Fiat Kobelko Ex255t Shop Manual

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EX255-EX285 Tier2

TECHNICAL MANUAL - OPERATIONAL PRINCIPLE

TECHNICAL MANUAL- TROUBLESHOOTING

WORKSHOP MANUAL EXCAVATOR

WORKSHOP MANUAL ENGINE

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EXCAVATOR -

TECHNICAL MANUAL
OPERATIONAL PRINCIPLE
(Tier 2)

All information, illustrations and specifications in this manual are based on the latest product information avail-
able at the time of publication.
The right is reserved to make changes at any time without notice.

FIAT KOBELCO CONSTRUCTION MACHINERY S.p.A. - ENGINEERING -

FORM No. 604.13.191 - Edition - July 2002
COPYRIGHT BY FIAT KOBELCO CONSTRUCTION MACHINERY S.p.A.
Documentation Centre
Strada di Settimo, 323 - S. MAURO T.SE ( TO ) ITALY

Reproduction of text or illustrations,

in whole or in part, is strictly prohibited

Print No. 604.13.191 - VII - 2002

Printed by Satiz - Turin (Italy)

Coordinamento Editoriale Satiz - Torino
EX255-EX285 IN-1

INTRODUCTION

TO THE READER

• This manual is written for an experienced techni- - If you have any questions or comments, or if you
cian to provide technical information needed to found any errors regarding the contents of this
maintain and repair this machine. manual, please contact:

- Be sure to thoroughly read this manual for correct FIAT KOBELCO CONSTRUCTION
information concerning the service procedures. MACHINERY S.p.A.
Strada Settimo, 323
San Mauro Torinese (TO)
10099 ITALY
PRODUCT SUPPORT
Fax. ++39 011 6877357

ADDITIONAL REFERENCES

• Please refer to the materials listed below in addition

to this service manual:

- Operation and Maintenance Instruction

Manual
- Parts Catalog

SERVICE MANUAL COMPOSITION

• The complete service manual consists of three - The Workshop Manual includes information needed
books: for maintenance and repair of the machine, tools and
- Technical Manual - Operational Principle devices needed for maintenance and repair, mainte-
- Technical Manual - Troubleshooting nance standards, removal/installation and assem-
- Workshop Manual bly/disassembly procedures.

- The Technical Manual-Operational Principle in- • The Service Manual for EX255 and EX285 Excava-
cludes the technical information concerning the tors consists of the following book/print numbers:
operation of main devices and systems.

- The Technical Manual -Troubleshooting includes

the technical information needed for operational
performance tests, and troubleshooting proce-
dures.

BOOK PRINT NUMBER

- Technical Manual - Operational Principle 604.13.191
- Technical Manual - Troubleshooting 604.13.196
- Workshop Manual 604.13.201
IN-2 EX255-EX285

INTRODUCTION

PAGE NUMBER

• Each page has a number, located on the external upper corner of the page. Each page number contains the
following information:

Example: T 1-2-3

Consecutive page number for each group

Group number (if exist)

Section number

T : Technical Manual
W : Workshop Manual

SYMBOLS

In this manual, the following safety alert symbol and signal words are used to alert the reader to the potential for
personal injury or machine damage.

This is the safety alert symbol.

When you see this symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed along with the safety alert symbol.
The safety alert symbol is also used to draw attentio in to component/part weights.
To avoid injury and damage, be sure to use appropriate lifting techniques and equipment when lifting heavy
parts.

UNITS USED

SI Units (International System of Units) are used in this manual.

MKSA system units and English units are also indicated in parentheses just behinds SI units.

Example: 24.5 MPa (250 kgf/cm2, 3560 psi)

A table for conversion from SI units to other system units is shown below for reference purposes.

