Kelompok 29 Ard&aad Acc
Kelompok 29 Ard&aad Acc
Kelompok 29 Ard&aad Acc
Demand Aggregate
60000
50000
40000
30000
20000
10000
0
1 2 3 4 5 6 7 8 9 10 11 12
Periode Agregat
MAPE
7.92
8.44
5.91
5.91
SES
Forecast
Periode Actual (Xt) Forecast (F(t)) FE -abs FE^2 PE MAD
Error(FE)
1 45123.00 45123.00
2 47624.00 45123.00 2501.00 2501.00 6255001.00 0.05
3 43871.00 46373.50 -2502.50 2502.50 6262506.25 0.06
4 42715.00 45122.25 -2407.25 2407.25 5794852.56 0.06
5 43192.00 43918.63 -726.63 726.63 527983.89 0.02
6 44938.00 43555.31 1382.69 1382.69 1911824.72 0.03
7 45140.00 44246.66 893.34 893.34 798063.06 0.02 3341.74
8 38586.00 44693.33 -6107.33 6107.33 37299456.83 0.16
9 39903.00 41639.66 -1736.66 1736.66 3016002.07 0.04
10 45499.00 40771.33 4727.67 4727.67 22350844.42 0.10
11 36603.00 43135.17 -6532.17 6532.17 42669192.86 0.18
12 47111.00 39869.08 7241.92 7241.92 52445361.72 0.15
13 43490.04 -43490.04 43490.04 ###
Total 520305.00 523570.92 -3265.92 36759.15 179331089.37 0.87
MSE MAPE
16302826.31 7.92
SMA
Forecast Error
Periode Actual (Xt) Forecast (F(t)) FE -abs FE^2 PE
(FE)
1 45123
2 47624
3 43871
4 42715 45539.33 -2824.33 2824.33 7976858.78 0.07
5 43192 44736.67 -1544.67 1544.67 2385995.11 0.04
6 44938 43259.33 1678.67 1678.67 2817921.78 0.04
7 45140 43615.00 1525.00 1525.00 2325625.00 0.03
8 38586 44423.33 -5837.33 5837.33 34074460.44 0.15
9 39903 42888.00 -2985.00 2985.00 8910225.00 0.07
10 45499 41209.67 4289.33 4289.33 18398380.44 0.09
11 36603 41329.33 -4726.33 4726.33 22338226.78 0.13
12 47111 40668.33 6442.67 6442.67 41507953.78 0.14
13 43071.00 -43071.00 43071.00 ###
Total 31853.33 140735647.11 0.76
MAD MSE MAPE
Demand Aggregate
Periode
Forecast
13 41232
14 40905
15 40577
16 40250
17 39923
18 39596
19 39268
20 38941
21 38614
22 38286
23 37959
24 37632
Forecast Error (FE) FE-abs FE^2 PE MAD MSE MAPE
-36 36 1296 0.000798
2792 2792 7795264 0.058626
-634 634 401956 0.014451
-1462 1462 2137444 0.034227
-658 658 432964 0.015234
1415 1415 2002225 0.031488
2498.5 9281787 5.911516
1944 1944 3779136 0.043066
-4282 4282 18335524 0.110973
-2638 2638 6959044 0.06611
3285 3285 10791225 0.072199
-5284 5284 27920656 0.14436 A
5552 5552 30824704 0.117849
29982 111381438 0.709382 B
error
MAD 2498.5 Mean Absolute Devitation
MSE 5.911516 Mean Square Error
MAPE 5.911516 Mean Absolute Percentage Error
XBAR 6.5
YBAR 43358.75
Demand Inventory
Periode Hari Kerja RT TK TK+
Aggregate Awal Bulan Akhir Bulan
1 20 41232 37298 -3934 500 19 7
2 21 40905 39163 -1242 500 26
3 22 40577 41028 951 951 26
4 22 40250 41028 1729 1729 26
5 21 39923 39163 969 969 26
6 21 39596 39163 536 536 26
7 20 39268 37298 -1434 500 26
8 21 38941 39163 722 722 26
9 22 38614 41028 3136 3136 26
10 21 38286 39163 4013 4013 26
11 22 37959 41028 7082 7082 26
12 21 37632 39163 8613 8613 26
Total 254 473183 473686
unit/periode
unit/periode
COST RP
Periode Biaya Regular Time Biaya Inventory Biaya Hiring Biaya Layoff
1 Rp671,364,000 Rp3,000,000 Rp1,925,000
2 Rp704,934,000 Rp3,000,000
3 Rp738,504,000 Rp5,706,000
4 Rp738,504,000 Rp10,374,000
5 Rp704,934,000 Rp5,814,000
6 Rp704,934,000 Rp3,216,000
7 Rp671,364,000 Rp3,000,000
8 Rp704,934,000 Rp4,332,000
9 Rp738,504,000 Rp18,816,000
10 Rp704,934,000 Rp24,078,000
11 Rp738,504,000 Rp42,492,000
12 Rp704,934,000 Rp51,678,000
TOTAL
S&OP
Biaya yang didapat Sales & Production
Rp 8,906,529,000
Biaya yang diajukan Direksi Rp 5,343,917,400
Selisih Biaya Rp 3,562,611,600
Untuk 12 Periode
Periode Hasil Kerja Demand Aggregate
Revisi Rencana Produksi
1 20 24738
2 21 24411
3 22 24083
4 22 23756
5 21 23429
6 21 23102
7 20 22774
8 21 22447
9 22 22120
10 21 21792
11 22 21465
12 21 21138
Total 254 275255
Inventory
RT TK TK+
Awal Bulan Akhir Bulan
21713 3025 3025 19
22799 1413 1413 15
23885 1215 1215 15
23885 1344 1344 15
22799 714 714 15
22799 411 500 15
21713 -561 500 15
22799 852 852 15
23885 2617 2617 15
22799 3624 3624 15
23885 6044 6044 15
22799 7705 7705 15
275760 28403 29553 184
Biaya Hiring Biaya Layoff Biaya Over Time Biaya Sub Kontrak Total
Rp 2,100,000 Rp 411,084,000
Rp 418,860,000
Rp 437,220,000
Rp 437,994,000
Rp 414,666,000
Rp 2,225,000 Rp 415,607,000
Rp 26,525,000 Rp 420,359,000
Rp 415,494,000
Rp 445,632,000
Rp 432,126,000
Rp 466,194,000
Rp 456,612,000
Rp 5,171,848,000
Rp 172,069,400
/unit
/unit
/unit
/unit
/orang
/orang
TK- Max OT OT SK Total
4 5429 21713
5700 22799
5972 23885
5972 23885
5700 22799
5700 89 22888
5429 1061 22774
5700 22799
5972 23885
5700 22799
5972 23885
5700 22799
68946 276910
unit/periode
unit/periode
jam/hari
MPS
Demand Disaggregate
P Aggregate P
Forecast HP TAB
1 24738 17155 7583 1
2 24411 16928 7483 2
3 24083 16701 7382 3
4 23756 16474 7282 4
5 23429 16247 7182 5
6 23102 16021 7081 6
7 22774 15793 6981 7
8 22447 15566 6881 8
9 22120 15340 6780 9
10 21792 15112 6680 10
11 21465 14885 6580 11
12 21138 14659 6479 12
Total 275255 190881 84374 Total
Konversi
Produk Waktu Proses FK %P DFT = DEMAND TIME FIEN
HP 321 0.8126582278 69% PFT = DEMNAD DARI KONS
TAB 395 1 31%
Detik 100%
DTF
P PD
1 2 3 4
Forecast 17155 16928 16701 16474
AO 15155 16300 16803 0
PAB -98 -1215 -1454 -1364
ATP 0 0 0 16564
MS 15057 15811 16564 16564
DTF
P PD
1 2 3 4
Forecast 7583 7483 7382 7282
AO 6481 0 6751 0
PAB 175 -319 -380 -341
ATP 175 7163 7734 15055
MS 6656 6989 7321 7321
Total Disaggregate
Rencana Periode 1
Produksi HP TAB Handphone 15155
21713 15057 6656 Tablet 6481
22799 15811 6989
23885 16564 7321
23885 16564 7321
22799 15811 6989
22888 15873 7016
