Bsi Automotive Training Manual Final
Bsi Automotive Training Manual Final
Bsi Automotive Training Manual Final
Academy
2
Why make BSI your first choice for IATF 16949:2016 training
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Our BSI Automotive standards training
Requirements - 2 days Level 1
Who is this for This course will help you improve You will gain the knowledge & skills to:
• You are new to IATF 16949 Automotive Quality • Gain confidence in understanding the • Identify the key requirements and benefits of IATF
Management importance of an Automotive QMS 16949
• Your knowledge needs a refresh • Be ready to apply the knowledge in your own • To start approaching the development of an
business automotive QMS
• If you’re planning, implementing, or maintaining
IATF 16949 • Develop professionally • Drive continual improvement on achieving industry
requirements for on-time delivery and quality
• Network with likeminded peers
• Ensure that your quality management systems
are integrated into your business management
systems
Who is this for This course will help you improve You will gain the knowledge & skills to:
• You already have a thorough knowledge of IATF • Have the confidence you can satisfy the • Recognize a typical framework for implementing
16949 requirements of IATF 16949 IATF 16949:2016 following the PDCA cycle
• You’re leading implementation of IATF 16949 • Be able to make sure IATF 16949 also adds • Interpret key concepts and requirements of IATF
value to your organization 16949:2016 from an implementation perspective
• You’re part of a team involved in planning
implementation of IATF 16949maintaining • Develop professionally • Identify the benefits specific to an organization in
IATF 16949 relation to implementing an effective AuQMS
Who is this for This course will help you improve You will gain the knowledge & skills to:
• You already have a thorough knowledge of IATF • Gain the confidence to prepare, conduct and • Prepare, conduct and follow-up on IATF 16949 audit
16949 follow up on IATF 16949 audit activities activities
• You need to carry out an internal audit of • Be able to write factual audit reports and • Identify and apply the benefits and requirements
IATF 16949 advise, where necessary, corrective actions of an IATF 16949 audit
• Understand the guidelines of management • Gain the skills to assess an organization’s capability
system auditing according to ISO 19011:2011 to manage its automotive QMS
• Write factual audit reports and assist with
corrective actions
Who is this for This course will help you improve You will gain the knowledge & skills to:
• Anyone with the need to audit an • Identify the aims and benefits of an IATF • Gain the skills to plan, conduct, report and follow up
organization’s IATF 16949:2016 QMS. 16949:2016 audit an audit in accordance with ISO 19011
• Interpret IATF 16949:2016 requirements for • Identify the purpose and benefits of a AuQMS
audit application • Explain the role of an auditor to plan, conduct, report
• Plan, conduct and follow-up auditing activities and follow up an audit in accordance with ISO 19011
that add real value (and ISO 17021 where appropriate).
Who is this for This course will help you improve You will gain the knowledge & skills to:
• You already have a thorough knowledge of • You will learn about the core tools and how to • Identify applicable core tools within the scope of your
ISO 9001:2015 and IATF 16949 Automotive audit them effectively audit
Quality Management • Understand the core tools and the way they are
-Potential Failure Mode and Effects Analysis
• You need to carry out an internal audit of IATF (FMEA) applied within an organization
16949 • Add value to your organization through effective
- Production Part Approval Process (PPAP)
auditing of core tools
- Measurement Systems Analysis (MSA)
• Gain the skills to give effective feedback to the auditee
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BSI Training Academy
IATF 16949:2016 Requirements training course
Essential information about the course Level 1
IATF 16949 is the globally recognized Quality Management implementing and auditing skills, it is a great place from
System (QMS) standard for the automotive industry. Designed which you can start this journey.
to be used in conjunction with ISO 9001:2015 it contains Our expert tutors will make sure you complete the course
supplemental requirements specific to the automotive feeling confident that you can apply the knowledge as soon
industry rather than being a standalone QMS. as you step back inside your organization.
Our IATF 16949 requirements two-day training course is The course is structured to optimize your learning using our
relevant for any size organization involved in the automotive unique approach to accelerated learning, and it will consist
supply chain. It provides an excellent introduction to the of a blend of practical activities, group discussions and
standard, and for those who wish to go on and develop their classroom learning.
5
IATF 16949:2016 Requirements training course.
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
The automotive industry: an engine of
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course
This is the course for you if: What is the course like? How will I benefit?
• You are new to IATF 16949 • 2- days long • Gain confidence in understanding
The automotive industry has seen
Automotive Quality Management
tremendous growth in recent years, and
the importance of andespite
Automotive
uncertainties from •
challenging Led by a BSI expert tutor
economic conditions, seismic changes
QMS in the political
• Your knowledge needs a refresh • Relaxed and comfortable learning
landscape, and increasing globalization, it continues to grow.