To To
Quantity convert Into Multiply by Quantity convert Into Multiply by
from (SI) (Others) from (SI) (Others)
Lenght mm in 0.03937 Pressure MPa kgf/cm2 10.197
mm ft 0.003281 MPa psi 145.0
L US gal 0.2642 Power kW CV-PS 1.360
Volume L US qt 1.057 kW HP 1.341
m3 yd 1.308 Temperature °C °F °C x 1.8 + 32
Mass kg lb 2.205 Velocity km/h mph 0.6214
Force N kgf 0.10197 min-1 rpm 1.0
N lbf 0.2248 Flow rate L/min US gpm 0.2642
Torque N.m kgf.m 0.10197 mL/rev Cc/rev 1.0
N.m lbf.ft 0.7375
TECHNICAL MANUAL EX255-EX285

OPERATIONAL PRINCIPLE

SECTION AND GROUP CONTENTS

Section 1 - GENERAL

Group 1 Specifications
Group 2 Component Layout

Section 2 - SYSTEM

Group 1 Control System

Group 2 Hydraulic System
Group 3 Electrical System

Section 3 - COMPONENT OPERATION

Group 1 Pump Device

Group 2 Swing Device
Group 3 Control Valve
Group 4 Pilot Valve
Group 5 Travel Device
Group 6 Other components (Upperstructure)
Group 7 Other components (Undercarriage)
SECTION 1 EX255-EX285

GENERAL

CONTENTS

Group 1 - Specification Group 2 - Component layout

EX255 Excavator Dimensions ............. T1-1-1 Main Components ................................ T1-2-1

EX285 Excavator Dimensions ............. T1-1-3 Electrical System
EX255 Excavator performance ............ T1-1-5 (overall system) ................................... T1-2-2
- Engine Data ....................................... T1-1-5 Electrical System (cab) ........................ T1-2-3
- Engine Accessory .............................. T1-1-6 Electrical System
- Hydraulic Devices .............................. T1-1-6 (monitor and switch panels) ................. T1-2-5
- Electrical Equipment .......................... T1-1-7 Electrical System
EX285 Excavator performance ............ T1-1-8 (batteries compartment) ....................... T1-2-6
- Engine Data ....................................... T1-1-8 Electrical System (fuses) ..................... T1-2-7
- Engine Accessory .............................. T1-1-9
Pump and related parts ........................ T1-2-8
- Hydraulic Devices .............................. T1-1-9
- Electrical Equipment .......................... T1-1-10 Other Components ............................... T1-2-9
EX255-EX285
EX255 T1-1-1

SPECIFICATIONS

EX255 EXCAVATOR DIMENSIONS

(Monoblock Version)
E
G D/D'

H F

I C
L
M A
N B

OM0253

VERSIONS A B C D D’ (*) E F G H I L
(**)
EX255 3 463 4 260 1 090 2 950 2 937 10 170 1) 3 206 2 815 2 940 960 460
(mm)
2) 3 237
EX255 EL (mm) 3 845 4 642 1 090 2 950 2 937 10 170 2 815 2 940 960 460
3) 2 991
EX255 LC 3 845 4 642 1 090 2 950 2 937 10 170 4) 3 204 2 815 2 940 960 460
(mm)
(*) Rear swing radius (**) Arm: 1) 2158 mm, 2) 2480 mm, 3) 2950 mm, 4) 3600 mm

EX255 EX255 EL EX255 LC

M-Track shoe width (mm)
600 700 800 900 600 700 800 900 600 700 800 900

N-Maximum width (mm) 2 990 3 090 3 190 3 290 2 990 3 090 3 190 3 290 3 190 3 290 3 390 3 490

Working weight (kg) 24 500 24 750 25 000 25 250 25 000 25 300 25 600 25 900 25 100 25 400 25 700 26 000

Spec. Ground Press. 0.54 0.47 0.41 0.36 0.51 0.44 0.39 0.35 0.51 0.44 0.39 0.35
(bar)

DIGGING DATA

6 000 mm Boom
Arm mm 2 158 2 480 2 950 3 600

A mm 9 650 9 865 10 277 10 903

A’ mm 9 462 9 681 10 100 10 737

B mm 6 172 6 485 6 948 7 597

B’ mm 5 940 6 253 6 737 7 429

C mm 9 551 9 460 9 635 9 988

D mm 6 770 6 759 6 946 7 279

E mm 3 789 3 952 3 865 3 892

OM0254
T1-1-2 EX255-EX285
EX255

SPECIFICATIONS

EX255 EXCAVATOR DIMENSIONS

(Triple Articulation Version)

