Bsi Automotive Training Manual Final

Download as pdf or txt
Download as pdf or txt
You are on page 1of 16

BSI Training

Academy

Your complete guide to


IATF 16949:2016
Automotive Training
IATF 16949:2016 Automotive standards
training
Why train with BSI? We are one of the world’s leading providers
of training, information and knowledge on quality management
standards for the automotive industry.
Our experts provide top quality training for manufacturers Although the automotive industry has long been one of
and service companies across the supply chain. Our tutors the most efficient and productive sectors, in this time
work across the world to transfer their knowledge, skills of relentless growth, the need to adapt, innovate, and
and the tools needed to promote excellence. mitigate risk has never been more important.
World-class quality management standards training can Certification for over a century, BSI has led the way in
be undertaken at venues across the country, where our standards. Certifying with BSI sends a clear message to
experts will: customers, competitors, suppliers, staff and investors
- Determine how standards can help your that a business is committed to being the best it can be.
automotive organization.
- Help teams plan and implement management systems
- Embed monitoring, auditing and compliance.

2
Why make BSI your first choice for IATF 16949:2016 training

Our tutors Our expertise


When it comes to teaching how to make standards Asprovide
the the best training experience in the industry
work, our tutors are the best in the business. As founding member of ISO, no one knows standards like
experienced assessors with years of hands-on business
and industry experience, they understand the challenges experience. You can trust us to say we know what we’re
you’re most likely to face. They are passionate about talkin learning
standards and have a proven ability to facilitate great experience. When it comes to standards even our
learning. competitors choose us.

Our approach Our solution


Accelerated Learning
We really understand how training works and that We provide a proven pathway to success, wherever you
everyone learns and retains knowledge differently. are in your training journey. So whether you want to
Based on the latest research, our accelerated learning build your knowledge, learn how to implement or how
approach is proven to fast-track learning, improve to audit and improve your management system, we
knowledge retention and ensures you can apply your have the right solution for you. You’ll also learn right
knowledge straight away. We constantly evaluate our beside your peers; we’ll discuss real-world challenges
results based on your satisfaction and success rate, to and share best practice based on over 100 years’
provide the best training experience in the industry. experience.

Why invest in training from BSI?


When you attend a BSI training course, our tutors are they bring the subject matter to life with relevant and
the best in the business. They’re truly passionate about contemporary examples that means you can focus on
sharing their knowledge and ensuring you learn. Trusted learning.
experts with years of hands-on and business experience,

Public Training Courses are available Training delivered at your site


Network and learn best practices from a This could be a convenient and cost effective
var option, especially if you have multiple
of courses and locations. delegates.
Tal

3
Our BSI Automotive standards training
Requirements - 2 days Level 1

Who is this for This course will help you improve You will gain the knowledge & skills to:
• You are new to IATF 16949 Automotive Quality • Gain confidence in understanding the • Identify the key requirements and benefits of IATF
Management importance of an Automotive QMS 16949
• Your knowledge needs a refresh • Be ready to apply the knowledge in your own • To start approaching the development of an
business automotive QMS
• If you’re planning, implementing, or maintaining
IATF 16949 • Develop professionally • Drive continual improvement on achieving industry
requirements for on-time delivery and quality
• Network with likeminded peers
• Ensure that your quality management systems
are integrated into your business management
systems

Implementation - 3 days 11 Level 1 2

Who is this for This course will help you improve You will gain the knowledge & skills to:
• You already have a thorough knowledge of IATF • Have the confidence you can satisfy the • Recognize a typical framework for implementing
16949 requirements of IATF 16949 IATF 16949:2016 following the PDCA cycle
• You’re leading implementation of IATF 16949 • Be able to make sure IATF 16949 also adds • Interpret key concepts and requirements of IATF
value to your organization 16949:2016 from an implementation perspective
• You’re part of a team involved in planning
implementation of IATF 16949maintaining • Develop professionally • Identify the benefits specific to an organization in
IATF 16949 relation to implementing an effective AuQMS

Internal Auditor - 2 days 11 Level 1 2

Who is this for This course will help you improve You will gain the knowledge & skills to:
• You already have a thorough knowledge of IATF • Gain the confidence to prepare, conduct and • Prepare, conduct and follow-up on IATF 16949 audit
16949 follow up on IATF 16949 audit activities activities
• You need to carry out an internal audit of • Be able to write factual audit reports and • Identify and apply the benefits and requirements
IATF 16949 advise, where necessary, corrective actions of an IATF 16949 audit
• Understand the guidelines of management • Gain the skills to assess an organization’s capability
system auditing according to ISO 19011:2011 to manage its automotive QMS
• Write factual audit reports and assist with
corrective actions

Lead Auditor - 5 days 21 Level 1 2 3

Who is this for This course will help you improve You will gain the knowledge & skills to:
• Anyone with the need to audit an • Identify the aims and benefits of an IATF • Gain the skills to plan, conduct, report and follow up
organization’s IATF 16949:2016 QMS. 16949:2016 audit an audit in accordance with ISO 19011
• Interpret IATF 16949:2016 requirements for • Identify the purpose and benefits of a AuQMS
audit application • Explain the role of an auditor to plan, conduct, report
• Plan, conduct and follow-up auditing activities and follow up an audit in accordance with ISO 19011
that add real value (and ISO 17021 where appropriate).

