ 55+ 55+
Fan speed(High+/Low+, High+/Med+/Low+) rpm 810+/650+ 880+/810+/650+ 840+/760+ 880+/800+/630+ 840/480+ 800/620+ 840/480+ 800/620+ 950/840/450+ 810/810/650+
remarks
Special
Fan speed regulator 2 3 2 3 2 2 3

Refrigerant filling
kg 0.80 1.05 1.60 1.80 1.80
capacity(R410A)
Refrigerating oil (Model) cc 320 (NEO22) 320 (NEO22) 450 (NEO22) 450 (NEO22) 400 (FV50S)
NOTE : Test conditions are based on ISO 5151

Cooling : Indoor D.B. 27: W.B. 19:
Outdoor D.B. 35: W.B. 24:
Heating : Indoor D.B. 20: W.B. 15:
Outdoor D.B. 7: W.B. 6:
Refrigerant piping length (one way): 5m
*1 Measured under rated operating frequency.
w Reference value
OCH472A 7
Specifications and rating conditions of main electric parts
SUZ-KA71VA2.TH
Model SUZ-KA25VA2. SUZ0KA35VA2. SUZ-KA50VA2. SUZ-KA60VA2. SUZ-KA71VA2.
Item TH TH TH TH TH
(CT) 20A - -
Current (CT1, 2) - ETQ19Z68AY -
transformer (CT61) - ETQ19Z53AY -
(CT761, CT781) 15A - -
(C61) - 620+ 420V - -
Smoothing
(C62, C63) 620+ 420V - -
capacitor
(CB1, 2, 3) - 560μF 450V 560μF 350V
(DB61) 15A 600V 25A 600V - -
Diode module
(DB65) 25A 600V - -
(F61) T20A L250V - -
(F62) - - T20A L250V
(F63) - - -
Fuse
(F64) - 250V 2A -
(F701, F801, F901) T3.15A L250V -
(F911) - 250V 1A -
(IPM) 15A 600V 20A 600V 15A 600V 20A 600V
Inteligent power
(HC930) - 3A 450V -
module
(IC932) - 5A 600V
Power factor
(PFC) - PS51259-A 20A 600V
controller
Expansion valve
(LEV) DC12V
coil
High pressure ACB-DB156
(HPS) - -
switch (for R2)
(L61) 23mH -
Reactor
(L) - 340μH 20A 340μH
45mΩ 5W 100mΩ 5W
(R61) -
(1 element) (2 elements)
180mΩ 5W
(R61, R62) - -
Current-detecting (2 elements)
resistor (R64A, R64B) - 10Ω 10W
(R825) 25mΩ 5W -
(R937, R938, R939) 430mΩ 2W -
(R937A, R937B) - 1.1Ω 2W 1.1Ω 2W 2% -
Resistor (RS1~4) - 0.04Ω 7W -
Current-Limiting
(PTC64, PTC65) 33Ω - 33Ω
PTC thermistoe
Terminal block (TB1, TB2) 3P
(X63) 3A 250V -
(X64) 20A 250V 20A 250V 20A 250V
Relay
(X601) - 3A 250V
(X602) - 3A 250V
Solenoid coil relay (SSR61) - TLP3506 -
R.V. coil (21S4) AC220-240V
IGBT (TR821) 30A 600V - -
OCH472A 8
5 NOISE CRITERIA CURVES
FAN SPEED FUNCTION SPL(dB(A)) LINE FAN SPEED FUNCTION SPL(dB(A)) LINE
High COOLING 46 High COOLING 47

Med. Med.
HEATING 46 HEATING 48
Test conditions, Test conditions,

Cooling : Dry-bulb temperature 35Wet-bulb temperature (24) Cooling : Dry-bulb temperature 35Wet-bulb temperature (24)
Heating : Dry-bulb temperature 7Wet-bulb temperature 6 Heating : Dry-bulb temperature 7Wet-bulb temperature 6
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR

80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
APPROXIMATE APPROXIMATE
20 20
THRESHOLD OF THRESHOLD OF
HEARING FOR NC-20 HEARING FOR NC-20
CONTINUOUS CONTINUOUS
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
SUZ-KA50VA2.TH SUZ-KA60VA2.TH SUZ-KA71VA2.TH

FAN SPEED FUNCTION SPL(dB(A)) LINE FAN SPEED FUNCTION SPL(dB(A)) LINE
COOLING 53 COOLING 55
High High
HEATING 55 HEATING 55
Test conditions, Test conditions,

Cooling : Dry-bulb temperature 35Wet-bulb temperature (24) Cooling : Dry-bulb temperature 35Wet-bulb temperature (24)
Heating : Dry-bulb temperature 7Wet-bulb temperature 6 Heating : Dry-bulb temperature 7Wet-bulb temperature 6
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, 0dB re 0.0002 MICRO BAR
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
APPROXIMATE 20
20
THRESHOLD OF
HEARING FOR NC-20 NC-20
CONTINUOUS NC-10
NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
Test conditions OUTDOOR UNIT

Cooling: Dry-bulb temperature 35°C
Heating: Dry-bulb temperature 7°C
Wet-bulb temperature 6°C 1m
MICROPHONE
OCH472A 9
6 OUTLINES AND DIMENSIONS
Unit: mm
REQUIRED SPACE Basically open 100mm or more
without any obstruction in front
and on both sides of the unit.
re
r mo
mmo
100 100
400 Drain hole :42 mm
Air in or m
ore
Bolt pitch for

installation
304~325
350
44
mm
344.5
ore
285
Air in or m
or m ore
00mm
2
Open two sides of left,

40
17.5
2-Oval holes 10×21 right, or rear side.

Air out Service panel
22.3 23
Handle Liquid refrigerant pipe joint

Refrigerant pipe (flared) :6.35
550
35
43
280
164.5
Gas refrigerant pipe joint

10
Refrigerant pipe (flared) :9.52

150 69
99.5
170.5
302.5 Service port
500 Bolt pitch for installation
800
OCH472A 10
SUZ-KA50VA2.TH SUZ-KA60VA2.TH Unit: mm
REQUIRED SPACE
Open as a rule
Drain holes :33 500mm or more if
515 the front and both
299 sides are open
66 40
Air in 100mm or more
51
34
200mm or more if
100mm or more there are obstacles
Bolt pitch for

to both sides
installation
330
Air in
360
4-Oval holes 10×21 Air out 500
840 81 Open as a rule

121 500mm or more if the back, 350mm or more
both sides and top are open
Service panel
Liquid refrigerant
pipe joint
850
Refrigerant pipe(flared)
:6.35
30
430
35
155
Gas refrigerant
90
pipe joint
Refrigerant pipe(flared)
198 :12.7·····(SUZ-KA50VA2.TH)
:15.88···(SUZ-KA60VA2.TH)
OCH472A 11
SUZ-KA71VA2.TH Unit: mm
REQUIRED SPACE Open as a rule

500mm or more if
the front and both
sides are open
417.5
Drain hole 42
Air in 40
100mm or more
100 200mm or more if
mm
Bolt pitch for

or m there are obstacles
installation
50
ore to both sides

330
360
Air in
Air out
2-Oval holes 10 21
175 500 350
mm
or m
Open as a rule ore
500mm or more if the back,
840 81
both sides and top are open
109 Service panel
Liquid refrigerant
pipe joint
Refrigerant pipe
880
(flared) Ø 9.52
35
452
44
164.5
99.5
Gas refrigerant
195
pipe joint
Refrigerant pipe
(flared) Ø 15.88
OCH472A 12
7
OCH472A
SUZ-KA35VA2.TH
SUZ-KA25VA2.TH
WIRING DIAGRAM
13
NOTES:1. About the indoor side electric wiring, refer to
the indoor unit electric wiring diagram for
servicing.
2. Use copper conductors only. (For field wiring)
3. Symbols below indicate.
: Terminal block
ORN
L61 YLW
21S4
OCH472A
SUZ-KA50VA2.TH
LD70 LD66 CN721

1 2
DB61 X63
DB65 C63 C62 C61
IC802 X64
T801 F701
F801 LD63 PTC64
R825
TR821 R61 CT PTC65 LD-E1 BLK
3 3 R937A R937B
W RED RED W N
MS V WHT WHT LDW F901 TB1

V U GRN/YLW
3~ BLK BLK LDV HC930
MC U 1 LDU U P INVERTER P.C. BOARD L62 DSA
1 N
IPM
L
POWER SUPPLY
~/N 230V 50Hz
U U CIRCUIT
CN931 3 1 CN642 CN644 CN643 CN641 CN724 BREAKER
BLU
BRN
1 5 CN932 1 2 1 3 1 2 1 4 1 6 LD-S
LD61 LD62
5 3 TB2
6 RED 12-24V
S3
14
RT64 RT68 RT65 RT61 RT62
MS M S2
3~ BLU
230V~
TO INDOOR
UNIT
CONNECTING
BRN
S1
MF LEV BRN F61
SYMBOL NAME SYMBOL NAME SYMBOL NAME NOTES: 1. About the indoor side electric wiring,
CT CURRENT TRANSFORMER LEV EXPANSION VALVE COIL R61 CURRENT-DETECTING RESISTOR refer to the indoor unit electric wiring
C61,62,63 SMOOTHING CAPACITOR MC COMPRESSOR R825 CURRENT-DETECTING RESISTOR diagram for servicing.
DB61,DB65 DIODE MODULE MF FAN MOTOR R937A, B CURRENT-DETECTING RESISTOR 2. Use copper conductors only (for field wiring).
DSA SURGE ABSORBER PTC64,PTC65
CIRCUIT PROTECTION TB1,TB52 TERMINAL BLOCK 3. Symbols below indicate.
F61 FUSE (T20AL 250V) RT61DEFROST THERMISTOR TR821 SWITCHING POWER TRANSISTOR :Terminal block
F701,F801,F901 FUSE (T3.15AL 250V) RT62DISCHARGE TEMP. THERMISTOR T801 TRANSFORMER
HC930,IPM INTELLIGENT POWER MODULE RT64FIN TEMP. THERMISTOR X63,X64 RELAY
IC802 INTELLIGENT POWER DEVICE RT65AMBIENT TEMP. THERMISTOR 21S4 REVERSING VALVE COIL
L61 REACTOR
RT68 OUTDOOR HEAT EXCHANGER
L62 REACTOR TEMP. THERMISTOR
OCH472A
SUZ-KA60VA2.TH
15
SYMBOL NAME SYMBOL NAME SYMBOL NAME NOTES: 1. About the indoor side electric wiring
CB1~3 SMOOTHING CAPACITOR LEV EXPANSION VALVE RT65 AMBIENT TEMP. THERMISTOR refer to the indoor unit electric wiring
CT1, 2 CURRENT TRANSFORMER MC COMPRESSOR RT68 OUTDOOR HEAT EXCHANGER TEMP. THERMISTOR diagram for servicing.
CT61 CURRENT TRANSFORMER MF FAN MOTOR R64A,B RESISTOR 2. Use copper conductors only (for field wiring).
F64 FUSE (T2AL 250V) NF NOISE FILTER R937A, B RESISTOR 3. Symbols below indicate.
F801 FUSE (T3.15AL 250V) NR64 VARISTOR SSR61 SOLENOID COIL RELAY :Terminal block
F911 FUSE (T1AL 250V) PFC POWER FACTOR CONTROLLER TB1 TERMINAL BLOCK
HC930 INTELLIGENT POWER MODULE RS1~4 RESISTOR TB2 TERMINAL BLOCK
HPS HIGH PRESSURE SWITCH RT61 DEFROST THERMISTOR T801 TRANSFORMER
IPM INTELLIGENT POWER MODULE RT62 DISCHARGE TEMP. THERMISTOR X64 RELAY
L REACTOR RT64 FIN TEMP. THERMISTOR 21S4 REVERSING VALVE COIL
SUZ-KA71VA2.TH
OCH472A 16
8 REFRIGERANT SYSTEM DIAGRAM
Refrigerant pipe ø9.52 4-way valve

(with heat insulator)
Muffler
Outdoor heat
exchanger
Stop valve temperature
(with service port) Outdoor thermistor
Muffler
Flared connection Discharge heat RT68
temperature exchanger
thermistor
RT62
Compressor Ambient
temperature
thermistor
RT65
Defrost
thermistor
RT61
Strainer
#100
Flared connection
Capillary tube LEV
ø3.0×ø2.0×240 R.V. coil
heating ON
cooling OFF
Stop valve
(with strainer)
Refrigerant pipe ø6.35 Refrigerant flow in cooling
(with heat insulator) Refrigerant flow in heating
Unit: mm
SUZ-KA35VA2.TH
Refrigerant pipe ø9.52 4-way valve

Muffler
Outdoor heat
exchanger
Stop valve temperature
(with service port) Outdoor thermistor
Muffler
Flared connection Discharge heat RT68
temperature exchanger
thermistor
RT62
Compressor Ambient
temperature
thermistor
RT65
Defrost
thermistor
RT61
Capillary tube
ø3.0×ø1.8×600(×2)
Strainer
Flared connection #100
Capillary tube LEV
ø3.0×ø2.0×240 R.V. coil
heating ON
cooling OFF
Stop valve
(with strainer)
OCH472A 17
SUZ-KA50VA2.TH
Unit: mm
Muffler
4-way valve #100
Refrigerant pipe ø12.7
Stop valve
(with service port) Outdoor
Flared connection Discharge heat Ambient
temperature exchanger temperature
thermistor Defrost thermistor
RT62 thermistor RT65
RT61
Compressor
Outdoor heat
exchanger
temperature
thermistor
RT68
Flared connection
LEV
Strainer
Receiver #100
R.V. coil
Stop valve Capillary tube heating ON
(with strainer) ø3.6×ø2.4×50 cooling OFF
Refrigerant pipe ø6.35
Refrigerant flow in cooling
Refrigerant flow in heating
Refrigerant pipe :15.88 Muffler

(with heat insulator) 4-way valve #100
Stop valve
(with service port) High-pressure
switch Outdoor
RT61
Compressor
Outdoor heat
exchanger
temperature
thermistor
RT68
Flared connection
Strainer LEV
Strainer
Receiver #100 #100 R.V. coil
heating ON
cooling OFF
Stop valve Capillary tube
:3.6:2.450
Refrigerant pipe :6.35 Refrigerant flow in cooling
OCH472A 18
Refrigerant pipe ø15.88 Muffler

(with heat insulator) 4-way valve #100
Stop valve
(with service port) Outdoor
RT61
Compressor
Outdoor heat
exchanger
temperature
thermistor
RT68
Flared connection
LEV
Strainer Strainer
#100 #100 R.V. coil
heating ON
cooling OFF
Stop valve Capillary tube
ø4.0×ø2.4×100
OCH472A 19
MAX. REFRIGERANT PIPING LENGTH

Refrigerant piping: m Piping size O.D: mm
Models
Max. Length A Max. Height difference B Gas Liquid
SUZ-KA25VA2.TH
20 12 9.52
SUZ-KA35VA2.TH
6.35
SUZ-KA50VA2.TH 12.7
SUZ-KA60VA2.TH 30 30(15)
15.88
SUZ-KA71VA2.TH 9.52
( ): MFZ-KA50VA-E4
MAX. HEIGHT DIFFERENCE
Indoor
unit
+ Max. Height
difference
B
Max. Length
A
Outdoor unit
+ Height difference limitations are binding regardless of which unit, indoor or outdoor, is position high.
ADDITIONAL REFRIGERANT CHARGE (R410A: g)

