Crown Esr5200

CI\OWI'\ ESR 5200 SERIES
~
TABLE OF CONTENTS cnawr.
ESR 5200
SERVICE MANUALS
Português do Brasil
Sistema hidráulico
Sistema hidráulico 1
PARTS MANUAL
COVERS
Covers, Part 2/3 3
Covers, Part 3/3 5
Frame 7
Covers, Part 1/3 9
Skid and Slide Rail 11
Load Wheel, ESR 5240-F 1.4 t / 1.6 t and -T 1.6 t 13
Load Wheel, ESR 5260 and ESR 5280S 15
Battery Retainer 17
Seat Panel, ESR 5280S, Part 1/2 [5A000001 - 5A219550] 19
Rearview Mirror 23
Aisle Guide Wheels, ESR 5220, ESR 5240 and ESR 5260 25
Aisle Guide Wheels, ESR 5220, ESR 5240 and ESR 5260 27
Overhead Guard, ESR 5260 and ESR 5280S 29
Armrest and Seat, ESR 5260 and ESR 5280S 31
Seat, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S 34
Headrest, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S 36
Side Door, ESR 5280S 38
Rearview Mirror, Cold store cab Option 40
Overhead Guard, Drive-In racks 42
T-Shape Battery Cover, ESR 5280S 44
Load Wheel, ESR 5220-T 1.4 t 46
Load Wheel, ESR 5240-T 1.4 t 48
Seat, ESR 5220 and ESR 5240 50
Armrest, ESR 5220 and ESR 5240 52
Rearview Mirror, Cold store cab 54
Overhead Guard, ESR 5220 and ESR 5240 56
Seat Panel, ESR 5220, ESR 5240 and ESR 5260 58
Battery Cover 60
Battery-Eject, ESR 5220, ESR 5240 and ESR 5260 62
Headrest, ESR 5220 and ESR 5240 65
Wheel Cover / Load Wheel, ESR 5240 and ESR 5260 71
Battery-Eject, ESR 5280S 73
Load Wheel, ESR 5220-F 1.4 t / 1.6 t and -T 1.6 t 76
i
TABLE OF CONTENTS
HYDRAULIC SYSTEM
Valve Block, ESR 5220 and ESR 5240 -F 78
Valve Block, ESR 5260 and ESR 5280S 80
Reservoir, ESR 5220, ESR 5240 and ESR 5260 82
Reservoir, ESR 5280S 84
Mast, ESR 5220 and ESR 5240 -F, Part 2/2 [5A000001 - 5A227192] 86
Mast, ESR 5260 and ESR 5280S, Part 2/2 [5A000001 - 5A227192] 94
Mast, ESR 5260 Regen Lower Option, Part 2/2 [5A000001 - 5A227192] 104
Sideshifter, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S -F [5A000001 - 5A233710] 114
Sideshifter for fifth valve function, ESR 5260 and ESR 5280S 116
Pump Motor and Pump, ESR 5240 less 7500 mm Lift Height [5A000001 - 5A227192] 118
Pump Motor and Pump, ESR 5260 and ESR 5280S 120
Pump Motor ESR 5240 less 7500 mm Lift Height [5A000001 - 5A227192] 122
Pump Motor, ESR 5260, ESR 5260 Regen Lower Option and ESR 5280S 124
Pump Motor and Pump, ESR 5220 and ESR 5240 [5A227194 - 5A999999] 142
Valve Block, ESR 5220 and ESR 5240 -T 144
Pipes and Hoses, ESR 5220 and ESR 5240 -F 146
Pipes and Hoses, ESR 5260 148
Pipes and Hoses, ESR 5280S 150
Pipes and Hoses, ESR 5220 and ESR 5240 -T, Part 1/2 152
Pipes and Hoses, ESR 5220 and ESR 5240 -T, Part 2/2 154
Mast TT, ESR 5220 and ESR 5240 -T 156
Mast TT, ESR 5220 and ESR 5240 -T 158
Sideshifter Mast TL, ESR 5220 and ESR 5240 -T 160
Sideshifter Mast TL, ESR 5220 and ESR 5240 -T 162
ii
TABLE OF CONTENTS
Sideshifter Mast TT, ESR 5220 and ESR 5240 -T 164

Sideshifter Mast TT, ESR 5220 and ESR 5240 -T 166
Reservoir, ESR 5260 Regen Lower Option 176
Pipes and Hoses, ESR 5260 Regen Lower Option 178
Valve Block, ESR 5260 Regen Lower Option 180
Pump Motor and Pump, ESR 5260 Regen Lower Option 182
Pump Motor, ESR 5260 Regen Lower Option 184
Sideshifter for SS fifth valve function, ESR 5260 and ESR 5280S 186
Pump Motor ESR 5220 and 5240 [5A227194 - 5A999999] 188
Mast TL, ESR 5220 and ESR 5240 -T 190
DRIVE UNIT
Drive Unit [5A000001 - 5A227192] 192
Drive Unit [5A227194 - 5A999999] 195
Gear Unit 198
Traction Motor 200
BRAKE SYSTEM
Load Wheel Brake, ESR 5220 and ESR 5240 202
Load Wheel Brake, ESR 5260 and ESR 5280S 204
Motor Brake 206
Brake Pedal, ESR 5260 and ESR 5280S 208
Brake System, ESR 5240 210
Brake Pedal, ESR 5220 and ESR 5240 -T 1.4 t 212
Brake System, ESR 5260 and ESR 5280S 214
Brake System, ESR 5260 and ESR 5280S 216
Brake System, ESR 5220 218
Brake Pedal, ESR 5220 and ESR 5240 -F 1.4 t /1.6 t, -T 1.6 t 220
STEERING
Adjustable Steer Column 222
Steer Motor [5A000001 - 5A227192] 224
Steer Motor [5A227194 - 5A999999] 226
Rigid Steering Column 228
LIFTING MECHANISM
Mast, ESR 5240 less 7500 mm Lift Height, Part 1/2 [5A000001 - 5A220160] 230
Mast, ESR 5240 less 7500 mm Lift Height, Part 1/2 [5A000001 - 5A220160] 232
- -
Pulley, ESR-
5220- -5240
and ESR -· -F . ... .. ... . . . .. . .. . . . ... .. ... .. ... . . . .. . .. . . . ... .. ... .. ... . . . . ·-
241
iii
TABLE OF CONTENTS
Pulley, ESR 5260 and ESR 5280S 243

Forks, ESR 5220 and ESR 5240 253
Forks, ESR 5220 and ESR 5240 255
Forks, ESR 5260 and ESR 5280S 257
Forks, ESR 5260 and ESR 5280S 259
Forks for Camera System, ESR 5260 and ESR 5280S 261
Forks for Camera System, ESR 5260 and ESR 5280S 263
Load Backrest, ESR 5220 and ESR 5240 265
Load Backrest, ESR 5220 and ESR 5240 267
Load Backrest, ESR 5240, ESR 5260 and ESR 5280S -F 269
Load Backrest, ESR 5240, ESR 5260 and ESR 5280S -F 271
Sideshifter, ESR 5220 and ESR 5240 -F [5A000001 - 5A233710] 273
Sideshifter, 1.4 t and 1.6 t ESR 5260 and ESR 5280S [5A000001 - 5A233794] 275
Sideshifter, 2.0 t ESR 5260 and ESR 5280S [5A000001 - 5A233794] 278
Pulley, ESR 5220 and ESR 5240 -T 281
Mast TT, ESR 5220 and ESR 5240 -T, Part 1/2 [5A000001 - 5A227192] 283
Mast TL, ESR 5220 and ESR 5240 -T [5A000001 - 5A227192] 291
Fork Carriage, ESR 5220 and ESR 5240 -T 295
Sideshifter Pulley, ESR 5220 and ESR 5240 -T 297
Sideshifter, Mast TL ESR 5220 and ESR 5240 -T [5A000001 - 5A227192] 299
Sideshifter, Mast TL ESR 5220 and ESR 5240 -T [5A227194 - 5A999999] 301
Sideshifter, Mast TT ESR 5220 and ESR 5240 -T [5A000001 - 5A227192] 303
Sideshifter, Mast TT ESR 5220 and ESR 5240 -T [5A227194 - 5A999999] 305
Hook-On, ESR 5220 and ESR 5240 -T 307
iv
Sideshifter, 2,0 t, ESR 5260, and ESR 5280S, Part 1/2 [5A233796 - 5A999999] 354
Sideshifter, 2,0 t, ESR 5260, and ESR 5280S, Part 2/2 [5A233796 - 5A999999] 356
Sideshifter, 1,4 t and 1,6 t,ESR 5260, and ESR 5280S, Part 1/2 [5A233796 - 5A999999] 358
Sideshifter, 1,4 t and 1,6 t,ESR 5260, and ESR 5280S, Part 2/2 [5A233796 - 5A999999] 360
CYLINDERS
Lift Cylinder, ESR 5240 less 7500 mm Lift Height [5A000001 - 5A224544] 362
Lift Cylinder, ESR 5260 and ESR 5280S 1.4 t /1.6 t [5A000001 - 5A224544] 366
Lift Cylinder, ESR 5260 and ESR 5280S 2.0 t [5A000001 - 5A224544] 370
Free Lift Cylinder, ESR 5240 less 7500 mm Lift Height [5A000001 - 5A224544] 388
Free Lift Cylinder, ESR 5240 less 7500 mm Lift Height [5A000001 - 5A224544] 390
Free Lift Cylinder, ESR 5260 and ESR 5280S 1.4 t / 1.6 t [5A000001 - 5A224544] 392
Free Lift Cylinder, ESR 5260 and ESR 5280S 2.0 t [5A000001 - 5A224544] 396
Free Lift Cylinder, ESR 5220 and ESR 5240 -T [5A000001 - 5A224544] 401
Lift Cylinder, ESR 5220 and ESR 5240 -T 405
Lift Cylinder, ESR 5220 and ESR 5240 -T 407
Tilt Cylinder, ESR 5220 and ESR 5240 410
Hook-On Sideshifter Cylinder,ESR 5220 and ESR 5240 412
Reach Cylinder, ESR 5220 and ESR 5240 414
Reach Cylinder, ESR 5260 and ESR 5280S 416
v
TABLE OF CONTENTS
Lift Cylinder, ESR 5220 and ESR 5240 -F [5A224546 - 5A999999] 422
Free Lift Cylinder, ESR 5220 and ESR 5240 -F [5A224546 - 5A999999] 448
Free Lift Cylinder, ESR 5220 and ESR 5240 -F [5A224546 - 5A999999] 450
PLATFORM
Floorboard, Part 1/2 461
Floorboard, Part 2/2 463
Cold Store Cab Door, Part 1/2 465
Cold Store Cab Door, Part 2/2 [5A000001 - 5A233970] 468
Cold Store Cab [5A000001 - 5A233970] 470
Cold Store Cab, Window Glass Grill 472
REACH AND ATTACHMENTS
Reach Carriage, ESR 5260 and ESR 5280S 474
Reach Carriage, ESR 5220 and ESR 5240 -F 477
Reach Carriage, ESR 5220 and ESR 5240 -T 479
MISCELLANEOUS
InfoLink® 481
Work Assist® 483
Clip Pad 485
Trash Bin for Wrapping 487
Miscellaneous 489
Work Assist®, Cold Store Cab 491
InfoLink®, Control Module (ICM) 493
Service Kit 495
LABELS AND DECALS
Decals and Labels 497
- -
Decals and- -
Labels, Cold-
Store-·
Cab ... . . . .. . .. . . . ... .. ... .. ... . . . .. . .. . . . ... .. ... .. ... . . . .. . .. . . · ·-500
ELECTRICAL SYSTEM
vi
Connector Spare Parts, ESR 5220 and ESR 5240 503

Connector Spare Parts, ESR 5260 and ESR 5280S 513
Connector Spare Parts, ESR 5260 Regen Lower Option 523
Electrical Components, Part 1/6 535
Electrical Components, Cold Store Cab Part 5/6 [5A000001 - 5A234492] 545
Electrical Components, Regen Lower Option Part 6/6 547
Interface, Cold Store Cab 549
Heating, Cold Store Cab 551
Windscreen Wiper, Cold Store Cab 553
Battery Contactor 555
Cushion / Mast Reach Frame, ESR 5220 and ESR 5240 557
Cushion / Mast Reach Frame, ESR 5220 and ESR 5240 559
Cushion / Mast Reach Frame, ESR 5260 and ESR 5280S 561
Cushion / Mast Reach Frame, ESR 5260 and ESR 5280S 563
Height Encoder, ESR 5220 and ESR 5240 -F 565
Height Encoder, ESR 5260 and ESR 5280S 567
Mast Switch, ESR 5260 Regen Lower Option 569
Positioning Aid for Sideshifter 571
Positioning Aid for Sideshifter 573
Mast Wiring, ESR 5220 and ESR 5240 -T 575
Mast Wiring, ESR 5220 and ESR 5240 -T 577
Mast Wiring, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S -F 579
Mast Wiring, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S -F 582
Mast Wiring and Height Encoder 585
Mast Wiring and Height Encoder 587
Fingertip Control Levers [5A000001 - 5A221242] 590
vii
TABLE OF CONTENTS
Fingertip Control Levers [5A221244 - 5A999999] 593

Dual-Axis Hydraulic Control Levers [5A000001 - 5A221242] 596
Dual-Axis Hydraulic Control Levers [5A221244 - 5A999999] 599
Multi-Task Control Handle, ESR 5260 and ESR 5280S 602
Accelerator Pedal 605
Thermal Sensor 607
Battery Connector 609
Battery Cable Guide 611
DC / DC Converter, ESR 5220 [5A000001 - 5A227192] 613
DC / DC Converter, ESR 5220 [5A227194 - 5A999999] 615
DC / DC Converter 617
Display Screen 619
Beacon 621
Beacon, Cold Store Cab 623
Work Lights 625
Work Lights, Cold Store Cab 627
Travel Alarm 629
CAN Output Module 631
Fork Camera and Mast Camera 633
Fork Camera and Mast Camera 636
Horn 638
Cooling System 640
ESD Protection 642
viii
cnawr.
Sistema hidráulico
CI\IJW" SISTEMA HIDRÁULICO

Operação
Quinta função "B"

A "função B" é solicitada ativando-se a alavanca de
controle correspondente. A voltagem na pista do
potenciômetro (POT5) muda. O motor hidráulico M4, a
bobina magnética m2 da válvula SVA do bloco hidráu-
lico principal e a válvula SV5 do bloco hidráulico do
mastro são energizados.
A velocidade é determinada pelo movimento da ala-
vanca de controle. Ela é controlada pela velocidade do
motor hidráulico M4.
O óleo flui através da abertura P do bloco principal e
SVA para a abertura A1. Ele flui através das manguei-
ras para a entrada do bloco hidráulico do mastro atra-
vés da válvula SV5 e da abertura A3 do bloco
hidráulico do mastro para o lado direito do cilindro de
deslocamento lateral.
O movimento do pistão do cilindro força o óleo para
fora da outra abertura do cilindro. O óleo flui através da
abertura B3 do bloco hidráulico do mastro através da
válvula SV5 para o bloco hidráulico principal na aber-
tura A1. Daí ele fui pela SVA através da abertura T
para o reservatório.
Quando a alavanca de controle é liberada, a bomba, a
SVA e a SV5 não são mais energizadas. Através da
força da mola a SV5 se fecha e a SVA adota a posição
central de alívio. O fluxo de óleo é interrompido e o
cilindro mantém sua posição atual.
Em caso de excesso de pressão o óleo flui através da
RV2 e do filtro da linha de retorno de volta para o
reservatório.
107
05.2_812602-036-D_Sistema hidráulico
1
Sistema hidráulico
05.2_812602-036-D_Sistema hidráulico
2
CJ\OW"
Covers, Part 2/3
See page Display Screen
10 1
9
7
6
8 12
13
11 14
15
17 16
4
5 2
2
3
3
4
812791-006_Rev_F_000971_000_a.pdf
3
CI\OW"
Covers, Part 2/3
INDEX PART PART NAME NUMBER

NUMBER REQ
1 816164 COVER ESR 50000 1
819941 COVER ESR 50000S 1
2 821277 SNAPLOC BALL PIN 2
3 821276 SNAPLOC COUPLING 2
4 050071-035 SCREW 2
5 050078-001 BLIND RIVET NUT 1
6 050005-011 SCREW CAP M6 2
7 807034 KEY SWITCH ASSEMBLY 1
107151-002 KEY MOLDED 2
8 819955 BRACKET KEYSWITCH 1
823534 BRACKET KEYLESS ENTRY 1
813058 BRACKET (NLA) 1
813033 CLAMP 1
794591-001 HEATER ASSEMBLY 1
050004-042 SCREW 4
050008-011 HEX NUT M2 4
9 050003-020 SCREW COUNTERSUNK 2
10 821321 SHIELD DESKTOP ESR 1
821274 Cover 1
11 050008-015 NUT HEX M6 2
12 050009-008 WASHER 5
13 050005-004 SCREW 5
14 822621 Adhesive Tape 1
15 109127-002 CLIP ARROW YELLOW 1
16 109127-001 CLIP ARROW GREEN 1
17 109127-003 CLIP ARROW RED 1
1001 811995-006 RELAY 24V 10a/20a 320ohm 2
812791-006_Rev_F_000971_000_a.pdf
4
CJ\OW"
Covers, Part 3/3
1
\
\
\
\
15 \
14 \
6 18 \
\
17
13
16
12
11 8
10
9
7
4
5
6
1
812791-006_Rev_F_000972_000_a.pdf
5
CI\OW"
Covers, Part 3/3

NUMBER REQ
1 050071-020 SCREW 3
2 833526 COVER RH REPROCESSED 1
816165 RH-COVER 1
050071-021 SCREW M6X20 1
3 820115 REAR COVER 1
820071 Cover 1
821333 Cover 1
825754 Cover 1
832801 Cover 1
829663 Cover 1
830363 Cover 1
4 050008-020 NUT 1
5 055058-013 Buffer 1
7 842292 Front Cover (ESR) 1
842334 Cover 1
824767 Cover 1
8 050071-037 SCREW AR
9 053050-027 Absorption Strip 1
11 807053-001 INSERT M6 2
12 060102-001 U-NUT 1
13 823400 FRONT COVER BRACKET 1
14 055058-010 BUFFER 2
15 055062-006 Rubber Seal 2
16 055055-022 SHEATHING 1
055055-023 Edge Trim 1
055055-024 Edge Trim 1
17 053050-026 FOAM BAND PER METER 2
18 833032 Knee Padding 1
820094 KNEEPAD (ESR) 1
820091 Knee Padding 1
053050-012 ADHESIVE 3M SCOTCH AR
812791-006_Rev_F_000972_000_a.pdf
6
CJ\OW"
Frame
Overhead guard
I
--- ' '
I ''--
1 \
1
I
I Q
1
1
Frame
II I
I 2 I
I I 3
I I
I I
II I
I
4
\ I
" ',
'
:
I
I
5
', I
', I
Overhead guard ' I
', I
', I
' I
', I
' I
....... ....... .......
....__.,,
)
7
8
Chassis
9
812791-006_Rev_F_000974_000_a.pdf
7
CI\OW"
Frame

NUMBER REQ
1 050067-063 SCREW 3
2 819674 THREAD PLATE 1
3 050068-006 NUT DURLOCK M16SC 3
4 050067-061 Screw AR
050006-085 Screw 1
050082-008 Screw 1
5 050079-012 Bushing 2
6 821664-002 Cap 1
7 807053-005 INSERT M5X0.8 2
8 823131 CABLE COVER 1
9 050071-010 SCREW 2
812791-006_Rev_F_000974_000_a.pdf
8
CJ\OW"
Covers, Part 1/3
12
10
8
9
11
14
1 13
11
17 15
6
20
3 18 16
19
5
4
3
1
2
812791-006_Rev_F_000975_000_a.pdf
9
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Covers, Part 1/3

NUMBER REQ
1 050071-020 SCREW 6
2 820557 STEERING COLUMN COVER KIT 1
3 050005-011 SCREW CAP M6 3
4 050009-012 WASHER 1
5 820556 STEERING COLUMN COVER KIT 1
6 050005-024 SOCKET HEAD CAPSCREW 1
7 815040 STEERING WHEEL 1
8 822952 PAD OHG 1
9 050068-003 NUT FLANGED M8 4
10 833064 Bezel 1
823372 Bezel 1
823373 Bezel 1
11 053050-026 FOAM BAND PER METER AR
053050-027 Absorption Strip AR
12 833063 Hand Guard 1
820029 HAND GUARD (ESR) 1
819953 HAND GUARD (MSR) 1
13 050071-009 SCREW 2
14 050071-035 SCREW 1
15 833027 Bezel 1
831580 Bezel 1
833030 Bezel 1
831715 Bezel 1
824050 Bezel 1
829997 Plate 1
824051 Bezel 1
16 060102-002 U-NUT 3
17 118917 STEERING KNOB ASSEMBLY 1
18 050009-020 WASHER(3XTHRD DIA) 1
19 060016-019 SCREW 5/16 1
20 050000-067 PIN ROLL 1
1000 824053 Steering Wheel 1
828540 STEERING COLUMN COVER KIT 1
812791-006_Rev_F_000975_000_a.pdf
10
CJ\OW"
Skid and Slide Rail
Chassis
I
I 6
7
812791-006_Rev_F_000980_000_a.pdf
11
CI\OW"
Skid and Slide Rail

NUMBER REQ
1 050009-026 FLATWASHER 2
2 050005-007 SCREW CAP 2
053050-006 REMOVEABLE THREAD LOCKER 10ml AR
4 821010-001 WEAR STRIP 2
821010-002 WEAR STRIP 2
821010-003 WEAR STRIP 2
821010-004 WEAR STRIP 2
821010-005 Wear Strip 2
821010-007 Slide Rail 2
5 821666-001 SHIM (2MM) AR
821666-002 SHIM (3MM) AR
821666-003 SHIM (5MM) AR
6 820666-001 SKID BLOCK 2
820666-002 SKID BLOCK 2
820666-003 SKID BLOCK 2
820666-004 SKID BLOCK (AUS/NZL) 2
7 050005-102 SCREW CAP 4
812791-006_Rev_F_000980_000_a.pdf
12
CJ\OW"
Load Wheel, ESR 5240-F 1.4 t / 1.6 t and -T 1.6 t
14
12 13 15
Chassis
16
11
10
6
5
4
8
3
2
1
812791-006_Rev_F_000981_000_a.pdf
13
CI\OW"

NUMBER REQ
1 807095 Load Wheel Cap 2
2 0500667-012 Screw 2
3 824806 WASHER 2
4 824800 GROOVE NUT 2
5 050012-083 CIRCLIP DIN472 74X3 2
6 816365 THRUST WASHER OUTER RING 2
7 816359 BALL BEARING 2
8 820184 LOAD WHEEL MOLD ON TYRE285X100 2
9 050006-095 Screw 12
10 Brake 1
11 816358 KING PIN MACHINED 2
12 790528 END BLOCK 2
14 810598 BRAKE GUARD 2
15 050071-020 SCREW 4
16 793333 LUG NUT M6 4
1000 820183 LOAD WHEEL ASSEMBLY 285X100 2
1001 825455 SUPPORT MOUNTING 1
824842 LOCKNUT SPANNER 1
812791-006_Rev_F_000981_000_a.pdf
14
CJ\OW"
Load Wheel, ESR 5260 and ESR 5280S
14
12 13 15
Chassis
16
11
10
6
5
4
8
3
2
1
812791-006_Rev_F_000981_000_a-1.pdf
15
CI\OW"
Load Wheel, ESR 5260 and ESR 5280S

NUMBER REQ
0 820182-001 Load Wheel 2
816351 Load wheel 2
2 0500667-012 Screw 2
3 824806 WASHER 2
5 050012-083 CIRCLIP DIN472 74X3 2
816357 LOAD WHEEL MOLD ON TYRE330X100 2
9 050006-095 Screw 12
10 Brake 1
12 790528 END BLOCK 2
810597 BRAKE GUARD 2
15 050071-020 SCREW 4
16 793333 LUG NUT M6 4
816356 LOAD WHEEL ASSEMBLY 2
812791-006_Rev_F_000981_000_a-1.pdf
16
CJ\OW"
Battery Retainer
( ........... ',,,
I (--....... ',
12 I ',, ',,
~1-'l I ', ',,
10
11 CJ
I
I ' '
'' "-
\ \ I : "--, \
~!-,i~
9
2 '~I I 13 14 l l
5
l)
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I I !~! I
!
I
i
I
22
~
I a:,. I I
'-.:..,, 15 I I
8 I I
I I
I I
I I
7 I I
I I
I I
16 I I 19 21
6 I I
I I
I I
I I
17 I I
I I
I I
5 I I
I I
18 I I
I I
I I I
20 I
:I l\ I
I I
I
16
I "-._ I I
I ,, I I
1 I I I
4
\ : ',.....__)
''---, I
2 ',..._)
Chassis
812791-006_Rev_F_000985_000_a.pdf
17
CI\OW"
Battery Retainer

NUMBER REQ
1 050005-014 SCREW 2
3 820802 Bezel 1
4 051058-023 BUSHING 1
6 807539 SPRING 1
7 051058-024 BUSH 10X12X7 1
8 820738 BRACKET BATTERY LOCK ESR 1
820739 BRACKET BATTERY LOCK MSR 1
9 050006-048 BOLT HEX HD 2
10 050006-002 SCREW HX HD SET M3 2
11 050009-002 WASHER (3XTHRD) FLT M3X0.8ZP 2
12 820801 SPACER 1
13 803310 ACTUATOR 1
14 823370-001 MICROSWITCH 1
15 050008-002 NUT HX STIFF NYLOC 2
16 051058-022 BUSHING 2
17 807538 SPRING 1
18 050009-052 WASHER 1
19 050000-007 PIN 2
20 820757 PIN SWITCH 1
21 050000-026 PIN SPRING 1
22 820797 OPERATING LEVER WA ESR 1
820798 Lever - Battery 1
834277 LEVER - BATTERY 1
1001 793288 CLIP ATTACHMENT 1
050003-015 SCREW CSK SLOTTED HD M5x12PB 1
050008-008 NUT HEX 1
796159 Bracket 1
794590-001 NEW 130775-001 1
050004-042 SCREW 2
050008-011 HEX NUT M2 2
050006-002 SCREW HX HD SET M3 2
812791-006_Rev_F_000985_000_a.pdf
18
CJ\OW"
Seat Panel, ESR 5280S, Part 1/2
14 0 /~
15
1 8
7 13 16
5
3
4 cal 12 ~I:--- 17
2
6
. ~r :~J ~~ l-
9 10
11
18
19
- ~ ..
0 00
20
37
21
22
23
24
25
26
27
28
3
29 30
31
32
36 31
30
34
35
33
812791-006_Rev_F_000988_000_a.pdf
19
CI\OW"

NUMBER REQ
1 819053-002 Cover 1
2 821167 Sleeve 10
823528 Sleeve 1
3 050068-003 NUT FLANGED M8 12
4 821893 GRILL 1
5 803469-007 SCREW 4
6 821144 Seat Panel 1
7 820575 Lever 1
8 050003-067 SCREW M6 2
9 823504 BUSHING 2
10 050005-016 SCREW 4
11 812887-006 CABLE CLIP 4
12 820376 Hook 1
13 820346 BUSHING 1
14 821062 Lock 1
15 050070-001 SCREW, FLT SQ NECK CSK BO 2
16 050068-004 NUT DURLOCK M10 SC 2
17 820341 TORSION SPRING 1
18 050067-036 TENSI 10X35 1
19 050005-012 SCREW 1
20 050008-015 NUT HEX M6 4
21 820397 Lever 1
22 821278 LOCK 1
23 050003-034 SCREW M8 2
24 050001-021 COTTER PIN 2
25 050009-029 FLATWASHER 2
26 051058-028 BUSHING 12X14-15 2
27 818630 GUIDE PILLAR 1
28 060030-051 FLATWASHER 2
29 051058-026 BUSHING 30X34-26 1
30 050012-021 RING RETAINING 2
31 051058-025 BUSHING 20X23-21.5 2
32 818627 CONNECTOR 1
33 818957 BOLT 20X210 1
34 051058-027 BUSHING 30X34-40 1
35 050067-047 BOLT DURLOCK M12X5 3
36 819379 FRONT PLATE SEAT DECK WA 1
37 050067-022 FLANGED HEXAGON HEAD CAP SCREW 1
812791-006_Rev_F_000988_000_a.pdf
20
CJ\OW"
3
4
1
8
29 9
5
6
7
16
28
('·,,
I ' 30 32
31
ti~
8
28 10
--r 8
33
11
12
9
13
27 34
15
I
35 14
19
20 8
36 9
8 21
6
22 16
24
25 23 17
18
26
812791-006_Rev_F_000989_000_a.pdf
21
CI\OW"

NUMBER REQ
1 050008-055 Nut 1
2 821066 Locking Bar 1
3 820766 Turntable 1
5 823945 Roller 1
7 050001-017 PIN SPLINT 1
10 050008-015 NUT HEX M6 2
11 820336 Eye Bolt 1
12 821281-002 Hose 1
13 820337 Spring 1
14 824389 LINK 1
15 051058-005 BUSHING 1
16 050067-023 BOLT DURLOCK 12
17 050067-021 SCREW 2
18 824582-002 Brake Shoe 1
19 051058-015 BUSHING 1
20 824587 Bolt 1
21 824082 Axle 1
22 823951 Guide 1
23 050005-060 SCREW SKT CAP HD M 3
24 051058-011 BEARING 1
25 050008-026 NUT HEX, M8 3
26 824623 STAR GRIP 1
27 824592 Brake Lever 1
28 051058-035 BUSHING 10X12-17 3
29 820778 Bearing Journal 1
30 055058-014 Parabolic Buffer 2
31 824638 SPRING 2
32 823943 PIN 2
33 820770 RACE RING 1
34 820769 OUTER RACE BEARING 1
35 820771 Cover 1
36 050052-009 Dowel Pin 2
1000 824581 Brake Shoe 1
812791-006_Rev_F_000989_000_a.pdf
22
CJ\OW"
Rearview Mirror
2
1
9
6
Overhead guard
812791-006_Rev_F_001238_000_a.pdf
23
CI\OW"
Rearview Mirror

NUMBER REQ
1 050005-080 SCREW 2
2 127697 CLAMP LOWER CASTING 1
3 128362 CLAMP UPPER MACHINING 1
4 824506 MIRROR BRACKET W/A 1
6 795442 Mirror Adjuster 1
7 050008-026 NUT HEX, M8 1
8 793779 Mirror 1
1000 824505 MIRROR ASSY 1
812791-006_Rev_F_001238_000_a.pdf
24
CJ\OW"
Aisle Guide Wheels, ESR 5220, ESR 5240 and ESR 5260
2
3
4
0
5
0
7
----0
812791-006_Rev_F_001239_000_a.pdf
25
CI\OW"

NUMBER REQ
0 Guide Wheels 4
1 796050-001 SHIM 10 AR
796050-002 SHIM 30 AR
2 Retainer 4
3 050067-044 SCREW 16
5 055002-025 BALL BEARING 85 mm 4
6 796146 Rim 4
796147 Wheel 4
8 Retainer 4
1000 796049 ROLLER ASSY 4
812791-006_Rev_F_001239_000_a.pdf
26
CJ\OW"
Distance “A” Item 0 Item 2 Item 8
25 mm 824210-001 796046-001
30 mm 824210-002 796046-002
35 mm 824210-003 796046-003
40 mm 824210-004 796046-004
45 mm 824210-005 796046-005
50 mm 824210-006 796046-006
55 mm 824210-007 796046-007
60 mm 824210-008 796051-007
65 mm 824210-009 796051-006
70 mm 824210-010 796051-005
75 mm 824210-011 796051-004
80 mm 824210-012 796051-003
85 mm 824210-013 796051-002
90 mm 824210-014 796051-001
812791-006_Rev_F_table_1.pdf
27
CI\OW"

NUMBER REQ
0 824210-001 GUIDE ROLLER ASSEMBLY 4
824210-002 GUIDE ROLLER ASSEMBLY 4
824210-005 Guide Wheels 4
2 796046-001 ROLLER MOUNTING 4
796046-002 ROLLER MOUNTING 4
796046-004 Bracket 4
796046-006 Bracket 4
796046-007 Bracket 4
8 796051-007 ROLLER MOUNTING 4
796051-006 Bracket 4
796051-005 Bracket 4
796051-004 Bracket 4
796051-003 Bracket 4
796051-002 Bracket 4
28
CJ\OW"
Overhead Guard, ESR 5260 and ESR 5280S
Overhead guard
2
7
8
6
4 10
5 11
7
12
7
24
13
11
14
15
23
22 5
21
19
21
16
17
20 18
812791-006_Rev_F_001240_000_a.pdf
29
CI\OW"
Overhead Guard, ESR 5260 and ESR 5280S

NUMBER REQ
1 050067-053 SCREW 2
2 050067-035 BOLT DURLOCK M10X3 4
3 824078 MESH COVER OHG EXT. 1
825446 Mast Guard 1
4 824073 OHG EXTENSION W/A 1
5 050068-006 NUT DURLOCK M16SC AR
6 050068-004 NUT DURLOCK M10 SC 4
050008-049 NUT 4
7 050071-021 SCREW M6X20 7
8 824645 BRACKET BEHIND FLAT 1
824650 Retainer 1
824651 BRACKET 1
9 824642 OHLG POLYCOVER FLAT 1
824647 OHLG POLYCOVER ANGLED 1
10 826628-001 Retainer 1
826657-001 BRACKET COVER ANGLED 1
11 050008-012 NUT 7
12 826628-002 Retainer 1
826657-002 BRACKET COVER ANGLED 1
13 050067-055 FLANGED HEX HEAD CAP SCREW 2
14 824599 PC GUARD 1
15 824624 OHLG MESH COVER FLAT 1
824971 MESH COVER OHG ANGLED WELD 1
16 050009-018 FLATWASHER AR
17 050005-024 SOCKET HEAD CAPSCREW AR
18 050067-055 FLANGED HEX HEAD CAP SCREW AR
19 050008-024 NUT METRIC AR
21 833443 SPACER 8
23 050008-025 NUT 4
24 832589 ESR MESH FRONT COVER 1
1000 824660 Mast Guard 1
824646 Mast Guard 1
812791-006_Rev_F_001240_000_a.pdf
30
CJ\OW"
Armrest and Seat, ESR 5260 and ESR 5280S
10
11
9
12
31
8 See page Seat, ESR 5220,
8 7 13 ESR 5240, ESR 5260 and
7 ESR 5280S
17
15 18
16
19 20
14
6 23
5 30
21 24
4 25
3 22
26 29
27 28
2 20
1
32 37
34 36
35
33 38
47
43
42 41
45 44
40
46 39
812791-006_Rev_F_001261_000_a.pdf
31
CI\OW"

NUMBER REQ
1 050003-062 COUNTERSUNK SCREW M8x45 2
2 820996 Retainer 1
3 050052-008 PIN DOWEL 1
4 820328-002 ARMREST SUPPORT W.A. 1
820328-001 ARMREST SUPPORT W.A. 1
5 820989 BRACKET 1
6 821506 Cover 1
8 050008-021 NUT, LOCKING 2
9 821282 INTERFACE BOX 1
10 820552 ARM REST PAD 1
824317 Auxiliary Cable 1
11 050005-091 SCREW 4
12 050005-080 SCREW 2
13 812887-006 CABLE CLIP 2
14 819697-002 CLIP BEARING 1
15 050017-004 SCREW SET 1
16 820998 SLIDE 1
17 821948 COMPRESSION SPRING 1
18 820997 RELEASE PIN 1
19 819697-001 CLIP BEARING 1
20 821339 POLY TUBE 2
21 050000-015 PIN ROLL 1
22 050005-082 SCREW M6 X 75 DIN 912 3
23 820329-001 ARMREST MOUNT W.A. 1
820329-002 ARMREST WELDMENT 1
25 050003-039 SCREW (NLA) 1
26 050008-018 NUT HEX 1
28 812887-003 CABLE CLIP 1
30 055058-013 Buffer 1
31 819797 SPRING RECLINE 1
32 050009-025 FLATWASHER 1
33 050003-069 SCREW M5 1
34 823319 WASHER 1
35 050008-010 NUT 1
37 055058-012 BUFFER 20X7.5 1
39 050071-012 SOCKET HEAD FLANGE SCREW M5X10 2
40 821324 SEAT COVER 1
825307 COVER 1
41 050003-039 SCREW (NLA) 1
42 050003-025 SCREW SKT HD CSK M 1
43 821331 SEAT ADJUST MECHANISM 1
812791-006_Rev_F_001261_000_a.pdf
32
cnawr.

NUMBER REQ
45 050009-018 FLATWASHER 4
46 050068-003 NUT FLANGED M8 4
47 050009-029 FLATWASHER 1
812791-006_Rev_F_001261_000_a.pdf
33
Seat, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S
4 4
3
4
4
2
6
6
7
19 7
8
16
13 9
16 7
17
15 16
7
8 17
13 10
14
17
13
13
12 18
11 11
20
11
11
812791-006_Rev_F_001262_000_a.pdf
34
cnawr.
Seat, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S

NUMBER REQ
0 821373-001 SEAT ASSEMBLY 1
821373-002 SEAT COMPLETE MSG 65 1
821373-003 SEAT ASSEMBLY PVC WITH HEATING 1
821373-004 SEAT ASSEMBLY BLACK FABRIC 1
821373-005 Seat ESR 5280S 1
821373-006 Seat ESR 5280S 1
[1] 821373-007 Seat (fabric, black for heating)
[2] 821373-008 Seat Assembly
1 821930-001 ESR - SEAT CUSHION CLOTH 1
821930-002 ESR - SEAT CUSHION PVC 1
821930-003 ESR - SEAT CUSHION PVC HEATED 1
821930-004 SEAT CUSHION 1
821930-005 Padding ESR 5280S 1
821930-006 Padding ESR 5280S 1
[1] 821930-007 Pad (fabric, black for heating)
[2] 821930-008 Padding
2 821929-001 ESR - BACK CUSHION CLOTH 1
[1] 821373-007 Seat (fabric, black for heating)
821929-002 ESR - BACK CUSHION PVC 1
821929-003 ESR - BACK CUSHION PVC HEATED 1
[1] 821929-004 Padding
3 825309 BACKREST 1
4 825314 Headrest - prepared 1
5 825310 ROD PULL 1
6 825313 Armrest - prepared 1
7 825300 REPAIR KIT MSG65 1
8 825301 ROCKER ARM (Grammer # 1079664) 1
9 825302 SHOCK ABSORBER KIT 1
10 825294 GAITER 1
11 825303 BAR KIT 1
825305 SEAT ASSEMBLY PARTS KIT 1
12 825296 HAND GRIP 1
13 825311 SEAT OCCUPANCE PRESENCE DETECT 1
14 825299 HOUSING 1
15 825295 SPRING PACK 1
16 825297 BACKREST SUSPENSION 1
17 825308 BACKREST ADJUSTER 1
18 825298 HANDLE BAR 1
19 823435 SEAT HARNESS 1
20 825304 GRIP ASSY 1
1001 824321 SEAT HEATER HARNESS 1
816067-006 ADAPTER CABLE 1
834226 Adapter Cable 1
PART NOTES:
[1] - fabric, black for heating
[2] - ESR 5280S, fabric, black for heating
812791-006_Rev_F_001262_000_a.pdf
35
Headrest, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S
812791-006_Rev_F_001263_000_a.pdf
36
cnawr.
Headrest, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S

NUMBER REQ
0 824633-001 HEADREST (BLACK FABRIC) 1
824633-002 HEADREST (PVC) 1
1 825456-001 Headrest 1
825456-002 Headrest 1
2 825006 Hand Guard 1
3 050071-019 HEX SOCKET OVAL HEAD CAP SCREW 4
812791-006_Rev_F_001263_000_a.pdf
37
CI\OW"
Side Door, ESR 5280S
1
2
812791-006_Rev_F_001270_000_a.pdf
38
cnawr.
Side Door, ESR 5280S

NUMBER REQ
1 819785 HANDLE WA 1
2 819788 HANDLE AXLE 1
3 050001-003 SPLINT 1.6x12 DIN 94 2
4 819789 Spring 2
5 819780 SIDE DOOR WA 1
812791-006_Rev_F_001270_000_a.pdf
39
Rearview Mirror, Cold store cab Option
See Page Work Assist®, Cold Store Cab
8
~' ~ 2
C--
'2;, 3
\
\
\
/c1
See Page Work Assist®, Cold Store Cab
7 4
5 6
812791-006_Rev_F_001692_000_a.pdf
40
cnawr.
Rearview Mirror, Cold store cab Option

NUMBER REQ
1 824869 MONITOR POL CABIN 1
2 824506 MIRROR BRACKET W/A 1
4 795442 Mirror Adjuster 1
5 050008-026 NUT HEX, M8 1
6 793779 Mirror 1
8 050008-015 NUT HEX M6 2
1000 824505 MIRROR ASSY 1
812791-006_Rev_F_001692_000_a.pdf
41
Overhead Guard, Drive-In racks
3 1
6
7
2 8
1 10
8
15 16
Overhead guard
11
12
I
I
14 ------<al)
e--13
812791-006_Rev_F_003053_000_a.pdf
42
cnawr.
Overhead Guard, Drive-In racks

NUMBER REQ
1 050068-002 NUT FLANGED M6 2
2 826503-002 BRACKET 1
3 050051-016 SCREW HEX HEAD FLANGED GREY 2
4 826504 MAST COVER 1
5 826503-001 BRACKET 1
6 050008-025 NUT AR
7 050009-020 WASHER(3XTHRD DIA) AR
8 824611 SHIM AR
9 826569 Grille 1
10 050068-006 NUT DURLOCK M16SC 2
12 050067-028 BOLT DURLOCK M8X30 AR
13 050008-030 NUT HEX 2
14 050009-026 FLATWASHER 2
15 826505 Bezel 1
16 050006-048 BOLT HEX HD 2
812791-006_Rev_F_003053_000_a.pdf
43
T-Shape Battery Cover, ESR 5280S
3
2
I
I
3 I:)
I
I
l 4
I
4
~
T shape battery
812791-006_Rev_F_003424_000_a.pdf
44
cnawr.
T-Shape Battery Cover, ESR 5280S

NUMBER REQ
1 826293-001 Cover 1
826293-002 Cover 1
826293-003 BATTERY COVER (840Ah) 1
2 826262 BATTERY MOUNT 2
3 050017-002 SCREW SET DIN 913 M5X6 4
4 803469-022 Screw 4
812791-006_Rev_F_003424_000_a.pdf
45
Load Wheel, ESR 5220-T 1.4 t
7
6
Chassis
8
14
10
11
12
13
1
2
812791-006_Rev_F_003847_000_a.pdf
46
cnawr.

NUMBER REQ
1 790520 THRUST WASHER 2
3 050003-083 Screw 12
4 815444 Wheel Guard 2
5 050006-095 Screw 12
6 833221 Cover 1
7 050003-069 SCREW M5 4
8 839087 Cover 1
9 050012-051 RETAINING RING 2
10 790517 ROLLER NEEDLE BEARING 2
11 816925 BEARING SPACER LOADWH. 330x76 2
12 790519 JOURNAL BEARING 2
13 839073-001 Load wheel 2
14 833217 AXLE 2
1000 E-839072-001 Load Wheel +Bearing Narrow 2
812791-006_Rev_F_003847_000_a.pdf
47
14
12 13 15
Chassis
16
11
10
6
5
4
8
3
2
1
812791-006_Rev_F_003849_000_a.pdf
48
cnawr.

NUMBER REQ
2 050067-012 BOLT DURLOCK M6X16 2
3 824806 WASHER 2
5 050012-083 CIRCLIP DIN472 74X3 2
9 050006-095 Screw 12
10 834267 Shim Pad AR
12 790528 END BLOCK 2
15 050071-020 SCREW 4
16 793333 LUG NUT M6 4
812791-006_Rev_F_003849_000_a.pdf
49
Seat, ESR 5220 and ESR 5240
3
4
10
812791-006_Rev_F_003870_000_a.pdf
50
cnawr.
Seat, ESR 5220 and ESR 5240

NUMBER REQ
1 050068-003 NUT FLANGED M8 4
3 831260-001 SEAT 1
831260-002 SEAT 1
831260-003 SEAT WITH HEATING 1
834403-001 Seat, Fabric ESR 5220 1
834403-002 Seat, PVC ESR 5220 1
834403-003 SEAT WITH HEATING 1
4 834245 Seat Padding 1
834248 Seat Padding 1
5 834246 FOAM + COVER SEAT CUSHION 1
834249 FOAM + COVER SEAT CUSHION PVC 1
6 834252 Spring Package 1
834404 Spring Package 1
7 834253 Gaiter 1
8 834254 Repair Kit 1
9 834255 Adjustable Rails 1
834405 Adjustable Rails 1
10 834256 CONTACT SWITCH ISO 1
1000 834244 Seat Padding 1
812791-006_Rev_F_003870_000_a.pdf
51
Armrest, ESR 5220 and ESR 5240
10
11
7
9
16
e- 12
I
I
3
4
1
2
13
14
1
15
812791-006_Rev_F_003874_000_a.pdf
52
cnawr.
Armrest, ESR 5220 and ESR 5240

NUMBER REQ
1 830550 Block 1
2 050052-002 PIN 2
3 830551 Block 1
4 050005-082 SCREW M6 X 75 DIN 912 3
5 831273 Armrest 1
6 793364-002 FIXING CLIP 1
7 050005-010 SCREW 1
8 793364-001 Clamp 2
9 050005-091 SCREW 2
10 820552 ARM REST PAD 1
11 050005-080 SCREW 1
12 812887-006 CABLE CLIP 1
14 834165 Eccentric clamp 1
15 050006-031 SCREW M8X12 2
16 050006-035 SCREW M8X1.25X20MM 2
812791-006_Rev_F_003874_000_a.pdf
53
Rearview Mirror, Cold store cab
2
1
812791-006_Rev_F_003875_000_a.pdf
54
cnawr.
Rearview Mirror, Cold store cab

NUMBER REQ
0 834202 REAR VIEW MIRROR FREEZER CAB 1
1 050008-010 NUT 2
3 050003-016 SCREW 2
4 834203 Mirror 1
812791-006_Rev_F_003875_000_a.pdf
55
Overhead Guard, ESR 5220 and ESR 5240
19
20
r
I
6
18
21
3 1
6
7
2 8
1 10
19
20 9
17
15 16 21
Overhead guard
11
12
I
I
14 ------<al)
e--13
812791-006_Rev_F_003876_000_a.pdf
56
cnawr.
Overhead Guard, ESR 5220 and ESR 5240

NUMBER REQ
1 050068-002 NUT FLANGED M6 2
2 833305-001 U-BRACKET BASIC RH 1
833306-001 Bracket 1
4 833289 POLY COVER BASIC 1
833319 Mast Guard 1
5 833305-002 U-BRACKET BASIC LH 1
833306-002 Bracket 1
6 050008-025 NUT AR
8 824611 SHIM 4
9 833288 Grille 1
833318 Grille 1
10 050068-006 NUT DURLOCK M16SC 2
13 050008-030 NUT HEX 2
14 050009-024 FLATWASHER 2
15 833290 PLATE COVER BASIC 1
16 050006-048 BOLT HEX HD 2
17 833443 SPACER 4
18 050067-028 BOLT DURLOCK M8X30 2
19 050008-015 NUT HEX M6 1
20 050009-012 WASHER 1
21 055058-013 Buffer 1
812791-006_Rev_F_003876_000_a.pdf
57
Seat Panel, ESR 5220, ESR 5240 and ESR 5260
9 10
2 3 8 11
12
36 7
4
5
1 6
15 13
14
16
17
18
35
19
20
21
22
23
24
25
26 28
17 29
27
30
34 29
28
32
33
31
812791-006_Rev_F_003878_000_a.pdf
58
cnawr.
Seat Panel, ESR 5220, ESR 5240 and ESR 5260

NUMBER REQ
830975 Seat Panel 1
2 830408 Lever 1
3 050005-011 SCREW CAP M6 2
4 823504 BUSHING 2
5 050005-016 SCREW 4
6 812887-006 CABLE CLIP 4
7 820365 HOOK 1
8 820346 BUSHING 1
9 844629 LOCKING DEVICE ASM 1
11 050068-004 NUT DURLOCK M10 SC 2
13 050067-036 TENSI 10X35 1
14 050005-012 SCREW 1
16 050009-018 FLATWASHER 3
17 050068-003 NUT FLANGED M8 1
050008-024 NUT METRIC 1
18 050008-015 NUT HEX M6 4
19 830407 Lever 1
20 821278 LOCK 1
21 050003-034 SCREW M8 2
22 050001-021 COTTER PIN 2
23 050009-029 FLATWASHER 2
24 051058-028 BUSHING 12X14-15 2
26 821261 Washer 1
27 051058-026 BUSHING 30X34-26 1
29 051058-025 BUSHING 20X23-21.5 2
30 829445 Joint 1
31 818957 BOLT 20X210 1
32 051058-027 BUSHING 30X34-40 1
33 050067-047 BOLT DURLOCK M12X5 3
34 829775 COVER 1
831428 FRONT DOOR ESR W1120 WELD 1
36 050071-034 SCREW 1
1001 825845 Insulation for Seat Panel 1
796216 Seat Stop 2
812791-006_Rev_F_003878_000_a.pdf
59
Battery Cover
2
1
2
4
13
5
9
12
10
11
6
13
9 7
2
9
8 12
10
11
9
2
812791-006_Rev_F_003881_000_a.pdf
60
cnawr.
Battery Cover

NUMBER REQ
1 833579-001 Cover 1
833580-001 BATT.COVER FIXED 5240/60/80 1
833581-001 Cover 1
2 050071-035 SCREW 5
050071-036 SCREW 5
3 833579-002 Cover 1
833580-002 Cover 1
833580-003 Cover 1
833580-004 Cover 1
833581-002 Cover 1
4 839735-001 Cover 1
833588-001 Cover 1
5 839736-001 Cover 1
839736-002 Cover 1
833588-002 Cover 1
833588-004 Cover 1
6 833588-001 Cover 1
7 833588-003 Cover 1
833588-005 Cover 1
833588-006 Cover 1
8 833582-001 HINGE BATTERY COVER ESR 4
10 050003-084 Screw 2
11 834525 MAGNET 2
12 834496 Adapter 2
13 834497 Spacer Plate 2
812791-006_Rev_F_003881_000_a.pdf
61
Battery-Eject, ESR 5220, ESR 5240 and ESR 5260
39
8 37
40 41
38
32
3 12 25
3 2
l) I
I
2
28
29
32
34
35
7 8 26
'~ !i
9
27 33
5
5 36
18
......
14 13
10
4
' 30
6 ~ 11
4
I
31
16
6
17
18
20
3:~
~a
19
15
I T ~ 24
I
21 ,
22 )l ~ 23
812791-006_Rev_F_003883_000_a.pdf
62
cnawr.