Understanding core tools - 1 day 21 Level 1 2 3

Who is this for This course will help you improve You will gain the knowledge & skills to:
• You already have a thorough knowledge of • You will learn about the core tools and how to • Identify applicable core tools within the scope of your
ISO 9001:2015 and IATF 16949 Automotive audit them effectively audit
Quality Management • Understand the core tools and the way they are
-Potential Failure Mode and Effects Analysis
• You need to carry out an internal audit of IATF (FMEA) applied within an organization
16949 • Add value to your organization through effective
- Production Part Approval Process (PPAP)
auditing of core tools
- Measurement Systems Analysis (MSA)
• Gain the skills to give effective feedback to the auditee

4
BSI Training Academy
IATF 16949:2016 Requirements training course
Essential information about the course Level 1

IATF 16949 is the globally recognized Quality Management implementing and auditing skills, it is a great place from
System (QMS) standard for the automotive industry. Designed which you can start this journey.
to be used in conjunction with ISO 9001:2015 it contains Our expert tutors will make sure you complete the course
supplemental requirements specific to the automotive feeling confident that you can apply the knowledge as soon
industry rather than being a standalone QMS. as you step back inside your organization.
Our IATF 16949 requirements two-day training course is The course is structured to optimize your learning using our
relevant for any size organization involved in the automotive unique approach to accelerated learning, and it will consist
supply chain. It provides an excellent introduction to the of a blend of practical activities, group discussions and
standard, and for those who wish to go on and develop their classroom learning.

Our course agenda


Day 1 Day 2
• Course aims, objectives and • Key concepts of ISO 9001 • Clause 8: Operation • 9.1 Monitoring,
structure and IATF 16949 • 8.1 Operational planning measurement, analysis,
• About the automotive • Key concept 1: and control and evaluation
standard Management principles • 8.2 Requirements for • 9.2 Internal audit
• The goal of IATF • Key concept 2: Risk-based products and services • 9.3 Management review
thinking • 8.3 Design and
• Importance and benefits of • Clause 10: Improvement
an IATF 16949 Automotive • Key concept 3: Process development of products • 10.1 General
QMS • Key concept 4: The and services
• 10.2 Nonconformity and
• Benefits of IATF 16949 process approach • 8.4 Control of externally corrective action
• Key concept 5: Plan-Do- provided processes,
• IATF 16949 core tools • 10.3 Continual
Check-Act (PDCA) products, and services
• The relationship between improvement
• Requirements of ISO 9001 • 8.5 Production and service
IATF 16949, ISO 9001 and
provision • Nonconformities and
the Annex SL High Level and IATF 16949 corrective actions
Structure • Introduction to IATF 16949 • 8.6 Release of products
and services • Pursuit of improvement
• The High Level Structure • Clause 4: Context of the
organization • 8.7 Control of • Course review and questions
(HLS) and additional
nonconforming outputs
structure • Clause 5: Leadership
• Terms and definitions of ISO • Clause 6: Planning • Clause 9: Performance Book today at
9000 and IATF 16949 • Clause 7: Support evaluation bsigroup.com/en-ZA
bsigroup.com/training

5
IATF 16949:2016 Requirements training course.
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
The automotive industry: an engine of
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course

global economic growth


Make sure this is the right course for you.

This is the course for you if: What is the course like? How will I benefit?
• You are new to IATF 16949 • 2- days long • Gain confidence in understanding
The automotive industry has seen
Automotive Quality Management
tremendous growth in recent years, and
the importance of andespite
Automotive
uncertainties from •
challenging Led by a BSI expert tutor
economic conditions, seismic changes
QMS in the political
• Your knowledge needs a refresh • Relaxed and comfortable learning
landscape, and increasing globalization, it continues to grow.
• Be ready to apply the knowledge in
• If you’re planning, implementing, environment your own business
or maintaining IATF 16949
• You’ll receive detailed course notes • Develop professionally
In 2016, 88.1 million cars and light commercial vehicles Many of these are concentrated in related manufacturing
• If you’re part of a team involved to take away
were sold worldwide*, up 4.8% from a year earlier. Global
with IATF 16949
• Network
and services. This makes with likeminded
the automotive sector onepeers
of the
car sales are expected to exceed 100 million units by 2020 largest providers of employment globally.
• Receive a BSI Certificate
with much of this being driven by the growth in emerging
Although the automotive industry has long been one of
markets.
the most efficient and productive sectors, in this time of
For every job directly involved in automotive production, it relentless growth, the need to adapt, innovate, and mitigate

Why invest in training from BSI?


is estimated that it supports a further five jobs elsewhere. risk has never been more important.