22774 15794 6981
22799 15811 6989
23885 16564 7321
22799 15811 6989
23885 16564 7321
22799 15811 6989
276910 192035 84881
PTF
5 6 7 8 9 10 11
16247 16020.554048 15793.095744 15566 15339.566078 15112.1077747 14885.342942
15938 0 0 16382 16711 16710 16947
-1800 -1948 -1947 -2518 -2665 -3564 -3947
16437 32310 48104 47533 47386 46487 46104
15811 15873 15794 15811 16564 15811 16564
PTF
5 6 7 8 9 10 11
7182 7081 6981 6881 6780 6680 6580
7105 0 7090 7325 7230 6790 6879
-534 -599 -708 -1045 -953 -755 -312
14939 21955 21845 21509 21601 21799 22242
6989 7016 6981 6989 7321 6989 7321
Data Actual Order Kelompok 29
2 3 4 5 6 7 8 9 10
16300 16803 0 15938 0 0 16382 16711 16710
0 6751 0 7105 0 7090 7325 7230 6790
ASIH PALNNING
12
14658.578109
17160 ACTUAL ORDER
23648 PROJECT AVAILABLE BALANCE
44755 AVAILABLE TO PROMISE
15811 MASTER SCHEDULE
12
6479
1200
197
28030
6989
11 12
16947 17160
6879 1200
RCCP
RCCP Case Handphone dan Tablet
DILEBUR 60
DIHALUSKAN 71
DICETAK 70
DIPOLA 65
DIJAHIT 50
DIWARNAI 63
DIDINGINKAN 81
DILUBANGI 46
DITIMBANG 40
DIKERINGKAN 62
DIPOTONG 55
DIUKUR 39
DITEMPEL 38
DICAMPURKAN 52
DIRAPIHKAN 35
ASSEMBLY 1 70
ASSEMBLY 2 74
ASSEMBLY 3 74
DIPERIKSA 72
DIKEMAS 67
Bill of Capacity
30 70 100 0.0086
40 74 100 0.0114
8 72 100 0.0025
15 67 100 0.0044
35 70 100 0.01
45 74 100 0.0128
10 72 100 0.003
20 67 100 0.0058
Data Kapasitas Reguler Time
Total Work Center 90
Tenaga yang dibutuhkan 15 -4
Tenaga kerja 1 15
P 1 2 3 4 5 6 7
WC 10
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
Total 320 336 352 352 336 336 320
P 1 2 3 4 5 6 7
WC 20
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
P 1 2 3 4 5 6 7
WC 30
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
Total 320 336 352 352 336 336 320
P 1 2 3 4 5 6 7
WC 40
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 3 3 3 3 3 3 3
Total 480 504 528 528 504 504 480
P 1 2 3 4 5 6 7
WC 50
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 1 1 1 1 1 1 1
Total 160 168 176 176 168 168 160
P 1 2 3 4 5 6 7
WC 60
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 1 1 1 1 1 1 1
Total 160 168 176 176 168 168 160
P 1 2 3 4 5 6 7
WC 70
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
Total 320 336 352 352 336 336 320
P 1 2 3 4 5 6 7
WC 80
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 1 1 1 1 1 1 1
Total 160 168 176 176 168 168 160
P 1 2 3 4 5 6 7
WC 90
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 1 1 1 1 1 1 1
Total 160 168 176 176 168 168 160
15 15 15 15 15 15 15
Data Kapasitas Over Time
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 2 2
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 2 2
336 352 336 352 336 Total 80 84
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 2 2
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 2 2
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 2 2
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 2 2
336 352 336 352 336 Total 80 84
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 2 2
21 22 21 22 21 HK 20 21
3 3 3 3 3 TK 3 3
504 528 504 528 504 Total 120 126
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 4 4
21 22 21 22 21 HK 20 21
1 1 1 1 1 TK 1 1
168 176 168 176 168 Total 80 84
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 4 4
21 22 21 22 21 HK 20 21
1 1 1 1 1 TK 1 1
168 176 168 176 168 Total 80 84
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 2 2
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 2 2
336 352 336 352 336 Total 80 84
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 2 2
21 22 21 22 21 HK 20 21
1 1 1 1 1 TK 1 1
168 176 168 176 168 Total 40 42
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 2 2
21 22 21 22 21 HK 20 21
1 1 1 1 1 TK 1 1
168 176 168 176 168 Total 40 42
15 15 15 15 15 15 15
3 4 5 6 7 8 9 10 11
WC 10
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
2 2 2 2 2 2 2 2 2
88 88 84 84 80 84 88 84 88
3 4 5 6 7 8 9 10 11
WC 20
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
2 2 2 2 2 2 2 2 2
88 88 84 84 80 84 88 84 88
3 4 5 6 7 8 9 10 11
WC 30
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
2 2 2 2 2 2 2 2 2
88 88 84 84 80 84 88 84 88
3 4 5 6 7 8 9 10 11
WC 40
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
3 3 3 3 3 3 3 3 3
132 132 126 126 120 126 132 126 132
3 4 5 6 7 8 9 10 11
WC 50
4 4 4 4 4 4 4 4 4
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
88 88 84 84 80 84 88 84 88
3 4 5 6 7 8 9 10 11
WC 60
4 4 4 4 4 4 4 4 4
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
88 88 84 84 80 84 88 84 88
3 4 5 6 7 8 9 10 11
WC 70
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
2 2 2 2 2 2 2 2 2
88 88 84 84 80 84 88 84 88
3 4 5 6 7 8 9 10 11
WC 80
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
44 44 42 42 40 42 44 42 44
3 4 5 6 7 8 9 10 11
WC 90
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
44 44 42 42 40 42 44 42 44
15 15 15 15 15 15 15 15 15
12 P
1 2 3 4 5 6
WC
2 10 296.5951146 306.5436 326.2702 326.2702 311.4371 312.6566
21 20 304.5819263 314.5305 335.056 335.056 319.8234 321.0756
2 30 367.2004321 379.1839 403.9396 403.9396 385.5754 387.085
84 40 421.7336642 434.8476 463.9286 463.9286 442.837 444.5706
50 172.8310146 178.4836 190.1231 190.1231 181.4796 182.1901
12 60 196.0497469 202.5314 215.665 215.665 205.8603 206.6663
70 256.8461469 265.4381 282.5443 282.5443 269.6991 270.7551
2 80 57.61033819 59.49453 63.37438 63.37438 60.4932 60.73005
21 90 104.8551469 108.1713 115.3461 115.3461 110.1021 110.5331
2
