6ZB5410 0bu02 0aa4 PDF

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Planning Guide
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Part 1: Signals
SINUMERIK 805
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Software Version 4
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Interface Description
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Manufacturer Documentation
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05.93 Edition
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SINUMERIK 805
Software Version 4
Interface Description
Part 1: Signals
Planning Guide
Manufacturer Documentation
May 1993 Edition

SINUMERIK® documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in ”Remarks” column:
A . . . New documentation B . . . Unrevised reprint with new Order No.
C . . . Revised edition with new status. If factual changes have been made on the page since
the last edition, this is indicated by a new edition coding in the header on that page.
Edition Order No. Remarks

01.90 6ZB5 410-0BU02-0BA0 A
09.90 6ZB5 410-0BU02-0BA1 C
01.91 6ZB5 410-0BU02-0AA2 C
11.91 6ZB5 410-0BU02-0AA3 C
05.93 6ZB5 410-0BU02-0AA4 C
Other functions not described in this documentation might be

executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
This publication was produced on the Siemens 5800 Office

System.
Subject to change without prior notice.
The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or
design, are reserved.
© Siemens AG 1990 All Rights Reserved

•
•
•
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documentation.
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General Remarks
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Technical Comments
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letters (e. g. READ IN DISABLE).

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Preliminary Remarks
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referred to in the following as automation technology.
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produced by a 0 signal and not a 1 signal (e.g. *DECELERATION)

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Thin lines represent symbolic signal sequences or internal messages.
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This documentation is valid for software version 4

implement the safety instructions and warnings described in general terms in the
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essential for safe installation and start-up as well as for safety during operation and
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This manual is intended for the manufacturers of machine tools using SINUMERIK 805.
trained in or possess the requisite knowledge of instrumentation and control technology,
and the PLC. It also describes the signals which are made available by the PLC system.
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This documentation is directed at qualified technical personnel who have been specifically
As from Section 3, the interface signals in the Signal Descriptions are written in capital
The interface signals in the display of signal sequences are represented by thick lines.
Signals whose names are preceded by a * are so-called inverse signals i.e. an effect is
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Familiarity with and technically correct observation of the safety instructions and warnings are
The Guide describes the interface signals which are transferred between the machine, the NC
maintenance of the product. Only qualified personnel are in a position to correctly interpret and
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Qualified personnel
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•
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Safety Guidelines
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equipment.
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persons who, for instance:

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to their jobs.
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WARNING
WARNING
inevitably subjected to hazardous voltages.
a
permitted to interfere with this device/system.
according to established safety practices.

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electrostatically sensitive components or modules.

have received training or instruction in working with

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When planning, installing, starting up and operating the control, the

personnel concerned must be familiar with the documentation relevant

and deenergize, earth and tag electric circuits and devices
have been instructed as operators to work with automation

damage. Only appropriately trained personnel familiar with the
assembly, installation, starting up or operation of the product are
Operator's and/or Programming Guide referring to operation.

have received training or instruction according to established
the warning advice can result in serious physical injury or material
sticker on the product) is concerned, ”qualified personnel”refers to

When electrical devices are in operation, certain parts of them are
technology equipment and are familiar with the contents in the

Improper interference with the device/system or failure to observe
As far as the safety advice (contained in the documentation or as a
safety practices in the care, use and repair of appropriate safety
have received training or instruction and authorization to energize
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•
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Proper Usage
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Notes on danger
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recommended or permitted by Siemens.
be a source of danger to property or life.

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result if proper precautions are not taken.
CAUTION
WARNING
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equipment, components and devices of other manufacturers as far as this is

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As far as this Manual and the warning advice on the products
As far as this Manual and the warning advice on the products
”Note” refers to important items of information about the product or the
following meanings in the context of this Manual and the remarks on the product itself:
themselves are concerned, ”warning” refers to instances where
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described in the catalog or the technical description, and only in combination with the
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Safety advice and warnings intended to avert danger to human life and health and to avoid
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The equipment/system or the system components may only be used for the applications
operation and maintenance are adhered to, the product, under normal conditions, will not
physical injury or material damage can result if proper precautions are
The product described has been developed, manufactured, tested and the documentation
The following notes are provided for your personal safety and to protect the product described
material damage are highlighted in this Manual by the terms defined here. The terms have the
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Notes on configuring the product
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Active and passive faults in an automation system

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monitors, mechanical interlocks etc.).

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dangerous faults and additional hazards can result.
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essential to meticulously follow the instructions given in the
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measures that have been provided to prevent the occurrence of
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of automation equipment, e.g. by the use of multiple channels, it is still
equipment must be provided to ensure or force safe operating

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dangerous. In a drive control, for example, the active fault is generally dangerous
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harmless is important for all safety considerations concerning the delivered product.
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Depending on the type of automation system, both active and passive faults can be
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material damage or even physical injury, i.e. wherever dangerous

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conditions even if a fault occurs (e.g. by means of independent limit

Wherever faults in the automation equipment can cause substantial
These notes are intended to serve as a guideline for avoiding dangers when integrating this
faults can arise, additional external measures must be introduced or

product in its environment since the product is generally used as part of a greater system or
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This distinction of possible faults and their task-specific characterization as dangerous or
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passive fault can prevent a dangerous state of operation from being reported in the case of
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Control Structure 1
Assigned Input/Output Areas 2
Description of Signals 3
Examples 4
Alphabetic List of Signal Names 5

Contents
Page
1 Control Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2 Assigned Input/Output Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Connection facilities for peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Overview PLC inputs, PLC outputs, PLC flags . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.1 PLC inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.2 PLC outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.3 PLC flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.4 Data blocks DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2.5 Function blocks FB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3 PLC input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.1 Central I/O device inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.2 Distributed I/O device inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.3 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.4 Hand-held unit inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3.5 Operator keyboard inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.3.6 1st and 2nd keyboard expansion module inputs . . . . . . . . . . . . . . . . . . . . 2-9
2.3.7 Interface signals from NC PLC ............................. 2-10
2.4 PLC output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.1 Central I/O device outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.2 Distributed I/O device outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.3 Hand-held unit outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.4.4 Outputs reserved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.4.5 1st and 2nd keyboard expansion module outputs . . . . . . . . . . . . . . . . . . 2-14
2.4.6 Interface signals PLC NC ................................. 2-14
2.5 Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.5.1 Basic signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.5.2 Image of NC control signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.5.3 Image of fast NC inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.5.4 Ready signals from NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.5.5 Output of auxiliary functions (NC PLC) ....................... 2-20
2.5.5.1 Modification signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.5.5.2 Decoded M signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.5.5.3 Auxiliary function words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.5.6 User interface functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2.5.7 PLC error and operational messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2.5.8 PLC machine data for users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2.5.9 Flags for users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
2.5.10 Flags for standard FBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
2.5.11 Transfer flags (scratchpad flags) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
2.6 Data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2.6.1 DB 1: Diagnostics DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2.6.2 DB28: Analog setpoint output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
2.6.3 DB 36: Data transfer status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.6.4 DB 37: Serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
3 Description of Signals .................................... 3-1
3.1 Description of PLC input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.1 Central inputs (IB 0 - IB 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 Distributed inputs (IB 4 - IB 76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.3 Analog inputs (IB 77 - IB 84) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.4 Hand-held unit inputs (IB 85-IB 92) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.5 Inputs for operator keyboard (IB 93 - IB 97) . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.1.6 1st and 2nd keyboard expansion module inputs (IB 98 - IB 101) . . . . . . . . . 3-5
3.1.7 Interface signals NC PLC .................................. 3-6
3.1.7.1 Program commands (IB 102 - IB 113) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.1.7.2 Spindle signals (IB 114 - IB 117) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.1.7.3 Axis specific signals (IB 118 - IB 127) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.2 Description of PLC output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.2.1 Central I/O device outputs (QB 0 - QB 3) . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.2.2 Distributed I/O device outputs (QB 4 - QB 64) .................... 3-21
3.2.3 Outputs hand-held unit (QB 65 - QB 68) . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.2.4 Outputs (reserved) (QB 69 - QB 73) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.2.5 Outputs 1st and 2nd keyboard expansion module (QB 74 - QB 77) ..... 3-22
3.2.6 Interface signals from PLC NC (QB 78 - QB 127) ................ 3-22
3.2.6.1 Ready signals of the PLC (QB 78 - QB 81) ...................... 3-22
3.2.6.2 Modes (QB 82 - QB 83) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3.2.6.3 Feedrate modification (QB 84 - QB 85) . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3.2.6.4 Program modification (QB 86 - QB 91) ......................... 3-34
3.2.6.5 Signals to spindle (QB 100 - QB 103) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.2.6.6 Signals to analog outputs (QB 104 - QB 107) . . . . . . . . . . . . . . . . . . . . . 3-47
3.2.6.7 Signals to axes (QB 108 - QB 127) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
3.3 Description of PLC flag signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
3.3.1 Basic flag signals (FY 0 - FY 19) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
3.3.1.1 Basic signals (FY 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
3.3.1.2 Current OB No. (FY 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
3.3.1.3 Basic setting or cold start (FY 2 Bit 1 and 2) ..................... 3-59
3.3.1.4 Basic setting or cold start (FY 3 Bit 2, 1 and 0) ................... 3-59
3.3.1.5 Processing time delay OB 2 (FY 6 Bit 2) . . . . . . . . . . . . . . . . . . . . . . . . 3-60
3.3.1.6 Group error I/Os (FY 8 Bit 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
3.3.1.7 Signals for interrupt-controlled processing (FY 12, FY 16) . . . . . . . . . . . . 3-60
3.3.2 Image of NC control signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
3.3.3 Image of fast NC inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
3.3.4 Ready signals from the NC (FY 24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
3.3.5 Output of auxiliary functions NC PLC (FY 25 - FY 82) ............. 3-66
3.3.5.1 Modification signals (FY 25 - FY 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
3.3.5.2 Decoded M signals (FY 27 - FY 52) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
3.3.5.3 Auxiliary function words (FY 53 - FY 82) . . . . . . . . . . . . . . . . . . . . . . . . 3-70
3.3.6 User interface functions (FY 83 - FY 99) . . . . . . . . . . . . . . . . . . . . . . . . 3-72
3.3.7 PLC error and operational messages (FY 100 - FY 115) . . . . . . . . . . . . . 3-81
3.3.8 PLC machine data for users (FY 116 - FY 135) ................... 3-83
3.3.9 Flags for users (FY 136 - FY 199) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-84
3.3.10 Flags for standard FBs (FY 200 - FY 223) . . . . . . . . . . . . . . . . . . . . . . . 3-84
3.3.11 Transfer flags (scratchpad flags) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-84
3.4 Description of data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
3.4.1 DB 1: Diagnostics block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
3.4.2 DB 28: Analog setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
3.4.3 DB 36: Data transfer status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
3.4.3.1 Data transfer structure with example . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
3.4.3.2 Description of job-specific interface signals (DB 36) . . . . . . . . . . . . . . . . 3-91
3.4.4 DB 37: Serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93
4 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Example: Standard PLC Program .............................. 4-3
5 Alphabetical List of Signal Names ............................ 5-1

1
11.91
NC
aa a aaa a aa aa a aa a a aa
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a aaaaaaaaaaaa
• monitor
© Siemens AG
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aa
aa
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aa
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aa
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aa
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aa
a
aaaaaaaaaaaa
Drive control
Servo drives
Part program
SINUMERIK 805 (PJ)

a
aa
a a
a a
aa
aa
a a
a a
aa
a a
aa
a a
a a
aa
a a
a a
a a
aa
a
aaaaaaaaaaaa • hand-held unit
a
aa
a a
a a
aa
aa
a a
a a
aa
a a
aa
a a
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aa
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a a
a a
aa
a
aaaaaaaaaaaa
• central controller
a
aa
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aa
aa
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aa
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aa
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a a
aa
a
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• operator keyboard
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aa
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aaaa
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aaaaaaaa
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aa
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aa
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aaaa
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aaaaaaaa
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aa a aaa a aa aa a aa a a a
SINUMERIK 805 functional structure

Operation
aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaa
a
aa
a a
a a
aa
aa
a a
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aa
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aa
a a
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aa
a a
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1990 All Rights Reserved

a
aa
a a
a a
aa
aa
a a
a a
aa
a a
aa
a a
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aa
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a a
aa
a
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• distributed machine peripherals
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aa
a a
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a a
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a a
aa
a
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aa
aa
a a
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aa
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aa
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aa
a a
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aa
a
aaaaaaaaaaaa
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M, S, T, H
aa
a
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aa
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aaaa
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aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaa aaaa aa aa aa aa aa
Control Structure
Scan error/
aa
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aa
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aaaa
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aaaaaaaa
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M decoder
applications. It consists of the following parts
operat. mess.
PLC operat. system
6ZB5 410-0BU02
Observation
signals
messages
External data
Machine data
Inputs/outputs
display selection
Error/operational
Interface signals
Static/dynamic M
Read display no.,
Auxiliary functions
12” monitor
Displays
executed by the NC processor which is supported by a specially developed coprocessor.
In addition to the NC control units, a programmable logic controller (PLC) in the form of a
and hand-held unit

devices
software PLC is also integrated in the compact central processing unit. The PLC program is
Distributed peripherals
Central I/O
PLC program
The SINUMERIK 805 is a universal CNC automation unit and can be used in a large variety of
PLC
1 Control Structure
1-1
1 Control Structure 11.91
A considerable load is taken off the PLC user memory by relocating standard functions, such
as:
• decoding of auxiliary functions
• organization of NC PLC data transfer
• organization of the display of error and operational messages
from the PLC user memory to the system program memory, as no additional PLC programs
are required for such functions.
This interface description covers an overview of the input, output and flag areas of the PLC, as
well as a bit representation and description of the individual signals.
1-2 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0BU02

SINUMERIK 805 (PJ)
a a aa aa aa aa aa aa a
2
a
a a
aaaa
aaaaaaaaaaaa
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aaaaa
2.1
11.91
a
aaaaaa
aaaaaaaaaaaa
aaaaaa
aaaaa
e.g.
a
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aa
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aa
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a
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aa
a a
a a
a a
a a
a a
aa
a a
a a
aa
a a
a a
a
Distributed
peripherals
a a aa a a a a aa a aa a a
for 4 axes
a
a a
a a
aa
a a
a a
a a
a a
a a
aa
a a
a a
aa
a a
a a
a
1 spindle
value interface
© Siemens AG
a
a a
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aa
a a
a a
a a
a a
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aa
a a
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aa
a a
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a
a a aa a a a a aa a aa a
aaa
MPC RS 485
aa
a aaaa
aaaaaaaaaaaa
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aa
Setpoint and actual
aaaaaaaaaaaaaaa a
(2 handwheels)
SINUMERIK 805 (PJ)

a
aaaaaa
aaaaaaaaaaaa
aaaaaa
aaaaa
a a aa a a a a
aaaaaaaaaaaaaaaaa a aa a a aa a aaaaaaaaaa aaaaaaaaaa aaaaaaaa
a a aa a a a a aa a aa a aa a
Hand-held unit
aaaaaaaaaaaaaaa a a aa a a a
a a aa a a a a
aaaaaaaaaaaaaaaaa a aa a a a
a a
aa
a a
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aa
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aa
a a
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a
aa a
aaaa a
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a
a a aa a a a a aa a aa a a a
8 DE 24V
aaaaaaaaaaaaaaa a a
NC DE/DA
a
a
a
aaa aa aa
a a
a
aaa a a a
8 DA 24V/0.4
a
a
aa
a
a
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a a
a a
a
a a a a a a
805
aaa a

a
aaa aaa aa
a
a
a
a
aaaa
a aa
aaa aa a a
a a
a
DMP
aa a a a
SINUMERIK
a
aa
a aa a a
a a aaaaa a
a a
a
a
aa
a a
aaa aa a a
a a
a aa aaaa aaa
32 DE 24V
a
PLC DE/DA
aaaa
a aaaaaaaa aaaaaaaa aaaaaaaa
32 DA 24V/0.4
a
aaaa
a
RS 232
a aa
stop distributor box
6ZB5 410-0BU02
1st user
interface
interface
a a a
2nd user
aa
a aa
a
a aaaa
a
Connection facilities for peripherals
RS 232/20 mA
alternatively
monochrome
DMP
DMP
a aa
Assigned Input/Output Areas
a a
aaaa
a aaaa
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
peripherals
24 V Emergency Distributed machine

Slimline operator panel
colour monitor
Machine control panel

Operator keyboard
12” monochrome or
2-1
2 Assigned Input/Output Areas
2.1 Connection facilities for peripherals
2 Assigned Input/Output Areas 05.93
2.2 Overview PLC inputs, PLC outputs, PLC flags
2.2 Overview PLC inputs, PLC outputs, PLC flags

2.2.1 PLC inputs
IB 0
Central inputs
3
4
Distributed inputs Max. 320 inputs
addressable
76
77
8 analog inputs
84
85
Hand-held unit inputs

92
93
Operator keyboard inputs
97
98
Inputs
1st keyboard expansion module
99
100
Inputs
2nd keyboard expansion module
101
102
Interface signals from NC PLC
127

SINUMERIK 805 (PJ)
05.93 2 Assigned Input/Output Areas
2.2.2 PLC outputs
2.2.2 PLC outputs
QB 0
Central outputs
3
4
Max. 320
Distributed outputs outputs
addressable
64
65
Hand-held unit outputs

68
69
Outputs reserved
73
74
Outputs
1st keyboard expansion module
75
76
Outputs
2nd keyboard expansion module
77
78
Interface signals from PLC NC
127
a
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aaaaaaaaaaaaaaaaaaa a
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CAUTION
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PLC outputs are set to ”0” when the PLC is stopped!

