New Holland Excavator E80msr en Service Manual
New Holland Excavator E80msr en Service Manual
New Holland Excavator E80msr en Service Manual
E80MSR
WORKSHOP MANUAL
ENGLISH
Edition 02/2005
English - Printed in Italy
This is the cut pages sample. Download all 940 page(s) at: ManualPlace.com
INTRODUCTION
TO THE READER
• This manual has been written for a skilled technician, For any question or comment, or in case you no-
in order to give him the information necessary to repair tice a mistake in this manual content, please con-
this machine. tact:
NEW HOLLAND KOBELCO CONSTRUCTION
MACHINERY S.p.A.
Read this manual carefully for correct information
Strada di Settimo, 323
about repair procedures.
San Mauro Torinese (TO)
10099 ITALIA
PRODUCT SUPPORT
Fax. ++39 011 0077357
AVOID ACCIDENTS
Most accidents, whether they occur in industry, on the farm, at home or on the highway, are caused by the failure of
some individuals to follow simple and fundamental safety rules or precautions. For this reason MOST ACCIDENTS
CAN BE PREVENTED by recognising the real cause and doing something about it before the accident occurs.
Regardless of the care used in the design and construction of any type of equipment there are conditions that cannot
be completely safeguarded against without interfering with reasonable accessibility and efficient operation.
Carefully read indications, cautions and safety warning quoted in the “SAFETY RULES” section.
A careful operator is the best insurance against an accident.
The complete observance of one simple rule would prevent many thousand serious injuries each year.
That rule is:
Never attempt to clean, oil or adjust a machine while it is in motion.
S ATTENTION
On machines having hydraulically, mechanically and/or cable controlled equipment (such as showels,
loaders, dozers, scrapers etc.) be certain the equipment is lowered to the ground before servicing, adjust-
ing and/or repairing.
If it is necessary to have the equipment partially or fully raised to gain access to certain items, be sure the
equipment is suitably supported by means other than the hydraulic lift cylinders, cable and/or mechanical
device used for controlling the equipment.
All rights reserved. Reproduction of text and illustrations in whole or in part, is strictly prohibited.
SAFETY PRECAUTIONS
0-1
SAFETY PRECAUTIONS
0-2
SAFETY PRECAUTIONS
0-3
SAFETY PRECAUTIONS
(13)Always use the proper tools that are in good condi- (21)Do not operate a machine if any rotating part is
tion and that are suited for the job at hand. Be sure damaged or contacts any other part during opera-
you understand how to use them before performing tion. Any high speed rotating component that has
any service work. been damaged or altered should be checked for
(14)Reinstall all fasteners with the same part number. balance before reusing.
Do not use a lesser quality fastener if replacements (22)Be careful when servicing or separating the tracks
are necessary. (crawlers). Chips can fly when removing or install-
(15)Repairs which require welding should be per- ing a track (crawlers) pin. Wear safety glasses and
formed only with the benefit of the appropriate ref- long sleeve protective clothing. Tracks (crawlers)
erence information and by personnel adequately can unroll very quickly when separated. Keep away
trained and knowledgeable in welding procedures. from front and rear of machine. The machine can
Determine type of metal being welded and select move unexpectedly when both tracks (crawlers)
correct welding procedure and electrodes, rods or are disengaged from the sprockets. Block the ma-
wire to provide a weld metal strength equivalent at chine to prevent it from moving.
least to that of the parent metal. Make sure to dis-
connect battery before any welding procedures are
attempted.
(16)Do not damage wiring during removal operations.
Reinstall the wiring so it is not damaged nor will be
damaged in operation of the machine by contacting
sharp corners, or by rubbing against some object or
hot surface. Do not connect wiring to a line contain-
ing fluid.
(17)Be sure all protective devices including guards and
shields are properly installed and functioning cor-
rectly before starting a repair. If a guard or shield
must be removed to perform the repair work, use
extra caution and replace the guard or shield after
repair is completed.
(18)The maintenance and repair work while holding the
bucket raised is dangerous due to the possibility of
a falling attachment. Don’t fail to lower the attach-
ment and place the bucket to the ground before
starting the work.
(19)Loose or damaged fuel, lubricant and hydraulic
lines, tubes and hoses can cause fires. Do not bend
or strike high pressure lines or install ones which
have been bent or damaged. Inspect lines, tubes
and hoses carefully. Do not check for leaks with
your hands. Very small (pinhole) leaks can result in
a high velocity oil stream that will be invisible close
to the hose. This oil can penetrate the skin and
cause personal injury. Use card-board or paper to
locate pinhole leaks.
(20)Tighten connections to the correct torque. Make
sure that all heat shields, clamps and guards are in-
stalled correctly to avoid excessive heat, vibration
or rubbing against other parts during operation.
Shields that protect against oil spray onto hot ex-
haust components in event of a line, tube or seal
failure must be installed correctly.
0-4
SAFETY PRECAUTIONS
INDEX E80MSR
Title Index
No.
MAINTENANCE SPECIFICATIONS
OUTLINE 1
SPECIFICATIONS 2
ATTACHMENT DIMENSIONS 3
TOOLS 11
HYDRAULIC SYSTEM 22
SYSTEM
ELECTRICAL SYSTEM 23
COMPONENTS SYSTEM 24
AIR-CONDITIONER SYSTEM 25
ATTACHMENTS 32
TRAVEL FRAME 34
41
TROUBLESHOOTING
MECHATRO CONTROL
HYDRAULIC SYSTEM 42
ELECTRICAL SYSTEM 43
ENGINE 44
51
E/G
ENGINE
0-5
SAFETY PRECAUTIONS
NOTE:
This Manual is prepared as a technical material in This Manual may be properly revised due to the im-
which the information necessary for the maintenance provement of products, modification of specifications,
and repairing services of our hydraulic excavators are etc. And there are cases where the system on actual
collected, and is categorized into 7 Chapters, Specifica- machine and a part of the contents of this manual may
tion, Maintenance, System, Disassembly, Trouble- differ due to the variations of specification by countries.
shooting, Engine, and Installation Procedures for For the section in which the description is hardly under-
Optional Attachment. stood, contact our distributor.
