Condor Scissors Lift V2033xl Sn 97070 Parts Book

Full download: http://manualplace.com/download/condor-scissors-lift-v2033xl-sn-97070-parts-book/

SELF-PROPELLED
ELEVATING WORK PLAlFORM

MODEL V2033XL, V2033

Serial Number X21599064, X21599073, X21599077 & X31597070 & Above
OPERATOR'S, MAIN'IENANCE,
AND PARTS' MANUAL

SHIPPING ADDRESS MAILING ADDRESS

TIME CONDOR TIME CONDOR
8300 IMPERIAL DRIVE P.O. Box 21447
VVAco,TEXAS76712 VVAco,TEXAS76702-1447
(254)420-5200 (254)420-5200

. MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 & X31597070 & Above

This is the cut pages sample. Download all 171 page(s) at: ManualPlace.com
 SELF-PROPELLED
ELEVATING WORK PLATFORM

MODEL V2033XL, V2033

Serial Number X21599064, X21599073, X21599077 & X31597070 & Above

OPERATOR'S MANUAL

SHIPPING ADDRESS MAILING ADDRESS

TIME CONDOR TIME CONDOR

8300 IMPERIAL DRIVE P.O. Box 21447
VVAco,TEXAS76712 VVAco,TEXAS76702-1447
(254)420-5200 (254)420-5200

MANUAL 92383
May 1999
SIN X21599064, X2 I 599073, X21599077 & X31597070 & Above
 i

INTRODUCTION

The primary purpose of this manual is to provide the user with a thorough understanding of the proper
operating procedures necessary to comply with the intended use of the CONDOR®.

THIS MANUAL MUST BE RETAINED ON THE CONDOR® AT ALL TIMES.

Do not attempt to operate this CONDOR® until you have read and
understood all information provided in this manual Familiarize
yourself with the functions and operations ofthe upper and lower
controls. A good understanding of the controls, their limitations, and
their capabilities will maximize operating efficiency. The various decals
attached to this CONDOR® contain vital information. Read all decals
before operating this CONDOR®.

It is YOUR RESPONSmn..ITY to follow procedures while operating this CONDOR®. The

manufacturer of this CONDOR® cannot control the wide range of applications that may be used in
carrying out a variety of jobs. Therefore, IT IS THE USER'S RESPONSmILITY to consider all of the
personnel when making decisions regarding the intended use of this CONDOR®.

It is also YOUR RESPONSmILITY to understand and obey all federal, state, and local regulations
regarding the operation and use of aerial work platforms. A copy of the ANSIISIA A92.6-1990 Manual of
Responsibilities is attached for your use.

Condor Div. reserves the right to modify, improve, add, and/or delete certain design features of its
products without any obligation to incorporate new features into products previously sold. Manuals are
continually updated to reflect these changes.

DO NOT ALTER OR MODIFY THIS CONDOR® WITHOUT PRIOR WRITTEN

APPROVAL FROM THE MANAGEMENT OF CONDOR Div.

SERVICE & MAINTENANCE

Many ofthe parts used in the manufacture of this CONDOR® have specific properties, and the
manufacturer recommends that replacement parts be purchased through Condor Div. in order to ensure the
original integrity of the product. Repairs and adjustments should only be made by trained and qualified
personnel. Please refer to the maintenance and parts sections of the Condor Operation, Parts & Mainte-
nance Manual for information on service and maintenance of this CONDOR®.

MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 & X31597070 & Above
ii

TIME CONDOR Corporation

CONDOR® SERVICE INFORMATION

1. If you need assistance or have any service or maintenance questions, CONDOR®

service and parts personnel are always available by phone or fax. The telephone
numbers are:

(817) 420-5200 Telephone

(817) 420-5299 Voice Mail
(800) 443-5803 FAX

2. There are numerous written Maintenance Procedures available for this CONDOR®.
These procedures are available through the CONDOR® Service Department to anyone
who requests them.

3. Service and maintenance are not a substitute for trained, qualified service technicians.
CONDOR® conducts service schools on a continuing basis. Call any of our service or
sales persons for a schedule. Remember, training of mechanics is the responsibility of
their employer, but CONDOR® Service Schools help you provide this training.