Outdoor unit Refrigerant piping length (one way)
Models
precharged 5m 6m 7m 8m 9m 10m 11m 12m 13m 14m 15m 20m
SUZ-KA25VA2.TH 800 0 0 0 90 120 150 180 210 240 270 300 450
SUZ-KA35VA2.TH 1,050 0 0 0 90 120 150 180 210 240 270 300 450
Calculation: Xg=30g/mo(Refrigerant piping length(m)-5)

Models
precharged 7m 10m 15m 20m 25m 30m
SUZ-KA50VA2.TH 1,600 0 60 160 260 360 460
SUZ-KA60VA2.TH 1,800 0 60 160 260 360 460
Calculation : Xg=20g/m o (Refrigerant piping length(m)–7)

Models
precharged 7m 10m 15m 20m 25m 30m
SUZ-KA71VA2.TH 1,800 0 165 440 715 990 1,265
Calculation : Xg=55g/m o (Refrigerant piping length(m)-7)
OCH472A 20
9 ACTUATOR CONTROL

9-1. Outdoor fan motor control

The fan motor turns ON/OFF, interlocking with the compressor.
[ON] The fan motor turns ON 5 seconds before the compressor starts up.
[OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
5 seconds 15 seconds
ON
Compressor
OFF
ON
Outdoor fan
OFF
9-2. R.V. coil control

Heating . . . . . . . . . . . . . . . . . ON NOTE: The 4-way valve reverses for 5 seconds
Cooling . . . . . . . . . . . . . . . . . OFF right before start-up of the compressor.
Dry . . . . . . . . . . . . . . . . . . . . OFF
<COOL> <HEAT>
5 seconds 5 seconds
ON
Compressor
OFF
ON
R.V.coil
OFF
Outdoor fan ON
motor OFF
9-3. Relation between main sensor and actuator

Actuator
Sensor Purpose Outdoor fan
Compressor LEV R.V.coil
motor
Discharge temperature
thermistor
Protection ○ ○
Indoor coil temperature Cooling: Coil frost prevention ○
thermistor Heating: High pressure protection
○ ○
Defrost thermistor Heating: Defrosting ○ ○ ○ ○
Fin temperature thermistor Protection ○ ○
Ambient temperature
thermistor
Cooling: Low ambient temperature operation
○ ○ ○
Outdoor heat exchanger tem- Cooling: Low ambient temperature operation ○ ○ ○
perature thermistor Cooling: High pressure protection
○ ○ ○
OCH472A 21
10 SERVICE FUNCTIONS
CHANGE IN DEFROST SETTING

<JS> When the JS wire of the outdoor Inverter P.C. board is cut/ soldered, the defrost finish temperature is changed.
(Refer to 11-6-1)
Defrost finish temperature
Jumper wire
soldered
5: 10:
(Initial setting)
JS
none
8: 13:
(cut)
11 TROUBLESHOOTING
11-1. Cautions on troubleshooting

1. Before troubleshooting, check the following:
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care the following during servicing.
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and turn off the breaker.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
3) When removing the electrical parts, be careful of the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wire Housing point

3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp is blinking on and off to indicate an abnormality. To make sure,
check how many times the abnormality indication is blinking on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
4) When troubleshooting, refer to 11-2. and 11-3.
OCH472A 22
11-2. Failure mode recall function
As this air conditioner has a function to memorize all the failures that had happened, the latest failure detail can be
recalled by following the procedures below.
Use this function when the check code is not displayed with wired remote controller or the remote controller at use is
wireless type.
11-2-1. Flow chart of the indoor/outdoor unit failure mode recall function

While pressing both OPERATION SELECT
Operational procedure (For wireless remote controller) TO O
CO OL
button and TOO COOL button on the
remote controller at the same time,
TO O
CT
SELE
COOL
FAN
TIME press RESET button.

Setting up the failure mode recall function
AUTO
VANE
HEAT
DRY
First, release RESET button.

Turn ON the power supply.
RES
ET
And release the other two buttons since all LCD

While pressing both OPERATION SELECT button and TOO COOL in operation display section of the remote controller
button on the remote controller at the same time, press RESET button. is displayed after 3 seconds.
First, release RESET button.
And release the other two buttons since all LCD in operation display
section of the remote controller is displayed after 3 seconds.
1 ON/OFF TOO
WARM
TOO
COOL
Press OPERATE/STOP (ON/OFF) button of the remote controller
(the set temperature is displayed).
1. Regardless of normal or abnormal, a short
beep is emitted once as the signal is received.
Does OPERATION INDICATOR lamp on the indoor No
(OFF) Indoor unit is normal.
unit blink at the interval of 0.5 seconds? There is a possibility that the plasma or outdoor unit is abnormal.
Blinks: Either indoor or outdoor unit is abnormal. Confirm the failure detail on the LED display of the outdoor
Beep sounds are emitted at the same timing of the controller board.(refer to 11-2-4.)
blinking of OPERATION INDICATOR lamp. 2
Yes
Judgment of indoor/outdoor abnormality (Blinks)
Before blinking, does POWER Yes
lamp stay ON for 3 seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
No
The indoor unit is abnormal. The outdoor unit is abnormal.

Check the blinking pattern, and confirm the Check the blinking pattern, and confirm the abnormal
abnormal point. point(11-2.3.).
Make sure to check at least two consecutive blinking cycles. 2 Make sure to check at least two consecutive blinking cycles. 3
Releasing the failure mode recall function

Release the failure mode recall function by the following procedures.

With the remote controller headed towards the indoor unit, press any button
that is not used in this failure mode recall function (e.g. TIMER button) .
OR

Turn OFF the power supply and turn ON it again.
Press RESET button of the remote controller.
OPERATION INDICATOR lamp
Repair the defective parts.
Note1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2. Blinking pattern when the indoor unit is abnormal:[Output pattern A]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
th
OPERATION 1st 2nd 3 rd n 1 st 2 nd · · · Repeated
INDICATOR
lamp blink Off On On On On Off On On
pattern
Self-check Approx. 2.5 sec.0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. Approx. 2.5 sec.0.5 sec. 0.5 sec.
starts
(Start signal
received) Number of blinks/beeps in pattern indicates the check Number of blinks/beeps in pattern indicates
code in the next page (i.e., n=5 for “P5”) the check code in the next page
3.Blinking pattern when the outdoor unit is abnormal:[Output pattern B]

Beeper sounds Beep Beep Beep Beep Beep Beep Beep
st nd
OPERATION 1 st 2 nd 3 rd n th 1 2 · · · Repeated
INDICATOR
lamp blink Off On On On On On Off On On On
pattern
Self-check Approx. 2.5 sec. Approx. 3 sec. 0.5 sec. 0.5 sec.0.5 sec. 0.5 sec. Approx. 2.5 sec. Approx. 3 sec. 0.5 sec. 0.5 sec.
starts
(Start signal
received) Number of blinks/beeps in pattern indicates the check Number of blinks/beeps in pattern indicates
code in the next page (i.e., n=5 for “U2”) the check code in the next page
OCH472A 23
11-2-2. Wired remote controller

CHECK button
Turn on the power.
Refrigerant address Press the [CHECK] button twice.
TEMP. button Set refrigerant address with [TEMP] button
IC: Indoor unit if system control is used.
OC: Outdoor unit Press the [ON/OFF] button to stop the self-check.
°C
°C
SIMPLE
TEMP. ON/OFF Check code

MENU ON/OFF FILTER
BACK MONITOR/SET DAY CHECK TEST
PAR-21MAA CLOCK OPERATION CLEAR
11-2-3. Failure mode table (Wireless remote controller/Wired remote controller)

[Output pattern A] Errors detected by indoor unit
Wired remote controller Wireless remote controller
Beeper sounds/OPERATION INDICATOR Symptom Remark
Check code lamp blinks
(Number of times)
P1 1 Intake sensor error
P2 Pipe (TH2) sensor error
2
P9 Pipe (TH5) sensor error
E6,E7 3 Indoor/outdoor unit communication error
P4 4 Drain sensor error/Float switch connector open
P5 5 Drain pump error
P6 6 Freezing/Overheating protection operation
EE 7 Communication error between indoor and outdoor units
P8 8 Pipe temperature error
E4, E5 9 Remote controller signal receiving error
– 10 –
– 11 –
Fb 12 Indoor unit control system error (memory error, etc.)
E0, E3 – Remote controller transmission error
E1, E2 – Remote controller control board error
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wired remote controller Wireless remote controller
Beeper sounds/OPERATION INDICATOR Symptom Remark
Check code lamp blinks
(Number of times)
E9 1 Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
UP 2 Compressor overcurrent interruption
U3,U4 3 Open/short of outdoor unit thermistors
UF 4 Compressor overcurrent interruption (When compressor locked)
U2 5 Abnormal high discharging temperature/insufficient refrigerant
U1,Ud 6 Abnormal high pressure (63H operated)/Overheating protection operation
U5 7 Abnormal temperature of heat sink
For details, check the LED display
U8 8 Outdoor unit fan protection stop of the outdoor controller board.
U6 9 Compressor overcurrent interruption/Abnormal of power module
U7 10 Abnormality of super heat due to low discharge temperature
Abnormality such as overvoltage or voltage shortage and abnormal
U9,UH 11
synchronous signal to main circuit/Current sensor error
– 12 –
– 13 –
Others 14 Other errors
• If the beeper does not sound again after the initial two beeps to confirm the self-check start signal was received and the OPERATION INDICATOR lamp
does not come on, there are no error records.
• If the beeper sounds three times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial two beeps to confirm the self-check start signal
was received, the specified refrigerant address is incorrect.
• On wireless remote controller
The continuous buzzer sounds from receiving section of indoor unit.
Blink of operation lamp
• On wired remote controller
Check code displayed in the LCD.
OCH472A 24
11-2-4. Outdoor unit failure mode table
Abnormal point LED indication Condition Correspondence

(Failure mode/protection) (Outdoor P.C. board)
None (Normal) — — —
Outdoor power system Overcurrent protection stop is continuously • Reconnect connectors.
performed 3 times within 1 minute after • Refer to 11-5. "How to check
— the compressor gets started. inverter/compressor".
• Check stop valve.
Discharge temperature thermistor 1-time flash every Thermistor shorts or opens during compressor • Refer to 11-5. "Check
2.5 seconds running. of outdoor thermistors".
Defrost thermistor Defective outdoor thermistors
can be identified by checking
Fin temperature thermistor 3-time flash the blinking pattern of LED.
2.5 seconds OFF
P.C. board temperature thermistor 4-time flash
2.5 seconds OFF
Ambient temperature thermistor 2-time flash
2.5 seconds OFF
Overcurrent 11-time flash Large current flows into intelligent power module. • Reconnect compressor connector.
2.5 seconds OFF • Refer to 11-5. "How to check
inverter/compressor".
Compressor synchronous abnormality 12-time flash Waveform of compressor current is distorted. • Reconnect compressor connector.
(Compressor start-up failure protection) 2.5 seconds OFF • Refer to 11-5. "How to check
Discharge temperature Temperature of discharge temperature • Check refrigerant circuit and

thermistor exceeds 116°C, compressor stops. refrigerant amount.
Compressor can restart if discharge • Refer to 11-5. "Check of LEV".
— temperature thermistor reads 100°C or
less 3 minutes later.
High pressure Temperature indoor coil thermistor exceeds • Check refrigerant circuit and
70°C in HEAT mode. refrigerant amount.
— Temperature defrost thermistor exceeds • Check stop valve.
70°C in COOL mode.
Fin temperature/P.C. board temperature 7-time flash Temperature of fin temperature thermistor on • Check around outdoor unit.
2.5 seconds OFF the inverter P.C. board exceeds 75 ~ 80°C, • Check outdoor unit air passage.
or temperature of P.C. board temperature
thermistor on the inverter P.C. board exceeds • Refer to 11-5. "Check
70 ~ 75°C. of outdoor fan motor".
Outdoor fan motor Outdoor fan has stopped 3 times in a row • Refer to 11-5. "Check
within 30 seconds after outdoor fan start-up. of outdoor fan motor".
— Refer to 11-5. "Check
of inverter P.C. board".
Nonvolatile memory data 5-time flash Nonvolatile memory data cannot be read • Replace the inverter P.C. board.
2.5 seconds OFF properly.
Discharge temperature Temperature of discharge temperature • Refer to 11-5. "Checkof LEV".

