SN Engineers Customer : KPCL- ACD

Item: 199 Tubes Vertical

Gat No-183 Jyotiba Nager
Aftercooler
Talwade INDEX SNE No. : 3403, 3404, 3405
Pune -411062 Drawing No : 3501080000

Date : 27/05/2023

S. NO DOCUMENT DESCRIPTION REMARK

1 MATERIAL INDENTIFICATION REPORT MATERIAL INDENTIFICATION REPORT PAGE 01

2 INSPECTION SIZE SHEET INSPECTION SIZE SHEET PAGE 01

3 TEST CERTIFICATE HYDRO TEST CERTIFICATE PAGE 03

4 TEST CERTIFICATE LIQUID PENETRANT REPORT PAGE 03

5 TEST CERTIFICATE SUPPLIERS TEST CERTIFICATE PAGE 09

TOTAL NO OF PAGES PAGE 17

 S.N Engineers Customer: KPCL
Gate No-183 Item : 199 TUBES VERTICAL AFTERCOOLER
Talwade Material Identification Report Drg. No:3501080000
SN E No.: 3403, 3404, 3405
Pune - 411062
Date: 27/05/2023
Type of Material
S.No Item Description Qty.x 3 nos Size Heat No. T.C.No/Date Manufacturer/LAB
Required Used
1 SHELL PIPE 1 IS3589 IS3589 10'' X 6TH 2350533 JPL/HSR/0000001381 JIPL

2 INLET HEADER 1 IS 2062 IS3589 18'' X 6TH B012725 MSL/E/QC/116/2023 MSL

3 HEADER 1 IS 1239 IS3589 10'' X 6.3TH D921448 1034 JPL

4 NOZZLE PIPE INLET & OUTLET 2 IS1239 IS1239 5" X 5.4TH 2303129 JPL/E-V/QC/160/2022 JPL

NOZZLE PIPE 1 IS1239 IS1239 2" X HEAVY 23100111 JPL/E-V/QC/2827/2022 JPL

5 SHELL FLANGE 2 IS2062 IS2062 28TH 354072 RCL/MTL/PLM/80729277 SAIL

6 FLANGE FOR INLET HEADER 1 IS2062 IS2062 28TH 354072 RCL/MTL/PLM/80729277 SAIL

7 CLOSING FLANGE 1 IS2062 IS2062 39THK 2119594 534178 SAIL

8 NOZZLE FLANGE 2 IS2062 IS2062 24TH 350518 RCL/MTL/PLM/80718489 SAIL

10 INTERMEDIATE FLANGE 1 IS2062 IS2062 15TH 337440 RCL/MTL/PLM/80676683 SAIL

11 FLOATING TUBE SHEET 1 IS2062 IS2062 29THK 354072 RCL/MTL/PLM/80729277 SAIL

12 FIXED TUBE SHEET 1 IS2062 IS2062 23TH 350518 RCL/MTL/PLM/80718489 SAIL

13 TUBES 199 COPPER COPPER 3/8' 'X 21G X 1407L - DOC.F/QA/015 SHARANYA TUBES
 Kirloskar Pneumatic Co. Limited
Hadapsar Industrial Estate, Hadapsar, Pune 411013
Inspection Size Sheet

Part Name : 199 TUBES VERTICAL AFTERCOOLER Part No.: 3501080000 REV NO: B
Supplier Name - SN ENGINEERS Quantity:3nos Date:27-05-2023
Sr. Specified Observations
Inspection Parameter Intruments Used
No. value in mm 3403 3404 3405 REMARKS
1 SHELL LENGTH 1355 mm MEASURING TAPE 1356 1354 1354 ACCEPTABLE

