Grove Crane Rt600e 2 Parts Manual

Manitowoc Crane Group

Full download: http://manualplace.com/download/grove-crane-rt600e-2-parts-manual/
MACHINE COMPONENT INDEX
Date: Jan 23, 2007 Rev:

Model Number Serial Number

RT650E 226474

Item Part Description Page

7926003934 VALVE ASSEMBLY - 3 STATION 3

LMI LOCKOUT
7926100740 VALVE ASSEMBLY - DIRECTIONAL CONTROL 9
COMPLETE ASSEMBLY
7005100001 ACCUMULATOR ASSEMBLY - 13
HYDRAULIC OIL
BOOM GROUP
1 2165910095 BOOM ASSEMBLY - 4 SECTION 19
6372100173 CYLINDER ASSEMBLY - 8 1/4" 25
TELESCOPE
7576134143 KIT - WEAR PAD 29
2 2165210016 SHAFT INSTALLATION - 31
BOOM PIVOT
3 2165910090 SHEAVE INSTL- 2 OVER 3 33
7718100017 SHEAVE, NYLATRON 35
(NOT AVAILABLE AS ASSEMBLY)
5 7053100022 BALL ASSEMBLY - OVERHAUL 37
COMPLETE ASSEMBLY
6 2165910046 CARRIER INSTALLATION - BOOM 41
EXTENSION
6 3486000212 WEIGHT AND CHAIN ASSEMBLY 45
COMPLETE ASSEMBLY
8 7086100092 HOOK BLOCK ASSEMBLY - 50 TON 47
COMPLETE ASSEMBLY
9 7826000641 SOCKET, 3/4’’ OPEN WEDGE 51
13 7598100094 KIT INSTALLATION - iFLEX 5 LMI BOOM 55
9333103873 CABLE REEL LWG508 - IFLEX 5 57
9333103565 BOX ASSEMBLY - JUNCTION 59
9333102633 FLAG ASSEMBLY - A2B 61
RETAINER
COMPLETE ASSEMBLY
9333102765 CONNECTOR ASSEMBLY 63
DUMMY PLUG, 2-PIN
14 6978100608 LMI BOOM INSTL KIT - iFlex 5 65
19 7598100024 BOOM EXTENSION KIT 67
9333102768 JUNCTION BOX ASSEMBLY - 69
80MM X 75MM, PG9 + 2-PIN
26 6978100226 KIT INSTALLATION - OFFSET BOOM 71
EXTENSION

I
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 Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Jan 23, 2007 Rev:

Model Number Serial Number

RT650E 226474

Item Part Description Page

CAB GROUP
2 6798100073 CTRL SEAT INSTL S.A. W/O AUX 73
6798100074 CTRL SEAT ASSY S.A. W/O AUX 75
6872100045 SWITCH ASSEMBLY - PROXIMITY 79
COMPLETE ASSEMBLY
7926003235 CONTROLLER ASSEMBLY - 81
SINGLE AXIS
COMPLETE ASSEMBLY
7511100012 HANDLE, WITH SOLENOID ASSEMBLY 85
6512100551 HARNESS ASSEMBLY - SEAT 91
COMPLETE ASSEMBLY
3 6001100018 ACOUSTICS INSTL - RT"E" 95
7576134127 RT"E" SERIES ACOUSTICS KIT 97
4 2165310023 CONDITIONING INSTALLATION - AIR 101
(SUPERSTRUCTURE)
7576134466 KIT - HYDRAULIC AIR CONDITIONER UNIT
12 VOLT
COMPLETE ASSEMBLY
7 6245101179 PANEL INSTALLATION - FRONT CONSOLE 105
6245101178 PANEL ASSEMBLY - FRONT CONSOLE 107
COMPLETE ASSEMBLY
6679100202 PANEL ASSEMBLY - FRONT CONSOLE 111
COMPLETE ASSEMBLY
6512100953 HARNESS ASSEMBLY - CONSOLE 125
COMPLETE ASSEMBLY
6512100386 HARNESS ASSEMBLY - POTENTIOMETER 131
COMPLETE ASSEMBLY
8 6978100921 ELECTRICAL SYSTEM INSTALLATION 137
- SUPERSTRUCTURE CAB
9 6593100000 LEVER INSTALLATION - 141
360 DEGREE
10 6515100081 HEATER/COOLER INSTALLATION - CAB 143
7576134475 KIT - CAB HEATER AND AIR CONDITIONER 145
COMPLETE ASSEMBLY
12 6942100001 SCREEN INSTALLATION - SUN 149
13 6245100096 PEDAL INSTALLATION - BRAKE 151
7926100619 VALVE ASSEMBLY - BRAKE 153
WITH TREADLE
14 6245100095 SHIFTER INSTALLATION - 155
TRANSMISSION

