9085-9000-000 / 0312 19

2 ENGLISH

This manual ................................................................. 20

Intention of this manual ...................................................................................... 20
Shortcuts and symbols ....................................................................................... 20

Specification of service ................................................ 21

Intended usage................................................................................................... 21
Storage, transport, disposal ...............................................................................21
Terms of general application .............................................................................. 21

Device description........................................................ 22
Emergency operation ......................................................................................... 23

Spare Parts.................................................................. 24
Initial operation and maintenance ................................ 26
Installation of a pressure controlled 3/2-way valve ............................................ 26

Maintenance ................................................................ 27
1. Piston unit....................................................................................................... 27
2. Upper spindle bearing .................................................................................... 28
3. Check valve .................................................................................................... 29

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This manual
Intention of this manual
This information enables you to install and maintain your valve. This manual is for
skilled employees only. We assume that you are familiar with the common valve
terminology and that you can read technical documents.

If you don’t meet these expectations please inform your personal customer
advisor!

Shortcuts and symbols

Attention! Please Danger!

read carefully Hot surface!

Danger!
Tools necessary
Voltage.

For your Please read

information documents

Attention! Hint to the

Risk of injury! manual part.

Supply items
needed!

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Specification of service

Intended usage
These pressure controlled valves are suitable for industrial use. The valve enables
the control of gaseous and liquid media. The housing and sealing compounds
must be suitable for the assigned medium and temperature range.

Danger of injury! 1

Do not put parts of your body or articles into the valve. This can cause
heavy injuries and should be absolutely avoided!

Storage, transport, disposal

The products are protected by packaging against external influences such as
humidity or dirt. We recommend that the packaging is removed only briefly before
the beginning of assembly in order to protect the devices against impurities.
Make sure, that the devices are stored dry and dirt-free.
Influencing the handling during transport requires your assistance – please in-
form us immediately if the commodity arrives with damaged packaging! An exami-
nation of the technical parameters and a visual check of the products should take
place immediately after delivery. Notice on latent defects is to be given immediate-
ly after detection. Subsequent complaints will not be accepted.

Deficient goods or divergences of the amount must be indicated at the latest

7 days on receipt of the products in writing, otherwise the guarantee claim
will run out!

Terms of general application

It is advised to clean the valve and piping before initial use. Automated valves
need special attention! These devices can be tested under workshop conditions
only. Security positions should be systematically simulated and tested. The final
positions must be checked (open/closed) and re-adjusted if necessary! Additional
switches or other electric devices for the position feedback must be likewise
checked regarding correct settings.

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Device description

1 Adjusting screw
2 Input
3 Output (normally open)
4 Output after operation
5 Cylinder
6a Safety cover
6b Emergency operation [valve] (SW 19)
7 fixing hole
8 Absorbing duct
9 Connector for solenoid valve
10 Solenoid valve
11 Emergency operation [solenoid valve]
12 Air input
13 Temperature sensor PT100
14 Non-return valve

Emergency operation:

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Emergency operation

In case of a supply pressure deficiency at the valve, please proceed as fol-

lows:

Unscrew transparent cap (6a) at the upper end of the valve.

Screw in hexagon nut [SW 19] (6b) up to clearly noticeable resistance
(app. 10mm).
Valve is switched. Do not forget to screw back the emergency operating
screw into its original position when the compressed air supply is re-
stored.

In case of a supply voltage deficiency at the solenoid valve, please proceed

as follows:

Turn the manual override (11) about 180° using a screwdriver until the
valve opens. The position of the manual override is marked with o = open
and c = closed. Delivery condition is closed (mark “c” on the right side).
Reset the manual override to restore normal function.
Picture „A“ shows the closed and picture B the open position.

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Spare Parts
Non-return valve (pos. 9) Part no. 0018-7621-920

Cylinder (air) (pos. 3) Part no. 0018-7621-930

Transparent cap with sealing Part no. 0018-7621-940

(pos. 1)

Pilot valve with cable head, Part no. 0018-7621-600

skintop connection and ab-
sorbing duct with mounted elbow
union 1/8 – DN8 and assembled removable
screwing 1/4 - 1/8
with air regulation (pos. 2)

Double PT100 (pos. 4) Part no. 0001-1579-400

Spindle device, complete (pos. 6) Part no. 0018-7621-950

Screw-in fitting, complete (pos. 5) Part no. 0018-7621-960

O-ring 22x2 1 pc. (pos. 7) Part no. 0007-2412-830

O-ring 12x2 3pcs. (pos. 8) Part no. 0007-1929-830

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1 transparent cap with sealing

2 pilot valve with cable head
3 cylinder (air)
4 double PT100
5 complete screw-in fitting
6 complete spindle device
7 o-ring 22x2
8 o-ring12x2
9 non-return valve

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Initial operation and maintenance

Installation of a pressure controlled 3/2-way valve

Installation in unpressurised state only!