thermistor has been 50°C or less for 20 minutes. • Check refrigerant circuit
— and refrigerant amount.
DC voltage 8-time flash DC voltage of inverter cannot be detected • Refer to 11-5. "How to check
2.5 seconds OFF normally. inverter/compressor".
Each phase current of compressor 9-time flash Each phase current of compressor cannot be
2.5 seconds OFF detected normally.
Overcurrent Compressor open-phase 10-time flash Large current flows into intelligent power • Reconnect compressor connector.
2.5 seconds OFF module (IPM). • Refer to 11-5. "How to check
The open-phase operation of compressor inverter/compressor".
is detected.
The interphase short out occurs in the output of
the intelligent power module (IPM).
The compressor winding shorts out.
Stop valve (Closed valve) 14-time flash Closed valve is detected by compressor current. • Check stop valve.
2.5 seconds OFF
NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
OCH472A 25
SUZ-KA60VA2.TH
Outdoor LED indication Abnormal point
Details of abnormal Detecting method Check point
LED1 LED2 (Failure mode)
Lighting Once Outdoor thermistors Discharge temperature When a short circuit is detected in the • Check the outdoor thermistors.
thermistor thermistor during operation, or when an
open circuit is detected in the thermistor
after 10 minutes of compressor start-up.
Defrost thermistor When a short circuit is detected in the
thermistor during operation, or when an
open circuit is detected in the thermistor
after 5 minutes of compressor start-up.
Twice Ambient temperature When a short or open circuit is detected
thermistor in the thermistor during operation.
3 times Fin temperature thermistor
4 times P.C. board temperature • Replace the outdoor electronic
thermistor control P.C. board.
9 times Outdoor heat exchanger When a short circuit is detected in the • Check the outdoor thermistors.
temperature thermistor thermistor during operation, or when an open
circuit is detected in the thermistor after 5
minutes (in cooling) and 10 minutes (in heating)
of compressor start-up.
5 times Outdoor control system EEPROM When nonvolatile memory data cannot • Replace the outdoor electronic
be read properly, unit stops. control P.C. board.
6 times Converter control Communication error When the communication between boards • Check the connecting wire
system between P.C. boards protection stop is continuously performed twice. between outdoor electronic
Communication between Communication error occurs between control P.C. board and power board.
P.C. boards protection the electronic control P.C.board and
power board for more than 10 seconds.
Current sensor Current sensor protection stop is • Replace the power board.
7 times continuously performed twice.
Current sensor protection When a short or open circuit is
detected in the current sensor during
compressor operating.
Zero cross detecting circuit The protection stop of the zero cross detecting • Check the connecting wire among
5 times Goes out circuit is continuously performed 10 times. electronic control P.C. board,
noise filter P.C. board and power
Zero cross detecting When zero cross signal cannot be detected board.
circuit protection while the compressor is operating.
Converter protection When a failure is detected in the operation • Replace the power board.
of the converter during operation.
Bus-bar voltage protection (1) When the bus-bar voltage exceeds 400V or
falls to 200V or below during compressor operating.
6 times Goes out Bus-bar voltage protection (2) When the bus-bar voltage exceeds
+Even if this protection stop is 400V or falls to 50V or below during
performed continuously 3 times, compressor operating.
it does not mean the abnormality
in outdoor power system.
Once Goes out Overcurrent protection IPM protection When overcurrent is detected after • Check the connection of the
30 seconds of compressor start-up. compressor connecting wire.
Lock protection When overcurrent is detected within 30 • Check the inverter/ compressor.
seconds after the compressor gets started. • Check the stop valve.
3 times Goes out Fin temperature/P.C. Fin temperature overheat When the fin temperature exceeds 87 • Check around outdoor unit.
board temperature protection during operation. • Check outdoor unit air passage.
4 times Goes out overheat P.C.boad temperature When the P.C. board temperature exceeds • Check the outdoor fan motor.
overheat protection 70 during operation.
Lighting Lighting Refrigerant system Discharge temperature When discharge temperature exceeds 116. • Check refrigerant circuit and
overheat protection refrigerant amount.
• Check the LEV.
• Check the outdoor thermistors.
High pressure HPS protection When high-pressure is detected with the • Check refrigerant circuit and
protection high-pressure switch (HPS) during operation. refrigerant amount.
High pressure protection When the indoor coil thermistor (TH5) • Check the stop valve.
(Overheat protection) exceeds 70 in HEAT mode.
When the outdoor heat exchanger thermistor
exceeds 70 in COOL mode.
Low discharge Low discharge When the frequency of the compressor • Check refrigerant circuit and
temperature temperature protection is kept 80Hz or more and discharge refrigerant amount.
temperature is kept under 39 for • Check the LEV.
more than 20 minutes.
Outdoor fan Outdoor fan protection When outdoor fan has stopped within • Check the outdoor fan motor.
30 seconds 3 times in a row after
outdoor fan start -up,unit stops.
Outdoor power Outdoor power system When IPM protection stop or lock protection • Reconnect compressor connector.
system stop is continuously performed 3 times within • Check the inverter/ compressor.
1 minute after the compressor get started, • Check the stop valve.
or when converter protection stop or bus-bar • Check the PAM module.
voltage protection stop is continuously
performed 3 times within 3 minutes after start-up.
NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3).
OCH472A 26
SUZ-KA71VA2.TH
Abnormal point LED indication Condition Correspondence
(Failure mode / protection) (Outdoor P.C. board)
None (Normal) — — —
Outdoor power system Overcurrent protection stop is continuously • Reconnect connectors.
performed 3 times within 1 minute after the • Refer to 11-5. a"How to check inverter/
— compressor gets started. compressor".
Discharge temperature thermistor 1-time flash every 2.5 Thermistor shorts or opens during compressor • Refer to 11-5.g"Check of outdoor thermistors".
seconds running. Defective outdoor thermistors can be identified
Defrost thermistor by checking the blinking pattern of LED.
Fin temperature thermistor 3-time flash

2.5 seconds OFF
P.C. board temperature thermistor 4-time flash
2.5 seconds OFF
Ambient temperature thermistor 2-time flash
2.5 seconds OFF
Outdoor heat exchanger temperature
thermistor —
Overcurrent 11-time flash Large current flows into intelligent power • Reconnect compressor connector.
2.5 seconds OFF module. • Refer to 11-5.a"How to check inverter/
compressor".
Compressor synchronous abnormality 12-time flash Waveform of compressor current is distorted. • Reconnect compressor connector.
(Compressor start-up failure protection) 2.5 seconds OFF • Refer to 11-5.a"How to check inverter/
compressor".
Discharge temperature Temperature of discharge temperature • Check refrigerant circuit and refrigerant amount.
thermistor exceeds 116°C, compressor stops. • Refer to 11-5.k"Check of LEV".
Compressor can restart if discharge
— temperature thermistor reads 100°C or less 3
minutes later.
High pressure Temperature indoor coil thermistor exceeds • Check refrigerant circuit and refrigerant amount.
70°C in HEAT mode. Temperature defrost • Check stop valve.
— thermistor exceeds 70°C in COOL mode.
Fin temperature/ P.C. board 7-time flash Temperature of fin temperature thermistor • Check around outdoor unit.
temperature 2.5 seconds OFF on the inverter P.C. board exceeds 75 ~ 80° • Check outdoor unit air passage.
C, or temperature of P.C. board temperature • Refer to 11-5.i"Check of outdoor fan motor".
thermistor on the inverter P.C. board exceeds
70 ~ 75°C.
Outdoor fan motor Outdoor fan has stopped 3 times in a row • Refer to 11-5.i"Check of outdoor fan motor".
within 30 seconds after outdoor fan start-up. Refer to 11-5.l"Check of inverter P.C. board".
—
Nonvolatile memory data 5-time flash Nonvolatile memory data cannot be read • Replace the inverter P.C. board.
2.5 seconds OFF properly.
Power module 6-time flash The interphase short circuit occurs in the • Refer to 11-5. a"How to check inverter/
2.5 seconds OFF output of the intelligent power module (IPM). compressor".
The compressor winding shorts circuit.
Discharge temperature Temperature of discharge temperature • Refer to 11-5.k"Check of LEV".

thermistor has been 50°C or less for 20 • Check refrigerant circuit and refrigerant amount.
— minutes.
DC voltage 8-time flash DC voltage of inverter cannot be detected • Refer to 11-5.a"How to check inverter/
2.5 seconds OFF normally. compressor".
Each phase current of compressor 9-time flash Each phase current of compressor cannot be
2.5 seconds OFF detected normally.
Overcurrent Compressor open-phase 10-time flash Large current flows into intelligent power • Reconnect compressor connector.
2.5 seconds OFF module (IPM). • Refer to 11-5. a"How to check inverter/
The open-phase operation of compressor is compressor".
detected.
The interphase short circuit occurs in the
output of the intelligent power module (IPM).
The compressor winding shorts circuit.
Stop valve (Closed valve) 14-time flash Closed valve is detected by compressor • Check stop valve
2.5 seconds OFF current.
NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3).
OCH472A 27
11-3. Trouble shooting check table
LED indication Abnormal point/ Con-
No. Symptom Condition Correspondence
dition
Outdoor unit 1-time flash every Outdoor power sys- Overcurrent protection stop is continuously performed 3 times • Reconnect connector of compres-
does not oper- 2.5 seconds tem within 1 minute after the compressor gets started, or failure of sor.
1 ate. restart of compressor has repeated 24 times. • Refer to 11-5. "How to check in-
verter/compressor".
Outdoor thermistors Discharge temperature thermistor, fin temperature thermistor, • Refer to 11-5. "Check of outdoor
defrost thermistor, P.C. board temperature thermistor or ambi- thermistors".
2 ent temperature thermistor shorts or opens during compressor
running.
Outdoor control sys- Nonvolatile memory data cannot be read properly. • Replace inverter P.C. board.
tem
3 (The left lamp of OPERATION INDICATOR lamp of the indoor
unit lights up or flashes 7-time.)
6-time flash Serial signal The communication fails between the indoor and outdoor unit • Refer to 11-5. "How to check mis-
4 2.5 seconds OFF for 3 minutes. wiring and serial signal error.
11-time flash Stop valve/ Closed valve is detected by compressor current. • Check stop valve.
5 2.5 seconds OFF Closed valve
14-time flash Outdoor unit Outdoor unit is defective. • Refer to 11-2.1. "Flow chart of the
6 2.5 seconds OFF (Other abnormality) detailed outdoor unit failure mode
recall function".
'Outdoor unit 2-time flash Overcurrent protec- Large current flows into intelligent power module, or compres- • Reconnect connector of compres-
stops and 2.5 seconds OFF tion sor repeats after 15 seconds when overcurrent protection oc- sor.
7 restarts 3 min- curs within 10 seconds after compressor starts. • Refer to 11-5. "How to check in-
utes later' is (Repeated 24 times at Maximum) verter/compressor".
repeated. • Check stop valve.
3-time flash Discharge tempera- Temperature of discharge temperature thermistor exceeds • Check refrigerant circuit and refrig-
8 2.5 seconds OFF ture overheat protec- 116°C, compressor stops. Compressor can restart if discharge erant amount.
tion temperature thermistor reads 100°C or less 3 minutes later. • Refer to 11-5. "Check of LEV".
4-time flash Fin temperature/P.C. Temperature of fin temperature thermistor on the heat sink • Check around outdoor unit.
2.5 seconds OFF board temperature exceeds 75 ~ 80°C or temperature of P.C. board temperature • Check outdoor unit air passage.
9 thermistor overheat thermistor on the inverter P.C.board exceeds 70 ~ 75°C. • Refer to 11-5. "Check of outdoor
protection fan motor".
5-time flash High pressure protec- Indoor coil thermistor exceeds 70°C in HEAT mode. Defrost • Check refrigerant circuit and refrig-
10 2.5 seconds OFF tion thermistor exceeds 70°C in COOL mode. erant amount.
8-time flash Compressor synchro- The waveform of compressor current is distorted. • Reconnect connector of compres-
2.5 seconds OFF nous abnormality sor.
11 • Refer to 11-5. "How to check in-
verter/compressor".
10-time flash Outdoor fan motor Outdoor fan has stopped 3 times in a row within 30 seconds • Refer to 11-5. "Check of outdoor
2.5 seconds OFF after outdoor fan start-up. fan motor.
12 • Refer to 11-5. "Check of inverter
P.C. board.
12-time flash Each phase current Each phase current of compressor cannot be detected nor- • Refer to 11-5. "How to check in-
13
2.5 seconds OFF of compressor mally verter/compressor".
13-time flash DC voltage DC voltage of inverter cannot be detected normally. • Refer to 11-5. "How to check in-
14 2.5 seconds OFF verter/compressor".
15 Outdoor unit 1-time flash Frequency drop by Current from power outlet reaches the protection current, and The unit is normal, but check the
operates. 2.5 seconds OFF current protection compressor frequency lowers. following.
3-time flash Frequency drop by Temperature of indoor coil thermistor exceeds 55°C in HEAT • Check if indoor filters are clogged.
2.5 seconds OFF high pressure protec- mode, compressor frequency lowers. • Check if refrigerant is short.
tion • Check if indoor/outdoor unit air cir-
16 culation is short cycled.
Frequency drop by Indoor coil thermistor reads 8°C or less in COOL mode, com-
defrosting in COOL pressor frequency lowers.
mode
4-time flash Frequency drop by Temperature of discharge temperature thermistor exceeds • Check refrigerant circuit and refrig-
2.5 seconds OFF discharge tempera- 111°C, compressor frequency lowers. erant amount.
17 ture protection • Refer to 11-5. "Check of LEV".
• Refer to 11-5. "Check of outdoor
thermistors".
Outdoor unit 7-time flash Low discharge tem- Temperature of discharge temperature thermistor has been • Refer to 11-5. "Check of LEV".
operates. 2.5 seconds OFF perature protection 50°C or less for 20 minutes. • Check refrigerant circuit and refrig-
18 erant amount.
8-time flash PAM protection PAM: The overcurrent flows into IGBT (Insulated Gate Bipolar tran- This is not malfunction. PAM protec-
2.5 seconds OFF Pulse Amplitude sistor : TR821) or when the bus-bar voltage reaches 320 V or tion will be activated in the following
Modulation more, PAM stops and restarts. cases;
19 1 Instantaneous power voltage drop
(Short time power failure)
2 When the power supply voltage is
high.
9-time flash Inverter check mode The connector of compressor is disconnected, inverter check • Check if the connector of the com-
2.5 seconds OFF mode starts. pressor is correctly connected.
20 Refer to 11-5. "How to check in-
verter/ compressor".
NOTE: 1. The location of LED is illustrated at the right figure. Refer to 11-6-1. or 11-6-2. Inverter P.C. board(Parts side)
2. LED is lighted during normal operation.
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. LED
(Example) When the flashing frequency is “2”. Flashing →
0.5-second ON 0.5-second ON
ON
2.5-second OFF 2.5-second OFF
OFF
OCH472A 28
SUZ-KA60VA2.TH
Indication
No. Symptom Abnormal point/Condition Condition Correspondence
LED1 (Red) LED2 (Yellow)
Outdoor unit • Check the connection of the compressor connecting
1 does not When IPM protection stop or lock protection stop is continuously wire.
operate. performed three times within 1 minute after the compressor gets started,
Lightning Twice Outdoor power system • Refer to 11-5.% "How to check inverter/compressor".
or when converter protection stop or bus-bar voltage protection stop is • Check the stop valve.
continuously performed three times within 3 minutes after start-up.
When a short circuit is detected in the thermistor during operation, or

Discharge temperature when an open circuit is detected in the thermistor after 10 minutes • Refer to 11-5.& "Check of outdoor thermistor".
2 Lightning 3 times
thermistor of compressor start-up.
Fin temperature thermistor • Refer to 11-5.& "Check of outdoor thermistor".

3 Lightning 4 times When a short or open circuit is detected in the thermistor during operation.
P.C board temperature thermistor • Replace the outdoor electronic control P.C. board.
When a short or open circuit is detected in the thermistor during
Ambient temperature thermistor
operation.

Outdoor heat exchanger when an open circuit is detected in the thermistor after 5 minutes (in
4 temperature thermistor cooling) and 10 minutes (in heating) of compressor start-up.
Lightning 5 times • Refer to 11-5.& "Check of outdoor thermistor".