II
 Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Jan 23, 2007 Rev:

Model Number Serial Number

RT650E 226474

Item Part Description Page

15 6245100100 ROD INSTALLATION - LOCK PIN 157

16 6245100121 VALVE INSTALLATION - STEER 159
7926003926 VALVE ASSEMBLY - STEERING 161
CONTROL
22 7598100092 KIT, LMI S/S IFLEX 5 163
23 6978100727 KIT INSTALLATION - iFLEX 5 LMI 165
SUPERSTRUCTURE
25 6245100334 PEDAL INSTALLATION - THROTTLE 167
( ELECTRIC )
27 6978100919 ELECTRICAL SYSTEM INSTALLATION 173
- SUPERSTRUCTURE
6512100952 HARNESS ASSEMBLY - SUPERSTRUCTURE 177
COMPLETE ASSEMBLY
27 7598100142 KIT - LMI iFLEX 5 CAB 181
9333103866 CENTERAL UNIT - IFLEX 5 183
9333103868 GRAPH. CONSOLE (VER.) - IFLEX5 185
28 6978100722 KIT INSTALLATION - iFLEX5 LMI CAB 189
29 6872100057 SWITCH INSTALLATION - 191
AIR CONDITIONER
(NOT AVAILABLE AS ASSEMBLY)
30 6543100101 A/C LINES INSTL - CAB 193
7576134145 KIT - AIR CONDITIONER HOSE 195
COMPLETE ASSEMBLY
32 6245100104 COVER INSTALLATION - CAB REAR 197
33 6683100021 PLATE INSTALL- TELESCOPE PEDAL 199
CONTROL VALVE GROUP - UPPER
13 2165610150 HYDRAULIC LINES INSTALLATION - 207
SUPPLY, PRESSURE AND RETURN
WITH AIR CONDITIONING
(SUPERSTRUCTURE)
7926001894 VALVE ASSEMBLY - RESIDUAL 213
CHECK
14 2165610155 HYDRAULIC LINES INSTALLATION - LIFT 219
(SUPERSTRUCTURE)
16 2165610153 HYDRAULIC LINES INSTALLATION - 225
TELESCOPE
(SUPERSTRUCTURE)
17 2165610154 HYDRAULIC LINES INSTALLATION - SWING 229
(SUPERSTRUCTURE)

III
 Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Jan 23, 2007 Rev:

Model Number Serial Number

RT650E 226474

Item Part Description Page

18 2165610161 LMI HYDRAULIC LINES INSTALLATION 233

(SUPERSTRUCTURE)
19 2165610165 HYDRAULIC LINES INSTALLATION - 235
SWING AND SWING BRAKE
21 2165610166 HYDRAULIC LINES INSTALLATION - LIFT 237
(CAB)
22 2165610169 HYDRAULIC LINES INSTALLATION - STEER 239
(CAB)
HOIST GROUP
7 6974100137 HOIST INSTALLATION - MAIN 241
7974100012 HOIST ASSEMBLY 249
COMPLETE ASSEMBLY
6246100245 CABLE ASSEMBLY- AUXILIARY HOIST HI SPEED 255
COMPLETE ASSEMBLY
8 6974100098 INDICATOR INSTALLATION - HOIST ROTATION 257
7352100034 CONTROL ASSY - HOIST ROTATION INDICATOR 259
COMPLETE ASSEMBLY
10 2197210021 MIRROR INSTALLATION - HOIST 261
TURNTABLE GROUP
1 2165210103 DRIVE INSTALLATION - TURNTABLE AND 263
(ROTEK)
2165210109 TURNTABLE SECTION 265
7576134190 DRIVE ASSEMBLY - SWING 271
COMPLETE ASSEMBLY
2 2165210085 COUNTERWEIGHT INSTALLATION - FIXED 277
3 2165210017 LOCK INSTALLATION - SWING 279
2165210021 LOCK ASSEMBLY - SWING 281
COMPLETE ASSEMBLY
5 2165210102 CYLINDER INSTALLATION - LIFT 283
6372100447 CYLINDER ASSEMBLY - 10" LIFT 285
COMPLETE ASSEMBLY
6 6364101792 SWIVEL INSTALLATION - 287
ELECTRIC, WATER AND HYDRAULIC
6364101793 SWIVEL ASSEMBLY - 289
ELECTRIC, WATER AND HYDRAULIC
COMPLETE ASSEMBLY
7364100234 SWIVEL ASSEMBLY - 10 PORT HYDRAULIC 293
COMPLETE ASSEMBLY
7364100209 SWIVEL ASSEMBLY - 2 PORT WATER 295
COMPLETE ASSEMBLY