Push the valve housing with the flange seals carefully

between the flanges.

Please pay attention to the fact that the used sealing compounds are suita-
ble for the flowing medium!

Align the flange drillings to each other and put suitable

screws into the drillings

Fix the nuts crosswise and firmly onto the screws.

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Maintenance
Preventing maintenance or cleaning is recommended depending on the operating
conditions and in case of significant alteration of switching time or switching nois-
es.
Depending on ambient conditions the coil is to be checked regularly in terms of
cracks and dirt and the electric connection in terms of firm hold and safe sealing.
The operator is responsible for determining adequate maintenance intervals refer-
ring to the given operating conditions of the valve.
Any maintenance work is to be carried out by expert staff only. Adequate tooling is
required.
Functional failures can be provoked by disposal, dirt and aged or worn out sealing
material.
Any maintenance work has to be done with depressurized piping and disconnect-
ed solenoids only.

1. Piston unit
Disassembly

Loosen the fixing screws of the cylinder. Disassemble cylinder.

Dismount piston unit.

Lubricate piston with pneumatic grease (e.g. Molykote 55M) or replace piston
when necessary.
Assembly takes place in reverse order.

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Important: lubricate o-ring (e. g. using temperature resistant multi-purpose

grease)

Lubricate piston with pneumatic grease (e.g. Molykote 55M).

Mount piston unit.

2. Upper spindle bearing

Disassembly - Dismantle cylinder

Loosen the fixing screws of the cylinder. Disassemble cylinder.

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Dismantle cap. Disassemble upper spindle bear-

ing.

Lubricate o-ring (e. g. using temperature resistant multi-purpose grease) or re-

place complete upper spindle bearing when necessary.

Assembly takes place in reverse order.

3. Check valve
Disassembly of check valve
Loosen retaining plate Dismount retaining plate

Clean or replace check valve.

Assembly takes place in reverse order.

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Attention: make sure the retaining plate is fixed in correct position prior to
mounting the system valve into the piping!

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Seite / page: 1-2

Faxformular - Fax Form

(vor Benutzung kopieren! – Copy before use!)

zur / for

Ersatzteilanfrage Ersatzteilbestellung
Spare part inquiries Spare part orders

An / To
GEA Mechanical Equipment
GEA Westfalia Separator Group GmbH
Am Neuländer Gewerbepark 6
D-21079 Hamburg (Germany)

Fax-No.: +49 (0) 40-7380585

Besteller / Orderer
Firma / Company
Name
Straße, Haus-Nr.
Street, house no.
PLZ, Ort / ZIP, City
Telefon / Phone
Fax

Lieferanschrift (falls abweichend) Rechnungsanschrift (falls abweichend)

Delivery address (if different) Invoice address (if different)
Firma Firma
Company Company
Name Name
Straße, Straße,
Haus-Nr. Haus-Nr.
Street, house Street,
no. house no.
PLZ, Ort ZIP, PLZ, Ort
City ZIP, City
Telefon Telefon
Phone Phone
Fax Fax

Gewünschte Lieferzeit:
Desired delivery time:

Kommentar:
Remarks:

Ort, Datum / Place, Date Firmenstempel, Unterschrift / Company stamp, Signature

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Seite / page: 2-2

Faxformular - Fax Form
(vor Benutzung kopieren! – Copy before use!)

zur / for

Ersatzteilanfrage Ersatzteilbestellung
Spare part inquiries Spare part orders

WICHTIG! Bei Anfrage oder Bestellung unbedingt angeben:

IMPORTANT! When submitting your inquiry or order, be sure to state:

Serien-
WSM-Auftrags-Nr. Nr.
WSM Order No.: Serial No. Typ Type

Kundenauftrags-Nr.
Customer Order No.

Pos. (falls
vorhanden) Bestellnummer Menge Bezeichnung
Item (if Part-No. Qty. Description
available)

Ort, Datum / Place, Date Firmenstempel, Unterschrift / Company stamp, Signature

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®
Westfalia Separator
GEA Mechanical Equipment
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde
Tel. +49 2522 77-0, Fax +49 2522 77-2488
[email protected], www.westfalia-separator.com