Glow Plug System Control IC: Features
Glow Plug System Control IC: Features
Glow Plug System Control IC: Features
Features
■ Quad gate driver for external N-channel Power
MOSFETs in high-side configuration:
– Gates driven by PWM output signal
– Adjustable gate charge/discharge currents
– Limited gate-to-source voltages
– Negative clamping for inductive loads
– Advanced run-off control SO24
– Regulation of the power through the glow
plugs
■ Control output for external relay driver
■ Battery-voltage-compatible two-wire interface
■ Supply voltage monitoring with shutdown Description
■ Battery voltage monitoring with shutdown
The L9524C is a control IC for up to six glow
■ Junction temperature monitoring with plugs of diesel engines. The glow plugs are
shutdown switched by up to four external PWM-controlled
■ Monitoring of currents through the glow plugs N-channel Power MOSFETs or a single relay in
with shutdown at overcurrent (adjustable high-side configuration.
threshold)
Supply voltage, battery voltage, junction
■ Monitoring of external switches temperature, switches, currents through the glow
■ Charge pump voltage monitoring with plugs, and charge pump voltage are monitored.
shutdown A two-wire interface is used to communicate with
■ Active clamping during load dump the diesel engine management system.
Contents
1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Pins description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 Control input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.4 Diagnostic output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.5 Current monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.6 Switch monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.7 Thermal shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.8 Gate drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.9 Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.10 Gate charge/discharge current variation . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.11 Overcurrent threshold variation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.12 Advanced run-off control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.13 Output timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.14 Power regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 Application diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 Package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2/27
L9524C List of tables
List of tables
3/27
List of figures L9524C
List of figures
4/27
L9524C Block diagram
1 Block diagram
VS CP
GND Supply
Charge
voltage
pump G1
monitor Gate
driver
Thermal
SP1
shutdown
Failure SN1
monitor
Diagnostic Diagnostic Channel 1
DO output logic
Gate G2
Control driver
CI
input SP2
SN2
Control Failure
SN5
Reference logic monitor
oscillator
Channel 2
G3
Voltage Channel 3
BAT controlled SP3
oscillator (same as channel 1)
SN3
G4
Channel 4
SP4
Charge/discharge current
MS (same as channel 2) SN4
Program Overcurrent threshold SN6
CUR
OCT Mode input / relay output IO
5/27
Pins description L9524C
2 Pins description
SP1 1 24 SP3
G1 2 23 G3
SN1 3 22 SN3
SP2 4 21 SP4
G2 5 20 G4
SN5 6 19 SN6
SN2 7 18 SN4
BAT 8 17 CI
DO 9 16 GND
VS 10 15 MS
CP 11 14 CUR
OCT 12 13 IO
SO24
6/27
L9524C Electrical specifications
3 Electrical specifications
All the pin of the IC are protected against ESD. the verification is performed according to:
AEC Q100-002 (HBM) and AEC Q100-011 (CDM).
7/27
Electrical specifications L9524C
Supply (VS)
1 5 20 mA
1.1 IVS Supply current
VS = 12V 1 10 mA
1.2 VVS uv Undervoltage threshold 4 5 V
Undervoltage threshold
1.3 VVS uvh 100 400 mV
hysteresis (1)
Open-load detection
1.4 VVS ol 5.5 7.2 V
threshold
1.5 VVS ov Overvoltage threshold 18 22 V
Overvoltage threshold
1.6 VVS ovh 0.4 1.6 V
hysteresis (1)
1.7 VVS ld Load dump threshold 28 35 V
1.8 tVS fil Filter time (2) 1 2 ms
1.9 tVS ld Load dump delay time (1)
10 s
Supply (BAT)
VVS 3V
2.1 IBAT leak Leakage current 0 5 A
0V VBAT 12V
-40°C 25 43 150
Internal pull-down
2.2 RBAT 30°C 25 65 150 k
resistance
125°C 25 106 150
Battery undervoltage
2.3 VBAT uv VMS > VMS tr (transistor mode) 1 2 V
threshold
2.4 tBAT fil Filter time (2) 300 760 s
VVS VVS
3.1 VCP Charge pump voltage ICP = -100A
+5V +18V
3.2 ICP Charging current VCP = VVS + 5V -1500 -100 A
8/27
L9524C Electrical specifications
0.6 ·
4.1 VCI off Input “off” level
VVS
0.4 ·
4.2 VCI on Input “on” level