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The hardware outputs on the keyboard expansion modules

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maintain their current signal state on PLC STOP.

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© Siemens AG 1990 All Rights Reserved 6ZB5 410-0BU02 2-3

SINUMERIK 805 (PJ)
2.2.3 PLC flags
2.2.3 PLC flags
FY 0
Basic signals
19
20
21 Image of NC control signals
22 Image of fast NC inputs
23 (Reserved)
24
Individual signals
25
100 dyn. flags
M auxiliary function output
(NC PLC)
100 stat. flags
82
83
User interface functions
99
100
Error and operational messages 64 error messages
64 operational
115 messages
116
PLC machine data user

135
136
User assignable Retentive flag

199
200
Reserved for standard FB

223
224
Transfer flag (scratchpad flag)
255

SINUMERIK 805 (PJ)
2.2.4 Data blocks DB
2.2.4 Data blocks DB
DB No. DB Des. DB Name
0 Block address list (blocked for the user)

1 DB diagnostics
2 Reserved
: :
27 Reserved
28 Interface for analog output
29 Reserved
: ::
35 Reserved
36 Interface for data transfer
37 Interface for serial interface
38 Reserved
: :
80 Reserved
81 User-assignable
: :
: :
255 User-assignable
2.2.5 Function blocks FB
FB No. FB Des FB Name
0 Reserved
: :
10 Reserved
11 EINR-DB Setting up data blocks
12 Reserved
: :
59 Reserved
60 BLOCK-TR Block transfer
61 NCD-LESE Read NC data
62 NCD-SCHR Write NC data
63 Reserved
64 Reserved
65 M-STACK Transfer flags into flag stack
66 STACK-M Flag stack in transfer flag
67 Reserved
: :
104 SEND Send data
105 RECEIVE Receive data for SINEC L2 only
106 CONTROL Processing control
: :
199 Reserved
200 User-assignable
: :
255 User-assignable

SINUMERIK 805 (PJ)
aaaaaaaaa aaaaaaaaaa
a a a aa aa
2-6
aaaaaa a aa aa aaaaaaaaaaaaaaaaaaaa
2.3
aa aa a aa aa
a a aa a aa a aaaaaaaaaaaaaaaaaaa
IB 5
IB 4
IB 3
IB 2
IB 1
IB 0
2.3.2
2.3.1
aa aaaaaaa a aaaaaaaaaaa
IB 76
IB 75
a
aaa aa a aa aa aaaaaaaaaaaaaaaaaaaa
a
aaaaaa
aaa
a aa
a aa
aaa
a aa
aa
a
aaa a
aa
a a
a a
aa
a a
aa
a
aaa a
aa
a a
a a
aa
a a
aa
a
aaa a
aa
a a
a a
aa
a a
aa
a
aaa a
aa
a a
a a
aa
a a
aa
a a aa a aa a
2.3 PLC input signals
Byte No. Bit: 7

aaaaaaaaa a Byte No. Bit: 7
a a aa a
aaaaaaaaaaa a aaaaaaaaaaaaaaaaaaaa
aa
a aaaa
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aaaa
a
aa
a aaaa
aaaaaa
aaaa
aa aa a aa a aaaaaaaaaaa
a
aa
aaaaaaaa
aa a aa aa
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aaa a
aa
a a
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aa
a a
aa
6
6
a
aaa a
aa
a a
a a
aa
a a
aa
a
aaa a
aa
a a
a a
aa
a a
aa
a a aa a aa a
PLC input signals
aaaaaaaaa a aaaaaaaaaaaaaaaaaaaa
a
aaaaaa
aaaaaa
aaaa
a
aaaaaa
aaaaaa
aaaa
a
a a aa a a
aaaaaaaaa aa aaaaaaaaaaaaaaaaaaaa
5
5
a
a a aa a a
aaaaaaaaa aa aaaaaaaaaaaaaaaaaaaa
a a aa a aa a
Central I/O device inputs
a
a
aaaaaaaa
a aa a aa aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a a aa a aa aa aaaaaaaaaaaaaaaaaaaa
a a aa a aa aa
Distributed I/O device inputs

a a aa a aa aa
a a aa a aa aa
IB 0 - IB 3 are available on the central controller
4
4
a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a aa a aa aa
a a aa a aa aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a aa a aa aa
© Siemens AG
a a aa a aa a
aa aa
a
a
aaaa
aaaaaa
aa
a
3
3
a a aa a aa aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a aa a aa aa
a a aa a aa aa
a
a a aa a aa aa
a aa a aa aa aaaaaaaaaaaaaaaaaaaa
a a aa a aa aa
Max. 320 distributed inputs usable

a a aa a aa aa
a
a a aa a aa aa
Central inputs (Section 3.1.1)
a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
Distributed inputs (Section 3.1.2)

a a aa a aa a
2
2
aa aa
a
a
aaaa
aaaaaa
aa
a a aa a aa aa
a
a
a a
a a
aa
a a
a a
aa
a a
a
a
a a aa a aa aa
a a aa a aa aa
a
a a aa a aa aa

a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
1
1
a a aa a aa a
aa
a
aa
a aaaa
aaaaaa
aa
a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
0
0
a a aa a aa aa
a a aa a aa aa
a a aa a aa aa
6ZB5 410-0BU02
a a aa a aa aa
aaaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a a aa a aa a
05.93
aaaaaaaaa a
aaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
11.91
aaaaaaaaaaaaaaaaa
2.3.3
aaaaaaaaaa
IB 84
IB 83
IB 78
IB 77
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

Byte No. Bit: 7
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
Analog inputs
aaaaaaaaaaaaaaaaaa
6
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa

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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
5
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
4
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
3
Analog input 8
Analog input 7
Analog input 2
Analog input 1
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Analog inputs (Section 3.1.3)
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
0
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2.3.3 Analog inputs
aaaaaaaaaaaaaaaaaa
2-7
aaaaaaaaa
aaaaaaaaa
2-8
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
2.3.4
aaaaaaaaaa
IB 92
IB 91
IB 90
IB 89
IB 88
IB 87
IB 86
IB 85
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
–
Byte No. Bit: 7
Key 8 aaaaaaaaaaaaaaaaaa
Key 24
Key 16
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2.3.4 Hand-held unit inputs
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
6
Key 7
aaaaaaaaaaaaaaaaaa
Key 23
Key 15
Keyswitch
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
+
aaaaaaaaaaaaaaaaaa
5
4.
Key 6
aaaaaaaaaaaaaaaaaa
Hand-held unit inputs
5th bit
Key 22
Key 14
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
4
aaaaaaaaaaaaaaaaaa
Z
aaaaaaaaaaaaaaaaaa
Key 5
4th bit
Key 21
Key 13
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
3
Y
Key 4
3rd bit
aaaaaaaaaaaaaaaaaa
Key 20
Key 12
aaaaaaaaaaaaaaaaaa
5 bit Gray code
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2
Hand-held unit inputs (Section 3.1.4)
X
Key 3
2nd bit
Key 19
Key 11
aaaaaaaaaaaaaaaaaa
Feedrate override switch (23 positions)
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaaaa
1
aaaaaaaaaaaaaaaaaa
Key 2
1st bit
Key 18
Key 10
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
0
Key 9
Key 1
aaaaaaaaaaaaaaaaaa
Key 25
Key 17
6ZB5 410-0BU02
aaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

11.91
aaaaaaaaaaaaaaaaaaa
aaaa a a a a aa a a
a a a a aaaa
a a a
aaaa
aaaa
a a a
aaaaaaaaaaaaaaaa
aa a a a a aa a aaaaaaa aa a a aaaaaaaaaaa
11.91
aa a a a a aa a aa aaa aa a a
a aa a a a aa a a a aaa aa a a aaaaaaaaaaaaaaaaa
2.3.6
2.3.5
aa a a a a aa a aa aaa aa a a aaaaaaaaaa
IB 99
IB 98
IB 97
IB 96
IB 95
IB 94
IB 93
a
aa
aa
a a
a a
a a
a a
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
a a
IB 101
IB 100
a
aa
aa
a a
a a
a a
a a
aa
a a a
aa
a a
aa
aa
a a
aa
a a
a a aaaaaaaaaaaaaaaaaa
a
aa
aaaaaaaa
a a a a aa a a
aa
aaaaaaaa
aaa aa a a aaaaaaaaaaaaaaaaaa
© Siemens AG
a
aa
aaaaaaaa
a a a a aa a a
aa
aaaaaaaa
a
aa
aaaaaaaa
a a a a aa a
a a
aa
aaaaaaaa
aaa aa a a
a
aaaa
a a
a a
a a
a a
aa
a a
a a
aaa a
aa
aa
a a
aa
a a
a a
SINUMERIK 805 (PJ)

a aa a a a aa a a a aaa aa a a
Key 8
aa a a a a aa a aa aaa aa a a aaaaaaaaaaaaaaaaaa
Byte No. Bit: 7

Byte No. Bit: 7
Byte No. Bit: 7
RESET
Key 32
Key 24
Key 16
a
aaaa
a a
a a
a a
a a
aa
a a
a a
aaa a
aa
aa
a a
aa
a a
a a
a
aaaa
a a
a a
a a
a a
aa
a a
a a
aaa a
aa
aa
a a
aa
a a
a a
aa a a a a aa a aa aaa aa a a
a aa a a a aa a a a aaa aa a a aaaaaaaaaaaaaaaaa
aa a a a a aa aa aaa aa a aaaaaaaaaa
a
aa
aaaaaaaa
a a a a aa a a
aa
aaaaaaaa
a aaaaaaaa
aaa a aaaaaaaa
aaa aaaaaaaaaaaaaaaaaa
6
6
6
Key 7
aa
a
aa
aaaaaaaaaa a aa
a
aaaa
aa
aaaa
aa a
BLOCK
aa aa
SINGLE
aaaaaaaaaaaaaaaaaa
Key 31
Key 23
Key 15
a
aa
aa
aa
a
aa
a
aa
a
aa
a
aa
a
aa
a a a
aa
aaaa
a
aa
a
aa
a
aa
a
aa
a
aa
a
aa
aaaaaaaa
a a a a aa a
a a
aa
aaaaaaaa
aaa aa a a

a
aaaa
a a
a a
a a
a a
aa
a a
a a
aaa a
aa
aa
a a
aa
a a
a a
a
aaaa
a a
a a
a a
a a
aa
a a
a a
aaa a
aa
aa
a a
aa
a a
a a
a aa a a a aa a a a aaa aa a a aaaaaaaaaaaaaaaaaa
5
5
5
Key 6
Key 30
Key 22
Key 14
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
Operator keyboard inputs
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
aaaaaaaaaaaaaaaaaa
4
4
4
Key 5
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
Key 29
Key 21
Key 13
a aa a a a aa a a aaa aa a
aaa aaa
aaaaaaaaaaaaaaaaaa
aa
a
aa
aaaaaaaaaa a aa
a
aaaa
aa
aaaa
aa a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
a
a
a
aa
a a
a a
a a
a a
aa
a a
a a
a
a
a a
aa
aa
a a
aa
a a
a a
aaaaaaaaaaaaaaaaaa
3
3
3
Key 4
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
aaaaaaaaaaaaaaaaaa
Key 28
Key 20
Key 12
aaaaaaaaaaaaaaaaaa
a
a a
aa
a a
a a
a a
a a
aa
a a a
a a
a a
aa
aa
a a
aa
a a
aa aaa aaa
a
aa
aaaaaaaaaa
a
aa
a
aaaa
aa
aaaa
aa
a
a aa a a a aa a a a aaa aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaa
2
2
2
1st and 2nd keyboard expansion module inputs
Key 3
Key 27
Key 19
Key 11
Operator keyboard inputs (Section 3.1.5)
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a aa a a a aa a a aaa aa a
aaa aaa
aaaaaaaaaaaaaaaaaa
aa
a
aa
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a
aaaa
aa
aaaa
aa a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1
1
1
Key 2
1st keyboard expansion module inputs (Section 3.1.6)
NC-Stop
Key 26
Key 18
Key 10
2nd keyboard expansion module inputs (Section 3.1.6)

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
aa
aa
a a
aa
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
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a
a
a
a
a
a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
aa
aa
a a
aa
a a
a a
a
a
a
a
a
a
a
a
a
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a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
0
0
0
Key 9
Key 1
Key 25
NC-Start
Key 17
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa a a a aa a a aaa aa a
aaaaaaaaaaaaaaaaaa
2-9
2.3.5 Operator keyboard inputs
aaaaaaaaa a aaaaaaaaa a aaaaaaaaa

1)
aaaaaaaaa
aaaaaaaaaaaaaaaaaa
2-10
aaaaaaaaaaaaaaaaa
2.3.7
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
IB 113
IB 108
IB 107
IB 106
IB 105
IB 104
IB 103
IB 102
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
M 01
M 00/
aaaaaaaaaaaaaaaaaa
Byte No. Bit: 7
aaaaaaaaaaaaaaaaaa
selected
aaaaaaaaaaaaaaaaaa
Skip block
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
M
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
M 30
Block
active
aaaaaaaaaaaaaaaaaa
search
6
02/1)
RESET
aaaaaaaaaaaaaaaaaa
2.3.7 Interface signals from NC PLC
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Signal length equal to PLC cycle time

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
DEC
G 63
G 33/
alarm
aaaaaaaaaaaaaaaaaa
5
aaaaaaaaaaaaaaaaaa
selected
single bl.
Acknowl.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
feed
G 00
4
aaaaaaaaaaaaaaaaaa
Dry run
Interface signals from NC PLC
aaaaaaaaaaaaaaaaaa
selected
selected
Data area
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
M01
G 96
3
actively
Softkey selection
selected
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
C
aaaaaaaaaaaaaaaaaa
2
traverse
Program commands (Section 3.1.7.1)
for rapid
selected
Override
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa

keyboard
DRF
aaaaaaaaaaaaaaaaaa
B
1
aaaaaaaaaaaaaaaaaa
selected
Program
aaaaaaaaaaaaaaaaaa
interrupted
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
A
aaaaaaaaaaaaaaaaaa
0
Operating modes - message from operator

running
Program
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

11.91
aaaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
a a
aa
a a
a a
a
aa
a a
aa
a a
a a
aa
a a
a a
11.91
a
aa
a a
aa
a a
a a
aa
a a
a a aaaaaaaaaaaaaaaaa
Axis 4
Axis 4
Axis 3
Axis 3
Axis 2
Axis 2
Axis 1
Axis 1
aaaaaaaaa a aaaaaaaaaa
aa aa a aa a a
IB 127
IB 126
IB 125
IB 124
IB 123
IB 122
IB 121
IB 120
IB 119
IB 118
IB 117
IB 116
IB 115
IB 114
a
aa
aaaa
aaaaaa
aaaaa
aaaaaaaaaaaaaaaaaa
aa aa a a
aaaaaaaaaa a a
aaaaaaaaaaaaaaaaaa
aa aa a aa a aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaa a
a
aa aa a aa a a aaaaaaaaaaaaaaaaaa
aa
aaaa
aaaaaa
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gear
a
aa
a a
aa
a a
a a
aa
a a
a a
SINUMERIK 805 (PJ)

aa aa a aa a a
Byte No. Bit: 7

Byte No. Bit: 7
aa aa a aa a a Change aaaaaaaaaaaaaaaaaa
aa aa a aa a a
Act. spin-
clockwise
a
aa
a a
aa
a a
a a
aa
a a
a a
a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
a a
aa
a a
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aa aa a a
aaaaaaaaaa a a
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aa aa a a
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Axis in
Axis in
Axis in
Axis in
control
control
control
control
6
6
aa
aaaa
aaaaaa
aaaaa
position
position
position
position
too high
Program-
aa
aaaa
aaaaaa
aaaaa
a
aa
a a
aa
a a
a a
aa
a a
a a
a
aaaaaaaaaaaaaaaaaa