NUMBER REQ
1 831071-001 BATTERY TRAY 1
831071-002 BATTERY TRAY 1
831072-001 BATTERY TRAY ESR 5280S 1
831073-001 BATTERY TRAY ESR 5220 1
831204-001 BATTERY TRAY WITH BATTERY ROLL 1
831074-003 BATT TRAY NARROW 560AH ROLL 1
2 831144-001 Bezel AR
831144-002 Bezel AR
831144-003 Bezel AR
3 050003-081 SCREW 8
050077-014 M12 HEX FLANGE HEAD LOCKNUT 8
4 831145 Slide Block 4
5 050005-025 SCREW 8
6 831100 SKID BAR 4
7 050007-019 Screw 4
8 055058-002 BUFFER REPL 807906 2
9 831206-001 SHIM T2 AR
831206-002 Shim AR
831206-003 Shim AR
10 807937 SPACER 2
11 050008-015 NUT HEX M6 4
12 050003-052 SCREW 1
13 806349 PIN 1
14 051058-013 BUSHING 1
15 832300-001 BATTERY LATCH 1
832300-002 BATTERY LATCH 1
16 050009-072 SHIM AR
050009-073 SHIM AR
17 050009-074 WASHER 1
18 050068-005 NUT DURLOCK M12 3
19 813281 CAM 1
20 808465 FUSE 1
21 813284 BRACKET PIN 1
839913 Retainer 1
22 813279 PIN BATTERY REACH AC 1
23 050006-073 SCREW HEX HD CAP 2
24 050068-007 FLANGED HEXAGON HEAD CAP NUT 2
25 050025-010 BOLT CARRIAGE 2
26 831146 Bezel 1
812791-006_Rev_F_003883_000_a.pdf
63
CI\OW"

NUMBER REQ
27 050068-004 NUT DURLOCK M10 SC 2
28 055058-006 BUFFER 2
29 050068-004 NUT DURLOCK M10 SC 2
30 807939 PIN 1
31 806837 SPRING 1
32 050003-050 SCREW 4
33 833619-001 RETAINER FIX 1
833619-002 RETAINER FIX 1
833619-003 Terminal, ESR 5220 1
34 814922 BRACKET BATTERY REAC 1
35 816086-001 CLAMP W/A LH 1
816086-002 CLAMP W/A RH (420/56 1
816086-003 CLAMP W/A LH 1
816086-004 CONNECTION HOSE 1
816026-001 CLAMP 1
816026-002 CLAMP W/ARH 1
816026-003 BRACKET BATTERY REACH OUT LH 1
816026-004 Terminal, ESR 5220 1
36 833618-003 LEVER LOCK ASSY 1
833618-002 Lever, ESR 5220 1
37 804207-001 BATTERY ROLLER 6
38 804681 BEARING NEEDLE SEALED 12
39 821879 AXLE 6
40 050006-027 SCREW HEX HD 2
41 807938 SHIM AR
1000 826200-003 BATTERY ROLLER ASSY ESR 6
812791-006_Rev_F_003883_000_a.pdf
64
cnawn
Headrest, ESR 5220 and ESR 5240
-----
1
1
--~
I ll
812791-006_Rev_F_003884_000_a.pdf
65
CI\OW"
Headrest, ESR 5220 and ESR 5240

NUMBER REQ
1 834251 CAPS 2
2 833468-001 Headrest 1
833468-002 HEADREST EBLO PVC BLACK 1
812791-006_Rev_F_003884_000_a.pdf
66
CJ\OW"
10
2
9
8 11
4
34 7 12
3
5
1 6
13
14
15
33
16
17
18
19
20
21
22
23 25
32 26
24
27
31 26
25
29
30
28
812791-006_Rev_F_004102_000_a.pdf
67
CI\OW"

NUMBER REQ
2 830408 Lever 1
3 050005-011 SCREW CAP M6 2
4 823504 BUSHING 2
5 050005-016 SCREW 2
6 812887-006 CABLE CLIP 2
050009-013 FLATWASHER 3
7 834288 Hook 1
8 820346 BUSHING 1
9 844650 LOCK 1
11 050068-004 NUT DURLOCK M10 SC 2
13 050067-036 TENSI 10X35 1
14 050005-012 SCREW 1
15 050008-015 NUT HEX M6 2
16 830407 Lever 1
17 821278 LOCK 1
18 050003-034 SCREW M8 2
19 050001-021 COTTER PIN 2
20 050009-029 FLATWASHER 2
21 051058-028 BUSHING 12X14-15 2
23 821261 Washer 1
24 051058-026 BUSHING 30X34-26 1
26 051058-025 BUSHING 20X23-21.5 2
27 829445 Joint 1
28 818957 BOLT 20X210 1
29 051058-027 BUSHING 30X34-40 1
30 050067-047 BOLT DURLOCK M12X5 3
31 829775 COVER 1
32 050068-003 NUT FLANGED M8 1
34 050071-034 SCREW 2
812791-006_Rev_F_004102_000_a.pdf
68
CJ\OW"
40
39
41
38
37
3
4 42 42
44 43
45
44
1 8
29 9
5
6
7
G
16
~
28
I',, 30 ~ 32
28
~8 31
10
~ I ~11
,. 8
9
:~: 33 ',,~12 ~
27 13
34
V
46
47 15
48
35 14
19
20 ©--- 8
21 36 9--c
8
6
22 16
24
25 23 17
18
26
812791-006_Rev_F_004104_000_a.pdf
69
CI\OW"

NUMBER REQ
1 050008-055 Nut 1
2 821066 Locking Bar 1
3 834290 Turntable 1
5 823945 Roller 1
7 050001-017 PIN SPLINT 1
10 050008-015 NUT HEX M6 2
11 820336 Eye Bolt 1
12 821281-002 Hose 1
13 820337 Spring 1
14 824389 LINK 1
15 051058-005 BUSHING 1
16 050067-023 BOLT DURLOCK 12
17 050067-021 SCREW 2
18 824582-002 Brake Shoe 1
19 051058-015 BUSHING 1
20 824587 Bolt 1
21 824082 Axle 1
22 823951 Guide 1
24 051058-011 BEARING 1
25 050008-026 NUT HEX, M8 3
26 824623 STAR GRIP 1
27 824592 Brake Lever 1
28 051058-035 BUSHING 10X12-17 3
29 820778 Bearing Journal 1
30 055058-014 Parabolic Buffer 2
31 824638 SPRING 2
32 823943 PIN 2
33 820770 RACE RING 1
34 820769 OUTER RACE BEARING 1
35 820771 Cover 1
36 050052-009 Dowel Pin 2
37 812887-006 CABLE CLIP 2
38 050005-080 SCREW 2
39 055055-034 Edge Trim 1
40 834296 Seat Panel - Extension 1
41 050071-034 SCREW 3
43 834283 Retainer 1
44 050068-004 NUT DURLOCK M10 SC 2
46 836003 Plate 1
48 050000-056 PIN ROLL 1
1000 824581 Brake Shoe 1
812791-006_Rev_F_004104_000_a.pdf
70
CJ\OW"
Wheel Cover / Load Wheel, ESR 5240 and ESR 5260
Chassis
2
3
4
812791-006_Rev_F_004430_000_a.pdf
71
CI\OW"
Wheel Cover / Load Wheel, ESR 5240 and ESR 5260

NUMBER REQ
1 834504 Wheel Cover 1
834500 WHEEL COVER 1
2 050003-049 SCREW 4
3 834506 Wheel Cover 1
834502 WHEEL COVER 1
4 050051-002 SCREW 4
812791-006_Rev_F_004430_000_a.pdf
72
CJ\OW"
Battery-Eject, ESR 5280S
2
3
27
28
5
27
1 46
26
6
30
24 48 34
25 29 7
6
23
32 20
31
41 8
33
44 45
22 42 43
21 41
31 32
6
20
49
10 9
19
33
46
50
34
47 33
40
39 35
18 38 37 36
17 11
16
15 33 51
14 12
13
812791-006_Rev_F_004541_000_a.pdf
73
CI\OW"

NUMBER REQ
1 833324-001 Battery Tray 1
833324-002 Battery Tray 1
2 804207-001 BATTERY ROLLER 6
3 804681 BEARING NEEDLE SEALED 12
4 821879 AXLE 6
5 833323-001 Battery Tray 1
6 050003-050 SCREW 4
7 833619-001 RETAINER FIX 1
8 050068-005 NUT DURLOCK M12 2
9 833639-002 Battery - Stop 1
10 837619-001 Battery Tray 1
11 833639-001 Battery - Stop 1
12 832300-001 BATTERY LATCH 1
13 050068-005 NUT DURLOCK M12 1
14 050009-074 WASHER 1
15 050009-072 SHIM 1
16 050009-073 SHIM 1
17 831100 SKID BAR 4
18 831145 Slide Block 4
831099 Slide Block 4
19 050077-014 M12 HEX FLANGE HEAD LOCKNUT 8
20 050008-015 NUT HEX M6 4
21 813279 PIN BATTERY REACH AC 1
22 808465 FUSE 1
23 813284 BRACKET PIN 1
825200-001 BRACKET W/A 1
825200-002 BRACKET (ESR 5000S 840 Ah) 1
24 813281 CAM 1
25 050006-073 SCREW HEX HD CAP 2
26 831144-002 Bezel 2
27 050003-081 SCREW 8
28 831144-003 Bezel 2
29 050067-035 BOLT DURLOCK M10X3 AR
30 822316 Ledge AR
31 055058-002 BUFFER REPL 807906 2
32 831206-001 SHIM T2 AR
33 050068-004 NUT DURLOCK M10 SC AR
34 833618-003 LEVER LOCK ASSY 1
35 831146 Bezel 1
36 806837 SPRING 1
37 807939 PIN 1
38 051058-013 BUSHING 1
39 806349 PIN 1
812791-006_Rev_F_004541_000_a.pdf
74
cnawr.

NUMBER REQ
40 050005-025 SCREW 8
41 050006-027 SCREW HEX HD 4
050003-088 Screw 4
42 055058-006 BUFFER 2
44 050003-052 SCREW 1
45 050025-010 BOLT CARRIAGE 2
46 814922 BRACKET BATTERY REAC 1
47 816086-001 CLAMP W/A LH 1
816086-003 CLAMP W/A LH 1
48 816086-002 CLAMP W/A RH (420/56 1
816086-004 CONNECTION HOSE 1
50 837615 Bracket 1
51 837621 Shim 2
1000 826200-003 BATTERY ROLLER ASSY ESR 6
831376-001 Terminal 1
831376-001 Terminal 1
831376-002 Terminal 1
831376-003 Terminal
831376-004 Terminal 1
812791-006_Rev_F_004541_000_a.pdf
75
8
7
Chassis
15
5
10
11
12
13
14
1
2
812791-006_Rev_F_005037_000_a.pdf
76
cnawr.

NUMBER REQ
1 790520 THRUST WASHER 2
3 050003-083 Screw 12
4 815444 Wheel Guard 2
5 050006-095 Screw 12
6 Brake 1
7 833221 Cover 1
8 050003-069 SCREW M5 4
9 839087 Cover 1
11 790517 ROLLER NEEDLE BEARING 2
12 816925 BEARING SPACER LOADWH. 330x76 2
13 790519 JOURNAL BEARING 2
14 839073-001 Load wheel 2
15 833217 AXLE 2
1000 839072-001 Load wheel 2
812791-006_Rev_F_005037_000_a.pdf
77
Valve Block, ESR 5220 and ESR 5240 -F
6
4 5
7
~ < / ~3
I '
I
I
'
',
1
I '
I ,.,, (
A
T
P A1
B1 1
B2
A2
)
1
812791-006_Rev_F_000990_000_a.pdf
78
cnawr.
Valve Block, ESR 5220 and ESR 5240 -F

NUMBER REQ
1 825577 COIL 4
2 812043 LIFT/LOWER VALVE 1
3 812051 PRESSURE RELIEVE VAL 1
4 812044 FILTER 1
812052 SEAL KIT 1
5 050011-019 WASHER 1
6 810059 SWITCH 1
7 834567 SOLENOID TUBE 4
1000 821735 CONTROL VALVE 1
812791-006_Rev_F_000990_000_a.pdf
79
Valve Block, ESR 5260 and ESR 5280S
6
4 5
7
~ < / ~3
I '
I
I
'
',
1
I '
I ,.,, (
A
T
P A1
B1 1
B2
A2
)
1
812791-006_Rev_F_000990_000_a_1.pdf
80
cnawr.
Valve Block, ESR 5260 and ESR 5280S

NUMBER REQ
1 825577 COIL 4
2 812043 LIFT/LOWER VALVE 1
4 812044 FILTER 1
812052 SEAL KIT 1
5 050011-019 WASHER 1
6 810059 SWITCH 1
7 834567 SOLENOID TUBE 4
1000 821735 CONTROL VALVE 1
812791-006_Rev_F_000990_000_a_1.pdf
81
Reservoir, ESR 5220, ESR 5240 and ESR 5260
2 3
4
1
7
5
6 A
9
8 11
10
9
19 7
8 12
10
9
20
13
I
I
I
I
I
I
I
I
I
I
I
I
I
18 I Chassis
I
16 I
17 I
I
I
I
I
I I
15
c:1
14 -Q) A
812791-006_Rev_F_001183_000_a.pdf
82
cnawr.
Reservoir, ESR 5220, ESR 5240 and ESR 5260

NUMBER REQ
1 821211 ADAPTER 1
064019-111 O-RING 1
2 820591 RETURN FILTER TANK ASSY 1
833128 Filter 1
820602 FILTER ELEMENT 1
833129 FILTER ELEMENT ESR-NARROW 1
820620 CAP FILTER CARTRIDGE 1
833199 Filter Cap 1
825610 SEAL RING TANK ASSY 1
820618 FILTER ASPIRATOR 1
833197 AIR FILTER ESR-NARROW 1
820619 BREATHER NUT FILTER CARTRIDGE 1
833198 Vent Cap 1
827350 Screw 1
3 050005-025 SCREW 2
5 821146-001 Dipstick 1
6 821510 O-RING 1
8 821228 Clea t AR
10 050008-030 NUT HEX 2
11 823533 Cleat 1
12 050006-048 BOLT HEX HD 1
14 820597 SUCTION STRAINER 1
15 821212 SEAL SUCTION LINE ASSY 1
16 820596 SUCTION LINE ASSY 1
17 821210 DRAIN SCREW TANK 1
18 821502 O-RING 1
19 050005-076 SCREW CAP 1
20 821501 Cable mount 1
1000 820588-001 HYDRAULIC TANK 1
831261 HYDRAULIC TANK ASSEMBLY 1
812791-006_Rev_F_001183_000_a.pdf
83
Reservoir, ESR 5280S
4 5
6
3
i
2
1
A
8
10 9
7
8
9 10
11
19 17
18
17 I
18 I
20 I
I
I
I
I
I Chassis
I
I
I
14 I
I
I
I
I
I
I
I
16 I
I
15 I
~~
13
12
o• A
812791-006_Rev_F_001184_000_a.pdf
84
cnawr.
Reservoir, ESR 5280S

NUMBER REQ
1 821510 O-RING 1
2 821146-002 FUEL DIP STICK 1
3 821211 ADAPTER 1
064019-111 O-RING 1
827350 Screw 1
5 050005-025 SCREW 2
8 821228 Clea t 4
10 050008-030 NUT HEX 4
12 820597 SUCTION STRAINER 1
14 820596 SUCTION LINE ASSY 1
16 821502 O-RING 1
18 050009-013 FLATWASHER 2
19 793364-004 FIXING CLIP 1
20 793364-005 FIXING CLIP 1
1000 820588-002 HYDRAULIC TANK ASSEMBLY 1
812791-006_Rev_F_001184_000_a.pdf
85
Mast, ESR 5220 and ESR 5240 -F, Part 2/2
7
5 5
6
8
6
2
7
2 2
4
3
11 17
15
10
16
14 See page
11
Sideshifter,
See page ESR 5220, 5240, 5260
Pipes and Hoses, 2 and 5280S -F
ESR 5220 and
2 12
ESR 5240 -F
13
1
812791-006_Rev_F_001186_000_a.pdf
86
cnawr.

NUMBER REQ
2 054222-006 Adapter 10
064355-006 BULKHEAD STRAIGHT ORFS 10
064325-006 NUT BULKHEAD ORFS 10
064019-101 O-RING 20
3 Pipe 1
4 Pipe 1
5 Hose 2
6 Hose 2
7 825745 Hose Bracket AR
8 822921 PLATE AR
9 050003-020 SCREW COUNTERSUNK AR
10 820932 BRACKET HOSE AUX 1
11 050008-024 NUT METRIC 4
12 820945-001 PIP AUX ESR/MSR5000 165.5 1
13 820945-002 PIP AUX ESR/MSR5000 170.0 1
14 050006-038 SCREW HEX HD SET M8 2
15 820948 BRACKET 1
16 050006-036 BOLT HEX 2
17 050009-018 FLATWASHER 2
812791-006_Rev_F_001186_000_a.pdf
87
cnaw"Mast, ESR 5220 and ESR 5240 -F; Part 2/2 upHtoYDRAULIC SYSTEM
Serial Number ???
INDEX PART NUMBER PART NAME NUMBER REQUIRED
1 . . . . . . . 050009-059 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
2 . . . . . . . 054222-006 . . . . . . . Adapter (including Adapter and Nut) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
064355-006 . . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
064325-006 . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
064019-101 . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 . . . . . . . . . . . . . . . . . . . . . . . . Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . . . . . . . . . . . . . . . Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . . . . . . . . . . . . . . . Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . . . . . . . . . . . . . . . . . Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . 825745. . . . . . . . . . . Hose bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
8 . . . . . . . 822921 . . . . . . . . . . . Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
9 . . . . . . . 050003-020 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
10 . . . . . . . 820932 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . . . 820945-001 . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . 820945-002 . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . 050006-038 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . 820948 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . 050006-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . 050009-018 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Item 3 Item 4 Item 5 Item 6 Collapsed height
822334-009 822333-009 825497-002-09 825497-003-09 3192 mm

822334-010 822333-010 825497-002-10 825497-003-10 3347 mm
822334-011 822333-011 825497-002-11 825497-003-11 3492 mm
822334-B49 822333-B49 825497-002-B49 825497-003-B49 3572 mm
822334-012 822333-012 825497-002-12 825497-003-12 3692 mm
* To select the applicable part number, use the truck data number to find
the truck features. Refer to chapter Introduction.
Always give the Model, Data and Serial Number
ESR 5200 Series

Rev. F
113
88
cnawr.

NUMBER REQ
3 822334-009 HYDR. TUBE SEC. ESR5000 3192 1
822334-010 Pipe 1
822334-011 HYDRAULIC TUBE 1
822334-B49 Pipe 1
4 822333-009 HYDRALIC TUBE 1
822333-010 Pipe 1
822333-B49 Pipe 1
5 825497-002-09 HOSE 2
825497-002-10 HYDRAULIC HOSE ASSEMBLY 2
825497-002-11 HYDRAULIC HOSE 2
825497-002-B49 HOSE 2
6 825497-003-09 HYDRAULIC HOSE 2
825497-003-B49 HOSE 2
89
7
5 5
6
8
6
2
7
2 2
4
3
11 17
15
10
16
14 See page
11
Sideshifter,
See page ESR 5220, 5240, 5260
ESR 5220 and
2 12
ESR 5240 -F
13
1
812791-006_Rev_F_001186_000_a_1.pdf
90
cnawr.

NUMBER REQ
2 064355-006 BULKHEAD STRAIGHT ORFS 10
064019-101 O-RING 20
3 Pipe 1
4 Pipe 1
5 Hose 2
6 Hose 2
8 822921 PLATE AR
9 050003-021 SCREW AR
11 050008-024 NUT METRIC 4
12 820945-001 PIP AUX ESR/MSR5000 165.5 1
13 820945-002 PIP AUX ESR/MSR5000 170.0 1
15 838612 BRACKET 1
16 050006-036 BOLT HEX 2
17 050009-018 FLATWASHER 2
812791-006_Rev_F_001186_000_a_1.pdf
91
cnaw"Mast, ESR 5220 and ESR 5240 -F; Part 2/2 from
HYDRAULIC SYSTEM
Serial Number ???
1 . . . . . . . 050009-059 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
2 . . . . . . . 064355-006 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
064325-006 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
064019-101 . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 ....... ................. Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 ....... ................. Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 ....... ................. Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 ....... ................. Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . 825745 . . . . . . . . . . . Hose bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
8 . . . . . . . 822921 . . . . . . . . . . . Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
9 . . . . . . . 050003-021 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
10 . . . . . . . 820932 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . . . 820945-001 . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . 820945-002 . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . 050006-038 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . 838612 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . 050006-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . 050009-018 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
837059-031-17 837058-031-17 837060-030-79-2 837060-031-81-2 3192 mm

837059-032-72 837058-032-72 837060-032-30-2 837060-033-33-2 3347 mm
837059-034-17 837058-034-17 837060-033-72-2 837060-034-74-2 3492 mm
837059-036-17 837058-036-17 837060-035-67-2 837060-036-69-2 3692 mm
ESR 5200 Series

Rev. F
115
92
cnawr.

NUMBER REQ
3 837059-031-17 Pipe 1
837059-032-72 Pipe 1
837059-034-17 Pipe 1
837059-036-17 Pipe 1
4 837058-031-17 Pipe 1
837058-032-72 Pipe 1
837058-034-17 Pipe 1
837058-036-17 Pipe 1
5 837060-030-79-2 Hose 2
837060-032-30-2 Hose 2
837060-033-72-2 Hose 2
837060-035-67-2 Hose 2
6 837060-031-81-2 Hose 2
837060-033-33-2 Hose ASM 2
837060-034-74-2 HOSE 2
837060-036-69-2 Hydraulic Hose 2
93
Mast, ESR 5260 and ESR 5280S, Part 2/2
7
5 5
6
8
6
2
7
2 2
4
3
11 17
15
10
16
14 See page
11
Sideshifter,
See page ESR 5220, 5240, 5260
ESR 5260 and
2 12
ESR 5280S
13
1
812791-006_Rev_F_001186_000_a_2.pdf
94
cnawr.

NUMBER REQ
2 054222-006 Adapter 10
064019-101 O-RING 20
3 Pipe 1
4 Pipe 1
5 Hose 2
6 Hose 2
8 822921 PLATE AR
11 050008-024 NUT METRIC 4
12 820945-001 PIP AUX ESR/MSR5000 165.5 1
13 820945-002 PIP AUX ESR/MSR5000 170.0 1
15 820948 BRACKET 1
16 050006-036 BOLT HEX 2
17 050009-018 FLATWASHER 2
812791-006_Rev_F_001186_000_a_2.pdf
95
cnaw"Mast, ESR 5260 and ESR 5280S; Part 2/2 upHtoYDRAULIC SYSTEM
Serial Number ???
Capacity 1.4 t and 1.6 t
822334-001 822333-001 825497-002-01 825497-003-01 2022 mm

822334-002 822333-002 825497-002-02 825497-003-02 2172 mm
822334-003 822333-003 825497-002-03 825497-003-03 2322 mm
822334-004 822333-004 825497-002-04 825497-003-04 2472 mm
822334-005 822333-005 825497-002-05 825497-003-05 2572 mm
822334-006 822333-006 825497-002-06 825497-003-06 2772 mm
822334-007 822333-007 825497-002-07 825497-003-07 2922 mm
822334-008 822333-008 825497-002-08 825497-003-08 3042 mm
822334-009 822333-009 825497-002-09 825497-003-09 3192 mm
822334-010 822333-010 825497-002-10 825497-003-10 3347 mm
822334-011 822333-011 825497-002-11 825497-003-11 3492 mm
822334-012 822333-012 825497-002-12 825497-003-12 3692 mm
Capacity 2.0 t
822334-013 822333-013 825497-002-13 825497-003-13 3842 mm

822334-014 822333-014 825497-002-14 825497-003-14 3952 mm
822334-015 822333-015 825497-002-15 825497-003-15 4252 mm
822334-016 822333-016 825497-002-16 825497-003-16 4452 mm
822334-091 822333-091 825497-002-91 825497-003-91 4419 mm
822334-092 822333-092 825497-002-92 825497-003-92 4719 mm
822334-093 822333-093 825497-002-93 825497-003-93 4919 mm
822334-094 822333-094 825497-002-94 825497-003-94 5106 mm
822334-095 822333-095 825497-002-95 825497-003-95 5306 mm
822334-096 822333-096 825497-002-96 825497-003-96 5440 mm
ESR 5200 Series

Rev. F
125
96
cnawr.

NUMBER REQ
3 822334-001 Pipe 1
822334-002 Pipe 1
822334-003 Pipe 1
822334-004 Pipe 1
822334-005 Pipe 1
822334-006 HYDR.TUBE SEC.KIT 2772 1
822334-007 HYDR. TUBE SEC. ESR5000 2922 1
822334-008 Pipe 1
822334-009 HYDR. TUBE SEC. ESR5000 3192 1
822334-010 Pipe 1
4 822333-001 Pipe 1
822333-002 Pipe 1
822333-003 Pipe 1
822333-004 Pipe 1
822333-005 Pipe 1
822333-007 HYDR. TUBE SEC. ESR5000 2922 1
822333-008 Pipe 1
822333-009 HYDRALIC TUBE 1
822333-010 Pipe 1
5 825497-002-01 HOSE 2
825497-002-02 HOSE 2
825497-002-03 HYDRAULIC HOSE ASSY 1PHP08LT 2
825497-002-04 HOSE 2
825497-002-05 HOSE 2
825497-002-06 HOSE 2
825497-002-09 HOSE 2
6 825497-003-01 HOSE 2
825497-003-02 HOSE 2
825497-003-03 HOSE 2
825497-003-04 HYDRAULIC HOSE 1PHP08LT 2
825497-003-05 HOSE 2
825497-003-06 HOSE 2
3 822334-013 HYDRAULIC TUBE 1
97
CI\OW"

NUMBER REQ
822334-014 Pipe 1
822334-016 Pipe 1
822334-091 Pipe 1
822334-092 Pipe 1
822334-093 Pipe 1
822334-094 TUBE 1
822334-095 Pipe 1
822334-096 Pipe 1
822333-014 Pipe 1
822333-016 Pipe 1
822333-091 Pipe 1
822333-092 Pipe 1
822333-093 Pipe 1
822333-094 TUBE 1
822333-095 Pipe 1
822333-096 Pipe 1
5 825497-002-13 HOSE 2
825497-002-16 HOSE 2
825497-002-91 HOSE 2
825497-002-92 HOSE 2
825497-002-93 HOSE 2
825497-002-94 HOSE 2
825497-002-95 HOSE 2
825497-002-96 HOSE 2
6 825497-003-13 HYDRAULIC HOSE ASSEMBLY 2
825497-003-91 HOSE 2
825497-003-92 HOSE 2
825497-003-93 HOSE 2
825497-003-95 HOSE 2
98
CJ\OW"
7
5 5
6
8
6
2
7
2 2
4
3
11 17
15
10
16
14 See page
11
Sideshifter,
See page ESR 5220, 5240, 5260
ESR 5260 and
2 12
ESR 5280S
13
1
812791-006_Rev_F_001186_000_a_3.pdf
99
CI\OW"

NUMBER REQ
2 054222-006 Adapter 10
064019-101 O-RING 20
3 Pipe 1
4 Pipe 1
5 Hose 2
6 Hose 2
8 822921 PLATE AR
11 050008-024 NUT METRIC 4
12 820945-001 PIP AUX ESR/MSR5000 165.5 1
13 820945-002 PIP AUX ESR/MSR5000 170.0 1
15 820948 BRACKET 1
16 050006-036 BOLT HEX 2
17 050009-018 FLATWASHER 2
812791-006_Rev_F_001186_000_a_3.pdf
100
CJ\OW"
cnaw" Mast, ESR 5260 and ESR 5280S; Part 2/2 from
HYDRAULIC SYSTEM
Serial Number ???
837059-019-47 837058-019-47 837060-019-38-2 837060-020-41-2 2022 mm

837059-020-97 837058-020-97 837060-020-85-2 837060-021-87-2 2172 mm
837059-022-47 837058-022-47 837060-022-31-2 837060-023-33-2 2322 mm
837059-023-97 837058-023-97 837060023-77-2 837060-024-79-2 2472 mm
837059-024-97 837058-024-97 837060-024-75-2 837060-025-77-2 2572 mm
837059-026-97 837058-026-97 837060-026-70-2 837060-027-72-2 2772 mm
837059-028-47 837058-028-47 837060-028-16-2 837060-029-18-2 2922 mm
837059-029-67 837058-029-67 837060-029-33-2 837060030-35-2 3042 mm
837059-031-17 837058-031-17 837060-030-79-2 837060-031-81-2 3192 mm
837059-032-72 837058-032-72 837060-032-30-2 837060-033-33-2 3347 mm
837059-034-17 837058-034-17 837060-033-72-2 837060-034-74-2 3492 mm
837059-036-17 837058-036-17 837060-035-67-2 837060-036-69-2 3692 mm
Capacity 2.0 t
837059-037-67 837058-037-67 837060-037-13-2 837060-038-15-2 3842 mm

837059-038-77 837058-038-77 837060-038-20-2 837060-039-22-2 3952 mm
837059-041-77 837058-041-77 837060-041-13-2 837060-042-15-2 4252 mm
837059-043-77 837058-043-77 837060043-08-2 837060-044-10-2 4452 mm
837059-043-44 837058-043-44 837060-042-75-2 837060-043-78-2 4419 mm
837059-046-44 837058-046-44 837060-045-68-2 837060-046-70-2 4719 mm
837059-048-44 837058-048-44 837060-047-63-2 837060-048-65-2 4919 mm
837059-050-31 837058-050-31 837060-049-45-2 837060-050-48-2 5106 mm
837059-052-31 837058-052-31 837060-051-40-2 837060-052-43-2 5306 mm
837059-053-65 837058-053-65 837060-052-71-2 837060-053-73-2 5440 mm
ESR 5200 Series

Rev. F
127
101
CI\OW"

NUMBER REQ
3 837059-019-47 Pipe 1
837059-020-97 Pipe 1
837059-022-47 Pipe 1
837059-023-97 Pipe 1
837059-024-97 Pipe 1
837059-026-97 Pipe 1
837059-028-47 HYDRAULIC TUBE 1
837059-029-67 Pipe 1
837059-031-17 Pipe 1
837059-032-72 Pipe 1
837059-034-17 Pipe 1
837059-036-17 Pipe 1
4 837058-019-47 Pipe 1
837058-020-97 Pipe 1
837058-022-47 Pipe 1
837058-023-97 Pipe 1
837058-024-97 Pipe 1
837058-026-97 Pipe 1
837058-029-67 Pipe 1
837058-031-17 Pipe 1
837058-032-72 Pipe 1
837058-034-17 Pipe 1
837058-036-17 Pipe 1
5 837060-019-38-2 Hose 2
837060-020-85-2 Hose 2
837060-022-31-2 Hose 2
837060023-77-2 Hose 2
837060-024-75-2 Hose 2
837060-026-70-2 Hose 2
837060-028-16-2 Hose 2
837060-029-33-2 Hose 2
837060-030-79-2 Hose 2
837060-032-30-2 Hose 2
837060-033-72-2 Hose 2
837060-035-67-2 Hose 2
6 837060-020-41-2 Hose 2
837060-021-87-2 Hose 2
837060-023-33-2 Hose 2
837060-024-79-2 Hose 2
837060-025-77-2 Hose 2
837060-027-72-2 Hose ASM 2
837060-029-18-2 Hose ASM 2
837060030-35-2 Hose 2
837060-031-81-2 Hose 2
837060-033-33-2 Hose ASM 2
837060-034-74-2 HOSE 2
3 837059-037-67 Pipe 1
102
cnawr.

NUMBER REQ
837059-038-77 Pipe 1
837059-041-77 Pipe 1
837059-043-77 Pipe 1
837059-043-44 Pipe 1
837059-046-44 Pipe 1
837059-048-44 Pipe 1
837059-050-31 Pipe 1
837059-052-31 Pipe 1
837059-053-65 Pipe 1
4 837058-037-67 Pipe 1
837058-038-77 Pipe 1
837058-041-77 Pipe 1
837058-043-77 Pipe 1
837058-043-44 Pipe 1
837058-046-44 Pipe 1
837058-048-44 Pipe 1
837058-050-31 Pipe 1
837058-052-31 Pipe 1
837058-053-65 Pipe 1
5 837060-037-13-2 Hose 2
837060-038-20-2 Hose 2
837060-041-13-2 Hose 2
837060043-08-2 Hose 2
837060-042-75-2 Hose 2
837060-045-68-2 Hose 2
837060-047-63-2 Hose 2
837060-049-45-2 Hose 2
837060-051-40-2 Hose 2
837060-052-71-2 HOSE 2
6 837060-038-15-2 Hose 2
837060-039-22-2 Hose 2
837060-042-15-2 Hose 2
837060-044-10-2 Hose 2
837060-043-78-2 Hose 2
837060-046-70-2 Hose 2
837060-048-65-2 Hose 2
837060-050-48-2 Hose 2
837060-052-43-2 Hose 2
837060-053-73-2 HOSE 2
103
Mast, ESR 5260 Regen Lower Option, Part 2/2
7
5 5
6
8
6
2
7
2 2
4
3
11 17
15
10
16
14 See page
11
Sideshifter,
See page ESR 5220, 5240, 5260
ESR 5260 and
2 12
ESR 5280S
13
1
812791-006_Rev_F_001186_000_a_4.pdf
104
cnawr.

NUMBER REQ
2 054222-006 Adapter 10
064019-101 O-RING 20
3 Pipe 1
4 Pipe 1
5 Hose 2
6 Hose 2
8 822921 PLATE AR
11 050008-024 NUT METRIC 4
12 820945-001 PIP AUX ESR/MSR5000 165.5 1
13 820945-002 PIP AUX ESR/MSR5000 170.0 1
15 820948 BRACKET 1
16 050006-036 BOLT HEX 2
17 050009-018 FLATWASHER 2
812791-006_Rev_F_001186_000_a_4.pdf
105
cnaw" HYDRAULIC SYSTEM

Mast, ESR 5260 Regen Lower Option, Part 2/2 up to Serial Number ???
822334-001 822333-001 825497-002-01 825497-003-01 2022 mm

822334-002 822333-002 825497-002-02 825497-003-02 2172 mm
822334-003 822333-003 825497-002-03 825497-003-03 2322 mm
822334-004 822333-004 825497-002-04 825497-003-04 2472 mm
822334-005 822333-005 825497-002-05 825497-003-05 2572 mm
822334-006 822333-006 825497-002-06 825497-003-06 2772 mm
822334-007 822333-007 825497-002-07 825497-003-07 2922 mm
822334-008 822333-008 825497-002-08 825497-003-08 3042 mm
822334-009 822333-009 825497-002-09 825497-003-09 3192 mm
822334-010 822333-010 825497-002-10 825497-003-10 3347 mm
822334-011 822333-011 825497-002-11 825497-003-11 3492 mm
822334-012 822333-012 825497-002-12 825497-003-12 3692 mm
Capacity 2.0 t
822334-013 822333-013 825497-002-13 825497-003-13 3842 mm

822334-014 822333-014 825497-002-14 825497-003-14 3952 mm
822334-015 822333-015 825497-002-15 825497-003-15 4252 mm
822334-016 822333-016 825497-002-16 825497-003-16 4452 mm
822334-091 822333-091 825497-002-91 825497-003-91 4419 mm
822334-092 822333-092 825497-002-92 825497-003-92 4719 mm
822334-093 822333-093 825497-002-93 825497-003-93 4919 mm
822334-094 822333-094 825497-002-94 825497-003-94 5106 mm
822334-095 822333-095 825497-002-95 825497-003-95 5306 mm
822334-096 822333-096 825497-002-96 825497-003-96 5440 mm
ESR 5200 Series

Rev. F
137
106
cnawr.

NUMBER REQ
3 822334-001 Pipe 1
822334-002 Pipe 1
822334-003 Pipe 1
822334-004 Pipe 1
822334-005 Pipe 1
822334-007 HYDR. TUBE SEC. ESR5000 2922 1
822334-008 Pipe 1
822334-009 HYDR. TUBE SEC. ESR5000 3192 1
822334-010 Pipe 1
4 822333-001 Pipe 1
822333-002 Pipe 1
822333-003 Pipe 1
822333-004 Pipe 1
822333-005 Pipe 1
822333-007 HYDR. TUBE SEC. ESR5000 2922 1
822333-008 Pipe 1
822333-009 HYDRALIC TUBE 1
822333-010 Pipe 1
5 825497-002-01 HOSE 2
825497-002-02 HOSE 2
825497-002-03 HYDRAULIC HOSE ASSY 1PHP08LT 2
825497-002-04 HOSE 2
825497-002-05 HOSE 2
825497-002-06 HOSE 2
825497-002-09 HOSE 2
6 825497-003-01 HOSE 2
825497-003-02 HOSE 2
825497-003-03 HOSE 2
825497-003-05 HOSE 2
825497-003-06 HOSE 2
107
CI\OW"

NUMBER REQ
822334-014 Pipe 1
822334-016 Pipe 1
822334-091 Pipe 1
822334-092 Pipe 1
822334-093 Pipe 1
822334-094 TUBE 1
822334-095 Pipe 1
822334-096 Pipe 1
822333-014 Pipe 1
822333-016 Pipe 1
822333-091 Pipe 1
822333-092 Pipe 1
822333-093 Pipe 1
822333-094 TUBE 1
822333-095 Pipe 1
822333-096 Pipe 1
5 825497-002-13 HOSE 2
825497-002-16 HOSE 2
825497-002-91 HOSE 2
825497-002-92 HOSE 2
825497-002-93 HOSE 2
825497-002-94 HOSE 2
825497-002-95 HOSE 2
825497-002-96 HOSE 2
825497-003-91 HOSE 2
825497-003-92 HOSE 2
825497-003-93 HOSE 2
825497-003-95 HOSE 2
108
CJ\OW"
7
5 5
6
8
6
2
7
2 2
4
3
11 17
15
10
16
14 See page
11
Sideshifter,
See page ESR 5220, 5240, 5260
ESR 5260 and
2 12
ESR 5280S
13
1
812791-006_Rev_F_001186_000_a_5.pdf
109
CI\OW"

NUMBER REQ
2 054222-006 Adapter 10
064019-101 O-RING 20
3 Pipe 1
4 Pipe 1
5 Hose 2
6 Hose 2
8 822921 PLATE AR
11 050008-024 NUT METRIC 4
12 820945-001 PIP AUX ESR/MSR5000 165.5 1
13 820945-002 PIP AUX ESR/MSR5000 170.0 1
15 820948 BRACKET 1
16 050006-036 BOLT HEX 2
17 050009-018 FLATWASHER 2
812791-006_Rev_F_001186_000_a_5.pdf
110
CJ\OW"

Mast, ESR 5260 Regen Lower Option, Part 2/2 from Serial Number ???
837059-019-47 837058-019-47 837060-019-38-2 837060-020-41-2 2022 mm

837059-020-97 837058-020-97 837060-020-85-2 837060-021-87-2 2172 mm
837059-022-47 837058-022-47 837060-022-31-2 837060-023-33-2 2322 mm
837059-023-97 837058-023-97 837060023-77-2 837060-024-79-2 2472 mm
837059-024-97 837058-024-97 837060-024-75-2 837060-025-77-2 2572 mm
837059-026-97 837058-026-97 837060-026-70-2 837060-027-72-2 2772 mm
837059-028-47 837058-028-47 837060-028-16-2 837060-029-18-2 2922 mm
837059-029-67 837058-029-67 837060-029-33-2 837060030-35-2 3042 mm
837059-031-17 837058-031-17 837060-030-79-2 837060-031-81-2 3192 mm
837059-032-72 837058-032-72 837060-032-30-2 837060-033-33-2 3347 mm
837059-034-17 837058-034-17 837060-033-72-2 837060-034-74-2 3492 mm
837059-036-17 837058-036-17 837060-035-67-2 837060-036-69-2 3692 mm
Capacity 2.0 t
837059-037-67 837058-037-67 837060-037-13-2 837060-038-15-2 3842 mm

837059-038-77 837058-038-77 837060-038-20-2 837060-039-22-2 3952 mm
837059-041-77 837058-041-77 837060-041-13-2 837060-042-15-2 4252 mm
837059-043-77 837058-043-77 837060043-08-2 837060-044-10-2 4452 mm
837059-043-44 837058-043-44 837060-042-75-2 837060-043-78-2 4419 mm
837059-046-44 837058-046-44 837060-045-68-2 837060-046-70-2 4719 mm
837059-048-44 837058-048-44 837060-047-63-2 837060-048-65-2 4919 mm
837059-050-31 837058-050-31 837060-049-45-2 837060-050-48-2 5106 mm
837059-052-31 837058-052-31 837060-051-40-2 837060-052-43-2 5306 mm
837059-053-65 837058-053-65 837060-052-71-2 837060-053-73-2 5440 mm
ESR 5200 Series

Rev. F
139
111
CI\OW"

NUMBER REQ
3 837059-019-47 Pipe 1
837059-020-97 Pipe 1
837059-022-47 Pipe 1
837059-023-97 Pipe 1
837059-024-97 Pipe 1
837059-026-97 Pipe 1
837059-029-67 Pipe 1
837059-031-17 Pipe 1
837059-032-72 Pipe 1
837059-034-17 Pipe 1
837059-036-17 Pipe 1
4 837058-019-47 Pipe 1
837058-020-97 Pipe 1
837058-022-47 Pipe 1
837058-023-97 Pipe 1
837058-024-97 Pipe 1
837058-026-97 Pipe 1
837058-029-67 Pipe 1
837058-031-17 Pipe 1
837058-032-72 Pipe 1
837058-034-17 Pipe 1
837058-036-17 Pipe 1
5 837060-019-38-2 Hose 2
837060-020-85-2 Hose 2
837060-022-31-2 Hose 2
837060023-77-2 Hose 2
837060-024-75-2 Hose 2
837060-026-70-2 Hose 2
837060-028-16-2 Hose 2
837060-029-33-2 Hose 2
837060-030-79-2 Hose 2
837060-032-30-2 Hose 2
837060-033-72-2 Hose 2
837060-035-67-2 Hose 2
6 837060-020-41-2 Hose 2
837060-021-87-2 Hose 2
837060-023-33-2 Hose 2
837060-024-79-2 Hose 2
837060-025-77-2 Hose 2
837060-027-72-2 Hose ASM 2
837060-029-18-2 Hose ASM 2
837060030-35-2 Hose 2
837060-031-81-2 Hose 2
837060-033-33-2 Hose ASM 2
837060-034-74-2 HOSE 2
3 837059-037-67 Pipe 1
112
cnawr.

NUMBER REQ
837059-038-77 Pipe 1
837059-041-77 Pipe 1
837059-043-77 Pipe 1
837059-043-44 Pipe 1
837059-046-44 Pipe 1
837059-048-44 Pipe 1
837059-050-31 Pipe 1
837059-052-31 Pipe 1
837059-053-65 Pipe 1
4 837058-037-67 Pipe 1
837058-038-77 Pipe 1
837058-041-77 Pipe 1
837058-043-77 Pipe 1
837058-043-44 Pipe 1
837058-046-44 Pipe 1
837058-048-44 Pipe 1
837058-050-31 Pipe 1
837058-052-31 Pipe 1
837058-053-65 Pipe 1
5 837060-037-13-2 Hose 2
837060-038-20-2 Hose 2
837060-041-13-2 Hose 2
837060043-08-2 Hose 2
837060-042-75-2 Hose 2
837060-045-68-2 Hose 2
837060-047-63-2 Hose 2
837060-049-45-2 Hose 2
837060-051-40-2 Hose 2
837060-052-71-2 HOSE 2
6 837060-038-15-2 Hose 2
837060-039-22-2 Hose 2
837060-042-15-2 Hose 2
837060-044-10-2 Hose 2
837060-043-78-2 Hose 2
837060-046-70-2 Hose 2
837060-048-65-2 Hose 2
837060-050-48-2 Hose 2
837060-052-43-2 Hose 2
837060-053-73-2 HOSE 2
113
Sideshifter, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S -F
1
3
1 5
A
4
1
6
10 7
812791-006_Rev_F_001187_000_a.pdf
114
cnawr.
Sideshifter, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S -F

NUMBER REQ
1 064280-004 ADAPTER ORFS ORB 90 DEGREE AR
064019-099 O-RING AR
2 822938 VALVE BLOCK COMPLETE 1
825577 COIL 2
825578 VALVE 2
825579 SEAL KIT 2
3 064279-004 ADAPTER ORFS ORB AR
064019-099 O-RING AR
4 050005-063 SCREW 2
5 821699 TUBE VALVE PORT B1 1
6 821703 TUBE 1
7 820947 TUBE 1
8 824037 TUBE PORT B VALVE 1
9 824036 TUBE VALVE PORT A 1
10 823997 TUBE VALVE PORT A1 1
812791-006_Rev_F_001187_000_a.pdf
115
Sideshifter for fifth valve function, ESR 5260 and ESR 5280S
1 3
0 0---- 5
'-~ @- 6
''
''
............................ ~ ....... 7
' ',, 13~ ' .......
' -~,<--........
', 14 ~~
''
''
13
', 8
''
9
13
''
,l'J''-v '
I
/
/ ,
.......__ 10 /
"'/
', /
/
'' /
''
''
/
/ 11
/
/
/
/
/
/
/
r'
"-, qJ
''
12
812791-006_Rev_F_001188_000_a.pdf
116
cnawr.
Sideshifter for fifth valve function, ESR 5260 and ESR 5280S

NUMBER REQ
1 823158 VALVE BLOCK 1
825577 COIL 3
825578 VALVE 3
825579 SEAL KIT 3
2 054184-002 NIPPLE 2
3 054185-002 COUPLER AC 2
4 054209-001 ADAPTER ORFS BSPP 4
5 064019-101 O-RING 2
6 064325-006 NUT BULKHEAD ORFS 2
7 823661 HYDRALIC PIPE PORT A3 1
8 823634 HYDRALIC PIPE PORT A1 5TH 1
9 823647 HYDRALIC PIPE PORT B 5TH 1
10 823645 HYDRALIC PIPE PORT A 5TH 1
11 823751 BRACKET 5TH 1
12 050071-034 SCREW 2
13 064279-010 ORFS ORB ADAPTER 4
064019-101 O-RING 4
14 823660 HYDRALIC PIPE PORT B3 1
1001 822757 HARNESS 1
812791-006_Rev_F_001188_000_a.pdf
117
Pump Motor and Pump, ESR 5240 less 7500 mm Lift Height
See page traction motor 1
5
19
3
16 6
18
Drive plate
17
7
14
13
8
15
10
12
11
812791-006_Rev_F_001189_000_a.pdf
118
cnawr.
Pump Motor and Pump, ESR 5240 less 7500 mm Lift Height

NUMBER REQ
1 050007-045 BOLT HX HD HT M12X (NLA) 3
3 812174 PUFFER 6
4 819000 Retainer 1
5 812889 PUFFER TUBE 3
6 050067-044 SCREW 3
7 791534 PUMP SEAL 1
8 790940-002 GEAR PUMP 16CC 1
9 054002-040 O RING 1
10 819758 PRESSURE TUBE ESR 1
11 050005-065 SOCKET HD CAP SCREW 4
12 050067-034 BOLT M10X25 FLANGED HEX HD 2
13 054002-039 O-RING 1
14 819754 INLET PUMP ESR 1
15 054191-001 CLAMP 1
16 819756 SUCTION HOSE ESR 1
17 064019-102 O-RING 1
19 054191-003 Hose Clamp 1
812791-006_Rev_F_001189_000_a.pdf
119
Pump Motor and Pump, ESR 5260 and ESR 5280S
See page traction motor 1
5
19
3
16 6
18
Drive plate
17
7
14
13
8
15
10
12
11
812791-006_Rev_F_001189_000_a_1.pdf
120
cnawr.
Pump Motor and Pump, ESR 5260 and ESR 5280S

NUMBER REQ
3 812174 PUFFER 6
4 819000 Retainer 1
818999 Bracket 1
6 050067-044 SCREW 3
7 791534 PUMP SEAL 1
8 790940-002 GEAR PUMP 16CC 1
9 054002-040 O RING 1
10 819758 PRESSURE TUBE ESR 1
819759 Pipe 1
11 050005-063 SCREW 4
050005-062 SCREW SKT CAP HD M 4
12 050067-034 BOLT M10X25 FLANGED HEX HD 2
13 054002-039 O-RING 1
819755 INLET PUMP MSR 1
15 054191-001 CLAMP 1
16 819756 SUCTION HOSE ESR 1
819757 Hose 1
17 064019-102 O-RING 1
19 054191-003 Hose Clamp 1
1001 823311 Bracket - power cable 1
821244 Clamp 1
812318 Sleeve 1
050006-027 SCREW HEX HD 1
812791-006_Rev_F_001189_000_a_1.pdf
121
Pump Motor ESR 5240 less 7500 mm Lift Height
1 2
1 ,,..,,..
,,.. _,/
,,---...
'
I
I
,,.. I
,,..,,.. I
/ I
3 / I
/ I
1
I I
11
13
9 6
10
7
8
I
12
~ 14
0--- 15
I
/
/
16
812791-006_Rev_F_001191_000_a.pdf
122
cnawr.
Pump Motor ESR 5240 less 7500 mm Lift Height

NUMBER REQ
0 021267 AC MOTOR 48V PUMP 1
1 021231 TERMINAL END HEAD ASM 1
060063-101 SCREW M8 X 25 SERRATED FLANGE 4
021223 RETAINER BEARING 1
021506-001 BEARING BALL SENSOR 1
021265 TERMINAL END HEAD MACHINED 1
2 021079-003 TIE BOLT HEX HEAD M8 X 225 4
3 060030-336 WASHER FLAT 4
4 021212-001 TERMINAL BOLT M8 X 20 3
5 060125-001 SPRING DISC 3
6 021150 TERMINAL BLOCK 1
7 060061-013 SCREW M5 2
8 060059-028 NUT M8 HEX FLANGE 3
9 062798-001 CONNECTOR INSERT DEUTSCH DTM C 1
10 062756-001 CONNECTOR RCPTL DEUTSCH DTM 02 1
12 021271 ROTOR ASM 1
13 021274 WOUND STATOR ASM 1
14 065081-054 BEARING BALL 1
15 060046-020 WASHER SPRING 1
16 021268 DRIVE END HEAD MACHINED 1
812791-006_Rev_F_001191_000_a.pdf
123
Pump Motor, ESR 5260, ESR 5260 Regen Lower Option and ESR 5280S
1 2
1 ,,..,,..
,,.. _,/
,,---...
'
I
I
,,.. I
,,..,,.. I
/ I
3 / I
/ I
1
I I
11
13
9 6
10
7
8
I
12
~ 14
0--- 15
I
/
/
16
812791-006_Rev_F_001191_000_a_1.pdf
124
cnawr.
Pump Motor, ESR 5260, ESR 5260 Regen Lower Option and ESR 5280S

NUMBER REQ
0 021267 AC MOTOR 48V PUMP 1
3 060030-336 WASHER FLAT 4
4 021212-001 TERMINAL BOLT M8 X 20 3
5 060125-001 SPRING DISC 3
7 060061-013 SCREW M5 2
8 060059-028 NUT M8 HEX FLANGE 3
12 021271 ROTOR ASM 1
14 065081-054 BEARING BALL 1
812791-006_Rev_F_001191_000_a_1.pdf
125
cnawri
19
9
7
8
10
14
4
3
2 Lift Cylinder
11 13
5
12
15
13
Free Lift Cylinder 14
1
17
18
16
Lift Cylinder 11
17
812791-006_Rev_F_003054_000_a.pdf
126
cnawr.

NUMBER REQ
1 064280-012 ADAPTER ORFS ORB 90 DEGREE 1
064019-111 O-RING 1
2 826124 HYDRALIC TUBE 1
064019-111 O-RING 1
3 050006-036 BOLT HEX 2
5 050008-024 NUT METRIC 2
6 Hose 1
7 050006-026 SCREW M6 2
8 810534 SHIM 1
9 050008-015 NUT HEX M6 2
10 822701 HYDRAULIC TUBE 1
064019-111 O-RING 1
11 064279-012 ORFS-ORB ADAPTER 2
064019-111 O-RING 2
12 807070 MANIFOLD BLOCK 1
064019-100 O-RING 2
14 827696 HOSE 2
15 064280-008 ADAPTER ORFS OFB 90 DEGREE 2
064019-100 O-RING 2
16 050070-003 SCREW, FLT CSK SQ NECK BO 2
17 050073-005 Washer 2
18 050008-038 NUT HEX M12 2
19 052079-005 TUBE 1
064019-111 O-RING 2
050000-066 ROLL PIN 1
812791-006_Rev_F_003054_000_a.pdf
127
cnaw"Mast, ESR 5220 and ESR 5240 -F; Part 1/2 upHtoYDRAULIC SYSTEM
Serial Number ???
1 . . . . . . . 064280-012 . . . . . . . Angle cleat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . 826124 . . . . . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . 050006-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . 050009-018 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . 050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 ....... ................. Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . 050006-026 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 810534 . . . . . . . . . . . Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . 050008-015 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . 822701 . . . . . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 064279-012 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . 807070 . . . . . . . . . . . Manifold Block ................................................ 1
13 . . . . . . . 064279-008 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-100 . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . 827696 . . . . . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . 064280-008 . . . . . . . Angle Cleat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-100 . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . 050070-003 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . 050073-005 . . . . . . . Spring washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . . . 050008-038 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . . . 052079-005 . . . . . . . Wire cover-Corrugated Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050000-066 . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Item 6 Collapsed height
825497-001-09 3192 mm
825497-001-10 3347 mm
825497-001-11 3492 mm
825497-001-B49 3572 mm
825497-001-12 3692 mm
ESR 5200 Series

Rev. F
109
128
cnawr.

NUMBER REQ
6 825497-001-09 HYDRAULIC HOSE 1
825497-001-B49 HOSE 1
129
cnawri
19
9
7
8
10
14
4
3
2 Lift Cylinder
11 13
5
12
15
13
1
17
18
16
Lift Cylinder 11
17
812791-006_Rev_F_003054_000_a_1.pdf
130
cnawr.

NUMBER REQ
064019-111 O-RING 1
064019-111 O-RING 1
3 050006-036 BOLT HEX 2
5 050008-024 NUT METRIC 2
6 Hose 1
7 050006-026 SCREW M6 2
8 810534 SHIM 1
9 050008-015 NUT HEX M6 2
064019-111 O-RING 1
064019-111 O-RING 2
064019-100 O-RING 2
14 827696 HOSE 2
064019-100 O-RING 2
17 050073-005 Washer 2
18 050008-038 NUT HEX M12 2
19 052079-005 TUBE 1
064019-111 O-RING 2
050000-066 ROLL PIN 1
812791-006_Rev_F_003054_000_a_1.pdf
131
cnaw"Mast, ESR 5220 and ESR 5240 -F; Part 1/2 from
HYDRAULIC SYSTEM
Serial Number ???
1 . . . . . . . 064280-012 . . . . . . . Angle cleat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . 826124 . . . . . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . 050006-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . 050009-018 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . 050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 ....... ................. Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . 050006-026 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 810534 . . . . . . . . . . . Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . 050008-015 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . 822701 . . . . . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 064279-012 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . 807070 . . . . . . . . . . . Manifold Block ................................................ 1
13 . . . . . . . 064279-008 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-100 . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . 827696 . . . . . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . 064280-008 . . . . . . . Angle Cleat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-100 . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . 050070-003 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . 050073-005 . . . . . . . Spring washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . . . 050008-038 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . . . 052079-005 . . . . . . . Wire cover-Corrugated Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-111 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050000-066 . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
837060-048-30-1 3192 mm
837060-051-32-1 3347 mm
837060-054-15-1 3492 mm
837060-058-05-1 3692 mm
ESR 5200 Series

Rev. F
111
132
cnawr.

NUMBER REQ
6 837060-048-30-1 Hose 1
837060-051-32-1 Hose 1
837060-054-15-1 Hose Kit 1
133
cnawri
19
9
7
8
10
14
4
3
2 Lift Cylinder
11 13
5
12
15
13
1
17
18
16
Lift Cylinder 11
17
812791-006_Rev_F_003054_000_a_2.pdf
134
cnawr.

NUMBER REQ
064019-111 O-RING 1
064019-111 O-RING 1
3 050006-036 BOLT HEX 2
5 050008-024 NUT METRIC 2
6 Hose 1
7 050006-026 SCREW M6 2
8 810534 SHIM 1
9 050008-015 NUT HEX M6 2
064019-111 O-RING 1
064019-111 O-RING 2
064019-100 O-RING 2
14 827696 HOSE 2
064019-100 O-RING 2
17 050073-005 Washer 2
18 050008-038 NUT HEX M12 2
19 052079-005 TUBE 1
064019-111 O-RING 2
050000-066 ROLL PIN 1
812791-006_Rev_F_003054_000_a_2.pdf
135
cnaw"Mast, ESR 5260 and ESR 5280S; Part 1/2 upHtoYDRAULIC SYSTEM
Serial Number ???
825497-001-01 2022 mm
825497-001-02 2172 mm
825497-001-03 2322 mm
825497-001-04 2472 mm
825497-001-05 2572 mm
825497-001-06 2772 mm
825497-001-07 2922 mm
825497-001-08 3042 mm
825497-001-09 3192 mm
825497-001-10 3347 mm
825497-001-11 3492 mm
825497-001-12 3692 mm
Capacity 2.0 t
Item 6 Height-Mast
825497-001-13 3842 mm
825497-001-14 3952 mm
825497-001-15 4252 mm
825497-001-16 4452 mm
825497-001-91 4419 mm
825497-001-92 4719 mm
825497-001-93 4919 mm
825497-001-94 5106 mm
825497-001-95 5306 mm
825497-001-96 5440 mm
ESR 5200 Series

Rev. F
119
136
cnawr.

NUMBER REQ
6 825497-001-01 HOSE 1
825497-001-02 HOSE 1
825497-001-04 HOSE 1
825497-001-05 HOSE 1
825497-001-08 HOSE 1
825497-001-91 HOSE 1
825497-001-92 HOSE 1
137
cnawri
19
9
7
8
10
14
4
3
2 Lift Cylinder
11 13
5
12
15
13
1
17
18
16
Lift Cylinder 11
17
812791-006_Rev_F_003054_000_a_3.pdf
138
cnawr.