Trends that are transforming the automotive industry


When you attend a BSI training course, our tutors are the best in the business. They’re truly passionate about
sharing their knowledge and ensuring you learn. Trusted experts with years of hands-on and business experience,
they bringsafety
Tighter the subject matter to
and regulatory life with relevant
requirements and contemporary
including examples.
The need for automotive companies to demonstrate good
stricter government fuel efficiency standards governance and step up their reputation-management
efforts especially in light of recent scandals.
Upon successful
Automotive completion
manufacturers of your
must course,
reduce their you’ll receive an internationally recognized BSI certificate.
CO2 emissions in Europe to 95 grams per In 2014, over 600 million vehicles were recalled
kilometre by 2021 in the US.†

Training delivered at your site Next steps with the BSI Academy

BSI/UK/GRP/1001/0117BLD
The accelerated rise of new technologies including Increased demand from emerging markets means
This could
autonomous be aand
vehicles convenient
connected and
carcost effective
systems means Wantneed
manufacturers to learn more? You
to respond may be
and adapt interested
their offeringsin:
suppliers need especially
option, to innovateif to
youstay relevant.
have multiple delegates. to stay competitive.
IATF 16949:2016 Implementing course
Talk to one of our experts to find out more.* IATF 16949:2016 Internal Auditor course
The automobile industry invests over €84 billion In China, sales grew by +15% (24 million units)
© BSI Group

in research, development and production.* in 2016‡


*According to IATF rules, in-house training is€
only available to organizations not currently certified by BSI

€ Increasingly complex supply chains with constant


€ to remain lean.
pressure

€ Size of the automotive supplier market
worldwide €620 billion***

Find out more.


In light of these potentially disruptive trends never has the environment remains at the heart of this. In this brochure
need to be a resilient organization and adapt to stand the Call: +44 (0)345 086 9000
we use our Organizational Resilience model to show how to
test of time been so important. The ability to produce safe
BSI Group Email: [email protected]
increase resilience, face these challenges, and thrive.
and quality products, whilst protecting your people and the
Kitemark Court
Davy Avenue, Knowlhill
T: +44 (0)345 086 9000
E: [email protected]
or visit: bsigroup.com/training
Milton Keynes, MK5 8PP bsigroup.com/training 6
BSI Training Academy
Implementing IATF 16949:2016 training course
Essential information about the course 1 Level 1 2

IATF 16949:2016 is the globally recognized Quality Using a step-by-step approach, you’ll learn how to develop
Management System (QMS) standard for the automotive an implementation plan, create necessary documentation,
industry. That’s why organizations throughout the automotive monitor your automotive QMS, and achieve continual quality
supply chain invest in training their people so they have the improvement.
skills and the knowledge to benefit from it.
The three-day course is structured to optimize your learning
If you’ve already got a good knowledge of the requirements using our unique approach to accelerated learning, and it will
of IATF 16949:2016 and need to implement the standard in consist of a blend of practical activities, group discussions and
your organization, then this course is for you. Most delegates classroom learning.
on this course have already attended our IATF 16949:2016
Requirements course and are ready to take their knowledge
further.

Our course agenda


Day 1 Day 2 Day 3

• The Automotive Quality • Create your policy & objectives • Operation


Management System (QMS) • Production approval process
• Support
• Implementing an Automotive QMS • Identification & traceability
• Determine internal laboratory
• Overall project management • Total productive maintenance
scope
process and link to PDCA
• Organization manufacturing • Layout inspection and functional
• The context of your organization feasibility testing
• Documented information • Determining knowledge & • Performance evaluation
• Determining the need for competence • Monitoring, measurement,
documentation analysis & evaluation
• Operation
• Conducting a baseline gap analysis • Establish your supplier selection
• Internal audit, management
• Project plan review & improvement
process
• Integration: High Level
• The process approach • Develop a supplier quality Structure (HLS)
• Determine your coherent system management system
development programme • Course review & questions
• Leadership
• Planning the Automotive QMS Book today at
• Your risks and opportunities bsigroup.com/en-ZA
bsigroup.com/training

7
Implementing IATF 16949:2016 training course
We want to make sure you have the best learning experience possible. That’s why we offer a range of training

BSI solutions
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course.
Make sure this is the right course for you.
Our range of integrated services can be structured to your specific n
This course is for you if: help you What’s the course
address like?
quality, Howsustainability
supply chain, will I benefit? and build resilie
• Three days long
• You already have a thorough your organization: • Have the confidence you can
knowledge of IATF 16949 satisfy the requirements of
• Led by a BSI expert tutor
IATF 16949
Automotive Quality Management

Relaxed and comfortable learning
• You’re leading implementationStandards
of and subscription services
environment • Be able to2nd party
make sureverification
IATF 16949 audits,
also adds value to your
IATF 16949 – provide access
• You’lltoreceive
an enviable source
detailed of knowledge organization
course – including the supply chain tool BSI V
• You’re part of a team involved through
in standards
notes toand publications.
take away Our BSOL (British and improve your suppliers performan
planning implementation of Standards Online) catalogue includes standards for •
all Develop professionally
parts
IATF 16949 of the automotive lifecycle from initial design, to end•of Network
life, “BSI
with has become
likeminded peers an exten
including standards for assembly, production and
• You need to conduct an internal • Receive a BSI Husky’s security programm
certificate
after-care.
gap assessment of your current been a great partnership”
system – Husky injection moulding systems
BSI Training Academy
– introduces you to standards, including how to implement
and audit them. We also deliver training course on core BSI EntropyTM software
Upon successful completion of your course, you’ll receive an internationally recognized BSI certificate.
tools including FMEA and APQP. Our expert tutors will make – helps you effectively manage your sy
sure you complete the course feeling confident that you can to drive performance.
apply the knowledge you’ve gained as soon as you step back

Why invest in training from BSI?inside your organization.