a
aa
a a
aa
a a
a a
aa
a a
a a
a
aa
a a
aa
a a
a a
aa
a a
a a
a
aa
a a
aa
a a
a a
aa
a a
a a
5
5
aa aa a aa a
dle rotation med speed set range
aa
a
aaaa
aaaaaa
aa
a
Spindle in
a
aa
a a
aa
a a
a a
aa
a a
a a
a
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a
aa
a a
aa
a a
a a
aa
a a
a a
aa aa a aa a a
point
point
point
point
aa aa a aa a a
4
4
aa aa a aa a a
aaaaaaaaaaaaaaaaaa
aa aa a aa a a
Spindle
position
reached
reached
reached
reached
reached
6ZB5 410-0BU02
aa aa a aa a a
aa aa a aa a a
aaaaaaaaaaaaaaaaaa
Reference
Reference
Reference
Reference
a
aa
a a
aa
a a
a a
aa
a a
a a
aa aa a aa a a
aa aa a aa a a
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a
aa
a a
aa
a a
a a
aa
a a
a a
stop
aa aa a aa a a
+
+
+
+ aa aa a aa a a
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3
3
aa aa a aa a a
Spindle
aa aa a aa a a
aa aa a aa a a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
a a
aa
a a
aa aaa
a
aaaa
aaaaaa
aa
a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
a a
aa
a a
a a
aa aa a aa a a
Spindle signals (Section 3.1.7.2)
nized
–
–
–
–
C
2
2
aa aa a aa a a
Travel command
Travel command
Travel command
Travel command
Spindle
aa aa a aa a a
synchro-
Axis-specific signals (Section 3.1.7.3)
a
aa
a a
aa
a a
a a
aa
a a
a a
aa aa a aa a a
aa aa a aa a aaaaaaaaaaaaaaaaaa
aa aaa
a
aaaa
aaaaaa
aa
a
fine
fine
fine
fine
aa aa a aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaa
M 19
aa aa a aa a a
active
aa aa a aa a a
aaaaaaaaaaaaaaaaaa
B
1
1
a
aa
a a
aa
a a
a a
aa
a a
a a
aa aa a aa a a
Exact stop
Exact stop
Exact stop
Exact stop
aa aa a aa a a
Set gear stage
aa aa a aa a a
a
aa
a a
aa
a a
a a
aa
a a
a a
limit
aa aa a aa a a
A
Speed
coarse
coarse
coarse
coarse
0
0
aa aa a aa a a
Position reached
aa aa a aa a a
exceeded
2.3.7 Interface signals from NC PLC
Exact stop
Exact stop
Exact stop
Exact stop
aa aa a aa a a
aa aa a aa a
aaaaaaaaaaaaaaaaaa
2-11
aaaaaaaaa a aaaaaaaaa
a
aaaaaa
aa
a a
aa
a a
a a
2.4
2-12
aa aaa aa a a
a a aaa aa a aaaaaaaaaaaaaaaaaaa
2.4.2
2.4.1
aa aaaaaaa a aaaaaaaaaaa
QB 5
QB 4
QB 3
QB 2
QB 1
QB 0
a a aaa aa a a
QB 64
QB 63
aa aaaaaaaaaaaaaaaaaaaa
a
aaaaaa
aaa
aaa
a aa
aaa
a aa
a a
a
aaa a
aa
aa
a a
aa
a a
a a
a
aaa a
aa
aa
a a
aa
a a
a a
a
aaa a
aa
aa
a a
aa
a a
a a
a
aaa a
aa
aa
a a
aa
a a
a a
a a aaa aa a
Byte No. Bit: 7

aaaaaaaaa a Byte No. Bit: 7
2.4 PLC output signals
a a aaa a
aaaaaaaaaa a aaaaaaaaaaaaaaaaaaaa
aa
a aaaa
aa
aaaa
aaaaa
aa
a aaaa
aa
aaaa
aaaaa aaaaaaaaaaaaaaaaaaa
aa aaa aa a aaaaaaaaaaa
a
aa
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aaa aa a a
a
aaa a
aa
aa
a a
aa
a a
a a
6
6
a
aaa a
aa
aa
a a
aa
a a
a a
a
aaa a
aa
aa
a a
aa
a a
a a
a a aaa a
aaaaaaaaaa a
a
PLC output signals
aaaaaa
aa
aaaa
aaaaa aaaaaaaaaaaaaaaaaaaa
a
aaaaaa
aa
aaaa
aaaaa aaaaaaaaaaaaaaaaaaaa
a
a a aaa aa
aaaaaaaa a a aaaaaaaaaaaaaaaaaaaa
5
5
a
a a aaa aa
a
a a aaa aa
a a aaa aa a a
Central I/O device outputs
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a a aaa aa a a aaaaaaaaaaaaaaaaaaaa
a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
Distributed I/O device outputs
4
4
a a aaa aa a a
a a aaa aa a a
QB 0 - QB 3 are available on the central controller

a a aaa aa a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a aaa aa a a
a a aaa aa a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a aaa aa a a
© Siemens AG
a a aaa aa a
aa aaa
a
aaaa
aa
aaaa
aa
a
3
3
a a aaa aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a aaa aa a a
a a aaa aa a a
a
a a aaa aa a a
a aaa aa a a aaaaaaaaaaaaaaaaaaaa
a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
Max. 320 distributed outputs usable

a a aaa aa a a
Central outputs (Section 3.2.1)
a a aaa aa a a
a a aaa aa a a
a a aaa aa a
Distributed outputs (Section 3.2.2)
2
2
aa aaa
a
aaaa
aa
aaaa
aa
a a aaa aa a a
a
a
a a
a a
aa
aa
a a
aa
a a
a
a
a a aaa aa a a
a a aaa aa a a
a
a a aaa aa a a
a aaa aa a a aaaaaaaaaaaaaaaaaaaa

a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
1
1
a a aaa aa a
aaa
aa
a aaaa
aa
aaaa
aa
a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
0
0
a a aaa aa a a
a a aaa aa a a
a a aaa aa a a
6ZB5 410-0BU02
a a aaa aa a a
aaaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a a aaa aa a
05.93
aaaaaaaaa a
a
aa
a a
aa
a a
aa
a a
aa
a a
a
aa
a a
aa
a a
aa
a a
aa
a a
11.91
a
aa
a a
aa
a a
aa
a a
aa
a a aaaaaaaaaaaaaaaaa
2.4.4
2.4.3
aaaaaaaaa a aaaaaaaaaa
aa aa aa aa a
QB 73
QB 72
QB 71
QB 70
QB 69
QB 68
QB 67
QB 66
QB 65
a
aa
aaaa
aaaa
aaaa
aaa
aaaaaaaaaaaaaaaaaa
aa aa aa
aaaaaaaaaaa a
aaaaaaaaaaaaaaaaaa
aa aa aa aa aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaa a
a
aa aa aa aa a aaaaaaaaaaaaaaaaaa
aa
aaa
a aa
aaa
a aa
aaa
a aa
aaa
a a
a
aaaaaaaaaaaaaaaaaa
8
16
SINUMERIK 805 (PJ)

aa aa aa aa a
LED
LED
Byte No. Bit: 7

Byte No. Bit: 7
a
aa
a a
aa
a a
aa
a a
aa
a a
a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
aa
a a
aa
a a
a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
aa
a a
aa
aa aa aa
aaaaaaaaaaa a
aaaaaaaaaa
aa aa aa
aaaaaaaaaaa a
aaaaaaaaaaaaaaaaaa
7
15
6
6
LED
LED
aa
aaaa
aaaa
aaaa
aaa
a
aa
aaaa
aaaa
aaaa
aaa
aaaaaaaaaaaaaaaaaa
Outputs reserved
a
aa
a a
aa
a a
aa
a a
aa
a a

a
aa
a a
aa
a a
aa
a a
aa
a a
a
aa
a a
aa
a a
aa
a a
aa
a a
aa aa aa aa a
6
14
5
5
Hand-held unit outputs
aa aa aa aa
LED
LED
aa aaa aaaaaaaaaaaaaaaaaa
a
aaaa
aaaa
aaaa
aa aa aa aa a
aa aa aa aa a
a
aa
a a
aa
a a
aa
a a
aa
a a
aa aa aa aa a
aa aa aa aa a
4
4
aa aa aa aa a
aaaaaaaaaaaaaaaaaa
5
13
aa aa aa aa a
LED
LED
6ZB5 410-0BU02
aa aa aa aa a
aa aa aa aa a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
aa
a a
aa
a a
aa aa aa aa a
aa aa aa aa a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
aa
a a
aa
a a
aa aa aa aa a
aa aa aa aa a
aaaaaaaaaaaaaaaaaa
3
3
12
aa aa aa aa a
LED
LED
aa aa aa aa a
aa aa aa aa a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
aa
a a
aa
aa aaa
a
aaaa
aaaa
aaaa
a
aaaaaaaaaaaaaaaaaa
a
aa
a a
aa
a a
aa
a a
aa
a a
aa aa aa aa a
Outputs reserved (Section 3.2.4)
3
2
2
aa aa aa aa a
11
LED
LED
aa aa aa aa a
Hand-held unit outputs (Section 3.2.3)
a
aa
a a
aa
a a
aa
a a
aa
a a
aa aa aa aa a
aa aa aa aa aaaaaaaaaaaaaaaaaa
aa aaa
a
aaaa
aaaa
aaaa
aa aa aa aa a
a aaaaaaaaaaaaaaaaaaaaaaaaaaa
aa aa aa aa a
2
aa aa aa aa a
aaaaaaaaaaaaaaaaaa
1
1
10
aa aa aa aa a
LED
LED
aa aa aa aa a
a
aa
a a
aa
a a
aa
a a
aa
a a
aa aa aa aa a
a
aa
a a
aa
a a
aa
a a
aa
a a
aa aa aa aa a
9
1
0
0
aa aa aa aa a
LED
LED
aa aa aa aa a
aa aa aa aa a
aa aa aa aa
aaaaaaaaaaaaaaaaaa
2-13
2.4.3 Hand-held unit outputs
aaaaaaaaaa aaaaaaaaa aaaaaaaaa
a
aaaa
a a
aa
a a
aa
a a
a a
aa
a a
aa aaaaaaaaaaaaaaaaaa
2-14
aa a aa aa a aa aa
a aa aa aa a a a
aaaaaaaaaaaaaaaaa
2.4.6
2.4.5
aa aaaaaaaa a aa
aaaaaaaaaaaaaaa aaaaaaaaaa
a aa aa aa a aa a aaaaaaaa
QB 81
QB 80
QB 79
QB 78
QB 77
QB 76
QB 75
QB 74
aa aaa aaaaaaaaaaaaaaaaaa
a
aaaa
aa
a aa
aaa
a aa
aaa
a aa
a aa
aa
a a
aaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
aaaa
a a
aa
a a
aa
a a
a a
aa
a a
aaa aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a a a a a a a
aaaa
a a
aa
a a
aa
a a
a a
aa
a a
aaa aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a a aaa a a a aaaa
a a a aa aa aa a aa a a
a a a aa a a a aa a aa a aa aa a aa aa aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
aaaa
a a
aa
a a
aa
a a
a a
aa
a a
aaa aaaaaaaaaaaaaa
8
a a a aa a a a aa a a aa aa aa a a a a
32
24
16
Input 7
disable
Output
Output
Output
Output
Byte No. Bit: 7

Byte No. Bit: 7
Byte No. Bit: 7
a a a aa a a a aa a aaaaaaaaaa a aaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
Keybard
a
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a a aa aa aa
aaaaaaaaaa a a a a a
aaaaaaaaaa a a a a a aaaaaaaaaaaaaaaaaa
aaa aa
a
cam values
aa
a aaaa aa
aaaaaaaaaa a aa
a aa
aaaa
aaaa
aaaa a aa
a aaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa aa aa
a aa
aaaa
aaaa
aaaaaa
a a aaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaa
a a a aa a a a aa a aa a aa aa a a aa aaaaaaaaaa
a
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
aa
aaaaaaaaa
a aa aa a aa
a a
aa
aaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
dark
a a a aa a a a aa a a a aa aa a aa a
aaaaaaaaaaaaa
7
a a a aa a a a aa a aaaa aa aa a aa aaa aaaaaaaaaaaaaaaaaa
31
23
15
Input 6
6
6
6
Screen
a a a aa a a a aa a a aa aa aa a aa a a aaaaaaaaaaaaaa
Output
Output
Output
Output
a
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a aa a aa aa a aa aa aaaaaaaaaaaaaaaaaa
a aa aa aa a aa a
aaaaaaaaaaaaaa
Transfer all Keyswitch

a a a a
aaaaaaaaaaaa a a a aa aa a aa aa a aa aaa aaaaaaaa aaaaaaaaaaaaaaaaaa
a a aa aa aa
aaaaaaaaaa a a
a a
aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a a a a a a a
1) with SW version 4.2 and higher

aaa a aaa a a a aaaa
aa aaaa
aaaa
aaaa
aaaaaa
a aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
a
a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
aaaa
aaaa
aaaa
aaaaaa
a a
aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
a
a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a aa aa aa
aaaaaaaaaa aa a
a a
6
30
22
14
Input 5
Data In
5
5
5
Output
Output
Output
Output
a a a aa a a a aa a a aaaaaaaaa a a aaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
interface
Start 2nd
a
a
a a aa
aaaaaaaaaa a a a aa a a
a aa aa aa
aaaaaaaaaa aa a
a a
a a a aa a a a aa a aa aa aa a aa a a
Interface signals PLC NC

aaaaaaaaaaa a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a
a
a
a
aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a aa aa aa a aa a a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
aaaa aa
aaaaaa aa
aaa a aa aa aa a aa a a
a a
aaa
a a a a
aaa
a a a a aa aa aa a aa a a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
2.4.5 1st and 2nd keyboard expansion submodule outputs
a a a aa a a a aa a a aa aa aa a aa a a
4
4
4
a a a aa a a a aa a a aa aa aa a aa a a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
higher)
5
29
21
13
a a
Input 4
a aa a a a aa a a aa aa aa a aa a a
Data In
Output
Output
Output
Output
on hand-
Start 1st
interface
PLC display
held module
(SW 4.2 and
aaaaaaaaaaa a a aa aa aa a aa a a
Rapid NC inputs disabled 1)

a a a a a a a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a
a
a
a
a a a aaaa a a aaaa
a a a aa aa aa a aa a a aaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
unit
a a a aa a a a aa a aa
a
a
aa
aaaa
aaaa
aaaa
a aa
a
aaaaaaaaaaaaaaaaaaaaaa
3
3
3
a a a aa a a a aa a a aa aa aa a aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaa
28
20
12
Input 3
play on
Output
Output
Output
Output
aaaaaaaaaaaaaa
a a a aa a a a aa a a aa aa aa a aa a a aaaaaaaaaaaaaaaaaa
to-go dis-
Distance-
aaaaaaaaaaaaa
hand-held
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa a a aa aa aa a aa a a aaaaaaaaaaaaaaa
a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
a a a a a a a a aa aa aa a aa a a aaaaaaaaaaaaaa
a a a aaa
a a a aaaa
a a a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
Ready signals (Section 3.2.6.1)

aaaaaaaaaaaaaaaaaa
3
a a a aa a a a aa a a aa aa aa a a a
aaaaaaaaaaaaaaaaaa
2
2
2
27
19
11
Input 2
a aa
Output
Output
Output
Output
a a a aa a a a aa a
aa
a
aa
aaaa
aaaa
aaaa
a a
a
1st and 2nd keyboard expansion module outputs
a a a aa a a a aa a a aa aa aa a aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaa
a a a aa a a a aa a aa aa aa a aa a a aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa a a aa aa aa a aa a a
aaaaaaaaaaaaaa
a aa aa aa a aa a a aaaaaaaaaaaaaaaaaa
a aa aa aa a aa a a
aaaaaaaaaaaaa
a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa

a aa aa aa a aa a a aaaaaaaaaaaaaaa
a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
a aa aa aa a aa a a aaaaaaaaaaaaaa
STOP
2
1
1
1
26
18
10
a aa aa aa a aa a a aaaaaaa
aaaaaaaaaaaaaaaaaa
Output
Output
Output
Output
GENCY
a aa aa aa a a a a
*EMER-
aa
a
aaaaaaaaaaaaaaaaaa
1st keyboard expansion module outputs (Section 3.2.5)
Axis No.
2nd keyboard expansion module outputs (Section 3.2.5)
aa
a aa
aaaa
aaaa
aaaa
a
aa
a aaaaaaaaaaaaaaaaaaaaaa
a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
actual value
hand-held unit
a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
and
a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
Rapid
9
1
output
a aa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
25
17
0
0
0
higher)
Output
Output
Output
Output
(SW 4.1
a aa aa aa a aa a a aaaaaaa
aaaaaaaaaaaaaaaaaa
a aa aa aa a aa a a
M function
6ZB5 410-0BU02
a aa aa aa a aa a
aaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a aa aa aa a a a aaaaaaaaaaaaaaaaaaaaaa
05.93
aaaaaaaaaa a aaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
a
aaaa
aaaaaa
a a
aaaaaaa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
a
aaaa
a a
a a
aa
a a
aa
aa
a
aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
11.91
aa a a aa a
a aaaaaa aa
aa aa aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaa
aa a a aa aa aa aaaaaaaaaa aaaaaaaaaaa
a aa a aa aa aa
QB 99
QB 89
QB 88
QB 87
QB 86
QB 85
QB 84
QB 83
aa a a aa aa aa QB 82
aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
a
aaaa
a a
a a
aa
a a
aa
a a
a
a
a aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
a
aaaa
a a
a a
aa
a a
aa
a a
a
a
© Siemens AG
a
aaaa
a a
a a
aa
a a
aa
a a
a
a
a aa a aa aa a
aa
DRF
aa
a
aa
aaaaaa
aaaa
aa
active
aaaaaaaaaa a aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a
Byte No. Bit: 7