E G

D/D'

F H

C I
L

A M

B N

OM0255

VERSIONS A B C D D’ (*) E F G H I L
(**)
EX255 3 463 4 260 1 090 2 950 2 937 10 145 1) 3 083 2 815 2 940 960 460
(mm)
2) 3 137
EX255 EL (mm) 3 845 4 642 1 090 2 950 2 937 10 145 2 815 2 940 960 460
3) 3 019
EX255 LC 3 845 4 642 1 090 2 950 2 937 10 145 4) 3 290 2 815 2 940 960 460
(mm)
(*) Rear swing radius (**) Arm: 1) 2 158 mm, 2) 2 480 mm, 3) 2 950 mm, 4) 3 600 mm

EX255 EX255 EL EX255 LC

M-Track shoe width (mm)
600 700 800 900 600 700 800 900 600 700 800 900

N-Maximum width (mm) 2 990 3 090 3 190 3 290 2 990 3 090 3 190 3 290 3 190 3 290 3 390 3 490

Working weight (kg) 25 100 25 350 25 600 25 850 25 600 25 900 26 200 26 500 25 700 26 000 26 300 26 600

Spec. Ground Press. 0.56 0.48 0.43 0.38 0.52 0.45 0.40 0.34 0.52 0.45 0.40 0.34
(bar)

DIGGING DATA

3 100 mm Boom
Arm mm 2 158 2 480 2 950 3 600

A mm 9 756 9 993 10 420 11 058

A’ mm 9 570 9 812 10 246 10 895

B mm 5 791 6 067 6 517 7 170

B’ mm 5 678 5 958 6 414 7 077

C mm 11 099 11 237 11 379 12 128

D mm 6 306 8 146 5 840 5 248

E mm 2 868 2 896 2 568 2 808

OM0256
EX255-EX285
EX285 T1-1-3

SPECIFICATIONS

EX285 EXCAVATOR DIMENSIONS

(Monoblock Version)
E / E'
G D / D'

H F

I C
L
M A
N B OM0540

VERSIONS A B C D D’ (*) E E’ (***) F (**) G H I L

1) 3 531
EX285 (mm) 3 706 4 574 1 208 2 937 2 950 10 293 10 282 2) 3 350 2 815 3 028 1 012 525.5
3) 3 166
EX285 LC (mm) 4 011 4 879 1 210 2 937 2 950 10 293 10 282 4) 3 295 2 815 3 028 1 012 525.5

(*) Rear swing radius (**) Arm: 1) 2 120 mm, 2) 2 400 mm, 3) 3 100 mm, 4) 3 750 mm (***) Arm: 2 120 mm

EX285 EX285 LC
M-Track shoe width (mm) 600 700 800 900 600 700 800 900
N-Maximum width (mm) 3 000 3 100 3 200 3 300 3 190 3 290 3 390 3 490
Working weight (kg) 26 700 27 066 27 432 27 800 27 442 27 830 28 220 28 608
Spec. Ground Press.
(bar) 0.65 0.57 0.50 0.45 0.62 0.54 0.48 0.43

DIGGING DATA

6 200 mm Boom
Arm mm 2 120 2 400 3100 3750

A mm 9 834 10 062 10 705 11 299

A’ mm 9 620 9 864 10 519 11 124

B mm 6 120 6 538 7 230 7 878

B’ mm 5 998 6 319 7 052 7 725

C mm 9 802 9 638 9 978 10 242

D mm 6 857 6 906 7 215 7 472

E mm 4 269 4 307 4 146 4 124

OM0254
T1-1-4 EX255-EX285
EX285

SPECIFICATIONS

EX285 EXCAVATOR DIMENSIONS

(Triple Articulation Version)

G
E / E'
D / D'