84
WC 10
500
450
12 400
350
2
300
21
250
2
84 200
150
12 100
50
2 0
1 2 3 4 5 6 7 8 9 10 11 12
21
3
Row 16 Row 16 Row 13
126
12
4 WC 40
21 700
1 600
500
400
WC 40
700
600
84
500
400
12
300
200
100
4 0
1 2 3 4 5 6 7 8 9 10 11
21
1 480 120 421.73366417286
84
12
WC 70
2 500
21 450
2 400
84 350
300
12 250
200
2 150
21 100
1 50
42 0
1 2 3 4 5 6 7 8 9 10 11 12
2
21
1
42
15
7 8 9 10 11 12
WC 20
500
450
400
350
300
250
200
150
100
50
11 12
0
1 2 3 4 5 6 7 8 9 10 11 12
WC 50
300
250
200
150
WC 50
300
250
200
150
100
50
0
0 11 1 2 3 4 5 6 7 8 9 10 11 12
WC 80
250
200
150
100
50
0
1 12 1 2 3 4 5 6 7 8 9 10 11 12
WC 60
300
250
200
150
WC 60
300
250
200
150
100
50
0
1 2 3 4 5 6 7 8 9 10 11 12
WC 90
250
200
150
100
50
0
1 2 3 4 5 6 7 8 9 10 11 12
STA UTAMA
BILLS OF MATERIAL CASE TABLET
Description Quantity BOM
Simply Case Handphone 1 Induk Item
Lem UHU Adhesive 1 End Item
Box 1 End Item
Bubble Warp 1 End Item
Assembling 2 1 Induk Item
Lem G Korea Super 1 End Item
Pocket Flashdisk 1 End Item
Stiker Motif 1 End Item
Flashdisk 1 End Item
Tongsis 1 End Item
Assembling 1 1 Induk Item
Lem G Korea Super 1 End Item
Dudukan Tongsis 1 End Item
Badan Case 1 End Item
3 4 5 6 7 8 9 10 11
16564 16564 15811 15873 15794 15811 16564 15811 16564
3 4 5 6 7 8 9 10 11
7321 7321 6989 7016 6981 6989 7321 6989 7321
Keterangan SS LS LT OH
Induk Item 150 1 1 0
End Item 178 40 1 160
End Item 290 220 1 200
End Item 260 170 1 450
Induk Item 130 60 1 0 Periode
End Item 178 40 1 160 GR
End Item 50 60 1 160 SR
End Item 60 70 1 360 PAB 1
End Item 90 120 1 210 NR
End Item 150 40 1 200 PORC
Induk Item 130 30 1 0 PORL
End Item 178 40 1 160 PAB 2
End Item 200 60 1 250
End Item 120 160 1 800
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
Periode
GR
SR
PAB 1
NR
PORC
PORL
PAB 2
HANDPHONE
Part/No : 2
BOM/UOM : End Item / 1
Lead Time : 1
Safety Stock : 290
Past Due 1 2 3 4 5
7208 12811 16564 16564 15811
3000 0 0 900 0
200 -4008 -12419 -16223 -15167 -15358
4298 12709 16513 15457 15648
4400 12760 16720 15620 15840
4400 12760 16720 15620 15840 12760
200 392 341 497 453 482
Description : Box
On Hand : 200
Order Policy :
Loz Size : 220
6 7 8 9 10
12873 15794 15811 13564 15811
0 0 0 0 0
-12391 -15425 -15396 -13120 -15511
12681 15715 15686 13410 15801
12760 15840 15840 13420 15840
15840 15840 13420 15840 13640
369 415 444 300 329
EL 1 - Assembly 2 Handphone
Description :
On Hand : 0
Order Policy :
Loz Size : 60
6 7 8 9 10
12873 15794 15811 13564 15811
0 0 0 0 0
-12711 -15605 -15636 -13420 -15671
12841 15735 15766 13550 15801
12900 15780 15780 13560 15840
15780 15780 13560 15840 13560
189 175 144 140 169
EL 2 - Flashdisk Handphone
Description :
On Hand : 210
Order Policy :
Loz Size : 120
6 7 8 9 10
12900 15780 15780 13560 15840
0 0 0 500 0
-12750 -15690 -15630 -12970 -15730
12840 15780 15720 13060 15820
12840 15840 15720 13080 15840
15840 15720 13080 15840 13560
90 150 90 110 110
EL 2 - Assembly 1 Handphone
Description :
On Hand : 0
Order Policy :
Loz Size : 30
6 7 8 9 10
12900 15780 15780 13560 15840
0 0 0 500 0
-12750 -15630 -15630 -12910 -15700
12880 15760 15760 13040 15830
12900 15780 15780 13050 15840
15780 15780 13050 15840 13560
150 150 150 140 140
Part/No
BOM/UOM
Lead Time
Safety Stock
11 12 Periode Past Due
13564 15811 GR
0 0 SR
-13235 -15406 PAB 1 200
13525 15696 NR
13640 15840 PORC
15840 0 PORL 4620
405 434 PAB 2 200
Part/No
BOM/UOM
Lead Time
Safety Stock
11 12 Periode Past Due
13564 15811 GR
0 0 SR
-13135 -15516 PAB 1 450
13395 15776 NR
13430 15810 PORC
15810 0 PORL 4420
295 294 PAB 2 450
Part/No
BOM/UOM
Lead Time
Safety Stock
11 12 Periode Past Due
13564 15811 GR
0 0 SR
-13395 -15646 PAB 1 60
13525 15776 NR
13560 15780 PORC
15780 0 PORL 4620
165 134 PAB 2 60
Part/No
BOM/UOM
Lead Time
Safety Stock
11 12 Periode Past Due
13560 15780 GR
0 0 SR
-13500 -15720 PAB 1 160
13550 15770 NR
13560 15780 PORC
15780 0 PORL 3780
60 60 PAB 2 160
Part/No
BOM/UOM
Lead Time
Safety Stock
11 12 Periode Past Due
13560 15780 GR
0 0 SR
-13460 -15660 PAB 1 360
13520 15720 NR
13580 15750 PORC
15750 0 PORL 3570
120 90 PAB 2 360
Part/No
BOM/UOM
Lead Time
Safety Stock
Periode Past Due
11 12 GR
13560 15780 SR
0 0 PAB 1 210
-13450 -15670 NR
13540 15760 PORC
13560 15840 PORL 3840
15840 0 PAB 2 210
110 170
Part/No
BOM/UOM
Lead Time
Safety Stock
Periode Past Due
11 12 GR
13560 15780 SR
0 0 PAB 1 200
-13380 -15600 NR
13530 15750 PORC
13560 15760 PORL 5360
15760 0 PAB 2 200
180 160
Part/No
BOM/UOM
Lead Time
Safety Stock
11 12 Periode Past Due
13560 15780 GR
0 0 SR
-13420 -15640 PAB 1 0
13550 15770 NR
13560 15780 PORC
15780 0 PORL 3990
140 140 PAB 2 0
Part/No
BOM/UOM
Lead Time
Safety Stock
11 12 Periode Past Due
13560 15780 GR
0 0 SR
-13350 -15570 PAB 1 250
13550 15770 NR
13560 15780 PORC
15780 0 PORL 3960
210 210 PAB 2 250
Part/No
BOM/UOM
Lead Time
Safety Stock
11 12 Periode Past Due
13560 15780 GR
0 0 SR
-13440 -15620 PAB 1 800
13560 15740 NR
13600 15840 PORC
15740 0 PORL 3360
160 220 PAB 2 800
TABLET
: 2
: End Item / 1
: 1
: 290
1 2 3 4 5
5306 5789 7321 6122 6988
800 0 0 0 0
-4306 -5475 -6856 -5718 -6546
4596 5765 7146 6008 6836
4620 5940 7260 6160 7040
5940 7260 6160 7040 6820
314 465 404 442 494
Description :
On Hand : 200
Order Policy :
Loz Size : 220
6 7 8 9 10
7016 5781 6989 7321 5789
0 0 790 0 0
-6522 -5483 -5742 -6903 -5432
6812 5773 6032 7193 5722
6820 5940 6160 7260 5940
5940 6160 7260 5940 6380
298 457 418 357 508
EL 1 - Assembly 2 Tablet
Description :
On Hand : 0
Order Policy :
Loz Size : 60