NUMBER REQ
064019-111 O-RING 1
064019-111 O-RING 1
3 050006-036 BOLT HEX 2
5 050008-024 NUT METRIC 2
6 Hose 1
7 050006-026 SCREW M6 2
8 810534 SHIM 1
9 050008-015 NUT HEX M6 2
064019-111 O-RING 1
064019-111 O-RING 2
064019-100 O-RING 2
14 827696 HOSE 2
064019-100 O-RING 2
17 050073-005 Washer 2
18 050008-038 NUT HEX M12 2
19 052079-005 TUBE 1
064019-111 O-RING 2
050000-066 ROLL PIN 1
812791-006_Rev_F_003054_000_a_3.pdf
139
cnaw" Mast, ESR 5260 and ESR 5280S; Part 1/2 from
HYDRAULIC SYSTEM
Serial Number ???
837060-025-49-1 2022 mm
837060-028-41-1 2172 mm
837060-031-34-1 2322 mm
837060-034-26-1 2472 mm
837060-036-21-1 2572 mm
837060-040-11-1 2772 mm
837060-043-04-1 2922 mm
837060-045-38-1 3042 mm
837060-048-30-1 3192 mm
837060-051-32-1 3347 mm
837060-054-15-1 3492 mm
837060-058-05-1 3692 mm
Capacity 2.0 t
837060-060-98-1 3842 mm
837060-063-12-1 3952 mm
837060-068-97-1 4252 mm
837060-072-87-1 4452 mm
837060-072-23-1 4419 mm
837060-078-08-1 4719 mm
837060-081-98-1 4919 mm
837060-085-62-1 5106 mm
837060-089-52-1 5306 mm
837060-092-14-1 5440 mm
ESR 5200 Series

Rev. F
121
140
cnawr.

NUMBER REQ
6 837060-025-49-1 Hose 1
837060-028-41-1 Hose 1
837060-031-34-1 Hose 1
837060-034-26-1 Hose 1
837060-036-21-1 Hose 1
837060-040-11-1 Hose 1
837060-043-04-1 Hose 1
837060-045-38-1 Hose 1
837060-048-30-1 Hose 1
837060-051-32-1 Hose 1
837060-054-15-1 Hose Kit 1
6 837060-060-98-1 Hose 1
837060-063-12-1 Hose 1
837060-068-97-1 HOSE ASM 1
837060-072-87-1 HOSE ASM 1
837060-072-23-1 Hose 1
837060-078-08-1 Hose 1
837060-081-98-1 Hose 1
837060-085-62-1 Hose 1
837060-089-52-1 Hose 1
837060-092-14-1 HOSE ASM 1
141
Pump Motor and Pump, ESR 5220 and ESR 5240
11
10
9
5 6 12
4 \
20 \
\
\
I
19 /
I
/
6 /
I
I
I
I
/
I
18
3
See page traction motor
13
14
17
,,..-----------
2
\ 16
15
'
812791-006_Rev_F_003823_000_a.pdf
142
cnawr.
Pump Motor and Pump, ESR 5220 and ESR 5240

NUMBER REQ
2 831634 Pipe 1
819758 PRESSURE TUBE ESR 1
3 064019-102 O-RING 1
4 055055-009 Edge Trim 2
5 050006-083 Screw 3
6 060030-340 WASHER FLAT 6
7 833444 Hose 1
819756 SUCTION HOSE ESR 1
8 054191-003 Hose Clamp 1
9 054191-001 CLAMP 1
12 054002-039 O-RING 1
13 791534 PUMP SEAL 1
14 830094 INTERNAL GEAR PUMP 16 CC 1
15 050088-115 Screw 2
16 054002-040 O RING 1
17 831629 Bracket 1
830128 Bracket 1
18 050067-044 SCREW 3
19 093786-001 MOUNT ANTI-VIBRATION 3
20 050008-030 NUT HEX 3
812791-006_Rev_F_003823_000_a.pdf
143
Valve Block, ESR 5220 and ESR 5240 -T
7
6
5 4
2 1
812791-006_Rev_F_003824_000_a.pdf
144
cnawr.
Valve Block, ESR 5220 and ESR 5240 -T

NUMBER REQ
1 832425 SOLENOID TUBE COMPL OF-1654 2
2 832424 Cartridge Valve 2
3 832427 Poppet 1
4 825577 COIL 8
5 812044 FILTER 1
6 832426 CARTRIDGE VALVE 1
1000 831265 CONTROL VALVE ESR BASIC 1
1001 832428 Seal Kit 1
812791-006_Rev_F_003824_000_a.pdf
145
Pipes and Hoses, ESR 5220 and ESR 5240 -F
See page Mast, ESR 5220 and ESR 5240 -F

5
1 4
------ ------
------
---------
3
5
2 3
4 1 6
8 6
7
10 8
4 6 11
1
9
12
8
14
8
13
See page Valve Block, ESR 5220 and ESR 5240 -F
812791-006_Rev_F_003827_000_a.pdf
146
cnawr.
Pipes and Hoses, ESR 5220 and ESR 5240 -F

NUMBER REQ
1 822982 HYDRAULIC HOSE 2
826044 HOLLOW BOLT ASSEMBLY 1/4 2
826045 SEAL RING 2
2 822980 LIFT HOSE ASSY A 1
826047 SEAL RING 1
3 822023 REACH OUT HOSE ASSY A2 1
826045 SEAL RING 1
4 835498 Hose 1
826047 SEAL RING 1
835498 Hose 1
826047 SEAL RING 1
829960 SUPPLY HOSE ASSY P LOW TEMP 1
826047 SEAL RING 1
[1] 845703 Hose (complete)
826046 HOLLOW BOLT ASSEMBLY 1/2
826047 SEAL RING
5 822033 RETURN HOSE ASSY T ESR 1
826047 SEAL RING 1
829961 RETURN HOSE ASSY T LOW TEMP 1
826047 SEAL RING 1
6 822019 REACH IN HOSE ASSY B2 1
826045 SEAL RING 1
7 050005-066 SCREW CAP 2
8 812048-001 CLAMP 4
9 050008-024 NUT METRIC 2
10 050005-025 SCREW 2
11 812048-002 CLAMP 2
12 050005-076 SCREW CAP 2
13 813158 SPACER 1
14 050051-014 FLANGED HEX CAP M8X14 3
PART NOTES:
[1] - ESR 5220, for permanent low temperature applications
812791-006_Rev_F_003827_000_a.pdf
147
Pipes and Hoses, ESR 5260
See page Mast, ESR 5260 and ESR 5280S; Part 1/2
5
1 4
------ ------
------
---------
3
5
2 3
4 1 6
8 6
7
10 8
4 6 11
1
9
12
8
14
8
13
See page Valve Block, ESR 5260 and ESR 5280S
812791-006_Rev_F_003827_000_a_1.pdf
148
cnawr.
Pipes and Hoses, ESR 5260

NUMBER REQ
826045 SEAL RING 2
826047 SEAL RING 1
826045 SEAL RING 1
4 822031 SUPPLY HOSE ASSY P ESR 1
826047 SEAL RING 1
829960 SUPPLY HOSE ASSY P LOW TEMP 1
826047 SEAL RING 1
5 822033 RETURN HOSE ASSY T ESR 1
826047 SEAL RING 1
829961 RETURN HOSE ASSY T LOW TEMP 1
826047 SEAL RING 1
826045 SEAL RING 1
7 050005-066 SCREW CAP 2
8 812048-001 CLAMP 4
9 050008-024 NUT METRIC 2
10 050005-025 SCREW 2
11 812048-002 CLAMP 2
12 050005-076 SCREW CAP 2
13 813158 SPACER 1
812791-006_Rev_F_003827_000_a_1.pdf
149
Pipes and Hoses, ESR 5280S
See page Mast, ESR 5260 and ESR 5280S; Part 1/2
5
4
17
18
1 15
16 19
3
20
5
2 3
4 1
6
8 6
7
10 8
4 6 11
1
9
12
8
14
8
13
See page
Valve Block,
ESR 5260 and ESR 5280S
812791-006_Rev_F_003828_000_a.pdf
150
cnawr.
Pipes and Hoses, ESR 5280S

NUMBER REQ
826045 SEAL RING 2
826047 SEAL RING 1
826045 SEAL RING 1
4 822170 SUPPLY HOSE ASSY P MSR 1
826047 SEAL RING 1
[1] 845929 Hose
826047 SEAL RING
5 822172 RETURN HOSE ASSY T MSR 1
826047 SEAL RING 1
[2] 845928 Hose
826047 SEAL RING
826045 SEAL RING 1
7 050005-066 SCREW CAP 2
8 812048-001 CLAMP 4
9 050008-024 NUT METRIC 2
10 050005-025 SCREW 2
11 812048-002 CLAMP 2
12 050005-076 SCREW CAP 2
13 813158 SPACER 1
16 793364-005 FIXING CLIP 1
19 050068-003 NUT FLANGED M8 2
PART NOTES:
[1] - complet, for permanent low temperature application
[2] - complet, for permanent low temperature appliction
812791-006_Rev_F_003828_000_a.pdf
151
CI\OW"
Pipes and Hoses, ESR 5220 and ESR 5240 -T, Part 1/2
7 8
6
6
8
6
1
2 7 8
14
3
1
3 9
13
10
12
11
3
10
5
3 2
812791-006_Rev_F_003829_000_a.pdf
152
cnawr.

NUMBER REQ
1 830822-001 Hose 1
826047 SEAL RING 1
835047 Hose 1
826047 SEAL RING 1
2 830824-001 Hose 1
826047 SEAL RING 1
835046 Hose 1
826047 SEAL RING 1
3 812048-001 CLAMP 4
4 813158 SPACER 1
5 830840 Hose Clamp 1
6 830828-002 Hose 1
826045 SEAL RING 1
7 830832-002 Hose 1
826045 SEAL RING 1
8 830832-001 Hose 1
826045 SEAL RING 1
9 050005-025 SCREW 4
10 812048-002 CLAMP 4
11 050008-024 NUT METRIC 4
12 050005-076 SCREW CAP 2
13 050005-074 SCREW 2
812791-006_Rev_F_003829_000_a.pdf
153
7 3
9
6
4 7
8
5
7
8 2
1
4
1
3 2
See page Valve Block, ESR 5220

and ESR 5240 -T
812791-006_Rev_F_003830_000_a.pdf
154
cnawr.

NUMBER REQ
1 830828-001 TILT HOSE A1 BACK 1
826045 SEAL RING 1
2 830826 LIFT HOSE ASM 1
826047 SEAL RING 1
3 050005-012 SCREW 2
050068-002 NUT FLANGED M6 2
4 054218-003 Hose Clamp 4
5 839134-001 Hose 1
826045 SEAL RING 1
6 839134-002 Hose Aux A3 LHS 1
826045 SEAL RING 1
8 054218-004 Hose Clamp 2
9 050005-081 SCREW 2
812791-006_Rev_F_003830_000_a.pdf
155
Mast TT, ESR 5220 and ESR 5240 -T
7 9
6
10
11
See page Free Lift Cylinder
See page Lift Cylinder

14
12
15 13
See page Lift Cylinder 1

13
2
812791-006_Rev_F_003840_000_a.pdf
156
cnawr.

NUMBER REQ
1 050051-013 SCREW 2
3 830580-002 Hose 1
4 050068-005 NUT DURLOCK M12 2
5 Pipe 1
7 050051-020 SCREW M8X30 1
8 050051-001 TENSILOCK BOLT 2
9 Hose 1
10 830512 Pipe 1
11 064280-013 ADAPTER 90DEGREE ORB TO ORFS 1
12 830580-001 Hose 1
15 830578 Manifold Block 1
812791-006_Rev_F_003840_000_a.pdf
157

1 ....... 050051-013 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 ....... 064279-012 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 ....... 830580-002 . . . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 ....... 050068-005 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 ....... ................. Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 ....... 050078-010 . . . . . . . Blind Rivet Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 ....... 050051-020 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 ....... 050051-001 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 ....... ................. Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 ....... 830512 . . . . . . . . . . . Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 ....... 064280-013 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 ....... 830580-001 . . . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 ....... 064279-008 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 ....... 064279-013 . . . . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 ....... 830578 . . . . . . . . . . . Manifold Block ................................................ 1
Item 5 Item 9 Collapsed height
831249-001 830516-001-01 1935 mm

831249-002 830516-001-02 2090 mm
831249-003 830516-001-03 2305 mm
831249-004 830516-001-04 2465 mm
831249-005 830516-001-05 2595 mm
831249-006 830516-001-06 2795 mm
831249-007 830516-001-07 2915 mm
831249-008 830516-001-08 3030 mm
ESR 5200 Series

Rev. F
107
158
cnawr.

NUMBER REQ
5 831249-001 Pipe 1
831249-002 Pipe 1
831249-003 Pipe 1
831249-004 Pipe 1
831249-005 Pipe 1
831249-006 Pipe 1
831249-007 Pipe 1
831249-008 Pipe 1
9 830516-001-01 Hose 1
830516-001-02 Hose 1
830516-001-03 Hose 1
830516-001-04 Hose 1
830516-001-05 Hose 1
830516-001-06 Hose 1
830516-001-07 Hose 1
830516-001-08 Hose 1
159
CI\OWrt
Sideshifter Mast TL, ESR 5220 and ESR 5240 -T
10
11
12
14
6
16
15
5
14
See page Sideshifter, TL Mast,
ESR 5220 and ESR 5240 -T
4 13
3
2
1
812791-006_Rev_F_003857_000_a.pdf
160
cnawr.

NUMBER REQ
1 830575 BRACKET HYDRAULIC TUBES 1
4 831281 Pipe 1
831283 Pipe 1
5 822881 CLAMP AR
6 050067-064 SCREW 1
7 831280 Cover 1
8 Hose 2
9 831276 Bolt 1
10 831492 Tubing 1
12 Pipe 1
13 Pipe 1
14 050051-017 SCREW 4
16 831282 Pipe 1
831284 Pipe 1
812791-006_Rev_F_003857_000_a.pdf
161

1 ....... 830575 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 ....... 050078-010 . . . . . . . Blind Rivet Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 ....... 050051-001 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 ....... 831281 . . . . . . . . . . . Pipe (for 828898-002-01 sideshifter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
831283 . . . . . . . . . . . Pipe (for 828898-003-01 sideshifter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 ....... 822881 . . . . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
6 ....... 050067-064 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 ....... 831280 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 ....... ................. Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 ....... 831276 . . . . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 ....... 831492 . . . . . . . . . . . Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 ....... 831277 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 ....... ................. Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 ....... ................. Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 ....... 050051-017 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 ....... 831285 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 ....... 831282 . . . . . . . . . . . Pipe (for 828898-002-01 sideshifter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TL Mast 1.4 t
Item 8 Item 12 Item 13 Collapsed height
828876-003-01 831279-001 831278-001 1990 mm

828876-003-02 831279-002 831278-002 2150 mm
828876-003-03 831279-003 831278-003 2360 mm
828876-003-04 831279-004 831278-004 2520 mm
828876-003-05 831279-005 831278-005 2650 mm
828876-003-06 831279-006 831278-006 2850 mm
828876-003-07 831279-007 831278-007 2970 mm
828876-003-08 831279-008 831278-008 3090 mm
828876-003-09 831279-009 831278-009 3240 mm
ESR 5200 Series

Rev. F
141
162
cnawr.

NUMBER REQ
8 828876-003-01 HOSE 2
828876-003-02 HOSE 2
828876-003-03 HOSE 2
828876-003-04 HOSE 2
828876-003-05 HOSE 2
828876-003-06 HOSE 2
828876-003-07 HOSE 2
828876-003-08 HOSE 2
828876-003-09 HOSE 2
12 831279-001 Pipe 1
831279-002 Pipe 1
831279-003 Pipe 1
831279-004 Pipe 1
831279-005 Pipe 1
831279-006 Pipe 1
831279-007 Pipe 1
831279-008 Pipe 1
831279-009 Pipe 1
13 831278-001 Pipe 1
831278-002 Pipe 1
831278-003 Pipe 1
831278-004 Pipe 1
831278-005 Pipe 1
831278-006 Pipe 1
831278-007 Pipe 1
831278-008 Pipe 1
831278-009 Pipe 1
163
cnaw"
Sideshifter Mast TT, ESR 5220 and ESR 5240 -T
8 9
7 10
11
15 12
See page Sideshifter Pulley,

~I 18
19
20
21
13
5
4
17 See page Sideshifter TT Mast,
16 ESR5220 and ESR5240 -T
22
15
15
14
2
812791-006_Rev_F_003859_000_a.pdf
164
cnawr.

NUMBER REQ
1 828915 Pipe 1
831061 Pipe 1
2 828905 BRACKET TUBES 1
3 828879 BRACKET HOSE DN06 1
4 832577 HOSE GUIDE 1
5 050006-027 SCREW HEX HD 3
6 050067-064 SCREW 1
7 830514 COVER CHAIN LH AUX 1
8 830572 HOSE PULLEY DN06 TT 1
9 050000-068 PIN ROLL 1
10 830573 SHAFT 1
11 830906 BRACKET TUBES 1
12 Pipe 1
14 828914 Pipe 1
831060 Pipe 1
15 050051-017 SCREW 6
16 050068-002 NUT FLANGED M6 3
17 Hose 1
18 Pipe 1
19 822881 CLAMP AR
22 Hose 1
812791-006_Rev_F_003859_000_a.pdf
165

1 . . . . . . . 828915 . . . . . . . . . . . Pipe (for 828898-002-02 sideshifter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . . . 828905 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . 828879 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . 832577 . . . . . . . . . . . Hose guide weldment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . 050006-027 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6 . . . . . . . 050067-064 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . 830514 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . 830572 . . . . . . . . . . . Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . 050000-068 . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . 830573 . . . . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 830906 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . . . . . . . . . . . . . . . Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . 839092 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . 828914 . . . . . . . . . . . Pipe (for 828898-002-02 sideshifter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . 050051-017 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
16 . . . . . . . 050068-002 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
17 . . . . . . . . . . . . . . . . . . . . . . . . Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . . . . . . . . . . . . . . . Pipe (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . 822881 . . . . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
20 . . . . . . . 050051-001 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . . . 050078-010 . . . . . . . Blind Rivet Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . . . . . . . . . . . . . . . . . . . . Hose (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
839132-018-65 828876-002-01 839133-018-65 828876-001-01 1935 mm

839132-020-22 828876-002-02 839133-020-22 828876-001-02 2090 mm
839132-022-34 828876-002-03 839133-022-34 828876-001-03 2305 mm
839132-023-93 828876-002-04 839133-023-93 828876-001-04 2465 mm
839132-025-26 828876-002-05 839133-025-26 828876-001-05 2595 mm
839132-027-26 828876-002-06 839133-027-26 828876-001-06 2795 mm
839132-028-43 828876-002-07 839133-028-43 828876-001-07 2915 mm
839132-029-43 828876-002-08 839133-029-43 828876-001-08 3030 mm
839132-031-63 828876-002-62 839133-031-63 828876-001-62 3225 mm
ESR 5200 Series

Rev. F
143
166
cnawr.

NUMBER REQ
12 839132-018-65 Pipe 1
839132-020-22 Pipe 1
839132-022-34 Pipe 1
839132-023-93 Pipe 1
839132-025-26 Pipe 1
839132-027-26 Pipe 1
839132-028-43 Pipe 1
839132-029-43 Pipe 1
839132-031-63 Pipe 1
17 828876-002-01 HOSE 1
828876-002-02 HOSE 1
828876-002-03 HOSE 1
828876-002-04 HOSE 1
828876-002-05 HOSE 1
828876-002-06 HOSE 1
828876-002-07 HOSE 1
828876-002-08 HOSE DN06 1
828876-002-62 HOSE 1
18 839133-018-65 Pipe 1
839133-020-22 Pipe 1
839133-022-34 Pipe 1
839133-023-93 Pipe 1
839133-025-26 Pipe 1
839133-027-26 Pipe 1
839133-028-43 Pipe 1
839133-029-43 Pipe 1
839133-031-63 Pipe 1
22 828876-001-01 HOSE 1
828876-001-02 HOSE 1
828876-001-03 HOSE DN06 1
828876-001-04 HOSE 1
828876-001-05 HOSE 1
828876-001-06 HOSE 1
828876-001-07 HOSE 1
828876-001-08 HOSE DN06 1
828876-001-62 HOSE 1
167
cnawri
7
9
8
10
11
Lift cylinder
4 16
3 15
2
20
14 12
11
17
18
16
1 15
Free lift cylinder
19
Lift cylinder
12 13
812791-006_Rev_F_004022_000_a.pdf
168
cnawr.

NUMBER REQ
064019-111 O-RING 1
064019-111 O-RING 1
3 050006-036 BOLT HEX 2
5 Hose 1
6 052079-005 TUBE 1
064019-111 O-RING 2
050000-066 ROLL PIN 1
7 050006-026 SCREW M6 2
8 810534 SHIM 1
9 050008-015 NUT HEX M6 2
064019-111 O-RING 1
11 827696 HOSE 2
064019-100 O-RING 2
13 835998 Hose 1
064019-101 O-RING 2
14 050008-024 NUT METRIC 2
064019-111 O-RING 2
064019-100 O-RING 2
17 050073-005 Washer 2
19 050008-038 NUT HEX M12 2
812791-006_Rev_F_004022_000_a.pdf
169

Mast, ESR 5260 Regen Lower Option, Part 1/2 up to Serial Number ???
825497-001-01 2022 mm
825497-001-02 2172 mm
825497-001-03 2322 mm
825497-001-04 2472 mm
825497-001-05 2572 mm
825497-001-06 2772 mm
825497-001-07 2922 mm
825497-001-08 3042 mm
825497-001-09 3192 mm
825497-001-10 3347 mm
825497-001-11 3492 mm
825497-001-12 3692 mm
Capacity 2.0 t
825497-001-13 3842 mm
825497-001-14 3952 mm
825497-001-15 4252 mm
825497-001-16 4452 mm
825497-001-91 4419 mm
825497-001-92 4719 mm
825497-001-93 4919 mm
825497-001-94 5106 mm
825497-001-95 5306 mm
825497-001-96 5440 mm
ESR 5200 Series

Rev. F
131
170
cnawr.

NUMBER REQ
5 825497-001-01 HOSE 1
825497-001-02 HOSE 1
825497-001-04 HOSE 1
825497-001-05 HOSE 1
825497-001-08 HOSE 1
825497-001-91 HOSE 1
825497-001-92 HOSE 1
171
cnawri
7
9
8
10
11
Lift cylinder
4 16
3 15
2
20
14 12
11
17
18
16
1 15
Free lift cylinder
19
Lift cylinder
12 13
812791-006_Rev_F_004022_000_a_1.pdf
172
cnawr.

NUMBER REQ
064280-012 ADAPTER ORFS ORB 90 DEGREE 1
064019-111 O-RING 1
064019-111 O-RING 1
3 050006-036 BOLT HEX 2
5 Hose 1
6 052079-005 TUBE 1
064019-111 O-RING 2
050000-066 ROLL PIN 1
7 050006-026 SCREW M6 2
8 810534 SHIM 1
9 050008-015 NUT HEX M6 2
064019-111 O-RING 1
11 827696 HOSE 2
064019-100 O-RING 2
[1] 845789 Hose (complete)
13 835998 Hose 1
064019-101 O-RING 2
14 050008-024 NUT METRIC 2
064019-111 O-RING 2
064019-100 O-RING 2
17 050073-005 Washer 2
19 050008-038 NUT HEX M12 2
PART NOTES:
[1] - for permanent low temperature application
812791-006_Rev_F_004022_000_a_1.pdf
173

Mast, ESR 5260 Regen Lower Option, Part 1/2 from Serial Number ???
837060-025-49-1 2022 mm
837060-028-41-1 2172 mm
837060-031-34-1 2322 mm
837060-034-26-1 2472 mm
837060-036-21-1 2572 mm
837060-040-11-1 2772 mm
837060-043-04-1 2922 mm
837060-045-38-1 3042 mm
837060-048-30-1 3192 mm
837060-051-32-1 3347 mm
837060-054-15-1 3492 mm
837060-058-05-1 3692 mm
Capacity 2.0 t
837060-060-98-1 3842 mm
837060-063-12-1 3952 mm
837060-068-97-1 4252 mm
837060-072-87-1 4452 mm
837060-072-23-1 4419 mm
837060-078-08-1 4719 mm
837060-081-98-1 4919 mm
837060-085-62-1 5106 mm
837060-089-52-1 5306 mm
837060-092-14-1 5440 mm
ESR 5200 Series

Rev. F
133
174
cnawr.

NUMBER REQ
5 837060-025-49-1 Hose 1
837060-028-41-1 Hose 1
837060-031-34-1 Hose 1
837060-034-26-1 Hose 1
837060-036-21-1 Hose 1
837060-040-11-1 Hose 1
837060-043-04-1 Hose 1
837060-045-38-1 Hose 1
837060-048-30-1 Hose 1
837060-051-32-1 Hose 1
837060-054-15-1 Hose Kit 1
5 837060-060-98-1 Hose 1
837060-063-12-1 Hose 1
837060-068-97-1 HOSE ASM 1
837060-072-87-1 HOSE ASM 1
837060-072-23-1 Hose 1
837060-078-08-1 Hose 1
837060-081-98-1 Hose 1
837060-085-62-1 Hose 1
837060-089-52-1 Hose 1
837060-092-14-1 HOSE ASM 1
175
Reservoir, ESR 5260 Regen Lower Option
2 3
4
1
7
5
6 A
9
8 11
10
9
19 7
8 12
10
9
20
13
I
I
I
I
I
I
I
I
I
I
I
I
I
I Chassis
I
18 16 I
I
I
17 I
I
I
I I
21 ~,t
15C \~
14 --Q) A
812791-006_Rev_F_004024_000_a.pdf
176
cnawr.
Reservoir, ESR 5260 Regen Lower Option

NUMBER REQ
1 829658 Adapter 1
064019-131 O-RING 1
827350 Screw 1
3 050005-025 SCREW 2
5 821146-003 Oil Dipstick 1
6 821510 O-RING 1
8 821228 Clea t 2
10 050008-030 NUT HEX 2
11 823533 Cleat 1
12 050006-048 BOLT HEX HD 1
14 832928 INTAKE FILTER 1
16 832799 Suction Pipe 1
18 821502 O-RING 1
19 050005-076 SCREW CAP 1
20 821501 Cable mount 1
21 832917 Mat 1
1000 829661 Hydraulic Reservoir 1
812791-006_Rev_F_004024_000_a.pdf
177
Pipes and Hoses, ESR 5260 Regen Lower Option
16
See page Reach Cylinder,

ESR 5260 and ESR 5280S 2 17
See page
Mast, ESR 5260
Regen Lower Option, 15
Part 1/2 13 5
6
See page Reach Cylinder,
See page ESR 5260 and ESR 5280S
Valve Block,
ESR 5260
Regen Lower Option 14
12 8 10 8 7
11
10
9
812791-006_Rev_F_004025_000_a.pdf
178
cnawr.
Pipes and Hoses, ESR 5260 Regen Lower Option

NUMBER REQ
826045 SEAL RING 2
826045 SEAL RING 1
3 829489 Hose 1
826047 SEAL RING 1
835049 Hose 1
826047 SEAL RING 1
4 829491 Hose 1
826047 SEAL RING 1
835048 HOSE AUX ASM T LOW TEMP 1
826047 SEAL RING 1
826045 SEAL RING 1
6 050008-024 NUT METRIC 2
7 829486-001 Hose Clamp 2
8 829488 Hose Clamp 3
9 829486-002 Hose Clamp 4
10 813158 SPACER 3
11 050051-020 SCREW M8X30 3
12 829499 Spacer Plate 1
13 829886 Hose 1
826045 SEAL RING 1
14 050005-026 SCREW CAP 6
15 064019-101 O-RING 1
16 064019-111 O-RING 1
17 064019-100 O-RING 1
812791-006_Rev_F_004025_000_a.pdf
179
Valve Block, ESR 5260 Regen Lower Option
5
2
4
2
2
812791-006_Rev_F_004027_000_a.pdf
180
cnawr.
Valve Block, ESR 5260 Regen Lower Option

NUMBER REQ
1 834319 Solenoid 4
2 825577 COIL 4
3 834318 Check Valve 2
4 050011-019 WASHER 1
5 810059 SWITCH 1
1000 829487 829487 1
1001 834317 Seal Kit 1
812791-006_Rev_F_004027_000_a.pdf
181
Pump Motor and Pump, ESR 5260 Regen Lower Option
See page pump motor
16
14
15 See page pump motor
17
13
34
35
12
18
33 32
14 46 19 21
36 20
47 37
11 22
38 23 24
31 See page
hydraulic tank
20
30
7
I 40 39
28 I
29
10 ______ /
J
41
42 25 45
8 5
27 1
9 43
7 44
8 7
26
3 1
6
2
5
4
812791-006_Rev_F_004028_000_a.pdf
182
cnawr.
Pump Motor and Pump, ESR 5260 Regen Lower Option

NUMBER REQ
1 054191-001 CLAMP 2
2 829390 Hose 1
3 050005-107 SCREW CAP 2
4 829391 Pipe 1
5 064019-111 O-RING 3
6 829387 Hose 1
7 054191-009 Hose Clamp 3
8 054191-007 Hose Clamp 2
9 829389 Hose 1
10 829393 Pipe 1
11 829386 Hose 1
12 829385 Pipe 1
13 050067-023 BOLT DURLOCK 1
14 064019-100 O-RING 2
15 050009-025 FLATWASHER 3
16 050006-054 SCREW 3
17 829383 Flange 1
20 812174 PUFFER 6
21 050067-028 BOLT DURLOCK M8X30 2
22 830095 Bezel 1
23 052075-006 P CLIP 1
24 050006-024 SCREW HEX HDM6X1.25X16MM 1
25 829392 Pipe 1
27 050006-032 SCREW M8 2
28 050008-024 NUT METRIC 2
30 050067-044 SCREW 4
31 054191-010 Hose Clamp 1
32 050006-036 BOLT HEX 4
34 093786-001 MOUNT ANTI-VIBRATION 3
35 829394 Adapter 1
36 834456 Pump 1
37 050005-098 Screw 2
39 050008-015 NUT HEX M6 1
40 829779 Flange 1
41 050005-009 SCREW 2
42 791534 PUMP SEAL 1
43 829388 PUMP INTERNAL GEAR REGEN 1
44 064019-075 O-RING 1
45 064019-131 O-RING 1
46 064019-045 O-RING 1
47 064019-030 O-RING 1
1000 829831 Pump 1
812791-006_Rev_F_004028_000_a.pdf
183
a
:::,
E
Pump Motor, ESR 5260 Regen Lower Option
812791-006_Rev_F_004039_000_a.pdf
184
cnawr.
Pump Motor, ESR 5260 Regen Lower Option

NUMBER REQ
1 829502 PUMP MOTOR 1
149393 SENSOR 1
812791-006_Rev_F_004039_000_a.pdf
185
Sideshifter for SS fifth valve function, ESR 5260 and ESR 5280S
~~
2
;r:- 3
aa- 4
! !- ;~ 16
17
5
®@= 19
18
it- 6
15 'CtiJ,;; ',
®®-7
22~ . . . . . . ' 0
14 ' ' '.,......_'< , - ' .....
23 20
21
13 22 8
',,,c6~
9
22
' .........................
10
/
/
/
/
11
/
/
/
/
/
/
/
/
r'
" . . . . . . . . °' I
~ ..........
',
',,
12~
812791-006_Rev_F_004118_000_a.pdf
186
cnawr.
Sideshifter for SS fifth valve function, ESR 5260 and ESR 5280S

NUMBER REQ
1 823158 VALVE BLOCK 1
825577 COIL 3
825578 VALVE 3
825579 SEAL KIT 3
2 054184-002 NIPPLE 2
3 054185-002 COUPLER AC 2
4 054184-003 Adapter 2
5 054185-003 Adapter 2
6 054209-003 Adapter 4
7 064030-003 NUT BULKHEAD 2
064019-099 O-RING 2
8 823750 TUBE VALVE PORT A1 1
9 823647 HYDRALIC PIPE PORT B 5TH 1
10 823645 HYDRALIC PIPE PORT A 5TH 1
11 823751 BRACKET 5TH 1
12 050071-034 SCREW 2
13 050005-078 SCREW 2
14 816507 DISTANCE TUBE 2
15 064091-006 PLUG INT HEX W/O-RING 2
16 054209-001 ADAPTER ORFS BSPP 4
17 064019-101 O-RING 2
18 064325-006 NUT BULKHEAD ORFS 2
19 823661 HYDRALIC PIPE PORT A3 1
20 823749 TUBE VALVE PORT B1 1
21 064279-004 ADAPTER ORFS ORB 1
064019-099 O-RING 1
064019-101 O-RING 4
23 823660 HYDRALIC PIPE PORT B3 1
1001 822757 HARNESS 1
812791-006_Rev_F_004118_000_a.pdf
187
Pump Motor ESR 5220 and 5240
ECR2 5
4
3
A
2 B
1
\ ~
ID==
0
~
.... ~ ........ ,...
(b)
11
~ ,... .... 2
~,~ 10
9
8
12
(a)
13
15
13
A
14
B
7
812791-006_Rev_F_24052.pdf
188
cnawr.
Pump Motor ESR 5220 and 5240

NUMBER REQ
0 021122 36V AC PUMP MOTOR 1
2 060030-336 WASHER FLAT 8
4 146080-004 BEARING BALL SENSOR 1
6 021146 ROTOR ASM 1
7 021113-002 WOUND STATOR ASM EE 1
8 065081-051 BEARING BALL 1
10 021126 END HEAD MACHINED 1
11 060059-020 NUT METRIC 4
12 060059-028 NUT M8 HEX FLANGE 3
13 060061-013 SCREW M5 2
15 060125-001 SPRING DISC 3
812791-006_Rev_F_24052.pdf
189
Mast TL, ESR 5220 and ESR 5240 -T
Lift Cylinder
7
6 3
Lift Cylinder 1
3
2
812791-006_Rev_F_003841_000_a.pdf
190
cnawr.

NUMBER REQ
1 050051-013 SCREW 2
4 830580-002 Hose 1
5 050068-005 NUT DURLOCK M12 2
6 832723 Manifold Block 1
7 830580-001 Hose 1
812791-006_Rev_F_003841_000_a.pdf
191
Drive Unit
3 2 -------------)
26 I
I
21
I
25
22
~r
~
10 I
I
I
I
I
9 I
13 I
20 I
20 I
19 19 I
14
5
23
~
15 II
23
r I
( I
I
I
I 8
I I 7
I I I 1
\. I I
', I
', I
27 I
I 24
28
29
16
17
12 ~ 18
30
11
812791-006_Rev_F_001193_000_a.pdf
192
cnawr.
Drive Unit

NUMBER REQ
1 819259 Drive Plate 1
829505 Drive Plate 1
2 Traction motor 1
3 Motor Brake 1
4 823590 SCREW SET 3
6 Gear Unit 1
7 050010-041 LOCKWASHER 6
8 050005-096 SCREW 6
9 818594 Terminal Board 1
10 050005-006 SOCKET HD SCREW 2
11 807557 DRIVE TIRE ASSY ESR4500 1
827580 DRIVE WHEEL 1
810240 DRIVE TIRE (ESR Freezer) 1
815139 Wheel 1
[1] 12 050062-001 WHEEL NUT M14 7
13 Steer motor 1
823537 BRACKET 2
14 050007-023 BOLT HEX 3
050007-023 BOLT HEX 2
829506 Screw 1
050008-024 NUT METRIC 1
15 816532 SPACER AR
16 816404 STEER PINION 1
17 832326 WASHER 1
18 050067-067 SCREW 1
19 819857 SENSOR BRACKET 2
21 811378-008 SENSOR INDUCTIVE ASSY 1
792881-003 SOCKET HOUSING 1
792883 SOCKET CRIMP (062704-004) 3
793091-002 LOCKING 1
792883 SOCKET CRIMP (062704-004) 3
793091-002 LOCKING 1
23 050008-061 NUT 2
24 050067-052 SCREW AR
829506 Screw 1
050008-024 NUT METRIC 1
25 050009-012 WASHER 3
26 050006-023 BOLT HEX HD M8 3
28 055017-004 BEARING 1
29 816534 ADAPTER 1
30 050005-106 SCREW CAP 6
1000 813038-008 STEER SENSOR ASSEMBLY 1
813038-009 STEER SENSOR ASSEMBLY 1
812791-006_Rev_F_001193_000_a.pdf
193
CI\OW"
Drive Unit

NUMBER REQ
816531 ADAPTER 1
PART NOTES:
[1] - p/n: 844300-002 - Wheel Bolt
812791-006_Rev_F_001193_000_a.pdf
194
CJ\OW"
Drive Unit
3 2 -------------)
26 I
I
21
I
25
22
~r
~
10 I
I
I
I
I
9 I
13 I
20 I
20 I
19 19 I
14
5
23
~
15 II
23
r I
( I
I
I
I 8
I I 7
I I I 1
\. I I
', I
', I
27 I
I 24
28
29
16
17
12 ~ 18
30
11
812791-006_Rev_F_001193_000_a-1.pdf
195
CI\OW"
Drive Unit

NUMBER REQ
1 819259 Drive Plate 1
829505 Drive Plate 1
2 Traction motor 1
3 Motor Brake 1
4 823590 SCREW SET 3
6 Gear Unit 1
8 050005-096 SCREW 6
10 050005-006 SOCKET HD SCREW 2
11 807557 DRIVE TIRE ASSY ESR4500 1
827580 DRIVE WHEEL 1
815139 Wheel 1
815240 Wheel 1
[1] 12 050062-001 WHEEL NUT M14 7
13 Steer motor 1
823537 BRACKET 2
14 050007-023 BOLT HEX 3
050007-023 BOLT HEX 2
829506 Screw 1
050008-024 NUT METRIC 1
15 816532 SPACER AR
16 832932 STEER PINION 1
17 833175 WASHER 1
19 819857 SENSOR BRACKET 2
792883 SOCKET CRIMP (062704-004) 3
793091-002 LOCKING 1
792883 SOCKET CRIMP (062704-004) 3
793091-002 LOCKING 1
23 050008-061 NUT 2
24 050067-052 SCREW AR
829506 Screw 1
050008-024 NUT METRIC 1
25 050009-012 WASHER 3
26 050006-023 BOLT HEX HD M8 3
28 055017-004 BEARING 1
29 816534 ADAPTER 1
30 050005-106 SCREW CAP 6
31 050012-085 Retaining Ring 1
1000 813038-008 STEER SENSOR ASSEMBLY 1
812791-006_Rev_F_001193_000_a-1.pdf
196
cnawr.
Drive Unit

NUMBER REQ
813038-009 STEER SENSOR ASSEMBLY 1
816531 ADAPTER 1
PART NOTES:
[1] - p/n: 844300-002 - Wheel Bolt
812791-006_Rev_F_001193_000_a-1.pdf
197
CJ\OW"
Gear Unit
1
2
3
4
2 6 5
12
9
10 13
11
14
34
15
10
21
20
22
41
35
33
15 24
39 27 2
23
32 24
25
26 31
16
19
40 27
38
37 17
28
36 18
30
29
19
812791-006_Rev_F_001194_000_a.pdf
198
cnawr.
Gear Unit

NUMBER REQ
1 808612 SCREW 15
2 805164 WASHER 25
3 827852 TURNTABLE 1
054001-003 SEAL OIL 1
4 808616 PIN 1
5 808603 O-RING 1
6 808601 WEDI (SEAL) 35X47X7 BA 1
7 050005-026 SCREW CAP 2
8 808581 GEAR 1
9 808604 O-RING 1
10 808599 BEARING BALL 2
11 808582 PINION 1
12 808584 NUT 1
13 808583 HELICAL GEAR 1
14 808595 BEARING ROLLER 1
15 808592 SHIM 2
16 808586 BUSHING 1
17 808591 WASHER 1
18 808596 BEARING ROLLER 1
19 808580 BEVEL GEAR SET 1
20 808577 WIPER PIVOT ASSY 1
21 808602 O-RING 1
22 808578 GEAR UNIT COVER 1
23 808611 SCREW 8
24 808609 SEAL 2
25 808607 PLUG 1
26 050005-072 SCREW 10
27 808614 WASHER 12
28 808613 SCREW 2
29 808610 SCREW 3
30 808590 WASHER 1
31 808598 BEARING 1
32 808589 SHIM Sets(6pcs) 1
33 808587 WASHER 1
34 808608 CAP 1
35 808597 BEARING BALL 1
36 808605 CIRCLIP 1
37 808600 WEDI (SEAL) 1
38 808588 PROTECTION RING 1
39 808579 WHEEL SHAFT 1
40 808585 BOLT 7
41 808606 PLUG 1
1000 812238 GEAR BOX 1
812791-006_Rev_F_001194_000_a.pdf
199
Traction Motor
3 1
4
2
1
I
I
~i
1
I
I /
I /
/
1 I 5 /
/
I /
/
I /
I /
I I
I
II
I
I
I
I
I
I
I
I
16 I
14 I
3
I
17 I
15 I
I
I 6
I
I
I
13 I
I
10 I
9 I
I
12 11 I
I
I
I
8 I
I
I
I
I
I
I
I
/
/ 7
812791-006_Rev_F_001199_000_a.pdf
200
cnawr.
Traction Motor

NUMBER REQ
0 021259 AC MOTOR 48V DRIVE 1
2 021277 SPACER 1
5 060030-336 WASHER FLAT 4
8 021260 ROTOR ASM 1
9 021212-001 TERMINAL BOLT M8 X 20 3
10 060125-001 SPRING DISC 3
11 060061-013 SCREW M5 2
14 060059-028 NUT M8 HEX FLANGE 3
17 050085-001 ROUND END KEY 1
812791-006_Rev_F_001199_000_a.pdf
201
Load Wheel Brake, ESR 5220 and ESR 5240
5 2
812791-006_Rev_F_000982_000_a.pdf
202
cnawr.
Load Wheel Brake, ESR 5220 and ESR 5240

NUMBER REQ
0 810564 BRAKE ASSEMBLY 1
1 810569 BACK PLATE 1
2 810634 PLUG 2
3 810572 WHEEL CYLINDER 1
5 810570 BRAKE SHOE 2
6 810568 SPRING 2
7 810567 SPRING RETURN 2
8 810566 RETURN CLAMP 1
812791-006_Rev_F_000982_000_a.pdf
203
Load Wheel Brake, ESR 5260 and ESR 5280S
5 2
812791-006_Rev_F_000982_000_a_1.pdf
204
cnawr.
Load Wheel Brake, ESR 5260 and ESR 5280S

NUMBER REQ
0 810564 BRAKE ASSEMBLY 2
1 810569 BACK PLATE 2
2 810634 PLUG 4
3 810572 WHEEL CYLINDER 2
5 810570 BRAKE SHOE 4
6 810568 SPRING 4
7 810567 SPRING RETURN 4
8 810566 RETURN CLAMP 2
812791-006_Rev_F_000982_000_a_1.pdf
205
Motor Brake
I
I
I
5
---!
812791-006_Rev_F_001198_000_a.pdf
206
cnawr.
Motor Brake

NUMBER REQ
0 821257 ELECTRO BRAKE ASSEMBLY 1
823590 SCREW SET 1
1 821270 ELECTRO BRAKE ASSEMBLY 1
792882 Pin Crimp 1060-16 2
2 821267 BUSHING 1
3 821268 FRICTION DISK ESR5000 1
4 821269 Friction Ring 1
5 050003-066 Screw 3
812791-006_Rev_F_001198_000_a.pdf
207
Brake Pedal, ESR 5260 and ESR 5280S
20
19
3 13
2
12
1
15
16 14
17
6
18
11
I 8
I
I
!~
cb
Drive plate
9
10
812791-006_Rev_F_001201_000_a.pdf
208
cnawr.
Brake Pedal, ESR 5260 and ESR 5280S

NUMBER REQ
1 050006-035 SCREW M8X1.25X20MM 1
2 812293 SWITCH 1
3 050006-043 SCREW 1
4 102330 PEDAL COVER 1
5 820383 Brake Pedal 1
820898 Brake Pedal 1
6 050007-013 BOLT 1
7 055084-009 BUSHING DX 2
8 819950 BRAKE MOUNTING W/A (ESR) 1
819907 Bracket 1
9 050009-053 WASHER 1
11 050008-015 NUT HEX M6 2
050009-012 WASHER 1
12 810525 BRAKE MASTER CYL ASM 1
810589 BRAKE MASTER CYLINDER 1
810591 CAP BRAKE CYLINDER 1
13 807085 SPRING 1
14 050009-018 FLATWASHER 1
15 810404 ROD FORK 1
16 050001-013 PIN COTTER 1
17 790195 PIN CLEVIS 1
18 050067-046 SCREW 2
19 050011-010 WASHER COPPER 1
20 825346 LOCK SCREW 1
1000 822360 MASTER CYL.+ BRAKE SWITCH ASSY 1
819886-001 FOOT BRAKE ASSY 1
819886-002 Brake Pedal ESR 5280S 1
1001 810700 REPAIR KIT 1
812791-006_Rev_F_001201_000_a.pdf
209
Brake System, ESR 5240
See page Load Wheel Brake, ESR 5220 and ESR 5240
4
3
5
9 1
8 See page Brake
7 Pedal, ESR 5220
and 5240 -F
1.4 t / 1.6 t; -T 1.6 t
812791-006_Rev_F_003863_000_a.pdf
210
cnawr.

NUMBER REQ
1 821070 BRAKE TUBE PEDAL 1
2 050007-009 HEX BOLT 6MM 1
3 050009-012 WASHER 2
4 834408 LOCKING SCREW 1
5 790550 THREE WAY CONNECTOR 1
6 050008-013 NUT 1
7 821073 BRAKE TUBE RH 1
821076 BRAKE TUBE 1
8 050006-008 SCREW HX HD SET M5 1
9 790555 CLIP 1
812791-006_Rev_F_003863_000_a.pdf
211
Brake Pedal, ESR 5220 and ESR 5240 -T 1.4 t
17
16
2
18
22
19
20
23
21
15
14
24
3
13
5
4
12
6
8 7
9
10
11
812791-006_Rev_F_003864_000_a.pdf
212
cnawr.
Brake Pedal, ESR 5220 and ESR 5240 -T 1.4 t

NUMBER REQ
3 055084-009 BUSHING DX 2
4 050007-013 BOLT 1
5 807085 SPRING 1
6 050009-053 WASHER 1
8 832338 Carrier 1
10 828284 PEDAL PETENTIOMETER MCB 1
11 832948 Bezel 1
12 050006-090 Screw 2
14 050009-012 WASHER 1
15 050008-015 NUT HEX M6 2
16 050006-035 SCREW M8X1.25X20MM 2
17 832323 Support 1
18 051058-041 Bushing 1
19 051077-001 Spring 1
20 832337 Fork Rod 1
22 050009-018 FLATWASHER 1
23 050001-013 PIN COTTER 1
24 050067-046 SCREW 2
1000 819886-003 Brake pedal assembly 1
819886-004 Brake pedal assembly 1
1001 833054 HEATER, BRAKE AND ACC PEDAL 1
796009 Bracket 1
050004-042 SCREW 2
050008-011 HEX NUT M2 2
812791-006_Rev_F_003864_000_a.pdf
213
Brake System, ESR 5260 and ESR 5280S
13
12
15
See page Load Wheel Brake, ESR 5260 and ESR 5280S
14
7
7
11
10
9
16
10
17
I 9
I
I 13
I
I
I
I
See page I
Load Wheel Brake,l
13
ESR 5260 and '-...''
ESR 5280S ',,,,
',,,,
',,,,, 2
3
)
4 I
J., See page
5 Brake Pedal,
ESR 5260
and
9 1 ESR 5280S
10 ~
8 6
~
7
812791-006_Rev_F_003865_000_a.pdf
214
cnawr.

NUMBER REQ
821088 Pipe 1
2 050007-009 HEX BOLT 6MM 1
3 050009-012 WASHER 2
4 790550 THREE WAY CONNECTOR 1
5 050008-013 NUT 1
6 821040 Tube 1
7 790548 CONNECTOR AR
8 Pipe 1
9 790555 CLIP AR
807053-005 INSERT M5X0.8 1
10 050006-008 SCREW HX HD SET M5 AR
050071-009 SCREW 2
050008-010 NUT 2
11 Pipe 1
12 050025-003 CARRIAGE BOLT 1
13 052075-001 Clip AR
14 050008-013 NUT 1
15 Pipe 1
16 Pipe 1
812791-006_Rev_F_003865_000_a.pdf
215
ESR 5260
Item 1.4 t 1.6 t / 2.0 t 1.4 t 1.6 t / 2.0 t 1.4 t 1.6 t / 2.0 t
1285 mm 1285 mm 1425 mm 1425 mm 1575 mm 1575 mm
Width Width Width Width Width Width
8 821073 821076 821078 821080 821082 821084

11 821072 821072 821072 821072 821072 821072
15 821075 821075 821075 821075 821033 821033
16 821074 821077 821079 821081 821083 821085
ESR 5280S
Item 1.6 t 1285 mm Width 2.0 t 1285 mm Width 1.6 t 1425 mm Width 2.0 t 1425 mm Width
8 821076 821092 821080 821095

11 821096 821096 821089 821089
16 821090 821091 821093 821094
216
cnawr.

NUMBER REQ
15 821075 ADAPTER LH 1
16 821074 BRAKE TUBE LH 1
8 821076 BRAKE TUBE 1
8 821078 Pipe 1
16 821079 Pipe 1
16 821081 Pipe 1
8 821082 Pipe 1
15 821033 Pipe 1
16 821083 Pipe 1
8 821084 Pipe 1
15 821033 Pipe 1
11 821096 Pipe 1
8 821092 Pipe 1
11 821096 Pipe 1
16 821091 Pipe 1
11 821089 Pipe 1
16 821093 Pipe 1
11 821089 Pipe 1
16 821094 Pipe 1
217
a :::,
E
See page Brake Pedal, ESR 5220 and 5240 -F 1.4 t / 1.6 t; -T 1.6 t
See page Load Wheel Brake, ESR 5220 and ESR 5240
~
2
~
3
3
_.)
4
C~)Y:,
·-~- ])\
2
;--,--:---"'
~
~~□EI~z?2
4
9 5
10
1 8
6
11
8
7 5
812791-006_Rev_F_004948_000_a.pdf
218
cnawr.

NUMBER REQ
1 054192-001 SCREW (NLA) 2
2 050011-015 WASHER 2
3 054193-001 BANJO FITTING 2
4 050011-013 CU-WASHER 10X16X1.5 2
6 840241 Support 1
7 052075-001 Clip 1
8 050008-018 NUT HEX 2
9 050006-008 SCREW HX HD SET M5 1
10 790555 CLIP 1
11 840258 Pipe 1
840240 Pipe 1
812791-006_Rev_F_004948_000_a.pdf
219
Brake Pedal, ESR 5220 and ESR 5240 -F 1.4 t /1.6 t, -T 1.6 t
20
19
3 13
2
12
1
15
16 14
17
6
18
11
Drive plate
25
9
21 10
22
23
24
812791-006_Rev_F_004954_000_a.pdf
220
cnawr.
Brake Pedal, ESR 5220 and ESR 5240 -F 1.4 t /1.6 t, -T 1.6 t

NUMBER REQ
1 050006-035 SCREW M8X1.25X20MM 1
2 812293 SWITCH 1
3 050006-043 SCREW 1
6 050007-013 BOLT 1
7 055084-009 BUSHING DX 2
9 050009-053 WASHER 1
11 050008-015 NUT HEX M6 2
050009-012 WASHER 1
12 810525 BRAKE MASTER CYL ASM 1
810589 BRAKE MASTER CYLINDER 1
810591 CAP BRAKE CYLINDER 1
13 807085 SPRING 1
14 050009-018 FLATWASHER 1
15 810404 ROD FORK 1
16 050001-013 PIN COTTER 1
18 050067-046 SCREW 2
19 050011-010 WASHER COPPER 1
20 825346 LOCK SCREW 1
21 832338 Carrier 1
24 832948 Bezel 1
25 050006-090 Screw 2
1000 822360 MASTER CYL.+ BRAKE SWITCH ASSY 1
819886-001 FOOT BRAKE ASSY 1
819886-006 Brake pedal assembly 1
819886-007 Brake pedal 1
1001 810700 REPAIR KIT 1
833054 HEATER, BRAKE AND ACC PEDAL 1
796009 Bracket 1
050004-042 SCREW 2
050008-011 HEX NUT M2 2
812791-006_Rev_F_004954_000_a.pdf
221
Adjustable Steer Column
6 8
5
9
15
4 10
11 12
3 14
13
2
25
1
24
26
27
',
23 )
I
\
28 I
32 I I
16
I ,:§)_ 29 I
31 I €i1' I 17
:~
\
\
I y-- 30 II
18
I
I
21 20 ~ 19
Chassis
22
812791-006_Rev_F_000986_000_a.pdf
222
cnawr.
Adjustable Steer Column

NUMBER REQ
2 819678 STEERING RELEASE LEVER 1
3 051058-034 DU BUSHING D16 D14 L15 2
4 820424 STEERING LEVER HINGE WA 1
5 819969 Steering Link 1
6 050008-008 NUT HEX 2
7 050067-035 BOLT DURLOCK M10X3 4
10 821305 PUSHER 1
11 051057-032 COMPRESSION SPRING 1
12 821304 SCREW CAP 1
13 050008-015 NUT HEX M6 2
14 821668 STEERING BRACKET 1
15 050005-010 SCREW 4
16 820438 SKF STEERING ENCODER UNIT 1
17 823149-002 Washer 1
18 820561 SUPPORT STEER UNIT MACHINED 1
19 823149-001 Washer 1
20 052068-006 SPACER 1
21 820436 ELBE STEERING UNIT 1
22 050068-004 NUT DURLOCK M10 SC 4
23 050006-035 SCREW M8X1.25X20MM 4
24 051058-033 DU BUSHING D14 D12 L10 2
26 060102-002 U-NUT 2
27 812887-004 CABLE TIE 2
28 050005-085 SCREW 2
30 821654 Strain Relief 1
31 050008-026 NUT HEX, M8 2
32 050006-042 SCREW 1
1000 820435 Steering Column 1
812791-006_Rev_F_000986_000_a.pdf
223
Steer Motor
I
I
I
0------ 2
I
I
812791-006_Rev_F_001197_000_a.pdf
224
cnawr.
Steer Motor

NUMBER REQ
1 821338 STEERING MOTOR ESR5000 0.9 KW 1
2 813039 COUPLING 1
050085-001 ROUND END KEY 1
[1] 3 818449 GEARBOX 1
4 050005-099 SCREW 2
PART NOTES:
[1] - 818449has beenreplaced by 832816.
839536 must be ordered as well (See PIB E136)
812791-006_Rev_F_001197_000_a.pdf
225
Steer Motor
I
I
I
0------ 2
I
I
812791-006_Rev_F_001197_000_a_1.pdf
226
cnawr.
Steer Motor

NUMBER REQ
1 821338 STEERING MOTOR ESR5000 0.9 KW 1
2 813039 COUPLING 1
3 832816 STEER MOTOR GEAR BOX 1
4 050005-099 SCREW 2
812791-006_Rev_F_001197_000_a_1.pdf
227
Rigid Steering Column
3
9
10
7
5
6
8
16
5 15
4
15
17 11
11
3
14
13 12
2
Chassis
812791-006_Rev_F_003866_000_a.pdf
228
cnawr.
Rigid Steering Column

NUMBER REQ
1 050068-004 NUT DURLOCK M10 SC 4
2 831229 Retainer 1
3 050008-015 NUT HEX M6 6
4 050008-034 HEX NUT 2
8 051058-011 BEARING 2
9 831226 Retainer 1
11 060102-002 U-NUT 3
12 820438 SKF STEERING ENCODER UNIT 1
13 050067-035 BOLT DURLOCK M10X3 4
14 050008-008 NUT HEX 2
15 812887-004 CABLE TIE 2
16 050005-016 SCREW 1
17 050005-085 SCREW 1
1000 831740-001 Steering Column 1
812791-006_Rev_F_003866_000_a.pdf
229
Mast, ESR 5240 less 7500 mm Lift Height, Part 1/2
7 20 21
11
8 12 13
10 15
9 16 22
14
17
18
19
28
5
22
29
30
27
See page
Free Lift Cylinder,
ESR 5220 and
5240 -F 1
2
3
4
26
See page See page
Lift Cylinder, Lift Cylinder,
ESR 5220 a. 5240 -F 24
ESR 5220 a. 5240 -F
25
23
31 --0
812791-006_Rev_F_001202_000_a.pdf
230
cnawr.