H F

I C
L
M A

N B OM0255

VERSIONS A B C D D’ (*) E E’ (***) F (**) G H I L

1) 3 139
EX285 (mm) 3 706 4 574 1 208 2 937 2 950 10 081 10 199 2) 3 166 2 815 3 028 1 012 525.5
3) 3 094
EX285 LC (mm) 4 011 4 879 1 210 2 937 2 950 10 081 10 199 4) 3 376 2 815 3 028 1 012 525.5

(*) Rear swing radius (**) Arm: 1) 2100 mm, 2) 2400 mm, 3) 3100 mm, 4) 3750 mm (***) Arm: 2 120 mm

EX285 EX285 LC
M-Track shoe width (mm) 600 700 800 900 600 700 800 900
N-Maximum width (mm) 3 000 3 100 3 200 3 300 3 190 3 290 3 390 3 490
Working weight (kg) 27 400 27 766 28 132 28 498 28 140 28 506 28 872 29 238
Spec. Ground Press.
(bar) 0.67 0.58 0.52 0.46 0.69 0.60 0.53 0.48

DIGGING DATA

3 200 mm Boom
Arm mm 2 120 2 400 3 100 3 750

A mm 9 882 10 072 10 733 11 345

A’ mm 9 680 9 875 10 548 11 170

B mm 5 784 6 014 6 699 7 335

B’ mm 5 671 5 905 6 600 7 244

C mm 11 285 11 370 11 924 12 413

D mm 8 175 8 264 8 813 9 302

E mm 3 038 3 009 2 726 2 867

OM0256
EX255-EX285
EX255 T1-1-5

SPECIFICATIONS

EX255 EXCAVATOR PERFORMANCE

GRADEABILITY .......................................................................................................... 35° (70%) in continuous

TRAVEL SPEED ................................................................................................... 2.2 / 3.4 mph (3.5/5.4 km/h)

- Slow ................................................................................................................... 0 to 2.2 mph (0 to 3.5 km/h)
- Fast .................................................................................................................... 0 to 3.4 mph (0 to 5.4 km/h)

EX255 ENGINE DATA

MAIN SPECIFICATIONS
- Manufacturer ........................................................................................................................................ ISUZU
- Model ................................................................................................................................. CC-6BG1 TRA-05
- Type .......................................................................... Diesel, 4 cycle, vertical, 6-cylinder inline, water-cooled,
direct injection type turbocharged, with intercooler
- Cyl. No.-bore x stroke .......................................................................... 6-105 mm x 125 mm (4.13 in x 4.92 in)
- Piston displacement ............................................................................................................ 6494 cm3 (475 in3)
- Rated output ........................................................................................ 118 kW/2000 min-1 (158 HP/2000 rpm)
HP Mode: 125 kW/2100 min-1 (168 HP/2100 rpm)
- Compression ratio .........................................................................................................................................18
- Dry weight ............................................................................................................................... 490 kg (1080 lb)
- Firing order ....................................................................................................................................... 1-5-3-6-2-4
- Rotation direction .............................................................................................. Clockwise (view from fan side)

COOLING SYSTEM
- Cooling fan ............................................................................................. Dia. 670 mm, 6 blades, draw-in type
- Fan pulley ratio .................................................................................................................... Engine rpm x 0.95
- Thermostat ....................................................... Cracking temp. : 82 °C (180 °F) (under atmospheric pressure)
Full open (Stroke: 10 mm or larger) temp. : 95 °C (203 °F)
- Water pump ........................................................................................................... Centrifugal type, belt driven

LUBRICATION SYSTEM
- Lubrication pump type ................................................................................................................... Gear pump
- Oil filter .............................................................................. Full-flow paper element type with bypass function
- Oil cooler ........................................................................................................................ Water-cooled, built-in

STARTING SYSTEM
Motor ............................................................................................ Magnetic pinion shift system, reduction type
Voltage-Output .............................................................................................................................. 24 V - 4.5 kW

PRE-HEAT SYSTEM
- Heating method ............................................................................................................................... Glow plug

ENGINE STOP SYSTEM

- Stop method ....................................................................................................................................... Fuel cut