Using decades of experience and inno
“Once again, and as expected, BSI this field, our expert teams can work w
When you attend a BSI training course, our tutors are the best in the business. They’re trulyshare the key standards
passionate about which addres
provided a training experience second practice is underpinned
sharing their knowledge and ensuring you learn. Trusted experts with years of hands-on and business experience,by embedding
to none” – General Motors, UK
they bring the subject matter to life with relevant and contemporary examples. within your organization, which can be
management systems training, certific
The BSI services outlined in this brochBSI/UK/983/GRP/1216/EN/GRP
Independent and impartial certification
Training delivered at your site Next steps with the BSI Academy
fundamental issues facing organizatio
– verification proves you’re compliant to your stakeholders. automotive manufacturing, in wholesa
This could be a convenientManyand the worlds’ most widely adoptedWant
of cost-effective to learn more? You
management may be interested
maintenance and repairin:today and into
system
option, especially if you have standards
multiple were originally shapedBSI
delegates. Lean
by BSI Six Sigma Training
including future. courses
ISOto9001, ISO more.
14001, and ISO/IEC 27001.IATF 16949:2016 Internal Auditor course
© BSI Group

Talk to one of our experts find out

“The audit was carried out successfully


*According to IATF rules, in-house training is only available to organizations not currently certified by BSI
and with professionalism by the BSI
auditors” – Valeo Sistemas Electronicos, Mexico
Find out more.
Call: +44 (0)345 086 9000
BSI Group Email: [email protected]
Kitemark Court
Davy Avenue, Knowlhill
T: +44 (0)345 086 9000
E: [email protected]
or visit: bsigroup.com/training
Milton Keynes, MK5 8PP bsigroup.com/training
8
BSI Training Academy
BSI TrainingIATF
Academy16949:2016 Internal Auditor Quality
IATF 16949:2016
ManagementInternalSystems
Auditor Quality
training course
Management Systems training course
Essential information about the course
1 1 2 Level

1 1 2 11 Level
1 21 32 1
IATF 16949:2016 is the globally recognized Quality of IATF Level
16949:2016, and be ready to take th
Essential information about the course
Management System (QMS) standard for the automotive carry out internal audit activities in their or
IATF 16949:2016 is the globally recognized
industry. That’s Quality of IATF 16949:2016,
why organizations throughout and be ready
the automotive to take the
a step-by-step next step
approach, to learn how to
you’ll
Management System (QMS)supply standard for the automotive carry out internal
chain invest in training their people so they have theaudit activities in their organization. Using
an effective audit, compile and distribute a
industry. That’s why organizations throughout
skills and the automotive
the knowledge a step-by-step
to benefit from it. approach, you’ll learn corrective
address how to plan and perform
actions where necessary
supply chain invest in training their people so they have the an effective audit, compile and distribute audit reports, and
If you are involved in auditing, maintaining or supervising an The two-day course is structured to optimi
skills and the knowledge to benefit from it. address corrective actions where necessary.
Automotive QMS then this is the course for you. Delegates using our unique approach to accelerated l
If you are involved in auditing, maintaining
should already or supervising
have a thoroughanunderstanding
The two-day course is structuredconsistto of
optimize
a blendyour learningactivities, gro
of practical
Automotive QMS then this is the course for you. Delegates using our unique approach to and classroom learning.and it will
accelerated learning,
Our course
should already have a thorough understanding
agenda consist of a blend of practical activities, group discussions
and classroom learning.
Our course agenda Day 1 Day 2

Day 1 • Automotive QMS IATF 16949 • The importance


Day 2
of customer- • Execute an audit [continue
• Intended outcomes specific requirements in the • Internal audit video
• Automotive QMS IATF 16949 • Components • The importance internal audit
• process
overview of customer- Execute an audit [continued] • Verifying information
• Intended outcomes specific requirements in the
• Internal audit requirement • Automotive process approach
• Internal to video
audit • Recording objective ev
internal audit process auditing
• Components overview• ISO 19011 guidelines for • Verifying information • Nonconformities
• Internal audit requirement • Automotive process approach
auditing management systems • Planning
to an audit
• Recording objective evidence
auditing • Simulated internal aud
and application of ISO 19011 • Initiating the
• audit
• ISO 19011 guidelines for
• to
Planning anIATF
audit
Nonconformities • Documenting noncon
auditing management systems guidelines auditing 16949 • Document review
• Simulated internal audit • Preparing audit conclu
and application of ISO 19011 • Auditing•terms Initiating
and the audit • Process activities and IATF nonconformities
• Documenting meeting
• Document review
guidelines to auditing IATF 16949 definitions 16949 clauses
• Auditing terms and • Process
• Plan, execute, activities
report, & close-and IATF• Sampling
• Report an
• Preparing audit conclusions and closing
audit
meeting • Prepare and distribute
definitions out 16949 clauses • Audit planReport an audit
• Process•forSampling
• Plan, execute, report, & close- auditing
• • Complete the audit
• Audit work documents
• Prepare and distribute the auditclose-out
report & follow-up
out • Audit& plan
• Audit evidence programme • Executing an audit • Audit
• Process for auditing • Complete the audit • Quiz to test your knowledg
• Audit
• Audit scope, work documents
objectives & • Opening meeting
• Audit evidence & programme criteria • Executing an audit • Audit close-out & follow-up• Course review & questions
• Communications, attributes
• Audit scope, objectives & • Principles • of auditingmeeting
Opening
• Quiz to test
and question types
your knowledge • Reflection & feedback
criteria • Typical audit activities &
• Communications, attributes
• Course review & questions
Book tod
• Principles of auditing responsibilities
and question types • Reflection & feedback
bsigroup
• Typical audit activities & Book today at
responsibilities
bsigroup.com/en-ZA
bsigroup.com/training

9
IATF 16949:2016 Internal Auditor training course.
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course.

Make sure this is the right course for you.