VVS
0.03 · 0.04 · 0.05 ·
4.3 VCI h Off-to-on hysteresis (1)
VVS VVS VVS
4.4 VCI to Input “timeout” threshold 1 1.6 V
VCI VVS; -40°C 20 35 120
Internal pull-up
4.5 RCI VCI VVS; 30°C 20 53 120 k
resistance
VCI VVS; 125°C 20 87 120
4.6 tCI fil (2)
Filter time 0.5 1 ms
(2)
4.7 tCI to PWM time-out 50 100 ms
5.1 VDOL Output low voltage VVS 4.5V; IDO 5mA 0.3 1.5 V
VDO VVS; -40°C 20 30 120
Internal pull-up
5.2 RDO VDO VVS; 30°C 20 45 120 k
resistance
VDO VVS; 125°C 20 74 120
5.3 IDO max Current limitation 5 20 mA
Monitoring of currents through glow plugs (SP1-SN1, SP2-SN2, SP3-SN3, SP4-SN4, SP2-SN5, SP4-SN6)
9/27
Electrical specifications L9524C
VVS · VVS ·
7.1 VSD Switch defect threshold
0.4 0.6
Switch defect filter time
7.2 tSD fil (2) 1 2 ms
VSNX
8.1 VG off Gate off voltage IGX 100A VSNX
+0.7V
VVS VVS
8.2 VG on Gate on voltage VSNX = VVS
+5V +10V
8.3 VG cl Gate clamping voltage VSNX = -20V -18 -16 V
8.4 IG off Gate discharge current ICUR = -125µA 270 540 µA
8.5 IG on Gate charge current ICUR = -125µA 270 540 µA
Gate charge- discharge-
8.6 Slope -250A ICUR -70µA 2.33 4.33
current IG/ICUR
8.7 RG Output resistance (1) 1 k
8.8 tG on Jitter of output on time -300 300 s
10/27
L9524C Electrical specifications
VVS 6V
12.1 IOCT Input pull-up current -40 -10 A
VOCT 3.5V
Output timing
Power regulation
8V VBAT 16V
30ms TCI 33ms
-1.5 1.5% %·
16.1 VRMS Accuracy tCI on/TCI 20%
VRMSref
< 70°C
> 70°C -2 2
1. not tested, guaranteed by design
2. time constants created digitally, verified by scan path test
11/27
Functional description L9524C
4 Functional description
Table 6. Mode
Mode Description MS pin BAT pin IO pin CI pin
1 relay mode, go/no-go diagnostic interface protocol ground ground output statical signal
2 relay mode, serial diagnostic interface protocol ground battery output PWM signal
CUR
3 transistor mode, shunt sense, no power regulation CUR pin battery PWM signal
pin
4 transistor mode, shunt sense, power regulation CUR pin battery ground PWM signal
CUR
5 transistor mode, transistor sense, no power regulation open battery PWM signal
pin
6 transistor mode, transistor sense, power regulation open battery ground PWM signal
Modes 1 and 2 are for relay usage (referred to as “relay mode”) and modes 3 to 6 for
transistors usage (referred to as “transistor mode”).
In relay mode the protocol of the diagnostic interface (DO pin) can be selected from go/no-
go protocol and serial protocol (see section “Diagnostic output” for protocol description).
In transistor mode the protocol of the diagnostic interface is the serial protocol. It can be
distinguished between using shunts for monitoring the current through the glow plugs
(referred to as “shunt sense”) or using the RDS(on) of the power MOSFET’s themselves
(referred to as “transistor sense”). In shunt sense mode the resistance of the shunt is
assumed to be constant with respect to the temperature while in transistor sense mode the
RDS(on) of the power MOSFET’s is assumed to vary with respect to the temperature and
therefore overcurrent monitoring is adjusted appropriately.
In transistor mode there are two possibilities to control the output timing. In modes 3 and 5
the timing of the PWM control input signal determines the timing of the PWM signals applied
to the external power MOSFET’s (“no power regulation”). In modes 4 and 6 the timing of the
PWM control input signal determines the power through the glow plugs (“power regulation”)
and the timing of the PWM signals applied to the external power MOSFET’s is adjusted
depending on the battery voltage (see section “Power regulation”).
12/27
L9524C Functional description
VBAT VBAT
SPx
Gx
L9524C
L9524C
SPx Gx
shunt
SNx SNx
015
4.2 Supply
The main supply pin of the L9524C is the VS pin. The voltage applied to it (VVS) is
monitored
● to switch off all glow plugs if it is less than VVS uv for at least tVS fil (“under voltage
failure”),
● to switch off all glow plugs if it is greater than VVS ov for at least tVS fil (“over voltage
failure”),
● to switch on all glow plugs if it is greater than VVS ld for at least tVS ld (“active clamping
during load dump”),
● to ignore open-load failures if it is less than VVS ol.
Note: The glow plugs are switched on again if the corresponding switch-on condition disappears,
except if the glow plugs are switched on because of load dump. Then they remain switched
on until VVS is less than VVS ov for at least tVS fil.