NUMBER REQ
2 795534 SHIM MAST ROLLER AR
4 824031-002 COLUMN ROLLER 8
824031-003 COLUMN ROLLER 8
5 807329 PLATE AR
6 3rd Mast Stage 1
7 2nd Mast Stage 1
8 050008-015 NUT HEX M6 2
9 050007-014 BOLT HEX HD 2
10 822085 ANTI BUCKLING PIN 2
11 050000-007 PIN 2
12 050000-007 PIN 2
13 050006-062 SCREW 2
14 050008-038 NUT HEX M12 2
15 792427 STOP BLOCK 2
16 794661 SHIM 2
17 808861 BRACKET 2
18 092747-001 POLY STOP 2
20 1st Mast Stage 1
21 834994-001 MAST COVER 1
23 050067-059 SCREW 2
24 822901 WASHER AR
807407 WASHER (NLA) AR
25 804614 WASHER AR
836408-001 Washer AR
27 822881 CLAMP AR
28 050006-069 SCREW 4
29 834994-002 MAST COVER 1
30 050067-037 SCREW AR
31 050052-004 PIN DOWEL 2
812791-006_Rev_F_001202_000_a.pdf
231
cnaw" LIFTING MECHANISM

Mast, ESR 5240 >7500 mm Lift Height; Part 1/2; up to Serial n. 5A220160
1 ....... 060030-057 . . . . . . . Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

2 ....... 795534 . . . . . . . . . . . Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
3 ....... 060030-085 . . . . . . . Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
4 ....... 824031-002 . . . . . . . Roller Ø 101.30 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
824031-003 . . . . . . . Roller Ø 101.72 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
824031-004 . . . . . . . Roller Ø 102.14 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 ....... 807329 . . . . . . . . . . . Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
6 ....... ................. 3rd Mast Stage (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 ....... ................. 2nd Mast Stage (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 ....... 050008-015 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 ....... 050007-014 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 ....... 822085 . . . . . . . . . . . Anti-Bend Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 ....... 050000-007 . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 ....... 050000-007 . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 ....... 050006-062 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 ....... 050008-038 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 ....... 792427 . . . . . . . . . . . Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 ....... 794661 . . . . . . . . . . . Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 ....... 808861 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 ....... 092747-001 . . . . . . . Bumper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 ....... 050005-062 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 ....... ................. 1st Mast Stage (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 ....... 834994-001 . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 ....... 050051-016 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
23 ....... 050067-059 . . . . . . . Screw 1.4 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 ....... 822901 . . . . . . . . . . . Washer (3 mm thick). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
807407 . . . . . . . . . . . Washer (4 mm thick). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
25 . . . . . . . 804614 . . . . . . . . . . . Washer (8 mm thick). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
836408-001 . . . . . . . Washer (15 mm thick). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
26 ....... 050068-007 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 ....... 822881 . . . . . . . . . . . Cable Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
28 ....... 050006-069 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 ....... 834994-002 . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 ....... 050067-037 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
31 ....... 050052-004 . . . . . . . Guide Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
821378-009 821512-009 821888-001-09 3192 mm

821378-010 821407-010 821479-001-10 3347 mm
821378-011 821407-011 821479-001-11 3492 mm
821378-012 821407-012 821479-001-12 3692 mm
ESR 5200 Series

Rev. F
379
232
cnawr.

NUMBER REQ
6 821378-009 3rd Mast Stage 1
821378-010 3rd Mast Stage 1
7 821512-009 2nd Mast Stage 1
821407-010 2nd Mast Stage 1
20 821888-001-09 OUTER MAST STANDARD W/A 1
821479-001-10 1st Mast Stage 1
821479-001-11 1st Mast Stage 1
821479-001-12 1st Mast Stage 1
233
7 20 21
11
8 12 13
10 15
9 16 22
14
17
18
19
28
5
22
29
30
27
See page
Free Lift Cylinder,
ESR 5260 and
5280S 1
2
3
4
26
See page
See page
Lift Cylinder,
Lift Cylinder,
ESR 5260 and 5280S 24
ESR 5260 and 5280S
25
23
31 --0
812791-006_Rev_F_001202_000_a_1.pdf
234
cnawr.

NUMBER REQ
5 807329 PLATE AR
6 3rd Mast Stage 1
7 2nd Mast Stage 1
8 050008-015 NUT HEX M6 2
9 050007-014 BOLT HEX HD 2
11 050000-007 PIN 2
12 050000-007 PIN 2
13 050006-062 SCREW 2
14 050008-038 NUT HEX M12 2
16 794661 SHIM 2
17 808861 BRACKET 2
18 092747-001 POLY STOP 2
20 1st Mast Stage 1
21 834994-001 MAST COVER 1
23 050067-059 SCREW 2
050067-056 BOLT DURLOCK M20X60 2
24 822901 WASHER AR
25 804614 WASHER AR
27 822881 CLAMP AR
28 050006-069 SCREW 4
29 834994-002 MAST COVER 1
30 050067-037 SCREW AR
31 050052-004 PIN DOWEL 2
812791-006_Rev_F_001202_000_a_1.pdf
235
cnaw"Mast, ESR 5260 and ESR 5280S; Part 1/2; upLIFTING MECHANISM
to Serial Number ???
Mast 1.4 t and 1.6 t
821378-001 821512-001 821888-001-01 2022 mm

821378-002 821512-002 821888-001-02 2172 mm
821378-003 821512-003 821888-001-03 2322 mm
821378-004 821512-004 821888-001-04 2472 mm
821378-005 821512-005 821888-001-05 2572 mm
821378-006 821512-006 821888-001-06 2772 mm
821378-007 821512-007 821888-001-07 2922 mm
821378-008 821512-008 821888-001-08 3042 mm
821378-009 821512-009 821888-001-09 3192 mm
821378-010 821407-010 821479-001-10 3347 mm
821378-011 821407-011 821479-001-11 3492 mm
821378-012 821407-012 821479-001-12 3692 mm
821378-013 821407-013 821479-001-13 3842 mm
821378-014 821407-014 821479-001-14 3952 mm
ESR 5200 Series

Rev. F
397
236
cnawr.

NUMBER REQ
6 821378-001 3rd Mast Stage 1
821378-006 INNER MAST W/A 1
7 821512-001 2nd Mast Stage 1
20 821888-001-01 1st Mast Stage 1
821888-001-02 1st Mast Stage 1
821888-001-03 1st Mast Stage 1
821888-001-04 1st Mast Stage 1
821888-001-05 1st Mast Stage 1
821888-001-06 1st Mast Stage 1
821888-001-07 1st Mast Stage 1
821888-001-08 1st Mast Stage 1
821888-001-09 OUTER MAST STANDARD W/A 1
821479-001-10 1st Mast Stage 1
821479-001-11 1st Mast Stage 1
821479-001-12 1st Mast Stage 1
821479-001-13 1st Mast Stage 1
821479-001-14 1st Mast Stage 1
237
Mast 2.0 t
821378-001 821512-001 821888-002-01 2022 mm

821378-002 821512-002 821888-002-02 2172 mm
821378-004 821512-004 821888-002-04 2472 mm
821378-006 821512-006 821888-002-06 2772 mm
821378-007 821512-007 821888-002-07 2922 mm
821378-008 821512-008 821888-002-08 3042 mm
821378-010 821407-010 821479-002-10 3347 mm
821378-012 821407-012 821479-002-12 3692 mm
821378-013 821407-013 821479-002-13 3842 mm
821378-014 821407-014 821479-002-14 3952 mm
821378-015 821407-015 821479-002-15 4252 mm
821378-016 821407-016 821479-002-16 4452 mm
821378-091 821407-091 821479-002-91 4419 mm
821378-092 821407-092 821479-002-92 4719 mm
821378-093 821407-093 821479-002-93 4919 mm
821378-094 821407-094 821479-002-94 5106 mm
821378-095 821407-095 821479-002-95 5306 mm
821378-096 821407-096 821479-002-96 5440 mm
ESR 5200 Series

Rev. F
399
238
cnawr.

NUMBER REQ
6 821378-001 3rd Mast Stage 1
821378-015 INNER MAST WELDMENT 1
7 821512-001 2nd Mast Stage 1
821407-015 MIDDLE MAST WELDMENT 1
20 821888-002-01 1st Mast Stage 1
821888-002-02 1st Mast Stage 1
821888-002-04 1st Mast Stage 1
821888-002-06 1st Mast Stage 1
821888-002-07 1st Mast Stage 1
821888-002-08 1st Mast Stage 1
821479-002-10 1st Mast Stage 1
821479-002-12 1st Mast Stage 1
821479-002-13 1st Mast Stage 1
821479-002-14 1st Mast Stage 1
821479-002-15 1st Mast Stage 1
821479-002-16 1st Mast Stage 1
821479-002-91 1st Mast Stage 1
239
CI\OW"

NUMBER REQ
821479-002-92 OUTER MAST STIFFENER W/A 1
821479-002-93 1st Mast Stage 1
821479-002-94 1st Mast Stage 1
821479-002-95 1st Mast Stage 1
821479-002-96 1st Mast Stage 1
240
CJ\OW"
Pulley, ESR 5220 and ESR 5240 -F
7
6
8
4
2
1
12
10
10
11
812791-006_Rev_F_001207_000_a.pdf
241
CI\OW"
Pulley, ESR 5220 and ESR 5240 -F

NUMBER REQ
0 821868 YOKE ASY 1
2 820941 SHAFT 1
3 050007-025 BOLT HEX HD M8 1
4 820938 YOKE WELDED 1
5 820940 SPACER 1
6 820933 GUARD WELDED ASSY 1
7 050008-021 NUT, LOCKING 1
8 826861 CABLE PULLEY 5
826301 CABLE PULLEY 2
9 820943 HOSE PULLEY AUX HYDRAULIC 7
10 060030-085 FLATWASHER 2
11 806155 PULLEY 1
12 050000-003 ROLL PIN 1
812791-006_Rev_F_001207_000_a.pdf
242
CJ\OW"
Pulley, ESR 5260 and ESR 5280S
7
6
8
4
2
1
12
10
10
11
812791-006_Rev_F_001207_000_a_1.pdf
243
CI\OW"
Pulley, ESR 5260 and ESR 5280S

NUMBER REQ
0 821868 YOKE ASY 1
2 820941 SHAFT 1
3 050007-025 BOLT HEX HD M8 1
4 820938 YOKE WELDED 1
5 820940 SPACER 1
6 820933 GUARD WELDED ASSY 1
7 050008-021 NUT, LOCKING 1
8 826861 CABLE PULLEY 5
826301 CABLE PULLEY 2
9 820943 HOSE PULLEY AUX HYDRAULIC 7
10 060030-085 FLATWASHER 2
11 806155 PULLEY 1
12 050000-003 ROLL PIN 1
812791-006_Rev_F_001207_000_a_1.pdf
244
CJ\OW"
18 24 26
19
28 22
See page Pulley,
13
ESR 5220 and ESR 5240 -F
19 12
25 29 30
20 31
27 5
21 22
23 15
12 16
17
7 31
13
5 5
8
9
6
11 15
16
10 11 17
7 3
5 2
1
8
4
12 13
12 14
5
14 13
3 5
2
1
15
16 17
15
16
17
812791-006_Rev_F_001208_000_a.pdf
245
CI\OW"

NUMBER REQ
1 050008-068 NUT HX FULL M20PB# 4
2 050087-020-01 SPHERICAL WASHER 2
3 050087-020-02 Washer 2
4 808488-003 CHAIN ANCHOR 1
5 050001-027 PIN SPLIT COTTER 3 6
6 Chain 1
7 050001-013 PIN COTTER 4
8 803539 PIN 2
10 050000-028 PIN SPRING 1
11 Chain 2
12 050001-017 PIN SPLINT 8
13 807962 PIN 4
14 808489-001 CHAIN ADJUSTER 2
15 050087-016-02 Washer 4
16 050087-016-01 Washer 4
17 050008-056 NUT 8
18 806267 PULLEY CHAIN 2
20 121623 PULLEY HOSE 1
21 806991-001 SHAFT 1
22 050009-025 FLATWASHER 2
23 050007-038 SCREW 1
24 119655-001 PULLEY 2
25 050009-051 FLATWASHER 1
26 127513-001 PULLEY 1
27 807715 SHIM 3
28 810434 SHAFT 1
29 810435 SHAFT 1
30 050006-040 SCREW M8X60 HEX HE 1
812791-006_Rev_F_001208_000_a.pdf
246
CJ\OW"
cnaw"Mast, ESR 5220 and ESR 5240 -F, Part 2/2 upLIFTING MECHANISM
to Serial number ???
1 ....... 050008-068 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 ....... 050087-020-01 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 ....... 050087-020-02 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 ....... 808488-003 . . . . . . . Chain Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 ....... 050001-027 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 ....... ................. Chain (see table) .............................................. 1
7 ....... 050001-013 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 ....... 803539 . . . . . . . . . . . Chain pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 ....... 808488-002 . . . . . . . Chain Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 ....... 050000-028 . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 ....... ................. Chain (see table) .............................................. 2
12 ....... 050001-017 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13 ....... 807962 . . . . . . . . . . . Chain pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 ....... 808489-001 . . . . . . . Chain Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 ....... 050087-016-02 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 ....... 050087-016-01 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 ....... 050008-056 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18 ....... 806267 . . . . . . . . . . . Chain pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 ....... 050012-056 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 ....... 121623 . . . . . . . . . . . Hose Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 ....... 806991-001 . . . . . . . Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 ....... 050009-025 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 ....... 050007-038 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 ....... 119655-001. . . . . . . . Hose Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 ....... 050009-051 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 ....... 127513-001 . . . . . . . Cable Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 ....... 807715 . . . . . . . . . . . Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
28 ....... 810434 . . . . . . . . . . . Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 ....... 810435 . . . . . . . . . . . Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 ....... 050006-040 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 ....... 808489-002 . . . . . . . Chain Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chains
793069-014 792968-023 3192 mm

793069-036 (1.4 t) 792968-024 3347 mm
793069-015 (1.6 t) 792968-024 3347 mm
793069-028 792968-025 3492 mm
793069-016 792968-060 3572 mm
793069-017 792968-026 3692 mm
ESR 5200 Series

Rev. F
385
247
CI\OW"

NUMBER REQ
6 793069-014 LEAF CHAIN 1
793069-036 Chain 1
793069-015 LEAF CHAIN BL834 1905mm 1
793069-028 Chain 1
793069-016 Chain 1
793069-017 LEAF CHAIN BL834 1
11 792968-023 Chain 2
792968-024 Chain 2
792968-024 Chain 2
792968-025 Chain 2
792968-060 Chain 2
792968-026 CHAIN 2
248
CJ\OW"
18 24 26
19
28 22
See page Pulley,
13
19 12
25 29 30
20 31
27 5
21 22
23 15
12 16
17
7 31
13
5 5
8
9
6
11 15
16
10 11 17
7 3
5 2
1
8
4
12 13
12 14
5
14 13
3 5
2
1
15
16 17
15
16
17
812791-006_Rev_F_001208_000_a_1.pdf
249
CI\OW"

NUMBER REQ
1 050008-068 NUT HX FULL M20PB# 4
3 050087-020-02 Washer 2
6 Chain 1
7 050001-013 PIN COTTER 4
8 803539 PIN 2
10 050000-028 PIN SPRING 1
11 Chain 2
12 050001-017 PIN SPLINT 8
13 807962 PIN 4
15 050087-016-02 Washer 4
16 050087-016-01 Washer 4
17 050008-056 NUT 8
21 806991-001 SHAFT 1
22 050009-025 FLATWASHER 2
23 050007-038 SCREW 1
24 119655-001 PULLEY 2
25 050009-051 FLATWASHER 1
26 127513-001 PULLEY 1
27 807715 SHIM 3
28 810434 SHAFT 1
29 810435 SHAFT 1
30 050006-040 SCREW M8X60 HEX HE 1
812791-006_Rev_F_001208_000_a_1.pdf
250
CJ\OW"
cnaw"Mast, ESR 5260 and ESR 5280S; Part 2/2;upLIFTING MECHANISM

Chains
793069-010 792968-002 2022 mm

793069-003 792968-013 2172 mm
793069-004 792968-019 2322 mm
793069-005 792968-015 2472 mm
793069-006 792968-020 2572 mm
793069-026 792968-021 2772 mm
793069-012 792968-022 2922 mm
793069-027 792968-018 3042 mm
793069-013 792968-023 3192 mm
793069-014 792968-024 3347 mm
793069-015 792968-025 3492 mm
793069-028 792968-026 3692 mm
793069-017 792968-027 3842 mm
793069-029 792968-028 3952 mm
793069-030 792968-029 4252 mm
793069-020 792968-030 4452 mm
793069-031 792968-030 4419 mm
793069-032 792968-031 4719 mm
793069-033 792968-032 4919 mm
793069-034 792968-033 5106 mm
793069-037 792968-034 5306 mm
793069-038 792968-035 5440 mm
ESR 5200 Series

Rev. F
403
251
CI\OW"

NUMBER REQ
6 793069-010 Chain 1
793069-003 LEAF CHAIN BL834 1295mm 1
793069-004 LEAF CHAIN BL 834 1
793069-005 Chain 1
793069-006 LEAF CHAIN 1
793069-026 LEAF CHAIN BL834 1
793069-012 CHAIN LEAF 1
793069-027 Chain 1
793069-013 LEAF CHAIN 1
793069-014 LEAF CHAIN 1
793069-015 LEAF CHAIN BL834 1905mm 1
793069-028 Chain 1
793069-017 LEAF CHAIN BL834 1
793069-029 Chain 1
793069-030 Chain 1
793069-020 LEAF CHAIN (E-793069-020) 1
793069-031 Chain 1
793069-032 Chain 1
793069-033 Chain 1
793069-034 Chain 1
793069-037 Chain 1
793069-038 Chain 1
11 792968-002 CHAIN BL634 1809mm 2
792968-013 CHAIN BL634 1962mm 2
792968-019 Chain 2
792968-015 Chain 2
792968-020 Chain 2
792968-021 BL 634 CHAIN 10FT BOX 2
792968-022 CHAIN BL634 2724mm 2
792968-018 Chain 2
792968-023 Chain 2
792968-024 Chain 2
792968-025 Chain 2
792968-026 CHAIN 2
792968-027 CHAIN 2
792968-028 CHAIN BL634 2
792968-029 CHAIN BL634 4058mm 2
792968-030 Chain 2
792968-030 Chain 2
792968-031 Chain 2
792968-032 Chain 2
792968-033 Chain 2
792968-034 Chain 2
792968-035 Chain 2
252
:,
E
Forks, ESR 5220 and ESR 5240
----------~
4
~
3
4t?---_)
\
\
\
\
5
812791-006_Rev_F_001209_000_a.pdf
253
CI\OW"

NUMBER REQ
1 Fork blade 2
2 075248 HANDLE 2
3 104329 SPRING COMPRESSION 2
4 06000-061 Bolt 2
5 103443 PIN 2
812791-006_Rev_F_001209_000_a.pdf
254
CJ\OW"
Fork Length
990 mm 1065 mm 1145 mm 1220 mm

075324-006 075324-003 075324-005 075324-004
255
CI\OW"

NUMBER REQ
1 075324-006 FORK 39 ASM 2
075324-003 FORK 42 ASM 2
075324-005 FORK 45 ASM 2
075324-004 FORK 48 ASM 2
256
:,
E
Forks, ESR 5260 and ESR 5280S
----------~
4
~
3
4t?---_)
\
\
\
\
5
812791-006_Rev_F_001209_000_a_1.pdf
257
CI\OW"

NUMBER REQ
1 Fork blade 2
2 075248 HANDLE 2
4 06000-061 Bolt 2
5 103443 PIN 2
812791-006_Rev_F_001209_000_a_1.pdf
258
CJ\OW"
Fork Width 38 mm (1.4 t and 1.6 t) Fork Width 40 mm (1.4 t and 1.6 t)
Fork Length Fork Length
990 mm 1065 mm 1145 mm 1220 mm 1500 mm 1600 mm

075324-006 075324-003 075324-005 075324-004 803991-011-01 803991-010-01
Fork Width 45 mm (2.0 t)
Fork Length
990 mm 1065 mm 1145 mm 1220 mm 1300 mm 1500 mm 1600 mm

094182-006 094182-003 094182-005 094182-004 807596-007 807596-005 807596-006
259
CI\OW"

NUMBER REQ
1 075324-006 FORK 39 ASM 2
075324-003 FORK 42 ASM 2
075324-005 FORK 45 ASM 2
075324-004 FORK 48 ASM 2
803991-011-01 Fork 2
803991-010-01 Fork 2
094182-006 FORK ASM 39 2
094182-003 FORK 42" ASM 2
094182-005 FORK ASM 45 2
094182-004 FORK ASM 48 2
807596-007 Fork blade 2
807596-005 FORK ASM 60 2
807596-006 FORK ASM 60 2
260
:,
E
Forks for Camera System, ESR 5260 and ESR 5280S
----------~
4
~
3
4t?---_)
\
\
\
\
5
812791-006_Rev_F_001209_000_a_2.pdf
261
CI\OW"

NUMBER REQ
1 Fork blade 2
2 075248 HANDLE 2
4 06000-061 Bolt 2
5 103443 PIN 2
812791-006_Rev_F_001209_000_a_2.pdf
262
CJ\OW"
Fork Width 38 mm (1.4 t) Fork Width 40 mm (1.4 t)
Fork Length Fork Length
990 mm 1065 mm 1145 mm 1220 mm 1500 mm 1600 mm

823584-001 823584-002 823584-003 823584-004 823584-005 823584-006
Fork Width 45 mm (1.6 t and 2.0 t)
Fork Length
990 mm 1065 mm 1145 mm 1220 mm 1300 mm 1500 mm 1600 mm

823585-001 823585-002 823585-003 823585-004 823585-007 823585-005 823585-006
263
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NUMBER REQ
1 823584-001 990 mm 2
823584-002 1065 mm 2
823584-003 1145 mm 2
823584-004 1220 mm 2
823584-005 1500 mm 2
823584-006 1600 mm 2
823585-001 990 mm 2
823585-002 1065 mm 2
823585-003 FORK 102x45x1145 (FORKCAMERA) 2
823585-004 1220 mm 2
823585-007 1300 mm 2
823585-005 1500 mm 2
823585-006 1600 mm 2
264
CJ\OW"
Load Backrest, ESR 5220 and ESR 5240
812791-006_Rev_F_001210_000_a.pdf
265
CI\OW"

NUMBER REQ
1 Load backrest 1
2 050003-050 SCREW 4
812791-006_Rev_F_001210_000_a.pdf
266
CJ\OW"
Load Backrest with Sideshifter; 810.5 mm Receptacle Width
Height(a)
800 mma 900 mma 1000 mma 1100 mma 1160 mma 1200 mma
825689-001-01 825689-001-02 825689-001-03 825689-001-04 825689-001-05 825689-001-06
Load Backrest; 810.5 mm Receptacle Width
Height(a)
825689-003-01 825689-003-02 825689-003-03 825689-003-04 825689-003-05 825689-003-06
Load Backrest with Sideshifter; 810.5 mm Receptacle Width
Height(a)
1300 mma 1400 mma 1500 mma 1600 mma 1700 mma
825689-001-07 825689-001-08 825689-001-09 825689-001-10 825689-001-11
Load Backrest; 810.5 mm Receptacle Width
Height(a)
825689-003-07 825689-003-08 825689-003-09 825689-003-10 825689-003-11
a. Dimension refers to the distance from the top of the Fork to the top of the Load Backrest.
267
CI\OW"

NUMBER REQ
1 825689-001-01 LOAD BACKREST 1
825689-001-02 LOAD BACKREST 1
825689-001-04 LOAD BACKREST 1160mm 1
825689-001-06 LOAD BACKREST 1200 mm 1
825689-003-01 LOAD BACKREST W/A 840/810 1
825689-003-02 LOAD BACKREST 900 mm 1
825689-003-03 1000 mm 1
825689-003-04 LOAD BACKREST 1100 mm 1
825689-003-05 LOAD BACKREST 1160 mm 1
825689-003-06 LOAD BACKREST 1200 mm 1
825689-001-07 1300 mma 1
825689-001-08 LOAD BACKREST 1400 mm 1
825689-001-09 Load Backrest H=1500mm 1
825689-001-10 LOAD BACKREST 1600 mm 1
825689-001-11 LOAD BACKREST W/A 1700/750 1
825689-003-07 LOAD BACKREST 1300 mm 1
825689-003-08 LOAD BACKREST 1400 mm 1
825689-003-09 LOAD BACKREST 1500 mm 1
825689-003-10 LOAD BACKREST 1600 mm 1
825689-003-11 LOAD BACKREST 1700 mm 1
268
CJ\OW"
Load Backrest, ESR 5240, ESR 5260 and ESR 5280S -F
812791-006_Rev_F_001210_000_a_1.pdf
269
CI\OW"

NUMBER REQ
1 Load backrest 1
2 050003-050 SCREW 4
812791-006_Rev_F_001210_000_a_1.pdf
270
CJ\OW"
Load Backrest; 750 mm Receptacle Width
Height(a)
825689-001-01 825689-001-02 825689-001-03 825689-001-04 825689-001-05 825689-001-06
Height(a)
825689-001-07 825689-001-08 825689-001-09 825689-001-10 825689-001-11
Height(a)
825689-002-01 825689-002-02 825689-002-03 825689-002-04 825689-002-05 825689-002-06
Height(a)
825689-002-07 825689-002-08 825689-002-09 825689-002-10 825689-002-11
a. Dimension refers to the distance from the top of the Fork to the top of the Load Backrest.
271
CI\OW"

NUMBER REQ
1 825689-001-01 LOAD BACKREST 1
825689-001-04 LOAD BACKREST 1160mm 1
825689-001-06 LOAD BACKREST 1200 mm 1
825689-002-01 800 mma 1
825689-002-02 LOAD BACKREST 900 mm 1
825689-002-03 LOAD BACKREST 1000 mm 1
825689-002-04 LOAD BACKREST 1100 mm 1
825689-002-05 LOAD BACKREST 1160 mm 1
825689-002-06 LOAD BACKREST 1200 mm 1
825689-001-07 1300 mma 1
825689-001-08 LOAD BACKREST 1400 mm 1
825689-001-09 Load Backrest H=1500mm 1
825689-001-10 LOAD BACKREST 1600 mm 1
825689-001-11 LOAD BACKREST W/A 1700/750 1
825689-002-07 LOAD BACKREST 1300 mm 1
825689-002-08 LOAD BACKREST 1400 mm 1
825689-002-09 LOAD BACKREST 1500 mm 1
825689-002-10 LOAD BACKREST 1600 mm 1
825689-002-11 1700 mma 1
272
CJ\OW"
Sideshifter, ESR 5220 and ESR 5240 -F
2
1
32 1
33
35
31
3
4
34 5
6
30 7
25
27
,....... ...... \)
/
a
29
,.,,.,✓
\)
/
28,.,,,,,,.,,,,,,..,,✓
8
9
10
11
12
,,,,,,,,,.,...,,...✓ 13
26
////
22 /
24 15 14
23
✓
21
16
18
17
20
19
812791-006_Rev_F_001255_000_a.pdf
273
CI\OW"
Sideshifter, ESR 5220 and ESR 5240 -F

NUMBER REQ
1 825183 SLIDING PIECE 2
2 808529-001 SLIDING PIECE 3
050009-079 FLATWASHER AR
7 808538 QUICK CLUTCH (045000 2
8 808522-001 SLEEVE BEARING (0210 2
9 808523 GROOVE RING (0020320 2
10 808524 WASHER (1510945701) 2
11 808525 STRIPPER (0030320601 2
12 808526-001 PISTON ROD (04309741 2
834982 Piston Ram 2
13 808527 SEAL RING (001016022 2
14 808528 DOWEL 2
15 808536 GREASING NIPPLES (87 3
16 825188 FORK CARRIAGE 1
833590 Spacer Screw 2
17 808534-002 SCREW (9980060004) 2
18 808529-003 SLIDING PIECE (0210089101) 1
19 808560 PIPE 3
20 808534-003 SCREW (9460121708) 3
21 825190 HEXAGON SCREW 4
050006-061 SCREW HEX M12 4
22 825181 HOOK 1
23 825192 SCREW PLUG 2
24 825186 ROUND STEEL 1
26 825191 CYLINDER SCREW 2
27 825185 HOLDER 1
28 825184 CYLINDER 1
825199 Cylinder 1
29 825182 PISTON 1
30 808522-002 SLEEVE BEARING 1
31 825187 LIFT CARRIAGE 1
33 124018 BUMPER 2
35 050006-069 SCREW 4
1001 808541 SEAL KIT 1
1000 822850-001 FORK CARRIAGE (161048-001) 1
822994-001 Sideshifter, 2°/4°, 980 mm width 1
822995-001 Sideshifter, 2°/2° 1
822882 Stop Block 2
812791-006_Rev_F_001255_000_a.pdf
274
CJ\OW"
Sideshifter, 1.4 t and 1.6 t ESR 5260 and ESR 5280S
2
1
32 1
33
35
31
3
4
34 5
6
30 7
25
27
,....... ...... \)
/
a
29
,.,,.,✓
\)
/
28,.,,,,,,.,,,,,,..,,✓
8
9
10
11
12
,,,,,,,,,.,...,,...✓ 13
26
////
22 /
24 15 14
23
✓
21
16
18
17
20
19
812791-006_Rev_F_001255_000_a_1.pdf
275
CI\OW"

NUMBER REQ
7 808538 QUICK CLUTCH (045000 2
8 808522-001 SLEEVE BEARING (0210 2
9 808523 GROOVE RING (0020320 2
10 808524 WASHER (1510945701) 2
11 808525 STRIPPER (0030320601 2
12 808526-001 PISTON ROD (04309741 2
834982 Piston Ram 2
13 808527 SEAL RING (001016022 2
14 808528 DOWEL 2
825196 FORK CARRIAGE 1
17 808534-002 SCREW (9980060004) 2
18 808529-003 SLIDING PIECE (0210089101) 1
19 808560 PIPE 3
20 808534-003 SCREW (9460121708) 3
050006-061 SCREW HEX M12 4
22 825181 HOOK 1
825194 HOOK 1
825197 LIFTING CARRIAGE 1
27 825185 HOLDER 1
825199 Cylinder 1
29 825182 PISTON 1
31 825187 LIFT CARRIAGE 1
825195 Frame 1
33 124018 BUMPER 2
35 050006-069 SCREW 4
1001 808541 SEAL KIT 1
1000 822850-001 FORK CARRIAGE (161048-001) 1
812791-006_Rev_F_001255_000_a_1.pdf
276
cnawr.

NUMBER REQ
822995-001 Sideshifter, 2°/2° 1
822882 Stop Block 2
812791-006_Rev_F_001255_000_a_1.pdf
277
Sideshifter, 2.0 t ESR 5260 and ESR 5280S
2
1
37 1
38
40
36 3
4
5
6
7
39
9
11
8
10
35 12
13
34 14
15
32 16
30 17
33
31 18
27 29 20 19
28
26
21
23
22
25
24
812791-006_Rev_F_001256_000_a.pdf
278
cnawr.

NUMBER REQ
7 808729 SHIM AR
8 808730 SHIM AR
9 808731 SHIM AR
10 808732 SHIM 2
12 808538 QUICK CLUTCH (045000 2
13 808522-001 SLEEVE BEARING (0210 2
14 808523 GROOVE RING (0020320 2
15 808524 WASHER (1510945701) 2
16 808525 STRIPPER (0030320601 2
17 808526-001 PISTON ROD (04309741 2
834982 Piston Ram 2
18 808527 SEAL RING (001016022 2
19 808528 DOWEL 2
825196 FORK CARRIAGE 1
22 808534-002 SCREW (9980060004) 2
23 808529-003 SLIDING PIECE (0210089101) 1
24 808560 PIPE 3
25 808534-003 SCREW (9460121708) 3
050006-061 SCREW HEX M12 4
27 825181 HOOK 1
825194 HOOK 1
825197 LIFTING CARRIAGE 1
32 825185 HOLDER 1
825199 Cylinder 1
34 825182 PISTON 1
36 825193 LIFTING CARRIAGE 1
825198 Frame 1
38 124018 BUMPER 2
812791-006_Rev_F_001256_000_a.pdf
279
CI\OW"

NUMBER REQ
40 050006-069 SCREW 4
1001 808541 SEAL KIT 1
1000 822850-002 FORK CARRIAGE 2.0T 1
822995-002 Sideshifter, 2°/2° 1
822882 Stop Block 2
812791-006_Rev_F_001256_000_a.pdf
280
CJ\OW"
Pulley, ESR 5220 and ESR 5240 -T
2
..... .....
..... .....
ri'',,,
:~ '--... ..... .....
~ - 6 .....
"' )
1
4
See page Free Lift Cylinder,

812791-006_Rev_F_003692_000_a.pdf
281
CI\OW"
Pulley, ESR 5220 and ESR 5240 -T

NUMBER REQ
2 828873 Bolt 1
3 828871 Housing 1
5 806155 PULLEY 1
1000 828792 Pulley 1
812791-006_Rev_F_003692_000_a.pdf
282
CJ\OW"
Mast TT, ESR 5220 and ESR 5240 -T, Part 1/2
17 19
13 18
11 15 16
12
10
6 14
21
9 14
20
18
7 19 22 24
8
6 23
5
4
32
26
25
30
28
29
27
812791-006_Rev_F_003850_000_a.pdf
283
CI\OW"

NUMBER REQ
1 1st Mast Stage 1
2 149601 WEAR BLOCK MAST GUIDE 4
3 149600-002 SHIM MAST GUIDE 4
4 828882 Support 4
5 050051-015 BOLT 8
6 050068-003 NUT FLANGED M8 8
7 050017-019 SCREW 4
8 050005-119 SCREW M8X60 4
9 830510-001 Retainer 1
10 830517 Elasto 2
12 813254 SHIM AR
13 830510-002 BUCKLING BRACKET CYLINDER LH 1
15 830515 Cover 1
17 830513 Tubing 1
19 803923 PULLEY ASM 2
20 828866-001 COVER CHAIN RH 1
21 2nd Mast Stage 1
22 050012-029 Retaining Ring AR
24 823945 Roller AR
26 050067-028 BOLT DURLOCK M8X30 2
27 050007-055 Screw 1
28 3rd Stage Mast 1
29 831724-001 ROLLER (¿7.8MM) AR
831724-002 ROLLER (¿8.4MM) AR
050009-042 WASHER AR
812791-006_Rev_F_003850_000_a.pdf
284
CJ\OW"

TT Mast, ESR 5220 and ESR 5240 -T; Part 1/2 up to Serial Number ???
1 ....... ................. 1st Mast Stage (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 ....... 149601 . . . . . . . . . . . Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 ....... 149600-002 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 ....... 828882 . . . . . . . . . . . Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 ....... 050051-015 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 ....... 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7 ....... 050017-019 . . . . . . . Grub Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 ....... 050005-119. . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 ....... 830510-001 . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 ....... 830517 . . . . . . . . . . . Elasto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 ....... 050012-033 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 ....... 813254 . . . . . . . . . . . Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
13 ....... 830510-002 . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 ....... 050067-043 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 ....... 830515 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 ....... 050012-006 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 ....... 830513 . . . . . . . . . . . Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 ....... 050012-037 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 ....... 803923 . . . . . . . . . . . Chain Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 ....... 828866-001 . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 ....... ................. 2nd Mast Stage (see Table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 ....... 050012-029 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
23 ....... 050009-018 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
24 ....... 823945 . . . . . . . . . . . Roller
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
25 ....... 828864 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 ....... 050067-028 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 ....... 050007-055 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
053050-006 . . . . . . . Thread-locking adhesive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
28 . . . . . . . . . . . . . . . . . . . . . . . . 3rd Stage Mast (see Table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . . . 831724-001 . . . . . . . Roller (Ø 77.8 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
831724-002 . . . . . . . Roller (Ø 78.2 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
30 . . . . . . . 050009-044 . . . . . . . Washer (0.5 mm thick). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
050009-045 . . . . . . . Washer (1.0 mm thick). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
830503-001-02 830502-001 830501-001 1950 mm

830503-002-02 830502-002 830501-002 2100 mm
830503-003-02 830502-003 830501-003 2310 mm
830503-004-02 830502-004 830501-004 2470 mm
830503-005-02 830502-005 830501-005 2600 mm
830503-006-02 830502-006 830501-006 2800 mm
830503-007-02 830502-007 830501-007 2920 mm
830503-008-02 830502-008 830501-008 3040 mm
ESR 5200 Series

Rev. F
369
285
CI\OW"

NUMBER REQ
1 830503-001-02 1st Mast Stage 1
830503-002-02 1st Mast Stage 1
830503-003-02 1st Mast Stage 1
830503-004-02 1st Mast Stage 1
830503-005-02 1st Mast Stage 1
830503-006-02 1st Mast Stage 1
830503-007-02 1st Mast Stage 1
830503-008-02 1st Mast Stage 1
21 830502-001 2nd Mast Stage 1
28 830501-001 3rd Stage Mast 1
830501-002 3rd Stage Mast 1
286
CJ\OW"
See page Sideshifter Pulley, ESR 5220 and ESR 5240 -T
~ I
-1
6
4 4
7
8
5
10 11
4 See page
4 Free Lift Cylinder,
ESR 5220 and
3 ESR 5240 -T
4 4
2
4
9
1
\ See page TT Mast, ESR 5220 and ESR 5240 -T;

Part 1/2
812791-006_Rev_F_003851_000_a.pdf
287
CI\OW"

NUMBER REQ
1 050001-023 PIN COTTER 2
2 050008-056 NUT 4
3 802780 CHAIN TENSIONER 2
050087-016-01 Washer 2
050087-016-02 Washer 2
4 050001-013 PIN COTTER 12
5 Chain 2
6 Chain 1
7 803539 PIN 2
050087-020-02 Washer 2
050087-020-01 SPHERICAL WASHER 2
9 802781 PIN 4
11 050008-068 NUT HX FULL M20PB# 2
812791-006_Rev_F_003851_000_a.pdf
288
CJ\OW"

TT Mast, ESR 5220 and ESR 5240 -T; Part 2/2 up to Serial Number ???
1 . . . . . . . 050001-023 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 . . . . . . . 050008-056 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . 802780 . . . . . . . . . . . Chain Tensioner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050087-016-01 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050087-016-02 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . 050001-013 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 ....... ................. Chain (see table) .............................................. 2
6 ....... ................. Chain (see table) .............................................. 1
7 . . . . . . . 803539 . . . . . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 808488-001 . . . . . . . Chain Tensioner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050087-020-02 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050087-020-01 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . 802781 . . . . . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . 050001-027 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . 050008-068 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
051059-045 051060-017 1935 mm

051059-047 051060-008 2090 mm
051059-050 051060-005 2305 mm
051059-053 051060-010 2465 mm
051059-028 051060-020 2595 mm
051059-037 051060-023 2795 mm
051059-049 051060-014 2915 mm
051059-040 051060-016 3030 mm
ESR 5200 Series

Rev. F
371
289
CI\OW"

NUMBER REQ
5 051059-045 Chain 2
051059-047 Chain 2
051059-050 Chain 2
051059-053 Chain 2
051059-028 Chain 2
051059-037 Chain 2
051059-049 Chain 2
051059-040 Chain 2
6 051060-017 Chain 1
051060-008 CHAIN LIFT 1
051060-005 Chain 1
051060-010 Chain 1
051060-020 Chain 1
051060-023 Chain 1
051060-014 Chain 1
051060-016 Chain 1
290
CJ\OW"
16 21
17 18
20
12 19
13
11
5 10
9
14
15 28 27
29 22
7 8
6 23
5
4
3 2
24
See page
Lift Cylinder,
ESR 5220
and
ESR 5240 -T
25
26
812791-006_Rev_F_003852_000_a.pdf
291
CI\OW"

NUMBER REQ
1 1st Mast Stage 1
4 050017-019 SCREW 2
5 050068-003 NUT FLANGED M8 6
6 050051-015 BOLT 4
7 828882 Support 2
8 050005-119 SCREW M8X60 4
9 830510-001 Retainer 1
10 050001-023 PIN COTTER 2
11 802781 PIN 4
12 050001-013 PIN COTTER 8
14 050087-016-02 Washer 2
050087-016-01 Washer 2
15 050008-056 NUT 4
17 Chain 2
19 813254 SHIM AR
22 828866-002 COVER CHAIN LH 1
24 2nd Mast Stage 1
26 831724-001 ROLLER (¿7.8MM) 4
831724-002 ROLLER (¿8.4MM) 4
29 830517 Elasto 2
812791-006_Rev_F_003852_000_a.pdf
292
CJ\OW"

Mast TL, ESR 5220 and ESR 5240 -T up to Serial Number ???
TL Mast 1.4 t
830503-001-01 051059-045 831248-001 1990 mm

830503-002-01 051059-047 831248-002 2150 mm
830503-003-01 051059-024 831248-003 2360 mm
830503-004-01 051059-053 831248-004 2520 mm
830503-005-01 051059-028 831248-005 2650 mm
830503-006-01 051059-038 831248-006 2850 mm
830503-007-01 051059-039 831248-007 2970 mm
830503-008-01 051059-057 831248-008 3090 mm
830503-009-01 051059-041 831248-009 3240 mm
ESR 5200 Series

Rev. F
363
293
CI\OW"

NUMBER REQ
1 830503-001-01 1st Mast Stage 1
830503-002-01 1st Mast Stage 1
830503-003-01 1st Mast Stage 1
830503-004-01 1st Mast Stage 1
830503-005-01 1st Mast Stage 1
830503-006-01 1st Mast Stage 1
830503-007-01 1st Mast Stage 1
830503-008-01 1st Mast Stage 1
830503-009-01 1st Mast Stage 1
17 051059-045 Chain 2
051059-047 Chain 2
051059-024 Chain 2
051059-053 Chain 2
051059-028 Chain 2
051059-038 Chain 2
051059-039 Chain 2
051059-057 Chain 2
051059-041 Chain 2
24 831248-001 2nd Mast Stage 1
294
CJ\OW"
Fork Carriage, ESR 5220 and ESR 5240 -T
5
8
7
10
3
6
5
8
2
9
10
2
1
812791-006_Rev_F_003853_000_a.pdf
295
CI\OW"
Fork Carriage, ESR 5220 and ESR 5240 -T

NUMBER REQ
1 831724-001 ROLLER (¿7.8MM) 4
831724-002 ROLLER (¿8.4MM) 4
3 050005-23 Screw 1
4 828899 FORK CARRIAGE ESR 1.4T TT 1
5 124018 BUMPER 2
7 831224 Fork carriage 1
9 803914 WASHER 4
10 050067-044 SCREW 4
812791-006_Rev_F_003853_000_a.pdf
296
CJ\OW"
Sideshifter Pulley, ESR 5220 and ESR 5240 -T
6
7
2
3
812791-006_Rev_F_003858_000_a.pdf
297
CI\OW"
Sideshifter Pulley, ESR 5220 and ESR 5240 -T

NUMBER REQ
0 830559 ChainPulley 1
1 830561 SPACER 1
2 830556 WELD GUARD 1
3 050068-003 NUT FLANGED M8 1
4 830565 HOSE PULLEY 5
5 050051-017 SCREW 2
6 830563 WELD GUARD HOSE 1
7 050007-022 BOLT HEX HD M8 1
812791-006_Rev_F_003858_000_a.pdf
298
CJ\OW"
Sideshifter, Mast TL ESR 5220 and ESR 5240 -T
'~~
8
~ ~~ ~
0
~ ..
18
19
I 17
7 I
I
9
10
16
11
6
12
22
15 21
13
20
14
23
4
3
2
1
812791-006_Rev_F_003860_000_a.pdf
299
CI\OW"

NUMBER REQ
1 834412 Plug 2
2 834150 Round Bar 1
3 834151 Fork Carriage 1
4 808534-003 SCREW (9460121708) 3
5 808560 PIPE 3
7 834152 Frame 1
8 834148 BEACON 1
10 831724-001 ROLLER (¿7.8MM) 4
831724-002 ROLLER (¿8.4MM) 4
11 808524 WASHER (1510945701) 2
12 808525 STRIPPER (0030320601 2
13 834149 Piston Ram 2
15 054011-005 FITTING LUB 2
17 124018 BUMPER 2
18 050009-018 FLATWASHER 2
20 808523 GROOVE RING (0020320 2
21 808522-001 SLEEVE BEARING (0210 2
22 808538 QUICK CLUTCH (045000 2
23 833590 Spacer Screw 2
1001 808541 SEAL KIT 1
1000 832167 Sideshifter 1
812791-006_Rev_F_003860_000_a.pdf
300
CJ\OW"
'~~
8
~ ~~ ~
0
~ ..
18
19
I 17
7 I
I
9
10
16
11
6
12
22
15 21
13
20
14
23
4
3
2
1
812791-006_Rev_F_003860_000_a_1.pdf
301
CI\OW"

NUMBER REQ
1 834412 Plug 2
4 808534-003 SCREW (9460121708) 3
5 808560 PIPE 3
7 834152 Frame 1
8 834148 BEACON 1
10 831724-001 ROLLER (¿7.8MM) 4
831724-002 ROLLER (¿8.4MM) 4
11 808524 WASHER (1510945701) 2
12 808525 STRIPPER (0030320601 2
13 840435 Piston ram 2
15 054011-005 FITTING LUB 2
17 124018 BUMPER 2
18 050009-018 FLATWASHER 2
20 808523 GROOVE RING (0020320 2
21 808522-001 SLEEVE BEARING (0210 2
22 808538 QUICK CLUTCH (045000 2
1001 808541 SEAL KIT 1
812791-006_Rev_F_003860_000_a_1.pdf
302
CJ\OW"
Sideshifter, Mast TT ESR 5220 and ESR 5240 -T
19
18
7
17
9
10
16
11
6
12
22
15 21
13
20
14
23
4
3
2
1
812791-006_Rev_F_003861_000_a.pdf
303
CI\OW"

NUMBER REQ
1 834412 Plug 2
3 834151 Fork Carriage 1
4 808534-003 SCREW (9460121708) 3
5 808560 PIPE 3
7 834153 Frame 1
8 834148 BEACON 1
10 831724-001 ROLLER (¿7.8MM) 4
831724-002 ROLLER (¿8.4MM) 4
11 808524 WASHER (1510945701) 2
12 808525 STRIPPER (0030320601 2
13 834149 Piston Ram 2
15 054011-005 FITTING LUB 2
17 124018 BUMPER 2
18 050009-018 FLATWASHER 2
20 808523 GROOVE RING (0020320 2
21 808522-001 SLEEVE BEARING (0210 2
22 808538 QUICK CLUTCH (045000 2
1001 808541 SEAL KIT 1
812791-006_Rev_F_003861_000_a.pdf
304
CJ\OW"
19
18
7
17
9
10
16
11
6
12
22
15 21
13
20
14
23
4
3
2
1
812791-006_Rev_F_003861_000_a_1.pdf
305
CI\OW"

NUMBER REQ
1 834412 Plug 2
4 808534-003 SCREW (9460121708) 3
5 808560 PIPE 3
7 834153 Frame 1
8 834148 BEACON 1
10 831724-001 ROLLER (¿7.8MM) 4
831724-002 ROLLER (¿8.4MM) 4
11 808524 WASHER (1510945701) 2
12 808525 STRIPPER (0030320601 2
13 840435 Piston ram 2
15 054011-005 FITTING LUB 2
17 124018 BUMPER 2
18 050009-018 FLATWASHER 2
20 808523 GROOVE RING (0020320 2
21 808522-001 SLEEVE BEARING (0210 2
22 808538 QUICK CLUTCH (045000 2
1001 808541 SEAL KIT 1
812791-006_Rev_F_003861_000_a_1.pdf
306
CJ\OW"
Hook-On, ESR 5220 and ESR 5240 -T
1
12
11 I
I
13 -e
10
9
5
8
7
6
812791-006_Rev_F_003862_000_a.pdf
307
CI\OW"
Hook-On, ESR 5220 and ESR 5240 -T

NUMBER REQ
1 131989 UPPER BEARING COMPOSITE 2
2 127572 CYLINDER CASCADE SIDESHIFTER 1
3 094004 NUT 2
4 116875 HOOK LOWER 2
5 131990 LOWER BEARING COMPOSITE 2
6 050067-044 SCREW 4
7 803914 WASHER 4
8 060020-019 SCREW 5/8 4
9 116876 WASHER 4
10 Riser 1
11 060000-030 PIN ROLL 2
12 126844 FORK STOP KIT 2
1000 127757-004 SIDESHIFTER CASCADE CLII 31.9 1
812791-006_Rev_F_003862_000_a.pdf
308
CJ\OW"
40
6
39
7 20 21
11
8 12 13 32
See page 35 10 15
Free Lift Cylinder, 41
9 16 22
ESR 5220 and 34 14
5240 -F 33 17
18
42 19
28
5
22
29
30
27
35 38
050077-011
34
33 37
35
36 1
2 34
3
4 33
26
See page See page
ESR 5220 and 24 ESR 5220 and
5240 -F 25
5240 -F
23
31 --0
812791-006_Rev_F_004446_000_a.pdf
309
CI\OW"

NUMBER REQ
5 807329 PLATE AR
807329-001 Spacer AR
6 3rd Mast Stage 1
7 2nd Mast Stage 1
8 050008-015 NUT HEX M6 2
9 050007-016 Screw 2
11 050000-007 PIN 2
12 050000-007 PIN 2
13 050006-062 SCREW 2
14 050008-038 NUT HEX M12 4
16 794661 SHIM 2
17 808861 BRACKET 2
18 092747-001 POLY STOP 2
20 1st Mast Stage 1
21 834994-001 MAST COVER 1
23 050067-059 SCREW 2
24 822901 WASHER AR
25 804614 WASHER AR
27 822881 CLAMP AR
28 050006-069 SCREW 4
29 834994-002 MAST COVER 1
30 050067-037 SCREW AR
31 050052-004 PIN DOWEL 2
32 836644 Elasto 2
33 155129-010 SHIM GUIDE PAD AR
155129-030 SHIM GUIDE PAD AR
838209-100 Shim AR
838209-150 Shim AR
838209-200 Shim AR
838209-300 Shim AR
838209-400 Shim AR
838209-500 Shim AR
34 155128-001 GUIDE PAD 8
35 050077-011 SCREW 16
37 838425 BRACKET GUIDE PADS 2
812791-006_Rev_F_004446_000_a.pdf
310
cnawr.

NUMBER REQ
38 050006-026 SCREW M6 4
39 050017-036 SCREW AR
050017-035 SCREW 2
40 050008-061 NUT AR
41 838424 BLOCK 2
42 050051-020 SCREW M8X30 4
812791-006_Rev_F_004446_000_a.pdf
311

Mast, ESR 5220 and 5240 -F; Part 1/2; from Serial number ???
36 ....... 050009-079 . . . . . . . Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

37 ....... 838425 . . . . . . . . . . . Guidance .................................................... 2
38 ....... 050006-026 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
39 ....... 050017-036 . . . . . . . Set screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
050017-037 . . . . . . . Set screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . . . 050008-061 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
41 . . . . . . . 838424 . . . . . . . . . . . Guidance .................................................... 2
42 . . . . . . . 050051-020 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
837030-031-17 837036-031-17 837045-031-17-1 3192 mm

837030-032-72 837036-032-72 837045-032-72-1 3347 mm
837030-034-17 837036-034-17 837045-034-17-1 3492 mm
837030-036-17 837036-036-17 837045-036-17-1 3692 mm
ESR 5200 Series

Rev. F
389
312
cnawr.

NUMBER REQ
6 837030-031-17 3rd Mast Stage 1
837030-032-72 3rd Mast Stage 1
837030-034-17 3rd Mast Stage 1
837030-036-17 3rd Mast Stage 1
7 837036-031-17 2nd Mast Stage 1
837036-032-72 2nd Mast Stage 1
837036-034-17 2nd Mast Stage 1
837036-036-17 2nd Mast Stage 1
20 837045-031-17-1 1st Mast Stage 1
837045-032-72-1 1st Mast Stage 1
837045-034-17-1 1st Mast Stage 1
837045-036-17-1 1st Mast Stage 1
313
40
6
39
7 20 21
11
8 12 13 32
See page 35 10 15
Free Lift Cylinder, 41
9 16 22
ESR 5260 and 34 14
5280S 33 17
18
42 19
28
5
22
29
30
27
35 38
050077-011
34
33 37
35
36 1
2 34
3
4 33
26
See page See page
5280S 25
5280S
23
31 --0
812791-006_Rev_F_004446_000_a_1.pdf
314
cnawr.

