Modular Operation Threatre
Modular Operation Threatre
Modular Operation Threatre
THREATRE BROCHURE
OT plenum
OT Wall Panels
OT Room Doors
OT windows
OT Flooring
OT Ceiling
OT Lighting
Air handling unit
OT Control panel
DX unit
DESCRIPTION
Modular Operation Theatre also known as Modular OT, manufactures and
designing for hospital operation room, laboratories etc. Most integrated functions
are always required in an operating department, such as cleanliness must be
preserved and the safety facilities, equipment and device must be maintained any
times. Our modular operating theater equipment has been satisfying those
conditions consists of a ceiling, slanted panels and wall. In addition, it has a high
availability with high workability and enough functions, which is provided for the
introduction of a new facility in the future.
Features:
Specifications:
Air sealed pressure chamber made from MS powder coated or Stainless Steel
304 grade and mounted on stable profile.
MS powder coated profile structure with integrated SS frames for the
placement of the filter. The aluminum profile provides rails for the essay and
seamless placement of the false ceiling.
Uniqueness
Technical specification:
Technical specifications :
Variables Specifications
Housing Stainless steel 304
Panel type Puff
Air changes per hour 20
Face air velocity 25-35 FPM
Internal pressure >2.5 Pa
HEPA filter 99.99%
Particle reduction 0.3 micron
Class H 14
Filter protection Perforated grille
Temperature 21°C +/-3°C
Humidity RH 20-60%
Power supply 220V single phase
Cleanliness class Class 100
2. OT Wall Panels
Kaizen provides wall panels exclusively designed and developed for modular
operation theatre. Our wall panels help clients to meet the complicated hygiene
requirement with customized configurations.
We provide wall panels in three basic categories-
Laminated walls
Solid mineral surface walls
Stainless steel wall
Specifications:
Features:
Technical specifications:
Uniqueness
Features
Technical specifications:
Technical specifications:
Features :
Technical specifications:
Windows that can switch between fully transparent to opaque are available
for privacy inside cleanrooms. Kaizen provides international standard
window panels with customized configurations ensures better security and
higher durability.
Technical specifications :
Variables Specifications
Glass type Laminated/annealed/tempered
Size 1,828.6x3,683 mm
Environmental storage -20° to 70°C
Operational range -10° to 70°C
Electrical 65 VAC ± 5V
Power >1 W/ft2
Switching time Approx. 100 milliseconds at room
temperature
Optical transmission 75% view angle
Life 10+ years
5. OT Flooring
Types of equipment used in operation theatre are susceptible as well as
expensive. Appropriate maintenance of these equipment demands exclusive
flooring. Kaizen manufactures and provides uniquely coated Modular OT Flooring.
We offer modular floorings which are available in several colors and designs. We
provide flooring for operation theatre with ISO graded materials with customized
configurations to meet client’s requirements.
Our flooring keeps OT germ-free and hygienic.
Epoxy is a thermosetting polymer, which is a result of a reaction that takes place
between epoxide “resin” and polyamine “hardener. “Epoxy is basically an
adhesive with the properties as a glue that sticks things together. As mentioned
earlier, epoxy is durable glue consisting of superior level of bonding properties.
Epoxy floor coatings don’t allow the water to stand over them and these can’t be
used at the places where water logging is required. Though these epoxy floor
coatings can be given desired colors, shine, and durability and this is generally
done by adding some compounds to the resin. And this task always demands the
services by the experts who have been working with the epoxy floor coatings and
know all the standards to be employed with the epoxy floor coatings.
Features :
Professional look
Completely Hygienic
Stain and spot proof
Prevents the build-up of static electricity or reducing its effects
Easy to clean
Anti-bacterial and Anti-fungal
Chemical resistant
Technical specifications:
Technical specifications:
Variables Specifications
Total thickness 2 mm
Roll dimensions (WxL) 2x20 mm
Tile format 608x608 mm
Fire rating Bf1-s1
Slip resistance R9
Static electrical propensity <2000V
Electrical resistance >1011 Ω
Particulate cleanability 85.66% reduction in particle
contamination
The action of micro-organism on the Inert and resistant
flooring
Chemical resistant Excellent
Resistance to gaseous H2O2 No damage
Compliance CE marking
6. OT Ceiling
Kaizen provides the specially designed ceiling panels for OT to maintain the clean
and sterile environment. OT ceiling panels are highly durable, fire resistant. The
ceiling of clean room and modular OT has an antimicrobial coating.
Technical specifications:
Variables Specifications
Material Wet formed a mineral fiber with a durable
acoustically transparent membrane
Edge finish Paint sealed for improved cleanroom
performance
Coating Antimicrobial
NRC 0.70
CAC CAC 41
Temperature range 0°C-49°C
Humidity RH 99%
Thermal insulation 0.40 m2k/W
Weight 5.28 kgs/m2
Colour White
7. OT lighting
Kaizen provides highly efficient, clean and bright lights for modular operation
theatre. We use the fluorescent and LED lights that are having customized
dimensions and configurations.
