Grove Pat Load Moment Indicator Ds350g Bcs Service Manual

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DS350G BCS
(5-SECT. BOOM)

SERVICE MANUAL (TMS/TTS870, RT865BXL)

031-300-190-039 Rev. D 2/16/06 190039_D

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 DS 350 G Boom Control Troubleshooting- TMS/TTS870 / RT865 BXL

NOTICE
Hirschmann Electronics, Inc. makes no warranty of any kind with regard to this material,
including, but not limited to, the implied warranties of merchantability and/or its fitness for a
particular purpose.

Hirschmann Electronics, Inc. will not be liable for errors contained in this manual or for
incidental or consequential damages in connection with the furnishing, performance, or use of
this manual. This document contains proprietary information, which is protected by copyright,
and all rights are reserved.

No part of this document may be photocopied, reproduced, or translated to another language

without the prior written consent of Hirschmann Electronics, Inc.

Hirschmann Electronics, Inc. reserves proprietary rights to all drawings, photos and the data
contained therein. The drawings, photos and data are confidential and cannot be used or
reproduced without the written consent of Hirschmann Electronics, Inc. The drawings and/or
photos are subject to technical modification without prior notice.

All information in this document is subject to change without notice.

MANUAL REVISIONS

REV DATE NAME DESCRIPTION

C 08/18/03 CSH ECN 03-095
D 02/16/06 SB ECN 06-013

031-300-190-039 Rev. D 2/16/06 190039_D

 DS 350 G Boom Control Troubleshooting- TMS/TTS870 / RT865 BXL

TABLE OF CONTENTS

Section Content Page

1 General Information 1
2 Reference Material 1
3 Warnings 1
4 Service and Maintenance 2
5 Boom Control Interface 3
6 Boom Sequence 8
7 Boom Control Flow 9
8 Ramping 11
9.1 DS 350 G - Boom Components and Setup 12
9.2 Length Transducer Adjustment 14
9.3 DS 350 G - Superstructure Components - TMS/ TTS 870 15
9.4 DS 350 G - Superstructure Components - RT 865 BXL 16
10.1 DS350 G LMI Central unit (751) - TMS/ TTS 870 & RT 865 BXL 17
10.2 LMI Terminal board - TMS/ TTS 870 & RT 865 BXL 18
11.1 Wiring Schematic - TMS/ TTS 870 19
11.2 Wiring Schematic - RT 865 BXL 24
12 Boom Length Percentage Error 28
13 Main Boom Length Error 36
14 Inner Mid Length Error 42
15 Center Mid Length Error 48
16 No Extend or Retract Function in Automode 54
17 Out of Sequence Warning 56
18 Error Codes 61

031-300-190-039 Rev. D 2/16/06 190039_D

 DS 350 G Boom Control Troubleshooting- TMS/TTS870 / RT865 BXL 1

1. General Information

The DS 350 load moment indicator (LMI) with boom control extension is designed to aid the
crane operator through the crane operations. The DS 350 with boom control extension is not,
and shall not, be a substitute for good operator judgment, experience and use of accepted
safe crane operating procedure.

2. Reference Material

Parts & Installation Manual:

Crane Model PAT- Part number Grove- Part number

TMS/ TTS 870 031-300-150-662 9-333-103129
RT 865 BXL 031-300-150-659 9-333-103206

Operator’s Handbook:

PAT - Part number

50\350\19_1319e.doc

3. Warnings

The DS 350 load moment indicator (LMI) with boom control extension is an operational aid
that warns the crane operator when he approaches an overload condition, a two block
condition and an out of boom sequence condition. The boom control extension controls the
sequence of the boom during operation. It still remains the operator’s responsibility to verify
the operation and to select the correct mode during crane operations.

The manual mode is a rigging mode. Lifting loads with manual mode programmed is
prohibited.

Should an out of sequence condition occur, the crane operator is responsible to select
manual mode to return the sections into sequence before continuing the lift.

The responsibility for safe crane operation shall remain with the crane operator who shall
ensure that all warnings and instructions supplied are fully understood and observed.

Prior to operating the crane, the operator must carefully and thoroughly read and understand
the information provided by the crane and load moment indicator manufacturer.

Proper functioning depends upon proper daily inspection and observance of the operating
instructions provided with the crane and load moment indicator.

031-300-190-039 Rev. D 2/16/06 190039_D

 DS 350 G Boom Control Troubleshooting- TMS/TTS870 / RT865 BXL 2

4. Service and Maintenance

Daily maintenance of the load moment indicator consists of inspecting:

1. The electrical wiring connecting the various parts of the system.

If electrical wiring is damaged, it shall be replaced immediately.

2. If the insulation is worn on the length sensor cable or cable guides are damaged, these
parts shall be replaced.

3. Check the anti two-block limit switches for freedom of movement.

4. The cable reel shall be under tension to operate properly.

5. Check the pressure transducers at the hoist cylinder(s) and the connecting hoses for oil
leakage.

Other than correcting the problems identified in the Malfunctions Table and replacing faulty
mechanical parts and cables, no other repairs shall be performed by non expert personnel.

031-300-190-039 Rev. D 2/16/06 190039_D

 Automode A selector switch

House lock switch (EEC units) *

Drawing 1.
Boom extend P-switch extend pilot pressure
DI 1
Boom retract P-switch retract pilot pressure
DI 2

connector
Auto mode on
DI 3

Crane interface
Automode switch in cabin
House lock engaged
DI 7
Auto mode A *
Front O/R pressure switch
DI 8

031-300-190-039 Rev. D 2/16/06

Digital Front O/R overloaded
DI 9
Input OM/Fly retracted & 0% Prox.switch on CM section
DI 4
Inner mid retracted
5. Boom Control Interface

DI 5

technical modification without prior notice.

Prox.switch on base section
Inner mid 0%
DI 6 Prox.switch on base section
Center mid retracted & 0%
DI 11 Prox.switch on IM section
Area def. switch *

IM 2- way valve
Boom K2 2- way valves (inner mid)
Rod side dump
control valve
LMI Circuit K3 Rod side dump valve
circuit Tele out of
K4 sequence
Out of sequence warning light
Proportional
K5 output / retract pressure reducing valve/
Grove Pat Load Moment Indicator Ds350g Bcs Service Manual

Relays
Proportional connector retract
Crane interface
output K5 output / extend pressure reducing valve/
extend
CM 2- way valve
K6 2- way valves (center mid)
OM 2- way valve
K7 2- way valves (outer mid)

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K5

Prop.
Analog output

Inner mid length sensor

Analog input
Center mid length sensor

Main boom length sensor

Main boom angle sensor

DS 350 G Boom Control Troubleshooting- TMS/TTS870 / RT865 BXL

Rod pressure transducer

Piston pressure transducer

870 - LMI (751)

PAT Equipment Corporation reserves proprietary rights to this drawing and to the data shown there on. The drawing and data are
* = RT 865BXL only
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LMI Console

confidential and are not to be used or reproduced without the written consent of PAT Equipment Corporation. This drawing is subject to

190039_D
3