NUMBER REQ
5 807329 PLATE AR
807329-001 Spacer AR
6 3rd Mast Stage 1
7 2nd Mast Stage 1
8 050008-015 NUT HEX M6 2
9 050007-016 Screw 2
11 050000-007 PIN 2
12 050000-007 PIN 2
13 050006-062 SCREW 2
14 050008-038 NUT HEX M12 4
16 794661 SHIM 2
17 808861 BRACKET 2
18 092747-001 POLY STOP 2
20 1st Mast Stage 1
21 834994-001 MAST COVER 1
23 050067-059 SCREW 2
24 822901 WASHER AR
25 804614 WASHER AR
27 822881 CLAMP AR
28 050006-069 SCREW 4
29 834994-002 MAST COVER 1
30 050067-037 SCREW AR
31 050052-004 PIN DOWEL 2
32 836644 Elasto 2
836613 Elasto 2
33 838209-025 Shim AR
838209-075 Shim AR
838209-100 Shim AR
838209-150 Shim AR
838209-200 Shim AR
838209-300 Shim AR
838209-400 Shim AR
838209-500 Shim AR
34 155128-001 GUIDE PAD 8
35 050077-011 SCREW 16
812791-006_Rev_F_004446_000_a_1.pdf
315
CI\OW"

NUMBER REQ
37 838425 BRACKET GUIDE PADS 2
38 050006-026 SCREW M6 4
39 050017-036 SCREW AR
050017-035 SCREW 2
40 050008-061 NUT AR
41 838424 BLOCK 2
42 050051-020 SCREW M8X30 4
812791-006_Rev_F_004446_000_a_1.pdf
316
CJ\OW"

Mast, ESR 5260 and 5280S; Part 1/2; from Serial Number ???
36 ....... 050009-079 . . . . . . . Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

37 ....... 838425 . . . . . . . . . . . Guidance .................................................... 2
38 ....... 050006-026 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
39 ....... 050017-036 . . . . . . . Set screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
050017-037 . . . . . . . Set screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . . . 050008-061 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
41 . . . . . . . 838424 . . . . . . . . . . . Guidance .................................................... 2
42 . . . . . . . 050051-020 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
837030-019-47 837036-019-47 837045-019-47-1 2022 mm

837030-020-97 837036-020-97 837045020-97-1 2172 mm
837030-022-47 837036-022-47 837045-022-47-1 2322 mm
837030-023-97 837036-023-97 837045-023-97-1 2472 mm
837030-024-97 837036-024-97 837045-024-97-1 2572 mm
837030-026-97 837036-026-97 837045-026-97-1 2772 mm
837030-028-47 837036-028-47 837045-028-47-1 2922 mm
837030-029-67 837036-029-67 837045-029-67-1 3042 mm
837030-031-17 837036-031-17 837045-031-17-1 3192 mm
837030-032-72 837036-032-72 837045-032-72-1 3347 mm
837030-034-17 837036-034-17 837045-034-17-1 3492 mm
837030-036-17 837036-036-17 837045-036-17-1 3692 mm
837030-037-67 837036-037-67 837045-037-67-3 3842 mm
837030-038-77 837036-038-77 837045-038-77-3 3952 mm
ESR 5200 Series

Rev. F
407
317
CI\OW"

NUMBER REQ
6 837030-019-47 3rd Mast Stage 1
837030-020-97 3rd Mast Stage 1
837030-022-47 3rd Mast Stage 1
837030-023-97 3rd Mast Stage 1
837030-024-97 3rd Mast Stage 1
837030-026-97 INNER MAST W/A 1
837030-028-47 3rd Mast Stage 1
837030-029-67 3rd Mast Stage 1
837030-031-17 3rd Mast Stage 1
837030-032-72 3rd Mast Stage 1
837030-034-17 3rd Mast Stage 1
837030-036-17 3rd Mast Stage 1
837030-037-67 3rd Mast Stage 1
837030-038-77 3rd Mast Stage 1
7 837036-019-47 2nd Mast Stage 1
837036-020-97 2nd Mast Stage 1
837036-022-47 2nd Mast Stage 1
837036-023-97 2nd Mast Stage 1
837036-024-97 2nd Mast Stage 1
837036-026-97 2nd Mast Stage 1
837036-028-47 2nd Mast Stage 1
837036-029-67 2nd Mast Stage 1
837036-031-17 2nd Mast Stage 1
837036-032-72 2nd Mast Stage 1
837036-034-17 2nd Mast Stage 1
837036-036-17 2nd Mast Stage 1
837036-037-67 2nd Mast Stage 1
837036-038-77 2nd Mast Stage 1
20 837045-019-47-1 1st Mast Stage 1
837045020-97-1 1st Mast Stage 1
837045-022-47-1 1st Mast Stage 1
837045-023-97-1 1st Mast Stage 1
837045-024-97-1 1st Mast Stage 1
837045-026-97-1 1st Mast Stage 1
837045-028-47-1 1st Mast Stage 1
837045-029-67-1 1st Mast Stage 1
837045-031-17-1 1st Mast Stage 1
837045-032-72-1 1st Mast Stage 1
837045-034-17-1 1st Mast Stage 1
837045-036-17-1 1st Mast Stage 1
837045-037-67-3 1st Mast Stage 1
837045-038-77-3 1st Mast Stage 1
318
CJ\OW"

Mast, ESR 5260 and 5280S; Part 1/2; from Serial Number ???
Mast 2.0 t
837030-019-47 837036-019-47 837045-019-47-1 2022 mm

837030-020-97 837036-020-97 837045020-97-1 2172 mm
837030-023-97 837036-023-97 837045-023-97-1 2472 mm
837030-026-97 837036-026-97 837045-026-97-1 2772 mm
837030-028-47 837036-028-47 837045-028-47-1 2922 mm
837030-029-67 837036-029-67 837045-029-67-1 3042 mm
837030-032-72 837038-032-72 837045-032-72-1 3347 mm
837030-036-17 837038-036-17 837045-036-17-1 3692 mm
837030-037-67 837038-037-67 837045-037-67-4 3842 mm
837030-038-77 837038-038-77 837045-038-77-5 3952 mm
837030-041-77 837038-041-77 837045-041-77-5 4252 mm
837030-043-77 837038-043-77 837045-043-77-5 4452 mm
837030-043-44 837038-043-44 837045-043-44-6 4419 mm
837030-046-44 837038-046-44 837045-046-44-6 4719 mm
837030-048-44 837038-048-44 837045-048-44-6 4919 mm
837030-050-31 837038-050-31 837045-050-31-6 5106 mm
837030-052-31 837038-052-31 837045-052-31-6 5306 mm
837030-053-65 837038-053-65 837045-053-65-6 5440 mm
ESR 5200 Series

Rev. F
409
319
CI\OW"

NUMBER REQ
6 837030-019-47 3rd Mast Stage 1
837030-020-97 3rd Mast Stage 1
837030-023-97 3rd Mast Stage 1
837030-026-97 INNER MAST W/A 1
837030-028-47 3rd Mast Stage 1
837030-029-67 3rd Mast Stage 1
837030-032-72 3rd Mast Stage 1
837030-036-17 3rd Mast Stage 1
837030-037-67 3rd Mast Stage 1
837030-038-77 3rd Mast Stage 1
837030-041-77 3rd Mast Stage 1
837030-043-77 3rd Mast Stage 1
837030-043-44 3rd Mast Stage 1
837030-046-44 3rd Mast Stage 1
837030-048-44 3rd Mast Stage 1
837030-050-31 3rd Mast Stage 1
837030-052-31 3rd Mast Stage 1
837030-053-65 3rd Mast Stage 1
7 837036-019-47 2nd Mast Stage 1
837036-020-97 2nd Mast Stage 1
837036-023-97 2nd Mast Stage 1
837036-026-97 2nd Mast Stage 1
837036-028-47 2nd Mast Stage 1
837036-029-67 2nd Mast Stage 1
837038-032-72 2nd Mast Stage 1
837038-036-17 2nd Mast Stage 1
837038-037-67 2nd Mast Stage 1
837038-038-77 2nd Mast Stage 1
837038-041-77 2nd Mast Stage 1
837038-043-77 2nd Mast Stage 1
837038-043-44 2nd Mast Stage 1
837038-046-44 2nd Mast Stage 1
837038-048-44 2nd Mast Stage 1
837038-050-31 2nd Mast Stage 1
837038-052-31 2nd Mast Stage 1
837038-053-65 2nd Mast Stage 1
20 837045-019-47-1 1st Mast Stage 1
837045020-97-1 1st Mast Stage 1
837045-023-97-1 1st Mast Stage 1
837045-026-97-1 1st Mast Stage 1
837045-028-47-1 1st Mast Stage 1
837045-029-67-1 1st Mast Stage 1
837045-032-72-1 1st Mast Stage 1
837045-036-17-1 1st Mast Stage 1
837045-037-67-4 1st Mast Stage 1
837045-038-77-5 1st Mast Stage 1
837045-041-77-5 1st Mast Stage 1
837045-043-77-5 1st Mast Stage 1
837045-043-44-6 1st Mast Stage 1
320
cnawr.

NUMBER REQ
837045-046-44-6 1st Mast Stage 1
837045-048-44-6 1st Mast Stage 1
837045-050-31-6 1st Mast Stage 1
837045-052-31-6 1st Mast Stage 1
837045-053-65-6 1st Mast Stage 1
321
6
33
33
32
34
7 20 21
11
8 12 13 35
10 15
9 16 22
14
17
18
19
28
5
22
29
30
27
See page
Free Lift Cylinder,
ESR 5220 and
5240 -F 1
2
3
4
26
See page
See page
Lift Cylinder,
Lift Cylinder,
5240 -F 25
5240 -F
23
31 --0
812791-006_Rev_F_004455_000_a.pdf
322
cnawr.

NUMBER REQ
5 807329 PLATE AR
6 3rd Mast Stage 1
7 2nd Mast Stage 1
8 050008-015 NUT HEX M6 2
9 050007-016 Screw 2
11 050000-007 PIN 2
12 050000-007 PIN 2
13 050006-062 SCREW 2
14 050008-038 NUT HEX M12 2
16 794661 SHIM 2
17 808861 BRACKET 2
18 092747-001 POLY STOP 2
20 1st Mast Stage 1
21 834994-001 MAST COVER 1
23 050067-059 SCREW 2
24 822901 WASHER AR
25 804614 WASHER AR
27 822881 CLAMP AR
28 050006-069 SCREW 4
29 834994-002 MAST COVER 1
30 050067-037 SCREW AR
31 050052-004 PIN DOWEL 2
32 050017-036 SCREW 6
33 050008-061 NUT 8
34 050017-036 SCREW 2
35 836644 Elasto 2
812791-006_Rev_F_004455_000_a.pdf
323

Mast, ESR 5220 and 5240 -F; Part 1/2; up to Serial number ???
821378-009 821512-009 821888-001-09 3192 mm

821378-010 821512-010 821888-001-10 3347 mm
821378-011 821512-011 821888-001-11 3492 mm
821378-B49 821512-B49 821888-001-B49 3572 mm
821378-012 821512-012 821888-001-12 3692 mm
ESR 5200 Series

Rev. F
383
324
cnawr.

NUMBER REQ
6 821378-009 3rd Mast Stage 1
821378-B49 3rd Mast Stage 1
7 821512-009 2nd Mast Stage 1
821512-010 2nd mast stage 1
821512-B49 2nd Mast Stage 1
20 821888-001-09 OUTER MAST STANDARD W/A 1
821888-001-10 1st Mast Stage 1
821888-001-11 1st Mast Stage 1
821888-001-B49 1st Mast Stage 1
821888-001-12 1st Mast Stage 1
325
6
33
33
32
34
7 20 21
11
8 12 13 35
10 15
9 16 22
14
17
18
19
28
5
22
29
30
27
See page
Free Lift Cylinder,
ESR 5260 and
5280S 1
2
3
4
26
See page
Lift Cylinder, See page
ESR 5260 and Lift Cylinder,
24
5280S ESR 5260 and
25
5280S
23
31 --0
812791-006_Rev_F_004455_000_a_1.pdf
326
cnawr.

NUMBER REQ
5 807329 PLATE AR
6 3rd Mast Stage 1
7 2nd Mast Stage 1
8 050008-015 NUT HEX M6 2
9 050007-016 Screw 2
11 050000-007 PIN 2
12 050000-007 PIN 2
13 050006-062 SCREW 2
14 050008-038 NUT HEX M12 2
16 794661 SHIM 2
17 808861 BRACKET 2
18 092747-001 POLY STOP 2
20 1st Mast Stage 1
21 834994-001 MAST COVER 1
23 050067-059 SCREW 2
24 822901 WASHER AR
25 804614 WASHER AR
27 822881 CLAMP AR
28 050006-069 SCREW 4
29 834994-002 MAST COVER 1
30 050067-037 SCREW AR
31 050052-004 PIN DOWEL 2
32 050017-036 SCREW 6
33 050008-061 NUT 8
34 050017-036 SCREW 2
050017-035 SCREW 2
35 836613 Elasto 2
836644 Elasto 2
812791-006_Rev_F_004455_000_a_1.pdf
327
821378-001 821512-001 821888-001-01 2022 mm

821378-002 821512-002 821888-001-02 2172 mm
821378-003 821512-003 821888-001-03 2322 mm
821378-004 821512-004 821888-001-04 2472 mm
821378-005 821512-005 821888-001-05 2572 mm
821378-006 821512-006 821888-001-06 2772 mm
821378-007 821512-007 821888-001-07 2922 mm
821378-008 821512-008 821888-001-08 3042 mm
821378-009 821512-009 821888-001-09 3192 mm
821378-010 821407-010 821479-001-10 3347 mm
821378-011 821407-011 821479-001-11 3492 mm
821378-012 821407-012 821479-001-12 3692 mm
821378-013 821407-013 821479-001-13 3842 mm
821378-014 821407-014 821479-001-14 3952 mm
ESR 5200 Series

Rev. F
397
328
cnawr.

NUMBER REQ
6 821378-001 3rd Mast Stage 1
7 821512-001 2nd Mast Stage 1
20 821888-001-01 1st Mast Stage 1
821888-001-02 1st Mast Stage 1
821888-001-03 1st Mast Stage 1
821888-001-04 1st Mast Stage 1
821888-001-05 1st Mast Stage 1
821888-001-06 1st Mast Stage 1
821888-001-07 1st Mast Stage 1
821888-001-08 1st Mast Stage 1
821888-001-09 OUTER MAST STANDARD W/A 1
821479-001-10 1st Mast Stage 1
821479-001-11 1st Mast Stage 1
821479-001-12 1st Mast Stage 1
821479-001-13 1st Mast Stage 1
821479-001-14 1st Mast Stage 1
329
Mast 2.0 t
821378-001 821512-001 821888-002-01 2022 mm

821378-002 821512-002 821888-002-02 2172 mm
821378-004 821512-004 821888-002-04 2472 mm
821378-006 821512-006 821888-002-06 2772 mm
821378-007 821512-007 821888-002-07 2922 mm
821378-008 821512-008 821888-002-08 3042 mm
821378-010 821407-010 821479-002-10 3347 mm
821378-012 821407-012 821479-002-12 3692 mm
821378-013 821407-013 821479-002-13 3842 mm
821378-014 821407-014 821479-002-14 3952 mm
821378-015 821407-015 821479-002-15 4252 mm
821378-016 821407-016 821479-002-16 4452 mm
821378-091 821407-091 821479-002-91 4419 mm
821378-092 821407-092 821479-002-92 4719 mm
821378-093 821407-093 821479-002-93 4919 mm
821378-094 821407-094 821479-002-94 5106 mm
821378-095 821407-095 821479-002-95 5306 mm
821378-096 821407-096 821479-002-96 5440 mm
ESR 5200 Series

Rev. F
399
330
cnawr.

NUMBER REQ
6 821378-001 3rd Mast Stage 1
821378-015 INNER MAST WELDMENT 1
7 821512-001 2nd Mast Stage 1
821407-015 MIDDLE MAST WELDMENT 1
20 821888-002-01 1st Mast Stage 1
821888-002-02 1st Mast Stage 1
821888-002-04 1st Mast Stage 1
821888-002-06 1st Mast Stage 1
821888-002-07 1st Mast Stage 1
821888-002-08 1st Mast Stage 1
821479-002-10 1st Mast Stage 1
821479-002-12 1st Mast Stage 1
821479-002-13 1st Mast Stage 1
821479-002-14 1st Mast Stage 1
821479-002-15 1st Mast Stage 1
821479-002-16 1st Mast Stage 1
821479-002-91 1st Mast Stage 1
331
CI\OW"

NUMBER REQ
821479-002-92 OUTER MAST STIFFENER W/A 1
821479-002-93 1st Mast Stage 1
821479-002-94 1st Mast Stage 1
821479-002-95 1st Mast Stage 1
821479-002-96 1st Mast Stage 1
332
CJ\OW"
16 21
17 18 20
12 19
13
11
5 10
9
14
15 28 27
29 22
7 8 23
6
5
4
3 2
24
See page
Lift Cylinder,
ESR 5220
and
ESR 5240 -T
25
26
812791-006_Rev_F_004944_000_a.pdf
333
CI\OW"

NUMBER REQ
1 1st Mast Stage 1
4 050017-019 SCREW 2
5 050068-003 NUT FLANGED M8 6
6 050051-015 BOLT 4
7 828882 Support 2
8 050005-119 SCREW M8X60 4
9 830510-001 Retainer 1
10 050001-023 PIN COTTER 2
11 802781 PIN 4
12 050001-013 PIN COTTER 8
14 050087-016-02 Washer 2
050087-016-01 Washer 2
15 050008-056 NUT 4
17 Chain 2
19 813254 SHIM AR
22 828866-002 COVER CHAIN LH 1
24 2nd Mast Stage 1
26 831724-001 ROLLER (¿7.8MM) 4
831724-002 ROLLER (¿8.4MM) 4
29 830517 Elasto 2
812791-006_Rev_F_004944_000_a.pdf
334
CJ\OW"

Mast TL, ESR 5220 and ESR 5240 -T; from Serial Number ???
TL Mast 1.4 t
835933-018-65-1 051059-045 835163-018-65-1 1990 mm

835933-020-22-1 051059-047 835163-020-22-1 2150 mm
835933-022-34-1 051059-024 835163-022-34-1 2360 mm
835933-023-93-1 051059-053 835163-023-93-1 2520 mm
835933-025-26-1 051059-028 835163-025-26-1 2650 mm
835933-027-26-1 051059-038 835163-027-26-1 2850 mm
835933-028-43-1 051059-039 835163-028-43-1 2970 mm
835933-029-63-1 051059-057 835163-029-63-1 3090 mm
835933-031-13-1 051059-041 835163-031-13-1 3240 mm
ESR 5200 Series

Rev. F
367
335
CI\OW"

NUMBER REQ
1 835933-018-65-1 1st Mast Stage 1
835933-020-22-1 1st Mast Stage 1
835933-022-34-1 1st Mast Stage 1
835933-023-93-1 1st Mast Stage 1
835933-025-26-1 1st Mast Stage 1
835933-027-26-1 1st Mast Stage 1
835933-028-43-1 1st Mast Stage 1
835933-029-63-1 1st Mast Stage 1
835933-031-13-1 1st Mast Stage 1
17 051059-045 Chain 2
051059-047 Chain 2
051059-024 Chain 2
051059-053 Chain 2
051059-028 Chain 2
051059-038 Chain 2
051059-039 Chain 2
051059-057 Chain 2
051059-041 Chain 2
24 835163-018-65-1 2nd Mast Stage 1
835163-020-22-1 2nd Mast Stage 1
835163-022-34-1 2nd Mast Stage 1
835163-023-93-1 2nd Mast Stage 1
835163-025-26-1 2nd Mast Stage 1
835163-027-26-1 2nd Mast Stage 1
835163-028-43-1 2nd Mast Stage 1
835163-029-63-1 2nd Mast Stage 1
835163-031-13-1 2nd Mast Stage 1
336
CJ\OW"
13
11
12
10
6
17 19
9 18
15 16
7 14
6 8 21
5 14
4 20
32 18
19
22 24
23
26
25
30
29
28
27
812791-006_Rev_F_004947_000_a.pdf
337
CI\OW"

NUMBER REQ
1 1st Mast Stage 1
4 828882 Support 4
5 050051-015 BOLT 8
6 050068-003 NUT FLANGED M8 8
7 050017-019 SCREW 4
8 050005-119 SCREW M8X60 4
9 830510-001 Retainer 1
10 830517 Elasto 2
12 813254 SHIM AR
15 830515 Cover 1
17 830513 Tubing 1
21 2nd Mast Stage 1
22 050012-029 Retaining Ring AR
24 823945 Roller AR
26 050067-028 BOLT DURLOCK M8X30 2
27 050007-055 Screw 1
28 3rd Stage Mast 1
29 831724-001 ROLLER (¿7.8MM) AR
831724-002 ROLLER (¿8.4MM) AR
812791-006_Rev_F_004947_000_a.pdf
338
CJ\OW"

TT Mast, ESR 5220 and ESR 5240 -T; Part 1/2 from Serial Number ???
Mast TL 1.4 t
835933-018-65-2 835163-018-65-2 835161-018-65 1950 mm

835933-020-22-2 835163-020-22-2 835161-020-22 2100 mm
835933-022-34-2 835163-022-34-2 835161-022-34 2310 mm
835933-023-93-2 835163-023-93-2 835161-023-93 2470 mm
835933-025-26-2 835163-025-26-2 835161-025-26 2600 mm
835933-027-26-2 835163-027-26-2 835161-027-26 2800 mm
835933-028-43-2 835163-028-43-2 835161-028-43 2920 mm
835933-029-63-2 835163-029-63-2 835161-029-63 3040 mm
835933-031-13-2 835163-031-13-2 835161-031-13 3190 mm
835933-031-63-2 835163-031-63-2 835161-031-63 3240 mm
Mast TL 1.6 t
835933-018-65-3 835163-018-65-2 835161-018-65 1950 mm

835933-020-22-3 835163-020-22-2 835161-020-22 2100 mm
835933-022-34-3 835163-022-34-2 835161-022-34 2310 mm
835933-023-93-3 835163-023-93-2 835161-023-93 2470 mm
835933-025-26-3 835163-025-26-2 835161-025-26 2600 mm
835933-027-26-3 835163-027-26-2 835161-027-26 2800 mm
835933-028-43-3 835163-028-43-2 835161-028-43 2920 mm
835933-029-63-3 835163-029-63-2 835161-029-63 3040 mm
835933-031-13-3 835163-031-13-2 835161-031-13 3190 mm
835933-031-63-3 835163-031-63-2 835161-031-63 3240 mm
ESR 5200 Series

Rev. F
375
339
CI\OW"

NUMBER REQ
1 835933-018-65-2 1st Mast Stage 1
835933-020-22-2 1st Mast Stage 1
835933-022-34-2 1st Mast Stage 1
835933-023-93-2 1st Mast Stage 1
835933-025-26-2 1st Mast Stage 1
835933-027-26-2 1st Mast Stage 1
835933-028-43-2 1st Mast Stage 1
835933-029-63-2 1st Mast Stage 1
835933-031-13-2 1st Mast Stage 1
835933-031-63-2 1st Mast Stage 1
21 835163-018-65-2 2nd Mast Stage 1
835163-020-22-2 2nd Mast Stage 1
835163-022-34-2 2nd Mast Stage 1
835163-023-93-2 2nd Mast Stage 1
835163-025-26-2 2nd Mast Stage 1
835163-027-26-2 2nd Mast Stage 1
835163-028-43-2 2nd Mast Stage 1
835163-029-63-2 2nd Mast Stage 1
835163-031-13-2 2nd Mast Stage 1
835163-031-63-2 2nd Mast Stage 1
28 835161-018-65 3rd Stage Mast 1
835161-020-22 3rd Stage Mast 1
835161-022-34 3rd Stage Mast 1
835161-023-93 3rd Stage Mast 1
835161-025-26 3rd Stage Mast 1
835161-027-26 3rd Stage Mast 1
835161-028-43 3rd Stage Mast 1
835161-029-63 3rd Stage Mast 1
835161-031-13 3rd Stage Mast 1
835161-031-63 3rd Stage Mast 1
1 835933-018-65-3 1st Mast Stage 1
835933-020-22-3 1st Mast Stage 1
835933-022-34-3 1st Mast Stage 1
835933-023-93-3 1st Mast Stage 1
835933-025-26-3 1st Mast Stage 1
835933-027-26-3 1st Mast Stage 1
835933-028-43-3 1st Mast Stage 1
835933-029-63-3 1st Mast Stage 1
835933-031-13-3 1st Mast Stage 1
835933-031-63-3 1st Mast Stage 1
21 835163-018-65-2 2nd Mast Stage 1
835163-020-22-2 2nd Mast Stage 1
835163-022-34-2 2nd Mast Stage 1
835163-023-93-2 2nd Mast Stage 1
835163-025-26-2 2nd Mast Stage 1
835163-027-26-2 2nd Mast Stage 1
835163-028-43-2 2nd Mast Stage 1
835163-029-63-2 2nd Mast Stage 1
835163-031-13-2 2nd Mast Stage 1
340
cnawr.

NUMBER REQ
835163-031-63-2 2nd Mast Stage 1
28 835161-018-65 3rd Stage Mast 1
835161-020-22 3rd Stage Mast 1
835161-022-34 3rd Stage Mast 1
835161-023-93 3rd Stage Mast 1
835161-025-26 3rd Stage Mast 1
835161-027-26 3rd Stage Mast 1
835161-028-43 3rd Stage Mast 1
835161-029-63 3rd Stage Mast 1
835161-031-13 3rd Stage Mast 1
835161-031-63 3rd Stage Mast 1
341
18 24 26
19
See page Pulley, 27 22
ESR 5220 and
13
ESR 5240 -F
19 12
28
20 29
25 5
21 22
23 15
12 16
17
7 29
13
5 5
8
9
6
11 15
16
10 11 17
7 3
5 2
1
8
4
12 13
12 14
5
14 13
3 5
2
1
15
16 17
15
16
17
812791-006_Rev_F_004961_000_a.pdf
342
cnawr.

NUMBER REQ
1 050008-068 NUT HX FULL M20PB# 4
3 050087-020-02 Washer 2
6 Chain 1
7 050001-013 PIN COTTER 4
8 803539 PIN 2
10 050000-028 PIN SPRING 1
11 Chain 2
12 050001-017 PIN SPLINT 8
13 807962 PIN 4
15 050087-016-02 Washer 4
16 050087-016-01 Washer 4
17 050008-056 NUT 8
21 835724-051 Axle 1
835724-071 SHAFT 1
22 050009-025 FLATWASHER 2
23 050007-038 SCREW 1
050007-038 SCREW 1
24 119655-001 PULLEY 2
25 050009-051 FLATWASHER 4
26 127513-001 PULLEY 1
27 835724-087 SHAFT 1
28 050007-036 SCREW 1
812791-006_Rev_F_004961_000_a.pdf
343
cnaw" Mast, ESR 5220 and ESR 524 -F, Part 2/2 from
LIFTING MECHANISM
Serial number ???
1 ....... 050008-068 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 ....... 050087-020-01 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 ....... 050087-020-02 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 ....... 808488-003 . . . . . . . Chain Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 ....... 050001-027 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 ....... ................. Chain (see table) .............................................. 1
7 ....... 050001-013 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 ....... 803539 . . . . . . . . . . . Chain pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 ....... 808488-002 . . . . . . . Chain Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 ....... 050000-028 . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 ....... ................. Chain (see table) .............................................. 2
12 ....... 050001-017 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13 ....... 807962 . . . . . . . . . . . Chain pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 ....... 808489-001 . . . . . . . Chain Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 ....... 050087-016-02 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 ....... 050087-016-01 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 ....... 050008-056 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18 ....... 806267 . . . . . . . . . . . Chain pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 ....... 050012-056 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 ....... 121623 . . . . . . . . . . . Hose Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 ....... 835724-051 . . . . . . . Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
835724-071 . . . . . . . Axle (with Fork Camera). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . 050009-025 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . . . 050007-038 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050007-038 . . . . . . . Screw (with Mast Camera). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 ....... 119655-001. . . . . . . . Hose Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 ....... 050009-051 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 ....... 127513-001 . . . . . . . Cable Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 ....... 835724-087 . . . . . . . Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 ....... 050007-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 ....... 808489-002 . . . . . . . Chain Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chains
051060-012 792968-023 3192 mm

051060-020 792968-024 3347 mm
051060-022 792968-025 3492 mm
051060-023 792968-026 3692 mm
ESR 5200 Series

Rev. F
391
344
cnawr.

NUMBER REQ
6 051060-012 Chain 1
051060-020 Chain 1
051060-022 Chain 1
051060-023 Chain 1
11 792968-023 Chain 2
792968-024 Chain 2
792968-025 Chain 2
792968-026 CHAIN 2
345
18 24 26
19
See page Pulley, 27 22
ESR 5260 and
13
ESR 5280S
19 12
28
20 29
25 5
21 22
23 15
12 16
17
7 29
13
5 5
8
9
6
11 15
16
10 11 17
7 3
5 2
1
8
4
12 13
12 14
5
14 13
3 5
2
1
15
16 17
15
16
17
812791-006_Rev_F_004961_000_a_1.pdf
346
cnawr.

NUMBER REQ
1 050008-068 NUT HX FULL M20PB# 4
3 050087-020-02 Washer 2
6 Chain 1
7 050001-013 PIN COTTER 4
8 803539 PIN 2
10 050000-028 PIN SPRING 1
11 Chain 2
12 050001-017 PIN SPLINT 8
13 807962 PIN 4
15 050087-016-02 Washer 4
16 050087-016-01 Washer 4
17 050008-056 NUT 8
21 835724-051 Axle 1
835724-071 SHAFT 1
22 050009-025 FLATWASHER 2
23 050007-038 SCREW 1
24 119655-001 PULLEY 2
25 050009-051 FLATWASHER 4
26 127513-001 PULLEY 1
27 835724-087 SHAFT 1
28 050007-036 SCREW 1
812791-006_Rev_F_004961_000_a_1.pdf
347
cnaw" Mast, ESR 5260 and ESR 5280S, Part 2/2 from
LIFTING MECHANISM
Serial Number ???
Chains
051060-017 (1.4 t and 1.6 t)

792968-002 2022 mm
051060-001 (2.0 t)
051060-002 792968-013 2172 mm
051060-008 (1.4 t and 1.6 t)
792968-019 2322 mm
051060-003 (2.0 t)
051060-004 792968-015 2472 mm
051060-018 792968-020 2572 mm
051060-009 792968-021 2772 mm
051060-019 (1.4 t and 1.6 t)
792968-022 2922 mm
051060-010 (2.0 t)
051060-010 (1.4 t and 1.6 t)
792968-018 3042 mm
051060-011 (2.0 t)
051060-012 792968-023 3192 mm
051060-020 (1.4 t and 1.6 t)
792968-024 3347 mm
051060-021 (2.0 t)
051060-022 792968-025 3492 mm
051060-023 792968-026 3692 mm
051060-014 792968-027 3842 mm
051060-025 792968-028 3952 mm
051060-026 792968-029 4252 mm
051060-028 792968-030 4452 mm
051060-027 792968-030 4419 mm
051060-030 792968-031 4719 mm
051060-032 792968-032 4919 mm
051060-034 792968-033 5106 mm
051060-036 792968-034 5306 mm
051060-037 792968-035 5440 mm
ESR 5200 Series

Rev. F
413
348
cnawr.

NUMBER REQ
6 051060-017 Chain 1
051060-001 CHAIN LIFT 1
051060-002 CHAIN LIFT 1
051060-008 CHAIN LIFT 1
051060-003 CHAIN 1
051060-004 Chain 1
051060-018 Chain 1
051060-009 Chain 1
051060-019 Chain 1
051060-010 Chain 1
051060-010 Chain 1
051060-011 Chain 1
051060-012 Chain 1
051060-020 Chain 1
051060-021 CHAIN BL834 1
051060-022 Chain 1
051060-023 Chain 1
051060-014 Chain 1
051060-025 Chain 1
051060-026 CHAIN 1
051060-028 Chain 1
051060-027 Chain 1
051060-030 Chain 1
051060-032 Chain 1
051060-034 Chain 1
051060-036 Chain 1
051060-037 Chain 1
11 792968-002 CHAIN BL634 1809mm 2
792968-013 CHAIN BL634 1962mm 2
792968-019 Chain 2
792968-015 Chain 2
792968-020 Chain 2
792968-021 BL 634 CHAIN 10FT BOX 2
792968-022 CHAIN BL634 2724mm 2
792968-018 Chain 2
792968-023 Chain 2
792968-024 Chain 2
792968-025 Chain 2
792968-026 CHAIN 2
792968-027 CHAIN 2
792968-028 CHAIN BL634 2
792968-029 CHAIN BL634 4058mm 2
792968-030 Chain 2
792968-030 Chain 2
792968-031 Chain 2
792968-032 Chain 2
792968-033 Chain 2
792968-034 Chain 2
792968-035 Chain 2
349
See page Sideshifter Pulley, ESR 5220 and ESR 5240 -T
~ I
-1
6
4 4
7
8
5
10 11
4 See page
4 Free Lift Cylinder,
ESR 5220 and
3 ESR 5240 -T
4 4
2
4
9
1
\ See page TT Mast, ESR 5220 and ESR 5240 -T;

Part 1/2
812791-006_Rev_F_003851_000_a_1.pdf
350
cnawr.

NUMBER REQ
1 050001-023 PIN COTTER 2
2 050008-056 NUT 4
050087-016-01 Washer 2
050087-016-02 Washer 2
4 050001-013 PIN COTTER 12
5 Chain 2
6 Chain 1
7 803539 PIN 2
050087-020-02 Washer 2
050087-020-01 SPHERICAL WASHER 2
9 802781 PIN 4
11 050008-068 NUT HX FULL M20PB# 2
812791-006_Rev_F_003851_000_a_1.pdf
351

TT Mast, ESR 5220 and ESR 5240 -T; Part 2/2 from Serial Number ???
1 . . . . . . . 050001-023 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 . . . . . . . 050008-056 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . 802780 . . . . . . . . . . . Chain Tensioner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050087-016-01 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050087-016-02 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . 050001-013 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 ....... ................. Chain (see table) .............................................. 2
6 ....... ................. Chain (see table) .............................................. 1
7 . . . . . . . 803539 . . . . . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 808488-001 . . . . . . . Chain Tensioner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050087-020-02 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050087-020-01 . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . 802781 . . . . . . . . . . . Dowel Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . 050001-027 . . . . . . . Cotter pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . 050008-068 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
051059-045 051060-017 1950 mm

051059-047 051060-008 2100 mm
051059-050 051060-005 2310 mm
051059-053 051060-010 2470 mm
051059-028 051060-020 2600 mm
051059-037 051060-023 2800 mm
051059-049 051060-014 2920 mm
051059-040 051060-016 3040 mm
051059-059 051060-028 3190 mm
051059-036 051060-029 3240 mm
ESR 5200 Series

Rev. F
377
352
cnawr.

NUMBER REQ
5 051059-045 Chain 2
051059-047 Chain 2
051059-050 Chain 2
051059-053 Chain 2
051059-028 Chain 2
051059-037 Chain 2
051059-049 Chain 2
051059-040 Chain 2
051059-059 Chain 2
051059-036 Chain 2
6 051060-017 Chain 1
051060-008 CHAIN LIFT 1
051060-005 Chain 1
051060-010 Chain 1
051060-020 Chain 1
051060-023 Chain 1
051060-014 Chain 1
051060-016 Chain 1
051060-028 Chain 1
051060-029 Chain 1
353
Sideshifter, 2,0 t, ESR 5260, and ESR 5280S, Part 1/2
3 170–190 N m
(126–140 ft lb)
1 5
6
5 8
9
11
10
Forks 70–80 N m
(52–59 ft lb)
12
812791-006_Rev-H_006054_000_a.pdf
354
cnawr.

NUMBER REQ
3 124018 BUMPER 2
4 050006-069 SCREW 4
7 808729 SHIM AR
808730 SHIM AR
808731 SHIM AR
8 808732 SHIM 2
10 050009-028 WASHER FLAT 1
11 050005-038 SCREW CAP 1
12 161048-004 TISS ASSEMBLY ESR TT 6 ROLLER 1
161048-006 TISS ASSEMBLY ESR TT 6 ROLLER 1
812791-006_Rev-H_006054_000_a.pdf
355
26 1
A 27
.,~ct: 28
29
30
0
3
?
31
29
32
33
4
34
4
35 3 ✓/1
A 5
25
4 24
36
16 19
~A--""'v~ //// // /
23
~~
14
18
~21
22
13 l15
-~-----
20
9
0
17 8
7
16
~6
12
11
10
812791-006_Rev-H_006058_000_a.pdf
356
cnawr.

NUMBER REQ
1 162335 GLIDE SIDE SHIFT 5
162335 GLIDE SIDE SHIFT 6
2 161021-075 MAST CARRIAGE WLD ESR TISS 1
161021-098 MAST CARRIAGE WLD ESR TISS 1
4 064311-004 CAP 4
5 060075-110 SCREW M10 X 35 2
6 090651-011 PLUG HOLE 2
7 060030-411 WASHER FLAT 0.63 X 0.22 X 0.04 AR
8 060032-098 SCREW SELF TAPPING K50 X 12 PT AR
9 064332-001 FITTING LUB METRIC STRAIGHT 3
10 160924-075 FORK CARRIAGE WELD ESR TISS 1
160924-098 Fork Carriage 980 mm 1
11 060115-035 SCREW M12 FLANGE HEAD 30 MM 4
12 160825 KEEPER ESR 1
13 060062-118 SCREW M6 X 16 FLAT HEAD 2
15 064020-002 PLUG PIPE 2
17 160974 BAR TILT SS MACH ESR TISS 1
19 065012-004 TILT CYLINDER CLEVIS BEARING K 1
21 160975 Slide piece 1
22 143872 SHAFT 1
23 060000-086 PIN ROLL 1
25 Cylinder 1
26 64639 Hitch 2
27 064019-022 O-RING 2
28 160824-001 RAM ESR 2
160824-002 RAM ESR 2
29 155391-006 RING WEAR 1.260 DIA (32MM) 4
30 064019-190 O-RING -127 2
31 064074-060 RING BACKUP -127 2
32 064132-063 PACKING ROD 1.260 DIA (32MM) 2
33 064017-034 RING WIPER 1.260 DIA (32 MM) 2
34 160831 CAP SS ESR 2
061004-006 ADHESIVE THREAD LOCKING 250ml AR
35 064019-201 O-RING 2-312 2
36 060122-006 PIN DOWEL METRIC 2
812791-006_Rev-H_006058_000_a.pdf
357
Sideshifter, 1,4 t and 1,6 t,ESR 5260, and ESR 5280S, Part 1/2
,.,.---.--. .__l~~
lg"- 2
3 170–190 N m
(126–140 ft lb)
I =II •
c,:__ ............ 4
, o 1 l
8
7
70–80 N m
Forks
(52–59 ft lb)
812791-006_Rev-H_006053_000_a1.pdf
358
cnawr.

NUMBER REQ
3 124018 BUMPER 2
4 050006-069 SCREW 4
7 050009-028 WASHER FLAT 1
8 050005-038 SCREW CAP 1
9 161048-001 TISS ASSEMBLY ESR TT 4 ROLLER
161048-003 TISS ASSEMBLY ESR TT 4 ROLLER
812791-006_Rev-H_006053_000_a1.pdf
359
26 1
A 27
28
29 3
30
31
29
32
33
4
34
4
35 3
A 5
25
4 24
36
16 19 23
18
14 21
22
20
13 9
15
17
8
16 7
6
12
11
10
812791-006_Rev-H_006057_000_a1.pdf
360
cnawr.

NUMBER REQ
162335 GLIDE SIDE SHIFT 6
2 161009-075 MAST CARRIAGE WLD ESR TISS 1
161009-098 MAST CARRIAGE WLD ESR TISS 1
4 064311-004 CAP 4
5 060075-110 SCREW M10 X 35 2
6 090651-011 PLUG HOLE 2
7 060030-411 WASHER FLAT 0.63 X 0.22 X 0.04 AR
8 060032-098 SCREW SELF TAPPING K50 X 12 PT AR
10 160924-075 FORK CARRIAGE WELD ESR TISS 1
160924-098 Fork Carriage 980 mm 1
11 060115-035 SCREW M12 FLANGE HEAD 30 MM 4
12 160825 KEEPER ESR 1
13 060062-118 SCREW M6 X 16 FLAT HEAD 2
15 064020-002 PLUG PIPE 2
17 160974 BAR TILT SS MACH ESR TISS 1
19 065012-004 TILT CYLINDER CLEVIS BEARING K 1
21 160975 Slide piece 1
22 143872 SHAFT 1
23 060000-086 PIN ROLL 1
25 Cylinder 1
26 64639 Hitch 2
27 064019-022 O-RING 2
28 160824-001 RAM ESR 2
160824-002 RAM ESR 2
29 155391-006 RING WEAR 1.260 DIA (32MM) 4
30 064019-190 O-RING -127 2
31 064074-060 RING BACKUP -127 2
32 064132-063 PACKING ROD 1.260 DIA (32MM) 2
33 064017-034 RING WIPER 1.260 DIA (32 MM) 2
34 160831 CAP SS ESR 2
061004-006 ADHESIVE THREAD LOCKING 250ml AR
35 064019-201 O-RING 2-312 2
36 060122-006 PIN DOWEL METRIC 2
812791-006_Rev-H_006057_000_a1.pdf
361
Lift Cylinder, ESR 5240 less 7500 mm Lift Height
0 1
0- 2
~,
3
5
4
c.:) 6
9
0- 7
g-I
8
15
l
\
\ 10
"--- '
''
''
' '- _,
11
12
13
14
16
812791-006_Rev_F_001203_000_a.pdf
362
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-005 WIPER DIA40 AY 1
2 804761 SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
5 831147 CYLINDER CAP 40 AY 1
6 807748 BACKUP RING 1
7 804774 O-RING 1
8 812304 GUIDE RING 1
9 Ram 1
10 811369 SPRING 1
11 816676 PISTON SHUT OFF 1
13 811833-001 PISTON PEELINGS 1
14 831029-006-01 GUIDE RING 1
15 Cylinder tube 1
16 806992 VALVE 1
1000 831498 CYLINDER CAP ASSY 40 AY 1
812791-006_Rev_F_001203_000_a.pdf
363
cnaw" CYLINDERS
Lift Cylinder, ESR 5240 >7500 mm Lift Height; up to Serial N. 5A224544
0 . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . . . 831028-005 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 804761. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831147 . . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807748. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 804774. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 812304. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 811369 . . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816676. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 811833-001 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 812305. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder tube (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
831498 . . . . . . . . . . . Seal kit (including 1–8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
831214-009 816677-009 822293-009 3192 mm

831214-010 816677-010 822293-010 3347 mm
831214-011 816677-011 822293-011 3492 mm
831214-012 816677-012 822293-012 3692 mm
ESR 5200 Series

Rev. F
461
364
cnawr.

NUMBER REQ
0 831214-009 Lift Cylinder 1
831214-010 CYLINDER MONT. RH 1
831214-011 Lift Cylinder 1
831214-012 CYLINDER MOUN. ¿0 HUB 3167 RH 1
9 816677-009 Ram 1
816677-010 Ram 1
816677-011 Ram 1
816677-012 Ram 1
15 822293-009 Cylinder Tube 1
822293-010 Cylinder Tube 1
365
Lift Cylinder, ESR 5260 and ESR 5280S 1.4 t /1.6 t
0 1
0- 2
~,
3
5
4
c.:) 6
9
0- 7
g-I
8
15
l
\
\ 10
"--- '
''
''
' '- _,
11
12
13
14
16
812791-006_Rev_F_001203_000_a_1.pdf
366
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-005 WIPER DIA40 AY 1
2 804761 SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
7 804774 O-RING 1
9 Ram 1
10 811369 SPRING 1
14 831029-006-01 GUIDE RING 1
15 Cylinder tube 1
16 806992 VALVE 1
812791-006_Rev_F_001203_000_a_1.pdf
367
cnaw" CYLINDERS
Lift Cyl., ESR 5260 and ESR 5280S; 1.4 t and 1.6 t; up to ser. no. 5A224544

1 . . . . . . . . . . 831028-005 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 804761. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831147 . . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807748. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 804774. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 812304. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 811369 . . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816676. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 811833-001 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 812305. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
831214-001 816677-001 822293-001 2022 mm

831214-002 816677-002 822293-002 2172 mm
831214-003 816677-003 822293-003 2322 mm
831214-004 816677-004 822293-004 2472 mm
831214-005 816677-005 822293-005 2572 mm
831214-006 816677-006 822293-006 2772 mm
831214-007 816677-007 822293-007 2922 mm
831214-008 816677-008 822293-008 3042 mm
831214-009 816677-009 822293-009 3192 mm
831214-010 816677-010 822293-010 3347 mm
831214-011 816677-011 822293-011 3492 mm
831214-012 816677-012 822293-012 3692 mm
831214-013 816677-013 822293-013 3842 mm
831214-014 816677-014 822293-014 3952 mm
ESR 5200 Series

Rev. F
465
368
cnawr.

NUMBER REQ
831214-008 CYLINDER 1
831214-010 CYLINDER MONT. RH 1
831214-012 CYLINDER MOUN. ¿0 HUB 3167 RH 1
9 816677-001 Ram 1
816677-002 Ram 1
816677-003 Ram 1
816677-004 Ram 1
816677-005 Ram 1
816677-006 Ram 1
816677-007 Ram 1
816677-008 Ram 1
816677-009 Ram 1
816677-010 Ram 1
816677-011 Ram 1
816677-012 Ram 1
816677-013 Ram 1
816677-014 Ram 1
369
Lift Cylinder, ESR 5260 and ESR 5280S 2.0 t
0 1
0- 2
~,
3
5
4
c.:) 6
9
0- 7
g-I
8
15
l
\
\ 10
"--- '
''
''
' '- _,
11
12
13
14
16
812791-006_Rev_F_001203_000_a_2.pdf
370
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-006 WIPER 1
2 806224 SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
5 831401 CYLINDER CAP 1
7 806232 O-RING 1
8 831029-006-01 GUIDE RING 1
9 Ram 1
10 811369 SPRING 1
13 811833-002 PISTON BUTTON 1
15 Cylinder tube 1
16 806992 VALVE 1
812791-006_Rev_F_001203_000_a_2.pdf
371
cnaw" CYLINDERS
Lift Cylinder, ESR 5260 and ESR 5280S; 2.0 t; up to Serial Number 5A224544

1 . . . . . . . . . . 831028-006 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 806224. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831401. . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807749. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 806232. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 812305. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 811369 . . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816676. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 811833-002 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 812309. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
831398-001 816749-001 821355-001 2022 mm

831398-002 816749-002 821355-002 2172 mm
831398-004 816749-004 821355-004 2472 mm
831398-006 816749-006 821355-006 2772 mm
831398-007 816749-007 821355-007 2922 mm
831398-008 816749-008 821355-008 3042 mm
831398-010 816749-010 821355-010 3347 mm
831398-012 816749-012 821355-012 3692 mm
831398-013 816749-013 821355-013 3842 mm
831398-014 816749-014 821355-014 3952 mm
831398-015 816749-015 821355-015 4252 mm
831398-016 816749-016 821355-016 4452 mm
831398-091 816749-091 821355-091 4419 mm
831398-092 816749-092 821355-092 4719 mm
831398-093 816749-093 821355-093 4919 mm
831398-094 816749-094 821355-094 5106 mm
831398-095 816749-095 821355-095 5306 mm
831398-096 816749-096 821355-096 5440 mm
ESR 5200 Series

Rev. F
469
372
cnawr.

NUMBER REQ
9 816749-001 Ram 1
816749-002 Ram 1
816749-004 Ram 1
816749-006 Ram 1
816749-007 Ram 1
816749-008 Ram 1
816749-010 Ram 1
816749-012 Ram 1
816749-013 Ram 1
816749-014 Ram 1
816749-015 CYLINDER ROD 1
816749-016 Ram 1
816749-091 Ram 1
816749-092 Ram 1
816749-093 Ram 1
816749-094 Ram 1
816749-095 Ram 1
816749-096 Ram 1
821355-015 CYLINDER WELDED 1
373
CI\OW"

NUMBER REQ
374
CJ\OW"
01
02
~l;
~
,,,.,.--..._
// 1
/ I
/ I
1-10
/ I
11
~12
~13
~14
812791-006_Rev_F_001204_000_a.pdf
375
CI\OW"

NUMBER REQ
0 Lift Cylinder 1
1 831028-005 WIPER DIA40 AY 1
2 804761 SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
7 804774 O-RING 1
9 Ram 1
10 811369 SPRING 1
14 831029-006-01 GUIDE RING 1
15 Cylinder tube 1
16 806992 VALVE 1
812791-006_Rev_F_001204_000_a.pdf
376
CJ\OW"
cnaw" CYLINDERS
Lift Cyl., ESR 5240 >7500 mm Lift Height; up to Serial Number 5A224544

1 . . . . . . . . . . 831028-005 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 804761. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831147 . . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807748. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 804774. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 812304. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 811369 . . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816676. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 811833-001 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 812305. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
831215-009 816677-009 822294-009 3192 mm

831215-010 816677-010 822294-010 3347 mm
831215-011 816677-011 822294-011 3492 mm
831215-012 816677-012 822294-012 3692 mm
ESR 5200 Series

Rev. F
473
377
CI\OW"

NUMBER REQ
9 816677-009 Ram 1
816677-010 Ram 1
816677-011 Ram 1
816677-012 Ram 1
378
CJ\OW"
01
02
~l;
~
,,,.,.--..._
// 1
/ I
/ I
1-10
/ I
11
~12
~13
~14
812791-006_Rev_F_001204_000_a_1.pdf
379
CI\OW"

NUMBER REQ
0 Lift Cylinder 1
1 831028-005 WIPER DIA40 AY 1
2 804761 SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
7 804774 O-RING 1
9 Ram 1
10 811369 SPRING 1
14 831029-006-01 GUIDE RING 1
15 Cylinder tube 1
16 806992 VALVE 1
812791-006_Rev_F_001204_000_a_1.pdf
380
CJ\OW"
cnaw" CYLINDERS
Lift Cyl., ESR 5260 and ESR 5280S; 1.4 t and 1.6 t; up to ser. no. 5A224544

1 . . . . . . . . . . 831028-005 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 804761. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831147 . . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807748. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 804774. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 812304. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 811369 . . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816676. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 811833-001 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 812305. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
831215-001 816677-001 822294-001 2022 mm

831215-002 816677-002 822294-002 2172 mm
831215-003 816677-003 822294-003 2322 mm
831215-004 816677-004 822294-004 2472 mm
831215-005 816677-005 822294-005 2572 mm
831215-006 816677-006 822294-006 2772 mm
831215-007 816677-007 822294-007 2922 mm
831215-008 816677-008 822294-008 3042 mm
831215-009 816677-009 822294-009 3192 mm
831215-010 816677-010 822294-010 3347 mm
831215-011 816677-011 822294-011 3492 mm
831215-012 816677-012 822294-012 3692 mm
831215-013 816677-013 822294-013 3842 mm
831215-014 816677-014 822294-014 3952 mm
ESR 5200 Series

Rev. F
477
381
CI\OW"

NUMBER REQ
831215-008 CYLINDER ASSY ¿0 HUB 2517 LH 1
831215-014 CYLINDER ASSY ¿0 HUB 3427 LH 1
9 816677-001 Ram 1
816677-002 Ram 1
816677-003 Ram 1
816677-004 Ram 1
816677-005 Ram 1
816677-006 Ram 1
816677-007 Ram 1
816677-008 Ram 1
816677-009 Ram 1
816677-010 Ram 1
816677-011 Ram 1
816677-012 Ram 1
816677-013 Ram 1
816677-014 Ram 1
382
CJ\OW"
01
02
~l;
~
,,,.,.--..._
// 1
/ I
/ I
1-10
/ I
11
~12
~13
~14
812791-006_Rev_F_001204_000_a_2.pdf
383
CI\OW"

NUMBER REQ
0 Lift Cylinder 1
1 831028-006 WIPER 1
2 806224 SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
5 8831401 Cylinder Cap 1
7 806232 O-RING 1
8 831029-006-01 GUIDE RING 1
9 Ram 1
10 811369 SPRING 1
15 Cylinder tube 1
16 806992 VALVE 1
812791-006_Rev_F_001204_000_a_2.pdf
384
CJ\OW"
cnaw" CYLINDERS
Lift Cylinder, ESR 5260 and ESR 5280S; 2.0 t; up to Serial Number 5A224544

1 . . . . . . . . . . 831028-006 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 806224. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 8831401. . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807749. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 806232. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 812305. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 811369 . . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816676. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 811833-002 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 812309. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
831399-001 816749-001 821356-001 2022 mm

831399-002 816749-002 821356-002 2172 mm
831399-004 816749-004 821356-004 2472 mm
831399-006 816749-006 821356-006 2772 mm
831399-007 816749-007 821356-007 2922 mm
831399-008 816749-008 821356-008 3042 mm
831399-010 816749-010 821356-010 3347 mm
831399-012 816749-012 821356-012 3692 mm
831399-013 816749-013 821356-013 3842 mm
831399-014 816749-014 821356-014 3952 mm
831399-015 816749-015 821356-015 4252 mm
831399-016 816749-016 821356-016 4452 mm
831399-091 816749-091 821356-091 4419 mm
831399-092 816749-092 821356-092 4719 mm
831399-093 816749-093 821356-093 4919 mm
831399-094 816749-094 821356-094 5106 mm
831399-095 816749-095 821356-095 5306 mm
831399-096 816749-096 821356-096 5440 mm
ESR 5200 Series

Rev. F
481
385
CI\OW"

NUMBER REQ
831399-015 CYL ASSY 045 STROKE 3727 LH 1
9 816749-001 Ram 1
816749-002 Ram 1
816749-004 Ram 1
816749-006 Ram 1
816749-007 Ram 1
816749-008 Ram 1
816749-010 Ram 1
816749-012 Ram 1
816749-013 Ram 1
816749-014 Ram 1
816749-015 CYLINDER ROD 1
816749-016 Ram 1
816749-091 Ram 1
816749-092 Ram 1
816749-093 Ram 1
816749-094 Ram 1
816749-095 Ram 1
816749-096 Ram 1
386
cnawr.

NUMBER REQ
387
Free Lift Cylinder, ESR 5240 less 7500 mm Lift Height
Q 1
0 2
3 4
5 // ✓----- l
/ I
9 / I
r
C) 6
I
10
0- 7
g- I
8
11
15
l
'' "-- ......
~ 12
......
......
......
......
...... ......__,,
0- 13
0- 14
'' "-- ......

...... .......__,,
'' "-- ......

...... .......__,,
16
812791-006_Rev_F_003055_000_a.pdf
388
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-008 WIPER DIA56 AY 1
2 804763 SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
7 804776 O-RING 1
9 Ram 1
10 806212 SPRING 1
14 816667 SEAL 1
15 Cylinder tube 1
16 806990 HOSE BURST VALVE 1
812791-006_Rev_F_003055_000_a.pdf
389
cnaw" CYLINDERS
Free Lift Cylinder, ESR 5240 >7500 mm Lift Height; up to ser. no. 5A224544

1 . . . . . . . . . . 831028-008 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 804763. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831149 . . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807746. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 804776. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 812306. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 806212. . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816668. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-066 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 804772. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 816667. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806990. . . . . . . . . . . . Velocity fuse ............................................... 1
831216-009 826802-009 816666-009 3192 mm

831216-010 826802-010 816666-010 3347 mm
831216-011 826802-011 816666-011 3492 mm
831216-012 826802-012 816666-012 3692 mm
ESR 5200 Series

Rev. F
489
390
cnawr.

NUMBER REQ
0 831216-009 CYLINDER ASSY ¿6 HUB 1354 1
831216-010 LIFT CYLINDER 1
831216-012 CYLINDER 1
9 826802-009 PISTON ROD 1
826802-010 Ram 1
826802-011 Ram 1
826802-012 PISTON ROD 1
816666-010 CYLINDER TUBE FREE LIFT 1
391
Free Lift Cylinder, ESR 5260 and ESR 5280S 1.4 t / 1.6 t
Q 1
0 2
3 4
5 // ✓----- l
/ I
9 / I
r
C) 6
I
10
0- 7
g- I
8
11
15
l
'' "-- ......
~ 12
......
......
......
......
...... ......__,,
0- 13
0- 14
'' "-- ......

...... .......__,,
'' "-- ......