Variables Specifications
Power 49-77W
Ceiling grid (module length) 300-600 mm
Light source Replaceable LED
Mains voltage 220V/50-60Hz
Ceiling type Exposed T-bar ceiling
Colour White
Color rendering index >80
Average life 25,000-70,000 hours
Driver failure rate 1% per 5000hours
Ambient temperature +25 °C
Operating temperature range -20°C to +35°C
Connection Push in connector
ISO class 2-9 Fraunhofer certified
Certification IP65
Housing material Sheet steel
Cover material Tempered glass
Internal optic material Aluminum
Heatsink Aluminum sheet steel
LED type Square LED Rectangular LED
Luminous flux (In lm) 3600, 3900, 6000, 6300 6000, 6300
Color temperature 3000 or 4000 k 3000 or 4000 k
Initial luminaire 109- 120 lm/W 109- 120 lm/W
efficiency
Luminous flux tolerance +/- 10% +/- 10%
Dimensions 596x596 mm 1196x296 mm
8. Air handling unit
Kaizen offers chilled water and DX-type of Air Handling Unit. AHU is used to serve
conditioned air with temperature and humidity control and filtration unit for
regulating particle count as per industry requirement. The optimized arrangement
of mechanical and dynamic-flow components ensures low speeds and internal
pressure losses.
Kaizen Airtech produces the new products based on your drawings or designs to
meet your actual needs. All the dimensions and colours are up to your choice. We
will keep you noted of each steps during the production process. We offer Air
Handling Unit system comprises a large insulated metal box that contains cooling,
heating, humidity and air quality control element, fan blower with motor. In Clean
room Application air quality is most important factor to maintain required Class,
AHU is the greatest source of particulate removing it installed between unfiltered
air and filtered ai
Key Benefits:
1. Flexibility Design
2. Humidity Control
3. Adjustable Air Flow Velocity
4. Temperature Control
5. Low Vibration
Specifications:
1. Frame Structure: Aluminum alloy structure, high strength, light weight, Anti
corrosion. The unit adopts the full aluminum alloy anti cold bridge frame
structure. Every angle of the frame is connected the aluminum alloy structure
component with the excellent strength, light weight, anti corrosion capability.
2. The heat exchanger is made of high-quality air-conditioning 1/2 inch copper
heat exchange tube hydrophilic aluminum foil corrugated sheet via mechanical
expansion, ensuring close cooperation between copper pipes and fins, bringing
small wind resistance and good heat transfer performance, and providing a
reliable guarantee for efficient operation of the unit.
3. Temperature Control: The heat exchanger is made of high-quality air-
conditioning 1/2 inch copper heat exchange tube hydrophilic aluminum foil
corrugated sheet via mechanical expansion, ensuring close cooperation
between copper pipes and fins, bringing small wind resistance and good heat
transfer performance, and providing a reliable guarantee for efficient operation
of the unit.
4. Filtration: primary filter 10 micron and secondary filter 5 micron with efficiency
90% washable HDPE Media in FRP PU coated Frame for GI model mounting
after mixing chamber. 80% air recalculated and 20% fresh air. Mini plate HEPA
filter incased in aluminum frame Final = 0.3 micron with an efficiency of
99.997% (anti –microbial treated media)
5. Strict Quality Control in the every step and make sure 100% high quality before
the packing and shipment
Temperature Control
Cooling Coil:
1. The structure of the cooling fin is 1/2 inch copper heat exchange tube and
corrugated aluminum fin expend connecting, so have high heat exchange
efficiency and small wind rage.
2. Free flow aluminum fin configuration provide excellent heat transfer capability
with low airside pressure drop.
3. Copper tube with anti corrosive coating expanded mechanically to the above
fins ensure efficient transfer
Pressure gauge:
Dwyer make pressure gauge range 0 to 50 mm to ensure required efficiency of
HEPA filter.
Filter:
Control Panel:
DX units:
Kaizen provides both air-cooled and water-cooled dx units. These DX units
comfort the environment inside the operation theatre. We have designed DX
units to meet cleanliness and sterile requirements by following NABH guidelines.
Fan:
1. The Fan wheel having backward/forward curved blade is made of mild steel
with polyester powder coating finish
2. Electrical motor of TEFC type with class F insulated
3. All wheels are statically and dynamically balanced to ISO1940 and AMCA204/3
– G2.5 Standards
4. Air and sound performance ratings are test in accordance to AMCA210 and
AMCA300 Standards.
Condensate Darin Pan:
Features :
Large insulated metal box containing a system for cooling, heating, humidity, air
quality control, blower
Perfect unit for separating unfiltered air & filtered air
Flexible connection for duck output
Use of technology for optimum energy use
Anti-freeze protection
Interior outer air damper
Low Vibration
Easy to clean
Environmentally friendly refrigerant
Compliance with ISO 9001 and ISO 14001
Suitable for multi airflow direction
Technical specification :
Technical specification :
Technical specification :
Kaizen’s handy, touch-sensitive and smart control panels are the best suitable for
modular operation theatre. Clear image and wide viewing angle aids in critical
operating situations. Kaizen’s modular OT panel is integrated with the all technical
equipment and acts as a central control system for OT. We provide Tile
Membrane type control panel with superior quality UV resistant membrane fascia
and sterilizable feature.
Features :
Technical specifications:
Variables Specifications
Supply voltage 230V/50-60Hz
Power consumption <30VA
Size 15” TFT
Pixel 0.297 x 0.297 mm
Resolution 1024x768
Maximum image area 304x228 mm2
Brightness 450 cd/m2 min.
Contrast 700:1
Viewing angle 80°
Background light 16,2 Million
Response time 25 ms
CPU Atom 1.1 GHz
RAM 2 GB
Mass storage 2 GB (Compact flash type)
Interface 4 x USB, HD Audio
Graphics DVI
LAN 1x 10/100/1000 MB/s
Input current 700 mA