6 7 8 9 10
7016 5781 6989 7321 5789
0 0 790 0 0
-6842 -5603 -6042 -7183 -5652
6972 5733 6172 7313 5782
7020 5760 6180 7320 5820
5760 6180 7320 5820 6540
178 157 138 137 168
EL 2 - Assembly 1 Tablet
Description :
On Hand : 0
Order Policy :
Loz Size : 30
6 7 8 9 10
7020 5760 6180 7320 5820
0 600 0 600 0
-6890 -5030 -6050 -6590 -5690
7020 5160 6180 6720 5820
7020 5160 6180 6720 5820
5160 6180 6720 5820 6540
130 130 130 130 130
Part/No :
BOM/UOM :
Lead Time :
Safety Stock :
11 12 Periode Past Due 1
7321 6989 GR 770
790 0 SR 760
-6183 -6712 PAB 1 160 150
6443 6972 NR 328
6460 7140 PORC 360
7140 0 PORL 360 200
277 428 PAB 2 160 510
11 12
7321 6989
790 0
-6363 -6812
6493 6942
6540 6960
6960 0
177 148
11 12
6540 6960
0 600
-6460 -6280
6510 6330
6540 6360
6360 0
80 80
11 12
6540 6960
0 600
-6430 -6280
6490 6340
6510 6370
6370 0
80 90
11 12
6540 6960
0 600
-6350 -6230
6440 6320
6480 6360
6360 0
130 130
11 12
6540 6960
0 600
-6360 -7400
6510 7550
6520 7560
7560 0
160 160
11 12
6540 6960
0 600
-6410 -6230
6540 6360
6540 6360
6360 0
130 130
11 12
6540 6360
0 0
-6340 -6160
6540 6360
6540 6360
6360 0
200 200
11 12
6540 6360
0 0
-6370 -6170
6490 6290
6560 6400
6400 0
190 230
Pegging Lem HANDPHONE
sive
2 3 4 5 6 7 8
513 663 663 633 515 632 633
256 332 314 317 258 316 316
256 332 314 317 258 316 316
1027 1330 1295 1272 1037 1271 1273
12 Description :
End Item / 1 On Hand :
1 Order Policy :
178 Loz Size :
2 3 4 5 6 7 8
1027 1330 1295 1272 1037 1271 1273
0 600 0 0 0 0 0
-536 -546 -1081 -1073 -830 -1061 -1094
714 724 1259 1251 1008 1239 1272
720 760 1280 1280 1040 1240 1280
760 1280 1280 1040 1240 1280 600
184 214 199 207 210 179 186
PEGGING LemTablet
sive
2 3 4 5 6 7 8
464 586 490 560 562 463 560
231 293 245 281 281 231 248
231 293 221 281 281 207 248
926 1172 956 1122 1124 901 1056
12 Description :
End Item / 1 On Hand :
1 Order Policy :
178 Loz Size :
2 3 4 5 6 7 8
926 1172 956 1122 1124 901 1056
400 0 600 0 360 600 360
-16 -988 -144 -906 -550 -91 -507
194 1166 322 1084 728 269 685
200 1200 360 1120 760 280 720
1200 360 1120 760 280 720 520
184 212 216 214 210 189 213
Asal
9 10 11 12
543 633 543 633 Simply Case
272 317 272 316 Assembly 2
261 317 272 316 Assembly 1
1085 1277 1098 1277
160
40
9 10 11 12
1085 1277 1098 1277
500 0 0 0
-399 -1076 -894 -1091
577 1254 1072 1269
600 1280 1080 1280
1280 1080 1280 0
201 204 186 189
Asal
9 10 11 12
586 464 586 560 Simply Case
293 233 262 279 Assembly 2
269 233 262 255 Assembly 1
1148 930 1110 1094
160
40
9 10 11 12
1148 930 1110 1094
600 360 0 600
-335 -385 -895 -309
513 563 1073 487
520 600 1080 520
600 1080 520 0
185 215 185 211
PLANNED ORDER RELEASE
PORI PD 1 2 3
Simply Case Handphone 7208 12811 16564 16564
Box 4620 5940 7260 6160
Bubble Warp 4420 5780 7310 6120
Assembling 2 4620 5760 7320 6120
Pagging Lem 0 720 760 1280
Pocket Flashdisk 4320 12780 16560 15660
Stiker Motif 4130 12740 16590 15680
Flashdisk 4320 12720 16560 15720
Tongsis 4360 12760 16560 15680
Assembling 1 4530 12780 16560 15660
Dudukan Tongsis 3720 12780 15960 15660
Badan Case 3050 12630 15950 15610
PORI PD 1 2 3
Simply Case Tablet 5306 5789 7321 6122
Box 4620 5940 7260 6160
Bubble Warp 4420 5780 7310 6120
Assembling 2 4620 5760 7320 6120
Pagging Lem 360 200 1200 360
Pocket Flashdisk 3780 5760 7320 5520
Stiker Motif 3570 5810 7280 5530
Flashdisk 3840 5760 7320 5520
Tongsis 5360 5760 7320 6720
Assembling 1 3990 5760 7320 5520
Dudukan Tongsis 3960 5340 7320 5520
Badan Case 3360 5440 7200 5600
PLANNED ORDER RELEASE HANDPHONE
4 5 6 7 8 9 10
15811 12873 15794 15811 13564 15811 13564
7040 6820 5940 6160 7260 5940 6380
6970 6970 5780 6290 7310 5780 6460
7020 7020 5760 6180 7320 5820 6540
1280 1040 1240 1280 600 1280 1080
15840 12900 15780 15780 13020 15840 13560
15820 12880 15820 15750 13090 15820 13580
15840 12840 15840 15720 13080 15840 13560
15840 12880 15800 15760 13080 15840 13560
15840 12900 15780 15780 13050 15840 13560
15840 12900 15780 15780 13020 15840 13560
15770 12830 15650 15750 12960 15840 13560
4 5 6 7 8 9 10
6988 7016 5781 6989 7321 5789 7321
7040 6820 5940 6160 7260 5940 6380
6970 6970 5780 6290 7310 5780 6460
7020 7020 5760 6180 7320 5820 6540
1120 760 280 720 520 600 1080
7020 7020 5160 6180 6720 5820 6540
7000 7070 5110 6230 6720 5810 6510
6960 7080 5160 6120 6720 5880 6480
7000 7040 6360 6160 7920 5840 6520
7020 7020 5160 6180 6720 5820 6540
7020 6660 5160 5820 6720 5460 6540
7040 6560 5280 5760 6720 5440 6560
11 12
15811 0
7040 0
7140 0
6960 0
1280 0
15780 0
15750 0
15840 0
15760 0
15780 0
15780 0
15740 0
11 12
6989 0
7040 0
7140 0
6960 0
520 0
6360 0
6370 0
6360 0
7560 0
6360 0
6360 0
6400 0
DATA PORL MRP KOMPONEN
31.36 0.00
31.16 0.00 BDH-03
31.16 0.00
93.69 0.00
11 12 DUH-03
33.92 0.00
33.71 0.00
33.71 0.00
101.34 0.00 PFH-02
11 12
ASH1-02
40.96 0.00
40.70 0.00
ASH2-01
40.70 0.00
122.37 0.00
11 12
DUT-03
19.20 0.00
19.08 0.00
19.08 0.00
57.36 0.00
PFT-02
11 12
AST1-02
AST1-02
63.60 0.00
63.60 0.00
AST2-01
11 12
89.09 0.00
89.09 0.00
11 12
20.88 0
20.88 0
11 12
40.37 0.00
40.37 0.00
ROUTING SHEET CASE HANDPHONE
KETERANGAN WC RT ST
Pengukuran dan Pemotongan 10 15 55
Pencetakan 20 15 77
Pendinginan 30 18 81
Penghalusan 40 20 71
Inspeksi 1 50 8 72
Pengukuran dan Pemotongan 10 15 55
Pencetakan 20 15 77
Pendinginan 30 18 81
Penghalusan 40 20 71
Inspeksi 2 50 8 72
Pengukuran dan Pemotongan 10 15 55
Pencetakan 20 15 77
Pendinginan 30 18 81
Penghalusan 40 20 71
Inspeksi 3 50 8 72
Assembly 1 dirakit dengan DUH-03 dan BDH-03 menggunakan 60 30 70