• The Chapter "Specification" describes the specifi- The number is assigned to every part handled in this
cations for entire machine and material, which are Manual on account of the description, but the parts,
instructive for replacement and repairing of attach- which cannot be supplied as service parts are con-
ments. tained. Therefore, the order must be placed with re-
spective formal number with due confirmation on the
• The Chapter "Maintenance" describes the material,
Parts Manual for applicable machine.
which is helpful for maintenance service and adjust-
ments for entire machine.
• The Chapter "System" describes the operating sys-
tem like hydraulic system, electric system, compo-
nents, and so on.
• The Chapter "Disassembly" describes the removal
and installing of assembly mounted on the upper
structure and undercarriage, and the assembling
and disassembling of the associated hydraulic
equipment.
• The Chapter "Troubleshooting" describes how to
find the fault equipment.
• The Chapter "Engine" describes the engines mak-
ing use of the "Maintenance Manual" provided by
the suppliers.
• The Chapter "Installation Procedures for Optional
Attachment" describes the supplements added on
request as required.
0-6
1
1. OUTLINE
TABLE OF CONTENTS
1-1
1. OUTLINE
1-2
1. OUTLINE
1.1 GENERAL PRECAUTIONS FOR (2) Suspend warning tag "DO NOT OPERATE" from
the doorknob or the operating lever, and have a
REPAIRS
preliminary meeting before starting work.
1.1.1 PREPARATION BEFORE DISASSEM- (3) Stop the engine before starting inspection and
BLING maintenance to prevent the operator being caught
in machine.
Read Operator’s Manual
(4) Identify the location of a first-aid kit and a fire extin-
before disassembling
1-3
1. OUTLINE
1-4
1. OUTLINE
(8) Do not splash water on the electrical equipment • Tighten the fitting at the specified torque.
and connectors during machine washing. Ensure no kink, tension, interference nor oil
(9) Check for moisture adhesion inside the waterproof leakage is recognized.
connector after pulling it out, since it is hard to re-
1.1.6 WELDING REPAIR
move moisture from the connector.
(1) Refer repair welding to qualified personnel accord-
If moisture adhesion is found, dry it completely be-
ing to the appropriate procedure.
fore the connection.
(2) Disconnect the ground (earth) cable of the battery
before starting the repair.
Failure to do so will cause damage to the electrical
Battery electrolyte is hazardous. equipment.
Battery electrolyte is dilute sulfuric acid. Exposure (3) Move away the articles in advance that may cause
of skin or eyes to this liquid will cause burning or fire if exposed to sparks.
loss of eyesight.
(4) Before starting the repair of the attachment, do not
If the exposure occurs, take the following emergen-
fail to cover the plated surface of the piston rod with
cy measures and seek the advice of a medical spe-
flameproof sheet to prevent it from being exposed
cialist.
to sparks.
• When skin exposed:
Wash with water and soap sufficiently. 1.1.7 ENVIRONMENTAL MEASURE
• When eyes exposed: (1) Run the engine at the place that is sufficiently ven-
Immediately wash away with city water continu- tilated.
ously for more than 10 minutes. (2) Industrial waste disposal
• When a large amount of the liquid flows out: Dispose of the following parts according to the rel-
Neutralize with sodium bicarbonate or wash evant regulations:
away with city water. Waste oil and waste container
Battery
• When swallowed:
Drink a large amount of milk or water. (3) Precautions for handling hydraulic oil
Exposure of eyes to hydraulic oil will cause inflam-
• When clothes exposed:
mation. Wear protective glasses before handling to
Immediately undress and wash.
avoid an accident. If an eye is exposed to the oil,
take the following emergency measures:
1.1.5 HYDRAULIC PARTS
• When an eye exposed:
Immediately wash away with city water suffi-
ciently till stimulative feeling vanishes.
(1) O-ring • When swallowed:
Do not let vomit, and receive medical treatment
• Ensure O-rings have elasticity and are not dam-
immediately.
aged before use.
• When skin exposed:
• Use the appropriate O-rings. O-rings are made
Wash with water and soap sufficiently.
of various kinds of materials having different
hardness to apply to a variety of parts, such as (4) Others
the part for moving or fixed portion, subjected to Use replacement parts and lubricants authorized as
high pressure, and exposed to corrosive fluid, the manufacturer's genuine parts.
even if the size is same.
• Fit the O-rings without distortion and bend.
• Always handle floating seals as a pair.
(2) Flexible hose (F hose)
• Use the appropriate parts. Different parts are
used depending on the working pressure even
the size of fitting and the total length of the hose
is same.
1-5
1. OUTLINE
1-6
1. OUTLINE
(5) Prefixes of SI
Table 1-5
PREFIX SYMBOL MULTIPLICATION FACTORS
giga G 109
mega M 106
kilo k 103
hecto h 102
deca da 10
deci d 10–1
centi c 10–2
milli m 10–3
micro µ 10–6
nano n 10–9
pico p 10–12
1-7
1. OUTLINE
[MEMO]
1-8
2
2. SPECIFICATIONS
TABLE OF CONTENTS
2-1
New Holland Excavator E80msr En Service Manual
Full download: http://manualplace.com/download/new-holland-excavator-e80msr-en-service-manual/
2. SPECIFICATIONS
2-2
This is the cut pages sample. Download all 940 page(s) at: ManualPlace.com