Defrost thermistor when an open circuit is detected in the thermistor after 5 minutes of
compressor start-up.
5 Lightning 6 times Serial signal When the communication fails between the indoor and outdoor unit for Refer to 11-5." "How to check mis-wiring and serial signal
3 minutes. error.
6 Lightning 7 times Nonvolatile memory data When the nonvolatile memory data cannot be read properly. • Replace the outdoor electronic control P.C. board.
7 Lightning 8 times Current sensor Current sensor protection stop is continuously performed twice. • Replace the power board.
Communication error When the communication protection stop between boards is • Check the connecting wire between outdoor electronic control
8 Lightning 11 times continuously performed twice.
between P.C. boards P.C. board and power board.
The protection stop of the zero cross detecting circuit is continuously • Check the connecting wire among outdoor electronic control
9 Lightning 12 times Zero cross detecting circuit
performed 10 times. P.C. board, noise filter P.C. board and power board.
'Outdoor unit
stops and IPM protection When over-current is detected after 30 seconds of compressor start-up. • Reconnect compressor connector.
restarts 3 • Refer to 11-5.% "How to check inverter/compressor".
10 minutes Twice Goes out • Check the stop valve.
later' is • Check the power module (PAM module).
repeated. Lock protection When over-current is detected within 30 seconds of compressor start-up.
When temperature of discharge temperature thermistor exceeds 116:, • Check the amount of gas and refrigerant circuit.
11 3 times Goes out Discharge temperature protection compressor stops. Compressor can restart if discharge temperature • Refer to 11-5.$"Check of LEV".
thermistor reads 100 or less 3 minutes later.
Fin temperature protection When the fin temperature exceeds 87 during operation. •Check refrigerant circuit and refrigerant amount.
12 4 times Goes out •Refer to 11-5.$ "Check of LEV".
P.C. board temperature protection When the P.C. board temperature exceeds 70 during operation.
When high-pressure is detected with the high-pressure switch (HPS) • Check around of gas and the refrigerant circuit.
during operation. • Check of stop valve.
13 5 times Goes out High-pressure protection When the outdoor heat exchanger temperature exceeds 70
during cooling or when indoor gas pipe temperature exceeds 70
during heating.
Converter protection When a failure is detected in the operation of the converter during
14 8 times Goes out • Replace the power board.
operation.
When the bus-bar voltage exceeds 400V or falls to 200V or below
Bus-bar voltage protection (1)
during compressor operating.
15 9 times Goes out • Replace the power board.
When the bus-bar voltage exceeds 400V or falls to 50V or below
Bus-bar voltage protection (2)
during compressor operating.
When failure occurs continuously three times within 30 seconds after
16 13 times Goes out Outdoor fan motor • Refer to 11-5.' "Check of outdoor fan motor".
the fan gets started.
When a short or open circuit is detected in the current sensor during
17 Lighting 8 times Current sensor protection • Replace the power board.
compressor operating.
Communication between P.C. Communication error occurs between the outdoor electronic control P.C. • Check the connecting wire between outdoor electronic control
18 Lighting 11 times board and power board for more than 10 seconds.
boards protection P.C. board and power board.
Zero cross detecting circuit When zero cross signal cannot be detected while the compressor is • Check the connecting wire among outdoor electronic control
19 Lighting 12 times operating.
protection P.C. board, noise filter P.C. board and power board.
NOTE 1. The location of LED is illustrated at the right figure.

2. LED is lighted during normal operation. Outdoor electronic control P.C. board (Parts side)
LED2 LED1
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the flashing frequency is “2”. Lighting
ON
OFF
OCH472A 29
SUZ-KA60VA2.TH
Symptom Indication
No. Abnormal point/Condition Condition Correspondence
LED1 (Red) LED2 (Yellow)
Outdoor unit Primary current protection When the input current exceeds 15A. These symptoms do not mean any abnormality
20 operates. Once Lighting of the product, but check the following points.
Secondary current protection When the current of the compressor
• Check if indoor filters are clogged.
exceeds 15A.
• Check if refrigerant is short.
High-pressure protection When the indoor gas pipe temperature • Check if indoor/outdoor unit air circulation
Twice Lighting is short cycled.
21 exceeds 45 during heating.
Defrosting in cooling When the indoor gas pipe temperature
falls 3 or below during cooling.
• Check refrigerant circuit and refrigerant amount.

22 3 times Discharge temperature When the discharge temperature exceeds
Lighting • Refer to 11-5.$ "Check of LEV".
protection 100 during operation.
• Refer to 11-5.& "Check of outdoor thermistors".
When the frequency of the compressor is kept

Low discharge 80Hz or more and the discharge temperature • Refer to 11-5.$ "Check of LEV".
23 4 times Lighting temperature protection is kept under 39 for more than 20 minutes. • Check refrigerant circuit and refrigerant amount.
This symptom does not mean any abnormality

Cooling high-pressure of the product, but check the following points.
When the outdoor heat exchanger
24 5 times Lighting protection • Check if indoor filters are clogged.
temperature exceeds 58 during operation.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air circulation
is short cycled.
Outdoor unit When the unit is operated with emergency
25 operates 9 times Lighting Inverter check mode -
operation switch.
26 Lighting Lighting Normal - -
OCH472A 30
SUZ-KA71VA2.TH
Abnormal point/
No. Symptom LED indication Condition Correspondence
Condition
Outdoor unit 1-time flash every Outdoor power sys- Overcurrent protection stop is continuously performed 3 times • Reconnect connector of compres-
does not op- 2.5 seconds tem within 1 minute after the compressor gets started. sor.
1 erate. • Refer to 11-5.a "How to check in-
verter/compressor".
Outdoor thermistors Discharge temperature thermistor, fin temperature thermistor, • Refer to 11-5.g "Check of outdoor
defrost thermistor, P.C. board temperature thermistor, outdoor thermistors".
2 heat exchanger temperature thermistor or ambient tempera-
ture thermistor shorts or opens during compressor running.
Outdoor control sys- Nonvolatile memory data cannot be read properly. • Replace inverter P.C. board.
tem
3 (The upper lamp of OPERATION INDICATOR lamp of the in-
door unit lights up or flashes 7-time.)
6-time flash Serial signal The communication fails between the indoor and outdoor unit • Refer to 11-5. m"How to check mis-
4 2.5 seconds OFF for 3 minutes. wiring and serial signal error.
11-time flash Stop valve/ Closed valve is detected by compressor current. • Check stop valve.
5 2.5 seconds OFF Closed valve
14-time flash Outdoor unit Outdoor unit is defective. • Refer to 11-2.1. "Flow chart of the
6 2.5 seconds OFF (Other abnormality) detailed outdoor unit failure mode
recall function".
'Outdoor unit 2-time flash Overcurrent protec- Large current flows into intelligent power module. • Reconnect connector of compres-
stops and 2.5 seconds OFF tion sor.
7 restarts 3 • Refer to 11-5. a"How to check in-
minutes later' verter/compressor".
is repeated. • Check stop valve.
3-time flash Discharge tempera- Temperature of discharge temperature thermistor exceeds • Check refrigerant circuit and refrig-
8 2.5 seconds OFF ture overheat protec- 116°C, compressor stops. Compressor can restart if discharge erant amount.
tion temperature thermistor reads 100°C or less 3 minutes later. • Refer to 11-5. k"Check of LEV".
4-time flash Fin temperature Temperature of fin temperature thermistor on the heat sink • Check around outdoor unit.
2.5 seconds OFF /P.C. board tem- exceeds 75 ~ 80°C or temperature of P.C. board temperature • Check outdoor unit air passage.
9 perature thermistor thermistor on the inverter P.C.board exceeds 70 ~ 75°C. • Refer to 11-5. i"Check of outdoor
overheat protection fan motor".
5-time flash High pressure pro- Indoor coil thermistor exceeds 70°C in HEAT mode. Defrost • Check refrigerant circuit and refrig-
10 2.5 seconds OFF tection thermistor exceeds 70°C in COOL mode. erant amount.
8-time flash Compressor syn- The waveform of compressor current is distorted. • Reconnect connector of compres-
2.5 seconds OFF chronous abnormal- sor.
11 ity • Refer to 11-5. a"How to check in-
verter/compressor".
10-time flash Outdoor fan motor Outdoor fan has stopped 3 times in a row within 30 seconds • Refer to 11-5. i"Check of outdoor
2.5 seconds OFF after outdoor fan start-up. fan motor.
12 • Refer to 11-5. l"Check of inverter
P.C. board.
12-time flash Each phase current Each phase current of compressor cannot be detected nor- • Refer to 11-5. a"How to check in-
13 2.5 seconds OFF of compressor mally. verter/compressor".
13-time flash DC voltage DC voltage of inverter cannot be detected normally. • Refer to 11-5. a"How to check in-
14 2.5 seconds OFF verter/compressor".
Outdoor unit 1-time flash Frequency drop by Current from power outlet is nearing breaker capacity. The unit is normal, but check the
15 operates. 2.5 seconds OFF current protection PFC module stops due to overcurrent. following.
3-time flash Frequency drop by Temperature of indoor coil thermistor exceeds 55°C in HEAT • Check if indoor filters are clogged.
2.5 seconds OFF high pressure pro- mode, compressor frequency lowers. • Check if refrigerant is short.
tection • Check if indoor/outdoor unit air cir-
16 culation is short cycled.
Frequency drop by Indoor coil thermistor reads 8°C or less in COOL mode, com-
defrosting in COOL pressor frequency lowers.
mode
4-time flash Frequency drop by Temperature of discharge temperature thermistor exceeds • Check refrigerant circuit and refrig-
2.5 seconds OFF discharge tempera- 111°C, compressor frequency lowers. erant amount.
17 ture protection • Refer to 11-5. k"Check of LEV".
• Refer to 11-5. g"Check of outdoor
thermistors".
Outdoor unit 7-time flash Low discharge tem- Temperature of discharge temperature thermistor has been • Refer to 11-5. k"Check of LEV".
operates. 2.5 seconds OFF perature protection 50°C or less for 20 minutes. • Check refrigerant circuit and refrig-
18 erant amount.
8-time flash Zero cross detecting Zero cross signal for PAM control cannot be detected. This is not malfunction. PAM pro-
2.5 seconds OFF circuit tection will be activated in the fol-
lowing cases:
19 1 Instantaneous power voltage
drop. (Short time power failure)
2 When the power supply voltage
is high.
9-time flash Inverter check mode The connector of compressor is disconnected, inverter check • Check if the connector of the com-
2.5 seconds OFF mode starts. pressor is correctly connected.
20 Refer to 11-5. a"How to check
NOTE: 1. The location of LED is illustrated at the right figure. Refer to 11-6-3.
2. LED is lighted during normal operation. Inverter P.C. board
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the flashing frequency is “2”. Flashing
→
LED
ON
OFF
OCH472A 31
11-4. Trouble criterion of main parts (1)
Part name Check method and criterion Figure
Defrost thermistor (RT61)
Fin temperature
thermistor (RT64) Measure the resistance using a tester.
Ambient temperature Refer to 11-6. “Test point diagram and voltage”, 11-6-1.
thermistor (RT65) “Inverter P.C. board”, for the chart of thermistor.
Outdoor heat exchanger
temperature thermistor(RT68)
Measure the resistance using a tester.

Discharge temperature Before measurement, hold the thermistor with your hands to warm it up.
thermistor (RT62) Refer to 11-6. “Test point diagram and voltage”, 11-6-1.
“Inverter P.C. board”, for the chart of thermistor.
Measure the resistance between terminals using a tester.
(Temperature : -20°C ~ 40°C)
WHT RED BLK
Normal
W
Compressor SUZ-KA25VA2.TH SUZ-KA35VA2.TH
U-V V
U
U-W 1.36 ~ 1.93 1.52 ~ 2.17
V-W

WHT RED BLK
Color of the lead wire Normal
Outdoor fan motor W
WHT - BLK
BLK - RED 29 ~ 42
V
RED - WHT U

R.V. coil (21S4) Normal
1.19 k ~ 1.78 k

(Temperature : -20°C ~ 40°C) WHT
RED LEV
ORN
Expansion valve coil WHT - RED
(LEV) RED - ORN
37 ~ 54
YLW - BRN
YLW
BRN
BLU
BRN - BLU
OCH472A 32
11-4. Trouble criterion of main parts (2)
Part name Check method and criterion Figure
Defrost thermistor Measure the resistance using a tester.

(RT61)
Fin temperature Refer to 11-6. “Test point diagram and voltage”, 11-6-4. “Outdoor
thermistor (RT64) electronic control P.C. board” or 11-6-2, 11-6-3. “Inverter P.C. board”,
Ambient temperature for the chart of thermistor.
thermistor (RT65)
temperature thermistor
(RT68)
Discharge temperature Measure the resistance using a tester.
thermistor (RT62) Before measurement, hold the thermistor with your hands to warm it up.
Refer to 11-6. “Test point diagram and voltage”, 11-6-4. “Outdoor

electronic control P.C. board” or 11-6-2, 11-6-3. “Inverter P.C. board”,
for the chart of thermistor.
(Temperature : -10°C ~ 40°C) WHT RED BLK
Normal W
Compressor SUZ-KA50/60VA2.TH SUZ-KA71VA2.TH

V
U
0.86 ~ 1.06 0.92 ~ 1.12
Measure the resistance between lead wires using a tester.

WHT RED BLK
Normal
Color of the lead wire SUZ-KA50/60VA2.TH SUZ-KA71VA2.TH W
Outdoor fan motor
RED - BLK
BLK - WHT 13.4 ~ 16.4 12 ~ 17 V
U
WHT - RED
R.V. coil (21S4) Normal
SUZ-KA50/60VA2.TH SUZ-KA71VA2.TH
1.32 k ~ 1.62 k 1.19 k ~ 1.78 k

SUZ-KA50/60VA2.TH WHT
Expansion valve coil Color of the lead wire Normal RED LEV
(LEV)
WHT - RED ORN
RED - ORN
37.4 ~ 53.9
YLW - BRN
YLW BRN BLU
BRN - BLU
SUZ-KA70VA2.TH WHT
LEV
RED - ORN
ORN
RED - WHT
37 ~ 54
RED - BLU RED
RED - YLW YLW BLU
High pressure switch Pressure

(HPS) Close
SUZ-KA60VA2.TH 3.7 ± 0.15 MPa
4.8 +- 0.05
0.1 MPa Open
OCH472A 33
[SUZ-KA25/35/50VA2.TH]
11-5. Troubleshooting flow
A How to check inverter/compressor
Disconnect the connector between compressor

and the intelligent power module (IPM).
Check the voltage between terminals. See B “Check of open phase”.
Are the voltages balanced? Replace the inverter P.C. board.

No
Yes
Check the compressor. See D “Check of compressor”.
B Check of open phase
With the connector between the compressor and the intelligent power module disconnected, activate the inverter and check if
the inverter is normal by measuring the balance of voltage between the terminals.
The output voltage values have the tolerance of ± 20%.
<< Operation method(Test run operation)>>

1. Press the EMERGENCY OPERATION switch or the Test button to COOL or HEAT mode.
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor starts at rated frequency in COOL mode or 58Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts.
6. To cancel test run operation (EMERGENCY OPERATION), press the EMERGENCY OPERATION switch or the ON/OFF
button on remote controller.
<<Measurement point>>
At 3 points
9-time flash
BLK (U) - WHT (V)
BLK (U) - RED (W)
WHT (V) - RED (W) 2.5-second OFF
NOTE: 1. Output voltage varies according to power supply voltage.

2. Measure the voltage by analog type tester.
3. During this check, LED of the inverter P.C. board flashes 9 times. (Refer to 11-6-1, 11-6-2)
C Check of compressor
Refer to e “Check of compressor winding”. Replace the compressor.