LMKH2-03
Assembly 2 dirakit dengan TGH-02, FDH-02, PFH-02 dan STH- 70 40 74
02 menggunakan LMKH1-02
Inspeksi 4 80 8 72
Packaging 90 15 67
250
200
150
100
50
0
1 2 3 4 5 6 7 8 9 10
Work Center 70
500
450
400
350
300
250
200
150
100
50
0
1 2 3 4 5 6 7 8 9 10 11
Work Center 90
250
200
150
100
50
0
1 2 3 4 5 6 7 8 9 10 11
50
0
1 2 3 4 5 6 7 8 9 10 11
10 Work Center 20
500
450
400
350
300
250
200
150
100
50
0
8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
Work Center 40
er 30
700
600
500
400
300
200
100
0
1 2 3 4 5 6 7 8 9 10 11 12
7 8 9 10 11 12
Reguler Time Over Time CRP
ver Time CRP
100
0
1 2 3 4 5 6 7 8 9 10 11 12
7 8 9 10 11 12
Reguler Time Over Time CRP
ver Time CRP
er 50 Work Center 60
300
250
200
150
100
50
0
7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
70 Work Center 80
250
200
150
100
50
0
8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
8 9 10 11 12
me CRP
8 9 10 11 12
me CRP
RCCP DATA KEBUTUHAN REGULER TIME DAN OVER TIME
P 1 2 3 4 5 6 7
WC 10
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
Total 320 336 352 352 336 336 320
P 1 2 3 4 5 6 7
WC 20
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
Total 320 336 352 352 336 336 320
P 1 2 3 4 5 6 7
WC 30
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
Total 320 336 352 352 336 336 320
P 1 2 3 4 5 6 7
WC 40
JK 8 8 8 8 8 8 8
0 11 12 HK 20 21 22 22 21 21 20
TK 3 3 3 3 3 3 3
Total 480 504 528 528 504 504 480
P 1 2 3 4 5 6 7
WC 50
JK 8 8 8 8 8 8 8
HK 20 21 22 22 21 21 20
TK 1 1 1 1 1 1 1
Total 160 168 176 176 168 168 160
P 1 2 3 4 5 6 7
WC 10
JK 2 2 2 2 2 2 2
10 11 12
HK 20 21 22 22 21 21 20
P
10 11 12
P TK 2 2 2 2 2 2 2
Total 80 84 88 88 84 84 80
P 1 2 3 4 5 6 7
WC 20
JK 2 2 2 2 2 2 2
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
Total 80 84 88 88 84 84 80
P 1 2 3 4 5 6 7
WC 30
JK 2 2 2 2 2 2 2
HK 20 21 22 22 21 21 20
TK 2 2 2 2 2 2 2
10 11 12 Total 80 84 88 88 84 84 80
P 1 2 3 4 5 6 7
WC 40
JK 2 2 2 2 2 2 2
HK 20 21 22 22 21 21 20
TK 3 3 3 3 3 3 3
Total 120 126 132 132 126 126 120
P 1 2 3 4 5 6 7
WC 50
JK 4 4 4 4 4 4 4
HK 20 21 22 22 21 21 20
TK 1 1 1 1 1 1 1
Total 80 84 88 88 84 84 80
10 11 12
P
1 2 3 4 5 6 7
WC
10 296.5951 306.5436 326.2702 326.2702 311.4371 312.6566 311.1001
20 304.5819 314.5305 335.056 335.056 319.8234 321.0756 319.4772
30 367.2004 379.1839 403.9396 403.9396 385.5754 387.085 385.158
40 421.7337 434.8476 463.9286 463.9286 442.837 444.5706 442.3573
50 172.831 178.4836 190.1231 190.1231 181.4796 182.1901 181.2831
60 196.0497 202.5314 215.665 215.665 205.8603 206.6663 205.6374
70 256.8461 265.4381 282.5443 282.5443 269.6991 270.7551 269.4072
80 57.61034 59.49453 63.37438 63.37438 60.4932 60.73005 60.42771
90 104.8551 108.1713 115.3461 115.3461 110.1021 110.5331 109.9828
DATA REGULER TIME
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 8 8
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 1 1
336 352 336 352 336 Total 160 168
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 8 8
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 2 2
336 352 336 352 336 Total 320 336
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 8 8
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 1 1
336 352 336 352 336 Total 160 168
8 9 10 11 12 P 1 2
8 8 8 8 8 JK 8 8
21 22 21 22 21 HK 20 21
3 3 3 3 3 TK 1 1
504 528 504 528 504 Total 160 168
8 9 10 11 12
8 8 8 8 8
21 22 21 22 21
1 1 1 1 1
168 176 168 176 168
8 9 10 11 12 P 1 2
2 2 2 2 2 JK 4 4
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 1 1
84 88 84 88 84 Total 80 84
8 9 10 11 12 P 1 2
2 2 2 2 2 JK 2 2
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 2 2
84 88 84 88 84 Total 80 84
8 9 10 11 12 P 1 2
2 2 2 2 2 JK 2 2
21 22 21 22 21 HK 20 21
2 2 2 2 2 TK 1 1
84 88 84 88 84 Total 40 42
8 9 10 11 12 P 1 2
2 2 2 2 2 JK 2 2
21 22 21 22 21 HK 20 21
3 3 3 3 3 TK 1 1
126 132 126 132 126 Total 40 42
8 9 10 11 12
4 4 4 4 4
21 22 21 22 21
1 1 1 1 1
84 88 84 88 84
8 9 10 11 12
311.4371 326.2702 311.4371 326.2702 311.4371
319.8234 335.056 319.8234 335.056 319.8234
385.5754 403.9396 385.5754 403.9396 385.5754
442.837 463.9286 442.837 463.9286 442.837
181.4796 190.1231 181.4796 190.1231 181.4796
205.8603 215.665 205.8603 215.665 205.8603
269.6991 282.5443 269.6991 282.5443 269.6991
60.4932 63.37438 60.4932 63.37438 60.4932
110.1021 115.3461 110.1021 115.3461 110.1021
3 4 5 6 7 8 9 10 11
WC 60
8 8 8 8 8 8 8 8 8
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
176 176 168 168 160 168 176 168 176
3 4 5 6 7 8 9 10 11
WC 70
8 8 8 8 8 8 8 8 8
22 22 21 21 20 21 22 21 22
2 2 2 2 2 2 2 2 2
352 352 336 336 320 336 352 336 352
3 4 5 6 7 8 9 10 11
WC 80
8 8 8 8 8 8 8 8 8
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
176 176 168 168 160 168 176 168 176
3 4 5 6 7 8 9 10 11
WC 90
8 8 8 8 8 8 8 8 8
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
176 176 168 168 160 168 176 168 176
3 4 5 6 7 8 9 10 11
WC 60
4 4 4 4 4 4 4 4 4
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
88 88 84 84 80 84 88 84 88
3 4 5 6 7 8 9 10 11
WC 70
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
2 2 2 2 2 2 2 2 2
88 88 84 84 80 84 88 84 88
3 4 5 6 7 8 9 10 11
WC 80
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
44 44 42 42 40 42 44 42 44
3 4 5 6 7 8 9 10 11
WC 90
2 2 2 2 2 2 2 2 2
22 22 21 21 20 21 22 21 22
1 1 1 1 1 1 1 1 1
44 44 42 42 40 42 44 42 44
12
8
21
1
168
12
8
21
2
336
12
8
21
1
168
12
8
21
1
168
12
4
21
1
84
12
2
21
2
84
12
2
21
1
42
12
2
21
1
42