• Be ready to apply the knowledge in
• If you’re planning, implementing, environment your own business
or maintaining IATF 16949
• You’ll receive detailed course notes • Develop professionally
In 2016, 88.1 million cars and light commercial vehicles Many of these are concentrated in related manufacturing
• If you’re part of a team involved to take away
were sold worldwide*, up 4.8% from a year earlier. Global
with IATF 16949
• Network
and services. This makes with likeminded
the automotive sector onepeers
of the
car sales are expected to exceed 100 million units by 2020 largest providers of employment globally.
• Receive a BSI Certificate
with much of this being driven by the growth in emerging
Although the automotive industry has long been one of
markets.
the most efficient and productive sectors, in this time of
For every job directly involved in automotive production, it relentless growth, the need to adapt, innovate, and mitigate
Training delivered at your site Next steps with the BSI Academy
BSI/UK/GRP/1001/0117BLD
The accelerated rise of new technologies including Increased demand from emerging markets means
This could
autonomous be aand
vehicles convenient
connected and
carcost effective
systems means Wantneed
manufacturers to learn more? You
to respond may be
and adapt interested
their offeringsin:
suppliers need especially
option, to innovateif to
youstay relevant.
have multiple delegates. to stay competitive.
IATF 16949:2016 Implementing course
Talk to one of our experts to find out more.* IATF 16949:2016 Internal Auditor course
The automobile industry invests over €84 billion In China, sales grew by +15% (24 million units)
© BSI Group
IATF 16949:2016 is the globally recognized Quality Using a step-by-step approach, you’ll learn how to develop
Management System (QMS) standard for the automotive an implementation plan, create necessary documentation,
industry. That’s why organizations throughout the automotive monitor your automotive QMS, and achieve continual quality
supply chain invest in training their people so they have the improvement.
skills and the knowledge to benefit from it.
The three-day course is structured to optimize your learning
If you’ve already got a good knowledge of the requirements using our unique approach to accelerated learning, and it will
of IATF 16949:2016 and need to implement the standard in consist of a blend of practical activities, group discussions and
your organization, then this course is for you. Most delegates classroom learning.
on this course have already attended our IATF 16949:2016
Requirements course and are ready to take their knowledge
further.
7
Implementing IATF 16949:2016 training course
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
BSI solutions
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course.
Make sure this is the right course for you.
Our range of integrated services can be structured to your specific n
This course is for you if: help you What’s the course
address like?
quality, Howsustainability
supply chain, will I benefit? and build resilie
• Three days long
• You already have a thorough your organization: • Have the confidence you can
knowledge of IATF 16949 satisfy the requirements of
• Led by a BSI expert tutor
IATF 16949
Automotive Quality Management
•
Relaxed and comfortable learning
• You’re leading implementationStandards
of and subscription services
environment • Be able to2nd party
make sureverification
IATF 16949 audits,
also adds value to your
IATF 16949 – provide access
• You’lltoreceive
an enviable source
detailed of knowledge organization
course – including the supply chain tool BSI V
• You’re part of a team involved through
in standards
notes toand publications.
take away Our BSOL (British and improve your suppliers performan
planning implementation of Standards Online) catalogue includes standards for •
all Develop professionally
parts
IATF 16949 of the automotive lifecycle from initial design, to end•of Network
life, “BSI
with has become
likeminded peers an exten
including standards for assembly, production and
• You need to conduct an internal • Receive a BSI Husky’s security programm
certificate
after-care.
gap assessment of your current been a great partnership”
system – Husky injection moulding systems
BSI Training Academy
– introduces you to standards, including how to implement
and audit them. We also deliver training course on core BSI EntropyTM software
Upon successful completion of your course, you’ll receive an internationally recognized BSI certificate.
tools including FMEA and APQP. Our expert tutors will make – helps you effectively manage your sy
sure you complete the course feeling confident that you can to drive performance.
apply the knowledge you’ve gained as soon as you step back
1 1 2 11 Level
1 21 32 1
IATF 16949:2016 is the globally recognized Quality of IATF Level
16949:2016, and be ready to take th
Essential information about the course
Management System (QMS) standard for the automotive carry out internal audit activities in their or
IATF 16949:2016 is the globally recognized
industry. That’s Quality of IATF 16949:2016,
why organizations throughout and be ready
the automotive to take the
a step-by-step next step
approach, to learn how to
you’ll
Management System (QMS)supply standard for the automotive carry out internal
chain invest in training their people so they have theaudit activities in their organization. Using
an effective audit, compile and distribute a
industry. That’s why organizations throughout
skills and the automotive
the knowledge a step-by-step
to benefit from it. approach, you’ll learn corrective
address how to plan and perform
actions where necessary
supply chain invest in training their people so they have the an effective audit, compile and distribute audit reports, and
If you are involved in auditing, maintaining or supervising an The two-day course is structured to optimi
skills and the knowledge to benefit from it. address corrective actions where necessary.