...... .......__,,
16
812791-006_Rev_F_003055_000_a_1.pdf
392
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-008 WIPER DIA56 AY 1
2 804763 SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
7 804776 O-RING 1
9 Ram 1
10 806212 SPRING 1
14 816667 SEAL 1
15 Cylinder tube 1
812791-006_Rev_F_003055_000_a_1.pdf
393
cnaw" CYLINDERS
Free Lift Cylinder, ESR 5260 / 5280S; 1.4 t / 1.6 t; up to ser. no. 5A224544

1 . . . . . . . . . . 831028-008 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 804763. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831149 . . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807746. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 804776. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 812306. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 806212. . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816668. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-066 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 804772. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 816667. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806990. . . . . . . . . . . . Velocity fuse ............................................... 1
831216-001 826802-001 816666-001 2022 mm

831216-002 826802-002 816666-002 2172 mm
831216-003 826802-003 816666-003 2322 mm
831216-004 826802-004 816666-004 2472 mm
831216-005 826802-005 816666-005 2572 mm
831216-006 826802-006 816666-006 2772 mm
831216-007 826802-007 816666-007 2922 mm
831216-008 826802-008 816666-008 3042 mm
831216-009 826802-009 816666-009 3192 mm
831216-010 826802-010 816666-010 3347 mm
831216-011 826802-011 816666-011 3492 mm
831216-012 826802-012 816666-012 3692 mm
831216-013 826802-013 816666-013 3842 mm
831216-014 826802-014 816666-014 3952 mm
ESR 5200 Series

Rev. F
493
394
cnawr.

NUMBER REQ
831216-006 CYLINDER ASSY ¿6 HUB 1144 1
831216-010 LIFT CYLINDER 1
831216-012 CYLINDER 1
9 826802-001 Ram 1
826802-002 Ram 1
826802-003 Ram 1
826802-004 Ram 1
826802-005 Ram 1
826802-006 Ram 1
826802-007 Ram 1
826802-008 Ram 1
826802-009 PISTON ROD 1
826802-010 Ram 1
826802-011 Ram 1
826802-012 PISTON ROD 1
826802-013 Ram 1
826802-014 PISTON ROD 1
816666-010 CYLINDER TUBE FREE LIFT 1
395
Free Lift Cylinder, ESR 5260 and ESR 5280S 2.0 t
Q 1
0 2
3 4
5 // ✓----- l
/ I
9 / I
r
C) 6
I
10
0- 7
g- I
8
11
15
l
'' "-- ......
~ 12
......
......
......
......
...... ......__,,
0- 13
0- 14
'' "-- ......

...... .......__,,
'' "-- ......

...... .......__,,
16
812791-006_Rev_F_003055_000_a_2.pdf
396
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-009 WIPER 1
2 812303 ROD SEAL 1
3 054173 SEAL 1
4 054172 SCREW 1
5 831402 CYLINDER CAP 1
7 806233 O-RING 1
9 Ram 1
10 806212 SPRING 1
14 816685 SEAL 1
15 Cylinder tube 1
812791-006_Rev_F_003055_000_a_2.pdf
397
cnaw" CYLINDERS
Free Lift Cylinder, ESR 5260 and ESR 5280S; 2.0 t; up to ser. no. 5A224544

1 . . . . . . . . . . 831028-009 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 812303. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831402. . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 807747. . . . . . . . . . . . Backup ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 806233. . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 806231. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 806212. . . . . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 816668. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-066 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 824048. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 816685. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 824543. . . . . . . . . . . . Velocity fuse ............................................... 1
831400-001 826803-001 816684-001 2022 mm

831400-002 826803-002 816684-002 2172 mm
831400-004 826803-004 816684-004 2472 mm
831400-006 826803-006 816684-006 2772 mm
831400-007 826803-007 816684-007 2922 mm
831400-008 826803-008 816684-008 3042 mm
831400-010 826803-010 816684-010 3347 mm
831400-012 826803-012 816684-012 3692 mm
831400-013 826803-013 816684-013 3842 mm
831400-014 826803-014 816684-014 3952 mm
831400-015 826803-015 816684-015 4252 mm
831400-016 826803-016 816684-016 4452 mm
831400-091 826803-091 816684-091 4419 mm
831400-092 826803-092 816684-092 4719 mm
831400-093 826803-093 816684-093 4919 mm
831400-094 826803-094 816684-094 5106 mm
831400-095 826803-095 816684-095 5306 mm
831400-096 826803-096 816684-096 5440 mm
ESR 5200 Series

Rev. F
497
398
cnawr.

NUMBER REQ
831400-013 CYLINDER ASSY ¿5 STROKE 1679 1
831400-014 CYLINDER ASSY ¿65 St 1
831400-015 CYLINDER ASSY 65 ST 1
9 826803-001 Ram 1
826803-002 Ram 1
826803-004 Ram 1
826803-006 Ram 1
826803-007 Ram 1
826803-008 Ram 1
826803-010 Ram 1
826803-012 Ram 1
826803-013 Ram 1
826803-014 Ram 1
826803-015 Ram 1
826803-016 Ram 1
826803-091 Ram 1
826803-092 Ram 1
826803-093 Ram 1
826803-094 Ram 1
826803-095 Ram 1
826803-096 Ram 1
816684-015 CYLINDER WELDED 1
399
CI\OW"

NUMBER REQ
400
CJ\OW"
Free Lift Cylinder, ESR 5220 and ESR 5240 -T
5
~ ~
□ 1(/ 7
8 4
6
1
5
I
3 I
4 I
I
6 I
I
7 I
16 '' I
' I
=8
'\ 16 I
1 I
15 I I
I15 I
I I
3 I I I
I I I
I
I : )
8
I
I l //_/
2 I
I
2 I
I
I
I
9 I
I
I
10
I
I
I
I
I- 9
t-
I
I 10
11 I
I
I
12 I
I
13 I
I
0 - -11
14
1
I
I
I
0--- 12
I
l
\
'''
Q-- 13
~
14
''
''
''
1 ''
''
' ' .....___)
812791-006_Rev_F_003691_000_a.pdf
401
CI\OW"

NUMBER REQ
0 Lift Cylinder 1
2 Cylinder tube 1
3 830504 Cylinder Cap 1
4 831027-008 Conical Nipple 1
5 831028-008 WIPER DIA56 AY 1
6 054173 SEAL 1
7 054172 SCREW 1
8 Ram 1
9 806212 SPRING 1
12 830554 Retaining Ring 1
14 816667 SEAL 1
15 831026-002 O-RING 1
16 831029-008-02 GUIDE RING FR 5637 Q5038 1
812791-006_Rev_F_003691_000_a.pdf
402
CJ\OW"
cnaw" CYLINDERS
Free Lift Cylinder, ESR 5220 and ESR 5240 -T up to Serial Number 5A224544

1 . . . . . . . . . . 806990. . . . . . . . . . . . Velocity fuse ............................................... 1
3 . . . . . . . . . . 830504. . . . . . . . . . . . Cylinder Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 831027-008 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831028-008 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 806212. . . . . . . . . . . . Spring .................................................... 1
10 . . . . . . . . . . 816668. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 050012-066 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 830554. . . . . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 804772. . . . . . . . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 816667. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 831026-002 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 831029-008-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
830507-001 830533-001 830536-001 1935 mm

830507-002 830533-002 830536-002 2090 mm
830507-003 830533-003 830536-003 2305 mm
830507-004 830533-004 830536-004 2465 mm
830507-005 830533-005 830536-005 2595 mm
830507-006 830533-006 830536-006 2795 mm
830507-007 830533-007 830536-007 2915 mm
830507-008 830533-008 830536-008 3030 mm
ESR 5200 Series

Rev. F
485
403
CI\OW"

NUMBER REQ
8 830536-001 Ram 1
830536-002 Ram 1
830536-003 Ram 1
830536-004 Ram 1
830536-005 Ram 1
830536-006 Ram 1
830536-007 Ram 1
830536-008 Ram 1
404
CJ\OW"
Lift Cylinder, ESR 5220 and ESR 5240 -T
,,,.,---.
,,,,,, l
,,, I
,,,,,, I
/ I
,,,.,---. / I
I
/~
,,, / '
I
I I
/
I
I
I
I
I I
I
I
I I
5
--0 7I
i 8
I
I
I
I
I
4
--olf
6 I
,,,.,---. I
/
/ lI I
I
/ I I 9
I I I I
I I I I
3 16 I
I I I
I
I
I
I
I
1 I
I I I
I I I
I I I
2 I I I
I I I
I I 15 II
~ )
I
1 I I
I I
I I
I / I 14 I
I, / ,,,/ I
I
I
13 II
I
~!
I
I
I
I
I
I
I
I
I
I
I
I 12
I
~) I
l____,...,,,
/
I
I
I
I
I
I
I
I
I
I
---0 )
11
I /
I / 10
l____......,,,/
812791-006_Rev_F_003843_000_a.pdf
405
CI\OW"

NUMBER REQ
0 Lift Cylinder 2
1 831029-005-02 GUIDE RING 2
2 831026-001 O RING 2
3 830505 CAP CYLINDER 2
4 831027-005 CONICAL NIPPLE 2
5 831028-005 WIPER DIA40 AY 2
6 054173 SEAL 2
7 054172 SCREW 2
8 Ram 2
9 Cylinder tube 2
10 806992 VALVE 1
11 830570 Retaining Ring 2
12 831029-006-01 GUIDE RING 2
15 811369 SPRING 2
812791-006_Rev_F_003843_000_a.pdf
406
CJ\OW"
cnaw" CYLINDERS
TL Mast
830509-001 830569-001 830566-001 1990 mm

830509-002 830569-002 830566-002 2150 mm
830509-003 830569-003 830566-003 2360 mm
830509-004 830569-004 830566-004 2520 mm
830509-005 830569-005 830566-005 2650 mm
830509-006 830569-006 830566-006 2850 mm
830509-007 830569-007 830566-007 2970 mm
830509-008 830569-008 830566-008 3090 mm
830509-009 830569-009 830566-009 3240 mm
TT Mast
830509-001 830569-001 830566-001 1935 mm

830509-002 830569-002 830566-002 2090 mm
830509-003 830569-003 830566-003 2305 mm
830509-004 830569-004 830566-004 2465 mm
830509-005 830569-005 830566-005 2595 mm
830509-006 830569-006 830566-006 2795 mm
830509-007 830569-007 830566-007 2915 mm
830509-008 830569-008 830566-008 3030 mm
ESR 5200 Series

Rev. F
459
407
CI\OW"

NUMBER REQ
830509-006 ASSY CYLINDER DIA 40 2
8 830569-001 Ram 2
830569-002 Ram 2
830569-003 Ram 2
830569-004 Ram 2
830569-005 Ram 2
830569-006 Ram 2
830569-007 Ram 2
830569-008 Ram 2
830569-009 Ram 2
830509-006 ASSY CYLINDER DIA 40 2
8 830569-001 Ram 2
830569-002 Ram 2
830569-003 Ram 2
830569-004 Ram 2
830569-005 Ram 2
830569-006 Ram 2
830569-007 Ram 2
830569-008 Ram 2
408
cnawr.

NUMBER REQ
409
Tilt Cylinder, ESR 5220 and ESR 5240
14
23
24
14 (b)
0
22
(a)
0
22
23
24
2 3 4 5 7 6 1 8 9 10 12 11 13
812791-006_Rev_F_003845_000_a.pdf
410
cnawr.
Tilt Cylinder, ESR 5220 and ESR 5240

NUMBER REQ
1 147985 CYLINDER WELDMENT 2
2 060000-018 PIN ROLL 2
3 060021-036 NUT 2
4 136594 PISTON 2
5 064216-014 SEAL PISTON 2
6 064074-001 RING BACKUP 4
7 064019-022 O-RING 2
8 147987-035 ROD PISTON 2
147987-055 ROD PISTON 2
9 064019-113 O-RING 2
10 064074-043 RING BACK-UP 2
11 136595-001 GUIDE ROD 2
12 064132-045 PACKING ROD 2
13 064135-014 RING WIPER SEE PIB 10-11-01 2
15 064019-084 O-RING 4
16 830114-001 Spacer 2
830114-002 Spacer 2
830114-003 Spacer 2
17 147988 CLEVIS MACHINED 2
18 050051-004 SCREW 2
19 050008-038 NUT HEX M12 2
20 065012-002 BUSHING BALL 4
21 050051-007 SCREW 4
22 129481 BLOCK 4
23 142212 PIN CYLINDER 4
24 054011-006 FITTING GREASE 4
1000 140091 KIT SEAL RC5500 TILT CYLINDER 2
147984-035 CYLINDER TILT ASSEMBLY 2
147984-055 CYLINDER TILT ASSEMBLY 2
812791-006_Rev_F_003845_000_a.pdf
411
a
:::,
E
Hook-On Sideshifter Cylinder,ESR 5220 and ESR 5240
/;
ff
Intenor parts not accessible
2
~
~
3
1
4
~
812791-006_Rev_F_003867_000_a.pdf
412
cnawr.
Hook-On Sideshifter Cylinder,ESR 5220 and ESR 5240

NUMBER REQ
0 127572 CYLINDER CASCADE SIDESHIFTER 1
1 116865 SEAL ROD 2
2 O-ring 2
3 116860 SEAL WIPER 2
4 126902 RETAINER / SEAL CARRIER 2
1001 126903 ROD SEAL SERVICE KIT 1
812791-006_Rev_F_003867_000_a.pdf
413
Reach Cylinder, ESR 5220 and ESR 5240
20 19
18
3
17
2
1
17 ----e
3
4
5
7
8 6
9
10
11
12
13
14 17
15
16
17
18
19
20
812791-006_Rev_F_003879_000_a.pdf
414
cnawr.
Reach Cylinder, ESR 5220 and ESR 5240

NUMBER REQ
811185-001 REACH CYLINDER W/A 1
2 807404 BEARING 1
4 831029-004-01 GUIDE RING 1
5 807355 PISTON SEAL 1
6 812103 PISTON ROD ASSEMBLY 1
820711 Piston Ram ESR 5280S 1
7 804774 O-RING 1
9 807343 WASHER 1
10 812100 GLAND 1
11 831029-003-01 GUIDE RING 1
12 807356 ROD SEAL 1
13 807357 WIPER 1
14 807407 WASHER (NLA) 1
15 050008-069 NUT HEX 1
16 806402 ROD END 1
17 806429 WASHER 4
18 806427 PIN 2
19 792973 PIN 2
20 050051-015 BOLT 2
1000 815038-001 SEAL KIT 1
821655-001 REACH CYLINDER ASSY AIR OK 1
821655-002 REACH CYLINDER ASSY 1
812791-006_Rev_F_003879_000_a.pdf
415
Reach Cylinder, ESR 5260 and ESR 5280S
20 19
18
3
17
2
1
17 ----e
3
4
5
7
8 6
9
10
11
12
13
14 17
15
16
17
18
19
20
812791-006_Rev_F_003879_000_a_1.pdf
416
cnawr.
Reach Cylinder, ESR 5260 and ESR 5280S

NUMBER REQ
1 811185-001 REACH CYLINDER W/A 1
2 807404 BEARING 1
4 831029-004-01 GUIDE RING 1
5 807355 PISTON SEAL 1
6 812103 PISTON ROD ASSEMBLY 1
820711 Piston Ram ESR 5280S 1
7 804774 O-RING 1
9 807343 WASHER 1
10 812100 GLAND 1
11 831029-003-01 GUIDE RING 1
12 807356 ROD SEAL 1
13 807357 WIPER 1
14 807407 WASHER (NLA) 1
15 050008-069 NUT HEX 1
16 806402 ROD END 1
17 806429 WASHER 4
18 806427 PIN 2
19 792973 PIN 2
20 050051-015 BOLT 2
1000 815038-001 SEAL KIT 1
821655-001 REACH CYLINDER ASSY AIR OK 1
812791-006_Rev_F_003879_000_a_1.pdf
417
6
--0
7
5
4
,:,
16 7
6
5
---© ' r,,, ,,,
✓-~
/--..
1
I
I
3 3 15
4 I
I
I
I
I
I
I
2
1
2
--0 I
I
I
I
I
1
----0 I
I
I
I
I
I
I
I
I
8 I
I
I
I
12 I
I
10
14
--0 i
14
13
13
0: 8
=t
I
11 12
11
i
9
~
I
10
l
~\.,__/ /
/;. 9
812791-006_Rev_F_004537_000_a.pdf
418
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 834842-008 CUSHION SEAL 1
2 831026-002 O-RING 1
3 836720-001 CYLINDER CAP ASSY 56 1
4 831029-008-02 GUIDE RING FR 5637 Q5038 1
6 831028-008 WIPER DIA56 AY 1
7 Ram 1
8 Cylinder tube 1
10 834838-002 PISTON SHUT OFF 1
12 051057-035 Spring 1
13 816667 SEAL 1
14 831029-009-04 Guide Ring 1
15 054173 SEAL 1
16 054172 SCREW 1
1000 837098-001 Seal Kit 1
812791-006_Rev_F_004537_000_a.pdf
419
cnaw" CYLINDERS
Free Lift Cylinder, ESR 5220 and ESR 5240 -T from Serial Number 5A224546

1 . . . . . . . . . . 834842-008 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831026-002 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 836720-001 . . . . . . . . Cylinder Cap (including 2–6, 15 and 16). . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 831029-008-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 831027-008 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 831028-008 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 806990. . . . . . . . . . . . Velocity fuse ............................................... 1
10 . . . . . . . . . . 834838-002 . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 051057-035 . . . . . . . . Spring .................................................... 1
13 . . . . . . . . . . 816667. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 831029-009-04 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
837098-001 . . . . . . . Seal kit (including 1, 2, 4–6 and 13–15). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
837095-018-65 837096-018-65 834493-018-65 1935 mm

837095-020-22 837096-020-22 834493-020-22 2090 mm
837095-022-34 837096-022-34 834493-022-34 2305 mm
837095-023-93 837096-023-93 834493-023-93 2465 mm
837095-025-26 837096-025-26 834493-025-26 2595 mm
837095-027-26 837096-027-26 834493-027-26 2795 mm
837095-028-43 837096-028-43 834493-028-43 2915 mm
837095-029-63 837096-029-63 834493-029-63 3030 mm
ESR 5200 Series

Rev. F
487
420
cnawr.

NUMBER REQ
0 837095-018-65 Lift Cylinder 1
837095-020-22 Lift Cylinder 1
7 837096-018-65 Ram 1
837096-020-22 Ram 1
837096-022-34 Ram 1
837096-023-93 Ram 1
837096-025-26 Ram 1
837096-027-26 Ram 1
837096-028-43 Ram 1
837096-029-63 Ram 1
8 834493-018-65 Cylinder Tube 1
834493-020-22 Cylinder Tube 1
421
Lift Cylinder, ESR 5220 and ESR 5240 -F
0 1
0 2
~,
3
5
4
0- 6
g-
I
7
I
I
I 14
I
9
10
11
12
13
15
812791-006_Rev_F_004538_000_a.pdf
422
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-005 WIPER DIA40 AY 1
3 054173 SEAL 1
4 054172 SCREW 1
5 837083-002 Cylinder Cap 1
6 831026-001 O RING 1
7 831029-005-02 GUIDE RING 1
8 Ram 1
9 051057-005 SPRING 1
10 835961 Stop Valve 1
13 831029-006-01 GUIDE RING 1
14 Cylinder tube 1
15 806992 VALVE 1
1000 837084-002 KIT SEAL 40 1
812791-006_Rev_F_004538_000_a.pdf
423
cnaw" Lift Cylinder, ESR 5220 a. 5240 -F; from Serial Number
CYLINDERS
5A224546

1 . . . . . . . . . . 831028-005 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-005 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 837083-002 . . . . . . . . Cylinder Cap (including 1–7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 831026-001 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 831029-005-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 051057-005 . . . . . . . . Spring .................................................... 1
10 . . . . . . . . . . 835961. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 811833-001 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-006-01 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
837084-002 . . . . . . . Seal kit (including 1–3, 6, 7 and 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
836558-031-17 835960-031-17 837135-031-17 3192 mm

836558-032-72 835960-032-72 837135-032-72 3347 mm
836558-034-17 835960-034-17 837135-034-17 3492 mm
836558-034-97 835960-034-97 837135-034-97 3572 mm
836558-036-17 835960-036-17 837135-036-17 3692 mm
ESR 5200 Series

Rev. F
463
424
cnawr.

NUMBER REQ
0 836558-031-17 LIFT CYLINDER 1
836558-032-72 LIFT CYLINDER 1
8 835960-031-17 Ram 1
835960-032-72 Ram 1
835960-034-17 Ram 1
835960-034-97 Ram 1
835960-036-17 Ram 1
14 837135-031-17 Cylinder Tube 1
837135-034-97 Cylinder tube 1
425
0 1
0 2
~,
3
5
4
0- 6
g-
I
7
I
I
I 14
I
9
10
11
12
13
15
812791-006_Rev_F_004538_000_a_1.pdf
426
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-005 WIPER DIA40 AY 1
3 054173 SEAL 1
4 054172 SCREW 1
6 831026-001 O RING 1
7 831029-005-02 GUIDE RING 1
8 Ram 1
9 051057-005 SPRING 1
13 831029-006-01 GUIDE RING 1
14 Cylinder tube 1
15 806992 VALVE 1
1000 837084-002 KIT SEAL 40 1
812791-006_Rev_F_004538_000_a_1.pdf
427
cnaw" CYLINDERS
Lift Cyl., ESR 5260 and ESR 5280S; 1.4 t and 1.6 t; from ser. no. 5A224546

1 . . . . . . . . . . 831028-005 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-005 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 831026-001 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 831029-005-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 051057-005 . . . . . . . . Spring .................................................... 1
10 . . . . . . . . . . 835961. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 811833-001 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-006-01 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
836558-019-47 835960-019-47 837135-019-47 2022 mm

836558-020-97 835960-020-97 837135-020-97 2172 mm
836558-022-47 835960-022-47 837135-022-47 2322 mm
836558-023-97 835960-023-97 837135-023-97 2472 mm
836558-024-97 835960-024-97 837135-024-97 2572 mm
836558-026-97 835960-026-97 837135-026-97 2772 mm
836558-028-47 835960-028-47 837135-028-47 2922 mm
836558-029-67 835960-029-67 837135-029-67 3042 mm
836558-031-17 835960-031-17 837135-031-17 3192 mm
836558-032-72 835960-032-72 837135-032-72 3347 mm
836558-034-17 835960-034-17 837135-034-17 3492 mm
836558-036-17 835960-036-17 837135-036-17 3692 mm
836558-037-67 835960-037-67 837135-037-67 3842 mm
836558-038-77 835960-038-77 837135-038-77 3952 mm
ESR 5200 Series

Rev. F
467
428
cnawr.

NUMBER REQ
0 836558-019-47 Lift Cylinder 1
8 835960-019-47 Ram 1
835960-020-97 Ram 1
835960-022-47 Ram 1
835960-023-97 Ram 1
835960-024-97 Ram 1
835960-026-97 Ram 1
835960-028-47 Ram 1
835960-029-67 Ram 1
835960-031-17 Ram 1
835960-032-72 Ram 1
835960-034-17 Ram 1
835960-036-17 Ram 1
835960-037-67 Ram 1
835960-038-77 Ram 1
14 837135-019-47 Cylinder Tube 1
429
0 1
0 2
~,
3
5
4
0- 6
g-
I
7
I
I
I 14
I
9
10
11
12
13
15
812791-006_Rev_F_004538_000_a_2.pdf
430
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-006 WIPER 1
3 054173 SEAL 1
4 054172 SCREW 1
5 838414-001 CAP 45 ASSY 1
6 831026-003 O Ring 1
7 831029-006-02 GUIDE RING 1
8 Ram 1
9 051057-035 Spring 1
13 831029-007-01 GUIDE RING 1
14 Cylinder tube 1
15 806992 VALVE 1
1000 838412-002 SEAL KIT 45 1
812791-006_Rev_F_004538_000_a_2.pdf
431
cnaw" CYLINDERS
Lift Cylinder, ESR 5260 and ESR 5280S; 2.0 t; from Serial Number 5A224546

1 . . . . . . . . . . 831028-006 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-006 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 831026-003 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 831029-006-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 051057-035 . . . . . . . . Spring .................................................... 1
10 . . . . . . . . . . 835979. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 811833-002 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-007-01 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
836560-019-47 835978-019-47 837138-019-47 2022 mm

836560-020-97 835978-020-97 837138-020-97 2172 mm
836560-023-97 835978-023-97 837138-023-97 2472 mm
836560-026-97 835978-026-97 837138-026-97 2772 mm
836560-028-47 835978-028-47 837138-028-47 2922 mm
836560-029-67 835978-029-67 837138-029-67 3042 mm
836560-032-72 835978-032-72 837138-032-72 3347 mm
836560-036-17 835978-036-17 837138-036-17 3692 mm
836560-037-36 835978-037-36 837138-037-36 3842 mm
836560-038-77 835978-038-77 837138-038-77 3952 mm
836560-041-77 835978-041-77 837138-041-77 4252 mm
836560-043-77 835978-043-77 837138-043-77 4452 mm
836560-043-44 835978-043-44 837138-043-44 4419 mm
836560-046-44 835978-046-44 837138-046-44 4719 mm
836560-048-44 835978-048-44 837138-048-44 4919 mm
836560-050-31 835978-050-31 837138-050-31 5106 mm
836560-052-31 835978-052-31 837138-052-31 5306 mm
836560-053-65 835978-053-65 837138-053-65 5440 mm
ESR 5200 Series

Rev. F
471
432
cnawr.

NUMBER REQ
0 836560-019-47 Lift Cylinder 1
8 835978-019-47 Ram 1
835978-020-97 Ram 1
835978-023-97 Ram 1
835978-026-97 Ram 1
835978-028-47 Ram 1
835978-029-67 Ram 1
835978-032-72 Ram 1
835978-036-17 Ram 1
835978-037-36 Ram 1
835978-038-77 Ram 1
835978-041-77 Ram 1
835978-043-77 Ram 1
835978-043-44 Ram 1
835978-046-44 Ram 1
835978-048-44 Ram 1
835978-050-31 Ram 1
835978-052-31 Ram 1
835978-053-65 Ram 1
14 837138-019-47 Cylinder Tube 1
433
CI\OW"

NUMBER REQ
434
CJ\OW"
0 1
0 2
~,
3
5
4
0- 6
g- I
7
/
//
,,,.,.--..._
1
I
I I I
I
I I I 14
I-
\
\
\ 9
"--- '
''
''
' '- _,
10
11
12
13
15
812791-006_Rev_F_004539_000_a.pdf
435
CI\OW"

NUMBER REQ
0 Lift Cylinder 1
1 831028-005 WIPER DIA40 AY 1
3 054173 SEAL 1
4 054172 SCREW 1
6 831026-001 O RING 1
7 831029-005-02 GUIDE RING 1
8 Ram 1
9 051057-035 Spring 1
13 831029-006-01 GUIDE RING 1
14 Cylinder tube 1
15 806992 VALVE 1
1000 837084-002 KIT SEAL 40 1
812791-006_Rev_F_004539_000_a.pdf
436
CJ\OW"
cnaw"Lift Cylinder, ESR 5220 and 5240 -F; from Serial Number
CYLINDERS
5A224546

1 . . . . . . . . . . 831028-005 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-005 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 831026-001 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 831029-005-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 051057-035 . . . . . . . . Spring .................................................... 1
10 . . . . . . . . . . 835961. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 811833-001 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-006-01 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
836559-031-17 837136-031-17 835960-031-17 3192 mm

836559-032-72 837136-032-72 835960-032-72 3347 mm
836559-034-17 837136-034-17 835960-034-17 3492 mm
836559-034-97 837136-034-97 835960-034-97 3572 mm
836559-036-17 837136-036-17 835960-036-17 3692 mm
ESR 5200 Series

Rev. F
475
437
CI\OW"

NUMBER REQ
0 836559-031-17 LIFT CYLINDER 1
8 837136-031-17 Cylinder Tube 1
14 835960-031-17 Ram 1
835960-032-72 Ram 1
835960-034-17 Ram 1
835960-034-97 Ram 1
835960-036-17 Ram 1
438
CJ\OW"
0 1
0 2
~,
3
5
4
0- 6
g- I
7
/
//
,,,.,.--..._
1
I
I I I
I
I I I 14
I-
\
\
\ 9
"--- '
''
''
' '- _,
10
11
12
13
15
812791-006_Rev_F_004539_000_a_1.pdf
439
CI\OW"

NUMBER REQ
0 Lift Cylinder 1
1 831028-005 WIPER DIA40 AY 1
3 054173 SEAL 1
4 054172 SCREW 1
6 831026-001 O RING 1
7 831029-005-02 GUIDE RING 1
8 Ram 1
9 051057-035 Spring 1
13 831029-006-01 GUIDE RING 1
14 Cylinder tube 1
15 806992 VALVE 1
1000 837084-002 KIT SEAL 40 1
812791-006_Rev_F_004539_000_a_1.pdf
440
CJ\OW"
cnaw" CYLINDERS
Lift Cyl., ESR 5260 and ESR 5280S; 1.4 t and 1.6 t; from ser. no. 5A224546

1 . . . . . . . . . . 831028-005 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-005 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 831026-001 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 831029-005-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 051057-035 . . . . . . . . Spring .................................................... 1
10 . . . . . . . . . . 835961. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 811833-001 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-006-01 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
836559-019-47 835960-019-47 837136-019-47 2022 mm

836559-020-97 835960-020-97 837136-020-97 2172 mm
836559-022-47 835960-022-47 837136-022-47 2322 mm
836559-023-97 835960-023-97 837136-023-97 2472 mm
836559-024-97 835960-024-97 837136-024-97 2572 mm
836559-026-97 835960-026-97 837136-026-97 2772 mm
836559-028-47 835960-028-47 837136-028-47 2922 mm
836559-029-67 835960-029-67 837136-029-67 3042 mm
836559-031-17 835960-031-17 837136-031-17 3192 mm
836559-032-72 835960-032-72 837136-032-72 3347 mm
836559-034-17 835960-034-17 837136-034-17 3492 mm
836559-036-17 835960-036-17 837136-036-17 3692 mm
836559-037-67 835960-037-67 837136-037-67 3842 mm
836559-038-77 835960-038-77 837136-038-77 3952 mm
ESR 5200 Series

Rev. F
479
441
CI\OW"

NUMBER REQ
0 836559-019-47 Lift Cylinder 1
8 835960-019-47 Ram 1
835960-020-97 Ram 1
835960-022-47 Ram 1
835960-023-97 Ram 1
835960-024-97 Ram 1
835960-026-97 Ram 1
835960-028-47 Ram 1
835960-029-67 Ram 1
835960-031-17 Ram 1
835960-032-72 Ram 1
835960-034-17 Ram 1
835960-036-17 Ram 1
835960-037-67 Ram 1
835960-038-77 Ram 1
14 837136-019-47 Cylinder Tube 1
442
CJ\OW"
0 1
0 2
~,
3
5
4
0- 6
g- I
7
/
//
,,,.,.--..._
1
I
I I I
I
I I I 14
I-
\
\
\ 9
"--- '
''
''
' '- _,
10
11
12
13
15
812791-006_Rev_F_004539_000_a_2.pdf
443
CI\OW"

NUMBER REQ
0 Lift Cylinder 1
1 831028-006 WIPER 1
3 054173 SEAL 1
4 054172 SCREW 1
5 838414-001 CAP 45 ASSY 1
6 831026-003 O Ring 1
7 831029-006-02 GUIDE RING 1
8 Ram 1
9 051057-035 Spring 1
13 831029-007-01 GUIDE RING 1
14 Cylinder tube 1
15 806992 VALVE 1
1000 838412-002 SEAL KIT 45 1
812791-006_Rev_F_004539_000_a_2.pdf
444
CJ\OW"
cnaw" CYLINDERS
Lift Cylinder, ESR 5260 and ESR 5280S; 2.0 t; from Serial Number 5A224546

1 . . . . . . . . . . 831028-006 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-006 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 831026-003 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 831029-006-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 051057-035 . . . . . . . . Spring .................................................... 1
10 . . . . . . . . . . 835979. . . . . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 811833-002 . . . . . . . . Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-007-01 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 806992. . . . . . . . . . . . Velocity fuse ............................................... 1
Item 0 Item 8 Item14 Collapsed height
836561-019-47 835978-019-47 837139-019-47 2022 mm

836561-020-97 835978-020-97 837139-020-97 2172 mm
836561-023-97 835978-023-97 837139-023-97 2472 mm
836561-026-97 835978-026-97 837139-026-97 2772 mm
836561-028-47 835978-028-47 837139-028-47 2922 mm
836561-029-67 835978-029-67 837139-029-67 3042 mm
836561-032-72 835978-032-72 837139-032-72 3347 mm
836561-036-17 835978-036-17 837139-036-17 3692 mm
836561-037-36 835978-037-36 837139-037-36 3842 mm
836561-038-77 835978-038-77 837139-038-77 3952 mm
836561-041-77 835978-041-77 837139-041-77 4252 mm
836561-043-77 835978-043-77 837139-043-77 4452 mm
836561-043-44 835978-043-44 837139-043-44 4419 mm
836561-046-44 835978-046-44 837139-046-44 4719 mm
836561-048-44 835978-048-44 837139-048-44 4919 mm
836561-050-31 835978-050-31 837139-050-31 5106 mm
836561-052-31 835978-052-31 837139-052-31 5306 mm
836561-053-65 835978-053-65 837139-053-65 5440 mm
ESR 5200 Series

Rev. F
483
445
CI\OW"

NUMBER REQ
0 836561-019-47 Lift Cylinder 1
836561-041-77 CYLINDER ASSY 45 LH 1
8 835978-019-47 Ram 1
835978-020-97 Ram 1
835978-023-97 Ram 1
835978-026-97 Ram 1
835978-028-47 Ram 1
835978-029-67 Ram 1
835978-032-72 Ram 1
835978-036-17 Ram 1
835978-037-36 Ram 1
835978-038-77 Ram 1
835978-041-77 Ram 1
835978-043-77 Ram 1
835978-043-44 Ram 1
835978-046-44 Ram 1
835978-048-44 Ram 1
835978-050-31 Ram 1
835978-052-31 Ram 1
835978-053-65 Ram 1
14 837139-019-47 Cylinder Tube 1
446
cnawr.

NUMBER REQ
447
Free Lift Cylinder, ESR 5220 and ESR 5240 -F
4 5
9
6
C)- 7
10
0---- 8
~
11 15
'' "-- ......

............ V - 12
o-
......
......
...... ......__,,
13
0- 14
I
'' "-- ......

...... .......__,,
'' "-- ......

...... .......__,,
16
812791-006_Rev_F_004540_000_a.pdf
448
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-008 WIPER DIA56 AY 1
3 831029-008-02 GUIDE RING FR 5637 Q5038 1
4 054173 SEAL 1
5 054172 SCREW 1
7 831026-002 O-RING 1
9 Ram 1
10 051057-035 Spring 1
13 831029-009-04 Guide Ring 1
14 816667 SEAL 1
15 Cylinder tube 1
1000 837098-001 Seal Kit 1
812791-006_Rev_F_004540_000_a.pdf
449
cnaw" CYLINDERS
Free Lift Cylinder, ESR 5220 a. 5240 -F; from Serial Number 5A224546

1 . . . . . . . . . . 831028-008 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-008 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 831029-008-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 836720-001 . . . . . . . . Cylinder Cap (including 1– 7) .................................. 1
7 . . . . . . . . . . 831026-002 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 834842-008 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 051057-035 . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 834838-002 . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-009-04 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 816667. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806990. . . . . . . . . . . . Velocity fuse ............................................... 1
837098-001 . . . . . . . Seal kit (including 1–4, 7, 8,13 and 14)

............................. 1
834832-031-17 834837-031-17 837048-031-17 3192 mm

834832-032-72 834837-032-72 837048-032-72 3347 mm
834832-034-17 834837-034-17 837048-034-17 3492 mm
834832-034-97 834837-034-97 837048-034-97 3572 mm
834832-036-17 834837-036-17 837048-036-17 3692 mm
ESR 5200 Series

Rev. F
491
450
cnawr.

NUMBER REQ
0 834832-031-17 Lift Cylinder 1
9 834837-031-17 Ram 1
834837-032-72 Ram 1
834837-034-17 Ram 1
834837-034-97 Ram 1
834837-036-17 Ram 1
15 837048-031-17 Cylinder Tube 1
837048-034-97 Cylinder tube 1
451
4 5
9
6
C)- 7
10
0---- 8
~
11 15
'' "-- ......

............ V - 12
o-
......
......
...... ......__,,
13
0- 14
I
'' "-- ......

...... .......__,,
'' "-- ......

...... .......__,,
16
812791-006_Rev_F_004540_000_a_1.pdf
452
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-008 WIPER DIA56 AY 1
3 831029-008-02 GUIDE RING FR 5637 Q5038 1
4 054173 SEAL 1
5 054172 SCREW 1
7 831026-002 O-RING 1
9 Ram 1
10 051057-035 Spring 1
13 831029-009-04 Guide Ring 1
14 816667 SEAL 1
15 Cylinder tube 1
1000 837098-001 Seal Kit 1
812791-006_Rev_F_004540_000_a_1.pdf
453
cnaw" CYLINDERS
Free Lift Cylinder, ESR 5260 / 5280S; 1.4 t / 1.6 t; from ser. no. 5A224546

1 . . . . . . . . . . 831028-008 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-008 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 831029-008-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 836720-001 . . . . . . . . Cylinder Cap (including 1– 7) .................................. 1
7 . . . . . . . . . . 831026-002 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 834842-008 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 051057-035 . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 834838-002 . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-009-04 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 816667. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 806990. . . . . . . . . . . . Velocity fuse ............................................... 1
837098-001 . . . . . . . Seal kit (including 1–4, 7, 8,13 and 14)

............................. 1
834832-019-47 834837-019-47 837048-019-47 2022 mm

834832-020-97 834837-020-97 837048-020-97 2172 mm
834832-022-47 834837-022-47 837048-022-47 2322 mm
834832-023-97 834837-023-97 837048-023-97 2472 mm
834832-024-97 834837-024-97 837048-024-97 2572 mm
834832-026-97 834837-026-97 837048-026-97 2772 mm
834832-028-47 834837-028-47 837048-028-47 2922 mm
834832-029-67 834837-029-67 837048-029-67 3042 mm
834832-031-17 834837-031-17 837048-031-17 3192 mm
834832-032-72 834837-032-72 837048-032-72 3347 mm
834832-034-17 834837-034-17 837048-034-17 3492 mm
834832-036-17 834837-036-17 837048-036-17 3692 mm
834832-037-67 834837-037-67 837048-037-67 3842 mm
834832-038-77 834837-038-77 837048-038-77 3952 mm
ESR 5200 Series

Rev. F
495
454
cnawr.

NUMBER REQ
0 834832-019-47 Lift Cylinder 1
834832-028-47 CYLINDER ASSY 1
9 834837-019-47 Ram 1
834837-020-97 Ram 1
834837-022-47 Ram 1
834837-023-97 Ram 1
834837-024-97 Ram 1
834837-026-97 Ram 1
834837-028-47 Ram 1
834837-029-67 Ram 1
834837-031-17 Ram 1
834837-032-72 Ram 1
834837-034-17 Ram 1
834837-036-17 Ram 1
834837-037-67 Ram 1
834837-038-77 Ram 1
15 837048-019-47 Cylinder Tube 1
455
4 5
9
6
C)- 7
10
0---- 8
~
11 15
'' "-- ......

............ V - 12
o-
......
......
...... ......__,,
13
0- 14
I
'' "-- ......

...... .......__,,
'' "-- ......

...... .......__,,
16
812791-006_Rev_F_004540_000_a_2.pdf
456
cnawr.

NUMBER REQ
0 Lift Cylinder 1
1 831028-009 WIPER 1
3 831029-009-02 GUIDE RING 1
4 054173 SEAL 1
5 054172 SCREW 1
7 831026-004 O-Ring 1
9 Ram 1
10 051057-035 Spring 1
13 831029-009-05 GUIDE RING 1
14 816685 SEAL 1
15 Cylinder tube 1
1000 837099-001 SEAL KIT 1
812791-006_Rev_F_004540_000_a_2.pdf
457
cnaw" CYLINDERS
Free Lift Cylinder, ESR 5260 and ESR 5280S; 2.0 t; from ser. no. 5A224546

1 . . . . . . . . . . 831028-009 . . . . . . . . Deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 831027-009 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 831029-009-02 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 054173. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 054172. . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 831026-004 . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 834842-009 . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ram (see table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 051057-035 . . . . . . . . Spring .................................................... 1
11 . . . . . . . . . . 834838-002 . . . . . . . . Stop Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050012-071 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 831029-009-05 . . . . . Guide Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 816685. . . . . . . . . . . . Conical Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 824543. . . . . . . . . . . . Velocity fuse ............................................... 1
837099-001 . . . . . . . Seal kit (including 1–4, 7, 8, 13 and 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
835752-019-47 835754-019-47 836714-019-47 2022 mm

835752-020-97 835754-020-97 836714-020-97 2172 mm
835752-023-97 835754-023-97 836714-023-97 2472 mm
835752-026-97 835754-026-97 836714-026-97 2772 mm
835752-028-47 835754-028-47 836714-028-47 2922 mm
835752-029-67 835754-029-67 836714-029-67 3042 mm
835752-032-72 835754-032-72 836714-032-72 3347 mm
835752-036-17 835754-036-17 836714-036-17 3692 mm
835752-037-36 835754-037-36 836714-037-36 3842 mm
835752-038-77 835754-038-77 836714-038-77 3952 mm
835752-041-77 835754-041-77 836714-041-77 4252 mm
835752-043-77 835754-043-77 836714-043-77 4452 mm
835752-043-44 835754-043-44 836714-043-44 4419 mm
835752-046-44 835754-046-44 836714-046-44 4719 mm
835752-048-44 835754-048-44 836714-048-44 4919 mm
835752-050-31 835754-050-31 836714-050-31 5106 mm
835752-052-31 835754-052-31 836714-052-31 5306 mm
835752-053-65 835754-053-65 836714-053-65 5440 mm
ESR 5200 Series

Rev. F
499
458
cnawr.

NUMBER REQ
0 835752-019-47 LIFT CYLINDER 1
835752-041-77 CYLINDER ASSY 65 1
9 835754-019-47 Ram 1
835754-020-97 Ram 1
835754-023-97 Ram 1
835754-026-97 Ram 1
835754-028-47 Ram 1
835754-029-67 Ram 1
835754-032-72 Ram 1
835754-036-17 Ram 1
835754-037-36 Ram 1
835754-038-77 Ram 1
835754-041-77 Ram 1
835754-043-77 Ram 1
835754-043-44 Ram 1
835754-046-44 Ram 1
835754-048-44 Ram 1
835754-050-31 Ram 1
835754-052-31 Ram 1
835754-053-65 Ram 1
15 836714-019-47 Cylinder Tube 1
459
CI\OW"

NUMBER REQ
460
CJ\OW"
Floorboard, Part 1/2
3
4
2
1 3
11
10
6
9
812791-006_Rev_F_000973_000_a.pdf
461
CI\OW"

NUMBER REQ
792882 Pin Crimp 1060-16 1
792880-002 PIN HOUSING 1
793090-002 ANTI BACK OUT 1
2 050008-015 NUT HEX M6 1
4 050071-021 SCREW M6X20 2
5 820881 Wire Harness Cover 1
820882 Wire Harness Cover 1
6 820671 Bezel 1
833222 Bezel 1
7 060102-001 U-NUT 3
8 050071-037 SCREW 3
9 050005-085 SCREW 1
10 812887-004 CABLE TIE 1
11 050008-018 NUT HEX 1
812791-006_Rev_F_000973_000_a.pdf
462
CJ\OW"
1
2
1
20
3
24
23
23
21
9
8
22
5
6
8 6
19 9 18 7
6 25
8 6
31 26
8
17 30
10
li}-
14 11
1 12
13
15 1
~ 11
16 27
28
29
812791-006_Rev_F_000978_000_a.pdf
463
CI\OW"

NUMBER REQ
1 050067-023 BOLT DURLOCK 3
2 832576 Floor Mat 1
819657 FLOORMAT 1
819873 FLOORMAT (MSR) 1
3 833171 Accelerator Pedal Rubber Linin 1
104215 COVER PEDAL 1
819831 PEDAL RUBBER (MSR) 1
4 050000-056 PIN ROLL 2
5 807278 Pin 1
6 055084-010 BUSHING DX 4
7 833044 Accelerator Pedal 1
820321 ACCELERATION PEDAL WA (ESR) 1
819829 Accelerator Pedal 1
8 050008-015 NUT HEX M6 4
9 055058-012 BUFFER 20X7.5 2
10 050068-003 NUT FLANGED M8 1
12 055058-003 BUFFER 1
13 819717 BRACKET FLOORBOARD 1
15 832580 Floorboard 1
819646 FLOORPLATE WA (ESR) 1
819809 Floorboard 1
16 820040 STEP MAT 1
832523 Rubber Lining 1
17 824554 LEG SPRING 1
18 819656 BUSHING 1
20 824097 PEDAL 1
832644 Safety Pedal Rubber Lining 1
21 824120 DEAD MAN PEDAL W/A ESR/MSR 1
832607 Safety Pedal 1
22 819653 BOLT 2
23 050071-004 SCREW 6
24 820382 Dust Shield 2
25 821957 Nut 6
26 050005-052 SCREW 3
27 050008-008 NUT HEX 2
28 828751 Bezel 1
29 828750 Contact Surface - Rubber 1
30 055055-033 Edge Trim 1
31 050009-012 WASHER 1
812791-006_Rev_F_000978_000_a.pdf
464
CJ\OW"
Cold Store Cab Door, Part 1/2
43
42
1 44
Cold store cab
2
6
3
4
7
8 9
5
10
{]
14
36 34 15
·~~
' 16
47 48
35
~' .
48 21
20
17
18
12
7
19 11
22 11 8
25 12
27 24
29
33 26 23
28 12
37
32 38
49 30
13
31
Cold store cab ~ 10
"-v45
50 46 /'
Cold store cab door

40 39
41
812791-006_Rev_F_001679_000_a.pdf
465
CI\OW"

NUMBER REQ
1 826240 DOOR WINDOW (GLASS) 1
836140 DOOR WINDOW UNHEATED 1
836141 DOOR WINDOW HEATED 1
2 826219 GAS SPRING NO AIR 1
4 050008-023 NUT 2
5 826217 HINGE 2
6 826071 Spacer AR
9 050006-036 BOLT HEX 2
10 826072 Spacer AR
11 050006-036 BOLT HEX 2
12 826222 DOOR STOP COMPLETE 1
13 826218 HINGE 1
14 050005-064 SCREW M8 1
15 826189 BUTTON 1
16 826179 LEVER 1
17 826190 SLOTTED ROUND NUTS 1
18 050007-018 BOLT HEX 1
19 826191 CLAMPING RING 2
20 826181 SPRING TENSION 1
21 050009-024 FLATWASHER 1
22 826180 INNER ROD 1
23 050006-023 BOLT HEX HD M8 1
24 826187 RUBBER WASHER 1
25 826186 RUBBER WASHER 1
26 826178 LOCK 1
27 050003-062 COUNTERSUNK SCREW M8x45 2
28 826182 LOCK 1
29 826183 LOCK PIN COVER 1
30 050006-035 SCREW M8X1.25X20MM 3
31 826184 BRACKET FOR LOCK 1
32 050008-061 NUT 1
33 050009-029 FLATWASHER 1
34 826177 COVER DOOR LOCK 1
35 826188 SPACER 1
36 826185 PUSH BUTTON SOCKET 1
37 050051-017 SCREW 2
38 050068-003 NUT FLANGED M8 2
39 050003-061 SCREW 2
40 050068-003 NUT FLANGED M8 2
41 825499 DOOR STOP 1
42 825644 Window Wiper Guard 1
43 050051-015 BOLT 3
44 050068-002 NUT FLANGED M6 3
45 050009-026 FLATWASHER 2
46 050008-034 HEX NUT 2
47 050009-016 FLATWASHER 2
812791-006_Rev_F_001679_000_a.pdf
466
cnawr.

NUMBER REQ
48 050008-025 NUT 3
49 050009-013 FLATWASHER 3
50 836138 Cold store cab door 1
1001 836759 MOUNTING TOOL 1
836758 PC WINDOW GLUING KIT ESR FC 1
836124 HARNESS 1
839534 Relay 3
839535 CIRCULAR CONNECTOR 1
812791-006_Rev_F_001679_000_a.pdf
467
1 2
12 13
5
5
10
7
11
7
9 8
812791-006_Rev_F_001680_000_a.pdf
468
cnawr.

NUMBER REQ
1 826148 FOAM 1
2 826147 FOAM 1
3 826149 SEAL 1
4 826156 Cover 1
5 826152 DOOR HANDLE 2
829978 Support 1
050051-017 SCREW 2
050005-011 SCREW CAP M6 2
6 050004-027 Screw 4
7 826154 DUCT 2
8 826150 WEATHER STRIP 1
9 Foam 1
10 826146 FOAM 1
11 826151 EDGE PROTECTION 1
12 826155 BRACKET 24
13 826153 SCREW 24
812791-006_Rev_F_001680_000_a.pdf
469
Cold Store Cab
3
1 2
6
5
7
13
15
14
17 12
16 18
9
19
20
15 17 21
23
22
14
13
24
12
25
26
27
32
29 31
30
11
28
10
812791-006_Rev_F_001681_000_a.pdf
470
cnawr.
Cold Store Cab

NUMBER REQ
1 826166 Frame 1
2 826162 WIPER ARM 1
3 826163 WIPER BLADE 1
4 826165 ROOF WINDOW 1
826167 ROOF WINDOW HEATED 1
826160 ROOF WINDOW HEATED 1
5 826161 GRIP 1
6 793409-003 SHRINK TUBE 1
7 826164 Frame 1
8 826239 WINDOW REAR - GLASS 1
836132 Window glass 1
836137 REAR SHIELD 1
9 826237 WINDOW LEFT - GLASS 1
836135 SIDE SHIELD LEFT WITH HEATING 1
10 826236 WINDOW FRONT - GLASS 1
836129 FC MAST WINDOW FRONT PC 1
836134 FRONT SHIELD WITH HEATING 1
11 826238 WINDOW RIGHT - GLASS 1
836136 SIDE SHIELD RIGHT WITH HEATING 1
12 826205 Bolt 2
13 826203 Guide for lifting sling 2
14 050009-013 FLATWASHER 2
16 826208 SEAL - ROLL 20 METER 1
17 050012-030 RING RETAINING, CIRCLIP 2
19 050009-012 WASHER 4
20 826209 Bezel 1
21 050008-015 NUT HEX M6 2
23 826204 LOCK 1
24 050009-014 FLATWASHER 2
25 050008-014 NUT M6 2
26 826157 Cover 1
27 050007-027 Screw 3
28 826153 SCREW 7
29 826155 BRACKET 2
30 826158 COVER 1
31 826159 KNURLED SCREW 2
32 826154 DUCT 3
1001 792880-001 PIN HOUSING MALE 1
792882 Pin Crimp 1060-16 2
793090-001 MALE ANTI BACK OUT 2 1
826609 BETAWIPE FOR WINDOW AR
836758 PC WINDOW GLUING KIT ESR FC AR
826610 GLASS ADHESIVE AR
812791-006_Rev_F_001681_000_a.pdf
471
Cold Store Cab, Window Glass Grill
2
4
1 3
5
9
9 11
6
9
7
10
Cold store cab
812791-006_Rev_F_003426_000_a.pdf
472
cnawr.
Cold Store Cab, Window Glass Grill

NUMBER REQ
1 050025-014 Screw 4
2 827923 GUARD DOOR SCREEN 1
3 050051-010 SCREW 12
4 827926 GUARD ROOF SCREEN WA 1
5 827959 GUARD SIDE SCREEN LH 1
6 050051-005 SCREW 2
7 827922 GUARD MAST SCREEN 1
8 050071-035 SCREW 4
9 050068-003 NUT FLANGED M8 16
10 827958 GUARD SIDE SCREEN LH 1
11 050068-004 NUT DURLOCK M10 SC 2
812791-006_Rev_F_003426_000_a.pdf
473
Reach Carriage, ESR 5260 and ESR 5280S
34
2 33
3
5
9
1 30 8 10
29 7
35
13 32 11
36 31
14 12
37
38
28
14
15 13
16
17
18
27 19
9
25
26 20
10
22
8
23
24 21
12
812791-006_Rev_F_003051_000_a.pdf
474
cnawr.