4. CONDOR® Service School Training Manuals are available for purchase through the
parts department. The part numbers for these manuals are: #92333 for self-propelled
models; and #92334 for truck-mounted models.

8300 IMPERIAL DRIVE. P.O. Box21447, WACO. TEXAS 76702-1447 817-420-5200, 817-666-4544 FAX
0

MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 & X31597070 & Above
 iii

TABLE OF CONTENTS

INTRODUCTION •••••••••••.•••••••.•..•••...•••••••••••••••••.••••••.••••.•••••••••••••••••••• _•.•.•.••.••••••••••••••.•••.••••.••••...•.•••••••••••• i

SERVICE INFORMATION .............................................................................................................••.•••••• ii
TABLE OF CONTENTS ......................................................................................................................... iii

I. PREPARAnON, INSPECTION, AND MAINTENANCE ............................................................... 1

A. Overall Machine Condition ....................................................................................................... 1

B. Lower Control Station ............................................................................................................... 1
C. Emergency Lowering ................................................................................................................ 1
D. Platform and Upper Control Station .......................................................................................... 2
E. Hydraulic System ...................................................................................................................... 2
F. Batteries .................................................................................................................................... 2

II. MACmNE OPERATION ••.•••.••••••••••••••.••.•••••.••.••••••.••.••••.••.••.•.••••.....••.•••••••••• _••••••••••••••.••..•....•.••.• _.. 2

A. RatedWork Load ...................................................................................................................... 2

B. Lower Controls .......................................................................................................................... 2
C. Upper Controls .......................................................................................................................... 3
D. Emergency Lowering ................................................................................................................ 3
E. Lift-up Entry Gate ..................................................................................................................... 3
F. Deck Extension ......................................................................................................................... 5
G. Removable Upper Control Box ................................................................................................. 5

Ill. MOVING FROM JOB-SITE TO JOB-SITE .................................................................................... 5

A. Loading and Unloading ............................................................................................................. 5

B. Ramp Method ............................................................................................................................ 5
C. Forklift Loading and Unloading Method .................................................................................. 5
D. Transporting .............................................................................................................................. 6
E. Freewheel Operation ................................................................................................................. 6

IV. STORAGE •...•.••..•••..•......•.......•...•....•.•...••.•.•..•.•••••.••.•••.....•..•..•........•..•.•....••..•.....••.•......•.•••••...••.••••..••.• 6

APPENDIX: DECALS ILLUSTRATION ................................................................................................ 8

ANSIISIA A92.6 - 1990 MANUAL OF RESPONSIBILITIES

MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 & X31597070 & Above
IMPORTANT: A COPY OF THE ANSI/SIA A92.6 - 1990 MANUAL OF RESPONSIBILITIES IS
ATTACHED TO TIDS OPERATOR'S MANUAL. IT CONTAINS IMPORTANT OPERATING
INFORMATION FOR TIDS CONDOR®. READ IT BEFORE OPERATING TIDS CONDOR®.
•
I. PREPARATION, INSPECTION, AND
MAINTENANCE STEERING:

The condition of this CONDOR® is very

important, as it directly affects the operator as D Check steering link to knuckle
connections and steering cylinder for
well as others. The operator must perform a proper and secure mounting.
thorough walk-around inspection each day prior to
operating the CONDOR®. Any damage or faulty BRAKES:
operation should be reported immediately.
A DO NOT OPERATE tag outlining the
problem should be attached to the lower control
D Check for abnormal wear between
deadbolts and hubs, and for loose or
station and any discrepancies should be corrected missing bolts, nuts, and pins.
before operating this CONDOR®.
DECALS:
KNOW TIDS CONDOR® AND ITS
CAPABILITIES. REPORT ANY UNUSUAL
OPERATION,SUCHASERRATICSWAYOR D Check that all decals and warning
signs are in place and are clearly
MOTION OF THE ARMS OR PLATFORM. legible.

Some major areas to check daily are:

CAUTION
A. OVERALL MACmNE CONDITION Defective components, structural damage,
missing parts, and equipment malfunction
MISSING, BROKEN, OR DAMAGED jeopardize the operator and other
PARTS: personnel and may cause excessive
damage to the unit. A poorly maintained

D Check cylinder mounting pins, pivot pins,

pin retainers, bearing pads, bolts, and nuts.
CONDOR® could become the greatest
operational hazard you may encounter.