Byte No. Bit: 7
Byte No. Bit: 7
aaaa
aaaaaa
aaaa
aa aa
Feedrate
a aa a aa
aaaaaaaaaaaa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
Skip block
a aa a aa aa a
enable total
aaaaaaaaaa a aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
aa a a aa aa a
a aaaaaaaaa a aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaa
aa a a aa aa aa aaaaaaaaaa aaaaaaaaaaa
a
aaaa
a a
a a
aa
a a
aa
a a
a
a
block
a aa a aa aa aa
Single
aa a a aa aa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
6
6
6
a aa a aa aa aa
Reset
aa a a aa aa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
a aa a aa
a aa a aa

a
aaaa
aaaaaa
aaaa
aa aa
a aa a aa
block
a aa a aa aa aa
active
Rapid
active
single
a aa a aa aa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
enable
5
5
5
a aa a aa aa a
Decode
Read-in
override
traverse
override
ledge
alarm
aa
Feedrate
aa
a
aa
aaaaaa
aaaa
aa
a
Acknow-
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a aa a aa aa aa
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a aa a aa aa aa
4
4
4
a aa a aa aa aa
a aa a aa aa aa E
Dry run
(E)
feedrate
6ZB5 410-0BU02
a aa a aa aa aa
aa a a aa aa aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a aa a aa aa aa
a aa a aa aa aa
a aa a aa aa aa
go
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a
M 01
a aa a aa aa aa
active
3
3
3
D
D
Delete
a aa a aa aa aa
(D)
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a
a aa a aa aa aa
Modes (Section 3.2.6.2)
distance to
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a aa a aa aa aa
a aa a aa aa aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
C
C
C
2
2
2
a aa a aa aa aa
Delete
a aa a aa aa aa
pass No.
Feedrate modification (Section 3.2.6.3)
Program modification (Section 3.2.6.4)

subroutine
a aa a aa aa aa
a aa a aa aa aa
Feedrate override
a aa a aa aa a aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
aa aa
a
a
aa
aaaaaa
aaaa
aa
a
Rapid traverse override
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a
aaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Mode selection
a aa a aa aa aa
B
B
B
1
1
1
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a aa a aa aa aa
NC Stop
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a aa a aa aa a
Zero offset selection
aa a
a
aa
aaaaaa
aaaa
aa a
A
A
A
0
0
0
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a aa a aa aa aa
NC Start
2.4.6 Interface signals PLC NC
a
a a
aa
a a
a a
aa
a a
aa
a a
2-15
aaaaaaaaaa a aaaaaaaaa aaaaaaaaaa

a aa
1)
aaaaaaaa
aaaa
a a a aaaaaaaaaaaaaaaaaa
a
aaa a
a a
aa
a a
aa
a a
a
a
2-16
aa a aa aa a a
QB
QB
a a a aa aa a a aaaaaaaaaaaaaaaaa
aa a aa aa a a aaaaaaaaaa
a a a aa aa a
105 1)
104 1)
aaaaaaaaa a aaaaaaaaaaaaaaaaaa
a a aa aa a a
_______
QB 107
QB 106
QB 103
QB 102
QB 101
QB 100
aaa a aa aa a a aaaaaaaaaaaaaaaaaa
a
aaa a
a a
aa
a a
aa
a a
a
a
a a a aa
aaaaaaaaaaa a a aaaaaaaaaaaaaaaaaa
a a a aa
a a a aa
aaaaaaaaaaa a a enable aaaaaaaaaaaaaaaaaa
a a a aa aa a
rotation
Spindle
Byte No. Bit: 7

Byte No. Bit: 7
a a a aa aa a
clockwise
Set dir. of
a
aaa a
a a
aa
a a
aa
a a
a a
aa a aa aa a a
a a a aa aa a a aaaaaaaaaaaaaaaaa
a a a aa
a
Servo
speed
aaaaaaaa
aaaa
enable
6
6
outputs
a a a aa
a a a aa aa a
Oscillation
NC analog
RESET for
a a a aa aa a
active with SW version 4.2 and higher

a
aaa a
a a
aa
a a
aa
a a
a a
a
aaa a
a a
aa
a a
aa
a a
a a
zero
a a a aa aa a a
Basic
Invert
Reset
speed
a a a aa aa a a aaaaaaaaaaaaaaaaaa
Define
5
5
voltage
a a a aa aa a a
Spindle
setpoint
analog 3
a
a a
a a
a a
aa
a a
aa
a a
a a
a
a a
a a
a a
aa
a a
aa
a a
a a
a
a a
a a
a a
aa
a a
aa
a a
a a
a a a aa aa a a
a a a aa aa a a
Invert
Invert
4
4
active
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
spindle
spindle
a a a aa aa a a
voltage
Position
override
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
analog 2
a a a aa aa a a
M03/M04
a
a a
a a
a a
aa
a a
aa
a a
a a
a
aaaaaaaaaaaaaaaaaa
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
a
a a
a a
a a
aa
a a
aa
a a
a
a
a a a aa aa a a
© Siemens AG
sel.
a a a aa aa a
aaaaaaaaaaaaaaaaaa
nize
aaa
Invert
aa
a aaaaaa
aaaa
aa a
3
3
a a a aa aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaa
spindle
voltage
a a a aa aa a a
analog 1
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
automatic
a a a aa aa a a
Resynchro
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
Gear speed
a a a aa aa a a
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
a
a a
a a
a a
aa
a a
aa
a a
a a
a
aaaaaaaaaaaaaaaaaa
a a a aa aa a a
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
a a a aa aa a a
servo
C
C
2
2
a a a aa aa a aaaaaaaaaaaaaaaaaa
enable
Signals to spindle (Section 3.2.6.5)
aaa
Setpoint
Acknow-
analog 3
analog 3
ledge 19
aa
a
aaaaaa
aaaa
aa
a
from PLC
Setpoint+ a a a aa aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
Signals to analog outputs (Section 3.2.6.6)
a a a aa aa a a
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
a
a a
a a
a a
aa
a a
aa
a a
a a
a
aaaaaaaaaaaaaaaaaa

a a a aa aa a a
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
servo
B
B
a a a aa aa a a
1
1
enable
Spindle override
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
Setpoint a a a aa aa a
analog 2
analog 2
aaa
aaaaaaaaaaaaaaaaaa
from PLC
Setpoint+
a
aaaaaaaa
aaaa
aa a
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
a a a aa aa a a
a a a aa aa a a
Actual gear speed
aaaaaaaaaaaaaaaaaa
a a a aa aa a a
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
a a a aa aa a a
PLC
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
servo
a a a aa aa a a
A
A
enable
control
0
0
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
spindle
a a a aa aa a a
Setpoint
analog 1
analog 1
a a a aa aa a a
aaaaaaaaaaaaaaaaaa
from PLC
Setpoint+
a a a aa aa a a
6ZB5 410-0BU02
a a a aa aa a a
aaaaaaaaaaa
SINUMERIK 805 (PJ)

a a a aa aa a
05.93
aaaaaaaaa a
aaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
aaaaaaa
Signals to axes (Section 3.2.6.7)
Byte No. Bit: 7 6 5 4 3 2 1 0
QB 108 2nd softw. limit switch
Mirror Follow-up Feedrate *Delay Parking Servo active
Axis 1 mode enable axis enable + –
QB 109 Rapid Hand-wheel Hand-
JOG 2 active
override Axis (SW 4.1 wheel 1
Axis 1 + – disable and higher) active
QB 110 Cam pairs active
Axis 1 4 3 2 1
QB 111
Axis 1

JOG 2 active
Axis 2 4 3 2 1
QB 115
Axis 2

QB 117 Rapid Axis Hand-wheel Hand-

JOG 2 active
override disable (SW 4.1 wheel 1
Axis 3 + – and higher) active
Axis 3 4 3 2 1
QB 119
Axis 3


JOG 2 active
Axis 4 4 3 2 1
QB 123
Axis 4
QB 127
*Signal active at zero

SINUMERIK 805 (PJ)
aaaaaaaaa
aaaaaaaaaaaaaaaaaa
2.5
2-18
aaaaaaaaaaaaaaaaa 2.5.1
FY 8
FY 7
FY 6
FY 5
FY 4
FY 3
FY 2
FY 1
FY 0
aaaaaaaaaa
FY 19
FY 16
FY 12
aaaaaaaaaaaaaaaaaa
2.5 Flags
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Flags
In.7
In.7
1 Hz
Byte No. Bit: 7 aaaaaaaaaaaaaaaaaa
Flashing
frequency
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Basic signals
aaaaaaaaaaaaaaaaaa
6
In.6
In.6
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
5
In.5
In.5
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
n= alarm input byte (defined via PLC MD 0)

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
4
aaaaaaaaaaaaaaaaaa
In.4
In.4
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
Positive edge
Negative edge
3
Current OB No.
In.3
In.3
aaaaaaaaaaaaaaaaaa
Processing time delay

aaaaaaaaaaaaaaaaaa
Basic setting or cold restart
Basic setting or cold restart
aaaaaaaaaaaaaaaaaa
Basic signals (Section 3.3.1)
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2
In.2
In.2
OB2
OB2
OB2
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaaaa
1
aaaaaaaaaaaaaaaaaa
In.1
In.1
One
OB1
OB1
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Group
aaaaaaaaaaaaaaaaaa
0
In.0
In.0
Zero
OB20
aaaaaaaaaaaaaaaaaa
error I/Os
6ZB5 410-0BU02
aaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

11.91
aaaaaaaaaaaaaaaaaaa
a
aaaaaaaa
a a
aaaaaaaaa a
aa
a a
aa
a a
aa
aa
a a
a a
a
aaaaa a
aa
a a
aa
aa aa
a
aa
a
aa
a a
aa
a a
aa
aa
a a
a a
05.93
aa a aa a aa aa aaa a a
a aaaaa aa
aa aaaa aa aa aaa a aaaaaaaaaaaaaaaaa
2.5.4
2.5.3
2.5.2
aa a aa aa a aa aaaaaaaaa a aaaaaaaaaa
a a a aa aa a aa aa aa aaa a a
FY 24
FY 23
FY 22
FY 21
FY 20
aa a aa aa a aa a aaaaaaaaaaaaaaaaaa
a
aaa a
a a
aa
a a
aa
a a
a a
a
a
a
aa
a
aa
a
aa
a
aa
a
aa
a
aa
a
aa
a
aa
a
a
aaa a
a a
aa
a a
aa
a a
a a
a
a
a
aaaaaaaaa
aa aa aaa a
© Siemens AG
a
aaa a
a a
aa
a a
aa
a a
a a
a
a
a
aaaaaaaaa
aa aa aaa a
a
a a a aa aa a a
aa
a a
aa
aaaa
aaaa
aa
face
busy
aa
a
aaaaaa
aaaa
aa aa aa aa aaa a a
aaaaaaaaaa a aa aa aaa a a aaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a aa aa aaa a a
Byte No. Bit: 7

Byte No. Bit: 7
Byte No. Bit: 7
S 2.7
S 1.7
aaaaaaaa
aaaa
aa aaaa
a aa aa aaa a a aaaaaaaaaaaaaaaaaa
a a a aa aa a a aa aa aaa a a
2nd inter-
aaaaaaaaaa a aa aa aaa a a aaaaaaaaaaaaaaaaaa
a a a aa a
aaaaaaaaaaa a aa a
aa
a a
aa
a a
aa
aa
a a
a a
aa a aa aa a a aa aa aaa a
a aaaaaaaaa a aaaaaaaaa a aaaaaaaaaaaaaaaaa
aa a aa aa a aa aa aa aaa a aaaaaaaaaa
a a aa aa a aa aaaaaaaaa a
face
aaa a aa aa a aa aa aa aaa a aaaaaaaaaaaaaaaaaa
busy
a a a aa aa a aa aaaaaaaaa a
7
6
6
6
a a a aa aa a aa aa
aaaa
aaaa
aa
aaaaa
S 2.6
S 1.6
1st inter-
a a a aa a
aaaaaaaaaaa a aa aa
a
aa
a
aa
a
aa
a
aa
a
aa
a
aa
a
aa
a
a
a a a aa a
aaaaaaaaaaa a aa a
aa
a a
aa
a a
aa
aa
a a
a a

a
aaaaaaaa
aaaa
aa aaaa
a a
aa
a a
aa
a a
aa
aa
a a
a a
PC
a a a aa a
aaaaaaaaaaa a aa a
aa
a a
aa
a a
aa
aa
a a
a a
higher)
a a a aa aa a aa aa aa aaa a a aaaaaaaaaaaaaaaaaa
4.2 and
5
5
5
Ready signals from NC

a a a aa aa a a aa aa aaa a
S 2.5
S 1.5
Image of fast NC inputs
operation
aa
a aaa aaaaaaaaaaaaaaaaaa
active (SW
aa
a
aaaaaa
aaaa
aa aa
a
aa
a
aaaa
aaaa
aa
aa
a
a
a a
a a
a a
aa
a a
aa
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Image of NC control signals
a
a a
a a
a a
aa
a a
aa
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
ready
4
4
4
aaaaaaaaaaaaaaaaaa
5
S 2.4
S 1.4
6ZB5 410-0BU02
Keyboard
aa a aa aa a aa aa aa aaa a a
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
aa
a a
aa
a a
aa
aa
a a
a a
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
aa
a a
aa
a a
aa
aa
a a
a a
aaaaaaaaaaaaaaaaaa
3
3
3
1
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a 4 a
aa
a a
aa
a a
aa
aa
a a
a a
S 2.3
S 1.3
Image fast input byte
aaaaaaaaaaaaaaaaaa
NC Ready
Image control signal byte 2
Image control signal byte 1
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a
aa
a a
aa
a a
aa
aa
a a
a a a aa aa a aa aaa
a a a aa aa a aa
aa
a
aaaa
aaaa
aa
aa
a
aaaaaaaaaaaaaaaaaa
Ready signals (Section 3.3.4)

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
2
3
2
2
2
NC control signals (Section 3.3.2)
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a
aa
a a
aa
a a
aa
aa
a a
a a
S 2.2
S 1.2
Image of fast NC inputs (Section 3.3.3)
NC Ready
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa aa
a aaa
a
aaaaaa
aaaa
aa aa
a
aa
a
aaaa
aaaa
aa
aa
2
failure
aaaaaaaaaaaaaaaaaa
1
1
1
Battery
S 2.1
S 1.1
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a
aa
a a
aa
a a
aa
aa
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a aa aa a aa
aa a
aa
a a
aa
a a
aa
aa
a a
a a
a
aaaaaa
aaaa
aa aa a aa aa aaa a a
1
Probe activated
0
0
0
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a
aa
a a
aa
a a
aa
aa
a a
a a
a
S 2.0
S 1.0
aaaaaaaaaaaaaaaaaa
NC alarm
2.5.2 Image of NC control signals
a a a aa aa a a aa aa aaa a
aaaaaaaaaaaaaaaaaa
2-19
aaaaaaaaaa a aaaaaaaaa a aaaaaaaaa

aaaaaaaaa aaaaaaaaa
a
aaaa
a a
aa
aa
a a
aa
a a
2-20
aa a aaa aa a
a aa aaa aa aaaaaaaaaaaaaaaaa
2.5.5
aa aaaaaaa a aaaaaaaaaa
a aa aaa aa a
FY 26
FY 25
a aa
aaaa
aa
aaaa
aaa
dynam.
FY 51
FY 49
FY 47
FY 45
FY 43
FY 41
FY 39
FY 37
FY 35
FY 33
FY 31
FY 29
FY 27
aa a aaa aa a aaaaaaaaaaaaaaaaaa
a
aaaa
a a
aa
aa
a a
aa
a a
a
aaaa
a a
aa
aa
a a
aa
a a
a
aaaa
a a
aa
aa
a a
aa
a a
Last
a aa aaa aa a
Byte No.
a aa aaa aa
aaaaaaaaa a Byte No. Bit: 7 aaaaaaaaaaaaaaaaaa
function
auxiliary
static
a aa aaa
aaaaaaaaaaa aaaaaaaaaaaaaaaaaa
FY 52
FY 50
FY 48
FY 46
FY 44
FY 42
FY 40
FY 38
FY 36
FY 34
FY 32
FY 30
FY 28
aa
a aa
aaaa
aa
aa aa
aa a
aa
a aa
aaaa
aa
aaaa
aaa aaaaaaaaaaaaaaaaa
aa a aaa aa aaaaaaaaaa
a
aa
aaaaaaaa
a aaa aa a
a
aaaa
a a
aa
aa
a a
aa
a a
6
a
aaaa
a a
aa
aa
a a
aa
a a
M 95
M 87
M 79
M 71
M 63
M 55
M 47
M 39
M 31
M 23
M 15
M 07
a aa aaa aa a
Bit: 7
a aa aaa
aaaaaaaaaaa
a
2.5.5.2 Decoded M signals

aaaa
aaaa
aa
aaaa
a
2.5.5.1 Modification signals
aaaa
aaaa
aa
aaaa
2.5.5 Output of auxiliary functions (NC PLC)
a aa aaa aa
6
a aaaaaaaa a aaaaaaaaaaaaaaaaaa
5
a aa aaa aa
M 94
M 86
M 78
M 70
M 62
M 54
M 46
M 38
M 30
M 22
M 14
M 06
a aaaaaaaa a aaaaaaaaaaaaaaaaaa
fication
a aa aaa aa
H modi-
a
a
aaaaaaaa
aa aaa aa a
a
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
aaaaaaaaaaaaaaaaaa
a aa aaa aa a aaaaaaaaaaaaaaaaaa
a aa aaa aa a
5
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
a aa aaa aa a
M 93
M 85
M 77
M 69
M 61
M 53
M 45
M 37
M 29
M 21
M 13
M 05
4
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
a aa aaa aa a
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
a aa aaa aa a
fication
T modi-
a
a a
aa
a a
aa
aa
a a
aa
a a
a
aaaaaaaaaaaaaaaaaa
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
4
a aa aaa aa a
© Siemens AG
a aa aaa aa
aaaaaaaaaaaaaaaaaa
M 92
M 84
M 76
M 68
M 60
M 52
M 44
M 36
M 28
M 20
M 12
M 04
aa aaa
a
aa
aaaa
aa
aaaa
a
3
a aa aaa aa a aaaaaaaaaaaaaaaaaaaaaaaaaaa
Output of auxiliary functions (NC PLC)
a aa aaa aa a
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
fication
S modi-
a
a aa aaa aa a
aa aaa aa a aaaaaaaaaaaaaaaaaa
a aa aaa aa a
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
3
a aa aaa aa a
M 99
M 91
M 83
M 75
M 67
M 59
M 51
M 43
M 35
M 27
M 19
M 11
M 03
a aa aaa aa a
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
a aa aaa aa a
modi-
a aa aaa aa
aaaaaaaaaaaaaaaaaa
2
fication
aaa
Decoded M signals (Section 3.3.5.2)
aa
a
aa
aaaa
aa
aaaa
a
Modification signals (Section 3.3.5.1)
M word 3
a aa aaa aa a
a
a a
aa
a a
aa
aa
a a
aa
a
a
2
a aa aaa aa a
M 98
M 90
M 82
M 74
M 66
M 58
M 50
M 42
M 34
M 26
M 18
M 10
M 02
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
a
a aa aaa aa a
aa aaa aa a aaaaaaaaaaaaaaaaaa

a aa aaa aa a
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
modi-
a aa aaa aa a
1
fication
a aa aaa aa
aaa
aaaaaaaaaaaaaaaaaa
M word 2
aa
a aa
aaaa
aa
aaaa
a
1
M 97
M 89
M 81
M 73
M 65
M 57
M 49
M 41
M 33
M 25
M 17
M 09
M 01
a aa aaa aa a
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
a aa aaa aa a
a aa aaa aa a
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
a aa aaa aa a
modi-
0
fication
a aa aaa aa a
M 96
M 88
M 80
M 72
M 64
M 56
M 48
M 40
M 32
M 24
M 16
M 08
M 00
a aa aaa aa a
aaaaaaaaaaaaaaaaaa
0
M word 1
a aa aaa aa a
6ZB5 410-0BU02
a aa aaa aa a
aaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a aa aaa aa
11.91
aaaaaaaaa a
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
11.91
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
FY 82
FY 81
FY 80
FY 79
FY 78
FY 77
FY 76
FY 75
FY 74
FY 73
FY 72
FY 71
FY 70
FY 69
FY 68
FY 67
FY 66
FY 65
FY 64
FY 63
FY 62
FY 61
FY 60
FY 59
FY 58
FY 57
FY 56
FY 55
FY 54
FY 53
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