Is the compressor normal? No
Yes
Refer to f “Check of compressor operation Is the compressor

time”. No operation time more than No Replace the compressor.
Does the compressor operate continuously? 10 seconds?
Yes Yes
OK. Check the refrigerant circuit.
OCH472A 34
D Check of compressor winding
Disconnect the connector between the compressor and intelligent power module, and measure the resistance between the
compressor terminals.
at 3 points
BLK-WHT
BLK-RED Measure the resistance between the lead wires at 3 points.
WHT-RED
<<Judgement>>
Refer to 11-4.
0 [Ω] ················Abnormal [short]
Infinite [Ω] ·······Abnormal [open]
NOTE: Be sure to zero the ohmmeter before measurement.
<<Judgement>>
E Check of compressor operation time
0 second Compressor starts
Connect the compressor and activate the inverter. Then measure the 1 second Abnormal
time until the inverter stops due to over current. (IPM failure)
<<Operation method>> 2 seconds (Compressor winding short)
Start heating or cooling operation by pressing EMERGENCY Abnormal
OPERATION switch on the indoor unit. (Compressor lock out)
(TEST RUN OPERATION : Refer to 11-5 B.) (Starting defect)
<<Measurement>>
Measure the time from the start of compressor to the stop of Abnormal
(Poor contact,)
compressor due to overcurrent. (Outdoor P.C. board defect)
10 seconds
(Disconnected connector)
Abnormal
(Refrigerant circuit defect)
(Closed valve)
10 minutes
Normal
F Check of outdoor thermistors
Disconnect the connector of thermistor in the outdoor P.C. board (see

below table), and measure the resistance of thermistor.
Replace the thermistor except RT64.

Is the thermistor normal?
When RT64 is abnormal, replace the inverter P.C.
(Refer to 11-6-1. or 11-6-2. ) No board or the outdoor power board.
Yes
Reconnect the connector of thermistor.
Turn ON the power supply and press EMERGENCY OPERATION switch.
Does the unit operate for 10 minutes or more Replace the inverter P.C. board
without showing thermistor abnormality? No or the outdoor power board.
Yes
OK.
(Cause is poor contact.)
Thermistor Symbol Connector, Pin No. Board

Defrost RT61 Between CN641 pin1 and pin2
Discharge temperature RT62 Between CN641 pin3 and pin4
Fin temperature RT64 Between CN642 pin1 and pin2 Inverter P.C. board
Ambient temperature RT65 Between CN643 pin1 and pin2
Outdoor heat exchanger temperature RT68 Between CN644 pin1 and pin3
OCH472A 35
G Check of R.V. coil
First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4.
In case CN721 is not connected or R.V. coil is open, voltage is generated between the terminal pins of the connector
although any signal is not being transmitted to R.V. coil.
Check if CN721 is connected.
Unit operates COOL mode even if it is set to HEAT mode.

Disconnect connector between
the compressor and the intelligent
Is there 230 VAC between CN721 and
power module. Replace the inverter
on the inverter P.C. board 3 minutes
Turn ON the power supply and No P.C. board.
after the power supply is turned ON?
press EMERGENCY OPERATION
switch twice (HEAT mode). Yes
Replace the 4-way valve.
Unit operates HEAT mode even if it is set to COOL mode.

power module. Is there 230 VAC between CN721 and
Replace the inverter
Turn ON the power supply and on the inverter P.C. board 3 minutes
Yes P.C. board.
press EMERGENCY OPERATION after the power supply is turned ON?
switch once (COOL mode). No
H Check of outdoor fan motor

SUZ-KA25/35VA2.TH
Disconnect CN932 from the inverter
P.C. board, and measure the resist-
ance of the outdoor fan motor.
Is the resistance of outdoor fan motor

normal? (Refer to 11-4.) Replace the outdoor fan motor.
No
Yes
Replace the inverter P.C. board.
SUZ-KA50VA2.TH
Check the connection between the

connector CN931 and CN932.
Is the resistance between each ter-

minal of outdoor fan motor normal? Yes
(Refer to 11-4.)
No Disconnect CN932 from outdoor electronic control P.C. board or the inverter
P.C. board, and turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage of CN931.
Between 1(+) and 5(-)
(Fixed to either 5 or 0 VDC) Does the voltage between each terminal become 5 and 0
No VDC repeatedly?
Yes
Does the outdoor fan motor rotate smoothly?
No
Yes
Replace the outdoor fan motor. Replace the outdoor electronic control P.C. board or the inverter P.C. board.
OCH472A 36
I Check of power supply 280 - 370 VDC
Disconnect the connector (CN61) DB61

between compressor and intelligent
power module.
Turn ON power supply and press Rectify indoor/outdoor
EMERGENCY OPERATION switch. connecting wire. Inverter P.C. board
(Solder side)
Yes
Does the left lamp of OPERATION Is there voltage 230 VAC Replace the indoor
INDICATOR lamp on the indoor unit No between the indoor terminal electronic control P.C.
No
light up? block S1 and S2? board.
Yes
Is there voltage 280 - 370 VDC

Dose LED on the inverter P.C.
between DB61 (+) and DB61 (–) on Replace the inverter
Yes board light up or flash?
the inverter P.C. board? No P.C. board.
(Refer to 11-6-1. or 11-6-2.)
(Refer to 11-6-1. or 11-6-2.)
Yes
No
Check the electric parts in main circuit. If light up, OK.

If flash, refer to 11-3.
J Check of LEV (For wireless remote controller use model)

<Preparation of the remote controller>
While pressing both OPERATION SELECT button FF
TO O
WA RM
TO O
CO OL
ON/O
and TOO COOL button on the remote controller at the FAN
SELE
CT
same time, press RESET button. AUTO

COOL
VANE
TIME
DRY
First, release RESET button. HEAT
MOD
E
And release the other two buttons after all LCD except RESE
T
the set temperature in operation display section of the

remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote

controller (the set temperature is displayed) with the
remote controller headed towards the indoor unit. 1
h
ON/OFF TOO TOO

WARM COOL
Expansion valve operates in full-opening direction.
1. Regardless of normal or abnormal condition, a short beep

Do you hear the expansion valve "click, is emitted once the signal is received.
click·······"? OK
Do you feel the expansion valve vibrate Yes
on touching it ?
No
Is LEV coil properly fixed to Properly fix the LEV coil to the expansion valve.
the expansion valve? No
Yes
Measure each voltage between connector
pins of CN724 on the inverter P.C. board.
1. Pin (-) — Pin (+)
Does the resistance of LEV 2. Pin (-) — Pin (+)
coil have the characteristics? Yes 3. Pin (-) — Pin (+)
(Refer to 11-4.) 4. Pin (-) — Pin (+)
Is there about 3 ~ 5 VAC between each?
No NOTE: Measure the voltage by an analog
tester.
Replace the LEV coil. Yes
Replace the expansion valve.
NOTE : After check of LEV, do the undermentioned operations.

1. Turn OFF the power supply and turn ON it again.
2. Press RESET button on the remote controller.
OCH472A 37
J Check of LEV (For wired remote controller use model)
Start
Turn on power supply to the outdoor unit after checking Yes

Normal
LEV coil is fixed to the LEV body securely.
Is "click - click" sound heard?

Or, do you feel vibration of the LEV coil with a hand?
No
Disconnect the connector CN724 is there nor- Yes

mal resistance to LEV coil?
No
Replace the LEV coil.
K Check of inverter P.C. board
Check the outdoor fan motor.

(Refer to H.)
Is the fuse (F901) blown on the in-

verter P.C. board? Yes
No
Check the connection of the connectors

(CN931, CN932) of the outdoor fan mo-
tor.
If the connection is poor, make it correct.
Operate the outdoor unit by starting

EMERGENCY OPERATION.
Check the LED indication on the in- Check the corresponding parts
verter P.C. board. following LED indication.
Does the LED flash 10 times? No (Refer to 11-3.)
Yes
(10-time flash)
OCH472A 38
L How to check miswiring and serial signal error (For wireless remote controller use model)
Turn OFF the power supply.
Is there rated voltage in the

Check the power supply.
power supply? No
Yes
Is there rated voltage between outdoor termi-

Check the wiring.
nal block S1 and S2? No
Yes
Press EMERGENCY OPERATION switch once.
Does the left lamp of OPERATION INDICA-

TOR lamp light up? <Confirmation of the
power to the indoor unit> No
Yes
Is there any miswiring, poor
contact, or wire disconnection
Is serial signal error indicated 6 minutes later? Correct them.
No of the indoor/outdoor connect- Yes
Yes ing wire?
No

Check once more if the indoor/outdoor
B connecting wire is not miswiring.
Short-circuit outdoor terminal block S2
and S3. 1 1. Miswiring may damage indoor electronic control P.C. board
As for indoor unit. during the operation.
Be sure to confirm the wiring is correct before the operation
starts.
Turn ON the power supply. 3. Be sure to check this within 3 minutes after turning ON. After
3 minutes, LED blinks 6 times. Even when the inverter P.C.
board or the outdoor electronic control P.C. board is normal,
LED blinks 6 times after 3 minutes.
Does the LED on the inverter P.C. board or
the outdoor electronic control P.C. board Replace the inverter P.C. board or the
repeat "3.6-second-OFF and 0.8-second- No outdoor electronic control P.C. board.
ON quick blinking"? 3 (Lighted 2
Yes or not 2. Be careful of the residual voltage of smoothing
lighted) capacitor.
Remove the short-circuit between Is there any error of the in-
outdoor terminal block S2 and S3. door/outdoor connecting wire, Replace the indoor/
Turn ON the power supply. such as the damage of the wire, outdoor connecting
No Yes
Is there amplitude of 10 to 20 VDC intermediate connection, poor wire.
A between outdoor terminal block S2 and contact to the terminal block?
S3? <Confirmation of serial signal> No
• Turn OFF inverter-controlled lighting Yes
equipment.
• Turn OFF the power supply and then
turn ON again.
• Press EMERGENCY OPERATION Is there any error of the in-
switch. Is there rated voltage between door/outdoor connecting wire, Replace the indoor/
indoor terminal block S1 and S2? such as the damage of the wire, outdoor connecting
• Reinstall No Yes
<Confirmation of power voltage> intermediate connection, poor wire.
either the unit Yes contact to the terminal block?
or the light No
away from
Is serial signal each other.
error indicated 6 • Attach a filter
No on remote
minutes later?
control receiv- Replace the indoor electronic control P.C. board.
Yes
ing section
of the indoor Be sure to release the failure-mode recall function after checking.
B unit.
OCH472A 39
L How to check miswiring and serial signal error (For wired remote controller use model)
Is there rated voltage in the

Check the power supply.
power supply? No
Yes
Is there rated voltage between outdoor termi-

Check the wiring.
nal block S1 and S2? No
Yes
Press TEST button once.
Does the left lamp of OPERATION INDICA-

TOR lamp light up? <Confirmation of the
power to the indoor unit> No
Yes
Is there any miswiring, poor
contact, or wire disconnection
Is serial signal error indicated 6 minutes later? Correct them.
No of the indoor/outdoor connect- Yes
Yes ing wire?
No

B connecting wire is not miswiring.
Short-circuit outdoor terminal block S2
and S3. 1 1. Miswiring may damage indoor electronic control P.C. board
As for indoor unit.
during the operation.
Be sure to confirm the wiring is correct before the operation
starts.
Turn ON the power supply. 3. Be sure to check this within 3 minutes after turning ON. After
3 minutes, LED blinks 6 times. Even when the inverter P.C.
board or the outdoor electronic control P.C. board is normal,
LED blinks 6 times after 3 minutes.
Does the LED on the inverter P.C. board or
the outdoor electronic control P.C. board Replace the inverter P.C. board or the
repeat "3.6-second-OFF and 0.8-second- No outdoor electronic control P.C. board.
ON quick blinking"? 3 (Lighted 2
lighted) capacitor.
Remove the short-circuit between Is there any error of the in-
outdoor terminal block S2 and S3. door/outdoor connecting wire, Replace the indoor/
Turn ON the power supply. such as the damage of the wire, outdoor connecting
No Yes
Is there amplitude of 10 to 20 VDC intermediate connection, poor wire.
A between outdoor terminal block S2 and contact to the terminal block?
S3? <Confirmation of serial signal> No
• Turn OFF inverter-controlled lighting Yes
equipment.
turn ON again.
• Press EMERGENCY OPERATION Is there any error of the in-
switch. Is there rated voltage between door/outdoor connecting wire, Replace the indoor/
indoor terminal block S1 and S2? such as the damage of the wire, outdoor connecting
• Reinstall No Yes
<Confirmation of power voltage> intermediate connection, poor wire.
either the unit Yes contact to the terminal block?
or the light No
away from
Is serial signal each other .
No on remote
minutes later?
control receiv- Replace the indoor electronic control P.C. board.
Yes
ing section
of the indoor Be sure to release the failure-mode recall function after checking.
B unit.
OCH472A 40
[SUZ-KA25/35/50/60VA2.TH]
M Electromagnetic noise enters into TV sets or radios
Is the unit earthed? Earth the unit.

No
Yes
Is the distance between the antennas

Extend the distance between the antennas and
and the indoor unit within 3 m, or is the
the indoor unit, and/or the antennas and the
distance between the antennas and the Yes outdoor unit.
outdoor unit within 3 m?
No
Is the distance between the TV sets or

Extend the distance between the TV sets and/or
radios and the indoor unit within 1 m, or
radios and the indoor unit, or the TV sets or
is the distance between the TV sets or Yes radios and the outdoor unit.
radios and the outdoor unit within 3 m?
No
Are the antennas damaged?

Is the coaxial cable damaged? Replace or repair the antenna.
Is there any poor contact in the anten- Yes Replace or repair the coaxial cable.
na wiring?
No
Is the indoor/outdoor connecting wire Extend the distance between the indoor/outdoor
of the air conditioner and the wiring of connecting wire of the air conditioner and the wir-
the antennas close? Yes ing of the antennas.
No
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength
or the installation condition (combination of specific conditions such as antennas or wiring).
Check the following before asking for service.
1. Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric field intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifier such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic
noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller
for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the
electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the
indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
OCH472A 41
[SUZ-KA60VA2.TH]
Outdoor unit does not operate. (LED display: display OFF)
N Check of power supply
Start
Check the connecting of parts of main power supply circuit.
Turn on power supply.
Is there voltage of 230V AC in the No

Check the power supply cable.
power supply terminal block?
Yes
Is the output voltage from the noise No No Replace the noise
filter P.C. board 230V AC? Is fuse (F64) blown? filter P.C. board.
Yes
Yes Replace the fuse.
Is the input voltage to the power board No Replace the reactor.