STRUCTURAL:

D Check for damaged or cracked welds

on structural components-arms, platform,
B. LOWER CONTROLS

chassis.
D Check that all functions operate
properly, that switches return freely
TIRES AND WHEELS: to neutral position. Do not operate
the CONDOR® with sticking controls

D Check for cracks, tears, cuts, or missing or

loose lug nuts (a rust line running down the
rim from the lug nut indicates a loose lug C. EMERGENCY LOWERING
nut).
D Check emergency lowering
function by pulling red T -handle.

MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 &X31597070 & Above
• D. PLATFORM AND UPPER
CONTROL STATION
D Keep battery tops clean and dry.
D Check that lift-up entry gate is functional D Keep vent caps tightly in place.
and that chain is secure.

D Re-check the structural condition ofthe D Check that battery cable connections are
platform-pins, railings, and floor. tight and clean and free of corrosion.

D Check for missing bolts & nuts - Replace D Make sure the battery charger and the
before operating. indicator lights and meter are not dam-
aged.

D Check that extension deck is locked in

place.
ll. CONDOR® OPERATION
D Check function of red button. It disconnects
power to the controls and, when pushed, CAUTION
stops all powered functions. CONDOR® MUST BE OPERATED
ON FIRM, LEVEL GROUND ONLY.

D Check that drive control lever returns freely

to neutral. A. RATEDWORKLOAD

The platform will support a combined weight

E. HYDRAULIC SYSTEM equal to the unit's rated work load-including
personnel, tools, and equipment-throughout the
D Check the hydraulic tank fluid level with working envelope ofthe CONDOR®.
the platform all the way down. Fluid must
be visible in sight glass. Add Shell Tellus Rated work load, on extension deck only, is not to
T-32 Hydraulic Fluid ifrequired. Ensure exceed 250 lbs. (113 kg) including one occupant.
that the breather cap is clean and in place Total rated work load is not to exceed 750 Ibs.
on the tank. (340 kg) including two occupants.

D Check for hydraulic leaks at all fittings B. LOWER CONTROLS

and valves.
CAUTION
D Check all hydraulic hoses and tubes for
damage and kinks.
ARM STAND MUST BE USED WHEN
MAINTENANCE PERFORMED ON
CONDOR® REQUIRES SCISSOR
F. BATTERIES ARM'S TO BE RAISED.

CAUTION 1. To engage arm stand, raise platform,

Keep flame, sparks and metal away then rotate stand until it hangs vertically.
from the batteries. Lower the platform until the arm stand rests
on the cross tube on the frame. Maintenance
can now begin.
D Check Electrolyte level daily in each cell.
Ifnecessary, add clear, odorless, mineral
free water to bring the level to 112" above
the top of the separators, or to the Level
Indicator (if equipped), in each cell. Only
add water after charging cycle is complete.

MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 & X31597070 & Above
 2. To store ann stand, raise platfonn so that
ann stand can be rotated until it rests on the
Select desired drive speed with the "highllowl
creep" switch. (A limit switch automatically cuts
•
stop provided on the scissor anns. drive speed to "creep"as the platfonn is raised.)

Tum "controls" switch to "lower" position, to To drive forward or reverse, squeeze lever switch
operate from ground. on handle, and push or pull handle in the intended
direction of travel. Release lever switch to stop
In an emergency, push red button. To operate, movement. Letting go of handle also will stop
button must be pulled out. (Also, if applic- movement.
able, battery disconnect switch must be "on" to
operate.) Brakes are automatically released whenever the
drive handle is moved. Let go of the handle to
Push "raise" or "lower" switches to move automatically set the brakes.
platfonn.
To improve drive traction, depress and hold
Tum switch to "upper" position, to operate "positraction" switch. (This will automatically
from platfonn. cut-out high drive speed.)

To steer left or right, squeeze lever switch on

C. UPPER CONTROLS handle, and depress rocker switches on top of
handle in the intended direction of travel. Steering
Tum "controls" switch, on lower control panel, to is not automatically self-centering. Be sure the
"upper" position to operate from platfonn. steering wheels point in the direction you want
before letting go of the steer switch.
NOTE:
Chain should be snapped in place across entry. D. EMERGENCY LOWERiNG
Gate should be lowered and closed when operating
CONDOR® from upper controls. For emergency lowering, grasp the
Tee-handle located below the rear bumper.
In an emergency, push red button. To operate from Gently pull to lower the platfonn. Release
platfonn, both red buttons, on lower and upper handle to stop lowering.
controls, must be pulled out.