Byte No. Bit: 7
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
6
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
101
103
101
103
101

101
103
101
101
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
5
aaaaaaaaaaaaaaaaaa
2.5.5.3 Auxiliary function words
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
4
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
T word
S word
H word
M word 3 aaaaaaaaaaaaaaaaaa
M word 2
M word 1
aaaaaaaaaaaaaaaaaa
3
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Auxiliary function words (Section 3.3.5.3)
100
102
100
102
100
aaaaaaaaaaaaaaaaaa
100
102
104
100
100
aaaaaaaaaaaaaaaaaa
1
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
0
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2.5.5 Output of auxiliary functions (NC PLC)
aaaaaaaaaaaaaaaaaa
2-21
aaaaaaaaa
aaaaaaaaaa
2-22
aaaaaaaaaaaaaaaaaaa
2.5.6
aaaaaaaaaaa
FY 99
FY 98
FY 97
FY 96
FY 95
FY 94
FY 93
FY 92
FY 91
FY 90
FY 89
FY 88
FY 87
FY 86
FY 85
FY 84
FY 83
_______
Byte No. Bit: 7
aaaaaaaaaaaaaaaaaaa
2.5.6 User interface functions
1) SW Version 4.2 and higher

aaaaaaaaaaa
6
101
5
GDF1)
User interface functions
4
CWD1)
NC number
© Siemens AG
High byte
High byte
Low byte
Low byte
Low byte
High byte
High byte
Low byte
PLC output
Control byte
3
Simulate key code

Monitor key code
OWD1)
on the handheld unit 1)

Track code of current menu 1)
Track code of current window 1)
Simulate code of menu to be selected 1)

Simulate code of menu to be selected 1)
2
User interface functions (Section 3.3.6)
100

1
NLM1)
0
TC
6ZB5 410-0BU02
aaaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

05.93
a
aaaaaaaa
aaaa
a
aa
a
aaaaa a
aa
a a
aa
a aa
11.91
aa a aa aa a
a aaaaaaa aa aaaaaaaaaaaaaaaaa
2.5.7
aa a aa aa aa aaaaaaaaaa
a
aaa a
a a
aa
a a
aa
a a
a
a
FY 115
FY 114
FY 113
FY 112
FY 111
FY 110
FY 109
FY 108
FY 107
FY 106
FY 105
FY 104
FY 103
FY 102
FY 101
FY 100
a
aaa a
a a
aa
a a
aa
a a
a
a
a
aaa a
a a
aa
a a
aa
a a
a
a
a
aaa a
a a
aa
a a
aa
a a
a
a
a
aaa a aa aa a
aa
a
aaaaaa
aaaa
aa
© Siemens AG 1990
SINUMERIK 805 (PJ)
a
Byte No. Bit: 7

Byte No. Bit: 7
7063
7055
7047
7039
7031
7023
7015
7007
6063
6055
6047
6039
6031
6023
6015
6007
aaaaaaaa
aaaa
aaaa
a a a aa
aaaaaaaaaaa aa aaaaaaaaaaaaaaaaaa
a a a aa
aa a aa aa a
a aaaaaaaa a aaaaaaaaaaaaaaaaa
aa a aa aa aa aaaaaaaaaa
a
aaa a
a a
aa
a a
aa
a a
a
a
a
aaa a
a a
aa
a a
aa
a a
a
a
6
6
a a a aa aa aa
7062
7054
7046
7038
7030
7022
7014
7006
6062
6054
6046
6038
6030
6022
6014
6006
aa a aa aa aa aaaaaaaaaaaaaaaaaa
a a a aa
a a a aa
All Rights Reserved

a
aaaaaaaa
aaaa
aaaa
a a a aa
a a a aa aa aa
a a a aa aa aa aaaaaaaaaaaaaaaaaa
5
5
a a a aa aa a
7061
7045
7037
7029
7021
7013
7005
6061
6045
6037
6029
6021
6013
6005
aa
70053
60053
aa
a
aaaaaa
aaaa
aa
a
a
a a
a a
a a
aa
a a
aa
a a
a
a
a a a aa aa aa
a
a a
a a
a a
aa
a a
aa
a a
a
a
a a a aa aa aa
4
4
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
7060
7052
7044
7036
7028
7020
7012
7004
6060
6052
6044
6036
6028
6020
6012
6004
6ZB5 410-0BU02
a a a aa aa aa
aa a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a a aa aa aa
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
PLC error and operational messages
a
a a
a a
a a
aa
a a
aa
a a
a
a
a
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
3
3
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
7059
7051
7043
7035
7027
7019
7011
7003
6059
6051
6043
6035
6027
6019
6011
6003
a a a aa aa aa
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a a aa aa aa
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
Error messages (Section 3.3.7)
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
2
2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
7058
7050
7042
7034
7026
7018
7010
7002
6058
6050
6042
6034
6026
6018
6010
6002
a a a aa aa aa
a a
Operational messages (Section 3.3.7)
a aa aa aa aaaaaaaaaaaaaaaaaa
a a a aa aa aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa aa
a
a
aaaaaa
aaaa
aa
a a a aa aa aa
a a a aa aa aa
a a a aa aa aa
1 aaaaaaaaaaaaaaaaaa
1
a a a aa aa aa
7057
7049
7041
7033
7025
7017
7009
7001
6057
6049
6041
6033
6025
6017
6009
6001
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a aa aa aa
a
aaaaaa
aaaa
aa a
No.
0
0
a a a aa aa aa
7056
7048
7040
7032
7024
7016
7008
7000
6056
6048
6040
6032
6024
6016
6008
6000
a a a aa aa aa
Message
Error No.
a
a a
a a
a a
aa
a a
aa
a a
2-23
2.5.7 PLC error and operational messages
aaaaaaaaa aaaaaaaaa
a
aaaa
a a
a aaaaaaaaa aaaaaaaaaaaaaaaaaa
2-24
aa a a aaaaaa
a aa a aaaaaaaaaaaaaaaaa
2.5.8
aa aaaaaaaaaaaa aaaaaaaaaa
a
aaaaa aaaaa aaaaaaaaaaaaaaaaaa
FY 135
FY 134
FY 133
FY 132
FY 131
FY 130
FY 129
FY 128
FY 127
FY 126
FY 125
FY 124
FY 123
FY 122
FY 121
FY 120
FY 119
FY 118
FY 117
FY 116
a
aaaa
aa
a aaaaaaaaaaaaaaa
a
aaaa
a a
a aaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
aaaa
a a
a
aaaa
a a
a
aaaa
a a
a aaaaaaaaaa
a aa a
Bit 7
Byte No. Bit: 7
Byte No. Bit: 7
Bit 15
a aa a
aaaaaaaaaa a a a a aaaaaaaaaaaaaaaaaa
aa
a aa
aaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
aa
a aa
aaaaaaaaaaaaa aaaaaaaaaaaaaaaaa
aa a aaaaaaaaaa
a
aa
aaa
a
aaaaaaaaaaa
a aa a aaaaaaaaa
2.5.8 PLC machine data for users
aa a a aaaaaaaaaaaaaaaaaa
6
6
Bit 6
a aa a aaaaaaaaaa
Bit 14
aa a a aaaaaaaaaaaaaaaaaa
a a a aaaaaaaaaa
aaaa a aaaaaa aaaaaaaaaaaaaaaaaa
a
aaaa
a
aaaa
a
aaaa
a
a aa
5
5
a a
Bit 5
Bit 13
a
a
aa
a
a
a
aa
a
aa
a
aaaaaaaaaaa
a
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
aaaaaaaaaa aaaaaaaaaaaaaaaaaa
a aa a aaaaaaaaaa aaaaaaaaaaaaaaaaaa
PLC machine data for users
a aa a
a aa a
4
4
a aa a
Bit 4
a aa a
Bit 12
a
a
a
a
a
a
a
a
a aa a
MD 1007
MD 1006
MD 1005
MD 1004
MD 1003
MD 1002
MD 1001
MD 1000
a aa a
a
a
a
a
a
a
a
a
a aa a aaaaa
© Siemens AG
a aa a
aaaaaaaaaaaaaaaaaa
MD 3003
MD 3002
MD 3001
MD 3000
aa
a
aa
aaaaaaaaaaaaaaaaaa
3
3
a aa a aaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa a
aaaaaaaaaa
Bit 3
Bit 11
a aa a aaaaaaaaaaaaaaaaaa
a aa a
aaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
a aa a aaaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
a
a aa a aaaaaaaaaa
aa a
aaaaaaaaaaaaaaaaaa
a aa a aaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
a aa a aaaaaaaaaa
a
aaaaaaaaaaaaaaaaaa
2
2
aaaa
aa
Bit 2
a aa
aaaaaaaaaaaaaaaa
a
Bit 10
a aa a aaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa a
aaaaaaaaaa
a aa a
aaaaaaaaaa
a aa a
aaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa

a aa a aaaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
Machine data bits (MD 3000 - 3003) (Section 3.3.8)
a aa a aaaaaaaaaa
1
1
Machine data words (MD 1000 - 1007) (Section 3.3.8)
a aa a aaaaa
aaaaaaaaaaaaaaaaaa
a aa a
Bit 1
Bit 9
aaaaaaaaaaaaaaaaaa
aa
a aa
aaaaaaaaaaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
a aa a aaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
a aa a aaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
a aa a aaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
a aa a aaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaaaa
0
0
a aa a aaaaaaaaaa
Bit 0
Bit 8
a aa a aaaaa
aaaaaaaaaaaaaaaaaa
a aa a
6ZB5 410-0BU02
a aa
aaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a aaaaaaaaaaaaaaaa
11.91
aaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
a
aaaa
aaa a
aa
a a
a
aa
a a a
aaaaaaaa
aaaa
a
aa
a
aa
aaa a
a a
aa
a a
a a
aa
a a
aaaaa a
aa
a a
aa
a aa
11.91
aa a a aa a a aa a aa aa a
aaaaaaaa aa a aaaaaaa aa aaaaaaaaaaaaaaaaa
2.5.9
aa a a aa a a a aa a aa aa aa aaaaaaaaaa
aa
aa a
a a
a a
aa
a a
a a
a
a
a a
aaa a
a a
aa
a a
aa
a a
a
a
FY 255
FY 224
FY 223
FY 200
FY 199
FY 136
aa
aa a
a a
a a
aa
a a
a a
a
a
a a
aaa a
a a
aa
a a
aa
a a
a
a
aa
aa a
a a
a a
aa
a a
a a
a
a
a a
aaa a
a a
aa
a a
aa
a a
a
a
© Siemens AG
aa
aa a
a a
a a
aa
a a
a a
a
a
a a
aaa a
a a
aa
a a
aa
a a
a
a
aa
aa a a aa a a
aaa a a a aa aa a
aa
a
aaaaaaaa
aaaa aa
a
aaaaaa
aaaa
aa
aaaaaaaaa a aaaaaaaaa a aaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a a
Byte No. Bit: 7

Byte No. Bit: 7
Byte No. Bit: 7
aa
aaaaaaaa
aaaaaaa aaaaaaaa
aaaa
aaaa
aa a a aa
aaaaaaaaa a a a a a a aa
aa a a aa
aa a a aa a a aa a aa aa a
aaaaaaaaa a a aaaaaaaa a aaaaaaaaaaaaaaaaa
aa a a aa a a a aa a aa aa aa aaaaaaaaaa
a
aa
a a
a a
a a
aa
a a
a a
a
a
a a
aaa a
a a
aa
a a
aa
a a
a
a
aa
aa a
a a
a a
aa
a a
a a
a
a
a a
aaa a
a a
aa
a a
aa
a a
a
a
6
6
6
aa a a aa a a a a a a aa aa aa
Flags for users
aa a a aa a a a aa a aa aa aa aaaaaaaaaaaaaaaaaa
aa a a aa
aa a a aa

a
aa
aaaaaaaa
aaaaaaa a
aaaaaaaa
aaaa
aaaa
aa a a aa
aa a a aa a a a a a a aa aa aa aaaaaaaaaaaaaaaaaa
5
5
5
2.5.10 Flags for standard FBs

aa
aa a a aa a a
aaa a a a aa aa a
aa
a
aaaaaaaa
aaaa
a
aa
a
aaaaaa
aaaa
aa
a
a
aa
a a
a a
a a
aa
a a
a a
a
a
a a
a a
a a
a a
aa
a a
aa
a a
a
a
a
aa
a a
a a
a a
aa
a a
a a
a
a
a a
a a
a a
a a
aa
a a
aa
a a
a
a
4
4
4
aaaaaaaaaaaaaaaaaa
This flag area is retentive
6ZB5 410-0BU02
2.5.11 Transfer flags (scratchpad flags)

aa a a aa a a a aa a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaaaaaaaaaaaaaaaaa
3
3
3
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaaaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
aaaaaaaaaaaaaaaaaa
Flags for users (Section 3.3.9)
Transfer flags (Section 3.3.11)

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
2
2
2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
Flags for standard FBs (Section 3.3.10)
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa aaa aa
a
a
aaaaaaaa
aaaa
a
aa
a
aaaaaa
aaaa
aa
aaaaaaaaaaaaaaaaaa
1
1
1
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
aa
a a aa a a
aaa a a a aa aa aa
a
aaaaaaaa
aaaa a aa
a
aaaaaa
aaaa
aa a
0
0
0
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
2.5.9 Flags for users
aa a a aa a a a a a aa aa a aaaaaaaaaaaaaaaaaa
2-25
aaaaaaaaa a aaaaaaaaa a aaaaaaaaa

3)
2)
1)
2.6
2-26
No.
No.
DL 9
DL 8
Byte
Byte
2.6.1
DR 9
DR 8
DW 4
DW 3
DW 2
DW 1
DW 0
DL 15
DL 14
DL 13
DL 12
DL 11
DL 10
DR 15
DR 14
DR 13
DR 12
DR 11
DR 10
DR
DL
a
2.6 Data blocks
aaaaaaaaaaa aaaaaaaaaaaaaaa
a
aa aaaa aaaaaaaaaa
a
aa
aaaaaaaaa
a aaaaaaaaaaaaaaaa
7
a aaaaaaaa
DMP
aaa aaaa aaaaaaaaaaaaaaaa
15
station
for dia-
a a
Activation
Overtmp.*
gnostics 3)
aaaaaaaaaa aaaaaaaaaaaaaaaa
a
aaa aaaaaaaa aaaaaaaaaaaaaaaa
aa aaaaaaaaaaaaaaa
a
aaaaaaaa
aaa aaaaaaaaa
Data blocks
a a aaaaaaaa
aa aaaa aaaaaaaaaaaaaaaa
a a
6
a a
not OK
14
a
24V power
supp. DMP
aaaaaaaaaaa aaaaaaaaaaaaaaaa
a
a
a
aaa aaaaaaaa aaaaaaaaaaaaaaaa
Current cycle time in ms 2)
a a
DB 1: Diagnostics DB
a a aaaaaaaa aaaaaaaaaaaaaaaa
5
a a
DMP
a a aaaa 13
group fault
a
a a
aaaaaaaaa
aaaaaaaaaaaaaaaa
Activation bit only active if PLC-MD 2002.7 = ”1”

a
a a
a aaaaaaaa
aaaaaaaaaaaaaaaa
a a
aaaaaaaaaaaaaaaa
a a aaaaaaaa
a a
aaaaaaaaaaaaaaaa
a a aaaaaaaa
1AHex =ˆ DMP compact with an alternative complement

ˆ
a a
aaaaaaaaaaaaaaaa
4 a a aaaaaaaa
a a
aaaaaaaaaaaaaaaa
19 Hex =ˆ DMP compact with 4 input and 4 output modules