Automotive QMS then this is the course for you. Delegates using our unique approach to accelerated l
If you are involved in auditing, maintaining
should already or supervising
have a thoroughanunderstanding
The two-day course is structuredconsistto of
optimize
a blendyour learningactivities, gro
of practical
Automotive QMS then this is the course for you. Delegates using our unique approach to and classroom learning.and it will
accelerated learning,
Our course
should already have a thorough understanding
agenda consist of a blend of practical activities, group discussions
and classroom learning.
Our course agenda Day 1 Day 2
9
IATF 16949:2016 Internal Auditor training course.
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course.
This is the course for you if: What is the course like? How will I benefit?
• You already have a thorough • Two days long • Gain the confidence to prepare,
knowledge of IATF 16949 conduct and follow up on
• Led by a BSI expert tutor
IATF 16949 audit activities
Automotive Quality Management
• Relaxed and comfortable
• Be able to write factual audit
• You need to carry out an
learning environment reports and advise, where
internal audit of IATF 16949
• You’ll receive detailed course necessary, corrective actions
• Your knowledge of the internal
audit process needs a refresh
notes to take away • Understand the guidelines of
management system auditing
according to ISO 19011:2011
• Develop professionally
• Network with like minded peers
• Receive a BSI certificate
Upon successful completion of your course, you’ll receive an internationally recognized BSI certificate.
Training delivered at your site Next steps with the BSI Academy BSI/UK/991/GRP/0117/EN/GRP
This could be a convenient and cost effective Want to learn more? You may be interested in:
option, especially if you have multiple delegates. Implementing IATF 16949:2016 course
Talk to one of our experts to find out more.* IATF 16949:2016 Second-party auditor course
© BSI Group
*According to IATF rules, in-house training is only available to organizations not currently certified by BSI
IATF 16949:2016 is the internationally recognized and many delegates will have already attended
Quality Management System (QMS), for the our Internal Auditor training course.
automotive industry. It helps organizations Using innovative accelerated learning techniques
continually improve, focus on meeting customer to maximize your learning, you will gain the skills
requirements, and ensure customer satisfaction. to plan, conduct, report, and follow-up on an audit
If you are involved in auditing, maintaining, or in accordance with ISO 19011. It will culminate on
supervising an Automotive QMS then this is the day 5 with a written exam and upon successful
course for you. Our IATF 16949:2016 Lead Auditor completion you’ll be awarded an internationally
course is an intensive five-day course where you’ll recognized auditing certificate. This course will
discover internationally recognized best practice not only benefit you when you return to your
auditing techniques so you can lead auditing organization, but it could also be an opportunity
activities in your organization. to advance your career.
You’ll already have a detailed understanding of the
requirements of ISO 9001 and IATF 16949:2016,
“Our company learns something new each audit. I was very impressed with the
auditor’s knowledge and expertise. They express the standard in terms we could
all understand.” Truck-Lite Co. LLC, US-based vehicle lighting manufacturer
Upon successful completion of your course, you’ll receive an internationally recognized Lead Auditor
course certificate.
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Our course agenda:
Day 1 Day 2
• Course aim, objectives and structure • Recap and quiz on day one
• First, second and third party audits • Audit follow-up
• Accredited certification and Third Party Accredited Certification • Management Principles
• Audit approaches to IATF 16949 • Terminology
• The process approach • Plan-Do-Check-Act
• Risk-based thinking • QMS elements and interactions
• Typical audit activities • The role of the Auditor
• Audit scope, objectives, and criteria • Automotive QMS
• Customer–specific requirements (CSRs) documentation
• IATF 16949 Core Tools • Initiating the audit
• Audit resources and competency • Document review
• Support • Audit plan
• Roles and responsibilities and confidentiality • Work documents
• Audit methods • Video - Auditing ‘Top
Management’
• Stage 1 Audit
• Stage 2 Audit • Auditing ‘Top Management’
including ‘Context of the
• Audit plan template organization’
• Work documents
• Opening meeting
• Audit evidence
• Effective communication
• Audit findings and meetings
• The closing meeting
• Audit reports
Book today at
bsigroup.com/training
12
IATF 16949:2016 Auditor/Lead Auditor training course
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course.