KPT
Simp
P Hari Kerja Periode 1 2 3
1 20 MS 15057 15811 16564
2 21
3 22 Max (Aggregate) 16564
4 22 Kapasitas Produksi 8 jam 160
5 21 KPT 104
6 21
7 20
8 21 Si
9 22 Periode 1 2 3
10 21 MS 6656 6989 7321
11 22
12 21 Max (Aggregate) 7321
Kapasitas Produksi 8 jam 160
MIN 20 KPT 46
KPT
ROU
70 45
O-9 Dirakit Meja Perakitan
35
103 0% 46
AST2-01
45 80 0% 46
10 360 0% 46
20 180 0% 46
RS & MPPC
Y CASE
Operasi
Efisiensi Jumlah Mesin
Jumlah Komponen yang Disiapkan
Mesin 75% Teoritis
1 O-1
2 O-2
108 180 0.60 3 O-3
106 180 0.59 4 O-4
105 150 0.70 5 I-1
105 135 0.78 1 O-5
104 338 0.31 2 O-6
3 O-7
108 180 0.60 4 O-8
106 180 0.59 5 I-2
105 150 0.70 1 O-10
105 135 0.78 2 O-11
104 338 0.31 3 O-12
4 O-13
108 180 0.60 5 I-3
106 180 0.59 6 O-9
105 150 0.70 7 O-14
105 135 0.78 8 I-4
104 338 0.31 9 O-15
7 wc70
ASE 8 wc80
9 wc90
Efisiensi Jumlah Mesin
Jumlah Komponen yang Disiapkan
Mesin 75% Teoritis
49 159 0.31
48 150 0.32
47 123 0.38
47 96 0.49
46 270 0.17
49 159 0.31
48 150 0.32
47 123 0.38
47 96 0.49
46 270 0.17
49 159 0.31
48 150 0.32
47 123 0.38
47 96 0.49
46 270 0.17
46 77 0.60
46 60 0.77
46 270 0.17
46 135 0.34
Total Mesin Teoritis
(Handphone & Tablet) Work Center
BDH-03
0.91 0.91
0.91 WC 10 O-1
1.08
1.27 0.91
0.48 WC-20
Fabrikasi
O-2
0.91
0.91 1.08
1.08 WC-30 O-3
1.27
0.48 1.27
0.91 WC-40 O-4
0.91
1.08 0.48
1.27 WC-50 I-1
0.48
1.75
& Assembling
Pemeriksaan
2.31 WC-60
0.48
0.92
WC-70
2.73
2.73
3.25 WC-80
3.80
1.44
Packaging
1.75
WC-90
2.31
0.48
0.92 Storage
MPPC
Komponen
DUH-03 PFH-02 ASH1-02 ASH2-01
0.91 0.91
O-5 O-10
0.91 0.91
O-6 O-11
1.08 1.08
O-7 O-12
1.27 1.27
O-8 O-13
0.48 0.48
I-2 I-3
1.75
O-9
2.31
O-14
0.48
I-4
0.92
0.92
O-15
Total
Jumlah Mesin
Jumlah Mesin Teoritis Jumlah Mesin
Aktual
2.73
Mesin Cutting
3 3
= 0,91 + 0,91 + 0,91 = 2,73
2.73
Mesin Custom Mould
3 3
= 0,91 + 0,91 + 0,91 = 2,73
3.25
Mesin Blower
4 4
= 1,08 + 1,08 + 1,08 = 3,25
3.80
Mesin Gerinda Penghalus
4 4
= 1,27 + 1,27+ 1,27 = 3,80
1.44
Meja Inspeksi
2 2
= 0,48 + 0,48 + 0,48 = 1,44
1.75
Meja Perakitan = 1,75 2 2
2.31
Meja Perakitan = 2,31 3 3
0.48
Meja Inspeksi = 0,48 1 1
0.92
23
Ukuran Rak Receiving Komponen Utama dan Tambahan
P L T
2.44 1.22 1
244 122 100
Ukuran Komp
Ukuran Kom
Kode Komponen Nama Komponen Tipe Bahan
P L
244 122
Tinggi Rak
Tumpukan Rak
1 m
3 rak
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Diukur dan Dipotong Mesin Cutting 3
O-1, O-5 & O-10
Disimpan Storage 6
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Dicetak Custom Mould 3
O-2, O-6 & O-11
Disimpan Storage 6
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Didinginkan Blower 4
O-3, O-7 & O-12
Disimpan Storage 8
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Dihaluskan Gerinda Penghalus 4
O-4, O-8 & O-13
Disimpan Storage 8
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Diperiksa Meja Inspeksi 2
I-1, I-2 & I-3
Disimpan Storage 4
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Dirakit Meja Perakitan 2
O-9
Disimpan Storage 4
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Dirakit Meja Perakitan 3
O-14
Disimpan Storage 6
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Diperiksa Meja Inspeksi 1
I-4
Disimpan Storage 2
WC
Jumlah
No.Operasi Operasi Nama Mesin
Mesin
Dikemas Meja Packaging 1
O-15
Disimpan Storage 2
Fabrikasi
WC -10
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 12
700% 168
2 x 1 2 12
WC -20
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 12
700% 168
2 x 1 2 12
WC -30
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 16
700% 224
2 x 1 2 16
WC -40
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 16
700% 224
2 x 1 2 16
WC -50
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 8
700% 112
2 x 1 2 8
WC -60
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 8
700% 112
2 x 1 2 8
WC -70
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 12
700% 168
2 x 1 2 12
WC -80
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 4
700% 56
2 x 1 2 4
WC -90
Luas
Ukuran (m2) Luas Keseluruhan Allowance Luas Allowance
Mesin
2 x 2 4 4
700% 56
2 x 1 2 4
Luas Lantai Fabrikasi Tinggi Rak
WC-10 192 Tumpukan Rak
WC-20 192
WC-30 256 Ukuran R
WC-40 256 P
Total Luas
WC-50 128 4.88
WC-60 128 488
192
WC-70 192
WC-80 64
WC-90 64
Total 1472
Total Luas
192
Total Luas
256
Total Luas
256
Total Luas
128
Total Luas
128
Total Luas
Total Luas
192
Total Luas
64
Total Luas
64
Tinggi Rak 1 m Ukuran Kemasan Produk
Tumpukan Rak 3 rak Nama Ukuran Kemasan Pro
Produk P
Ukuran Rak Shipping Dus Box 18.5
L T Luas Volume Satuan
1.22 1 5.9536 5.9536 meter Ukuran Kemasan Prod
122 100 59536 5953600 centimeter Nama Ukuran Kemasan Pro
Produk P
Dus Box 20
Shipping
Case Handphone
Jumlah Produk/ Jumlah Kemasan 4 Kebutuhan Luas Lantai
Kapasitas Rak
Kemasan Minggu Rak (m2)
1 16564 10296 2 6
Case Tablet
Jumlah Produk/ Jumlah Kemasan 4 Kebutuhan Luas Lantai
Kapasitas Rak
Kemasan Minggu Rak (m2)
1 7321.45859950367 4224 2 6
Total Luas Shipping handphone & Tablet
Total Luas Luas Lantai Shipping (m2)
Luas Allowance
(m2) Simply Case Handphone
24 30 Simply Case Tablet
Total
Total Luas
Luas Allowance
(m2)
24 30
ne & Tablet Luas Lantai Fasilitas Non Perkantoran (Da
m2) Jumlah Ukuran
No Nama Ruangan
30 Ruangan P L
30 1 Toilet Pria 2 3 4
60 2 Toilet Wanita 2 3 4
3 Loker Karyawan 2 3 4
4 Ruang Cleanning Service 1 3 2
5 Tool Crib 1 6 4
Total 8
1.75
WC-60
& Assembling
O-9
Pemeriksaan
2.31
WC-70 O-14
0.48
WC-80 I-4
0.92
0.92
Packaging
WC-90
O-15
Storage
Total
MPPC
mponen Jumlah Mesin