ALTERNATOR
- Type ........................................................................................................................... AC type (with regulator)
- Voltage-Output .................................................................................................... 24 V - 50 A (Brush-less type)

SUPERCHARGING SYSTEM
- Type ............................................................................................................. Exhaust-gas-turbo type IHI RG6

FUEL SYSTEM
- Injection pump model .....................................................................................................................Bosch type
- Governor ..................................................................................................... Centrifugal all speed control RSV
- Injection nozzle ....................................................................................................................... Multihole nozzle
T1-1-6 EX255-EX285
EX255

SPECIFICATIONS

EX255 ENGINE ACCESSORY

RADIATOR ASSEMBLY
- Type ...................................................................... Radiator/Oil Cooler tandem type and intercooler assembly
- Mass .......................................................................................................................................... 85 kg (187 lb)
- Radiator Capacity ....................................................................................................................................... 8 L
- Oil Cooler Capacity ................................................................................................................................. 6.3 L

BATTERY
- Capacity ........................................................................................................................................ 160 Ah x 2
- Voltage ............................................................................................................................................... 12V x 2

HYDRAULIC DEVICES EX255

MAIN PUMP
- Model .......................................................................................................................................... HPV102FW
- Type ............................................................... Variable displacement plunger pump: regulator attached type
- Max. flow (theoretical value) ...................................................................................................... 194 L/min x 2

PILOT PUMP
- Model ................................................................................................................................... HY/ZFS 11/16.8
- Type ....................................................................................................... Fixed displacement type gear pump
- Max. flow (theoretical value) ........................................................................ 33.6 L/min; HP Mode: 35.3 L/min

CONTROL VALVE
- Model ......................................................................................................................................... KVMG-200H
- Type ................................................................................................................... Pilot pressure operated type
(4-spool + 5-spool)
- Main relief pressure ................................................................ Normal: 34.3 MPa (350 kgf/cm2) @ 140 L/min
Power Boost: 36.3 MPa (370 kgf/cm2) @ 140 L/min
- Overload relief pressure ........................................................................ 37.3 MPa (380 kgf/cm2) @ 50 L/min
(Boom raise / lower, Arm roll-in, Bucket roll-in)
39.2 MPa (400 kgf/cm2) @ 50 L/min
(Arm roll-out, Bucket roll-out)

SWING DEVICE
- Type ....................................................................................................... Two-stage planetary reduction type

SWING MOTOR
- Model .............................................................................................................................................. M2X146B
- Type ............................................................................. Swash-plate type, fixed-displacement plunger motor

SWING BRAKE VALVE

- Type ............................................................................................................. Non counter balance valve type
- Relief pressure .................................................................................... 31.4 MPa (320 kgf/cm2) @ 140 L/min

SWING PARKING BRAKE

- Type ............................................................................................................. Multiple-wet-plate negative type
- Cracking pressure for release ................................................................ 1.96 to 2.64 MPa (20 to 27 kgf/cm2)

TRAVEL DEVICE
- Type ..................................................................................................... Three-stage planetary reduction gear

TRAVEL MOTOR
- Model ............................................................................................................................................... HMV116
- Type ............................................................................. Bent-axis type, variable displacement plunger motor
EX255-EX285
EX255 T1-1-7

SPECIFICATIONS

TRAVEL BRAKE VALVE

- Type .................................................................................................................... Counter balance valve type
- Relief pressure .......................................................................................................... 34.8 MPa (355 kgf/cm2)

TRAVEL PARKING BRAKE

- Type ............................................................................................................. Multiple-wet-plate negative type
- Cracking pressure for release ............................................................ 0.95 to 1.02 MPa (9,7 to 10.4 kgf/cm2)

CYLINDERS

Boom Arm Bucket Positioning (*)

Rod diameter 90 mm 100 mm 85 mm 90 mm
Cylinder inner diameter 125 mm 135 mm 125 mm 145 mm
Stroke 1350 mm 1610 mm 1075 mm 1205 mm
Fully retracted
length 1950 mm 2235 mm 1665 mm 1799 mm