MD 10 –
incorrect
12
a a aaaaaaaa
addr. DMP
MD 19 start
a a aaaaaaaaaaaaaaaa
(e.g. 02=DMP
DW 0 to DW 4: Timing/data are input as fixed point numbers

a a aaaaaaaa
a a
aaaaaaaaaaaaaaaa
a a aaaaaaaa
Current interpreter run time only OB 2 in µs 2)
Current interpreter run time only OB 1 in µs 2)
a a aaaaaaaa
Bit No.
© Siemens AG
a
aaaaaaaaaaaaaaaa
Current interpreter run time OB 1+OB2 in µs 2)
aa
a
aaaaaaaaaaaaa
a aaaaaaaaaaaaaaaa
Description
a a
3
a a
Number of times an alarm was processed (OB 2) 2)
11
a
a
station No. 2)
a
a a
a aaaaaaaa aaaaaaaaaaaaaaaa
a a
a
a a
a aaaaaaaa aaaaaaaaaaaaaaaa
a
aa aaaaaaaaaaaaaaaa
2
MPC station (user address) belonging to DR 8)

a
aaaaaaaaaaaaa
a a
a aaaaaaaaaaaaaaaa
10
a a
aaaaaaaa
a a
aaaaaaaa
a a
aaaaaaaa

a a
aaaaaaaa
a a
aaaaaaaa
a a aaaa aaaaaaaaaaaaaaaa
OB2
faulted
a a
1
9
transfer
Runtime
aaaaaaaaaaaaaaaa
exceeded
Distributed
aa
a
aaaaaaaaaaaaa
DR 15: 1FHex =ˆ DMP 16 inputs/16 outputs or IP-65 DMP; 1EHex =ˆ DMP 32 I; 1CHex =ˆ handheld unit;
Module code belonging to DMP station 1)
a a
aaaaaaaa
a a
aaaaaaa
a a
aaaaaaaaaaaaaaaa
a a aaaaaaaaa
a a
aaaaaaaaaaaaaaaa
a a aaaaaaaa
a a
aaaaaaaaaaaaaaaa
a a aaaaaaaa
Station
respond
Runtime
0
8
does not
a a aaaa
aaaaaaaaaaaaaaaa
OB1+OB2
exceeded
a a
6ZB5 410-0BU02
a
aaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a aaaaaaaaaaaaa
05.93
aaaaaaa
a
05.93
No.
DW
2.6.2
Notes:
DW 9
DW 8
DW 7
DW 6
DW 5
DW 4
DW 3
DW 2
DW 1
DW 0
DW 12
DW 11
DW 10
© Siemens AG
aaaaaaaaaaaaaa
a
•
•
•
•
aa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaa
Preset with 0
aaaaaaaaaaaaaaaa
PLC setpoint 3
PLC setpoint 2
PLC setpoint 1
Analog value 3
Analog value 2
Analog value 1 aaaaaaaaaaaaaaaa
Current setpoint 3
Current setpoint 2
Current setpoint 1
aaaaaaaaaaaaaaaa
Weighting factor 3
Weighting factor 2
Weighting factor 1
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
0 to 64H =ˆ 0% to 100%
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
DB 28: Analog setpoint output
aaaaaaaaaaaaaaaa
8000H to 0000H =ˆ -10V to 0V

aaaaaaaaaaaaaaaa
0000H to 7FFFH =ˆ 0V to +10V

Range of values for PLC setpoints:
6ZB5 410-0BU02
aaaaaaaaaaaaaaaa
D8F0H to 2710H =ˆ -10V to +10V

Range of values for weighting factor:
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
Range of values for current setpoint and analog value:

aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
This data block is available with SW Version 4.2 and higher

DB28 Analog setpoint output (Section 3.4.2)
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
2.6.2 DB 28: Analog setpoint output
2-27
a
2.6.3 DB 36: Data transfer status
2.6.3 DB 36: Data transfer status

aaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
DB 36 Data transfer status FB 61 / FB 62 (Section 3.4.3)
Interface DL 15 14 13 12 11 10 9 8
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaaaa
aaaaaa
Byte No. Byte No. Bit No.
DR 7 6 5 4 3 2 1 0
DL 0 Fault Message Data Data Data Fifo Data
1 Value 1- Number access transfer transer transfer full transfer
Value 3 format disabled ended assigned busy requested
DR 0 Value 1- Number Message Data Data Data Fifo Data

2 Value 3 format access transfer transer transfer full transfer
disabled ended assigned busy requested

DR 1 Fault Message Data Data Data Fifo Data


Value 3 format disabled ended assigned busy requested.




Notes :
1) If the PLC goes into the stop state because fo a parametering error, the number of the
interface byte is entered in the high-order byte of ACCU 2.
2) If several jobs are entered in the buffer for data transfer, a job with the number 65 is
processed before the others.
3) Data transfer is effected by function blocks FB61 (READ) and FB62 (WRITE).
4) A status byte in DB 36 is assigned to every FB 61 or FB 62 request in the parameter
list.

SINUMERIK 805 (PJ)
aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
11.91
aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaa
DL 1
DL 0
2.6.4
DR 1
DR 0
aaaaaaaaaa aaaaaaaaaa
DW 6
DW 5
DW 4
DW 3
DW 2
Data type
Data format
DL
DL
DR
DR
Byte No.
Byte No.
Subroutine
Tool offsets
Zero offsets
(G54 - G57)
aa a aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
Part program
© Siemens AG
a aaaa
a aaaaaaaaa
R parameters
aaa a aa aaaaaaaaaaaaaaaaaa aaaaaa aaaaaaaaaaaaaaaaaa
NC setting data
a
aaa a
a a
aa
a aaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaa
NC machine data
a a a aa
PLC machine data

aa a aa aaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaa
15
15
7
7
SINUMERIK 805 (PJ)

a
aaa a
a a
aa
a a a
aaaaa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a a a
KC
aaaaa a aaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaa
aa a a
a aaaa a aaaaaaaaaaaaaaaaa aaaaaaaaa aaaaaaaaaaaaaaaaa
SPF
SEA
aa a aa aaaaaaaaaa aaaaaa aaaaaaaaaa
ZOA
RPA
TOA
MPF
OUTPUT
TEA2
TEA1
a
aaa a
a a
aa
a a a aa
14
14
6
6
(DB37, DW2,3)
a
aaa a
a a
aa
a
aaa a
a a
aa
a a a aa
5345
5445
5445
5250
5350
544F
5A4F
4D50
Area
a a a a
DATA TYPE FOR DATA

a a a a
ASCII-Code
a a a aa
Type of
Type of
DB 37: Serial interface
a a a aa aaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaa

13
13
5
5
a a a a
aa
4120
4120
4132
4131
4120
4120
4620
4620
aa
a
aaaa
a
a a a aa
aaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a a aa
End number
a a a aa
Start number
a a a aa
a a a aa
-
-
-
-
START
KF/BCD
a a a aa
12
12
4
4
NUMBER
a a a aa
a a a aa
(DB37;DW4)
0 - 999
1 - 999
1 - 99
0 - 9999
6ZB5 410-0BU02
a a a a
aa
a
aa
a
aaaa a
data output
data output
a
a
a
a
a
a
a
a
a
a
a a a aa
END
Bit no.
Bit No.
a a a aa
-
-
-
-
KF/BCD
a a a aa
NUMBER
11
11
a a a aa
3
3
a a a aa
(DB37;DW5)
0 - 999
1 - 999
1 - 99
0 - 9999
a a a aa
a a a aa
a
a a
a a
a a
aa aaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaa
aa aa
a
a
aaaa
a
a a a aa
aaaaaaaaaaaaaaa
-
-
-
-
-
-
1
1
1
a a a aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
KF/BCD
Interface signals (Section 3.4.4)
a a a aa aaaaaaaaaa
V.24
abort
10
10
2
2
a a a aa
aaaaaaaaaa
(DB37;DW6)
a a a aa
aaaaaaaaaa
(RS 232C)
a a a aa
aaaaaaaaaa
a
a
a
a
a
a
a
aa aaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaa
aa
a
aaaaaaaaaa
aa
a
aaaa a
Signals for data transfer initiative (Section 3.4.4)
a a a aa aaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaa

data
start
Data
a a a aa
Note :
2
output
a a a aa
1
9
1
9
2001.3.
Fault in
a a a aa
transfer
The ASCII
a
a
a
a
a
a
a
a
a
left-justified.
a
a a
a a
a a
aa
data format for

a a a aa
by the PLC MD
a a a aa
TYPE FOR DATA

characters ”DATA
start
OUTPUT” must be
Data
Data
input
a a a aa
DW4,5,6 is effected
The selection of the
1

ended
0
8
0
8
a a a aa
transfer

V. 2 4 (RS 232C) running
a
a
a
a
a
a
a
aa
a a a aa
2.6.4 DB 37: Serial interface
a a a a
2-29
aaaaa a aaaaaaaaa aaaaa aaaaaaaaa

a
aaaaaa
aaaaaaaa
a a
aaaaaa
aaaaa a
aaaa
aaaaaaaaaaa a
aaaaa
3
a
aaaaaa
a a
a a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
a a
a a
aa
aa
a
3.1
11.91
aa aa a a aa a a aa a a a aa a a a a a a
bits
a aaaaaaaaaaaaaaaaaaaaaa aa
aa
bytes.
3.1.3
3.1.2
3.1.1
aa aa a a aa a a aa a a a aa a a a a a aa a
IB 78
a
aaaa a a aa a a aa a a a a
aaaaaaaaaaaaaaaaaaaaaaaa a a aa a a aa a
Decimal
a
aaaa a a a aa a a aa a a a
aaaaaaaaaaaaaaaaaaaaaaa aa a a a a a aa a
Example:
Byte No.
a aa a a a aa a a aa a a a aa a a a a a aa
Resolution:
aa aaaaaaaaaaaaaaaaaaaaaaa a
Voltage [V]
© Siemens AG
Prerequisite:
equivalent of
the individual
a
aaaaaaaaaaaaaaaaaaaaaaa aa a a a a a aa
a
aa
aa a a a aa a a aa a a a aa a a a a a aa a
SINUMERIK 805 (PJ)

a
aa
a
aa
a
aa
5
Bit: 7
27=128
a
a
a
aa aaaaaaaaaaaaaaaaaaaaa
aa aaa a a aa a a aa a a a aa a a a a a aa
a
aa
aa a a a aa a a aa a a a aa a a a a a aa
a
0
6
a aaaaaaaaaaaaaaaaaaaaaaa a
2.5
aaaa a a a aa a a aa a a a aa a a a a a aa
26=64

a aaaaaaaaaaaaaaaaaaaaaaa a
Input voltage range: 0V ... +10V

aaaa a a a aa a a aa a a a aa a a a a a aa
a
aa
a
a aa a a a aa a a aa a a a aa a a a a a aa a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
8 bits (256 digits)

these inputs in his STEP 5 user program.
5
1
Central inputs (IB 0 - IB 3)
25=32
1.25
a
a a
a
a
a a
a a
a a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
a a
a a
aa
a
a
a Analog inputs (IB 77 - IB 84)
Distributed inputs (IB 4 - IB 76)
a
6ZB5 410-0BU02
4
Description of PLC input signals
0
aaa
Description of Signals
aa
a
aa
aaaaaaaaaa
aaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaa
a
24=16
0.625
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
3
a
a a
a
a
a a
a a
a a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
a a
a a
aa
a
a
a
0
reached but not exceeded:
The option "Analog inputs" is available.
has free access to these inputs in the STEP 5 user programm.
23=8
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
lower voltage limit = -0.5 V
0.3125
upper voltage limit = +10.5 V
aa aaa
a
aa
aaaaaaaaaa
aaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaa
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a a
a a
a a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
a a
a
a
a
a
a
a
a
2
a
a
a
a
a
a a
a a
a a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
a a
a
a
a
a
a a
a
1
22=4
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
aa aa a a aa a a aa a a a aa a a a a a aa a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a a
a
1
0
21=2
a
a
a
a
a
a a
a a
a a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
a a
a
a
a
a
a a
a
aa a aa a a a aa a a aa a a a aa a a a a a aa a
The user must ensure that the following voltages at the analog inputs are
aaaaaa a aa a a a aa a a aa a a a aa a a a a a aa a
a a a aa a a a aa a a aa a a a aa a a a a a aa a
0
aa
aa a a a aa a a a aa a a aa a a a aa a a a a a aa a
These input bytes are assigned to the DMP submodules. The PLC MD 10...19 are used to
assign input bytes to the DMP submodules (address). The programmer has free access to
a
a
a
a a
a a
a a
a
a
a
a
a a
a a
a a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a a
aa
a a
a a
a a
a a
a a
a
a
a
a
a
a
a
6.47 V applied to the analog input 2 results in the following bit pattern in IB 78:
1
aa a a a aa a a a aa a a aa a a a aa a a a a a aa a
In terms of hardware, input bytes 0 - 3 are located on the central controller. The programmer
20=1
aa a a a a aa a a aa a a aa a a a aa a a a a a aa a
a
a
a
a a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
The voltages applied to the 8 analog inputs are digitized and converted to the appropriate input
aa a a a aa a a aa a a aa a a a aa a a a a a aa a
0.15625 0.078125 0.0390625

aaaa a a aa a a aa a a aa a a a aa a a a a a aa
3.1 Description of PLC input signals
3-1
3 Description of Signals
aaaa a aaaaaaaaaaaaaaaaaaaaaaaaa a
aaaaaaaaa
aaaaaaaaaa
3-2
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
3.1.4
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
Key 2
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Uanalog=
5
4
3
1
aaaaaaaaaaaaaaaaaa
3.1 Description of PLC input signals
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
0 signal: The key is not pressed.

aaaaaaaaaaaaaaaaaa
USER-CONFIGURABLE KEYS
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Key 7
1 signal: The key concerned is pressed.
aaaaaaaaaaaaaaaaaa
256
aaaaaaaaaaaaaaaaaa
9
8
6
128+32+4+1
10
aaaaaaaaaaaaaaaaaa
held unit by way of the standard labelling strip.

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Key 20
Key 19
Key 18
Key 17
Key 16
aaaaaaaaaaaaaaaaaa
© Siemens AG
Hand-held unit inputs (IB 85-IB 92)
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
x 10V 6.44V
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
The keys on the hand-held unit with "standard" labelling strip
Actual value display
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
4.
Z
Y
X
The voltage of the analog input 2 can be determined as follows:
15
14
13
12
11
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
+
-
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Key 25
Key 21
aaaaaaaaaaaaaaaaaa
24
23
22
aaaaaaaaaaaaaaaaaa
As is shown, certain functions are allocated to a certain number of the 25 keys on the hand-
aaaaaaaaaaaaaaaaaa
IB 85 Bit 0 - IB 88 Bit 0
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaa
SINUMERIK 805 (PJ)

11.91
aaaaaaaaa
11.91 3 Description of Signals
3.1.4 Hand-held unit inputs (IB 85-IB 92)
The manufacturer must incorporate these key functions in the PLC program. The remaining
keys can be configured freely by the user (functions are allocated by extending the labelling
strip and processing the respective input and output signals in the PLC program.)
Note:
By inserting his own labelling strips, the user can also allocate his own functions to all 25 keys
and process the signals concerned in the PLC program.
Allocation of keys and LEDs on the hand-held unit to the inputs and outputs
Q 65.0 Q 65.5 Q 66.7 Q 66.2
1 I 85.0 6 I 85.5 16 I 86.7 11 I 86.2 21 I 87.4
Q 65.1 Q 65.6 Q 66.3
2 7 17 12 22
I 85.1 I 85.6 I 87.0 I 86.3 I 87.5
Q 65.2 Q 65.7 Q 66.4
3 I 85.2 8 I 85.7 18 I 87.1 13 I 86.4 23 I 87.6
Q 65.3 Q 66.0 Q 66.5
4 9 I 86.0 19 14 24
I 85.3 I 87.2 I 86.5 I 87.7
Q 65.4 Q 66.1 Q 66.6
5 I 85.4 10 20 15 25 I 88.0
I 86.1 I 87.3 I 86.6
Q 65.4
Note: - Key with LED e.g.: LED 5 is controlled by Q 65.4
5 I 85.4 Key 5 is displayed in I 85.4
- Key without LED e.g.:

20
Key 20 is displayed in I 87.3
I 87.3

SINUMERIK 805 (PJ)
aaaaaaaaa aaaaaaaa
a
aa a a a aa a a aa a aa a a a a
aa
a a a a aa a aa a a aa a a a a
aaaaaaaaa
3-4
a
aa a a a a aa a aa a a aa a a a a
aa a a a aa aa a a aa a a a a
aaaaaaaaaaaaaaaa
aaaaaaaaa a aa a a aa a a a aaaaaaaaaaaaaaa
a aa a a a aa aaaaaaaaaa a
9
8
7
6
5
4
3
2
1
23
22
21
20
19
18
17
16
15
14
13
12
11
10
aaaaaaaaa a aa a a aa a a a a aaaaaaaaaaaaaaaa
a aa a a
aaaaaaaaaa aa a aaa a aa a a a a
aa a a aa a a a a
aaaaaaaaaa
held unit.
a a a a a aa a aa a a aa a a a a
Position
aaaa a a a aa a aa a a aa a a a a
aaaaaaaaaaaaaaaa
a
aa a a a a aa a aa a a aa a a a a
aa a a a aa a aa a a aa a a a a
aaaaaaaaaaaaaaaa
a aa a a
aaaaaaaaaa aa a aa a a aa a a a a
aa a a aa a a a a
aaaaaaaaaaaaaaaa
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
a aa a a
aa a a aa a a a a
aaaaaaaaaaaaaaaa
a aa a a
aaaaaaaaaa aa aa a a aa a a a a
a aa a a aa a a a aaaaaaaaaaaaaaa
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
Code
aaaaaaaaa a aa a a aa a a a
aaaaaaaaaaaaaaaa
Bit No.
a aa a a
aaaaaaaaaa aa aaaaaaaaaa a
a aa
aaaaaaaaaaaaaaaa
a a a a a aa a aaaaaaaaa
aaaaaaaaa
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
5 4 3
aaaa a a a aa aa
aaaaaaaaaaaaaaaa
E D C
aaaaaaaaa aaaaaaaaaaaaaaa
a aa a a
aaaaaaaaaa aa a aa a a aa a a a
aaaaaaaaaa a
aaaaaaaaaa
a aa a a a aa aa a a aa a a a a
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
2
B
aaaaaaaaa a a a a aa a a a a
aaaaaaaaaaaaaaaa
a aa a a
aaaaaaaaaa aa a aa
a a a aa a a a a
aa a a aa a a a a
aaaaaaaaaaaaaaaa
according to the set position:
1 signal: Keyswitch actuated

a aa a a
aa a a aa a a a a
aaaaaaaaaaaaaaaa
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
1
A
a aa a a
aaaaaaaaaa aa aa a a aa a a a a
a aa a a aa a a a aaaaaaaaaaaaaaa
3.1.4 Hand-held unit inputs (IB 85-IB 92)
0 signal: Keyswitch not actuated.