Jumlah Mesin Teoritis Jumlah Mesin
-02 ASH1-02 ASH2-01 Aktual
0.91
Mesin Cutting
3 3
= 0,91 + 0,91 + 0,91 = 2,73
0.91
Mesin Custom Mould
3 3
= 0,91 + 0,91 + 0,91 = 2,73
1.08
Mesin Blower
4 4
= 1,08 + 1,08 + 1,08 = 3,25
1.27
Mesin Gerinda Penghalus
4 4
= 1,27 + 1,27+ 1,27 = 3,80
0.48
Meja Inspeksi
2 2
= 0,48 + 0,48 + 0,48 = 1,44
1.75
O-9 Meja Perakitan = 1,75 2 2
2.31
O-14 Meja Perakitan = 2,31 3 3
0.48
I-4 Meja Inspeksi = 0,48 1 1
0.92
0.92
Meja Packaging = 0,92 1 1
O-15
Total 23
Tabel Rangk
Kode Komponen
BDT-03
DUT-03
PFT-02
Tabel Rangku
Kode Komponen
TGT-02
STT-02
FDT-02
LMKT1-02
BXT-01
BWT-01
LMT-01
LMKT2-03
Tabel Rangkuman Komponen Utama Produk B
Nama Komponen Produksi/Jam Berat Pakai (Kg) Berat Terima (Kg)
Badan Case 49 0.01 10
Dudukan Tongsis 49 0.01 10
Pocket Flashdisk 49 0.01 5
Batang Tongsis
Stiker
WC-70
Flashdisk
Lem Evian
Total
Dus Box
WC-90 Bubble Wrap
Lem UHU
Total
Badan Case
WC-20 Dudukan Tongsis
WC-10
Pocket Flashdisk
Total
Badan Case
WC-30 Dudukan Tongsis
WC-20
Pocket Flashdisk
Total
WC-30 WC-40 Badan Case
Dudukan Tongsis
Pocket Flashdisk
Total
Badan Case
WC-50 Dudukan Tongsis
WC-40
Pocket Flashdisk
Total
Badan Case
WC-60
Dudukan Tongsis
WC-50 Total
WC-70 Pocket Flashdisk
Total
Assembly 1
WC-70
WC-60 Lem Evian
Total
Assembly 2
Batang Tongsis
WC-80 Stiker
WC-70
Flashdisk
Lem Evian
Total
WC-90 Simply Case
WC-80
Total
Simply Case
Dus Box
Shipping
WC-90 Bubble Wrap
Lem UHU
Total
Total
Batang Tongsis
Stiker
WC-70
Flashdisk
Lem Evian
Total
Dus Box
WC-90 Bubble Wrap
Lem UHU Adhesive
Total
Badan Case
WC-20 Dudukan Tongsis
WC-10
Pocket Flashdisk
Total
Badan Case
WC-30 Dudukan Tongsis
WC-20
Pocket Flashdisk
Total
Badan Case
WC-40
WC-30
WC-40 Dudukan Tongsis
WC-30
Pocket Flashdisk
Total
Badan Case
WC-50 Dudukan Tongsis
WC-40
Pocket Flashdisk
Total
Badan Case
WC-60
Dudukan Tongsis
WC-50 Total
WC-70 Pocket Flashdisk
Total
Assembly 1
WC-70
WC-60 Lem Evian
Total
Assembly 2
Batang Tongsis
WC-80 Stiker
WC-70
Flashdisk
Lem Evian
Total
WC-90 Simply Case
WC-80
Total
Simply Case
Dus Box
Shipping
WC-90 Bubble Wrap
Lem UHU Adhesive
Total
Total
Tabel Ongkos Material Handling Awal Produk A
Produksi/Jam Berat Pakai Berat Total Alat Angkut OMH
108 0.02 10
108 0.01 10
Walky Fallet Rp 200
108 0.01 5
Total 25
104 0.00003 0.5
Rp 100
Total 0.5 Tenaga manusia
104 0.3 31.2
104 0.01 1.1
104 0.5 52 Forklift Rp 250
104 0.00003 0.5
Total 84.8
104 1.8 187
104 0.003 0.3
Forklift Rp 250
104 0.001 0.4
Total 188
108 0.02 2.16
108 0.01 1.08
Tenaga manusia Rp 100
108 0.01 1.08
Total 4.32
108 0.02 2.16
108 0.01 1.08
Tenaga manusia Rp 100
108 0.01 1.08
Total 4.32
108 0.02 2.16
108 0.01 1.08
Tenaga manusia Rp 100
108 0.01 1.08
Total 4.32
108 0.02 2.16
108 0.01 1.08 Tenaga manusia Rp 100
108 0.01 1.08
Total 4.32
108 0.02 2.16
108 0.01 1.08 Tenaga manusia Rp 100
Total 3.24
108 0.01 1.08
Tenaga manusia Rp 100
Total 1.08
104 0.03 3.12
104 0.00003 0.003 Tenaga manusia Rp 100
Total 3.12
104 0.04 4
104 0.3 31
104 0.01 1
Forklift Rp 250
104 0.5 52
104 0.00003 0
Total 88.02
104 0.85 88.41
Forklift Rp 250
Total 88.41
104 0.85 88.41
104 1.8 186.35
104 0.00289 0.30 Forklift Rp 250
104 0.00139 0.14
Total 275
Total
13.66 Rp1,366
Dari Ke Receiving WC-10 WC-20
Receiving 2.3405
WC-10 0.9282
11.31 Rp1,131 WC-20
WC-30
WC-40
12.59 Rp1,259
WC-50
WC-60
12.59 Rp1,259 WC-70
WC-80
WC-90
Shipping
10.93 Rp2,732
8.00 Rp2,000
7.87 Rp1,968
182.39 Rp28,306
16.22 Rp3,243
14.94 Rp1,494
16.22 Rp3,243
13.29 Rp3,322
13.86 Rp1,386
14.93 Rp1,493
16.00 Rp1,600
16.00 Rp1,600
13.66 Rp1,366
11.31 Rp1,131
12.59 Rp1,259
12.59 Rp1,259
10.93 Rp2,186
8.00 Rp1,600
7.87 Rp1,968
182.39 Rp26,549
From To Chart
WC-30 WC-40 WC-50 WC-60 WC-70 WC-80
Rp2,989 Rp7,297
Rp2,986
Rp3,200
Rp2,731
Rp2,263 Rp2,517
Rp2,517
Rp4,918
1
1
1
0.4309 0.2041
0.2041
1.0000
Outflow
WC-30 WC-40 WC-50 WC-60 WC-70 WC-80
1.1874 1.4838
0.9330
1.1716
0.5714
0.4601 0.5118
0.5118
0.9145
WC-90 Shipping Total
Rp6,644 Rp 23,415.33
Rp 2,771.28
Rp 2,985.64
Rp 3,200.00
Rp 2,731.37
Rp 4,779.75
Rp 2,517.01
Rp 4,917.69
Rp3,600 Rp 3,600.00
Rp3,936 Rp 3,936.49
Rp -
Rp 10,243.54 Rp 3,936.49 54854.57
J K Rp 54,854.57
WC-90 Shipping
0.6486
Departemen Kode
Receiving A
WC-10 B
WC-20 C
WC-30 D
WC-40 E
WC-50 F
0.3514 WC-60 G
1 WC-70 H
WC-80 I
WC-90 J
Shipping K
WC-90 Shipping
1.6877
Departemen Kode
Receiving A
WC-10 B
WC-20 C
WC-30 D
0.9145 WC-40 E
Tak Hingga WC-50 F
WC-60 G
WC-70 H
WC-80 I
WC-90 J
Shipping K
Tabel Skala Prioritas (TSP) Inflow
Prioritas
1 2 3 4
B J H G
C
D
E
F
G H
H
I
J
K
5 6
Tabel Skala Produksi (TSP) Outflow
Prioritas
Departemen Kode
1 2
Receiving A B J
WC-10 B C
WC-20 C D
WC-30 D E
WC-40 E F
WC-50 F H G
WC-60 G H
WC-70 H I
WC-80 I J
WC-90 J K
Shipping K
Koefisien AAD
Area Allocation Diagram
min 0.3333
Koefisien
max 3
1 ABC 40.69
2 DEF 40.69
3 GH 27.53
4 IJK 40.69
duksi (TSP) Outflow
Prioritas
3 4 5 6 IV
H G IV III
IV III II
IV III
IV
17.3
P L Koefisien Alternatif 1
17.915 19.26 0.930 A
17.915 10.72 1.672 B
17.915 10.72 1.672 C A B C
15.729 16.28 0.966 D
15.729 16.28 0.966 E
15.729 8.14 1.933 F F E D
11.62217 11.01 1.055 G
11.62217 16.52 0.704 H
4.62 13.85 0.334 I H G
4.62 13.85 0.334 J
4.62 12.99 0.356 K
I J K
LUAS 2030
LEBAR 40.69
PANJANG 49.8862 11.62 11.62217
PANJANG 49.8862 0.00000 1.06E-07 11.62217
SELISIH P 0.00
SELISIH L 0.00 0.00 13.16 0.00
IV
IV III IV
III II III IV
II I II III IV
I A I II III IV
II I II III IV
III II III IV
IV III IV
IV
p l
afhi 42.88 68.00 68.00
2030 begj 37.648 68.00
68.00 cdk 29.16 52.26
29.85 109.688 188.27
29.852
0.00 0.00 9.72