This is the course for you if: What is the course like? How will I benefit?
• You already have a thorough • Two days long • Gain the confidence to prepare,
knowledge of IATF 16949 conduct and follow up on
• Led by a BSI expert tutor
IATF 16949 audit activities
Automotive Quality Management
• Relaxed and comfortable
• Be able to write factual audit
• You need to carry out an
learning environment reports and advise, where
internal audit of IATF 16949
• You’ll receive detailed course necessary, corrective actions
• Your knowledge of the internal
audit process needs a refresh
notes to take away • Understand the guidelines of
management system auditing
according to ISO 19011:2011
• Develop professionally
• Network with like minded peers
• Receive a BSI certificate

Why invest in training from BSI?


When you attend a BSI training course, our tutors are the best in the business. They’re truly passionate about
sharing their knowledge and ensuring you learn. Trusted experts with years of hands-on and business experience,
they bring the subject matter to life with relevant and contemporary examples.

Upon successful completion of your course, you’ll receive an internationally recognized BSI certificate.

Training delivered at your site Next steps with the BSI Academy BSI/UK/991/GRP/0117/EN/GRP

This could be a convenient and cost effective Want to learn more? You may be interested in:
option, especially if you have multiple delegates. Implementing IATF 16949:2016 course
Talk to one of our experts to find out more.* IATF 16949:2016 Second-party auditor course
© BSI Group

*According to IATF rules, in-house training is only available to organizations not currently certified by BSI

Find out more.


Call: +44 (0)345 086 9000
BSI Group Email: [email protected]
Kitemark Court
Davy Avenue, Knowlhill
T: +44 (0)345 086 9000
E: [email protected]
or visit: bsigroup.com/training
Milton Keynes, MK5 8PP bsigroup.com/training
10
BSI Training Academy
IATF 16949:2016 Auditor/Lead Auditor training course
Level 1 2 132 43
Essential information about the course 1 1 21 Level 1 1
2 Level 2 3 1

IATF 16949:2016 is the internationally recognized and many delegates will have already attended
Quality Management System (QMS), for the our Internal Auditor training course.
automotive industry. It helps organizations Using innovative accelerated learning techniques
continually improve, focus on meeting customer to maximize your learning, you will gain the skills
requirements, and ensure customer satisfaction. to plan, conduct, report, and follow-up on an audit
If you are involved in auditing, maintaining, or in accordance with ISO 19011. It will culminate on
supervising an Automotive QMS then this is the day 5 with a written exam and upon successful
course for you. Our IATF 16949:2016 Lead Auditor completion you’ll be awarded an internationally
course is an intensive five-day course where you’ll recognized auditing certificate. This course will
discover internationally recognized best practice not only benefit you when you return to your
auditing techniques so you can lead auditing organization, but it could also be an opportunity
activities in your organization. to advance your career.
You’ll already have a detailed understanding of the
requirements of ISO 9001 and IATF 16949:2016,

“Our company learns something new each audit. I was very impressed with the
auditor’s knowledge and expertise. They express the standard in terms we could
all understand.” Truck-Lite Co. LLC, US-based vehicle lighting manufacturer

Upon successful completion of your course, you’ll receive an internationally recognized Lead Auditor
course certificate.

11
Our course agenda:

Day 1 Day 2
• Course aim, objectives and structure • Recap and quiz on day one
• First, second and third party audits • Audit follow-up
• Accredited certification and Third Party Accredited Certification • Management Principles
• Audit approaches to IATF 16949 • Terminology
• The process approach • Plan-Do-Check-Act
• Risk-based thinking • QMS elements and interactions
• Typical audit activities • The role of the Auditor
• Audit scope, objectives, and criteria • Automotive QMS
• Customer–specific requirements (CSRs) documentation
• IATF 16949 Core Tools • Initiating the audit
• Audit resources and competency • Document review
• Support • Audit plan
• Roles and responsibilities and confidentiality • Work documents
• Audit methods • Video - Auditing ‘Top
Management’
• Stage 1 Audit
• Stage 2 Audit • Auditing ‘Top Management’
including ‘Context of the
• Audit plan template organization’
• Work documents
• Opening meeting
• Audit evidence
• Effective communication
• Audit findings and meetings
• The closing meeting
• Audit reports

Day 3 Day 4 Day 5


• Recap of day two • Recap of day three • Receive homework (delegates
• Process audit preparation • Nonconformities (continued) will submit an audit report)
• Auditing the organization’s • Closing meeting • Final questions and revision
processes (1) • Audit report • Introduction to the exam
• Auditing the organization’s • Audit follow-up • Exam
processes (2)- PPAP • Close of course
• Specimen exam
• Auditing the organization’s
processes (3)- Supplier PPAP
• Nonconformities
Book today at
bsigroup.com/en-ZA