NUMBER REQ
1 807525 CLAMP 1
2 837668 Reach Carriage 1
837697 Reach Carriage 1
3 827450-001 Shim 1,0mm for Reach Carriage AR
4 050005-075 SCREW 8
5 837673-002 Bezel 2
810203 SHIM AR
7 823734 Spacer Plate AR
811017 SPACER AR
8 050017-025 SCREW SET 4
050000-009 ROLL PIN 4
9 050008-034 HEX NUT 4
10 810654-002 ROLLER 4
810654-001 ROLLER 4
11 823658 ROLLER HOLDER 2
811012 BRACKET 2
12 823657 PIN GUIDE 4
811011 PIN 4
13 050051-024 BOLT TENSI 8
15 050005-076 SCREW CAP 2
16 827271-002 SPACER HYDRAULIC 1285 LD 1
827271-003 Spacer 1
17 055063-002 PROTECTION CAP M20 1
19 813160 GREASE NIPPLE 4
20 050051-025 BOLT TENSI 16
21 811001-001 CARRIAGE ROLLER 4
22 822726 PIN 2
23 810654-002 ROLLER 2
25 814134 WASHER 2
26 823655 SLIDING PIN 2
811014 SLIDING PIN (NLA) 2
27 823656 ROLLER BRACKET RH 2
811015 BRACKET 2
28 050006-036 BOLT HEX 1
29 050017-023 SCREW SET 2
050017-030 SCREW 2
30 050068-004 NUT DURLOCK M10 SC 2
31 827254-001 ACCESS COVER 2
33 820050 COVER REACH 1
820050 COVER REACH 1
812791-006_Rev_F_003051_000_a.pdf
475
CI\OW"

NUMBER REQ
822866 Cover ESR 5280S 1
34 050051-002 SCREW 4
35 050006-049 BOLT HEX 2
050068-004 NUT DURLOCK M10 SC 2
36 050009-025 FLATWASHER 2
37 825886 ADAPTER 2
38 826292 BUFFER MACHINED 2
055058-006 BUFFER 2
1000 823659 GUIDE ROLLER ASSY LH 2
811010 GUIDE ROLLER LH 2
823654 GUIDE ROLLER ASSY RH 2
811013 GUIDE ROLLER RH 2
822725 Eccentric Bolt 2
826291 ADAPTER ASSY. ESR 420 AH 2
812791-006_Rev_F_003051_000_a.pdf
476
CJ\OW"
Reach Carriage, ESR 5220 and ESR 5240 -F
34
2 33
3
5
9
1 30 8 10
29 7
35
13 32 11
31
14 12
36
28
14
15 13
16
17
18
27 19
9
25
26 20
10
22
8
23
24 21
12
812791-006_Rev_F_003877_000_a.pdf
477
CI\OW"
Reach Carriage, ESR 5220 and ESR 5240 -F

NUMBER REQ
1 807525 CLAMP 1
2 837692 Reach Carriage 1
4 050005-075 SCREW 8
5 837673-002 Bezel 2
810203 SHIM AR
7 823734 Spacer Plate AR
8 050017-025 SCREW SET 4
9 050008-034 HEX NUT 4
10 810654-002 ROLLER 4
11 823658 ROLLER HOLDER 2
12 823657 PIN GUIDE 4
13 050051-024 BOLT TENSI 8
15 050005-076 SCREW CAP 2
16 827271-003 Spacer 1
20 050051-025 BOLT TENSI 16
21 811001-001 CARRIAGE ROLLER 4
22 822726 PIN 2
23 810654-002 ROLLER 2
25 814134 WASHER 2
26 823655 SLIDING PIN 2
27 823656 ROLLER BRACKET RH 2
28 050006-036 BOLT HEX 1
29 050017-023 SCREW SET 2
30 050068-004 NUT DURLOCK M10 SC 2
31 827254-001 ACCESS COVER 2
33 835481 Cover 1
820050 COVER REACH 1
34 050051-005 SCREW 4
35 050068-004 NUT DURLOCK M10 SC 2
050006-049 BOLT HEX 2
36 055058-006 BUFFER 2
826292 BUFFER MACHINED 2
825886 ADAPTER 2
1000 823659 GUIDE ROLLER ASSY LH 2
823654 GUIDE ROLLER ASSY RH 2
822725 Eccentric Bolt 2
826291 ADAPTER ASSY. ESR 420 AH 2
812791-006_Rev_F_003877_000_a.pdf
478
:,
E
Reach Carriage, ESR 5220 and ESR 5240 -T
15
14 16
13
17
12
33
32
18
31
30
28
29
27
25
24 26
23 22
~r\
11 21
20
10
~
9 19
8
7 6 2
5 3 1
4
812791-006_Rev_F_003880_000_a.pdf
479
CI\OW"
Reach Carriage, ESR 5220 and ESR 5240 -T

NUMBER REQ
1 826570-001 REACH CARRIAGE ROLLER 4
2 050008-076 NUT 2
3 823790 PIN 2
4 810654-002 ROLLER 2
6 814134 WASHER 2
7 831069-002 TRUST PAD UHMW 4
8 831153 Bezel 4
9 831067 Slide Bolt 4
10 050017-029 GRUB SCREW 4
11 050068-003 NUT FLANGED M8 4
12 829980-002 Reach Carriage 1
829980-001 Reach Carriage 1
13 830109-002 Spacer AR
14 830109-001 Spacer AR
15 051058-040 Bushing 2
16 050005-075 SCREW 8
17 829957-002 Bearing 2
18 055058-006 BUFFER 2
20 050051-025 BOLT TENSI 16
23 831151-002 Block 1
831151-001 Block 1
24 050005-026 SCREW CAP 2
050005-025 SCREW 2
26 065012-002 BUSHING BALL 2
28 050051-002 SCREW 8
29 827526-001 Bezel 4
30 050051-005 SCREW 4
31 829992 Cover 1
831066 Cover 1
32 050068-004 NUT DURLOCK M10 SC 2
33 050009-025 FLATWASHER 4
1000 831068-001 Guide Rollers 4
812134 EXENTRIC BOLT ASM (NLA) 2
812791-006_Rev_F_003880_000_a.pdf
480
CJ\OW"
InfoLink®
5
6
3 4
11
:t
10
I
I
I
I
•
o
12
0 !o~
I I
13
c
I
l J,
Drive plate
0
812791-006_Rev_F_001250_000_a.pdf
481
CI\OW"
InfoLink®

NUMBER REQ
1 146458-001 InfoLink™ box 1
827723-001 HARNESS ESR 1
051051-009 CABLE TIE 6
3 050006-008 SCREW HX HD SET M5 4
050008-008 NUT HEX 4
6 050005-016 SCREW 2
7 821216 BRACKET 1
9 050006-011 SCREW 2
10 050009-007 FLATWASHER 2
11 149674 MODULE SENSOR IMPACT 1
1001 143198 HARNESS INFOLINK CAN TERMINATI 1
812791-006_Rev_F_001250_000_a.pdf
482
CJ\OW"
Work Assist®
6 8 7
31
9 2
3
8
30 11 28
5
1 4
29
10
11
33
32
6
27
9 8
34
1 8
11 15 23 8
11
26 1
24 12
25
13
1 8
14 16 19 20
17
11
18
17 16
15
23 21
24 22
25
812791-006_Rev_F_001264_000_a.pdf
483
CI\OW"
Work Assist®

NUMBER REQ
1 050005-016 SCREW AR
2 823546 UNIVERSAL CLAMP 2
3 823240 MONITOR POLE BRACKET 1
4 050008-018 NUT HEX 6
5 050071-009 SCREW 4
6 050005-080 SCREW 2
8 127697 CLAMP LOWER CASTING AR
9 124530 PLUG TUBE 1
10 823238 MONITOR POLE TUBE 1
11 128362 CLAMP UPPER MACHINING AR
12 814715 BRACKET DATA LOG 1
14 130048 BRACKET CLIP PAD WLDT AR
15 050005-080 SCREW AR
16 130064 BUSHING AR
18 050008-034 HEX NUT AR
19 050006-022 SCREW M6 AR
20 816658 HOUSING PAINTED AR
21 814594 SPRING AR
22 130008 CLIP PAD WLDT 1
23 130060 CLAMP BRKT AR
24 050006-024 SCREW HEX HDM6X1.25X16MM AR
25 130071 WIRE HOLDER AR
26 130050-002 MOUNTING PLATE 1
27 125502 STORAGE POCKET 1
28 125503 MOUNT POCKET 1
30 050008-025 NUT 1
31 050005-080 SCREW 4
32 136993 ARM MOUNTING SYSTEM 1
33 060061-024 SCREW M5 4
34 137008-001 BASE BRACKET 1
1001 823628 Retainer 1
814858 Clamp Assembly 1
814720 Mounting Plate Assembly 1
814856 Clip and Hook Assembly 1
814722 Hook Assembly 1
814857 STORAGE MODUL ASM 1
822295 Swing Arm 1
812791-006_Rev_F_001264_000_a.pdf
484
CJ\OW"
Clip Pad
6
4
3
4
7 8 9
2 10
12
1 11
13
1
10
14
18 8
17 16 11
4 3
812791-006_Rev_F_001267_000_a.pdf
485
CI\OW"
Clip Pad

NUMBER REQ
1 050008-015 NUT HEX M6 2
2 055058-012 BUFFER 20X7.5 2
3 820907 Axle 1
5 820955 TOP PLATE W.A. 1
6 823988 RUBBER CORD 1
7 821674 Retainer 1
9 050003-073 CSK SCREW M4X12 DIN 7991 2
10 834525 MAGNET AR
11 050008-001 NUT HEX 2
12 820901 Clip Pad 1
13 050003-019 SCREW 1
050009-003 WASHER FLAT AR
16 820910 Spring 1
17 050000-069 PIN ROLL SPIROL M3 1
18 820908 Spring Holder 1
1000 821253 KIT CLIPBOARD SIMPLE E-821253 1
821252 CLIPBOARD COMFORT 1
812791-006_Rev_F_001267_000_a.pdf
486
CJ\OW"
Trash Bin for Wrapping
812791-006_Rev_F_001268_000_a.pdf
487
CI\OW"
Trash Bin for Wrapping

NUMBER REQ
1 050003-051 SCREW 2
2 823837 SPACER PLATE 1
3 050068-005 NUT DURLOCK M12 2
4 823831 TRASH BIN 1
812791-006_Rev_F_001268_000_a.pdf
488
CJ\OW"
Miscellaneous
1
2
3
4
17 3
2
5
18 6
7
16 8 9
19
15
14 10
13
34
12
11
20
33 28
21
23
32
24
22
I
I
I 25 29
I
I 23
I
I
26
I
I
I
I
I 30
I
I 27
I ('-,,
......
! I ',, I
0 cL ',, j
......__
I
31
~
812791-006_Rev_F_001269_000_a.pdf
489
CI\OW"
Miscellaneous

NUMBER REQ
1 050008-034 HEX NUT 1
3 130064 BUSHING 2
4 821185 Retainer 1
5 050008-018 NUT HEX 2
6 792880-003 Pin Housing 4 Way 1
7 824653 Rod 1
8 824034 Retainer 1
9 825105 SWITCH ASSY READING LIGHT ESR 1
10 825106 READING LAMP 1
11 050005-010 SCREW 2
12 050009-013 FLATWASHER 2
15 050003-073 CSK SCREW M4X12 DIN 7991 1
16 050005-080 SCREW 2
17 050005-080 SCREW AR
20 050071-009 SCREW 4
21 050008-025 NUT 1
22 827892 CRADLE- SCAN GUN 1
23 050071-009 SCREW AR
24 823807 MAT 2
25 055058-011 CONE BUFFER 1
26 050071-035 SCREW 1
27 823806 Support 1
28 124530 PLUG TUBE 1
29 820010 WORK ASSIST WA 1
31 050068-003 NUT FLANGED M8 2
32 050071-012 SOCKET HEAD FLANGE SCREW M5X10 2
34 825731 Padding Insert 1
053050-010 ADHESIVE AR
1000 825104 READING LIGHT KIT 1
825728 SCAN GUN KIT REPL 823000 1
1001 824371 Cable 1
812791-006_Rev_F_001269_000_a.pdf
490
CJ\OW"
Work Assist®, Cold Store Cab
1
2
11
5
6
10
7
812791-006_Rev_F_001691_000_a.pdf
491
CI\OW"
Work Assist®, Cold Store Cab

NUMBER REQ
1 824870 Support 1
826071-001 SPACER AR
826072-001 SPACER AR
2 050008-024 NUT METRIC 2
4 050071-009 SCREW 4
5 050005-064 SCREW M8 2
8 124530 PLUG TUBE 2
10 050005-080 SCREW 2
11 824869 MONITOR POL CABIN 1
1001 825786 WORK ASSIST ASSY FREEZER CABIN 1
812791-006_Rev_F_001691_000_a.pdf
492
CJ\OW"
InfoLink®, Control Module (ICM)
Chassis 5 7 8
3
10
2
9
13
12
11
812791-006_Rev_F_003885_000_a.pdf
493
CI\OW"
InfoLink®, Control Module (ICM)

NUMBER REQ
2 149674 MODULE SENSOR IMPACT 1
4 050006-011 SCREW 2
5 050006-026 SCREW M6 4
6 829811 Retainer 1
7 050005-010 SCREW 3
8 146900-001 Control Module 1
9 050008-014 NUT M6 4
12 834467 Bracket 1
13 050071-020 SCREW 1
1001 833486-101 Harness 1
839479 Adapter-Loom 1
834050-006 Adapter - Loom 1
834050-006 Adapter - Loom 1
812791-006_Rev_F_003885_000_a.pdf
494
Service Kit
CI\OWI\
1
2
812791-006_Rev-I_006898_000_a.pdf
495
CI\OW"
Service Kit

NUMBER REQ
1 021586 ROTOR ASSEMBLY 1
2 050085-001 ROUND END KEY 1
3 842781 PINION SET 1
4 063002-024 LUBRICANT MOLYKOTE BR2 PLUS AR
1000 835004-901 ROTOR KIT 1
835004-902 PINION KIT 1
812791-006_Rev-I_006898_000_a.pdf
496
CJ\OW"
Decals and Labels
5 6 5 4
4
3 9
2 10
1
1
1
8
20
23
11 12 36
35 9
13 10
21
16 15 1
14 19
17 22
18
24
25
40 31
30
27
28
26 33 32
29
26 34
38
39
37
812791-006_Rev_F_001248_000_a.pdf
497
CI\OW"
Decals and Labels

NUMBER REQ
1 106158-001 DECAL CROWN HEAVY 3
2 869010-xxx Decal, Warning, standing below 1
3 869009-xxx Decal, Warning, standing above 1
4 069372-034 DECAL MOMENTUM ESR 2
6 069374-001 DECAL CROWN.COM 1
7 796331 Label Wheel Torque 1
820846 Decal, Torque 1
069372-071 DECAL MOMENTUM ESR 1
9 869104-xxx Decal, Warning, keep hands clear 1
10 869004-xxx Decal, Warning, Truck in Motion 1
11 824844-006 IP-LABEL ELEC.COMP.RL ESR/S(E) 1
12 824722-006 IP-LABEL ELEC.COMP.RR ESR/S(E) 1
13 Data plate 1
14 868267-006 LABEL COOLING SYSTEM 1
15 069154 LABEL HYDRAULIC OIL 1
16 824720-006 DECAL 1
824721-006 DECAL 1
868264-006 DECAL 1
17 869012-xxx Warning, electrical Parts 1
18 868268-006 LABEL CONNECTOR PANEL 1
824859-006 DECAL 1
868266-006 LABEL CONNECTOR PANEL 1
19 869020-xxx Danger Battery 1
20 869047-xxx Label, Caution Charger Hook Up 1
21 869605 WARNING LABEL 360? 1
869606 Screw 1
22 824729-006 IP-LABEL PEDALS ESR/S(E) 1
868270-006 LABEL PEDALS 1
23 824860-006 IP-LABEL ELEC.COMP.FR ESR/S(E) 1
24 824723-006 IP-LABEL CONTROLS ESR/S(E) 1
25 824725-006 IP-LABEL ELEC.COMP.FL ESR/S(E) 1
26 869006-xxx Warning Label Pinch Points 2
27 823763 FENDERMARKER 2
28 869005-xxx Decal, Operator Warning 1
29 Capacity plate 1
30 869517-006 LABEL CONNECTOR PANEL REACH 1
31 869523-006 LABEL REACH SLOW DOWN 1
32 824728-006 IP-LABEL HYD. BLOCK ESR/S (E) 1
868269-006 LABEL HYDRAULIC BLOCK 1
868265-006 DECAL 1
33 824727-006 DECAL 1
34 823764 CENTERMARKER AR
35 825443-006 DECAL 1
36 825444-006 DECAL 1
37 825445-006 DECAL 1
38 825442-006 DECAL 1
812791-006_Rev_F_001248_000_a.pdf
498
cnawr.
Decals and Labels

NUMBER REQ
39 825441-006 DECAL 1
40 868314 DECAL 1
1001 xxxxxx-001 German
xxxxxx-002 French
xxxxxx-003 Spanish
xxxxxx-004 Dutch
xxxxxx-005 Italian
xxxxxx-006 English
xxxxxx-007 Polish
xxxxxx-008 Czech
xxxxxx-009 Danish
xxxxxx-010 Portuguese
xxxxxx-017 Hungarian
xxxxxx-018 Finnish
xxxxxx-019 Norwegian
xxxxxx-020 Swedish
xxxxxx-021 Russian
xxxxxx-022 Turkish
xxxxxx-023 Slovenian
xxxxxx-024 Greek
xxxxxx-025 Estonian
xxxxxx-026 Latvian
xxxxxx-027 Lithuanian
xxxxxx-028 Slovakian
xxxxxx-029 Croatian
xxxxxx-030 Serbian
xxxxxx-031 Romanian
xxxxxx-032 Bulgarian
xxxxxx-033 Chinese
812791-006_Rev_F_001248_000_a.pdf
499
Decals and Labels, Cold Store Cab
5 6 5 4
4
7
3 9
2 41 10
40
1
1
8
20
23
11 12 36
35 9
13 10
21
16 15 1
14 19
17 22
18
24
25
31
30
27
28
26 32
33
29
-I
26 34
38
39
37
812791-006_Rev_F_001690_000_a.pdf
500
cnawr.

NUMBER REQ
2 869010-xxx Decal, Warning, standing below 1
3 869009-xxx Decal, Warning, standing above 1
6 069374-001 DECAL CROWN.COM 1
7 796331 Label Wheel Torque 1
9 869104-xxx Decal, Warning, keep hands clear 1
10 869004-xxx Decal, Warning, Truck in Motion 1
11 824844-006 IP-LABEL ELEC.COMP.RL ESR/S(E) 1
12 824722-006 IP-LABEL ELEC.COMP.RR ESR/S(E) 1
13 Data plate 1
14 868267-006 LABEL COOLING SYSTEM 1
15 069154 LABEL HYDRAULIC OIL 1
16 824720-006 DECAL 1
868264-006 DECAL 1
17 869012-xxx Warning, electrical Parts 1
18 868268-006 LABEL CONNECTOR PANEL 1
19 869020-xxx Danger Battery 1
20 869047-xxx Label, Caution Charger Hook Up 1
21 869605 WARNING LABEL 360? 1
22 824729-006 IP-LABEL PEDALS ESR/S(E) 1
23 824860-006 IP-LABEL ELEC.COMP.FR ESR/S(E) 1
24 824723-006 IP-LABEL CONTROLS ESR/S(E) 1
25 824725-006 IP-LABEL ELEC.COMP.FL ESR/S(E) 1
26 869006-xxx Warning Label Pinch Points 2
27 823763 FENDERMARKER 2
28 869005-xxx Decal, Operator Warning 1
29 Capacity plate 1
30 869517-006 LABEL CONNECTOR PANEL REACH 1
31 869523-006 LABEL REACH SLOW DOWN 1
32 824728-006 IP-LABEL HYD. BLOCK ESR/S (E) 1
868265-006 DECAL 1
33 824727-006 DECAL 1
34 823764 CENTERMARKER 2
35 825443-006 DECAL 1
36 825444-006 DECAL 1
37 825445-006 DECAL 1
38 825442-006 DECAL 1
39 825441-006 DECAL 1
40 825565 DECAL 1
41 825566 DECAL 1
1001 xxxxxx-001 German
xxxxxx-002 French
xxxxxx-003 Spanish
xxxxxx-004 Dutch
812791-006_Rev_F_001690_000_a.pdf
501
CI\OW"

NUMBER REQ
xxxxxx-005 Italian
xxxxxx-006 English
xxxxxx-007 Polish
xxxxxx-008 Czech
xxxxxx-009 Danish
xxxxxx-010 Portuguese
xxxxxx-017 Hungarian
xxxxxx-018 Finnish
xxxxxx-019 Norwegian
xxxxxx-020 Swedish
xxxxxx-021 Russian
xxxxxx-022 Turkish
xxxxxx-023 Slovenian
xxxxxx-024 Greek
xxxxxx-025 Estonian
xxxxxx-026 Latvian
xxxxxx-027 Lithuanian
xxxxxx-028 Slovakian
xxxxxx-029 Croatian
xxxxxx-030 Serbian
xxxxxx-031 Romanian
xxxxxx-032 Bulgarian
812791-006_Rev_F_001690_000_a.pdf
502
CJ\OW"
Connector Spare Parts, ESR 5220 and ESR 5240
3
4
812791-006_Connector Spare Parts, ESR 5220 and ESR 5240_1.pdf
503
CI\OW"

NUMBER REQ
504
CJ\OW"
Item Numbers
Item Descrip- No. of Housing Contact Insert Sealing Extractor Crimping

tion Pins Contact Tool
820269-
2 PC203 20 803450-047 820268-005 117615 117636
002
1 PC401 2 792881-001 792883 793091-001 ------ 062706 062737-002
820269-
2 PC402 16 803450-088 803450-089 820269-005 117615 117636
002
PC404 2 792881-001 792883 793091-001 ------
1 062706 062737-002
PC405 2 792881-001 792883 793091-001 ------
2 PC414 8 803450-008 803450-089 820269-005 ------ 117615 117636
PC415 2 792881-001 792883 793091-001 ------
PC416 6 792881-004 792883 793091-004 ------
PC417 3 792881-002 792883 793091-002 ------
PC418 4 792881-003 792883 793091-003 ------
PC419 3 792881-002 792883 793091-002 ------
PC420 3 792881-002 792883 793091-002 ------
PC421 4 792881-003 792883 793091-003 ------
PC422 12 792881-006 792883 793091-006 793222
PC423 12 792881-006 792883 793091-006 793222
PC424 4 792881-003 792883 793091-003 ------
PC425 4 062755-003 062797-006 ------ ------
PC426 3 792881-002 792883 793091-002 793222
1 062706 062737-002
PC427 2 062755-001 062797-006 ------ ------
PC429 4 062755-003 062797-006 ------ ------
PC430 2 062755-001 062797-006 ------ ------
PC433 4 792881-003 792883 793091-003 ------
PC436 4 062775-004 062797-006 ------ 793222
PC437 4 792881-002 792883 793091-002 ------
PC438 4 792881-003 792883 793091-003 ------
PC439 3 792881-002 792883 793091-002 ------
PC440 8 792881-005 792883 793091-005 793222
PC443 4 792881-003 792883 793091-003 ------
PC444 4 792881-003 792883 793091-003 ------
PC445 2 792881-001 792883 793091-001 ------
ESR 5200 Series

Rev. C
505
CI\OW"

NUMBER REQ
2 803450-047 PC481
1 792881-001 SKT HOUSING 2WAY
2 803450-088 Housing
792881-001 SKT HOUSING 2WAY
2 803450-008 CONNECTOR
792881-004 SOCKET HOUSING
062755-003 CONNECTOR PLUG DEUTSCH DTM 04
062775-004 PC436
792881-005 Housing
506
CJ\OW"
Item Numbers

1 PC446 2 792881-001 792883 793091-001 ------ 062706 062737-002

7 PC447 35 ------ ------ ------ ------ ------ ------
1 PC448 4 062775-003 062797-008 ------ ------ 062706 062737-002
PC450 4 062701-003 ------ ------ ------
1 PC451 3 062755-002 062797-006 ------ ------ 062706 062737-002
PC452 3 062701-002 ------ ------ ------
1 PC453 2 062755-001 ------ ------ ------ 062706 062737-002
2 PC472 6 803450-007 803450-089 ------ ------ 117615 117636
PC473 2 792881-001 792883 793091-001 ------
PC474 8 792881-005 792883 793091-005 ------
PC475 4 792881-003 792883 793091-003 793222
1 062706 062737-002
PC476 2 792881-001 792883 793091-001 ------
PC477 4 792881-003 792883 793091-003 793222
PC478 4 792881-003 792883 793091-003 793222
819279-
PC480 12 803450-009 116585 ------
006
2 117615 117636
819279-
PC481 22 803450-047 116585 ------
011
PC605 3 792881-002 792883 793091-002 793222
1 PC606 4 792881-003 792883 793091-003 793222 062706 062737-002
PC607 4 792881-003 792883 793091-003 793222
PC804 2 814156-002 823251-001 ------ ------ ------ ------
PC805 2 814156-002 823251-001 ------ ------ ------ ------
PC806 2 814156-002 823251-001 ------ ------ ------ ------
PC807 2 814156-002 823251-001 ------ ------ ------ ------
PC808 2 814156-002 823251-001 ------ ------ ------ ------
PC809 2 814156-002 823251-001 ------ ------ ------ ------
PC810 2 814156-002 823251-001 ------ ------ ------ ------
PC811 2 814156-002 823251-001 ------ ------ ------ ------
PC813 2 808124-001 ------ 793091-001 ------
1 PC814 2 808124-001 792883 793091-001 ------ 062706 062737-002
PC483 2 062755-001 062797-006 062798-002 ------
507
CI\OW"

NUMBER REQ
7 PC447
1 062775-003 PC448
062701-003 CONNECTOR PLUG DEUTSCH DT 4PIN
1 062755-002 CONNECTOR PLUG DEUTSCH DTM 03
062701-002 CONNECTOR PLUG DEUTSCH DT 3PIN
792881-005 Housing
803450-047 PC481
1 792881-002 SOCKET HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
1 808124-001 PC813
808124-001 PC813
508
CJ\OW"
Item Numbers

PC484 792881-001 792883 793091-001 ------

1 062706 062737-002
PC484 792881-001 ------ 793091-001 ------
509
CI\OW"

NUMBER REQ
510
CJ\OW"
Item Numbers

820269-
JC407 4 803450-002 803450-010 820268-005
002
820269-
JC408 4 803450-002 803450-010 820268-005
002
2 820269- 117615 117636
JC409 4 803450-002 803450-010 820268-005
002
820269-
JC410 4 803450-002 803450-010 820268-005
002
JC411 10 803450-002 803450-010 820268-005 ------
JC417 3 792880-002 792882 793090-003 ------
JC418 4 792880-003 792882 793090-003 ------
JC4193 792880-002 792882 793090-002 ------
JC421 4 792880-003 792882 ------ ------
JC422 12 792880-006 792882 793090-006 793222
1 062706 062737-002
JC423 12 792880-006 792882 793090-006 ------
JC431 3 792880-002 792881 793090-002 793222
JC433 4 792880-003 792882 793090-003 ------
JC440 8 792880-005 792882 793090-004 ------
JC443 4 792880-003 792882 793090-003 ------
JC4544 3 062702-002 ------ ------ ------
JC445 2 792880-001 792882 793090-001 ------
1 JC446 2 792880-001 792882 793090-001 ------ 062706 062737-002
JC449 4 062756-003 062797-005 062798-005 ------
JC450 4 062702-003 ------ ------ ------
JC451 3 062756-002 ------ ------ ------
JC452 4 792880-003 792882 793090-003 ------
1 JC453 3 062756-001 ------ ------ ------ 062706 062737-002
JC473 3 792880-002 793222 793090-002 793222
JC474 8 792880-005 792882 793090-005 ------
JC475 4 808123-003 793090-003 793222
JC478 4 792880-003 792882 793090-002 ------
1 062706 062737-002
JC484 2 792880-002 ------ 793090-002 ------
511
CI\OW"

NUMBER REQ
2 803450-002 CONNECTOR MOLEX
803450-002 CONNECTOR MOLEX
1 792880-002 PIN HOUSING
792880-003 Pin Housing 4 Way
792880-002 PIN HOUSING
792880-006 HOUSING
792880-006 HOUSING
792880-005 MALE PIN HOUSING 8WAY
062702-002 CONNECTOR CAP DEUTSCH DT 3 PIN
1 792880-001 PIN HOUSING MALE
792880-001 PIN HOUSING MALE
062756-003 CONNECTOR RCPTL DEUTSCH DTM 04
062702-003 CONNECTOR CAP DEUTSCH DT 4 PIN
1 062756-002 CONNECTOR RCPTL DEUTSCH DTM 03
808123-003 PIN HOUSING (NLA)
1 792880-003 Pin Housing 4 Way
512
CJ\OW"
Connector Spare Parts, ESR 5260 and ESR 5280S
3
4
812791-006_Connector Spare Parts, ESR 5260 and ESR 5280S_1.pdf
513
CI\OW"

NUMBER REQ
514
CJ\OW"
Item Numbers

2 PC400 3 803450-006 116858 ------ ------ 117615 117636

1 PC401 2 792881-001 792883 793091-001 ------ 062706 062737-002
2 PC402 16 116851 116858 ------ ------ 117615 117636
PC403 4 808124-003 792883 793091-003 ------
1 PC404 2 792881-001 792883 793091-001 ------ 062706 062737-002
PC405 2 792881-001 792883 793091-001 ------
PC406 8 803450-008 116858 ------ ------
819279-
2 PC412 6 803450-007 116858 792882 117615 117636
003
PC414 8 803450-007 116858 ------ ------
PC415 2 792881-001 792883 793091-001 ------
PC416 6 792881-004 792883 793091-004 ------
PC417 3 792881-002 792883 793091-002 ------
PC418 4 792881-003 792883 793091-003 ------
1 062706 062737-002
PC419 3 792881-002 792883 793091-002 ------
PC419.1 3 792881-002 792883 ------ ------
PC420 3 792881-002 792883 793091-002 ------
PC421 4 792881-003 792883 793091-003 ------
PC422 40 812339-001 792883 ------ ------ ------ ------
1 PC424 40 792881-003 792883 793091-003 ------ 062706 062737-002
PC425 4 062755-003 062797-006 ------ ------
1 062706 062737-002
PC426 3 792881-002 792883 793091-002 ------
1 PC427 2 062755-001 062797-006 ------ ------ 062706 062737-002
2 PC428 8 803450-008 116858 ------ ------ 117615 117636
1 PC429 4 062755-003 062797-006 ------ ------ 062706 062737-002
515
CI\OW"

NUMBER REQ
2 803450-006 CONNECTOR MOLEX
2 116851 Socket Housing 16 way
803450-007 CONNECTOR
516
CJ\OW"
Item Numbers

PC430 2 062755-001 062797-006 ------ ------

PC433 4 792881-003 792883 793091-003 ------
1 062706 062737-002
PC434 2 792881-001 792883 793091-001 ------
PC435 2 792881-001 792883 793091-001 ------
PC436 6 818925-004 818927 818926-004 ------ ------ ------
PC437 4 792881-002 792883 793091-002 ------
PC438 4 792881-003 792883 793091-003 ------
1 PC439 3 792881-002 792883 793091-002 ------ 062706 062737-002
PC440 8 792881-005 792883 793091-005 ------
PC443 4 792880-003 792882 793090-003 ------
2 PC444 8 803450-008 116858 ------ 793222 117615 117636
PC445 6 792881-004 792883 ------ ------
PC450 12 792881-005 792883 ------ ------
PC452 4 792880-003 792882 793090-003 ------
PC453 4 808124-003 792883 793091-003 ------
1 PC455 4 808124-003 792883 793091-003 ------ 062706 062737-002
PC460 6 792881-004 792883 ------ ------
PC462 2 792881-001 792882 793091-001 ------
PC470 12 792881-006 792883 793091-006 ------
PC471 12 792881-006 792883 793091-006 ------
2 PC472 6 116851 116858 ------ ------ 117615 117636
PC473 2 792881-001 792883 793091-001 ------
1 062706 062737-002
PC474 8 792881-005 792883 793091-005 ------
819279-
PC480 12 803450-009 116585 ------
006
2 117615 117636
819279-
PC481 22 803450-047 116585 ------
011
517
CI\OW"

NUMBER REQ
818925-004 PC436
792881-005 Housing
792881-005 Housing
2 116851 Socket Housing 16 way
792881-005 Housing
803450-047 PC481
518
CJ\OW"
Item Numbers

1 PC483 2 062755-001 062797-006 062798-002 ------ 062706 062737-002

7 PC520 35 062720-002 ------ ------ ------ ------ ------
PC521 4 062755-003 062797-002 793091-003 ------
PC523 6 792881-004 792883 793091-004 ------
PC524 2 792881-001 792883 793091-001 ------
PC526 2 792881-001 792883 793091-001 ------
PC527 4 062755-003 062797-002 793091-003 ------
PC528 2 792881-001 792883 793091-001 ------
1 PC529 2 792881-001 792883 793091-001 ------ 062706 062737-002
PC600 12 792881-006 792883 793091-006 793222
PC601 12 792881-006 792883 793091-006 793222
PC604 12 792881-006 792883 793091-006 793222
PC605 3 792881-002 792883 793091-002 ------
PC606 4 792881-003 792883 793091-003 793222
PC801 12 792881-006 792883 793091-006 793222
823252-
PC803 4 814156-002 823251-001 ------ ------ ------
001
823252-
PC804 4 814156-002 823251-001 ------ ------ ------
001
1 PC805 4 808124-003 792883 793091-003 793222 062706 062737-002
823252-
PC806 2 814156-002 823251-001 793091-003 ------ ------
001
PC807 3 814156-001 814164 ------ ------ ------ ------
PC808 2 814156-002 814164 ------ ------ ------ ------
PC809 2 814156-002 814164 ------ ------ ------ ------
PC810 2 814156-002 814164 ------ ------ ------ ------
PC811 2 814156-002 814164 ------ ------ ------ ------
519
CI\OW"

NUMBER REQ
7 062720-002 CONNECTOR PLUG AMPSEAL
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-001 AMP TIMER CONNECTOR
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
520
CJ\OW"
Item Numbers

1 JC401 4 808124-003 792883 793091-003 793222 062706 062737-002

JC402 4 808123-003 792882 793090-003 ------ ------ ------
JC419.1 3 792880-002 792882 ------ ------
JC421 4 792880-003 792882 793090-003 ------
JC422 12 792880-006 792882 793090-006 793222
JC423 12 792880-006 792882 793090-006 793222
JC424 4 792880-003 792882 793091-003 ------
JC431 3 792880-002 792882 793090-002 ------
1 062706 062737-002
JC433 4 792880-003 792882 793090-003 ------
JC440 8 792880-005 792882 793090-005 793222
JC441 8 792880-005 792882 ------ ------
JC443 4 808124-003 792883 793091-003 ------
JC452 6 792880-004 ------ 793090-004 793222
JC453 4 808124-003 792883 793090-003 ------
JC454 4 808123-003 792882 793090-003 ------ ------ ------
JC455 4 808123-003 792882 793090-003 ------ ------ ------
JC470 12 792880-006 792882 ------ ------
JC474 8 792880-005 792882 793090-005 793288
JC471 12 792880-006 792882 ------ ------
JC473 3 792880-002 792882 793090-002 ------
JC522 4 062756-003 062797-001 793090-003 ------
JC524 2 792880-001 792882 793090-001 ------
JC526 2 792880-001 792882 793090-001 ------
1 JC527 4 062756-003 062797-001 793090-003 ------ 062706 062737-002
JC528 2 792880-001 792882 793090-001 ------
JC529 2 792880-001 792882 793090-001 ------
JC601 12 792880-006 792882 793090-006 ------
JC603 12 792880-006 792882 793090-006 ------
JC604 12 792880-006 792882 793090-006 ------
JC801 12 792880-006 792882 793090-006 793222
JC805 4 792880-003 792882 793090-003 793222
521
CI\OW"

NUMBER REQ
792880-006 HOUSING
792880-006 HOUSING
792880-004 PIN
1 792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
522
CJ\OW"
Connector Spare Parts, ESR 5260 Regen Lower Option
3
4
812791-006_Connector Spare Parts, ESR 5260 Regen Lower Option_1.pdf
523
CI\OW"

NUMBER REQ
524
CJ\OW"
Item Numbers

2 PC203 20 803450-047 820269-002 820268-004 ------ 117615 117636

1 PC401 2 792881-001 792883 793091-001 ------ 062706 062737-002
2 PC402 16 803450-088 803450-089 820268-004 ------ 117615 117636
PC404 2 792881-001 792883 793091-001 ------
1 062706 062737-002
PC405 2 792881-001 792883 793091-001 ------
PC406 8 803450-008 116858 ------ ------
PC407 8 803450-006 116858 ------ ------
PC408 8 803450-006 116858 ------ ------
2 PC409 8 803450-006 116858 ------ ------ 117615 117636
PC410 8 803450-006 116858 ------ ------
PC411 10 803450-015 116858 ------ ------
PC414 8 803450-008 803450-089 820268-004 821665
PC415 2 792881-001 792883 793091-001 ------
PC416 6 792881-004 792883 793091-004 793222
PC417 4 792881-003 792883 793091-003 ------
PC418 4 792881-003 792883 793091-003 793222
PC419 3 792881-002 792883 793091-002 ------
PC420 3 792881-002 792883 793091-002 793222
PC421 4 792881-003 792883 793091-003 793222
1 PC422 12 792881-006 792883 793091-006 793222 062706 062737-002
PC423 12 792881-006 792883 793091-006 793222
PC424 4 792881-003 792883 793091-003 ------
PC425 4 062755-003 062797-006 062798-006 ------
PC426 3 792881-002 792883 793091-002 793222
PC427 2 062755-001 062797-006 062798-002 ------
PC428 2 062755-001 062797-006 062798-002 ------
PC429 4 062755-003 062797-006 062798-006 ------
525
CI\OW"

NUMBER REQ
2 803450-047 PC481
2 803450-088 Housing
526
CJ\OW"
Item Numbers

PC430 2 062755-001 062797-006 062798-002 ------

PC431 4 062755-003 062797-006 062798-006 ------
PC433 4 792881-003 792883 793091-003 793222
PC434 2 792881-001 792883 793091-001 ------
PC435 2 792881-001 792883 793091-001 ------
PC436 4 062775-004 062797-006 062798-008 793222
PC437 3 792881-002 792883 793091-002 793222
1 PC438 4 792881-003 792883 793091-003 793222 062706 062737-002
PC439 3 792881-002 792883 793091-002 ------
PC440 8 792881-005 792883 793091-005 793222
PC443 4 792880-003 792883 793090-003 ------
PC444 4 792880-003 792883 793090-003 ------
PC462 2 792881-001 792882 793091-001 ------
PC470 12 792881-006 792883 793091-006 793222
PC471 12 792881-006 792883 793091-006 793222
2 PC472 6 803450-007 803450-089 820268-004 ------ 117615 117636
PC473 2 792881-001 792883 793091-001 793222
1 PC474 6 792881-004 792883 793091-005 793222 062706 062737-002
PC475 6 792881-001 792881 793091-001 ------
PC813 2 808124-001 ------ 793091-001 ------ ------ ------
819279-
PC480 12 803450-009 116585 ------
006
2 117615 117636
819279-
PC481 22 803450-047 116585 ------
011
PC483 2 062755-001 062797-006 062798-002 ------
PC484 2 792881-001 792883 793091-001 ------
1 062706 062737-002
PC600 12 792881-006 792883 793091-006 793222
PC601 12 792881-006 792883 793091-006 793222
527
CI\OW"

NUMBER REQ
062775-004 PC436
792881-005 Housing
808124-001 PC813
803450-047 PC481
528
CJ\OW"
Item Numbers

PC604 12 792881-006 792883 793091-006 793222

PC605 3 792881-002 792883 793091-002 ------
1 PC606 4 792881-003 792883 793091-003 793222 062706 062737-002
PC801 12 792881-006 792883 793091-006 793222
PC803 4 792881-003 792883 793091-003 ------
823252-
PC804 4 814156-002 823251-001 ------ ------ ------
001
PC805 4 808124-003 792883 793091-003 793222
1 PC807 2 792881-006 792883 793091-006 ------ 062706 062737-002
PC808 2 792881-006 792883 793091-006 ------
PC809 2 814156-002 814164 ------ ------ ------ ------
PC810 2 814156-002 814164 ------ ------ ------ ------
PC811 2 814156-002 814164 ------ ------ ------ ------
PC812 2 814156-002 814164 ------ ------ ------ ------
PC814 2 808124-001 792883 793091-001 ------ ------ ------
529
CI\OW"

NUMBER REQ
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
814156-002 HOUSING
808124-001 PC813
530
CJ\OW"
Item Numbers

JC417 3 792880-002 792882 793090-002 ------

JC418 4 792880-003 792882 793090-003 793222
JC419 3 792880-002 792882 793090-002 ------
JC420 3 792880-002 792882 793090-002 ------
JC421 4 792880-003 792882 793090-003 ------
JC422 12 792880-006 792882 793090-006 793222
JC423 12 792880-006 792882 793090-006 793222
JC424 4 ------ 792882 ------ ------
JC425 4 062756-003 062797-005 ------ ------
JC426 2 792880-002 792882 793090-002 ------
JC429 4 062756-003 062797-005 062798-005 ------
JC431 3 792880-002 792881 793090-002 793222
JC433 4 792880-003 792882 793090-003 ------
JC438 3 792880-002 792882 793090-002 ------
1 062706 062737-002
JC439 3 792880-002 792882 793090-002 ------
JC440 8 792880-005 792882 793090-005 793222
JC443 4 792880-003 792882 793090-003 ------
JC452 4 792880-003 792882 793090-003 ------
JC470 12 792880-006 792882 ------ ------
JC471 12 792880-006 792882 ------ ------
JC473 12 792880-001 792882 793090-001 ------
JC474 8 792880-005 792882 793090-005 793288
JC473 3 792880-002 792882 793090-002 793222
JC474 2 792881-001 792883 793091-001 ------
JC484 2 792880-002 792882 793090-002 ------
JC601 12 792880-006 792882 793090-006 ------
JC603 12 792880-006 792882 793090-006 ------
JC604 12 792880-006 792882 793090-006 ------
531
CI\OW"

NUMBER REQ
792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
792880-006 HOUSING
532
CJ\OW"
Item Numbers

JC605 3 792880-002 792882 793090-002 ------

JC606 4 792880-003 792882 793090-003 ------
JC607 4 792880-003 792882 793090-003 ------
1 JC801 12 792880-006 792882 793090-006 793222 062706 062737-002
JC805 4 792880-001 792882 793090-001 ------
JC813 2 792880-001 ------ 793090-001 ------
JC814 2 792881-002 792882 793090-001 ------
533
CI\OW"

NUMBER REQ
792880-006 HOUSING
534
CJ\OW"
Electrical Components, Part 1/6
9
4
3
5 8 10
2 6
7
11
12
13 19
20
46 21
1 14 18
1 1
16
15 22
45 32
23
16 17
24
1 33 25
44 26
43
47
1 27
1 28
1 34
42 31
14 41
29
40 3
30
39 14
35
38
37 36
812791-006_Rev_F_001247_000_a.pdf
535
CI\OW"

NUMBER REQ
3 050005-080 SCREW 6
4 820024 Cover 1
819998 Cover 1
824305 Cover 1
5 050006-035 SCREW M8X1.25X20MM 5
7 821635-014 CABLE CONTROLLER 1
821635-019 Power Cable 1
8 821635-013 CABLE CONTACTOR 1
9 824862-001 CONTROLLER 4815 PUMP 1
824861-001 CONTROLLER 4810 TRACTION 1
833745-001 Hydraulic Control Module 1
834769-001 Hydraulic Control Module 1
826745 Louver 1
050008-014 NUT M6 2
10 050071-037 SCREW 2
11 821635-008 Power Cable 1
12 821635-007 Power Cable 1
13 821635-006 Power Cable 1
14 050009-012 WASHER 11
15 050051-015 BOLT 4
17 793364-002 FIXING CLIP 1
18 050008-014 NUT M6 1
19 050068-002 NUT FLANGED M6 1
20 820804 Cable Clamp 1
22 812318 Sleeve 1
23 050008-008 NUT HEX 1
27 050008-001 NUT HEX 4
28 790555 CLIP 1
29 819501-100 RADIAL FAN - WITH CONNECTOR 1
30 050005-112 DIN912 M4X35 4
31 050051-015 BOLT 2
33 821741-001 VCM 20-C3 CONTROLLLER 1
833746-001 MAIN CONTROL MODULE 1
834770-001 Main Control Module 1
34 821273-001 STEERING CONTROLLER ESR5000 1
35 050006-023 BOLT HEX HD M8 5
812791-006_Rev_F_001247_000_a.pdf
536
cnawr.

NUMBER REQ
36 806720-002 FUSE 50A 80V 1
37 050005-054 SCREW CAP 2
38 821377 FUSE HOLDER 1
39 050078-006 BLIND RIVET NUT M4 2
40 050078-001 BLIND RIVET NUT AR
41 050006-026 SCREW M6 2
42 050003-021 SCREW 2
43 055059-003 Longitudinal Nut 2
45 821893 GRILL 1
820396 Bracket 1
826682-002 Rubber Mat 1
47 050003-075 Screw 2
1000 820062 Fan 1
820430-001 Retainer - Control Module ESR 1
820430-002 Retainer - Control Module ESR 1
820430-005 Retainer - Cold Store Cab Cont 1
1001 831635 HARNESS 1
834974 Filter 1
827090 MAIN HARNESS 1
829674 Main Harness 1
819850 Main Harness 1
830464-001 REACH HARNESS BASIC 1
827091 REACH HARNESS 1
822740 CABLE ASSY TRUCK TO REACH 1
824316 WIRE HARNESS 1
812791-006_Rev_F_001247_000_a.pdf
537
19
1 18
17
19
36
3
16 4
20
23
21 22 24
5
6
7
30 25 26
29 14 8
See page 27
14
battery contactor
13 28
Frame
13
15
12
10
9
11
9 31
32
33
35 34
812791-006_Rev_F_003817_000_a.pdf
538
cnawr.

NUMBER REQ
1 050071-037 SCREW AR
050051-017 SCREW 1
050078-001 BLIND RIVET NUT 1
2 820025 Cover 1
819999 Cover 1
825758 Cover 1
3 050006-035 SCREW M8X1.25X20MM 5
5 821634-064 Power Cable W 1
821634-067 Power Cable W 1
6 821634-063 Power Cable V 1
821634-066 Power Cable V 1
7 821634-062 Power Cable U 1
821634-065 Power Cable U 1
8 824861-001 CONTROLLER 4810 TRACTION 1
9 060102-002 U-NUT 3
10 050051-005 SCREW 4
11 813758 EMERG DISCON SWITCH 1
835999 MICRO SWITCH 1
050006-031 SCREW M8X12 2
12 819473 BAR FUSE EMER 1
13 050009-018 FLATWASHER 2
14 050051-015 BOLT 2
15 819474 BAR EMER CONNECT 1
16 823957 BUS BAR 1
18 813222 SNUBBER MODULE 1
20 050005-014 SCREW 2
21 812126 BATTERY ACTUATOR 1
22 050005-054 SCREW CAP 2
24 806720-001 FUSE 425A 80V 1
25 050009-007 FLATWASHER 4
26 050006-086 Screw 4
793288 CLIP ATTACHMENT 1
050003-014 SCREW SKT HD CSK M 1
050008-010 NUT 1
28 050008-001 NUT HEX 2
29 050009-008 WASHER 2
30 050006-013 SCREW HEX 2
31 794590-001 NEW 130775-001 1
32 050004-042 SCREW 2
33 050004-044 SCREW 2
35 050008-011 HEX NUT M2 2
805752 FUSE HOLDER AR
812791-006_Rev_F_003817_000_a.pdf
539
CI\OW"

NUMBER REQ
806703-001 FUSE 15A 80V LIGHT BLUE AR
806703-004 FUSE 10A 80V LIGHT RED AR
1000 823963 HDW, CABLE -EMER HEATER ASS 1
812791-006_Rev_F_003817_000_a.pdf
540
CJ\OW"
3
4
7
5
3
8
4 5
3 5
8
3
812791-006_Rev_F_004964_000_a.pdf
541
CI\OW"

NUMBER REQ
1 050071-009 SCREW 4
2 811995-006 RELAY 24V 10a/20a 320ohm 2
4 793288-001 ATTACHMENT CLIP 3
7 821200 Retainer 1
1000 822622 Relay Retainer 1
812791-006_Rev_F_004964_000_a.pdf
542
CJ\OW"
2
1 Frame
~
1 3
2
l 0
1 0
'Mi
8
14
19
12
8 5
18 20 4
16 17
15
!Ill'
14
9
6
10
9
13
11 4
7
12 6
5 4
17
812791-006_Rev_F_001265_000_a.pdf
543
CI\OW"

NUMBER REQ
2 133843 Guide-Poly 2
3 050005-066 SCREW CAP 2
4 050003-021 SCREW 4
050007-010 BOLT HEX HD 2
5 820066 Cable Clamp 2
821627 Cable Clamp 2
6 055059-004 Longitudinal Nut 2
812318 Sleeve 2
7 055060-011 Edge Trim 1
9 050051-015 BOLT 3
10 050008-008 NUT HEX 1
11 819501-100 RADIAL FAN - WITH CONNECTOR 1
12 050008-001 NUT HEX 4
14 060102-002 U-NUT 2
15 793364-002 FIXING CLIP 1
16 050005-014 SCREW 1
17 050005-112 DIN912 M4X35 4
18 790555 CLIP 1
1000 820063 FAN BRACKET ASSEMBLY ESR 1
812791-006_Rev_F_001265_000_a.pdf
544
CJ\OW"
Electrical Components, Cold Store Cab Part 5/6
Cold store cab

9
2 8
10
3 12 18
11
13
6
11
5
r
4 17
3
2 7 19
11
28
20
14
1 15
16
21 18
11
22
23
27
24
26
Cold store cab
25
812791-006_Rev_F_001682_000_a.pdf
545
CI\OW"
Electrical Components, Cold Store Cab Part 5/6

NUMBER REQ
1 826223 PRINT PLATE 1
806703-005 FUSE 20A 80V LIGHT YELLOW 3
806703-001 FUSE 15A 80V LIGHT BLUE 2
3 826226 Washer 4
4 826225 TEMPERATURE CONTROLLER 1
5 050004-015 SCREW M3 2
6 826224 CONTROL MODULE 1
7 050004-016 SCREW M4 4
8 826231 GROMMET 1
9 826230 DOOR SWITCH 1
10 050009-004 FLATWASHER 2
11 050004-012 SCREW 9
13 050005-105 SCREW CAP 1
14 826228 INSIDE LIGHT ESR5000 1
15 826229 SWITCH 1
16 826232 Screw 4
17 844262 MICROPHONE 1
844375 Internal microphone 1
18 826194 Loudspeaker 2
19 826193 Louver 1
20 826192 Switch 3
21 826211 Blind Rivet Nut 4
22 826195 Intercom System Unit 1
23 050004-015 SCREW M3 2
24 825874 DC/DC converter 1
824652-001 Cable 1
050005-063 SCREW 2
25 826206 DISPLAY 1
26 826207 RESISTOR 1
27 050005-005 SCREW 4
28 831143 Temperature Gauge 1
[1] 1001 836124 HARNESS 1
839534 Relay 3
839535 CIRCULAR CONNECTOR 1
062704-002 CONTACT SOCKET DEUTSCH 16-18 S 1
[2] 827187 HARNESS ESR 5000 1
PART NOTES:
[1] - Door Harness
[2] - Cabin Harness
840651 Circular Connector
062704-009 Contact Pin Deutsch
812791-006_Rev_F_001682_000_a.pdf
546
CJ\OW"
Electrical Components, Regen Lower Option Part 6/6
Hydraulic Oil Reservoir
812791-006_Rev_F_004040_000_a.pdf
547
CI\OW"
Electrical Components, Regen Lower Option Part 6/6

NUMBER REQ
1 829777 CONTROLLER AUC 1
2 050009-012 WASHER 5
3 050006-023 BOLT HEX HD M8 5
4 050005-080 SCREW 4
8 050005-054 SCREW CAP 2
9 806720-003 FUSE 80A 1
1001 821632-107 Power Cable 1
812791-006_Rev_F_004040_000_a.pdf
548
CJ\OW"
Interface, Cold Store Cab
5 6
4
3
2
7
1
8
11 10
13
12 14
16
15
812791-006_Rev_F_001698_000_a.pdf
549
CI\OW"
Interface, Cold Store Cab

NUMBER REQ
1 050005-054 SCREW CAP 4
2 814740 GROUND PIN 1
5 824676 Retainer 1
6 050008-001 NUT HEX 4
8 050008-008 NUT HEX 2
11 802816-001 FUSE - 125amp 11mm 1
12 821631-001 Power Cable 1
13 821631-002 Power Cable 1
14 834936 BRACKET CONTACTOR 1
15 050071-006 SCREW 4
16 814736 CONTACTOR 1
1001 824673 ADAPTER HARNESS ESR-FREEZERCAB 1
834933 CONN.CABLE ESR-CABIN 1
812791-006_Rev_F_001698_000_a.pdf
550
CJ\OW"
Heating, Cold Store Cab
Cold store cab

4
7
Cold store cab door
9
8
/~
,,,,"1 I 21 22
10 (
I
I
11 I
12 I
I
14I
16 I
13 I
14 17 20 I
15 I
23
19 J
18 I
6 7 4 I _,/
24 l , .,. ., . ., , .,
...../
25
27
16
17
9 19
10 18
22
26 21
25
3
24 23
2
1
812791-006_Rev_F_001687_000_a.pdf
551
CI\OW"
Heating, Cold Store Cab

NUMBER REQ
1 826220 FILTER, AIR 1
2 050003-015 SCREW CSK SLOTTED HD M5x12PB 1
3 826224 CONTROL MODULE 1
4 826174 THERMOCONTACT 3
835085 BLIND RIVET NUT 6
5 826215 Heat Shield 1
6 826170 Bracket 4
7 826169 HEATER 2
8 826210 HOUSING 1
12 826214 Bushing 4
13 050006-026 SCREW M6 4
14 826213 Washer 10
15 826212 Rubber Socket 4
16 050007-018 BOLT HEX 8
17 050009-004 FLATWASHER 8
18 826211 Blind Rivet Nut 8
19 826168 FAN 2
826279 CONNECTOR HOUSING 2
826281 CONNECTOR 4
826280 SEAL 4
21 826173 HOUSING 2
22 826172 RUBBER GROMMET 2
23 826171 FOAM, BLOWER 3
24 050006-023 BOLT HEX HD M8 7
25 050009-012 WASHER 7
26 826176 Housing 1
812791-006_Rev_F_001687_000_a.pdf
552
CJ\OW"
Windscreen Wiper, Cold Store Cab
2 3
8.
'
~ "~J11",LJ
Cl
'
1
~@ ' @
5
Cold store cab door
Cold store cab

1
9
8
5
4
812791-006_Rev_F_001604_000_a.pdf
553
CI\OW"
Windscreen Wiper, Cold Store Cab

NUMBER REQ
1 826199 WIPER BLADE 2
3 826202 WASHER 2
6 826197 WIPER MOTOR 1
8 826234 WIPER MOTOR 1
9 826233 COVER WIPER MOTOR 1
812791-006_Rev_F_001604_000_a.pdf
554
CJ\OW"
Battery Contactor
4
3
5
6
7
8
9
~
812791-006_Rev_F_001244_000_a.pdf
555
CI\OW"
Battery Contactor

NUMBER REQ
0 813757 LINE CONTACTOR 1
1 120115 SCREW TOP COVER 2
2 805265 Top Cover Moulding 1
3 120112 CONTACT FIXED 2
4 794032 SPRING 1
5 120113 CONTACT MOVING 1
6 120120 BASE TOP COVER 1
7 120629 PLUNGER MOVING CONTACT 1
8 794026 COIL / FRAME ASM 1
9 120638 CAP 1
812791-006_Rev_F_001244_000_a.pdf
556
CJ\OW"
Cushion / Mast Reach Frame, ESR 5220 and ESR 5240
10
12
11
14
11
1
8 7
6
5 14 6
13
4
812791-006_Rev_F_003821_000_a.pdf
557
CI\OW"

NUMBER REQ
1 050004-015 SCREW M3 4
2 811378-003 SENSOR INDUCT ASSY 1
792882 Pin Crimp 1060-16 3
4 050008-001 NUT HEX 4
5 832965 Bracket 1
831528 Bracket 1
8 050003-031 SCREW 1
9 Retainer 1
10 Switch Rail 1
11 050003-061 SCREW AR
792880-003 Pin Housing 4 Way 1
792882 Pin Crimp 1060-16 3
793090-003 Anti Back Out 4 Way 1
13 050051-017 SCREW 2
14 050008-008 NUT HEX 2
1000 832966 Reach sensor, ESR 5220 1
831529 Reach Sensor, ESR 5240 1
812791-006_Rev_F_003821_000_a.pdf
558
CJ\OW"
ESR 5220 and ESR 5240
Item 9 Mast
831777-001 TL mast, no sideshifter

831777-002 TT mast, no sideshifter
831777-003 TL mast, with sideshifter
831777-004 TL mast, with hook-on sideshifter
831777-004 TT mast, with sideshifter
831777-004 TT mast, with hook-on sideshifter (ESR 5240)
831777-005 TT mast, with hook-on sideshifter (ESR 5220)
559
CI\OW"