In modes 2 to 6, the L9524C is additionally supplied by the BAT pin. This auxiliary supply
ensures that the external power MOSFET’s are switched off if no main supply voltage is
available at the VS pin.
The BAT pin is additionally used to sense the battery voltage VBAT for power regulation in
modes 4 and 6 (see section “Power regulation”) and for detecting “battery under voltage
failure” (fuse between battery and module is defect) if VBAT is less than VBAT uv for at least
tBAT fil in modes 2 to 6.
An additional supply voltage higher than the main supply voltage is generated by an internal
charge pump which charges an external storage capacitor connected to the CP pin. This
capacitor mainly supplies the gates of the external n-channel power MOSFET’s. The charge
pump voltage VCP is monitored and the glow plugs are switched off if it is less than VCP uv
for at least tCP fil (“charge pump under voltage”). Afterwards, the glow plugs remain switched
off even if the charge pump voltage becomes greater than VCP uv until they are explicitly
switched on again by the CI (control input) pin.
13/27
Functional description L9524C
0.6 . V VS
0.4 . V VS
VCI on
tCI on
tCI to tCI to t
glow plug
1 tCI fil +t del tCI fil +t del
ON
OFF
t
Figure 5. Permanent switch on of glow plugs at first falling edge in transistor mode
(modes 3 to 6)
VCI off
0.6 . VVS
0.4 . VVS
VCI on
VCI to
tCI to t
glow plug tCI to
1
ON
OFF
t
14/27
L9524C Functional description
Though in mode 2 (relay mode, serial diagnostic interface protocol) the relay should be
switched permanently the L9524C also expects a PWM signal at the CI pin since the serial
diagnostic interface protocol is synchronized by falling edges of the CI signal (see section
“Diagnostic output”). The relay then is switched on permanently if the off time (time between
rising and falling edge) of the PWM signal is less than tIO sup since the relay output
suppresses pulses shorter than tIO sup (see section “Relay output”). For the same reason the
relay is switched off permanently if the on time (time between falling and rising edge) of the
PWM signal is less than tIO sup. In all other cases the relay is switched according to the
PWM signal at the CI pin.
VCI off
0.6 . V VS
0.4 . V VS
VCI on
t
relay tCI fil +tdel
ON
OFF
t
In mode 1 (relay mode, go/no-go diagnostic interface protocol) no edges are necessary for
the go/no-go protocol. Therefore the relay is switched on if VCI = VCI on and it is switched off
if VCI = VCI off.
15/27
Functional description L9524C
In order to report the occurrence of any of the above-listed failures to the diesel engine
management system the L9524C provides two protocols: go/no-go protocol for mode 1 and
serial protocol for modes 2 to 6.
The go/no-go protocol is only able to report if any of the above-listed failures occurred. This
is done according to the following table:
Bits 1 to 6 are assigned to the glow plugs. Depending on bit 7 they show open-load (bit 7 is
low) or overcurrent failures (bit 7 is high). Bit 8 shows if there is any of the listed failures
(“module failure”). In case of a battery under voltage failure bits 7 and 8 are high and all
other bits are low as long as there is no overcurrent failure stored.
For transmitting the contents of the failure register the PWM signal applied to the CI pin is
used as clock input: at any falling edge of the CI signal (see section “Control input”) the DO
pin shows the value of the next bit of the bit stream after tDO del.
16/27
L9524C Functional description
Each transmission frame consists of a beginning delimiter (one low bit) followed by the 8 bits
of the failure register beginning with bit 1. After the ending delimiter (one high bit) the
diagnostic output stage is inactive and is resistively pulled up to VVS.
The L9524C starts transmitting the first frame at the very first falling edge of the CI signal
after power-on. Since at that time the contents of the failure register are clear the first 9 bits
(beginning delimiter followed by the contents of the 8-bit failure register) which are
transmitted are always low. The L9524C repeats transmission of the frame every 32 falling
edges of the CI signal. Only during the time when the diagnostic output stage is inactive (i.e.
between the transmission of two frames) the contents of the failure register can be written.
VVS
...
t
VCI 0 1 2 3 4 5 6 7 8 9 10 11 ... 31 0 1 2 3 4 5 6 7 8 9 10
VCI off
...
VCI on
t
VDO
VVS
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
bit 8
high
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
bit 8
high
...
low
low
VDOL
beginning
beginning
delimiter
delimiter
delimiter
delimiter
t
ending
ending
contents of failure register
diagnostic contents of failure register
(all bits='low' at 1st frame)
output
stage
first frame inactive frame
1 SP1 SN1
2 SP2 SN2
3 SP3 SN3
4 SP4 SN4
5 SP2 SN5
6 SP4 SN6
17/27
Functional description L9524C
In relay mode (modes 1 and 2) the positive sense input pins are short-circuited since the
relay is the only switch. In transistor mode (modes 3 to 6) glow plug 5 is switched with
transistor 2 and glow plug 6 with transistor 4. Therefore only 4 positive sense input pins are
necessary.