(*) Triple articulation version

FRONT ATTACHMENT PILOT VALVE

- Model ................................................................................................................................. HVP04S-040-101

TRAVEL PILOT VALVE

- Model ................................................................................................................................. HVP05D-040-101

SOLENOID VALVE UNIT

- Functions ............................................................................................... SC: Arm regenerative control
SD: Speed sensing control
SG: Power boost control
SI: Travel motor swash angle control

OIL COOLER BYPASS CHECK VALVE

- Cracking pressure .......................................................................................... 392 KPa (4 kgf/cm2) at 5 L/min

EX255 ELECTRICAL EQUIPMENT

BATTERY RELAY
- Voltage - Current ........................................................................................................................ 24 V - 100 A

GLOW RELAY
- Voltage - Current .......................................................................................................................... 24 V - 30 A

HORN
- Specifications ........................................................................................................... 24 V - 1.5 A, 113 dB (A)

LIGHT
- Specifications ............................................................................................ Work lights: Halogen 24 V - 70 W
Dome light: 24 V - 10 W
AIR CONDITIONER
- Refrigerant .............................................................................................................................................. 134 a
- Temperature control .............................................................................................................. electronic control
T1-1-8 EX285
EX255-EX285

SPECIFICATIONS

EX285 EXCAVATOR PERFORMANCE

GRADEABILITY .......................................................................................................... 35° (70%) in continuous

TRAVEL SPEED ................................................................................................... 1.9 / 3.2 mph (3.0/5.1 km/h)

- Slow ................................................................................................................... 0 to 1.9 mph (0 to 3.0 km/h)
- Fast .................................................................................................................... 0 to 3.2 mph (0 to 5.1 km/h)

EX285 ENGINE DATA

MAIN SPECIFICATIONS
- Manufacturer ........................................................................................................................................ ISUZU
- Model ................................................................................................................................. CC-6BG1 TRA-06
- Type .......................................................................... Diesel, 4 cycle, vertical, 6-cylinder inline, water-cooled,
direct injection type turbocharged, with intercooler
- Cyl. No.-bore x stroke .......................................................................... 6-105 mm x 125 mm (4.13 in x 4.92 in)
- Piston displacement ............................................................................................................ 6494 cm3 (475 in3)
- Rated output ........................................................................................ 125 kW/2050 min-1 (168 HP/2050 rpm)
HP Mode: 132 kW/2150 min-1 (177 HP/2150 rpm)
- Compression ratio .........................................................................................................................................18
- Dry weight ............................................................................................................................... 490 kg (1080 lb)
- Firing order ....................................................................................................................................... 1-5-3-6-2-4
- Rotation direction .............................................................................................. Clockwise (view from fan side)

COOLING SYSTEM
- Cooling fan ............................................................................................. Dia. 670 mm, 6 blades, draw-in type
- Fan pulley ratio ................................................................................................................... Engine rpm x 0.95
- Thermostat .................................................... Cracking temp. : 82 °C (180 °F) (under atmospheric pressure)
Full open (Stroke: 10 mm or larger) temp. : 95 °C (203 °F)
- Water pump ......................................................................................................... Centrifugal type, belt driven

LUBRICATION SYSTEM
- Lubrication pump type ................................................................................................................... Gear pump
- Oil filter .............................................................................. Full-flow paper element type with bypass function
- Oil cooler ........................................................................................................................ Water-cooled, built-in

STARTING SYSTEM
Motor ............................................................................................ Magnetic pinion shift system, reduction type
Voltage-Output .............................................................................................................................. 24 V - 4.5 kW

PRE-HEAT SYSTEM
- Heating method ............................................................................................................................... Glow plug

ENGINE STOP SYSTEM

- Stop method ....................................................................................................................................... Fuel cut

ALTERNATOR
- Type ........................................................................................................................... AC type (with regulator)
- Voltage-Output .................................................................................................... 24 V - 50 A (Brush-less type)

SUPERCHARGING SYSTEM
- Type ............................................................................................................. Exhaust-gas-turbo type IHI RG6