IV
 Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Jan 23, 2007 Rev:

Model Number Serial Number

RT650E 226474

Item Part Description Page

7753100037 RING ASSEMBLY - SLIP 301

15 CONDUCTOR
COMPLETE ASSEMBLY
19 6258100009 COVER INSTALLATION - VALVE 305
30 2174200040 BEARING BOLT INSTALLATION 307
40 2165210108 COOLER INSTALLATION - HYDRAULIC OIL 309
7726191196 COOLER ASSEMBLY - HYDRAULIC OIL 311
COMPLETE ASSEMBLY
ENGINE GROUP
23 2165810126 ENGINE INSTALLATION - CUMMINS QSB6.7 317
2165810127 ENGINE ASSEMBLY - CUMMINS QSB6.7 325
(NOT AVAILABLE AS ASSEMBLY)
7904100064 TRANSMISSION ASSEMBLY - 6 SPEED 333
12 VOLT
COMPLETE ASSEMBLY
9904110639 CONVERTER HOUSING GROUP 335
9904110640 CASE & COVER GROUP 337
9904110641 TURBINE SHAFT/STATOR SUP.GROUP 339
9904110349 TORQUE CONVERTER GROUP 341
9904110358 GEAR GROUP 343
9904110352 AUXILIARY PUMP DRIVE GROUP 345
9904110353 CHARGE PUMP DRIVE GROUP 347
9904110642 FORWARD SHAFT GROUP 349
9904110643 REVERSE IDLER GROUP 351
9904110644 REVERSE & 2ND SHAFT GROUP 353
9904110645 LOW SPEED SHAFT GROUP 357
9904110646 FORWARD HIGH & 3RD SHAFT GROUP 359
9904110647 IDER SHAFT GROUP 361
9904110648 THRU DRIVE CHARGE PUMP GROUP 363
9904110649 CONTROL VALVE MOUNTING GROUP 365
9904110650 CONTROL VALVE ASSY. GROUP 367
9904109916 DISC BRAKE GROUP 369
9904110651 OUTPUT SHAFT GROUP 371
9904110652 DRIVE PLATE GROUP 375
7722100110 PUMP ASSEMBLY-COUNTER CLOCKWISE ROTATION 377
COMPLETE ASSEMBLY

V
 Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Jan 23, 2007 Rev:

Model Number Serial Number

RT650E 226474

Item Part Description Page

7722100006 PUMP ASSEMBLY - PIGGYBACK GEAR 379

7188100101 BRAKE ASSEMBLY - PARKING 383
COMPLETE ASSEMBLY
6872100000 SWITCH ASSEMBLY - PRESSURE 387
( NORMALLY CLOSED )
COMPLETE ASSEMBLY
6978100923 ELECTRICAL SYSTEM INSTALLATION 389
- ENGINE
(NOT AVAILABLE AS ASSEMBLY)
6512100955 HARNESS ASSEMBLY - ENGINE 393
COMPLETE ASSEMBLY
6246100263 CABLE KIT - ENGINE 397
COMPLETE ASSEMBLY
7364001594 DISCONNECT ASSEMBLY - PUMP 399
7722001114 PUMP ASSEMBLY - GEAR 401
COMPLETE ASSEMBLY
7926003905 VALVE ASSEMBLY - SOLENOID 405
(4 WHEEL DRIVE)
COMPLETE ASSEMBLY
7437100235 FILTER ASSEMBLY 407
COMPLETE ASSEMBLY
24 2165810131 RADIATOR INSTALLATION-CUMMINS 409
2165810132 RADIATOR ASSEMBLY - CUMMINS 413
(NOT AVAILABLE AS ASSEMBLY)
7726191172 TRANSMISSION OIL COOLER/ 415
RADIATOR/CHARGE AIR COOLER ASSEMBLY
COMPLETE ASSEMBLY
DRIVE TRAIN GROUP
22 2165810003 DRIVE LINE INSTALLATION - 417
CUMMINS
7364100039 DRIVE LINE ASSEMBLY 419
7364100040 DRIVE LINE ASSEMBLY 421
7364100032 DRIVE LINE ASSEMBLY 423
AXLE GROUP
21 2165510011 AXLE INSTALLATION - FRONT 425
WITHOUT DIFFERENTIAL LOCK
6049100078 AXLE ASSEMBLY - DRIVE/STEER 427
WITHOUT DIFFERENTIAL LOCK
COMPLETE ASSEMBLY
7049101489 AXLE ASSEMBLY - DRIVE STEER 431
WITHOUT DIFFERENTIAL LOCK
COMPLETE ASSEMBLY