2 SOCKET DISTANCE 75 mm MEASURING TAPE 75 75 75 ACCEPTABLE

3 SOCKET DISTANCE 100 mm MEASURING TAPE 100 101 100 ACCEPTABLE

4 HEADER INLET HEIGHT 539 mm MEASURING TAPE 540 540 540 ACCEPTABLE

5 HDR. FLANGE TO NOZZLE DISTANCE 195 mm MEASURING TAPE 195 195 195 ACCEPTABLE

6 NOZZLE WIDTH FROM CENTRE 265 mm MEASURING TAPE 265 265 266 ACCEPTABLE

7 OUTLET HEADER HEIGHT 800 mm MEASURING TAPE 801 801 800 ACCEPTABLE

8 NOZZLE HEIGHT FROM CENTRE 650 mm MEASURING TAPE 650 650 651 ACCEPTABLE

9 HEADER CLOSER TO SOCKET 270 mm MEASURING TAPE 270 271 271 ACCEPTABLE
10 SOCKET HEIGHT 75 mm MEASURING TAPE 75 75 76 ACCEPTABLE
11 NOZZLE WIDTH FROM CENTRE 350 mm MEASURING TAPE 351 350 351 ACCEPTABLE
12 BASE PLATE Ø465 X 5TH X 4H X Ø20 X 400 PCD MEASURING TAPE FOUND OK FOUND OK FOUND OK ACCEPTABLE
13 OVERALL LENGTH 2738 MEASURING TAPE 2740 2740 2739 ACCEPTABLE
14 LENGTH OF TUBE BUNDLE 1407 mm MEASURING TAPE 1407 mm 1407 mm 1408 ACCEPTABLE
15 SOCKETS 3/8" BSP TPG FOUND OK FOUND OK FOUND OK ACCEPTABLE
Accepted
Rejected Rework TC Enclosed: Hydro / Physicalal / Chemical / Magnaflux / U.T. / Hardness / Performance.

Damage / Sr. no. Punching / Vendor identification / Part Identification

GRR No. GRR Date GRR Location Visual Checking
/ Oiling / Packing / Painting / Rust Prevention.
Checked By:
 KIRLOSKAR PNEUMATIC CO. LTD
HADAPSAR INDUSTRIAL ESTATE, PUNE – 411013

TEST CERTIFICATE
HEAT EXCHANGER

CERTIFICATE NO. – 3403 DATE OF TEST – 26/05/2023 PART NAME – 199 TUBES VERTICAL A/C

G.R. NO. DATE 27-05-2023 DRG. NO. – 35.010.800.00

MANUFACTURED BY – M/S S. N. ENGG

PURCHASE ORDER NO.

QTY 1 Nos SR. NO.–3403

CONSTRUCTION CODE: ASME SECTION VIII- DIV I EDDITION 2010

CONSTRUCTION:

SR. NO. DESCRIPTION MATERIAL THICKNESS/SIZE

1. SHELL IS 3589 10” X 6 MM THK 6.35 MM THK
2. TUBES COPPER 3/8” x 21G x 1407 MM LONG 1407 MM LONG

DESIGN & TEST SPECIFICATION:

SR. NO. PARAMETERS SHELL SIDE TUBE SIDE

1. WORKING PRESSURE Kg/cm2g 8.0 Kg/cm2g 8.0 Kg/cm2g
2. DESIGN PRESSURE Kg/cm2g 5.5 Kg/cm2g 8.80 Kg/cm2g
3. HYDRAULIC TEST PRESSURE Kg/cm2g 8.25 Kg/cm2g 13.2 Kg/cm2g

PRESSURE GAUGE USED FOR HYDRO TEST CALIBRATION DETAILS:

MAKE PRESSURE RANGE CALIBRATION CALIBRATION

GAUGE NO. CERTIFICATE NO. DUE DATE
PIONEER SN/PG/-03/2022 0-16 Kg/cm2g FCS/2211/2605/003 25.11.2023
PIONEER SN/PG/-03/2022 0-21 Kg/cm2g FCS/2211/2605/005 25.11.2023

THIS IS TO CERTIFY THAT ABOVE AFTER COOLER IS TESTED UNDER HYDRAULIC TEST AT ONE AND HALF
TIME DESIGN TIME AS STATED ABOVE FOR 30 MINUTES. THE WELDED SEAMS ARE ALSO CHECKED BY
HAMMER TEST AT THIS PRESSURE. AFTER COOLER IS FOUND THOROUGHLY SOUND UNDER THE TEST. DP
TEST IS TAKEN AFTER THE ROOT RUN & FOUND SATISFACTORY.