FUEL SYSTEM
- Injection pump model .....................................................................................................................Bosch type
- Governor ..................................................................................................... Centrifugal all speed control RSV
- Injection nozzle ...................................................................................................................... Multihole nozzle
EX285
EX255-EX285 T1-1-9

SPECIFICATIONS

EX285 ENGINE ACCESSORY

RADIATOR ASSEMBLY
- Type ...................................................................... Radiator/Oil Cooler tandem type and intercooler assembly
- Weight ....................................................................................................................................... 85 kg (187 lb)
- Radiator Capacity ....................................................................................................................................... 8 L
- Oil Cooler Capacity ................................................................................................................................. 6.3 L

BATTERY
- Capacity ........................................................................................................................................ 160 Ah x 2
- Voltage .............................................................................................................................................. 12 V x 2

EX285 HYDRAULIC DEVICES

MAIN PUMP
- Model .......................................................................................................................................... HPV102FW
- Type ............................................................... Variable displacement plunger pump: regulator attached type
- Max. flow (Theoretical value) .................................................................................................... 209 L/min x 2

PILOT PUMP
- Model ................................................................................................................................... HY/ZFS 11/16.8
- Type ....................................................................................................... Fixed displacement type gear pump
- Max. flow (Theoretical value) ..................................................................... 34.4 L/min; HP Mode: 36.1 L/min

CONTROL VALVE
- Model ......................................................................................................................................... KVMG-200H
- Type ................................................................................................................... Pilot pressure operated type
(4-spool + 5-spool)
- Main relief pressure ................................................................ Normal: 34.3 MPa (350 kgf/cm2) @ 140 L/min
Power Boost: 36.3 MPa (370 kgf/cm2) @ 140 L/min
- Overload relief pressure ........................................................................ 37.3 MPa (380 kgf/cm2) @ 50 L/min
(Boom raise / lower, Arm roll-in, Bucket roll-in)
39.2 MPa (400 kgf/cm2) @ 50 L/min
(Arm roll-out, Bucket roll-out)

SWING DEVICE
- Type ....................................................................................................... Two-stage planetary reduction type

SWING MOTOR
- Model ........................................................................................................................................ M2X210CHB
- Type ............................................................................. Swash-plate type, fixed-displacement plunger motor

SWING BRAKE VALVE

- Type ............................................................................................................. Non counter balance valve type
- Relief pressure ......................................................................... 27.7±0.3 MPa (282±3 kgf/cm2) @ 140 L/min

SWING PARKING BRAKE

- Type ............................................................................................................. Multiple-wet-plate negative type
- Cracking pressure for release ................................................................ 2.25 to 2.84 MPa (23 to 29 kgf/cm2)

TRAVEL DEVICE
- Type ..................................................................................................... Three-stage planetary reduction gear

TRAVEL MOTOR
- Model ............................................................................................................................................... HMV145
- Type ............................................................................. Bent-axis type, variable displacement plunger motor
T1-1-10 EX255-EX285
EX285

SPECIFICATIONS

TRAVEL BRAKE VALVE

- Type .................................................................................................................... Counter balance valve type
- Relief pressure .......................................................................................................... 34.8 MPa (355 kgf/cm2)

TRAVEL PARKING BRAKE

- Type ............................................................................................................. Multiple-wet-plate negative type
- Cracking pressure for release ............................................................ 0.95 to 1.02 MPa (9.7 to 10.4 kgf/cm2)

CYLINDERS

Boom Arm Bucket Positioning (*)

Rod diameter 90 mm 100 mm 90 mm 90 mm
Cylinder inner diameter 135 mm 145 mm 135 mm 145 mm
Stroke 1340 mm 1555 mm 1070 mm 1205 mm
Fully retracted
length 1920 mm 2155 mm 1660 mm 1799 mm

(*) Triple articulation version

FRONT ATTACHMENT PILOT VALVE

- Model ................................................................................................................................. HVP04S-040-101

TRAVEL PILOT VALVE

- Model ................................................................................................................................. HVP05D-040-101