230V AC?
Yes
Is the input voltage to the outdoor No
Replace the power board.
electronic control P.C. board 325V DC?
Yes
Replace the outdoor electronic control
P.C. board.
OCH472A 42
[SUZ-KA60VA2.TH]
When unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Indoor unit does not operate.
Outdoor unit does not operate.
O How to check miswiring and serial signal error (when outdoor unit does not work)
(For wireless remote controller use model) As for indoor unit.
Is there rated voltage in No Check the power

the power supply? supply.
Yes
Is there rated voltage between No

outdoor terminal block S1 and Check the wiring.
S2?
Yes
Does the lamp of OPERATION INDICATOR

lamp light up?
<Confirmation of the power to the indoor unit> No
Yes
Is there any miswiring,
No poor contact, or wire Yes
Is serial signal error indicated 6 minutes later? disconnection of the Make them correct.
indoor/outdoor
Yes connecting wire?
No

B connecting wire is not mis-wiring.
Short-circuit outdoor terminal block is S2 1. Miswiring may damage indoor electronic control
Outdoor electronic control P.C. board and S3. P.C. board during the operation.
(Parts side) 1 Be sure to confirm the wiring is correct before the
operation starts.
LED2 LED1
3. Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when
Turn ON the power supply. the inverter P.C.board or the outdoor electronic control
Blinking P.C.board is normal, LED blinks 6 times after 3 minutes.
Does the LED on the inverter P.C. board

or the outdoor electronic control P.C.board No Replace the inverter P.C. board
repeat "3.6-second-OFF and 0.8-second- or the outdoor electronic control
(Lighted P.C.board. 2
quick blinking"? 3
or not
lighted) 2 Be careful of the residual
Yes voltage of smoothing capacitor.
Remove the short-circuit between Is there any error of the
outdoor terminal block S2 and S3. indoor/outdoor connecting wire, Replace the
Turn ON the power supply. Yes
such as the damage of the wire, indoor/outdoor
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2 No intermediate connection, poor connecting wire.
A and S3? <Confirmation of serial contact to the terminal block?
· Turn OFF inverter-controlled lighting signal>
equipment. No
· Turn OFF the power supply and then
turn ON again. Yes
· Press EMERGENCY OPERATION Is there any error of the
switch. Is there rated voltage between indoor/outdoor connecting wire, Yes Replace the
indoor terminal block S1 and S2? such as the damage of the wire, indoor/outdoor
· Reinstall the <Confirmation of power voltage> intermediate connection, poor connecting wire.
unit away from contact to the terminal block?
inverter-contro No
Is serial signal No lled lighting Yes
error indicated equipment. No
6 minutes later? · Attach a filter
on receiving
Yes section of the Replace the indoor electronic control P.C. board.
B indoor unit.
Be sure to release the failure-mode
recall function after checking.
OCH472A 43
[SUZ-KA60VA2.TH]
When unit cannot operate neither by the remote controller.
Indoor unit does not operate.
Outdoor unit does not operate.
O How to check miswiring and serial signal error (when outdoor unit does not work)
(For wired remote controller use model)

As for indoor unit.
Is there rated voltage in the No Check the power

power supply? supply.
Yes
Is there rated voltage between No

outdoor terminal block S1 and Check the wiring.
S2?
Yes
Press TEST button twice.
Does the left lamp of OPERATION INDICATOR

lamp on remote controller light up?
<Confirmation of the power to the indoor unit> No
Yes
Is there any mis
Is the self-check of the remote controller No wiring, poor contact, Yes
displayed 6 minutes after? or wire disconnection Make them sure.
of the indoor/outdoor
connecting wire?
Serial signal error display Yes
The left lamp of No
OPERATION INDICATOR
lamp blinks.

B connecting wire is not mis-wiring.
Short-circuit outdoor terminal block is S2 1. Miswiring may damage indoor electronic control
Outdoor electronic control P.C. board and S3.
(Parts side) P.C. board during the operation.
1 Be sure to confirm the wiring is correct before the
LED2 LED1 operation starts.
3. Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when
Turn ON the power supply. the inverter P.C.board or the outdoor electronic control
Blinking P.C.board is normal, LED blinks 6 times after 3 minutes.
Does the LED on the inverter P.C. board

or the outdoor electronic control P.C.board No Replace the inverter P.C. board
repeat "3.6-second-OFF and 0.8-second- or the outdoor electronic control
(Lighted P.C.board. 2
quick blinking"? 3
or OFF)
2 Be careful of the residual
Yes voltage of smoothing capacitor.
Remove the short-circuit between Is there any error of the
outdoor terminal block S2 and S3. indoor/outdoor connecting wire, Replace the
Turn ON the power supply. Yes
such as the damage of the wire, indoor/outdoor
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2 No intermediate connection, poor connecting wire.
and S3? <Confirmation of serial contact to the terminal block?
A signal>
· Turn OFF inverter-controlled lighting No
equipment.
· Turn OFF the power supply and then Yes
turn ON again.
· Press TEST button twice. Is there any error of the
Is there rated voltage between indoor/outdoor connecting wire, Yes Replace the
· Reinstall the indoor terminal block S1 and S2? such as the damage of the wire, indoor/outdoor
<Confirmation of power voltage> intermediate connection, poor connecting wire.
unit away from
contact to the terminal block?
inverter-contro No
Is serial signal No lled lighting Yes
error indicated equipment.
No
6 minutes later? · Attach a filter
on receiving
Yes section of the Replace the indoor electronic control P.C. board.
B indoor unit.
Be sure to release the failure-mode
recall function after checking.
OCH472A 44
[SUZ-KA60VA2.TH]
The cooling operation or heating operation does not operate. (LED display: Both LED1 and LED2 lighting)
P Check of R.V. coil
• When heating operation does not work.
1. Disconnect the lead wire leading to the compressor.

2. 3 minutes after turning on the power supply, start EMERGENCY
OPERATION in HEAT mode.
Is there voltage of 230V AC between pin1 and No 1. Turn off power supply of indoor and outdoor unit, and
pin 2 at connector CN912? disconnect the connector CN781 in the outdoor electronic
control P.C. board.
Yes
2. 3 minutes after turning on the power supply, start
Turn off power supply of indoor and outdoor unit. EMERGENCY OPERATION in HEAT mode.
Disconnect the connector Is there voltage 12V DC

CN912 in noise filter P. C. No No Replace the electronic
Replace the R.V. coil. between the connector CN781
board. Is there normal control P.C. board.
pin 5 (+) and pin 3 (-)?
resistance to R.V. coil?
Yes
Yes
Replace the noise filter P.C. board.
• When cooling operation does not work.

If the connector CN912 is
1. Disconnect the lead wire leading to the compressor. not connected or R.V. coil
2. 3 minutes after turning on the power supply, start EMERGENCY is open, voltage occurs
OPERATION in COOL mode. between terminals even
when the control is OFF.
Is there voltage of 230V AC between pin1 and No

pin 2 at connector CN912?
Yes
1. Turn off power supply of indoor and outdoor unit, and
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
2. 3 minutes after turning on the power supply, start
EMERGENCY OPERATION in COOL mode.
Is there voltage 12V DC

No
between the connector CN781 Replace the noise filter P.C. board.
pin 5 (+) and pin 3 (-)?
Yes
Replace the outdoor electronic control P.C. board.
OCH472A 45
[SUZ-KA60VA2.TH]
When cooling, heat exchanger of non-operating indoor unit frosts.
When heating, non-operating indoor unit get warm.
Q Check of LEV LED display: LED1 LED2

Lighting Lighting
6 time Goes out
Turn on power supply to the outdoor unit after checking LEV coil is mounted to the
LEV body securely.
Is "click - click" sound heard? Yes

Normal
No
Disconnect the connector CN795. Yes Replace the outdoor electronic

Is there normal resistance to LEV coil? control P.C. board.
No
When heating, room does not get warm.

When cooling, room does not get cool.
R How to check inverter/ compressor LED display: LED1 LED2

Lighting Lighting
Lighting Twice
Twice Goes out
Disconnect the terminal of the compressor. 3 minutes after turning on the power supply, start
• After the outdoor fan starts running, wait for 1 minutes or more before
Measure the voltage between each measuring the voltage.
lead wire leading to the compressor. • The output voltage values have the tolerance of $20%.
U (BLK) - V (WHT) No
V (WHT) - W (RED)
W (RED) - U (BLK) COOL HEAT
Is voltage output on right table? 150V 170V
Yes (48Hz) (64Hz)
No
Is output balanced?
Yes
Is the input voltage to the outdoor electronic No
control P.C. board 370V or more? Replace the power board.
Yes
Turn off power supply of indoor and outdoor unit,

and measure the compressor winding resistance No
between the compressor terminals.
Is the resistance between each terminal normal?
Replace the
Yes compressor.
Reconnect the lead wire of compressor, and turn on
power supply to indoor and outdoor unit.
3 minutes later, starts EMERGENCY OPERATION.
Clarify the causes by counting time until the inverter stops.

0 to 10 seconds: compressor rare short
10 to 60 seconds: compressor lock
60 seconds to 5minutes: refrigerant circuit defective
5 minutes or more: normal
OCH472A 46
[SUZ-KA60VA2.TH]
When thermistor is abnormal.
S Check of outdoor thermistors
Disconnect the connector in the outdoor electronic control P.C. board or the outdoor power board Yes
Replace the thermistor.
(see below table), and measure the resistance of thermistor. Is the thermistor normal?
No
Reconnect the connector CN661 on the outdoor electronic control P.C. board and CN3 on the power board, and
disconnect the lead wire leading to the compressor.
3 minutes after turning on the power supply, start (EMERGENCY) OPERATION.
Does thermistor operate 10 minutes or more though the No Replace the outdoor electronic
thermistor abnormality is not displayed? control P.C. board.
Yes
Normal
Thermistor Symbol Connector, Pin No.

Defrost thermistor RT61 Between CN661 pin1 and pin2 on the outdoor electronic control P.C. board
Discharge temperature thermistor RT62 Between CN661 pin3 and pin4 on the outdoor electronic control P.C. board
Outdoor heat exchanger temperature thermistor RT68 Between CN661 pin7 and pin8 on the outdoor electronic control P.C. board
Fin temperature thermistor RT64 Between CN3 pin1 and pin2 on the outdoor power board
Ambient temperature thermistor RT65 Between CN663 pin1 and pin2 on the outdoor electronic control P.C. board
Fan motor does not operate or stops operating shortly after starting the operation.
T Check of outdoor fan motor
Start

Is the resistance between each terminal Yes

of outdoor fan motor normal?
Disconnect CN932 from outdoor electronic control P.C. board, and

turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage of
CN931.
Between
(+) and (-)
Between (+) and (-)
Between (+) and (-)
No
(Fixed to either 5V or 0V DC) Does the voltage between each terminal become 5V DC and 0V DC
repeatedly?
Yes
No
Does the outdoor fan motor rotates smoothly?
Yes
Replace the outdoor DC fan motor. Replace the outdoor electronic control P.C. board.
OCH472A 47
[SUZ-KA60VA2.TH]
When the operation frequency does not go up from lowest frequency.
U Check of HPS
1. Disconnect the connector CN681 in the electronic control P.C. board.

2. Check the resistance of HPS after 1 minutes have passed since the outdoor unit power supply was turned off.
Check the resistance between Infinity

Replace HPS.
each terminal.
0
Reconnect CN681.
Turn on power supply to the indoor and outdoor unit.
3 minutes later, starts EMERGENCY OPERATION.
Is HPS protection displayed Yes

immediately after compressor Replace the electronic control P.C. board.
starts?
No
Normal
Outdoor unit does not operate at all, or stops immediately due to overcurrent.
V Check of current-limiting resistor

When the current-limiting resistor is open, the rush current limiting relay (X64) may not work properly.
Is the resistance of current-limiting Not Turn ON the power Replace the noise filter P.C.
open Does LED on the outdoor No
resistor (R64A or R64B) on the supply and press board or the outdoor
electronic control P.C. board
noise filter P.C. board normal? EMERGENCY electronic control P.C.
light up?
(Normal resistance : 5$5%) OPERATION switch. board.
Yes
Open
Replace the power P.C. board. Does the rush current Replace the outdoor
Yes
limiting relay(X64) work electronic control P.C.
properly? board or power P.C.board
or the compressor.
No
Replace the noise filter P.C.board.
OCH472A 48
[SUZ-KA71VA2.TH]
a How to check inverter/compressor
Disconnect the connector between

compressor and the intelligent power module
(IPM).
Check the voltage between terminals. See 11-5. “Check of open phase”.
Are the voltages balanced? Replace the inverter P.C. board.

No
Yes
Check the compressor. See 11-5. D “Check of compressor”.
b Check of open phase
● With the connector between the compressor and the intelligent power module disconnected, activate the inverter and check if
the inverter is normal by measuring the balance of voltage between the terminals.
Output voltage is 50 - 130 V. (The voltage may differ according to the tester.)
<< Operation method(Test run operation)>>

1. Press EMERGENCY OPERATION switch to start COOL or HEAT mode (COOL: Press once, HEAT: Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 74 Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (operation frequency of compressor varies).
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on
remote controller.
At 3 points
BLK (U)-WHT (V) Measure AC voltage between the lead wires at 3 points.
BLK (U)-RED (W)
WHT(V)-RED (W)
NOTE: 1. Output voltage varies according to power supply voltage.

2. Measure the voltage by analog type tester.
3. During this check, LED of the inverter P.C. board flashes 9 times. (Refer to 11-6.3.)
c Check of compressor
Refer to 11-5. d“Check of compressor

winding”. Replace the compressor.
No
Is the compressor normal?
Yes
Refer to 11-5. e“Check of compressor

operation time”. Refer to 11-5. f“Check of compressor start failure”.
No
Does the compressor operate continuously?
Yes
OK.
OCH472A 49
[SUZ-KA71VA2.TH]
d Check of compressor winding
●Disconnect the connector between the compressor and intelligent power module, and measure the resistance between the
compressor terminals.
at 3 points
BLK-WHT
BLK-RED Measure the resistance between the lead wires at 3 points.
WHT-RED
<<Judgement>>
Refer to 11-4.
0 [Ω] ················Abnormal [short]
Infinite [Ω] ·······Abnormal [open]
NOTE: Be sure to zero the ohmmeter before measurement.
e Check of compressor operation time
<<Judgement>>
0 second Compressor starts
● Connect the compressor and activate the inverter. Then measure
1 second Abnormal
the time until the inverter stops due to over current.
(IPM failure)
<<Operation method>> 2 seconds (Compressor winding short)
Start heating or cooling operation by pressing EMERGENCY
OPERATION switch on the indoor unit. (TEST RUN OPERATION: Abnormal
Refer to 11-5 b.) (Compressor lock out)
(Starting defect)
<<Measurement>>
Measure the time from the start of compressor to the stop of Abnormal
compressor due to overcurrent. (Poor contact,)
10 seconds (Outdoor P.C. board defect)
(Disconnected connector)
Abnormal
(Refrigerant circuit defect)
(Closed valve)
10 minutes
Normal
f Check of compressor start failure
Confirm that ~ is normal.

•Electrical circuit check
. Contact of the compressor connector
. Output voltage of inverter P.C. board and balance of them (See 11-5 b.)
. Direct current voltage between JP715(+) and JP30(-) on the inverter P.C.board
. Voltage between outdoor terminal block S1-S2
Does the compressor run for 10 seconds or Check the refrigerant circuit.
more after it starts? Yes Check the stop valve.
No
After the compressor is heated with a drier,

Replace the compressor.
does the compressor start? 1 No
Yes 1
Heat the compressor with
Compressor start failure. Activate pre-heat control. a drier for about 20 minutes.
Do not recover refrigerant
gas while heating.
Heating part
OCH472A 50
[SUZ-KA71VA2.TH]
g Check of outdoor thermistors
Disconnect the connector of thermistor in the outdoor P.C. board (see

below table), and measure the resistance of thermistor.
Replace the thermistor except RT64.

Is the resistance of thermistor normal?
When RT64 is abnormal, replace the inverter P.C.
(Refer to 11-6-3.) No board.
Yes
Reconnect the connector of thermistor.
Turn ON the power supply and press EMERGENCY OPERATION switch.
Does the unit operate for 10 minutes or more

without showing thermistor abnormality? No
Yes
OK.
(Cause is poor contact.)
Thermistor Symbol Connector, Pin No. Board

Defrost RT61 Between CN671 pin1 and pin2
Discharge temperature RT62 Between CN671 pin3 and pin4
Fin temperature RT64 Between CN673 pin1 and pin2 Inverter P.C. board
Ambient temperature RT65 Between CN672 pin1 and pin2
Outdoor heat exchanger temperature RT68 Between CN671 pin5 and pin6
h Check of R.V. coil
First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4.
In case CN602 is disconnected or R.V. coil is open, voltage is generated between the terminal pins of the connector
although no signal is being transmitted to R.V. coil.
Check if CN602 is connected.
Unit operates COOL mode even if it is set to HEAT mode.