TESTED BY: KIRLOSKAR PNEUMATIC CO. LTD.

WITNESSED BY MANAGER
FOR MANUFACTURER
SUJEET SHINDE
QUALITY ASSURANCE
 KIRLOSKAR PNEUMATIC CO. LTD
HADAPSAR INDUSTRIAL ESTATE, PUNE – 411013

TEST CERTIFICATE
HEAT EXCHANGER

CERTIFICATE NO. – 3404 DATE OF TEST – 26/05/2023 PART NAME – 199 TUBES VERTICAL A/C

G.R. NO. DATE 27-05-2023 DRG. NO. – 35.010.800.00

MANUFACTURED BY – M/S S. N. ENGG

PURCHASE ORDER NO.

QTY 1 Nos SR. NO.–3404

CONSTRUCTION CODE: ASME SECTION VIII- DIV I EDDITION 2010

CONSTRUCTION:

SR. NO. DESCRIPTION MATERIAL THICKNESS/SIZE

1. SHELL IS 3589 10” X 6 MM THK 6.35 MM THK
2. TUBES COPPER 3/8” x 21G x 1407 MM LONG 1407 MM LONG

DESIGN & TEST SPECIFICATION:

SR. NO. PARAMETERS SHELL SIDE TUBE SIDE

1. WORKING PRESSURE Kg/cm2g 8.0 Kg/cm2g 8.0 Kg/cm2g
2. DESIGN PRESSURE Kg/cm2g 5.5 Kg/cm2g 8.80 Kg/cm2g
3. HYDRAULIC TEST PRESSURE Kg/cm2g 8.25 Kg/cm2g 13.2 Kg/cm2g

PRESSURE GAUGE USED FOR HYDRO TEST CALIBRATION DETAILS:

MAKE PRESSURE RANGE CALIBRATION CALIBRATION

GAUGE NO. CERTIFICATE NO. DUE DATE
PIONEER SN/PG/-03/2022 0-16 Kg/cm2g FCS/2211/2605/003 25.11.2023
PIONEER SN/PG/-03/2022 0-21 Kg/cm2g FCS/2211/2605/005 25.11.2023

THIS IS TO CERTIFY THAT ABOVE AFTER COOLER IS TESTED UNDER HYDRAULIC TEST AT ONE AND HALF
TIME DESIGN TIME AS STATED ABOVE FOR 30 MINUTES. THE WELDED SEAMS ARE ALSO CHECKED BY
HAMMER TEST AT THIS PRESSURE. AFTER COOLER IS FOUND THOROUGHLY SOUND UNDER THE TEST. DP
TEST IS TAKEN AFTER THE ROOT RUN & FOUND SATISFACTORY.

TESTED BY: KIRLOSKAR PNEUMATIC CO. LTD.

WITNESSED BY MANAGER
FOR MANUFACTURER
SUJEET SHINDE
QUALITY ASSURANCE
 KIRLOSKAR PNEUMATIC CO. LTD
HADAPSAR INDUSTRIAL ESTATE, PUNE – 411013

TEST CERTIFICATE
HEAT EXCHANGER

CERTIFICATE NO. – 3405 DATE OF TEST – 26/05/2023 PART NAME – 199 TUBES VERTICAL A/C

G.R. NO. DATE 27-05-2023 DRG. NO. – 35.010.800.00

MANUFACTURED BY – M/S S. N. ENGG

PURCHASE ORDER NO.