NUMBER REQ
9 831777-001 Retainer 1
831777-002 Retainer 1
831777-003 Retainer 1
831777-004 Retainer 1
831777-004 Retainer 1
831777-005 STOP BRACKET TILT MAST 1
560
CJ\OW"
Cushion / Mast Reach Frame, ESR 5260 and ESR 5280S
Frame
Reach carriage
0 3
11
0 0 8
00 (,:._
''
0 8
0 0 7 /~
7
9
0 4 10
6 12
6
5
812791-006_Rev_F_001241_000_a.pdf
561
CI\OW"

NUMBER REQ
1 Sensor Bracket 1
2 050003-061 SCREW AR
3 812361 BRACKET 1
792882 Pin Crimp 1060-16 3
792882 Pin Crimp 1060-16 3
6 050004-015 SCREW M3 4
8 050008-001 NUT HEX 4
11 050008-008 NUT HEX 2
12 050067-023 BOLT DURLOCK 2
1000 812074 REACH SENSOR ASM 1
812791-006_Rev_F_001241_000_a.pdf
562
CJ\OW"
ESR 5260
Item 1 Capacity / Battery
820658-001 1.4 t / 420 Ah

820658-002 1.4 t / 560 Ah
820658-003 1.4 t / 700 Ah
820658-004 1.6 t / 420 Ah
820658-005 1.6 t and 2.0 t / 560 Ah
820658-006 1.6 t and 2.0 t / 700 Ah
820658-007 1.6 t and 2.0 t / 840 Ah
ESR 5280S
Item 1 Capacity / Battery
820658-007 1.6 t / 700 Ah TS

820658-008 1.6 t / 560 Ah
820658-009 1.6 t / 700 Ah
820658-010 1.6 t / 560 Ah TS
820658-012 2.0 t / 560 Ah
820658-013 2.0 t / 700 Ah
820658-014 2.0 t / 840 Ah
820658-015 2.0 t / 560 Ah TS
820658-016 2.0 t / 700 Ah TS
820658-017 2.0 t / 840 Ah TS
563
CI\OW"

NUMBER REQ
1 820658-001 Sensor Bracket 1
820658-002 Sensor Bracket 1
820658-003 SENSOR BRACKET 1
564
CJ\OW"
Height Encoder, ESR 5220 and ESR 5240 -F
15
1
2 5
6
7
13
11 14
10
12
812791-006_Rev_F_001246_000_a.pdf
565
CI\OW"
Height Encoder, ESR 5220 and ESR 5240 -F

NUMBER REQ
1 127704 BRACKET MACHINING 1
2 060038-003 PIN COTTER 1
3 127707 ARM WELDMENT FIELD 1
4 127684 SPRING 1
5 129208 WHEEL FRICTION 1
6 061085-001 CLIP SNAP-IN 1
7 816019 SENSOR BEARING ASSEMBLY 1
808123-003 PIN HOUSING (NLA) 1
792882 Pin Crimp 1060-16 4
8 128898 WASHER 1
9 060014-094 SCREW #10-32 X .50 HEX SOCKET 1
10 128888 GASKET 1
11 128912 RETAINER SENSOR 1
12 060014-008 SCREW #10 1
13 125256 RETAINER HEATER 1
14 815601 HEATER SILICON RUBBER 1
803448-005 Pin Housing 2
803448-004 Pin Insert 2
15 060015-123 SCREW .250 2
1000 815557 HEIGHT ENCODER 1
815606 Height Encoder Assy F/C 1
812791-006_Rev_F_001246_000_a.pdf
566
CJ\OW"
Height Encoder, ESR 5260 and ESR 5280S
15
1
2 5
6
7
13
11 14
10
12
812791-006_Rev_F_001246_000_a_1.pdf
567
CI\OW"
Height Encoder, ESR 5260 and ESR 5280S

NUMBER REQ
1 127704 BRACKET MACHINING 1
2 060038-003 PIN COTTER 1
3 127707 ARM WELDMENT FIELD 1
4 127684 SPRING 1
5 129208 WHEEL FRICTION 1
6 061085-001 CLIP SNAP-IN 1
7 816019 SENSOR BEARING ASSEMBLY 1
808123-003 PIN HOUSING (NLA) 1
792882 Pin Crimp 1060-16 4
8 128898 WASHER 1
10 128888 GASKET 1
11 128912 RETAINER SENSOR 1
12 060014-008 SCREW #10 1
13 125256 RETAINER HEATER 1
14 815601 HEATER SILICON RUBBER 1
803448-005 Pin Housing 2
803448-004 Pin Insert 2
15 060015-123 SCREW .250 2
1000 815557 HEIGHT ENCODER 1
815606 Height Encoder Assy F/C 1
812791-006_Rev_F_001246_000_a_1.pdf
568
CJ\OW"
Mast Switch, ESR 5260 Regen Lower Option
Sideshifter
~
5
7
6
Mast
12
8 \ ,✓'>£:
✓' 9
11
10
3 1
2
812791-006_Rev_F_004043_000_a.pdf
569
CI\OW"
Mast Switch, ESR 5260 Regen Lower Option

NUMBER REQ
1 833727 BRACKET 1
4 050006-013 SCREW HEX 2
5 833726 Retainer 1
6 050003-018 SCREW 1
7 790350 ACTUATOR MAGNET (NO AIR) 1
8 050008-001 NUT HEX 5
9 822756 F.C. SWITCH ASSY ESR/ESR5000S 1
10 050008-008 NUT HEX 1
11 050006-023 BOLT HEX HD M8 2
12 055058-001 BUFFER 2
1001 833775 Cable 1
812791-006_Rev_F_004043_000_a.pdf
570
CJ\OW"
Positioning Aid for Sideshifter
Sideshifter
0
2
1
0 3
4
12
6
11
7
10
8
812791-006_Rev_F_003313_000_a.pdf
571
CI\OW"

NUMBER REQ
1 050005-052 SCREW 1
2 827875 Indicator 1
3 050006-002 SCREW HX HD SET M3 2
5 823579 Retainer 1
7 050008-004 NUT 2
9 050006-008 SCREW HX HD SET M5 1
10 807752 CLAMP 1
1000 823581 Sensor 1
812791-006_Rev_F_003313_000_a.pdf
572
CJ\OW"
cnaw" ELECTRICAL SYSTEM

1 ....... 050005-052 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 ....... 827875 . . . . . . . . . . . Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 ....... 050006-002 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 ....... 050009-001 . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 ....... 823579 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 ....... 811378-007. . . . . . . . Sensor ...................................................... 1
7 ....... 050008-004 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 ....... 050071-019 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 ....... 050006-008 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 ....... 807752 . . . . . . . . . . . Cable Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 ....... 050003-012 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 ....... 793288 . . . . . . . . . . . Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
823581 . . . . . . . . . . . Sensor (including 3–7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Mast cable (not shown) Collapsed height
828432-001 2022 mm
828432-002 2172 mm
828432-003 2322 mm
828432-004 2472 mm
828432-005 2572 mm
828432-006 2772 mm
828432-007 2922 mm
828432-008 3042 mm
828432-009 3192 mm
828432-010 3347 mm
828432-011 3492 mm
828432-012 3692 mm
828432-013 3842 mm
828432-014 3952 mm
828432-015 4252 mm
828432-091 4419 mm
828432-016 4452 mm
828432-092 4719 mm
828432-093 4919 mm
828432-094 5106 mm
828432-095 5306 mm
828432-096 5440 mm
ESR 5200 Series

Rev. F
253
573
CI\OW"

NUMBER REQ
1001 828432-001 CABLE MAST 10 CORE SPA 1
828432-002 CABLE MAST 10 CORE SPA 1
828432-003 Mast cable 1
828432-005 Mast cable 1
828432-006 Mast cable 1
828432-007 Mast cable 1
828432-013 Mast cable 1
828432-014 Mast cable 1
828432-091 Mast cable 1
828432-092 Mast cable 1
828432-093 Mast cable 1
828432-094 Mast cable 1
828432-096 Mast cable 1
574
CJ\OW"
Mast Wiring, ESR 5220 and ESR 5240 -T
2
5
Mast
812791-006_Rev_F_003818_000_a.pdf
575
CI\OW"

NUMBER REQ
3 832667-001 PROXIMITY SWITCH 1
832667-002 PROXIMITY SWITCH 1
4 050071-006 SCREW 2
5 790350 ACTUATOR MAGNET (NO AIR) 1
6 050003-018 SCREW 1
812791-006_Rev_F_003818_000_a.pdf
576
CJ\OW"
Mast cable (not shown) TL Mast / height
830465-001 2000 mm
830465-001 2150 mm
830465-001 2360 mm
830465-002 2520 mm
830465-002 2650 mm
830465-002 2850 mm
830465-003 2970 mm
830465-003 3090 mm
830465-003 3240 mm
Mast cable (not shown) TT Mast / height
830465-001 1935 mm
830465-001 2090 mm
830465-001 2305 mm
830465-002 2465 mm
830465-002 2595 mm
830465-002 2795 mm
830465-003 2915 mm
830465-003 3030 mm
830465-003 3185 mm
577
CI\OW"

NUMBER REQ
1001 830465-001 Mast cable 1
830465-001 Mast cable 1
830465-001 Mast cable 1
830465-002 HARNESS FLS ESR BASIC 1
830465-003 Mast cable 1
830465-003 Mast cable 1
830465-003 Mast cable 1
830465-001 Mast cable 1
830465-001 Mast cable 1
830465-001 Mast cable 1
830465-003 Mast cable 1
830465-003 Mast cable 1
830465-003 Mast cable 1
578
CJ\OW"
Mast Wiring, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S -F
2
3
14 HGTRS
13
12
1
10
15
2
2
3 11 HGTRS
2 5
5
8
6 7
9
812791-006_Rev_F_001251_000_a.pdf
579
CI\OW"

NUMBER REQ
1 Cable 1
2 052076-001 CLAMP 4
052076-002 CLAMP CABLE10 WAY 4
3 829442 SPRING 3
4 790350 ACTUATOR MAGNET (NO AIR) AR
807716 BRACKET MAGNET ACTUATOR AR
050006-014 HEX BOLT 5MM AR
050003-018 SCREW AR
050008-001 NUT HEX AR
5 050071-035 SCREW 2
6 807681 BRACKET MAGNET SWITCH 1
055058-001 BUFFER 2
050009-008 WASHER 2
050008-001 NUT HEX 4
8 807752 CLAMP 2
[1] 9 803310 ACTUATOR 1
802836 SEALED MICRO SWITCH 1
823547 FKS HEATER ASSEMBLY 1
825416 Retainer 1
050004-042 SCREW 2
050008-011 HEX NUT M2 2
807481 SWITCH BRACKET 1
807541 PLATE 1
050005-011 SCREW CAP M6 2
823248 CLAMPING CLIP 6
827232 BRACKET 6
10 822754 F.C.-HARNESS-STD ESR/ESR-S 1
822755 FORK CARRIAGE HARNESS 1
822758 Jumper 1
827880 HYDRAULIC SENSOR HT-PD 824820 1
054162-002 SCREW 1
11 815210 CONTUR SPEED RED. SWITCH 1
815211 SHIM AR
12 Cable 1
13 815556 HEIGHT RESET SWITCH 1
815207 SHIM AR
050003-006 SCREW COUNTERSUNK 1
050003-013 SCREW 1
050008-008 NUT HEX 1
1001 829675 CABLE 1
812791-006_Rev_F_001251_000_a.pdf
580
cnawr.

NUMBER REQ
051051-009 CABLE TIE 9
051051-010 CABLE TIE 5
PART NOTES:
[1] - Please get in contact with [email protected] for lift trucks from serial number 5A233712.
812791-006_Rev_F_001251_000_a.pdf
581

Mast Wiring, ESR 5220, 5240, 5260 and 5280S -F
15 . . . . . . . 793288 . . . . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050003-013 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050008-008 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Not shown
829675 . . . . . . . . . . . Cable, Mast to Valve Block (ESR 5260 Regen Lower Option. . . . . . . . . . . . 1
051051-009 . . . . . . . Cable tie (270–302 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
051051-010 . . . . . . . Cable tie (140–150 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Item 1 (6-core) Item 1 (10-core) Item 12 (6-core) Collapsed height
823619-001 823618-001 823871-001 2022 mm

823619-002 823618-002 823871-002 2172 mm
823619-003 823618-003 823871-003 2322 mm
823619-004 823618-004 823871-004 2472 mm
823619-005 823618-005 823871-005 2572 mm
823619-006 823618-006 823871-006 2772 mm
823619-007 823618-007 823871-007 2922 mm
823619-008 823618-008 823871-008 3042 mm
823619-009 823618-009 823871-009 3192 mm
823619-010 823618-010 823871-010 3347 mm
823619-011 823618-011 823871-011 3492 mm
823619-012 823618-012 823871-012 3692 mm
823619-013 823618-013 823871-013 3842 mm
823619-014 823618-014 823871-014 3952 mm
823619-015 823618-015 823871-015 4252 mm
823619-091 823618-091 823871-091 4419 mm
823619-016 823618-016 823871-016 4452 mm
823619-092 823618-092 823871-092 4719 mm
823619-093 823618-093 823871-093 4919 mm
823619-094 823618-094 823871-094 5106 mm
823619-095 823618-095 823871-095 5306 mm
823619-096 823618-096 823871-096 5440 mm
ESR 5200 Series

Rev. F
259
582
cnawr.

NUMBER REQ
1 823619-001 MAST CABLE 1
823619-002 MAST CABLE 1
823619-003 MAST CABLE 1
823619-004 MAST CABLE 1
823619-005 MAST CABLE 1
823619-006 MAST CABLE 1
823619-007 MAST CABLE 1
823619-008 MAST CABLE 1
823619-009 MAST CABLE 1
823619-010 MAST CABLE 1
823619-011 MAST CABLE 1
823619-012 MAST CABLE 1
823619-013 MAST CABLE 1
823619-014 MAST CABLE 1
823619-015 MAST CABLE 1
823619-091 Cable 1
823619-016 MAST CABLE 1
823619-092 MASTCABLE-6POL ESR/ESRS-4719 1
823619-093 Cable 1
823619-094 Cable 1
823619-095 Cable 1
823619-096 Cable 1
823618-001 MAST CABLE 1
823618-002 MAST CABLE 10-POL ESR5000 1
823618-003 MASTCABLE 10CORE ESR/ESRS-2322 1
823618-004 MAST CABLE ESR/MSR 1
823618-005 MAST CABLE ESR/MSR 10 CORE ASS 1
823618-008 MAST CABLE 1
823618-009 MAST CABLE 1
823618-010 MAST CABLE 1
823618-011 MASTCABLE-10pol ESR/ESRS-5000 1
823618-012 MAST CABLE 1
823618-013 MAST CABLE 1
823618-014 MAST CABLE 1
823618-015 MAST CABLE 1
823618-091 Cable 1
823618-016 MAST CABLE 1
823618-094 MAST CABLE 1
823618-095 MAST CABLE 10-CORE 1
12 823871-001 Cable 1
823871-002 Cable 1
823871-003 Cable 1
823871-004 Cable 1
823871-005 Harness Lift Slow Down 3330mm 1
583
CI\OW"

NUMBER REQ
823871-006 Cable 1
823871-007 CABLE 1
823871-008 CABLE 1
823871-009 CABLE 1
823871-010 HARNESS LIFT SLOW DOWN 4105mm 1
823871-011 CABLE 1
823871-012 CABLE 1
823871-013 CABLE 1
823871-014 CABLE 1
823871-015 CABLE 1
823871-091 Cable 1
823871-016 CABLE LIFTSLOWDOWN ASSY ESR/S 1
823871-092 Cable 1
823871-093 HARNESS 1
823871-094 Cable 1
823871-095 Cable 1
823871-096 Cable 1
584
CJ\OW"
Mast Wiring and Height Encoder
See page
Height Encoder,
ESR 5260 and
ESR 5280S 3
4 15 HGTRS
14
13
12
11
16
1 3
3
4 6
3
6
9
7 8
10
812791-006_Rev_F_001252_000_a.pdf
585
CI\OW"

NUMBER REQ
1 Cable 1
2 Cable 1
3 052076-002 CLAMP CABLE10 WAY 4
4 829442 SPRING 3
5 790350 ACTUATOR MAGNET (NO AIR) AR
807716 BRACKET MAGNET ACTUATOR AR
050006-014 HEX BOLT 5MM AR
050003-018 SCREW AR
050008-001 NUT HEX AR
6 050071-035 SCREW 2
7 807681 BRACKET MAGNET SWITCH 1
055058-001 BUFFER 2
050009-008 WASHER 2
050008-001 NUT HEX 4
9 807752 CLAMP 2
802836 SEALED MICRO SWITCH 1
823547 FKS HEATER ASSEMBLY 1
796230 HEATER BRACKET 1
050004-042 SCREW 2
050008-011 HEX NUT M2 2
807481 SWITCH BRACKET 1
807541 PLATE 1
050005-011 SCREW CAP M6 2
823248 CLAMPING CLIP 7
827232 BRACKET 7
11 822755 FORK CARRIAGE HARNESS 1
827880 HYDRAULIC SENSOR HT-PD 824820 1
12 Cable 1
13 815556 HEIGHT RESET SWITCH 1
815207 SHIM AR
050003-006 SCREW COUNTERSUNK 1
15 815208 CONTOUR 1
815209 SHIM AR
050003-013 SCREW 1
050008-008 NUT HEX 1
1001 051051-009 CABLE TIE 9
051051-010 CABLE TIE 5
812791-006_Rev_F_001252_000_a.pdf
586
CJ\OW"

Mast Wiring and Height Encoder Wiring
Item 1 (10-core) Item 2 (6-core) Item 12 (6-core) Collapsed height
823618-001 823870-001 823871-001 2022 mm

823618-002 823870-002 823871-002 2172 mm
823618-003 823870-003 823871-003 2322 mm
823618-004 823870-004 823871-004 2472 mm
823618-005 823870-005 823871-005 2572 mm
823618-006 823870-006 823871-006 2772 mm
823618-007 823870-007 823871-007 2922 mm
823618-008 823870-008 823871-008 3042 mm
823618-009 823870-009 823871-009 3192 mm
823618-010 823870-010 823871-010 3347 mm
823618-011 823870-011 823871-011 3492 mm
823618-012 823870-012 823871-012 3692 mm
823618-013 823870-013 823871-013 3842 mm
823618-014 823870-014 823871-014 3952 mm
823618-015 823870-015 823871-015 4252 mm
823618-091 823870-091 823871-091 4419 mm
823618-016 823870-016 823871-016 4452 mm
823618-092 823870-092 823871-092 4719 mm
823618-093 823870-093 823871-093 4919 mm
823618-094 823870-094 823871-094 5106 mm
823618-095 823870-095 823871-095 5306 mm
823618-096 823870-096 823871-096 5440 mm
ESR 5200 Series

Rev. F
263
587
CI\OW"

NUMBER REQ
1 823618-001 MAST CABLE 1
823618-003 MASTCABLE 10CORE ESR/ESRS-2322 1
823618-005 MAST CABLE ESR/MSR 10 CORE ASS 1
823618-008 MAST CABLE 1
823618-009 MAST CABLE 1
823618-010 MAST CABLE 1
823618-011 MASTCABLE-10pol ESR/ESRS-5000 1
823618-012 MAST CABLE 1
823618-013 MAST CABLE 1
823618-014 MAST CABLE 1
823618-015 MAST CABLE 1
823618-091 Cable 1
823618-016 MAST CABLE 1
823618-094 MAST CABLE 1
2 823870-001 Cable 1
823870-002 Cable 1
823870-003 Cable 1
823870-004 Cable 1
823870-005 Cable 1
823870-006 Cable 1
823870-007 CABLE HIGHT ENCODER ESR/S 1
823870-008 CABLE HEIGHT ENCODER ESR/ESR-S 1
823870-009 CABLE HEIGHT ENCODER ESR/ESR-S 1
823870-010 HARNESS HEIGHT ENCODER 3355mm 1
823870-011 CABLE 1
823870-012 CABLE HIGHT ENCODER ESR/S 1
823870-013 Cable 1
823870-014 Harness Height Encoder 3960mm 1
823870-015 CABLE HEIGHT ENCODER ESR/MSR 1
823870-091 Cable 1
823870-016 CABLE HEIGHT ENCODER ESR/MSR 1
823870-092 Cable 1
823870-093 Cable 1
823870-094 Cable 1
823870-095 Cable 1
823870-096 Harness Height Encoder 5448mm 1
12 823871-001 Cable 1
823871-002 Cable 1
823871-003 Cable 1
823871-004 Cable 1
823871-005 Harness Lift Slow Down 3330mm 1
588
cnawr.

NUMBER REQ
823871-006 Cable 1
823871-007 CABLE 1
823871-008 CABLE 1
823871-009 CABLE 1
823871-010 HARNESS LIFT SLOW DOWN 4105mm 1
823871-011 CABLE 1
823871-012 CABLE 1
823871-013 CABLE 1
823871-014 CABLE 1
823871-015 CABLE 1
823871-091 Cable 1
823871-016 CABLE LIFTSLOWDOWN ASSY ESR/S 1
823871-092 Cable 1
823871-093 HARNESS 1
823871-094 Cable 1
823871-095 Cable 1
823871-096 Cable 1
589
Fingertip Control Levers
39 2
40
3
38 4 41
37 33 5
36 32
5 6
11
35
31 7
8
34 12
31 30 14
9
13
18 15
29 27
28 10
16
25 17
26
21
19
20
See page Armrest,

I
and Armrest and Seat,
24
i
22
23
812791-006_Rev_F_001254_000_a.pdf
590
cnawr.

NUMBER REQ
1 821311 SINGLE LEVER COVER 1
2 808988-001 HORN BUTTON LH 1
3 051057-033 SPRING COMPRESSION 1
4 811934 SWITCH BRACKET 1
5 822789 HORN AND FOR/REV.SWITCH ASSY 2
825333 HORN & FORWARDREVERSE 3-BUTTON 1
6 821895 HORN BRACKET 1
7 050017-028 SCREW 4
8 822570-004 KNOB - SIDESHIFT 1
10 821514 JOYSTICK 4
825719 BOOT ESR-JOYSTICK 4
11 869830-001 Label, Fork Spread 1
869830-002 Label, Cleat 1
869830-005 Label, Load Holder 1
869830-006 Label, Rotate 1
869830-007 LABEL -TELESCOPIC FORK 1
869830-008 Label, Tilt 1
869830-009 Label, Reach 1
12 822576 BUTTON 1
13 822657 FRICTION BEARING 1
15 050017-027 SET SCREW 2
16 051070-001 CABLE CLAMP 1
17 050005-002 SCREW CAP 1
18 822604 SWITCH + LED ASSY 1
19 050004-045 CHEESE SCREW 2
21 822575 BRACKET MOUNT 1
23 050005-082 SCREW M6 X 75 DIN 912 2
25 050005-014 SCREW 2
26 821726 SINGLE LEVER WELDMENT 1
27 822570-003 KNOB - TILT 1
28 822570-002 KNOB - REACH 1
29 822570-001 KNOB - LIFT 1
30 050004-044 SCREW 2
31 050005-048 SCREW 4
32 050010-014 LOCKWASHER 2
33 050008-011 HEX NUT M2 2
34 803469-024 SCREW 2
35 821894 BRACKET DIRECTION SWITCH 1
36 812366 AUXILIARY SWITCH BRACKET 1
37 815307 STOP 1
38 803469-019 SCREW TORX SOCKET 2
39 822790 FOR./REV. BUTTON 1
819282 SWITCH 1
40 050052-005 PIN DOWEL 1
812791-006_Rev_F_001254_000_a.pdf
591
CI\OW"

NUMBER REQ
41 826383 Push-Button 1
1001 822646-001 JOYSTICK ONE AXIS LIFT 1
822646-002 JOYSTICK ONE AXIS REACH 1
822646-003 JOYSTICK ONE AXIS TILT 1
822646-004 JOYSTICK ONE AXIS SIDESHIFT 1
822771 SELECTION BUTTON ASSY 1
822792-001 HORN AND BUTTON ASSY 1
825334-001 HORN SWITCH ASSY 1
1001 834320-001 ARMREST - CABLE 1
822619 ARMREST HARNESS ESR 1
822620 ARMREST HARNESS MSR 1
793364-002 FIXING CLIP 1
812791-006_Rev_F_001254_000_a.pdf
592
CJ\OW"
37 2
38
3
36 4 39
35 5
34
5 6
11
33
31 7
8
32 12
31 30
9 14
40 13
18 15
29 27
28 10
16
25 17
26
41
21
19
20
See page Armrest,

I
24
i
22
23
812791-006_Rev_F_004439_000_a.pdf
593
CI\OW"

NUMBER REQ
1 821311 SINGLE LEVER COVER 1
7 050017-028 SCREW 4
8 822570-004 KNOB - SIDESHIFT 1
10 821514 JOYSTICK 4
825719 BOOT ESR-JOYSTICK 4
869830-007 LABEL -TELESCOPIC FORK 1
869830-008 Label, Tilt 1
12 822576 BUTTON 1
15 050017-027 SET SCREW 2
16 051070-001 CABLE CLAMP 1
17 050005-002 SCREW CAP 1
19 050004-045 CHEESE SCREW 2
23 050005-082 SCREW M6 X 75 DIN 912 2
25 050005-014 SCREW 2
26 821726 SINGLE LEVER WELDMENT 1
27 822570-003 KNOB - TILT 1
28 822570-002 KNOB - REACH 1
29 822570-001 KNOB - LIFT 1
30 050000-100 Roll Pin 2
31 050005-048 SCREW 4
32 803469-024 SCREW 2
33 821894 BRACKET DIRECTION SWITCH 1
35 815307 STOP 1
38 050052-005 PIN DOWEL 1
40 819282 SWITCH 1
41 825333 HORN & FORWARDREVERSE 3-BUTTON 1
1000 822646-001 JOYSTICK ONE AXIS LIFT 1
812791-006_Rev_F_004439_000_a.pdf
594
cnawr.

NUMBER REQ
822646-002 JOYSTICK ONE AXIS REACH 1
822646-003 JOYSTICK ONE AXIS TILT 1
822646-004 JOYSTICK ONE AXIS SIDESHIFT 1
822771 SELECTION BUTTON ASSY 1
825334-001 HORN SWITCH ASSY 1
1001 834320-001 ARMREST - CABLE 1
834320-002 ARMREST - CABLE 1
812791-006_Rev_F_004439_000_a.pdf
595
Dual-Axis Hydraulic Control Levers
2 3
4
37
38 5 6
36
35
31 7 9
34
30 39
7 8 10
33
29
32 11
29 13
28
14
12 16
15
17
20 18
19
27
21 23
22
See page Armrest,
26
24
25
812791-006_Rev_F_001253_000_a.pdf
596
cnawr.

NUMBER REQ
1 821312 DUAL LEVER COVER 1
2 869828 LABEL (LIFT/REACH DUAL LEVERS) 1
3 869829 LABEL LIFT 1
825333 HORN & FORWARDREVERSE 3-BUTTON 1
9 821747 DUAL LEVER WELDMENT 1
12 821515-002 JOYSTICK 1
869830-003 Label, Telescopic Forks 1
869830-004 Label, Tilt 1
14 822576 BUTTON 1
17 050017-027 SET SCREW 2
18 051070-001 CABLE CLAMP 1
19 050005-002 SCREW CAP 1
21 050004-045 CHEESE SCREW 2
24 050005-014 SCREW 2
25 050005-082 SCREW M6 X 75 DIN 912 2
27 821515-001 JOYSTICK 1
28 050004-044 SCREW 2
29 050005-048 SCREW 4
30 050010-014 LOCKWASHER 2
31 050008-011 HEX NUT M2 2
32 803469-024 SCREW 2
33 822969 BRACKET DIRECTION SWITCH DUAL 1
35 815307 STOP 1
819282 SWITCH 1
38 050052-005 PIN DOWEL 1
1000 822771 SELECTION BUTTON ASSY 1
812791-006_Rev_F_001253_000_a.pdf
597
CI\OW"

NUMBER REQ
825334-002 DUAL HORN-F/R SWITCH ASSY 1
1001 834320-001 ARMREST - CABLE 1
812791-006_Rev_F_001253_000_a.pdf
598
CJ\OW"
2 3
4
35
36 5 6
34
33
7 9
32
37
7 8 10
31
29
30 11
29 13
28
38 14
12 16
15
17
20 18
19
39 27
21 23
22
See page Armrest,
26
24
25
812791-006_Rev_F_004440_000_a.pdf
599
CI\OW"

NUMBER REQ
1 821312 DUAL LEVER COVER 1
2 869828 LABEL (LIFT/REACH DUAL LEVERS) 1
3 869829 LABEL LIFT 1
9 821747 DUAL LEVER WELDMENT 1
12 821515-002 JOYSTICK 1
836324 KNOB W/O SWITCH 1
869830-004 Label, Tilt 1
14 822576 BUTTON 1
17 050017-027 SET SCREW 2
18 051070-001 CABLE CLAMP 1
19 050005-002 SCREW CAP 1
21 050004-045 CHEESE SCREW 2
24 050005-014 SCREW 2
25 050005-082 SCREW M6 X 75 DIN 912 2
27 821515-001 JOYSTICK 1
836324 KNOB W/O SWITCH 1
28 050000-100 Roll Pin 2
29 050005-048 SCREW 4
30 803469-024 SCREW 2
31 822969 BRACKET DIRECTION SWITCH DUAL 1
33 815307 STOP 1
36 050052-005 PIN DOWEL 1
38 819282 SWITCH 1
39 825333 HORN & FORWARDREVERSE 3-BUTTON 1
812791-006_Rev_F_004440_000_a.pdf
600
cnawr.

NUMBER REQ
825334-002 DUAL HORN-F/R SWITCH ASSY 1
1001 834320-001 ARMREST - CABLE 1
812791-006_Rev_F_004440_000_a.pdf
601
Multi-Task Control Handle, ESR 5260 and ESR 5280S
3
1
2
36
35
34
33
32 31
4
30
29
5
28 6 37
8
9 7
10
27 11
12
26 15 See page
24
Armrest and Seat,
23 13
14 ESR 5260 and ESR 5280S
25 16
16
17 17
23
---!
22 20
21
19
18
812791-006_Rev_F_001257_000_a.pdf
602
cnawr.

NUMBER REQ
1 060065-012 SCREW M4 2
2 132227 COVER FRONT ARMREST RH 1
3 825662 DECAL- SET 1
069929 Decal 1
069930 Decal 1
4 062595-006 SWITCH PANEL MOUNT BLANK 1
869833-004 Label, Tilt 1
869833-008 Label, Tilt 1
869833-009 Label, Mast Reach 1
6 822576 BUTTON 1
9 050017-027 SET SCREW 2
10 051070-001 CABLE CLAMP 1
11 050005-002 SCREW CAP 1
13 050004-045 CHEESE SCREW 2
16 050005-109 SCREW 2
17 051070-001 CABLE CLAMP 2
18 050005-014 SCREW 2
19 050005-082 SCREW M6 X 75 DIN 912 2
20 050005-012 SCREW 1
21 050005-017 SCREW M5X45 DIN 912 4
22 822623 BELLOWS SUPPORT 1
23 060045-030 SCREW SHOULDER 2
24 145461-001 ASM POT REACH/RETRACT CMD 1
145461-002 ASM POT REACH/RETRACT CMD F/C 1
25 145459-001 ASM POT LIFT/LOWER CMD 1
145459-002 ASM POT LIFT/LOWER CMD F/C 1
26 Multi-function pedestal 1
27 060032-068 SCREW SELF TAPPING 2
28 132209 BELLOWS 1
29 060065-013 SCREW M4 1
30 132024 MTC LOWER 1
31 060061-019 SCREW M5 2
32 122255 MOUNT CABLE TIE 1
33 060032-070 SCREW SELF TAPPING #6-19 X 5/1 1
34 145463-001 ASM POT SIDESHIFT CMD 1
145463-002 ASM POT SIDESHIFT CMD F/C 1
35 145457 HARNESS HANDLE W/ THWL TILT 1
812791-006_Rev_F_001257_000_a.pdf
603
CI\OW"

NUMBER REQ
36 132025 MTC UPPER 1
145455-001 MTC ASSEMBLY STD W/TILT 1
145455-002 MTC ASSEMBLY FRZ W/TILT 1
1001 834320-001 ARMREST - CABLE 1
831824 Support 1
831855 Cable with Heating Resistor 1
050004-042 SCREW 2
050008-011 HEX NUT M2 2
050005-011 SCREW CAP M6 2
831824 Support 1
831855 Cable with Heating Resistor 1
050004-042 SCREW 2
050008-011 HEX NUT M2 2
050005-011 SCREW CAP M6 2
812791-006_Rev_F_001257_000_a.pdf
604
CJ\OW"
Accelerator Pedal
4
2
0 1 3
6
5
25 27
29 7
<'
26 24
1 )' //
18 21
28 ~ 27 /
20
/
OJ~~ 0
~ 22 -@- 8
17 23
19
16
r
I
0
9
10
15
11
12
13
14
812791-006_Rev_F_000979_000_a.pdf
605
CI\OW"
Accelerator Pedal

NUMBER REQ
1 050068-003 NUT FLANGED M8 4
2 050008-015 NUT HEX M6 1
3 819835 MOUNT ACCELERATOR WA 1
792882 Pin Crimp 1060-16 3
6 050006-003 Screw 2
050009-002 WASHER (3XTHRD) FLT M3X0.8ZP 2
8 050008-008 NUT HEX 2
9 050000-069 PIN ROLL SPIROL M3 1
10 828291 Adjuster 1
12 793473 ROLLER 1
13 042053-020 BUSHING 2
14 793558 LEVER ASSY 1
15 051058-021 BEARING 2
16 820626 SPRING 1
17 050006-002 SCREW HX HD SET M3 2
19 792991 MICROSWITCH ASSY 1
20 810469 Plate 1
21 050067-023 BOLT DURLOCK 4
24 055058-012 BUFFER 20X7.5 1
25 796009 Bracket 1
26 796010 Bracket 1
27 794611-001 RESISTOR 2
050004-042 SCREW 4
050008-011 HEX NUT M2 4
28 792880-001 PIN HOUSING MALE 1
792882 Pin Crimp 1060-16 2
050003-015 SCREW CSK SLOTTED HD M5x12PB 1
050008-008 NUT HEX 1
29 794591-001 HEATER ASSEMBLY 1
833054 HEATER, BRAKE AND ACC PEDAL 1
1000 828299 Accelerator Pedal 1
796013 ACCELERATOR HEATER ASSY 1
812791-006_Rev_F_000979_000_a.pdf
606
CJ\OW"
Thermal Sensor
1
Frame
7
2
5
4
812791-006_Rev_F_003316_000_a.pdf
607
CI\OW"
Thermal Sensor

NUMBER REQ
1 825074 Thermal Sensor 1
4 050008-030 NUT HEX 1
6 824022 Retainer 1
7 050008-008 NUT HEX 1
8 050005-001 SCREW 2
1000 825091 THERMO ELEMENT ASSY 1
812791-006_Rev_F_003316_000_a.pdf
608
CJ\OW"
Battery Connector
2 I
I
I
I
I
I
I 6
I
I
1 ~ ~ ---=
See page Electrical Components, Part 1/6
812791-006_Rev_F_001243_000_a.pdf
609
CI\OW"
Battery Connector

NUMBER REQ
1 050008-015 NUT HEX M6 AR
2 819718 Retainer 1
3 050007-011 BOLT HEX HD 2
050007-012 SCREW 4
050007-010 BOLT HEX HD 4
827204 Spacer 1
4 821000 BATTERY PLUG ASSY 1
813241-076 PLUG 1
821635-001 POWER CABLE 1
821616 BATTERY PLUG ASSY, SBE160 1
806718-001 BATTERY PLUG HOUSING 1
821617 BATTERY PLUG AND CABLE ASSY 1
794493 BATTERY PLUG HOUSING 1
821635-011 POWER CABLE B+ 1
5 050051-015 BOLT 3
6 060102-002 U-NUT 3
1000 819801-001 BATTERY PLUG ASSEMBLY 1
819801-002 Battery connector SBE 160 1
819801-003 Battery Connector SB 350 1
812791-006_Rev_F_001243_000_a.pdf
610
CJ\OW"
Battery Cable Guide
5
3
812791-006_Rev_F_003312_000_a.pdf
611
CI\OW"
Battery Cable Guide

NUMBER REQ
1 826259 CABLE GUIDE 2
2 803469-007 SCREW 6
3 827803 Articulating Link 2
4 050005-091 SCREW 2
5 050052-010 DOWEL PIN 2
1000 827955-001 BATTERY CABLE GUIDE KIT 1
812791-006_Rev_F_003312_000_a.pdf
612
CJ\OW"
DC / DC Converter, ESR 5220
5 6
4
9 12V / 24
48V
2 8
7
812791-006_Rev_F_004117_000_a.pdf
613
CI\OW"

NUMBER REQ
1 834458 WIRE HARNESS 1
2 834452 Retainer 1
4 050009-003 WASHER FLAT 2
5 050005-054 SCREW CAP 2
6 834457 DC/DC-CONVERTER 48-24 ESR-5220 1
834486 DC / DC CONVERTER 1
7 825322-001 CABLE 12V/24V 1
825322-002 HARNESS 48V ESR/ESRS 1
825322-003 CABLE 48V POWER SUPPLY 1
1000 834454-001 DC / DC Converter 1
834454-002 DC / DC Converter 1
812791-006_Rev_F_004117_000_a.pdf
614
CJ\OW"
6
7
5
8
12V / 24
48V
9
2
812791-006_Rev_F_004940_000_a.pdf
615
CI\OW"

NUMBER REQ
2 050005-054 SCREW CAP 2
3 050009-003 WASHER FLAT 2
7 840242 Retainer 1
8 834457 DC/DC-CONVERTER 48-24 ESR-5220 1
834486 DC / DC CONVERTER 1
9 825322-001 CABLE 12V/24V 1
1000 840245-001 DC / DC Converter 1
840245-002 DC / DC Converter 1
812791-006_Rev_F_004940_000_a.pdf
616
:,
E
DC / DC Converter
12V / 24
48V
Q
11 1
4
10
9
812791-006_Rev_F_001266_000_a.pdf
617
CI\OW"
DC / DC Converter

NUMBER REQ
1 050005-010 SCREW 4
2 814292-001 DC/DC CONVERTER 48V TO 12V 1
814292-002 DC/DC CONVERTER 48V TO 24V 1
3 050005-005 SCREW 4
5 823640 CONNECTOR BRACKET 1
6 834314 Wire Harness 1
7 825322-001 CABLE 12V/24V 1
8 050008-010 NUT 1
9 823537 BRACKET 1
1000 823775-001 POWER SUPPLY ESR MSR 48V-24V 1
823775-002 POWER SUPPLY ESR MSR 48V-12V 1
812791-006_Rev_F_001266_000_a.pdf
618
CJ\OW"
Display Screen
5
6
0
0
ooo~
l'o o
7
\\\\
.,o
~~ O ~
O 0
j__ a
e,
~
0 00'°
'8
'6
4
812791-006_Rev_F_000976_000_a.pdf
619
CI\OW"
Display Screen

NUMBER REQ
0 819883-001-01 DISPLAY ASSEMBLY ESR 5000 1
819883-001-02 DISPLAY ASSY 1
[1] 819883-001-03 DISPLAY ASSY ESR50/52-noAUX US
834401-001 Display 1
834401-002 Display 1
834401-003 Display 1
834401-004 Display 1
834766-001 Display 1
834766-002 Display 1
834766-003 Display 1
834766-004 Display 1
819883-002-01 DISPLAY ASSEMBLY ESR 5000 1
819883-002-02 Display 1
[2] 819883-002-03 DISPLAY ASSEMBLY ESR 5000
834402-001 Display 1
834402-002 Display 1
834402-003 Display 1
834402-004 Display 1
834767-001 Display 1
834767-002 Display 1
834767-003 Display 1
834767-004 Display 1
1 819882 DISPLAY HOUSING 1
2 869760 BLANK AUX FUNCTION 1
869756 FOIL AUX FUNCTIONS 1
829350 REPAIR KIT - DISPLAY PAD 1
3 869755 FOIL KEYPAD 1
829350 REPAIR KIT - DISPLAY PAD 1
4 869754 DISPLAY OVERLAY ESR5000 1
5 813269 SCREEN ASSEMBLY 1
6 819641-001 PCB LCD DISPLAY ASSEMBLY 1
819641-002 DISPLAY PCB ESR/ESRS-RUS 1
834768-001 PCB LCD Display, ESR 5260 Regen Lower Option 1
834768-003 PCB LCD Display 1
7 050005-050 SCREW 4
PART NOTES:
[1] - complet, north america only, requires software download
[2] - complet, auxiliary function overlay, north america only
812791-006_Rev_F_000976_000_a.pdf
620
a :,
E
Beacon
r//~~0, nm ,
Overhead guard
8
tr=-- - ~
fi"A
\
9
)
~
~
"
6
7
/
----
10
\
Q
5
4
~----\~ \()r 11
'r ~ ., -
18
'/\\
12
~
/
3
13
J
17
16
2 2 14
15
10
1
812791-006_Rev_F_001258_000_a.pdf
621
CI\OW"
Beacon

NUMBER REQ
1 824123 FLASHING BEACON BRACKET 1
834107 Retainer 1
2 050008-010 NUT 3
3 824394 BEACON ASSY 1
827004-001 BEACON 1
832665 FLASH TUBE 1
792880-001 PIN HOUSING MALE 1
792882 Pin Crimp 1060-16 2
828165 LED BEACON ASSY (COMPLETE) 1
828166-001 LED BEACON AMBER 1
792882 Pin Crimp 1060-16 2
4 050008-018 NUT HEX 2
5 824122 HOOP BEACON WA (GRILLE) 1
6 050005-014 SCREW 2
7 823142 BEACON CENTER MOUNT FLAT 1
8 050068-004 NUT DURLOCK M10 SC 2
9 823140 BEACON CENTER MOUNT ANGLED 1
10 050051-010 SCREW 2
11 050008-012 NUT 5
12 812887-006 CABLE CLIP 5
13 050005-016 SCREW 5
14 824318 Cable 1
824541 INDUCTOR ASSEMBLY 1
050005-112 DIN912 M4X35 1
050008-001 NUT HEX 1
827232 BRACKET AR
15 050067-035 BOLT DURLOCK M10X3 2
17 050003-011 SCREW SLOT HD CSK 1
18 050005-058 SCREW 2
050005-091 SCREW 2
1000 824347 KIT - HOOP BEACON INS. 1
834109 Beacon 1
824221 Beacon 1
834108 Beacon 1
828168 LED-Beacon 1
834156 LED-Beacon 1
828167 LED-Beacon 1
834157 LED-Beacon 1
812791-006_Rev_F_001258_000_a.pdf
622
CJ\OW"
Beacon, Cold Store Cab
Cold store cab roof
812791-006_Rev_F_001702_000_a.pdf
623
CI\OW"
Beacon, Cold Store Cab

NUMBER REQ
1 050005-058 SCREW 2
2 824394 BEACON ASSY 1
127651-001 STROBE LIGHT AMBER - FLAT BASE 1
792882 Pin Crimp 1060-16 2
828165 LED BEACON ASSY (COMPLETE) 1
828166-001 LED BEACON AMBER 1
792882 Pin Crimp 1060-16 2
3 824122 HOOP BEACON WA (GRILLE) 1
4 050008-010 NUT 2
1001 824674 Cable 1
824541 INDUCTOR ASSEMBLY 1
050005-112 DIN912 M4X35 1
050008-001 NUT HEX 1
812791-006_Rev_F_001702_000_a.pdf
624
CJ\OW"
Work Lights
Overhead guard
7
2 8
5
6
1
10 11
13 12
9
12
7
5 14
8
6 9
15
14
812791-006_Rev_F_003315_000_a.pdf
625
CI\OW"
Work Lights

NUMBER REQ
1 824117 BRACKET WORKLIGHT 1
2 050067-034 BOLT M10X25 FLANGED HEX HD AR
3 814288 WORKING LIGHT (12V) AR
796059-005 BULB (24V) AR
838994-001 SPOTLIGHT AR
4 824356 LAMPHOLDER 1
824356 LAMPHOLDER 1
6 050008-030 NUT HEX AR
7 050005-016 SCREW AR
050005-013 SCREW 1
8 812887-006 CABLE CLIP AR
812887-003 CABLE CLIP 5
9 050068-004 NUT DURLOCK M10 SC AR
10 050008-015 NUT HEX M6 AR
11 824361 WORKLIGHT GUARD AR
12 050008-018 NUT HEX AR
13 823136 BRACKET AR
14 823546 UNIVERSAL CLAMP AR
15 050005-085 SCREW AR
838995 WIRING HARNESS 1
812791-006_Rev_F_003315_000_a.pdf
626
CJ\OW"
Work Lights, Cold Store Cab
5
4 2
5 6
5
4
'' ', I
I ',,)
I
I
I 1
I
4-----@
5 ------®
812791-006_Rev_F_001699_000_a.pdf
627
CI\OW"
Work Lights, Cold Store Cab

NUMBER REQ
1 050006-048 BOLT HEX HD 1
2 814288 WORKING LIGHT (12V) 1
760059-005 Bulb 1
828253-001 SPOTLIGHT 1
3 826243 PROTECTION FRAME 1
5 050008-030 NUT HEX 2
6 826244 HOOP GUARD 1
1000 826245 SPOTLIGHT FRONT F.-CABIN ASSY 1
826282 Work Lights 1
830357 Work Lights, front 48 V LED 1
830356 Work Lights, rear 48 V LED 1
829741 Wire Harness 48 V 1
812791-006_Rev_F_001699_000_a.pdf
628
CJ\OW"
Travel Alarm
8 9 10
11
7 6 2
3
4
5
4 12
3 13
2 14
I
1 I
I 15
I
I
I
I
I
I
~ i I
~ i',,,~',,~,,
i~
I
I
I
I
I
I
I
0 I
I
See page Drive Unit I
J,
812791-006_Rev_F_001259_000_a.pdf
629
CI\OW"
Travel Alarm

NUMBER REQ
3 050008-008 NUT HEX 3
5 050005-112 DIN912 M4X35 1
7 824320 TRAVEL ALARM CABLE 1
8 050068-002 NUT FLANGED M6 2
9 823959 TRAVEL ALARM BRACKET 1
10 050008-001 NUT HEX 1
11 824541 INDUCTOR ASSEMBLY 1
12 050009-012 WASHER 2
14 126035 SIGNAL 12-48V 77-87-97DBTRAVEL 1
824568 ALARM CORD / VOLUME ADJUST 1
15 050051-015 BOLT 2
1000 823958 TRAVEL ALARM ASSEMBLY 1
812791-006_Rev_F_001259_000_a.pdf
630
CJ\OW"
CAN Output Module
1 2
812791-006_Rev_F_003314_000_a.pdf
631
CI\OW"
CAN Output Module

NUMBER REQ
1 050005-011 SCREW CAP M6 2
2 821194 CAN-OUT-CARD 1
3 050008-012 NUT 2
1001 833384 Bracket 1
050078-008 BLIND RIVET NUT 2
812791-006_Rev_F_003314_000_a.pdf
632
CJ\OW"
Fork Camera and Mast Camera
7
5 6 8 Overhead guard
Mast
9
5
10 34
32 31
31
33
11
4 12 13 34
15 35
38
36
14
37
14
16
39
17
18 40
Mast
19
37
20
38
23 41
21
24 42
22
25 33
26
2 32
10
28 10 31 43
27
3 11 44
10 22
Fork 11
29 45
47 25 46 Mast
2
11
30
1 10
812791-006_Rev_F_003317_000_a.pdf
633
CI\OW"

NUMBER REQ
1 828249 CAMERA MOTEC MC9050 1
828251 CABLE FORK CAMERA MK377.1,3 1
828247 SIGNAL CABLE REACH CABLE DISPL 1
828250 CABLE SUPPLY COLOR DISPLAY 1
2 050051-015 BOLT 5
3 814669 CABLE GUIDE W/A 1
821630-064 EDS CABLE 1
4 050007-026 SCREW M8x80 1
6 796422 SHAFT FOR CAMERA SYSTEM 1
7 127513-001 PULLEY 1
9 050007-037 BOLT HEX 1
10 052076-002 CLAMP CABLE10 WAY 5
11 807303 SPRING AR
12 823404 BRACKET CAMERA 1
13 826545 PLATE 1
14 827009 SHIM AR
15 826546 CABLE ROLLER 1
17 823565 PLATE 1
18 823564 BRACKET HOSE 1
19 822601-001-01 CORRUGATED HOSE DIA10 1
20 821234 BRACKET CAMERA CABLE 1
22 050008-008 NUT HEX 2
23 051068-001 SPRING CLAMP 2
24 050005-002 SCREW CAP 2
27 050071-035 SCREW 1
28 050008-024 NUT METRIC 1
29 823566 BRACKET INNER MAST FORK CAMERA 1
31 050005-080 SCREW AR
34 823546 UNIVERSAL CLAMP 2
35 050008-018 NUT HEX AR
050005-064 SCREW M8 2
050008-024 NUT METRIC 2
36 823240 MONITOR POLE BRACKET 1
824869 MONITOR POL CABIN 1
37 050071-009 SCREW AR
38 124530 PLUG TUBE 2
40 828242 DISPLAY MD3074AVKL COLD STORE 1
836861 BALL JOINT 1
812791-006_Rev_F_003317_000_a.pdf
634
cnawr.

NUMBER REQ
838139 LIGHT PROTECTION COVER 1
838140 VIBRATION BRACKET 1
825316 RUBBER STOP M4-DG 10x6 4
41 823147 MONITOR ADAPTOR 1
42 050071-035 SCREW 1
43 823574 BRACKET INNER MAST CAMERA 2
44 050008-015 NUT HEX M6 8
45 823572 BRACKET CAMERA 4000 1
46 050003-011 SCREW SLOT HD CSK 1
47 825350 CAMERA MAST MONO/COLOR 1
828247 SIGNAL CABLE REACH CABLE DISPL 1
828250 CABLE SUPPLY COLOR DISPLAY 1
1000 827008 FORK CAMERA UTIL 1
812791-006_Rev_F_003317_000_a.pdf
635

Cable for Mast camera Cable for Fork camera Collapsed height
823650-001 826962-001 2022 mm

823650-002 826962-002 2172 mm
823650-003 826962-003 2322 mm
823650-004 826962-004 2472 mm
823650-005 826962-005 2572 mm
823650-006 826962-006 2772 mm
823650-007 826962-007 2922 mm
823650-008 826962-008 3042 mm
823650-009 826962-009 3192 mm
823650-010 826962-010 3347 mm
823650-011 826962-011 3492 mm
823650-012 826962-012 3692 mm
823650-013 826962-013 3842 mm
823650-014 826962-014 3952 mm
823650-015 826962-015 4252 mm
823650-091 826962-091 4419 mm
823650-016 826962-016 4452 mm
823650-092 826962-092 4719 mm
823650-093 826962-093 4919 mm
823650-094 826962-094 5106 mm
823650-095 826962-095 5306 mm
823650-096 826962-096 5440 mm
ESR 5200 Series

Rev. F
319
636
cnawr.

NUMBER REQ
1001 823650-001 CABLE FOR MAST CAMERA 1
823650-002 CABLE FOR MAST CAMERA 1
823650-007 CAMERACABLE-INNER-8430 1
823650-012 MOTEC CAMERACABLE-INNER-10740 1
823650-014 MOTEC-CAMERA-CABLE-INNER-11520 1
823650-015 MOTEC CAMERA-INNER MAST CABLE 1
823650-016 MOTEC CAMERA CALBE -INNER13020 1
823650-092 MOTEC CAMERA CABLE INNER 13821 1
823650-095 MOTECCAMERACABLE-INNER-15582 1
826962-001 Cable for fork camera 1
826962-010 MK393. 12m CAMERA MASTCABLE 1
826962-011 CABLE FOR FORK CAMERA 1
826962-012 CABLE MOTEC CAMERA MAST 1
826962-014 MK393. 13,8m CAMERA MASTCABLE 1
826962-096 MOTEC CAMERA MAST CABLE 1
637
Horn
3
1
Frame
812791-006_Rev_F_003302_000_a.pdf
638
cnawr.
Horn

NUMBER REQ
1 050071-037 SCREW 1
2 824542-001 HORN 1
3 050008-021 NUT, LOCKING 1
812791-006_Rev_F_003302_000_a.pdf
639
Cooling System
6 7 8
5 10
4
2
1 9
10
11
Frame
12
C)
0
812791-006_Rev_F_001242_000_a.pdf
640
cnawr.
Cooling System

NUMBER REQ
1 050008-001 NUT HEX AR
2 807797 FAN GATE 2
3 807654-100 FAN 2
5 793288 CLIP ATTACHMENT AR
6 820045 FAN BRACKET 1
826002 Retainer 1
832815 Retainer 1
7 821008 Buffer AR
8 050071-041 Screw 8
050071-005 SCREW 6
9 821007 Perforated Plate 1
10 050008-008 NUT HEX AR
11 050051-017 SCREW 2
1000 819776-001 Cooling System, ESR 5260 and ESR 5280S 1
819776-002 Cooling System, ESR 5220 and ESR 5240 1
826003 COOLING SYSTEM ASSY CABIN 1
812791-006_Rev_F_001242_000_a.pdf
641
ESD Protection
7 9
Arm rest
6 Key switch
5
Frame Tank
12
11
1 10
2
812791-006_Rev_F_004549_000_a.pdf
642
cnawr.
ESD Protection

NUMBER REQ
1 050008-025 NUT 1
3 839223-004 STRAP GROUNDING ESR 1
4 050003-068 CSK SCREW 1
5 050005-080 SCREW 1
6 828992-002 Cable 1
8 828992-001 Cable 1
9 821630-027 CABLE 1
10 821630-025 CABLE 1
821630-046 CABLE 1
11 821630-026 CABLE 1
12 050006-031 SCREW M8X12 1
812791-006_Rev_F_004549_000_a.pdf
643

Crown Esr5200

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CI\OWI'\ ESR 5200 SERIES

Sideshifter Mast TT, ESR 5220 and ESR 5240 -T 164

Pulley, ESR 5260 and ESR 5280S 243

Connector Spare Parts, ESR 5220 and ESR 5240 503

Fingertip Control Levers [5A221244 - 5A999999] 593

CI\IJW" SISTEMA HIDRÁULICO

Quinta função "B"

See page Display Screen

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

Distance “A” Item 0 Item 2 Item 8

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

See Page Work Assist®, Cold Store Cab

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART PART NAME NUMBER

INDEX PART NUMBER PART NAME NUMBER REQUIRED

Item 3 Item 4 Item 5 Item 6 Collapsed height

822334-009 822333-009 825497-002-09 825497-003-09 3192 mm

Always give the Model, Data and Serial Number

ESR 5200 Series

INDEX PART PART NAME NUMBER