This is the course for you if: What is the course like? How will I benefit?
• You already have a thorough • Five days with some homework • Gain the confidence to lead
knowledge of IATF 16949:2016 and manage a team on IATF
• Led by a BSI expert tutor
16949:2016 audit activities
Quality Management
• Relaxed and comfortable learning
• Be prepared for a successful
• You need to lead a second party
environment second party IATF 16949:2016
audit in your organization
• You’ll receive a detailed course pack audit
• You are a manager who is
responsible for a team of auditors
to take away • Be able to audit to internationally
recognized best practice (ISO
• There will be a two-hour exam on
19011)
the final day
• Develop professionally and gain a
recognized qualification
• Network with likeminded peers
BSI/UK/1349/TR/0318/EN/GRP
Training delivered at your site Next steps with the BSI Academy
This could be a convenient and cost effective Want to learn more? You may be interested in
option, especially if you have multiple delegates. our Core Tools for automotive training courses
Talk to one of our experts to find out more.*
© BSI Group
*According to IATF rules, in-house training is only available to organizations not currently certified by BSI
IATF 16949:2016 is the globally recognized Quality organization when conducting an internal audit against the
Management System (QMS) standard for the automotive requirements of IATF 16949:2016.
industry. That’s why organizations throughout the
Delegates should already have a thorough understanding
automotive supply chain invest in training their people so
of ISO 9001:2015 and IATF 16949:2016. Ideally will
they have the skills and the knowledge to benefit from it.
have already completed our IATF 16949:2016 Quality
The new standard contains greatly-enhanced requirements Management Systems Internal Auditor training course.
to the role of the internal auditor which are intended to
This one-day course is structured to optimize your learning
ensure a more robust internal audit process.
using our unique approach to accelerated learning. It will
To help meet these requirements, this course will develop consist of a blend of practical activities, group discussions,
your knowledge and skills so you can assess and report and classroom learning.
on the effective implementation of core tools within your
• Introducing APQP and control plan methodology • Summary, reflection and feedback
• APQP reporting
Book today at
• Control plan
bsigroup.com/en-ZA
bsigroup.com/training
• Introducing Production Part Approval Process (PPAP)
• Submission levels
Upon successful completion of your course, you’ll receive an internationally recognized BSI certificate.
14
IATF 16949:2016 Understanding core tools for
Internal Auditors training course.
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course.
This is the course for you if: What is the course like? How will I benefit?
• You already have a thorough • One day long • You will learn about the core tools
knowledge of ISO 9001:2015 and and how to audit them effectively:
Environmental, and health
• Ledand
by a BSIsafety
IATF 16949 Automotive Quality
expert tutorsolutions
• Potential Failure Mode and
Management •
Relaxed and comfortable learning Effects Analysis (FMEA)
A responsible organization looks afterenvironment
the environment and their people. It• is estimated
APQP & Controlthat
Plan the
•automotive
You need to carry out an internal
Environmental, and health and safety solutions
industry is responsible forYou’ll
audit of IATF 16949 • roughly 15% of global carbon emissions.
receive detailed course notes
With pressure
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earth’s resources mounting, the automotive industry has been tasked with• reducing
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environmental and (PPAP)
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sustainability-related
our IATF 16949:2016 Quality • Measurement Systems Analysis
automotive
credentials. industry is responsible for roughly 15% of global carbon emissions. With pressure on the
Management Systems Internal (MSA)
earth’s resources mounting, the automotive industry has been tasked with reducing the negative impact
Auditor
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injury 2 Control
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• Develop workplace and
professionally
credentials.
reducing the levels of work-related injuries is a high priority throughout•the automotive
Network industry.
with likeminded peers
Each year 2% of workers in the UK manufacturing sector sustain a work-related injury . A poor safety 2
Our comprehensive range of strategic, management and technical consulting • Receive a BSI certificate
solutions – assessment,
record can cause reputational damage and prove costly. That’s why creating a safer workplace and
compliance, risk management, reporting, training, communication and more – help clients to
reducing the levels of work-related injuries is a high priority throughout the automotive industry.
Environmental, andhealth,
achieve their environmental,
Why invest in training from BSI? health safetyandandsafety solutions
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© BSI Group
The trademarks in this material (for example the BSI logo or the word “KITEMARK”) are
registered and un-registered trademarks owned by The British Standards Institution in
the UK and certain other countries throughout the world