QTY 1 Nos SR. NO.–3405

CONSTRUCTION CODE: ASME SECTION VIII- DIV I EDDITION 2010

CONSTRUCTION:

SR. NO. DESCRIPTION MATERIAL THICKNESS/SIZE

1. SHELL IS 3589 10” X 6 MM THK 6.35 MM THK
2. TUBES COPPER 3/8” x 21G x 1407 MM LONG 1407 MM LONG

DESIGN & TEST SPECIFICATION:

SR. NO. PARAMETERS SHELL SIDE TUBE SIDE

1. WORKING PRESSURE Kg/cm2g 8.0 Kg/cm2g 8.0 Kg/cm2g
2. DESIGN PRESSURE Kg/cm2g 5.5 Kg/cm2g 8.80 Kg/cm2g
3. HYDRAULIC TEST PRESSURE Kg/cm2g 8.25 Kg/cm2g 13.2 Kg/cm2g

PRESSURE GAUGE USED FOR HYDRO TEST CALIBRATION DETAILS:

MAKE PRESSURE RANGE CALIBRATION CALIBRATION

GAUGE NO. CERTIFICATE NO. DUE DATE
PIONEER SN/PG/-03/2022 0-16 Kg/cm2g FCS/2211/2605/003 25.11.2023
PIONEER SN/PG/-03/2022 0-21 Kg/cm2g FCS/2211/2605/005 25.11.2023

THIS IS TO CERTIFY THAT ABOVE AFTER COOLER IS TESTED UNDER HYDRAULIC TEST AT ONE AND HALF
TIME DESIGN TIME AS STATED ABOVE FOR 30 MINUTES. THE WELDED SEAMS ARE ALSO CHECKED BY
HAMMER TEST AT THIS PRESSURE. AFTER COOLER IS FOUND THOROUGHLY SOUND UNDER THE TEST. DP
TEST IS TAKEN AFTER THE ROOT RUN & FOUND SATISFACTORY.

TESTED BY: KIRLOSKAR PNEUMATIC CO. LTD.

WITNESSED BY MANAGER
FOR MANUFACTURER
SUJEET SHINDE
QUALITY ASSURANCE
 SN ENGINEERS

NON-DESTRUCTIVE TEST CERTIFICATE

Liquid Penetrant Test

Cert. No SN- 01/2023

CODE NO : 3501080000

DESC : 199 TUBES VERTICAL A/C

Shell sizes : 10'' X 6.0 mmTHK

Qty : 01 NOS SERIAL NO. - 3403

LP Test :Tested at all welding joints.

Ref Std : ASME SECTION VIII - DIV.1

Make Batch No. Mfg. Date Dwell / Developing time

Cleaner Aerol M 380 Jul-22 10 Minute

Penetrant Aerol M204 Aug-22 10 Minute

Developer Aerol M574 Nov-22 10 Minute

Job details : Test at all welding joints

Remark : The DP Test found satisfactory (No deffects found).

Tested By

SN ENGINEERS
 SN ENGINEERS

NON-DESTRUCTIVE TEST CERTIFICATE

Liquid Penetrant Test

Cert. No SN- 02/2023

CODE NO : 3501080000

DESC : 199 TUBES VERTICAL A/C

Shell sizes : 10'' X 6.0 mmTHK

Qty : 01 NOS SERIAL NO. - 3404

LP Test :Tested at all welding joints.

Ref Std : ASME SECTION VIII - DIV.1

Make Batch No. Mfg. Date Dwell / Developing time

Cleaner Aerol M 380 Jul-22 10 Minute

Penetrant Aerol M204 Aug-22 10 Minute

Developer Aerol M574 Nov-22 10 Minute

Job details : Test at all welding joints

Remark : The DP Test found satisfactory (No deffects found).

Tested By

SN ENGINEERS
 SN ENGINEERS

NON-DESTRUCTIVE TEST CERTIFICATE

Liquid Penetrant Test

Cert. No SN- 03/2023

CODE NO : 3501080000

DESC : 199 TUBES VERTICAL A/C

Shell sizes : 10'' X 6.0 mmTHK

Qty : 01 NOS SERIAL NO. - 3405

LP Test :Tested at all welding joints.

Ref Std : ASME SECTION VIII - DIV.1

Make Batch No. Mfg. Date Dwell / Developing time

Cleaner Aerol M 380 Jul-22 10 Minute

Penetrant Aerol M204 Aug-22 10 Minute

Developer Aerol M574 Nov-22 10 Minute

Job details : Test at all welding joints

Remark : The DP Test found satisfactory (No deffects found).

Tested By

SN ENGINEERS