aaaaaaaaa a aa a
aaaaaaaaaaaaaaaa
a
aa a a a a aa a aaaaaaaaa
aaaaaaaa
aa a a a aa a aa
aaaaaaaaaaaaaaaa
a a a a a aa a aaaaaaaaa
aaaaaaaaa
FEEDRATE OVERRIDE SWITCH
aaaa a a a aa a aa a a aa a a a
aaaaaaaaaaaaaaaa
in %
a
a aa a a a aa a aaaaaaaaaa a
aa a a a aa a aa a a aa a a a
aaaaaaaaaaaaaaaa
KEYSWITCH ON HAND-HELD UNIT

a
a aa a a a aa a aa a a aa a a a
aaaaaaaaaaaaaaaa
aa a a a aa a aaaaaaaaaa a
8
6
4
2
1
0
95
90
85
80
75
70
60
50
40
30
20
10
120
115
110
105
100
a
a aa a a a aa a aa a a aa a a a a
aaaaaaaaaaaaaaaa
a a
aa
a a
a a
a a
a a
aa
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a aa a a a aa aa a a aa a a a a
aaa aa a a aa a a a a
aaaaaaaaaaaaaaaa
a
aaaa
aaaaaaaaaa a
a aa a a a aa a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
aaaaaaaaaaaaaaaa
Override value
aaaaaaaaaaaaaaaa
a
aa a a a aa a aa a a aa a a a a
aaaaaaaaaa
a aa a a a aa a aa a a aa a a a
a
aa a a a aa a aaaaaaaaaaaaaaaa
a aa a a a aa a
a aa a a a aa a
aaaaaaaaaaaaaaaa
© Siemens AG
a aa a a a aa
aaa
aa aaaaaaaaaaaaaaaa
a aa
aaaaaaaaaa a
a aa a a a aa a
aaaaaaaaaaaaaaaa
a aa a a a aa a
Notes:
a
a aa a a a aa a
aaaaaaaaaaaaaaaa
a a
aa
a a
a a
a a
a a
aa
a a
a
aaaaaaaaaaaaaaa
a
a aa a a a aa a
aa a a a aa a
aaaaaaaaaaaaaaaaa
a aa a a a aa a
a aa a a a aa a
aaaaaaaaaaaaaaa
a
a aa a a a aa a
aa a a a aa a
aaaaaaaaaaaaaaaaa
a
a a
aa
a a
a a
a a
a a
aa
a
aaaa
aaaaaaaa aa
aa a
a a
aa a a a aa a
aaaaaaaaaaaaaaaaaa
a aa a a a aa a
a aa a a a aa a
a
a aa a a a aa a
aa a a a aa a
aaaaaaaaaaaaaaaa
a aa a a a aa a
a aa a a a aa a
aaaaaaaaaaaaaaa

a
a aa a a a aa a
aa a a a aa a
aaaaaaaaaaaaaaaaa
a aa a a a aa a
a aa a a a aa a
aaaaaaaaaaaaaaa
a
a aa a a a aa a
aa a a a aa a
aaaaaaaaaaaaaaaaa
a
a a
aa
a a
a a
a a
a a
aa
a a
a
aaaaaaaaaaaaaaaa
a aa a a a aa a
assigned can be assigned later.
a aa a a a aa a
aaaaaaaaaaaaaaaa
Accordingly, it is also possible to
coding switch or a PLC program.
a
a a
aa
a a
a a
a a
a a
aa
a a
a
aaaaaaaaaaaaaaaa
The feedrate override switch on the hand-held unit provides the following 5-Bit Gray code
a aa a a a aa a
The percentage values given in the
a aa a a a aa a
aaaaaaaaaaaaaaaa
data. As standard, only the machine
evaluate the codes of positions 24 to
a
a a
aa
a a
a a
a a
a a
aa
a a
a
aaaaaaaaaaaaaaaa
31 which are supplied by a connecting
IB 88 Bit 1 - 5
a aa a a a aa a
The interface signal "Keyswitch" (Q78.6) can be used to influence the signal keyswitch hand-
table are stored in the form of machine
IB 88 Bit 6
a aa a a a aa a
aaaaaaaaaaaaaaaa
data for positions 1 to 23 are entered; If
required however, the machine data not
a aa a a a aa
6ZB5 410-0BU02
aaa
aaaaaaaaaa
SINUMERIK 805 (PJ)

aa
a aa
aaaaaaaaaa a
11.91
a aa a a a aa
aaaaaaaaa a aaaaaaaa
3.1.5 Inputs for operator keyboard (IB 93 - IB 97)
3.1.5 Inputs for operator keyboard (IB 93 - IB 97)

The following keys from the operator keyboard are represented in input byte 93.
RESET, NC Start and NC Stop.
1 signal: Key is pressed.

0 signal: Key is not pressed.
Single block
The single block key is connected to a flip-flop. The condition of the flip-flop is shown in input
byte 93, i. e. whether the function ”Single Block” is currently selected or not.
1 signal: ”Single Block” function is selected by the operator keyboard.

0 signal: ”Single Block” function is not selected by the operator keyboard.
Note:
Observe PLC MD 2002.3 (transfer of signals from input image to output image).
3.1.6 1st and 2nd keyboard expansion module inputs

(IB 98 - IB 101)
It is possible to connect 2 expansion modules to the operator keyboard, so as to include

functions specifically required by the manufacturer. These keys are programmer-assignable for
the STEP 5 user program.
Inputs 1st keyboard expansion module: IB 98, IB 99

Inputs 2nd keyboard expansion module: IB 100, IB 101
1 signal: Key is pressed

0 signal: Key is not pressed.
Note:
In the case of the signal "Keyboard disable" (Q 79.7), the transfer of input and output signals
of the expansion module to and from the central controller are disabled.

SINUMERIK 805 (PJ)
aaaaaaaaa
6:
5:
4:
3:
2:
1:
aaaaaaaaaa
3-6
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
3.1.7
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
6
5
4
3
2
1
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
M02/M30 signal
M00/M01 signal
aaaaaaaaaaaaaaaaaa
AUT, MDA modes aaaaaaaaaaaaaaaaaa
NC START signal
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaa
PROGRAM RUNNING
3.1.7 Interface signals NC PLC
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
- NC STOP or
aaaaaaaaaaaaaaaaaa
- mode change.
aaaaaaaaaaaaaaaaa
PROGRAM RUNNING signal

aaaaaaaaaaaaaaaaaa
"PROGRAM RUNNING"display
Arrival at position to be reached
aaaaaaaaaaaaaaaaaa
0 signal: a) Program interrupted by:
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1 signal: Program started (NC START)
aaaaaaaaaaaaaaaaaa
d) Program abort by RESET

aaaaaaaaaaaaaaaaaa
Interface signals NC PLC
- programmed stop (M00/M01)
f) Current block not executable.

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
c) Program end reached (M02/M30).
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
3.1.7.1 Program commands (IB 102 - IB 113)
© Siemens AG
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
b) Block executed during single block operation.
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
e) No further block in the memory (e.g. in MDA mode).
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
IB 102 Bit 0
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaa
SINUMERIK 805 (PJ)

11.91
aaaaaaaaa
•
•
•
•
•
•
•
aaaaaaaaa aaaaaaaaa aaaaaaaa
a
aa a a a
aaaaaa
aaaaaa a aaaa
aaaa
aaaaaa a
aaaaaaaaa
a a aa a aaa
a a a aa a aaa
a
11.91
aa a aa a aa a aa a aa a aa a
aaaaaaaaaaaaaaaa
aaa a aa a aa a aaaa aa a aa a aaaaaaaaaaaaaaa
Note:
a a a aa a aa a aa aa a aa
restart.
Notes:
aaaaaaaaa a aaaaaaaaa a
aaaaaaaaa
0 signal:
aaaaaaaaaaaaaaaa
Example:
aaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaa
JOG mode
a a a aa
aaaaaaaaaa aa a aa aa a aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
a
aa a aa a aa a a a aa a aa a
a a aa a aa aaaa aa a aa
aaaaaaaaaaaaaaaa
a aaaaaaa a a aaaaaaa a
SINUMERIK 805 (PJ)

aaa a aa a aa a aaaa aa a aa a
aaaaaaaaaaaaaaaa
a a a aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
AUT, MDA modes

AUT, MDA modes
aaaaaaaaaaaaaaaa
a a a aa
aaaaaaaaaa aa a aa aa a
aaaaaaaaa aa aaaaaaaaaaaaaaaa
by the following events:
aaaaaaaaa a aaaaaaaaa a aaaaaaaaaaaaaaa

a a aa a aa a a a aa a aa a
aaa a aa a aa a aaaa aa a aa a EMERGENCY STOP.
aaaaaaaaa
Activating bed lubrication.

a a a aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
a a a a
G00; RAPID TRAVERSE

aaaaaaaa
aaaa aa
aa aaaa
aaaa
aaaa aa
aa aaaaaaaaaaaaaaaa
a
aa a aa a aa a a a aa a aa a
a a aa a aa a aaaa aa a aa a
aaaaaaaaaaaaaaaa
PROGRAM INTERRUPTED
a a a aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
FEED OVERRIDE set to 0%,

removal of READ-IN ENABLE,
aaaaaaaaaaaaaaaa
a a a aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
a a a aa a aa a a aa aa a aa a
a) Program not started.

aaaaaaaaaaaaaaaa
a
a a aa a aa a aa aa a aa
aaaaaaaaaaaaaaaa
G96; CONSTANT CUTTING SPEED

a aaa a aaa
a aa
a
aaaa
aaaaaa
a a aa
a
aaaa
aaaaaa
a
aaaaaaaaaaaaaaaa
a
a a aa a aa a a aa aa a aa a
aaaaaaaaaaaaaaaa
1 signal: Rapid traverse selected with G00.

0 signal: Block ended or aborted with G00.
response of the spindle or axis monitors,
aaaaaaaaaaaaaaaa
0 signal: Constant cutting speed not selected.

aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
6ZB5 410-0BU02
1 signal: Constant cutting speed selected with G96
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
b) Program ended or aborted with RESET.
aaaaaaaaaaaaaaaa
0 signal: Rapid traverse or directional keys not operated.

aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
reaching the software limit switches or working area limits,
aaaaaaaaaaaaaaaa
a
a a aa a aa a aa aa a aa
aaaaaaaaaaaaaaaa
aaaaaaaaa a aaaaaaaaa a aaaaaaa
axes without CONTROLLER ENABLE or for PARKING AXES,
aaaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
1 signal: Program interrupt by means of NC STOP or mode change.
aaaaaaaaaaaaaaaa
1 signal: Rapid traverse and directional keys operated simultaneously.

aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
c) After NC STOP or mode change the program was restarted.
aaaaaaaaaaaaaaaa
aaaaaaaaa aaaaaaa
a a a aa a aa a aaaaaaaaa a
a a a aa a aa a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
The PROGRAM INTERRUPTED signal means that the program can be continued after a
aaaaaaaaaaaaaaaa
removal of TOTAL FEED ENABLE, axis-specific FEED ENABLE or SPINDLE ENABLE,
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
IB 102 Bit 4
IB 102 Bit 3
IB 102 Bit 1
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
3-7
selection of position setpoints in the NC program for axes in FOLLOW-UP OPERATION, for
The PROGRAMM RUNNING indicator does not switch off if workpiece machining is stopped
a
aaaaaaaaa
aaaaaaaaaa
3-8
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
Notes:
aaaaaaaaaaaaaaaaaa
0 signal:
aaaaaaaaaaa
3
2
1
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
G01
aaaaaaaaaaaaaaaaaa
3: Signal G33/G63
aaaaaaaaaaaaaaaaaa
c) Single block;
G33/G63; THREAD
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaa
G33
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2: Contents of main memory

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
a) Feedrate override switch

a) Feedrate override switch;
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1: Transfer of data to main memory

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
2) The following are ineffective with G63:

1) The following are ineffective with G33:
aaaaaaaaaaaaaaaaaa
b) Program ended or aborted.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1 signal: Thread cutting selected with G33 or G63.
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
hold does not come into effect until the end of the next block.
aaaaaaaaaaaaaaaaaa
G00
TOTAL FEEDRATE ENABLE to remove the signal SPINDLE ENABLE.

b) Feedrate hold; (TOTAL FEEDRATE ENABLE is not evaluated);
With G63, the NC reacts directly to the signal TOTAL FEEDRATE ENABLE.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaaaaa
a) Thread cutting selected with G00, G01, G02, G03, G10 and G11.
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
In the case of G33 (Thread), FEEDRATE HOLD can be effected by combining G33 and
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
IB 102 Bit 5
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaa
SINUMERIK 805 (PJ)

11.91
aaaaaaaaa
aaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
a
M02 / M30; PROGRAM END, PROGRAM ABORT IB 102 Bit 6
1 signal: a) An NC block is executed fully with M02/M30; if traversing movements are also
programmed in this block, the signal will not be emitted until the target position has
been reached.
b) RESET activated
0 signal: No program end or program abort.
3 M02
tc
4
tc
5
1: Data transfer into main memory

2: Block executed
3: NC block with M word M02
4: M modification signal (tc = PLC cycle time)
5: Signal M02/M30
Notes:
1) The functions M02 and M30 have the same effect in the NC.
2) Signal M02/M30 applies only for one cycle.
3) The signal M02/M30; END OF PROGRAM, PROGRAM ABORT is not suitable for automatic
sequential functions, such as: workpiece counting, bar feed, opening of protective guards,
etc.
For these functions
a) M02/M30 must be written in a block of its own and
b) the BCD word M02/M30 or the decoded M signal M02/M30 must be used (see
auxiliary function output).
4) In the last block of the program, the following are not permitted:
a) the writing of auxiliary functions which disable read-in or
b) the writing of S values which are intended to be active beyond M02/M30.
Example:
Deleting functions initiated by M, T and H words.

SINUMERIK 805 (PJ)
aaaaaaaaa
6:
5:
4:
3:
2:
1:
aaaaaaaaaa
3-10
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
Note:
aaaaaaaaaaaaaaaaaa
0 signal:
6
5
4
3
2
1
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
NC Start
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
Block executed
aaaaaaaaaaaaaaaaaa
Signal M00/M01
aaaaaaaaaaaaaaaaaa
tc
aaaaaaaaaaaaaaaaaa
Application example:
aaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
M00
aaaaaaaaaaaaaaaaaa
NC block with M word M00

a) with NC Start.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Data transfer into main memory

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
M00 / M01; PROGRAMMED STOP
aaaaaaaaaaaaaaaaaa
a) M00 in main memory or
aaaaaaaaaaaaaaaaaa
the NC START or RESET signal is given.

aaaaaaaaaaaaaaaaaa
b) Program abort by RESET.
M modification signal (tc = PLC cycle time)

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1 signal: Block executed, auxiliary functions output and
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Stopping the main spindle, e.g. when checks are to be made.