VI
 Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Jan 23, 2007 Rev:

Model Number Serial Number

RT650E 226474

Item Part Description Page

9049112772 DIFF.CARRIER GROUP @6.83 RATIO 433

9049112773 HOUSING GROUP 437
9049112774 HUB & SHAFT GROUP 441
9049112539 BRAKE GROUP 445
9049112653 BRAKE ASSEMBLY GROUP 447
7372100251 CYLINDER ASSEMBLY - 3" STEER 449
COMPLETE ASSEMBLY
33 6970100041 TIRE AND WHEEL INSTALLATION 451
6970100040 TIRE AND WHEEL ASSEMBLY - 453
GENERAL 23.5 X 25
OUTRIGGER GROUP
29 2165110086 OUTRIGGER FLOAT STOWAGE INST 455
6458000048 FLOAT ASSEMBLY - OUTRIGGER 457
FRAME GROUP
2 6376200741 DECAL INSTALLATION - RT600E 459
(NOMENCLATURE)
3 2165110147 TRAY INSTALLATION - FENDER AND 461
STORAGE
6 2159810106 COVER INSTALLATION-BATTERY BOX 463
7 2165110015 EXTENSION INSTALLATION - STEP 465
9 2165110112 HOOKBLOCK TIE-DOWN INSTALATION 467
10 2165110018 MIRROR INSTALLATION - 469
REAR VIEW
10 6376100254 HARDWARE KIT - DECAL 471
11 6978100922 ELECTRICAL SYSTEM INSTALLATION 475
- CARRIER
6512100954 HARNESS ASSEMBLY - CARRIER 483
COMPLETE ASSEMBLY
6679100157 PANEL ASSEMBLY - ENGINE RELAYS 489
COMPLETE ASSEMBLY
6512100807 HARNESS ASSEMBLY - ENGINE RELAY PANEL 491
COMPLETE ASSEMBLY
25 2165110161 TANK INSTALLATION - FUEL 493
WITHOUT FULL DECKING
7880100007 TANK ASSEMBLY - 58 GALLON FUEL 497
COMPLETE ASSEMBLY
26 2165810136 BATTERY INSTALLATION 499
6246100264 CABLE KIT - BATTERY 503
COMPLETE ASSEMBLY

VII
 Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Jan 23, 2007 Rev:

Model Number Serial Number

RT650E 226474

Item Part Description Page

31 2174110112 EXTERIOR LIGHTS & ALARM INSTL 505

CONTROL VALVE GROUP - LOWER
13 2165610144 VALVE INSTALLATION - HYDRAULIC 509
WITHOUT DIFFERENTIAL LOCK
(CARRIER)
7926100859 VALVE ASSEMBLY - OUTRIGGER CONTROL 511
4 SECTION
COMPLETE ASSEMBLY
7926100654 VALVE ASSEMBLY - SELECTOR 517
OUTRIGGER AND REAR STEER
COMPLETE ASSEMBLY
7926003922 VALVE ASSEMBLY - 521
DOUBLE SOLENOID
COMPLETE ASSEMBLY

VIII
Manitowoc Crane Group

7926003934
(SHEET 2 OF 2)

Page 1
 Manitowoc Crane Group

7926003934
(SHEET 1 OF 2)

Page 2
 Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - 3 STATION LMI LOCKOUT 7926003934
Revision:

Item FN Part Qty Description

1 # 9926111939 1 VALVE ASSEMBLY

INCLUDES NBRS 101 - 105
2 # 9926111940 1 VALVE ASSEMBLY, 3 WAY
INCLUDES NBRS 201 - 204
3 9926110133 1 BRACKET, MOUNTING
4 9926110134 3 TIE ROD
1/4’’ - 20 X 5.88 LG
5 9926109953 3 NUT
6 7755111000 1 O-RING
7 9926110244 1 PISTON
8 9926110135 1 O-RING
9 9926111941 1 SCREEN, FILTER
10 9926111942 1 SPACER
11 9926103963 1 SCREW, ADJUSTMENT
12 7892000949 5 RECEPTACLE
2 PIN
13 7689000704 10 PIN
14 - 16 AWG
101 NSS 1
BODY
102 # 9926111944 2 CARTRIDGE AND COIL ASSEMBLY
103 9926111943 2 COIL, 12 VOLT
104 9926110136 2 CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9752101298 1 KIT, SEAL
105 NSS 1
VALVE, RELIEF
201 NSS 1
BODY
202 # 9926111945 3 CARTRIDGE AND COIL ASSEMBLY
203 9926111943 3 COIL, 12 VOLT
204 9926110137 3 CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9752101298 1 KIT, SEAL

# SERVICED AS AN ASSEMBLY ONLY

Page 3
 Manitowoc Crane Group

7926100740
(SHEET 5 OF 5)

Page 4
Manitowoc Crane Group

7926100740
(SHEET 4 OF 5)

Page 5
 Manitowoc Crane Group

7926100740
(SHEET 3 OF 5)

Page 6
Manitowoc Crane Group

7926100740
(SHEET 2 OF 5)

Page 7
 Manitowoc Crane Group

7926100740
(SHEET 1 OF 5)

Page 8
 Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100740
Revision:

Item FN Part Qty Description

1 9926112017 1 SECTION, INLET

INCLUDES NBRS 101 AND 102
2 9926112454 1 HOUSING ASSY.
STEER
INCLUDES NBRS 201 - 210
3 9926112455 1 HOUSING ASSY.
SWING
INCLUDES NBRS 301 - 316
4 9926112020 1 SECTION, OUTLET
INCLUDES NBR 401
5 9926111411 4 NUT
6 9926112001 2 ROD, TIE
LOWER
7 9926111410 2 NUT
8 9926111995 1 ROD, TIE
UPPER
9 9926112024 1 VALVE, RELIEF
2500 PSI
INCLUDES NBRS 501 AND 502
INCLUDES THE FOLLOWING PARTS
9926111470 1 SEAL-SPECIAL
9926111469 2 O-RING
10 9926112025 2 VALVE, RELIEF
1750 PSI
INCLUDES NBRS 601 AND 602
101 NSS 1
HOUSING
102 * NSS 1
O-RING
201 NSS 1
HOUSING
202 NSS 1
SPOOL
203 * 7755016000 2 O-RING
204 9926112535 2 RING,BACK-UP
205 9926111416 2 CAP, RETAINER
206 9926111964 1 SPRING
207 9926111415 4 CAP SCREW
208 * NSS 1
O-RING

* REPAIR KIT AND/OR PART OF KIT

Page 9
 Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100740
Revision:

Item FN Part Qty Description

209 9926112536 2 CAP,SPOOL

210 9926111963 1 SCREW, SET
301 NSS 1
HOUSING
302 NSS 1
SPOOL
303 9926111419 1 RING, BACK-UP
304 9926111423 1 END, SPOOL
305 * 7755019000 2 O-RING
306 * 7755022000 1 O-RING
307 9926111417 1 END CAP
308 9926111418 1 CAP
309 9926111416 1 CAP, RETAINER
310 9926111415 4 CAP SCREW
311 NSS 1
O-RING
312 9926112452 2 SEAT,SPRING
313 9926111422 1 SPRING
314 9926111421 1 SPRING
315 9926112453 1 CAP
316 9926111425 2 CAP SCREW
401 NSS 1
HOUSING
501 9926111470 1 SEAL-SPECIAL
502 9926111469 2 O-RING
601 9926111932 1 O-RING, VITON
602 9926111931 1 O-RING, VITON
603 * 9926111915 1 KIT, SEAL

* REPAIR KIT AND/OR PART OF KIT

Page 10
Manitowoc Crane Group
Notes

Page 11
Grove Crane Rt600e 2 Parts Manual
Manitowoc Crane Group
Full download: http://manualplace.com/download/grove-crane-rt600e-2-parts-manual/

7005100001
(SHEET 1 OF 1)

Page 12
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