Book today at
bsigroup.com/training

12
IATF 16949:2016 Auditor/Lead Auditor training course
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course.

Make sure this is the right course for you

This is the course for you if: What is the course like? How will I benefit?
• You already have a thorough • Five days with some homework • Gain the confidence to lead
knowledge of IATF 16949:2016 and manage a team on IATF
• Led by a BSI expert tutor
16949:2016 audit activities
Quality Management
• Relaxed and comfortable learning
• Be prepared for a successful
• You need to lead a second party
environment second party IATF 16949:2016
audit in your organization
• You’ll receive a detailed course pack audit
• You are a manager who is
responsible for a team of auditors
to take away • Be able to audit to internationally
recognized best practice (ISO
• There will be a two-hour exam on
19011)
the final day
• Develop professionally and gain a
recognized qualification
• Network with likeminded peers

Why invest in training from BSI?


When you attend a BSI training course, our tutors are the best in the business. They’re truly passionate about
sharing their knowledge and ensuring you learn. Trusted experts with years of hands-on and business experience,
they bring the subject matter to life with relevant and contemporary examples.

BSI/UK/1349/TR/0318/EN/GRP
Training delivered at your site Next steps with the BSI Academy
This could be a convenient and cost effective Want to learn more? You may be interested in
option, especially if you have multiple delegates. our Core Tools for automotive training courses
Talk to one of our experts to find out more.*
© BSI Group

*According to IATF rules, in-house training is only available to organizations not currently certified by BSI

Find out more.


Call: +44 (0)345 086 9000
Email: [email protected]
BSI Group
Kitemark Court T: +44 (0)345 086 9000
or visit: bsigroup.com/training
Davy Avenue, Knowlhill E: [email protected]
Milton Keynes, MK5 8PP bsigroup.com/training
13
BSI Training Academy
IATF 16949:2016 Understanding core tools for
Internal Auditors training course
Essential information about the course 1 1 2 Level 1 2 3 1

IATF 16949:2016 is the globally recognized Quality organization when conducting an internal audit against the
Management System (QMS) standard for the automotive requirements of IATF 16949:2016.
industry. That’s why organizations throughout the
Delegates should already have a thorough understanding
automotive supply chain invest in training their people so
of ISO 9001:2015 and IATF 16949:2016. Ideally will
they have the skills and the knowledge to benefit from it.
have already completed our IATF 16949:2016 Quality
The new standard contains greatly-enhanced requirements Management Systems Internal Auditor training course.
to the role of the internal auditor which are intended to
This one-day course is structured to optimize your learning
ensure a more robust internal audit process.
using our unique approach to accelerated learning. It will
To help meet these requirements, this course will develop consist of a blend of practical activities, group discussions,
your knowledge and skills so you can assess and report and classroom learning.
on the effective implementation of core tools within your

Our course agenda


Day 1

• Course aims, learning objectives, • Introducing Measurement Systems Analysis (MSA)


and structure • Analysis of results
• Introducing potential Failure Mode and Effects Analysis • Attribute studies
(FMEA)
• Examples of MSA variable studies
• PFMEA determining rankings
• How to audit FMEA • Introducing Statistical Process Control (SPC)

• Introducing APQP and control plan methodology • Summary, reflection and feedback

• APQP reporting
Book today at
• Control plan
bsigroup.com/en-ZA
bsigroup.com/training
• Introducing Production Part Approval Process (PPAP)
• Submission levels

Upon successful completion of your course, you’ll receive an internationally recognized BSI certificate.

14
IATF 16949:2016 Understanding core tools for
Internal Auditors training course.
We want to make sure you have the best learning experience possible. That’s why we offer a range of training
courses from beginner to expert. We create a positive learning environment so you retain the knowledge and
acquire skills that will continue to be of use beyond the course.

Make sure this is the right course for you.