Disconnect connector between the
compressor and the intelligent power
Is there 230 VAC between CN602 and
module. Replace the inverter
on the inverter P.C. board 3 minutes
Turn ON the power supply and press No P.C. board.
after the power supply is turned ON?
EMERGENCY OPERATION switch
twice (HEAT mode).
Yes
Unit operates HEAT mode even if it is set to COOL mode.

power module. Is there 230 VAC between CN602 and
Replace the inverter
Turn ON the power supply and on the inverter P.C. board 3 minutes
Yes P.C. board.
press EMERGENCY OPERATION after the power supply is turned ON?
switch once (COOL mode).
No
OCH472A 51
[SUZ-KA71VA2.TH]
i Check of outdoor fan motor
Disconnect the connectors CN931

and CN932 from the inverter P.C.
board.
Is the resistance between each ter-

minal of outdoor fan motor normal? Yes
(Refer to 11-4.)
No Disconnect CN932 from the inverter P.C. board, and turn on the
power supply.
Rotate the outdoor fan motor manually and measure the voltage
of CN931.
(Fixed to either 5 or 0 VDC) Does the voltage between each terminal become 5 and 0
No VDC repeatedly?
Yes
Does the outdoor fan motor rotate smoothly?
No
Yes
Replace the outdoor fan motor. Replace the inverter P.C. board.
J Check of power supply
Disconnect the connector between

compressor and intelligent power
module. Rectify indoor/outdoor
Turn ON power supply and press connecting wire.
EMERGENCY OPERATION switch.
Yes
Does the upper lamp of Is there voltage 230 VAC Replace the indoor
OPERATION INDICATOR on the No between the indoor terminal electronic control P.C.
No
indoor unit light up? block S1 and S2? board.
Yes
Is there bus-bar voltage 325 - 370
Dose LED on the inverter P.C.
VDC between JP715 (+) and JP30 Replace the inverter
Yes board light up or flash? (Refer
(–) on the inverter P.C. board? No P.C. board.
to 11-6.3.)
(Refer to 11-6.3.)
Yes
No
Check the electric parts in main circuit. If light up, OK.

If flash, refer to 11-3.
JP30 JP715
325 -370 VDC
OCH472A 52
[SUZ-KA71VA2.TH]
k Check of LEV (For wireless remote controller use model)

<Preparation of the remote controller>
While pressing both OPERATION SELECT button and ON/O
FF
TO O
WA RM
TO O
CO OL
TOO COOL button on the remote controller at the same FAN

SELE
CT
time, press RESET button. AUTO

COOL
HEAT
DRY
VANE
TIME
First, release RESET button. MOD

E
And release the other two buttons after all LCD except the RESE
T
set temperature in operation display section of the remote

controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote

controller (the set temperature is displayed) with the
remote controller headed towards the indoor unit. 1
h
ON/OFF TOO TOO

WARM COOL
Expansion valve operates in full-opening direction.
1. Regardless of normal or abnormal condition, a short beep

Do you hear the expansion valve "click, is emitted once the signal is received.
click·······"? OK
Do you feel the expansion valve vibrate Yes
on touching it ?
No
Is LEV coil properly fixed to Properly fix the LEV coil to the expansion valve.
the expansion valve? No
Yes
Measure each voltage between connector
pins of CN724 on the inverter P.C. board.
1. Pin (-) — Pin (+)
Does the resistance of LEV 2. Pin (-) — Pin (+)
3. Pin (-) — Pin (+) Replace the inverter P.C.
coil have the characteristics? Yes No board.
(Refer to 11-4.) 4. Pin (-) — Pin (+)
Is there about 3 - 5 VAC between each?
No NOTE: Measure the voltage by an analog
tester.
Replace the LEV coil. Yes
Replace the expansion valve.
NOTE: After check of LEV, do the undermentioned operations.

1. Turn OFF the power supply and turn it ON again.
2. Press RESET button on the remote controller.
k Check of LEV (For wired remote controller use model)
Start
Turn on power supply to the outdoor unit after checking Yes

Normal
LEV coil is fixed to the LEV body securely.
Is "click - click" sound heard?

No
Disconnect the connector CN724 is there nor- Yes

mal resistance to LEV coil?
No
OCH472A 53
[SUZ-KA71VA2.TH]
l Check of inverter P.C. board
Check the outdoor fan motor.

(Refer to 11-5.i.)
Is the fuse (F901) blown on the in-

verter P.C. board? Yes
No
Check the connection of the connectors

(CN931, CN932) of the outdoor fan motor.
If the connection is poor, make it correct.
Operate the outdoor unit by starting

Check the LED indication on the in- Check the corresponding parts
verter P.C. board. following LED indication.
Does the LED flash 10 times? No (Refer to 11-3.)
Yes
(10-time flash)
OCH472A 54
[SUZ-KA71VA2.TH]
m How to check miswiring and serial signal error
Is there rated voltage in the power supply? Check the power supply.
No
Yes
No
Is there rated voltage between outdoor terminal block S1 and S2? Check the wiring.
Yes
Does the upper lamp of OPERATION INDICA-

TOR lamp light up? <Confirmation of the power
to the indoor unit> No
Yes
Is there any miswiring,
poor contact, or wire
Is serial signal error indicated 6 minutes
disconnection of the Correct them.
later? No Yes
indoor/outdoor connect-
Yes ing wire?
No
A
1. Miswiring may damage indoor electronic control P.C.
board during the operation.
Turn OFF the power supply. Be sure to confirm the wiring is correct before the opera-
Check once more if the indoor/outdoor tion starts.
B connecting wire is not miswiring. 3. Be sure to check this within 3 minutes after turning ON.
Short-circuit outdoor terminal block S2 After 3 minutes, LED blinks 6 times. Even when the
and S3. 1 inverter P.C. board is normal, LED blinks 6 times after 3
minutes.
Is the bus-bar voltage of the inverter P.C. board normal?

(Refer to "TEST POINT DIAGRAM AND VOLTAGE" of the outdoor unit.) No
Yes
Does the LED on the inverter P.C. board repeat "3.6-second-OFF and 0.8-sec- Replace the inverter P.C. board. 2
ond-ON quick blinking"? 3 No
(Lighted
lighted) capacitor.

Remove the short-circuit between outdoor terminal block S2 and S3.
Replace the indoor electronic control P.C. board.
A
• Turn OFF inverter-controlled lighting
equipment.
turn ON again.
• Press EMERGENCY OPERATION
switch.
• Reinstall
either the unit
or the light
away from
Is serial signal each other.
No on remote
minutes later?
Yes control receiv-
ing section
of the indoor
B unit.
OCH472A 55
[SUZ-KA71VA2.TH]
n Electromagnetic noise enters into TV sets or radios
Is the unit earthed? Earth the unit.

No
Yes
Is the distance between the antennas

Extend the distance between the antennas and
and the indoor unit within 3 m, or is the
the indoor unit, and/or the antennas and the
distance between the antennas and the Yes outdoor unit.
outdoor unit within 3 m?
No
Is the distance between the TV sets or

Extend the distance between the TV sets and/or
radios and the indoor unit within 1 m, or
radios and the indoor unit, or the TV sets or
is the distance between the TV sets or Yes radios and the outdoor unit.
radios and the outdoor unit within 3 m?
No
Are the antennas damaged?

Is the coaxial cable damaged? Replace or repair the antenna.
Is there any poor contact in the anten- Yes Replace or repair the coaxial cable.
na wiring?
No
Is the indoor/outdoor connecting wire Extend the distance between the indoor/outdoor
of the air conditioner and the wiring of connecting wire of the air conditioner and the wir-
the antennas close? Yes ing of the antennas.
No
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength
or the installation condition (combination of specific conditions such as antennas or wiring).
Check the following before asking for service.
1. Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of:
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric field intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifier such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic
noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller
for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the
electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the
indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
OCH472A 56
11-6. Test point diagram and voltage
11-6-1. Inverter P.C. board
Smoothing Smoothing Smoothing
capacitor capacitor capacitor Fuse (F701)
Back side of unit DB61
(C63) (C62) (C61) 250 V 3.15 A
DC 260 - 300 V
(-) (+)
AC 230 V Fuse (F801)
250 V 3.15 A R.V.coil
(CN721)
230 VAC
Fuse (F901)
250 V 3.15 A
Output to
drive
compressor
(LDU, LDV, AC 230 V
LDW)
thermistor /RT64
Output to drive outdoor
Defrost thermistor
Ambient temperature
LEV LED Jumper wire for

Fin temperature
connector monitor changing defrost

/RT61(CN641)
fan motor (CN932)
thermistor /RT65
(CN724) lamp setting (JS)

thermistor /RT62
(CN642)
Front side of unit

/RT68 (CN644)
(CN643)
(CN641)
Defrost thermistor(RT61)
Ambient temperature thermistor(RT65)
Outdoor heat exchanger temperature thermistor(RT68) Fin temperature thermistor(RT64)
100 200
90 180
80 160
Discharge temperature thermistor(RT62)
700
70 140
Resistance(kΩ)
Resistance(kΩ)
600 120
60
Resistance(kΩ)
50 500 100
40 400 80
30 300 60
20 200 40
10 100 20
0 0 0
-20 -10 0 10 20 30 40 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80
Temperature(°C) Temperature(°C) Temperature(°C)
OCH472A 57
SUZ-KA50VA2.TH
Smoothing Smoothing Smoothing R.V.coil
capacitor capacitor capacitor Fuse (F701) (CN721)
Back side of unit DB61
(C63) (C62) (C61) 250 V 3.15 A 230 VAC
DC 260 ~300 V
(-) (+) Fuse (F801)
AC 230 V 250 V 3.15 A
Fuse (F901)
250 V 3.15 A
Output to
drive
compressor
(LDU, AC 230 V
LDV,
LDW)
thermistor /RT64
Defrost thermistor
Ambient temperature
Output to drive outdoor

Fin temperature
LEV connector (CN724)

Signal of outdoor fan
LED monitor lamp

/RT61(CN641)
thermistor /RT65
fan motor (CN932)

thermistor /RT62
motor (CN931)
(CN642)
Front side of unit

/RT68(CN644)
(CN643)
(CN641)
Defrost thermistor(RT61)
100 200
90 180
80 160
700
70 140
Resistance(k )
Resistance(k )
600 120
60
Resistance(k )
50 500 100
40 400 80
30 300 60
20 200 40
10 100 20
0 0 0
-20 -10 0 10 20 30 40 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80
Temperature( ) Temperature( ) Temperature( )
OCH472A 58
SUZ-KA71VA2.TH
Fuse (F62) Fuse (F601) R.V. coil (CN602)
T2.0AL250V T3.15AL250V 230VAC
Jumper wire for

changing defrost
setting (JS)
Jumper wire for

pre-heat control
setting (JK)
Signal of out-
door fan motor Defrost thermistor
/RT61 (CN671)
(CN931)
thermistor/RT62
(CN671)
LED /RT68 (CN671)
Output to Ambient temperature
drive outdoor thermistor/RT65
fan motor (CN672)
(CN932) Fin temperature
thermistor/RT64
Fuse (F901) (CN673)
T3.15AL250V
Fuse (F880)
T3.15AL250V
LEV connector (CN724)
JP715 (+)
325 - 370 VDC
Defrost thermistor(RT61) JP30 (-)

100 200
90 180
80 160
700
70 140
Resistance(k )
600
Resistance(k )
60 120
Resistance(k )
50 500 100
40 400 80
30 300 60
20 200 40
10 100 20
0 0 0
-20 -10 0 10 20 30 40 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80
Temperature( ) Temperature( ) Temperature( )
OCH472A 59
11-6-4. Outdoor electronic control P.C. board
SUZ-KA60VA2.TH
Ambient temperature thermistor (RT65)
Discharge temperature thermistor (RT62)
Outdoor heat exchanger temperature
700
thermistor (RT68)
600 100
Resistance (k)
500 90
Resistance (k)
400 80
70
300
60
200
100
Discharge temperature thermistor (RT62) 50
40
0
0 10 20 30 40 50 60 70 80 90 100 110 120 30
Temperature ()
CN663 Ambient temperature

temperature thermistor (RT68)
20
thermistor (RT65)
10
(–) Signal transmission
12V
DC
GND (From power board)
0
(–) 5V DC pulse wave

5V DC pulse wave
To fan
-20 -10 0 10 20 30 40
motor
(+) (To power board)
Signal reception
Temperature ()
(
pulse wave
(–) Rush current relay
GND (power board)
Fin temperature thermistor (RT64)
(
12V DC
(+) CN702 200
CN701
20-90V AC
(–) R.V. coil

pulse wave
(+) LEV
180
160
CN932
CN661
CN931
CN781
5V DC
Resistance (k)
CN795
(
140
GND
(
(
(–)
15V
15V
5V
(+)
120
(
(
(
(
(
(
(
(
100
80
60
40
20
0
0 10 20 30 40 50 60 70 80
Temperature ()
LED 1
LED 2
CN801
325V DC
~
370V DC
Input
F801
FUSE
3.15A/250V
CN601
( 230V AC
50 Hz
Input
( Serial signal
Room A
5~10V DC
CN681
(
High pressure switch
OCH472A 60
11-6-5. Noise filter P.C. board
SUZ-KA60VA2.TH
CN901
To electronic CN902 CN903
control To power To power
P.C. board board board
{
{
230V AC
50Hz
Input
CN912
R.V. coil
230V AC
{
{ 230V
230V AC AC50Hz
50Hz Output Output
NR64 VARISTOR F64 FUSE F911 FUSE

2A/250V 1A/250V
OCH472A 61
11-6-6. Outdoor power board
SUZ-KA60VA2.TH
Connect to the compressor

Voltage among phases: 5V to
180V
325-370V DC Connect to the earth

Output
(Red)
(+) 1
CN2
Connect to the controller board
(–) 3 (+)1-5(–): Signal transmission
(White) (To electronic control P.C. board)
5V DC pulse wave
(+)2-5(–): Zero cross signal
3-4 : Not used
(+)6-5(–): 15V
(+)7-5(–): 15V
CN3
Fin temperature thermistor RT64
) Signal reception (From

electronic control P.C. board)
5V DC pulse wave
CN5
Primary current detection
(Connect to the noise filter)
Connect to the compressor

Voltage among phases: 5V to 180V
Connect to the earth

325-370V DC
Output
(Red)
(+) 1 CN2
Connect to the controller board
(+)1-5(–): Signal transmission
(–) 3 (To electronic control P.C. board)
5V DC pulse wave
(White) (+)2-5(–): Zero cross signal
3-4 : Not used
(+)6-5(–): 15V
(+)7-5(–): 15V
CN3
Fin temperature thermistor RT64
) Signal reception (From

electronic control P.C. board)
5V DC pulse wave
CN5
Primary current detection
(Connect to the noise filter)
OCH472A 62
12 DISASSEMBLY INSTRUCTIONS
<"Terminal with locking mechanism" Detaching points>