-0.00023 9.7197677
Tabel Skala P
Departemen Kode
1
Receiving A B
WC-10 B C
WC-20 C D
WC-30 D E
WC-40 E F
WC-50 F H
WC-60 G H
WC-70 H I
WC-80 I J
WC-90 J K
Shipping K
1 AGH
2 BCI
3 EDJ
4 FK
A D E
B C F
G H
K J I
B C
A D
Tabel Skala Produksi (TSP) Outflow
Prioritas
2 3 4 5 6
J H G
17.3
Departemen Luas (m^2) P L Koefisien
Receiving 345 15.9895 21.58 0.741 A
WC-10 192 10.7719 17.82 0.604 B
WC-20 192 10.7719 17.82 0.604 C
WC-30 256 13.8494 18.48 0.749 D
WC-40 256 13.8494 18.48 0.749 E
WC-50 128 7.94 16.12 0.493 F
WC-60 128 15.9895 8.01 1.997 G
WC-70 192 15.9895 12.01 1.332 H
WC-80 64 10.7719 5.94 1.813 I
WC-90 64 13.8494 4.62 2.997 J
Shipping 60 7.94 7.56 1.051 K
Fasilitas Dalam Pabrik 153
Total 2030
A B C D E
G H F
I J
F H G
C
E I J K
B
A
Alternatif 1
A G H
B C I
E D J
F K
8.19872
16.11886
17.91
C G H I
D E F J K
F J K
H I
G
Tabel Skala Produksi (TSP) Outflow
Prioritas
Departemen Kode
1 2 3 4 5
Receiving A B J H G
WC-10 B C
WC-20 C D
WC-30 D E
WC-40 E F
WC-50 F H G
WC-60 G H
WC-70 H I
WC-80 I J
WC-90 J K
Shipping K
Outflow
6 Sumbu
Kode Departemen
X Y
A Receiving 9.63 40.93
B WC-10 24.56 40.93
C WC-20 35.28 40.93
D WC-30 32.51 24.11
E WC-40 16.28 24.11
F WC-50 4.07 24.11
G WC-60 22.13 10.43
H WC-70 8.31 10.43
I WC-80 6.93 2.31
J WC-90 20.74 2.31
K Shipping 34.15 2.31
L Fasilitas Dalam Pabrik
Outflow
Sumbu
Kode Departemen
X Y
A Receiving 9.63 40.93
B WC-10 24.56 40.93
C WC-20 35.28 40.93
D WC-30 32.51 24.11
E WC-40 16.28 24.11
F WC-50 4.07 24.11
G WC-60 22.13 10.43
H WC-70 8.31 10.43
I WC-80 6.93 2.31
J WC-90 20.74 2.31
K Shipping 34.15 2.31
L Fasilitas Dalam Pabrik
ALTERNATIF 1
Tenaga manus0-15 KG 100
Walky Fallet 15-49 KG 200
Forklift DIATAS 50 K 250
Tabel Ongkos Material Handling Awal P
Produksi/
Dari Ke Nama Komponen Berat Pakai
Jam
Badan Case 108 0.02
WC-10 Dudukan Tongsis 108 0.01
Pocket Flashdisk 108 0.01
Total
WC-60 Lem Evian 103.525 0.00003
Total
Receiving
Receiving
WC-60 54.3 14.444
WC-70 51.1 24.46
WC-80 65.015 24.46
WC-90 64.6 14.444
Shipping 64.915 4.88
Fasilitas Dalam Pabrik
WC-10
WC-20
WC-30
WC-40
WC-50
WC-60
WC-60
WC-70
WC-80
WC-90
Outflow
Sumbu
Departemen Dari
X Y
Receiving 16.12 24.46
WC-10 10.23 14.444
WC-20 9.905 4.88
WC-30 32.95 4.88
WC-40 34 14.444
WC-50 38.17 24.46
WC-60 54.3 14.444 Receiving
WC-70 51.1 24.46
WC-80 65.015 24.46
WC-90 64.6 14.444
Shipping 64.915 4.88
Fasilitas Dalam Pabrik
WC-10
WC-20
WC-30
WC-30
WC-40
WC-50
WC-60
WC-70
WC-80
WC-90
ALTERNATIF 2
0-15 KG 100
15-49 KG 200
DIATAS 5 250
Tabel Ongkos Material Handling Awal Produk A
Ke Nama Komponen Produksi/ Jam Berat Pakai Berat Total
Badan Case 108 0.02 10
WC-10 Dudukan Tongsis 108 0.01 10
Pocket Flashdisk 108 0.01 5
Total 25
WC-60 Lem Evian 103.525 0.00003 0.5
Total 0.5
Batang Tongsis 103.525 0.3 31.2
Stiker 103.525 0.01 1.1
WC-70
Flashdisk 103.525 0.5 52
Lem Evian 103.525 0.00003 0.5
Total 84.8
Dus Box 103.525 1.8 187.2
WC-90 Bubble Wrap 103.525 0.00289 0.3
Lem UHU 103.525 0.00139 0.4
Total 187.9
Badan Case 108 0.02 2.16
WC-20 Dudukan Tongsis 108 0.01 1.08
Pocket Flashdisk 108 0.01 1.08
Total 4.32
Badan Case 108 0.02 2.16
WC-30 Dudukan Tongsis 108 0.01 1.08
Pocket Flashdisk 108 0.01 1.08
Total 4.32
Badan Case 108 0.02 2.16
WC-40 Dudukan Tongsis 108 0.01 1.08
Pocket Flashdisk 108 0.01 1.08
Total 4.32
Badan Case 108 0.02 2.16
WC-50 Dudukan Tongsis 108 0.01 1.08
Pocket Flashdisk 108 0.01 1.08
Total 4.32
WC-60 Badan Case 108 0.02 2.16
Dudukan Tongsis 108 0.01 1.08
Total 3.24
WC-70 Pocket Flashdisk 108 0.01 1.08
Total 1.08
Assembly 1 104 0.03 3.12
WC-70
WC-70
Lem Evian 103.525 0.00003 0.00310575
Total 3.12310575
Assembly 2 104 0.04003 4.16312
Batang Tongsis 103.525 0.3 31.0575
WC-80 Stiker 103.525 0.01 1.03525
Flashdisk 103.525 0.5 51.7625
Lem Evian 103.525 0.00003 0.00310575
Total 88.02147575
WC-90 Simply Case 104 0.85006 88.40624
Total 88.40624
Simply Case 104 0.85006 88.40624
Dus Box 103.525 1.8 186.345
Shipping
Bubble Wrap 103.525 0.00289 0.29918725
Lem UHU 103.525 0.00139 0.14389975
Total 275.194327
Total
Rp 41,117
ng Awal Produk B
Outflow
Alat Angkut OMH
Jarak (m) Total Ongkos
Rp 38,150
Total Ongkos Alternatif Simply Case
Produk Alternatif 2
Simply Case Handphone Rp 41,117
Simply Case Tablet Rp 38,150
Total Rp 79,267
Luas Lantai Fabrikasi dan Perkantoran (m2)
Luas Lantai Receiving 345
No
Luas Lantai Fabrikasi 1472
Luas Lantai Shipping 60 1
Luas Lantai Fasilitas dan Perkantoran 7527 2
Total 9404 3
4
5
6
7
8
9
10
11
12
Total
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Total
No
1
2
3
4
5
6
Total
Luar Pabrik
Luas Lantai Fasilitas Non Perkantoran (Luar Pabrik)
Jumlah Ukuran Luas
Nama Ruangan Allowance
Ruangan P L (m2)
Parkir Mobil 1 30 40 50% 1200
Parkir Motor 1 25 10 50% 250
Klinik 1 6 4 50% 24
Smoking Area 1 3 3 50% 9
Assambly Point 1 5 6 50% 30
Gardu 1 4 6 50% 24
Pos Satpam 1 4 4 50% 16
Pembuangan Limbah 1 7 7 50% 49
Kantin 1 15 10 50% 150
Masjid 1 20 10 50% 200
Parkir Truck 1 30 20 50% 600
Pembuangan Sampah 1 5 3 50% 15
Total 12 2567
Total
Luas
Luas
Allowance
(m2)
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
10 30
200 600
Total
Luas
Luas
Allowance
(m2)
25 75
300 900
25 75
18 54
12.5 37.5
15 45
395.5 1186.5
kapan Luas Lantai Perkantoran
Luas Lantai Fasilitas dan Perkantoran Total Luas (m2)
antai Fasilitas Non Perkantoran (Dalam Pabrik) 153
Lantai Fasilitas Non Perkantoran (Luar Pabrik) 3850.5
Luas Lantai Fasilitas Perkantoran 1186.5
Luas Lantai Fasilitas Ruang Perkantoran 600
Total Keseluruhan 5790
Lahan Hijau 1737 30%
7527