This is the course for you if: What is the course like? How will I benefit?
• You already have a thorough • One day long • You will learn about the core tools
knowledge of ISO 9001:2015 and and how to audit them effectively:
Environmental, and health
• Ledand
by a BSIsafety
IATF 16949 Automotive Quality
expert tutorsolutions
• Potential Failure Mode and
Management •
Relaxed and comfortable learning Effects Analysis (FMEA)
A responsible organization looks afterenvironment
the environment and their people. It• is estimated
APQP & Controlthat
Plan the
•automotive
You need to carry out an internal
Environmental, and health and safety solutions
industry is responsible forYou’ll
audit of IATF 16949 • roughly 15% of global carbon emissions.
receive detailed course notes
With pressure
Methodology (APQP) on the
earth’s resources mounting, the automotive industry has been tasked with• reducing
to take away Productionthe
Partnegative
Approval impact
•Aofresponsible
You have already
manufacturing completed
organization looks
and driving after the
vehicles environment and
by demonstrating its their Process
people. It is
environmental and (PPAP)
estimated that the
sustainability-related
our IATF 16949:2016 Quality • Measurement Systems Analysis
automotive
credentials. industry is responsible for roughly 15% of global carbon emissions. With pressure on the
Management Systems Internal (MSA)
earth’s resources mounting, the automotive industry has been tasked with reducing the negative impact
Auditor
Each yeartraining
2% ofcourse
workers in the UK manufacturing sector sustain a work-related • Statistical Process
injury 2 Control
. A poor (SPC)
safety
of manufacturing and driving vehicles by demonstrating its environmental and sustainability-related
record can cause reputational damage and prove costly. That’s why creating a safer
• Develop workplace and
professionally
credentials.
reducing the levels of work-related injuries is a high priority throughout•the automotive
Network industry.
with likeminded peers
Each year 2% of workers in the UK manufacturing sector sustain a work-related injury . A poor safety 2
Our comprehensive range of strategic, management and technical consulting • Receive a BSI certificate
solutions – assessment,
record can cause reputational damage and prove costly. That’s why creating a safer workplace and
compliance, risk management, reporting, training, communication and more – help clients to
reducing the levels of work-related injuries is a high priority throughout the automotive industry.
Environmental, andhealth,
achieve their environmental,
Why invest in training from BSI? health safetyandandsafety solutions
sustainability short-term needs and long-term goals.
Our comprehensive
Management systemrange of strategic,
certification management
can help and technical
an organization to fully consulting
evaluate itssolutions – assessment,
environmental
compliance,
responsiblerisk
Aperformance and management,
demonstrate
organization looks reporting,
after thetraining,
compliance communication
and credibility
environment andtotheir and more
It is –estimated
its stakeholders.
people. help clients thattothe
When you
achieve
automotive attend a BSI
theirindustry training
environmental, course, our
health,for
is responsible tutors
safety are
and 15%
roughly the best in
sustainability the business.
short-term
of global carbon They’re truly
needs and
emissions. passionate
pressureabout
Withlong-term goals.
on the
sharing their
Management
earth’s knowledge
resourcessystem and ensuring
certification
mounting, you learn.
can help an
the automotive Trusted experts
organization
industry has with
been years
to fully
tasked of hands-on
evaluate and business
its environmental experience,
ISObring
they
14001 – subject
the
Environmental
matter to
Management
life with relevant and
OHSAS
contemporary
18001 – with
examples.
reducing
Occupational the negative
Health impact
& Safety
performance
of manufacturing and demonstrate compliance
and driving vehicles and credibility
by demonstrating itstoenvironmental
Managemen its stakeholders.
t and sustainability-related
The most established international environmental

BSI/UK/1049/TR/0317/EN/BLD
credentials.
management system, and originally developed by BSI. Ensuring employee safety is critical and OHSAS 18001
Training
It will14001
ISO
Each year 2%–delivered
help you Environmental atManagement
your
to reduce environmental
of workers in the
site
UKrisks, improve
manufacturing
Next
provides
OHSAS
sector
steps
an
18001
ISOsustain
45001 –with
occupational theinjury
health
Occupational
a work-related
BSI Academy
andHealth
safety
2 framework
& Safety
. A poor safety
environmental performance, and give evidence to that will Want
Managemen help identify and
ttocreating
learn mitigate
more? Yourisk
mayasbe
well as defendin:
interested
record This
The mostcan could be
established
cause a convenient
international
reputational and cost and
damage effective
environmental prove costly. That’s why a safer workplace and
stakeholders that regulatory requirements have been met. and protect your workforce, reputation and brand. OHSAS
management
reducing system,
option,levels and originally developed
especiallywork-related by
if you have multiple BSI.
delegates. Ensuring employee
IATF safety
16949:2016 is critical
Second and OHSAS
Party 18001
Auditor course
Third party the
certificationof injuries
to ISO 14001 is often is a high
mandated by priority throughout
18001 (likely the automotive
to be replaced by ISO 45001) industry.
can be used to
It will helpTalk
youto
to one
reduce environmental risks,out
improve providesIATF
an occupational
16949:2016health andAuditor
safety framework
© BSI Group