If the voltage drop across the sense resistor is less than VOL for at least tOL fil an open-load
failure is detected as long as VVS > VVS ol. If it is greater than VOC (see below for definition)
for at least tOC fil an overcurrent failure is detected and the corresponding switch is switched
off and remains switched off until power-down. The threshold for overcurrent failures VOC
can be varied by the voltage applied to the OCT pin (see section “Overcurrent threshold
variation”).
In modes 1 to 4 the overcurrent threshold is constant with respect to the temperature
(TCOC = 0). But in modes 5 and 6 the overcurrent threshold increases linearly with the
temperature to compensate the first-order temperature coefficient of the RDS(on) of the
external power MOSFET’s which are used as sense resistors in these modes:
Equation 1
VOC = VOC 0 (1 + TCOC ( + 40C)).
18/27
L9524C Functional description
19/27
Functional description L9524C
20/27
L9524C Functional description
Equation 2
t G on
V RMS = V BAT ------------
TG
In order to regulate the power through the glow plugs the L9524C measures VBAT and
adjusts tG on/TG of the gate drivers (G1...4) such that VRMS = VRMS ref, where VRMS ref
represents the desired power through each glow plug.
The desired power VRMS ref is given by the input duty cycle tCI on/TCI which represents the
desired output duty cycle at a nominal battery voltage of 12V:
Equation 3
t CI on
V RMS ref = 12V -------------
-
t CI
As a result, the actual output duty cycle of the gate drivers is given by:
Equation 4
t G on 12V 2 t CI on
------------ = -------------- --------------
TG V T CI
BAT
Note: The L9524C varies both the on time tG on and the period TG of the PWM output signal to
vary the duty cycle tG on/TG.
The accuracy of the power regulation is given by VRMS = VRMS - VRMS ref.
The output jitter (electrical characteristics Item 8.8) is not taken in considuration while the
average is zero over some periodes.
21/27
Application diagrams L9524C
5 Application diagrams
KL 31 GND G1
G2
G3
G4
10K 470P
Control SP1
CI 47R Rs
100R SN1
Diagnosis
DO SP2
47R Rs
SN2
SP3
47R Rs
IO SN3
SP4
MS
47R Rs
I CUR
SN4
CUR Rs
SN5
47R Rs
V OCT OCT SN6
Glow plug
KL 31
KL31 GND G1
G2
G3
G4
10K 470P
Control SP1
CI 47R Rs
100R SN1
Diagnosis
DO SP2
47R Rs
SN2
SP3
47R Rs
IO SN3
SP4
MS
47R Rs
ICUR
SN4
CUR Rs
SN5
47R Rs
VOCT OCT SN6
Glow plug
KL31
22/27
L9524C Application diagrams
CP
100R
KL31 GND G1 220N
G2
G3
G4
10K 470P
Control SP1
CI 47R Rs
100R SN1
SP2
Diagnosis 47R Rs
DO SN2
100R
SP3
47R Rs
IO SN3
SP4
MS
47R Rs
ICUR
SN4
CUR Rs
SN5
47R Rs
VOCT OCT SN6
Glow plug
KL31
SP2
Diagnosis 47R Rs
DO SN2
100R
SP3
47R Rs
IO SN3
SP4
MS
47R Rs
ICUR
SN4
CUR Rs
SN5
47R Rs
VOCT OCT SN6
Glow plug
KL31
23/27
Application diagrams L9524C
470P 220R
220N STP85NF55 100N Vbatt
KL87 Vs BAT
KL30
CP
100R
KL31 GND G1 220N
G2
G3
G4
10K 470P
Control SP1
CI 47R
100R SN1
SP2
Diagnosis 47R
DO SN2
100R
SP3
47R
IO SN3
SP4
MS
47R
ICUR
SN4
CUR
SN5
47R
VOCT OCT SN6
Glow plug
KL31
470P 220R
220N STP85NF55 100N Vbatt
KL87 Vs BAT
KL30
CP
100R
KL31 GND G1 220N
G2
G3
G4
10K 470P
Control SP1
CI 47R
100R SN1
SP2
Diagnosis 47R
DO SN2
100R
SP3
47R
IO SN3
SP4
MS
47R
ICUR
SN4
CUR
SN5
47R
VOCT OCT SN6
Glow plug
KL31
24/27
L9524C Package information
6 Package information
e 1.27 0.050
k 0˚ (min.), 8˚ (max.)
(1) “D” dimension does not include mold flash, protusions or gate SO24
burrs. Mold flash, protusions or gate burrs shall not exceed
0.15mm per side.
0070769 C
25/27
Revision history L9524C
7 Revision history
26/27
L9524C
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