To raise and lower platfonn, push and hold the E. LIFT-UP ENTRY GATE
green "power" button, and push the "raise" or
"lower" button. Release buttons to stop movement. To load 4' wide sheets, lift entry gate up until
lockpins snap in place. After loading, pull at
both lockpins, to let gate fall into place. Keep
gate down, except for loading and unloading.

MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 & X31597070 & Above
• LOWER CONTROLS

REDEMERGENCY_____
STOP BUTTON
r-____________ ~~~~~
RAISEILOWER
BUTTONS
OPERATING - _ _ _+-_-1-
INSTRUCTIONS

CONTROLSTATION------~~~--~~--_rrr~
SELECTOR SWITCH
CONTROL
CIRCUIT
BREAKER

UPPER CONTROLS
RIGHT/LEFT
STEER
ROCKER
SWITCH

POSITRACTION
SWITCH DRIVE
CONTROL
HANDLE

REDEMERGENCY ____--+-~~~~~~
STOP BUTTON

RAISEILOWER
BUTTONS

HIGHILOW/CREEP
DRIVE SPEED
SELECTOR POWER
SWITCH BUTTON

MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 & X31597070 & Above
Condor Scissors Lift V2033xl Sn 97070 Parts Book

•
Full download: http://manualplace.com/download/condor-scissors-lift-v2033xl-sn-97070-parts-book/

F. DECK EXTENSION B. RAMPMETHOD

Lift lockpin, at right side of deck, and push Ensure that the ramp is sufficiently strong to
extension deck forward (or out). When fully support the weight of the CONDOR®.
extended, lockpin will automatically lock. To
retract, lift lockpin and pull extension deck all the The ramp should be set, not steeper than this
way back untillockpin automatically locks CONDOR®'s rated gradeability, which for Model
extension deck in place. V20331XL is 14° or 25%, or a rise of30 inches in
a run of 10 feet.
CAUTION
Do not lower extension deck onto Before driving the CONDOR® on a ramp, lower
people or any objects! the platform completely, test the drive/steer
controls and the brake system.

G. 'REMOVABLE' UPPER CONTROL CAUTION

BOX Select "low" drive speed,
not "high" and not "creep".
Unsnap overcenter latch at bottom of upper control
box and pull plug out of receptacle. Bend cable so The front of the CONDOR® should be uphill,
that plug faces down. Snap cover onto receptacle meaning: Drive forward uphill and reverse
at bottom of box. Lift box and store it in a secure down.
place to prevent unauthorized use of the
CONDOR®. Keep CONDOR® in alignment with the ramp
during loading and unloading procedures.

ill. MOVING FROM JOB-SITE TO

JOB-SITE C. FORKLIFT LOADING AND
UNLOADING METHOD
A. LOADING AND UNLOADING
Ensure that the forklift has sufficient capacity to
Although this CONDOR® is somewhat small handle the weight ofthis CONDOR®.
compared with larger construction equipment, it (SEEm.A.)
requires the same care and attention in loading,
transporting, and unloading. At no time should its This CONDOR® can be lifted from the rear,
size,or weight be under estimated. Before using the forklift pockets provided.
loading or unloading, inspect the CONDOR® for
any physical damage or defects. NOTE THAT THE CENTER OF GRAVITY
IS 50 INCHES FROM THE END OF THE
The means by which you load or unload the CONDOR®.
CONDOR® should be of sufficient strength to
withstand its weight. The CONDOR® should only be raised to a height
sufficient to clear any obstructions.
MODEL WEIGBT(#) WEIGBT(KG)
2633 3,300Ibs. 1496 kg Keep forklift travel to a minimum, carry
CONDOR® as close as possible to the ground,
and set it down gently.

MANUAL 92383
May 1999
SIN X21599064, X21599073, X21599077 &X31597070 & Above
This is the cut pages sample. Download all 171 page(s) at: ManualPlace.com