many of the leading of our experts


automotive to find
manufacturers more.*
throughout
Internal course
demonstrate an organizations’ conformity to some of the
Our comprehensive
environmental performance,range andofgivestrategic,
evidencemanagement
to and
that technical consulting
will help identify solutions
and mitigate risk as–well
assessment,
as defend
the supply chain. personal safety-related aspects of IATF 16949.
stakeholders that
compliance, riskregulatory
management,requirements have been met. communication
and protect your workforce,
more –reputation and brand.
to OHSAS
*According to IATF rules, in-house training is onlyreporting, training,
available to organizations and
not currently certified by BSI help clients
Third party
achieve certification
their to
environmental, ISO 14001health, safety and sustainability short-term needs and long-termbegoals.
is often mandated by 18001 (likely to be replaced by ISO 45001) can used to
ISO 50001 – Energy Management
many of the leading automotive manufacturers throughout demonstrate an organizations’ conformity to some of the
Management
Energy management system certification
in the can help
automotive industry an organization to fully evaluate its environmental
is essential
the supply chain. personal safety-related aspects of IATF 16949.
performance
for reducing energy andcosts.
demonstrate compliance
This international standard and credibility to its stakeholders.
provides
ISO a framework
50001 – Energyto Management
help manage the energy supply Find out more.
and consumption in an organization. It applies to all aspects
ISO
Energy 14001 – Environmental
management Management
in the automotive industry is essential
of energy use and enables you to help your organization Call: +44 (0)345 086 9000
OHSAS 18001 – Occupational Health & Safety
for
The reducing energy costs. This international standard Management
and most established
your suppliers takeinternational
a systematic environmental
approach to achieving Email: [email protected]
provides
BSI Group
management a framework
system, and to help manage the energy supply
continual improvement of originally developed byAdding
energy performance. BSI. ISO Ensuring employee safety is critical and OHSAS 18001
Kitemark
and
It50001
Davy
Court
consumption
will help in
you to reduce
questions
Avenue,
an organization.
to your environmental
Knowlhill
T: +44
It
supplier score
(0)345to086
applies
risks, all
cardsimprove
9000
aspects or visit: bsigroup.com/training
could improve provides an occupational health and safety framework
E: [email protected]
of energy use
environmental and enables you
performance, to give
and help your organization
evidence to that will help identify and mitigate risk as well as defend
the competitiveness
Milton Keynes, MK5 8PP of your supplybsigroup.com/training
chain.
and your suppliers take a systematic approach to achieving
stakeholders that regulatory requirements have been met. 15and protect your workforce, reputation and brand. OHSAS
continual
Third partyimprovement
certification of to energy
ISO 14001performance. Adding ISO
is often mandated by 18001 (likely to be replaced by ISO 45001) can be used to
50001 questions to your supplier score cards could improve
Course
Our course agenda
Day 1 Day 2
• Welcome and introductions • HACCP prerequisite • Welcome to day two • 2.10 Monitoring of CCPs
programmes
• Overview of course aim, • Overview CODEX • 2.11 CCP corrective
Why training • Module 3 GMP –Turn
isandimportant
learning objectives BSI our experience
Alimentarius HACCP into your
actionsexpertise
course structure HACCP and GMP (principles 1-7/steps 6-12)
Certification Criteria (3.1- • Reviewing HACCP plans
• Food safety risk
Great businesses need great people2.22)
management • Identifying and prioritising
• 2.12 Verification activities
food Safety hazards
Research shows thatTACCP
• HACCP, whenand
anVACCP
organization invests
• Applying HACCP preliminary Exceptional experience:
in training •and development,
What’s they reap real
changed in food
safety risk
rewards:
steps
• Overview CODEX
8.84

• 2.6 Hazard
8.84
Determining
analysis
is establishing
and
• 2.13 Record keeping
• CODEX HACCP: Systematic
the average rating
weaknesses
• HACCPTherationale and
percentage
Alimentarius HACCP
(preliminary steps 1-5) 10 controls for
hazards
food safety
delegates gave to their overall
experience of BSI • Food safety culture: The
74% history
of employees that
• CODEX Alimentarius and
FSMSfeel like they’re not
principles
• Module 2 HACCP –
BSI HACCP and GMP
• 2.7 Determining critical
control points
driver for success
• Exam preparation, course
FromandSept 2017 to Sept
reaching their full Certification Criteria (2.1- • 2.8 HACCP audit table review final questions
• Applying BSI HACCP and GMP 2.5)behaviours 2018, we have trained over
potential
Certification Criteria • 2.9 Establish critical limits • Assessment Exam (1 hour) people

11,000
Day one review and questions
• BSI HACCP and GMP
Certification Criteria 50,300 Book today at
days
40%
of employees with poor The number of days BSI
bsigroup.com/en-ZA
9.51
Make sure this
training is their
leave the job
right course
within for you.spend with clients a year so out of 10
the first year we know….
This is the course for you if: What is the course like? How will I benefit?
Your organization is considering • Two days • Develop a comprehensive HACCP
developing, implementing and
of workers say training and • Led by a BSI expert tutorin class Tutors: plan Subject
based on the specific risk to
Matter
reviewing HACCP plans and/or
development if you
is the most
Best your product and processExperts:
68%
would like to further you workplace
important knowledgepolicy • Relaxed and
1 comfortable
environment
learning Our tutors
• Improved
Customers who have been systemhave
andextensive
process industry
in food safety risk assessment. expertise,ofallowing
trained gave an overall tutormanagement them to provide
food safety
• Includes a detailedrating
course
onpack to at
average through
real a preventative
life examples risk-based
with relevant
take away HACCP FSMS
course material. Our average is
9.26 out of 10
9.51 out of 10
• Comply with industry and
legal obligations for safe food
production
• Improved record keeping and
retrospective proof of compliance

Speak to a training advisor


Next steps with the BSI Academy
Next Step
You may also be interested in attending the Call: +27 (0) 12 004 0279
Find out more.
Contact us: following training courses:
[email protected] Call:[email protected]
Email: +27 (0) 004 0279
or visit:[email protected]
Email:
• Effective Food Safety Auditing
• Effective Foreign Matter Management
bsigroup.com/en-ZA
• Root Cause Analysis for the Food Industry
or visit: bsigroup.com/en-ZA
• Effective Food Labelling Verification Processes
• Food Recall Plans

The trademarks in this material (for example the BSI logo or the word “KITEMARK”) are
registered and un-registered trademarks owned by The British Standards Institution in
the UK and certain other countries throughout the world

You might also like