The terminal which has the locking mechanism can be detached as shown below.
There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the
locking mechanism.
Sleeve

Slide the sleeve.
Hold the sleeve, and
Pull the terminal while pull out the terminal
Locking lever pushing the locking slowly.
lever.
Connector
OUTDOOR UNIT NOTE: Turn OFF power supply before disassembling.
OPERATING PROCEDURE PHOTOS

1. Removing the cabinet Photo 1
(1) Remove the screw fixing the service panel. Screws of the
(2) Pull down the service panel and remove it. top panel Screws of
(3) Disconnect the power supply and indoor/outdoor con- the top panel
necting wire.
(4) Remove the screws fixing the top panel.
(5) Remove the top panel.
(6) Remove the screws fixing the cabinet.
(7) Remove the cabinet.
(8) Remove the screws fixing the back panel.
(9) Remove the back panel.
Back
panel
Screws of Service
the cabinet panel
Photo 2 Screw of the

cabinet
Screw of the
service panel
Direction to
remove
Screws of Hooks
the cabinet
OCH472A 63
2. Removing the inverter assembly, inverter P.C. board Photo 3
(1) Remove the cabinet and panels. (Refer to 1.)
(2) Disconnect the lead wire to the reactor and the following con- Screws of the
nectors: relay panel
<Inverter P.C. board>
CN721 (R.V. coil)
CN932 (Fan motor)
CN641 (Defrost thermistor and discharge temperature ther-
mistor)
CN643 (Ambient temperature thermistor)
CN644 (Outdoor heat exchanger temperature thermistor)
CN724 (LEV)
(3) Remove the compressor connector (CN61).
(4) Remove the screws fixing the relay panel. (Photo 3)
(5) Remove the inverter assembly. (Photo 4)
(6) Remove the screw of the earth wire and screw of the
T.B.support. (Photo 4)
(7) Remove the relay panel from the inverter assembly.
(8) Remove the inverter P.C. board from the relay panel.
Photo 4 (Inverter assembly)
Inverter Screw of the

Heat sink P.C. board T.B.support
3. Removing R.V. coil T.B.support

(2) Disconnect the following connectors:
CN721 (R.V. coil)
(3) Remove the R.V. coil. (Photo 5)
Screw of the
Relay panel earth wire
4. Removing the discharge temperature thermistor, Photo 5 R.V. coil

defrost thermistor, outdoor heat exchanger tempera-
ture thermistor and ambient temperature thermistor
(2) Disconnect the lead wire to the reactor and the following con-
nectors:
mistor)
(3) Pull out the discharge temperature thermistor from its holder.
(Photo 5)
(4) Pull out the defrost thermistor from its holder. (Photo 6)
(5) Pull out the outdoor heat exchanger temperature thermistor
from its holder. (Photo 6)
(6) Pull out the ambient temperature thermistor from its holder.
Discharge temperature thermistor
OCH472A 64
5. Removing outdoor fan motor Photo 6
(2) Disconnect the following connectors: Outdoor heat
<Inverter P.C. board> exchanger tempera-
CN932 (Fan motor) ture thermistor
(3) Remove the propeller nut. (Photo 7)
(4) Remove the propeller. (Photo 7)
(5) Remove the screws fixing the fan motor. (Photo 7)
(6) Remove the fan motor.
6. Removing the compressor and 4-way valve

Defrost thermistor
(2) Remove the inverter assembly. (Refer to 2.)
(3) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 kg/cm2 (0 MPa).
(4) Detach the welded part of the suction and the discharge pipe Photo 7 Screws of the outdoor fan motor
connected with compressor.
(5) Remove the nuts of compressor legs.
(6) Remove the compressor.
(7) Detach the welded part of pipes connected with 4-way valve.
(Photo 8)
Propeller Propeller nut
Photo 8
Welded parts of 4-way valve
OCH472A 65
NOTE: Turn OFF power supply before disassembling.

(1) Remove the screws of the service panel. Screw of the top panel
(2) Remove the screws of the top panel.
(3) Remove the screw of the valve cover.
(4) Remove the service panel.
(6) Remove the valve cover.
(7) Remove the screws of the cabinet.
(8) Remove the cabinet. Screws
(9) Remove the screws of the back panel. of the
(10) Remove the back panel. cabinet
Screws of the cabinet

Photo 3
Screw of the motor support Photo 2
Screw of the service panel
Screws
of the
top
Screws
panel
of the
back
panel Screws
of the
cabinet
Screw
of the
valve
cover
Set screws of the back panel
OCH472A 66
and power board Screws of the power board assembly
(for SUZ-KA50VA2.TH)
(1) Remove the top panel, cabinet, service panel and back
panel. (Refer to 1.)
(2) Disconnect the lead wire to the reactor and the following
connectors;
CN721 (R.V.coil)
CN932 (Fan motor)
mistor)
CN724 (LEV)
(3) Remove the compressor connector (CN61).
(4) Remove the screws fixing the relay panel. (Photo 5)
(5) Remove the inverter assembly. (Photo 6)
(6) Remove the screw of the earth wire and screw of the
T.B.support. (Photo 6) Screws of the relay panel
(7) Remove the screw of the PB fixture.
(8) Remove the relay panel from the PB support.
(9) Remove the inverter P.C. board from the inverter assembly. Photo 5 (SUZ-KA50VA2.TH) Screws of the
relay panel
(for SUZ-KA60VA2.TH)
(1) Remove the top panel, cabinet, service panel and back
panel. (Refer to 1.)
(2) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
CN795 (LEV)
CN661 (Discharge temperature thermistor, defrost
thermistor and outdoor heat exchanger
temperature thermistor)
<Noise filter P.C. board>
CN912 (4-way valve) Screws of
(3) Remove the compressor connector. the reactor
(4) Remove the screws fixing the relay panel.
(5) Remove the inverter assembly.
(6) Disconnect all connectors and lead wires on the electronic
control P.C. board.
(7) Remove the electronic control P.C. board from the inverter
assembly. Photo 6 (SUZ-KA50VA2.TH)
(8) Remove the screws fixing the power board assembly.
(9) Disconnect all connectors and lead wires on the power Inverter P.C. Screw of the
Heat sink board T.B.support
board.
Hook of the
(10) Remove the power board from the inverter assembly. PB support
(11) Disconnect all connectors and lead wires on the noise filter PB support
P.C. board. T.B.support
(12) Remove the noise filter P.C. board from the inverter
assembly.
3. Removing R.V. coil
(1) Remove the top panel, cabinet and service panel. (Refer to 1)
(2) Remove the back panel. (Refer to 1.)
for SUZ-KA50VA2.TH
<inverter P.C. board> Hook of the
PB support Relay panel Screw of the
CN721 (R.V. coil) earth wire
for SUZ-KA60VA2.TH Screw of the
<Noise filter P.C. board> PB fixture
CN912 (R.V. coil)
(4) Remove the R.V. coil. (Photo 11)
OCH472A 67
4. Removing the defrost thermistor, discharge temper- Photo 7
ature thermistor, outdoor heat exchanger tempera-
ture thermistor and ambient temperature thermistor Discharge temperature thermistor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(4) Pull out the defrost thermistor from its holder. (Photo 8)
(5) Pull out the discharge temperature thermistor from its
holder. (Photo 7)
from its holder. (Photo 8)
(Photo 8)
Photo 8
Outdoor heat Ambient
exchanger temperature
thermistor
Defrost
thermistor
5. Removing outdoor fan motor Photo 9

Screws of the outdoor fan motor
(Refer to 1.) Propeller
for SUZ-KA50VA2.TH
for SUZ-KA60VA2.TH
<Electric control P.C. board>
(4) Remove the propeller.
(5) Remove the screws fixing the fan motor.
(6) Remove the fan motor
OCH472A 68
6. Removing the compressor and 4-way valve Photo 10
(Refer to 1.)
NOTE: Recover gas from the pipes until the pressure
gauge shows 0 kg/cm2 (0 MPa).
(5) Detach the welded part of the suction and the discharge
pipe connected with compressor. (Photo 11)
(6) Remove the compressor nuts.
(8) Detach the welded part of 4-way valve and pipe. (Photo 10)
Welded parts of 4-way valve
Photo 11
R.V. coil
Welded part
of the dis-
charge pipe
Welded part
of the suction
pipe
7. Removing the reactor Photo 12

(1) Remove the top panel. (Refer to 1.)
(2) Disconnect the reactor lead wire.
(3) Remove the screws of the reactor, and remove the reactor.
Screws of the reactor
OCH472A 69
SUZ-KA71VA2.TH
NOTE: Turn OFF power supply before disassembling.

(1) Remove the screws of the service panel.
(2) Remove the screws of the top panel. Screws of the top panel
(3) Remove the screw of the valve cover.
(4) Remove the service panel.
(6) Remove the valve cover.
(7) Disconnect the power supply and indoor/outdoor connect-
ing wire.
(8) Remove the screws of the cabinet.
(9) Remove the cabinet.
(10) Remove the screws of the back panel.
(11) Remove the back panel.
Screws of the Screws of the

cabinet cabinet
Photo 2 Screw of the back panel

Screws of the top panel Screws of the
cabinet
Screws
of the
cabinet
Screws of the Screws of the
service panel back panel
Screw of
the valve
cover
OCH472A 70
(1) Remove the cabinet and panels. (Refer to 1.) Screw of the
(2) Disconnect the lead wire to the reactor and the following con- relay panel
Screws of the
nectors: PB support
<Inverter P.C. board> Inverter P.C Earth wires
CN602 (R.V. coil) board
CN931, CN932 (Fan motor)
CN671 (Defrost thermistor, discharge temperature thermistor
and outdoor heat exchanger temperature thermistor)
CN724 (LEV)
(3) Remove the compressor connector.
(4) Remove the screws fixing the relay panel.
(5) Remove the relay panel.
(6) Remove the earth wires and the lead wires of the inverter P.C.
board.
(7) Remove the screw of the PB support.
(8) Remove the inverter P.C. board from the relay panel.
Screws
of the PB
support
Screws of
3. Removing R.V. coil the relay
(1) Remove the cabinet and panels. (Refer to 1.) panel
(2) Disconnect the following connector:
CN602 (R.V. coil)
(3) Remove the R.V. coil. Photo 4
Screw of the
R.V. coil
Welded parts of
4-way valve
OCH472A 71
4. Removing the discharge temperature thermistor, Photo 5
defrost thermistor, outdoor heat exchanger tempera- Outdoor heat Ambient tem-
ture thermistor and ambient temperature thermistor exchanger tempera- perature
(1) Remove the cabinet and panels. (Refer to 1.) ture thermistor thermistor
(2) Disconnect the lead wire to the reactor and the following
connectors:
CN671 (Defrost thermistor, discharge temperature thermis-
tor and outdoor heart exchanger temperature ther-
mistor)
(3) Pull out the discharge temperature thermistor from its hold-
er. (Photo 7)
(4) Pull out the defrost thermistor from its holder.
from its holder.
5. Removing outdoor fan motor

(1) Remove the top panel, cabinet and service panel. (Refer to 1.)
(2) Disconnect the following connectors: Defrost thermistor
Photo 6
(3) Remove the propeller.
(4) Remove the screws fixing the fan motor.
(5) Remove the fan motor.
Screws of the
outdoor fan motor
6. Removing the compressor and 4-way valve Photo 7
(1) Remove the top panel, cabinet and service panel. (Refer to 1.)
(2) Remove the back panel. (Refer to 1.) Discharge temperature
(3) Remove the inverter assembly. (Refer to 2.) Welded part of the thermistor
discharge pipe
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 kg/cm2 (0 MPa).
(5) Detach the welded part of the suction and the discharge
pipe connected with compressor.
(6) Remove the compressor nuts.
(8) Detach the welded part of 4-way valve and pipe. (Photo 4)
Welded part of the

suction pipe
OCH472A 72
OCH472A 73
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
cCopyright 2010 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD

Distributed in Sep. 2011 No.OCH472 REVISED EDITION-A New publication, effective Sep. 2011
Distributed in May. 2010 No.OCH472 PDF 4 Specifications subject to change without notice
Made in Japan

Suz-Ka25-71va2 Service Manual (Och472a)

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SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

• Please void OCH472.

PARTS CATALOG (OCB472)

1-1. INDOOR UNIT SERVICE MANUAL

INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT

New refrigerant Previous refrigerant

Boiling point () -51.4 -40.8

Color None Light yellow

Smell None None

New Specification Current Specification

compressor. Suction muffler Suction muffler

Compressor Oil back hole Compressor

Refrigerant Refrigerant oil /Refrigerant

1. Tools dedicated for the air conditioner with R410A refrigerant

R410A tools Can R22 tools be used? Description

Outside diameter Wall thickness

Dimension of flare nut (mm)

Refrigerant gas cylinder

Model SUZ-KA25/35VA2.TH SUZ-KA50/60VA2.TH SUZ-KA71VA2.TH

SUZ-KA25VA2.TH SUZ-KA35VA2.TH SUZ-KA50VA2.TH SUZ-KA60VA2.TH SUZ-KA71VA2.TH

Fan speed regulator 2 3 2 3 2 2 3

NOTE : Test conditions are based on ISO 5151

High COOLING 46 High COOLING 47

Test conditions, Test conditions,

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR

SUZ-KA50VA2.TH SUZ-KA60VA2.TH SUZ-KA71VA2.TH

Test conditions, Test conditions,

Test conditions OUTDOOR UNIT

Bolt pitch for

Open two sides of left,

2-Oval holes 10×21 right, or rear side.

Handle Liquid refrigerant pipe joint

Gas refrigerant pipe joint

Refrigerant pipe (flared) :9.52

500 Bolt pitch for installation

Bolt pitch for

840 81 Open as a rule

REQUIRED SPACE Open as a rule

Bolt pitch for

ore to both sides

LD70 LD66 CN721

MS V WHT WHT LDW F901 TB1

Refrigerant pipe ø9.52 4-way valve

Refrigerant pipe ø9.52 4-way valve

Refrigerant pipe :15.88 Muffler

Refrigerant pipe ø15.88 Muffler

MAX. REFRIGERANT PIPING LENGTH

MAX. HEIGHT DIFFERENCE

ADDITIONAL REFRIGERANT CHARGE (R410A: g)

Outdoor unit Refrigerant piping length (one way)

Outdoor unit Refrigerant piping length (one way)

SUZ-KA25VA2.TH SUZ-KA35VA2.TH SUZ-KA50VA2.TH

9-1. Outdoor fan motor control

9-2. R.V. coil control

9-3. Relation between main sensor and actuator

CHANGE IN DEFROST SETTING

11-1. Cautions on troubleshooting

Lead wire Housing point

TIME press RESET button.

Boiling point () -51.4 -40.8

3.Blinking pattern when the outdoor unit is abnormal:[Output pattern B]

TEMP. ON/OFF Check code

Discharge temperature Temperature of discharge temperature • Refer to 11-5. "Checkof LEV".