SOLENOID VALVE UNIT

- Functions ............................................................................................... SC: Arm regenerative control
SD: Speed sensing control
SG: Power boost control
SI: Travel motor swash angle control

OIL COOLER BYPASS CHECK VALVE

- Cracking pressure .......................................................................................... 392 KPa (4 kgf/cm2) at 5 L/min

EX285 ELECTRICAL EQUIPMENT

BATTERY RELAY
- Voltage - Current ........................................................................................................................ 24 V - 100 A

GLOW RELAY
- Voltage - Current .......................................................................................................................... 24 V - 30 A

HORN
- Specifications ................................................................................................................. 24 V - 1.5 A, 113 dB

LIGHT
- Specifications ............................................................................................ Work lights: Halogen 24 V - 70 W
Dome light: 24 V - 10 W

AIR CONDITIONER
- Refrigerant .............................................................................................................................................. 134 a
- Temperature control ............................................................................................................. Electronic control
EX255-EX285 T1-2-1

COMPONENT LAYOUT

MAIN COMPONENTS

SM5601

1 - Bucket Cylinder 12 - Engine

2 - Arm Cylinder 13 - Radiator
3 - Boom Cylinder 14 - Oil Cooler
4 - Center Joint 15 - Intercooler
5 - Swing Bearing 16 - Battery
6 - Swing Device 17 - Travel Device
7 - Fuel Tank 18 - Shockless Valve
8 - Hydraulic Oil Tank 19 - Pilot Shut-Off Valve
9 - Control Valve 20 - Travel Pilot Valve
10 - Pilot Filter, Pilot Relief Valve 21 - Front/Swing Pilot Valve
11 - Pump Device
T1-2-2 EX255-EX285

COMPONENT LAYOUT

ELECTRICAL SYSTEM (overall system)

SM5402

1 - Wiper Motor 19 - Engine Oil Pressure Switch

2 - Monitor Panel 20 - Coolant Temperature Switch (Engine Preheat Circuit)
3 - Relays, Relays box 21 - Engine Oil Level Switch (on oil pan)
4 - Windshield 22 - Overheat Switch
5 - Horn 23 - Coolant Temperature Sensor
6 - Work Light 24 - Battery Relay
7,8 - Fuel Sensor with Low Fuel Level Switch 25 - Coolant Level Switch
9 - Solenoid Valve Unit 26 - Battery
10 - Pressure Switch (Travel) 27 - Starter Relay
11 - Hydraulic Oil Level Switch 28 - Air Cleaner Restriction Switch
12 - PC Pressure Sensor (Upper: 4-Spool Side) 29 - Pressure Switch (Boom Raise), Pressure Sensor (Arm
13 - PC Pressure Sensor(Lower: 5-Spool Side) Roll-In)
14 - EC Motor 30 - Pressure Switch (Front)
15 - EC Sensor 31 - Fuse Box
16 - Pump Delivery Pressure Sensor 1 32 - MC (Main Controller)
17 - Pump Delivery Pressure Sensor 2 33 - QOS Controller
18 - N (Engine Speed) Sensor
Fiat Kobelko Ex255t Shop Manual
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EX255-EX285 T1-2-3

COMPONENT LAYOUT

ELECTRICAL SYSTEM (cab)

SM5603

1 - Relay box 13 - Breaker relay (R2) variant provision

2 - Air conditioner relays (if installed) 14 - R.H. Rotation bucket relay (R3) variant provision
3 - Connection for cab light (ceiling) 15 - L.H. Rotation bucket relay (R4) variant provision
4 - WWES connection for wiper cut-off microswitch 16 - Cab light relay (R5)
5 - Heater connection 17 - Rear cab light relay (R6)
6 - Air conditoner connection 18 - A, B, K junction connector
7 - Loudspeakers connection 19 - C, D juncton connector
8 - Cab ground 20 - E, F junction connector
9 - Main controller (MC) 21 - G, H junction connector
10 - Q.O.S. controller 22 - Dr. EX. connector
11 - Load momentum alarm buzzer provision 23 - Engine learning switch
12 - Load momentum alarm relay provision (R1) 24 - Fuse box

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