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa

b) M01 in main memory and M01 EFFECTIVE (QB 83 Bit 3 = ”1”).
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
IB 102 Bit 7
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaa
SINUMERIK 805 (PJ)

11.91
If the operating mode is changed while the M00/M01 signal is ”1”, this status continues until
aaaaaaaaa
aaaaaaaaa aaaaaaaaa aaaaaaaa
a
aa a a a
aaaa
aaaa
aaaa a aaaaaa
aaaa
aaaa a
aaaaaaaaa
bit.
a aa aa a aa
a a aa aa aaa
a
05.93
aa aa aa a a a aa aa aa aa a
aaaaaaaaaaaaaaaa
aaa aa aa a a a aaa aa aa aa a aaaaaaaaaaaaaaa
a a aa aa a a a a aa aa aa
Notes:
aaaaaaaaa
0 signal:
1 signal:
aaaaaaaaaaaaaaaa
as follows:
aaaaaaaaaaaaaaaa
1
0
0
1
1
1
0
0
3
aaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa a a a a aa aa aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
a
aa aa aa a a a a aa aa aa a
a aa aa a a aaa aa aa aa
aaaaaaaaaaaaaaaa
1
0
0
0
0
1
1
1
2
SINUMERIK 805 (PJ)

aaa aa aa a a a aaa aa aa aa a
aaaaaaaaaaaaaaaa
a a aa aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
a a aa aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
0
0
1
1
1
1
1
1
1
aaaaaaaaa aaaaaaaaa aaaaaaaaaaaaaaaa

Bit No.
aaaaaaaaa a aaaaaaaaa a aaaaaaaaaaaaaaa

a
a aa aa a a a aaa aa aa aa a
aaaaaaaaa
a a aa aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
a a a a
0
1
0
0
1
1
1
0
0
aaaaaa
aaaa
aaaaaa aaaaaa
aaaa
aa aa
aa aaaaaaaaaaaaaaaa
a
a aa aa a a a aaa aa aa aa a
aaaaaaaaaaaaaaaa
1 signal: Data area is selected.

a a aa aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaa
ALARM ACKNOWLEDGMENT
0 signal: Data area is not selected.
a a aa aa
a aaaaaaaaa a
aaaaaaaaaaaaaaaa
Softkey QUIT is operated

a a aa aa a a a a a aa aa aa a
AUT
JOG
aaaaaaaaaaaaaaaa
MDA
a
a aa aa a a a a aa aa aa
aaaaaaaaaaaaaaaa
Mode
a aaa a aaa
DATA AREA SELECTED MESSAGE
Softkey QUIT is not operated.

a aa
a
aa
aaaa
aaaa
a a aa
a
aa
aaaa
aaaa
a
aaaaaaaaaaaaaaaa
PRESET
aaaaaaaaaaaaaaaa
JOG - INC
JOG - REF
aaaaaaaaaaaaaaaa
TEACH - IN
a
a aa aa a a a a a aa aa aa a
aaaaaaaaaaaaaaaa
JOG - REPOS
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
MODES - MESSAGE FROM OPERATOR KEYBOARD
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
when the PLC machine data 2002 bit 3 is set.

a
a aa aa a a a a aa aa aa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
When the data area is selected, the message is displayed on this input byte.
aaaaaaaaaaaaaaaa
aaaaaaaaa aaaaaaa
a a aa aa a a a aaaaaaaaa a
a a a aa aa aa a
the PLC MD 2002.3 (transfer from input to output display) is set at position "1".
TEACH-IN from SW 4.1
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
mode code for AUTOMATIC is entered here when the key is operated.
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
IB 103 Bit 0 - 3
aaaaaaaaaaaaaaaa
IB 103 Bit 5
IB 103 Bit 4
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
3–11
• The mode message from the operator keyboard IB 103 bit 0 - 3 is only
• If the SINUMERIK 19” slimline operator panel is implemented, the operating
This input signal is automatically transferred to output bit Q 82.5 ("Acknowledge alarm"), when
transferred automatically as a mode selection into the output byte 82 bit 0 - 3
The softkey QUIT which appears in the menu display "Messages", is represented on this input
Selecting a mode by key or softkey produces a 4-bit code which is stored in IB 103 bit 0 to 3
a
aaaaaaaaa aaaaaaaaa
a
aa aa aa aa
aaa aa aa aa
aaaaaaaaaa
a
aa a aa aa aa
a a aa aa a
aaaaaaaaaaaaaaaaaa
3–12
a a a aa
priority.
a a a aa
aaaaaaaaaaa aa aaaaaaaaaaa
a
aa a aa aa aa
a a aa aa aa aaaaaaaaaaaaaaaaaa
a
aa a aa aa aa
a a aa aa aa aaaaaaaaaaaaaaaaaa
a a a aa
a a a aa
a a a aa
aaaaaaaaaaa aa
aaaaaaaaaaaaaaaaa
a a a aa
aaaaaaaaaaa aa
aaaaaaaaaaaaaaaaaa
a a a aa
aaaaaaaaaaa aa
aaaaaaaaaaaaaaaaaa
a
aa a aa aa aa
a a aa aa a
aaaaaaaaaaaaaaaaaa
a a a aa
aaaaaaaaaaa aa aaaaaaaaaaa
a a a aa aa a
SOFTKEY SELECTION
a a a aa
a a a aa aa a
BLOCK SEARCH ACTIVE
1 signal: Block search started

a a a aa
aaaaaaaaaaa a
a
aaaaaaaaaaaaaaaaa
a a a aa aa a
0 signal: Function is not selected

aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
a
aa a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaa
a a aa aa aa
1 signal: Function has been selected

aaa a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaa
M01 effectively selected (I 104.3)
a a a aa aa aa
DRF-shift (DRF) selected (I 104.1)
a a a aa aa aa
Skip block (SKP) selected (I 104.7)
a a a aa aa a
aa
a
aaaaaaaaaaaaaaaaaa
a
aaaaaaaa
aaaa
aa a
Dry run feed (DRY) selected (I 104.4)
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaa
a a a aa aa aa
a a a aa aa aa
a a a aa aa aa
Decode single block (DBL) selected (I 104.5)
a
a a
a a
a a
aa
a a
aa
a a
aa
a
aaaaaaaaaaaaaaaaaa
0 signal: Block search not started or block search ended

a a a aa aa aa
aa
a aaaaaa
aaaa
aa a
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
a a a aa aa aa
aaaaaaaaaaaaaaaaa
a a a aa aa aa
Rapid traverse override switch (RV0) selected (I 104.2)
a
a a a aa aa aa
aaaaaaaaaaaaaaaaaaa
a a
a a
a a
aa
a a
aa
a a
aa
a
aaaaaaaaaaaaaaaaa
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaaa
a
a a
a a
a a
aa
a a
aa
a a
a
aaaaaaaa
aaaa
aaaa
a
a a
a a aa aa aa
a a a aa aa aa
a a a aa aa aa
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
a a a aa aa aa
aaaaaaaaaaaaaaaaa

a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaaa
a a a aa aa aa
a a a aa aa aa
aaaaaaaaaaaaaaaaa
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaaa
a
a a
a a
a a
aa
a a
aa
a a
aa
a
aaaaaaaaaaaaaaaaaa
however, influence these signals via the PLC NC interface (QB 83, QB 85) with high
a
a a a aa aa aa
a a aa aa aa
aaaaaaaaaaaaaaaaaa
a
a a
a a
a a
aa
a a
aa
a a
aa
a
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
from input to output area) is active, these signals are transmitted to the NC. The user can,
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
The following input signals can be activated using the softkeys. If PLC MD 2002.3 (transfer
a
a a
a a
a a
aa
a a
aa
a a
aa
a
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
IB 107 Bit 6
IB 104
a a a aa aa aa
aaaaaaaaaaaaaaaaaa
a a a aa aa aa
aa
aaaaaaaaaaa
6ZB5 410-0BU02
SINUMERIK 805 (PJ)
aa
a aaaaaa
aaaa
aa a
11.91
a a a aa aa a
aaaaaaaaa aaaaaaaaa
4:
3:
2:
1:
a
aa aa a a a a
aaa aa a a a a
aaaaaaaaaa
a a aa a a a a
11.91
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa
a a aa a a a a aaaaaaaaaaaaaaaaa
Note:
aa a aa a
aaaaaaaaa a a a
aaaaaaaaaa
aa a aa a a a
0 signal:
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
aa a aa a
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a
© Siemens AG
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
aa a aa a
aaaaaaaaa a a aaaaaaaaaaaaaaaaaa
a
aa
aaaaaa
aaaaaaaaa aaaaaaaaaaaaaaaaaa
4
1
M 19 ACTIVE
a aaaaaaa a
RESET signal
SINUMERIK 805 (PJ)

aa
a a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
aa a aa a
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
aa a aa a
aaaaaaaaa a a aaaaaaaaaaaaaaaaaa
2
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaa
aa a aa a
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
a a aa a a a a b) After RESET
SPEED LIMIT EXCEEDED
aa
a a aa a a a a
aaaaaaaaaaaaaaaaaa
Speed limit exceeded signal

aa a aa a a a
spindle speed).
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
aa a aa a a a

aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
aa a aa a
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
0 signal: Function M19 is not active.

a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
Maximum spindle speed (NC MD 4510)
modal and must be cancelled with RESET.

aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
Max. spindle speed tolerance (NC MD 4450)

aa a aa a a a a
aaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
3.1.7.2 Spindle signals (IB 114 - IB 117)
aa a aa a a a a
6ZB5 410-0BU02
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
1 signal: Function M19 (oriented spindle stop) is active.

a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
a aaaaaaaa
a a aa a a a a
a) The spindle speed lies below the permitted limit.
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaaa
a
aa a aa a a a a
a a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
b) The maximum permitted speed for the selected gear.
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
c) The spindle speed limitations given in the setting data.
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a
aaaaaaaaaaaaaaaaaa
a aaaaaaaa
aaa
a aaaa
aaaaaaaaa
aa a aa a a a a
a
aaaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
t
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
the case of milling machines) which is stipulated via NC MD 4510 (max.
aa a aa a a a
1 signal: The spindle speed has exceeded the following limits by the permitted tolerance:
a aaa
aaaaaaaaaaaaaaaaaa
aaa
a aaaa
aaaaaa a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
IB 114 Bit 1
IB 114 Bit 0
aa a aa a a a a
a) Maximum permitted speed of the chuck (in the case of lathes) or of the tool (in
If the spindle exceeds one of the speed limits, then the spindle and all axes are stopped by the
NC and alarm 2152 (Spindle speed too high) is emitted. The SPEED LIMIT EXCEEDED signal
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
aa a aa a a a a
aa a aa a a a a
aaaaaaaaaaaaaaaaaa
3-13
aa a aa a a a
aaaaaaaaa a
a
aaaaaaaaa aaaaaaaaa aaaaaaaaa
a a aaa aa
6:
5:
4:
3:
2:
1:
aaaaaa aaa aa
a aa aaa aa
3-14
aaa aa aaa a
aaaaaaaaa a aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaaa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaaa aa aaaaaaaaaaa aaaaaaaaaaa
a aa aaa aa
Example:
aaa aa aaa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
aa aa aaa aa
a aa aaa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a aa aa
a a aa aaa a
Set position
aaaaaaaaa a aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaaa aa
a a aa aa
aaaaaaaaaa aa
a a aa aaa a
tolerance).
aaaaaaaaa a
Position tolerance
a
aa aa aaa aa
a aa aaa a
6
5
4
2
1
a a aa aa
aaaaaaaaaa aa aaaaaaaaaaa aaaaaaaaaaa
a a aa aaa a

SPINDLE STATIONARY
a a aa aaa a
Actual position of spindle

a a aa aa
SPINDLE SYNCHRONIZED
Position control switched on

a a aa aaa a
Enabling the opening of a guard

aaaaaaaaa a
a a aa aaa a
3
3
aaaaaaaaa a
a aa aaa aa
SPINDLE POSITION REACHED

aaa aa aaa aa
a
aa aa aaa aa
a aa aaa aa
The spindle is synchronized.
a
a a aa aaa aa
a aa aaa aa
a
a a aa aaa aa
a aa aaa aa
a a aa aaa aa
0 signal: The spindle is not synchronized.
a a aa aaa aa
SPINDLE POSITION REACHED signal

a
a a aa aaa aa
a aa aaa aa
aaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaa
a a aa aaa a
aa
a
a
aaaaaa
aaaa
aa
aa a
a a aa aaa aa
a a aa aaa aa
a a aa aaa aa
a
a a aa aaa aa
a aa aaa aa
aaaaaaaaaaa aaaaaaaaaaa
a a aa aaa aa
a a aa aaa aa
aaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaa
a
a a aa aaa aa
a aa aaa aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
0 signal: Actual speed is outside the zero speed range.
a a aa aaa aa
a a aa aaa aa
© Siemens AG
a a aa aaa aa
aa
td
a
aaaaaa
aaaa
aa
aa
a a aa aaa aa
a
a
a a aa aaa aa
a aa aaa aa
a a aa aaa aa
1 signal: The spindle has reached the measuring system zero.
a a aa aaa aa
a
a a aa aaa aa
a aa aaa aa
aaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaa
a a aa aaa aa
a a aa aaa aa
SPINDLE ENABLE signal (from the PLC, td = deceleration time)

a
a a aa aaa aa
a aa aaa aa
a a aa aaa aa
t
a a aa aaa a aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
aaaaaa
aaaa
aa
aaaa
a
a a
a aa aaa aa
aaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
a a aa aaa aa
a a aa aaa aa
a
a a aa aaa aa
a aa aaa aa
a a aa aaa aa
a a aa aaa aa

a
a a aa aaa aa
a aa aaa aa
a a aa aaa aa
0 signal: Actual position is outside the position tolerance at oriented spindle stop.
a a aa aaa aa
a
a a aa aaa aa
a aa aaa aa
a
a a
a a
aa
a a
aa
aa
a a
aa
a
a
a a aa aaa aa
a aa aaa aa
a a aa aaa aa
1 signal: Actual speed is in zero speed range (can be set with NC MD 4460 (zero speed
a a aa aaa aa
a a aa aaa aa
1 signal: Actual position of the spindle is within position tolerance at oriented spindle stop.
a a aa aaa aa
a
a a
a a
aa
a a
aa
aa
a a
aa
a
a a aa aaa aa
IB 114 Bit 4
IB 114 Bit 3
IB 114 Bit 2
a a aa aaa aa
a a aa aaa a
6ZB5 410-0BU02
a
aa
SINUMERIK 805 (PJ)

aa
a aaaa
aaaa
aa
aa a
11.91
a a aa aaa a
aaaaaaaaa a aaaaaaaaa aaaaaaaaa
aaaaaaaaa
5:
4:
3:
2:
1:
a
aa a aaaaaaaaaaaaaaaaaa
a aaaa
aaa
a aa
aaa
a aa
a
a
aa
a
aaaaaaaaaaaaaaaaaa
11.91
aa aa aa aaa
aaa aa aa aaa aaaaaaaaaaaaaaaaaa
a a aa aa aa aaaaaaaaa
Notes:
aaaaaaaaa a
a a aa aa
aaaaaaaaa aa
aaaaaaaaaaaaaaaaaa
a a aaaaaaaaa
a aa aa aa
Example:
aaaaaaaaa a aaaaaaaaaaaaaaaaaa Example:
a a aa aa aa
© Siemens AG
4
3
2
1
5
a a aa aa
aaaaaaaaa aa
a aa aa aaa
a
aaaaaaaaaaaaaaaaaa
S
aaa aa aa aa
a aaaaaaa a aaaaaaaaaaaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

aaa aa aa aaa
a a aa aa
aaaaaaaaa aa aaaaaaaaaaaaaaaaaa
a
S=0
a a aa aa
aaaaaaaaa aa aaaaaaaaaaaaaaaaaa
a a aa aa aaa aaaaaaaaaaaaaaaaaa
aaaaaaaaa
a aa aa aaa
permitted limits.
aaa aa aa aaa aaaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa aa
aaaaaa
aaaa
aa a
aa
a
aa aa aa aaa
a a
a a
aa
a a
aa
a a
aa
a
S=6000
a a aa aa aa

a a aa aa
aaaaaaaaa aaa aaaaaaaaaaaaaaaaaa
SPINDLE IN SET RANGE signal

a
a a aa aa aaa
a aa aa aaa aaaaaaaaaaaaaaaaaa
a
a a aa aa aaa
a aa aa aa
aaaaaaaaaaaaaaaaaa
PROGRAMMED SPEED TOO HIGH

a aa
a
a
a
aa
a
aa
aaaa
aaaa
a
a a aa aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaa
a a
a a
aa
a a
aa
a a
aa
a
a
a
aaaaaaaaaaaaaaaaaa
To enable tool change for milling machines.
a
a a aa aa aaa
Programmed values for S in main memory

S=2000
setting a new value for S or by changing gear.
a a aa aa aaa
PROGRAMMED SPEED TOO HIGH signal

a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a
a a aa aa aaa
a aa aa aaa
aaaaaaaaaaaaaaaaaa
a a aa aa aaa
6ZB5 410-0BU02
a a aa aa aaa
1 signal: Actual speed is within set range (window).
a
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a a aa aa aaa
a a aa aa aaa
SPINDLE WITHIN SET RANGE, (see figure below)
a
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a aa aa aaa
Speed limit of selected gear stage, e.g. 5000 rev/min-1

a a aa aa aaa
a
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a a aa aa aaa
a a aa aa aaa
a
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a aa aa
aaaaaaaaa aaa aaaaaaaaaaaaaaaaaa
a a aa aa aaa
a
a a aa aa aaa
a a aa aa aaa
a a
a a
aa
a a
aa
a a
aa
a
a
a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aaa
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a a
a a
aa
a a
aa
a a
aa
a
a
a
aaaaaaaaaaaaaaaaaa
t
a
a a aa aa aaa
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a a
a a
aa
a a
aa
a a
aa
a
a
a
aaaaaaaaaaaaaaaaaa
a a aa aa aa
settled (e.g. after deceleration time td, which is programmed by the user).
aaaaaaaaa
a a
aaaaaaaaaaaaaaaaaa
a a aa aa aaa
a a
a a
aa
a a
aa
a a
aa
a
a
a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a a aa aa aaa
a a
a a
aa
a a
aa
a a
aa
a
a
a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a aa aa aaa
1 signal: The programmed speed or speed calculated for v = const. (G96) is too high.
0 signal: The programmed speed or speed calculated for v = const. (G96) is below the
a a aa aa aaa
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
withdrawn (e.g. overshoot resulting from incorrect optimization of the spindle control).
a a aa aa aa
aaaaaaaaa
a a aa aa aaa
a aa aa aaa
aaaaaaaaaaaaaaaaaa
0 signal: Actual speed is not within set range, the spindle override being taken into account.
a a aa aa aaa
IB 114 Bit 6
IB 114 Bit 5
2) The SPINDLE ENABLE signal may only be withdrawn from the PLC when the spindle has
1) In the case of a position tolerance overshoot the SPINDLE POSITION REACHED signal is
Speed limit in NC MD 4510 (max. spindle speed) (e.g. permitted chuck speed limit = 4000)
a a aa aa aaa
Enabling of axis movements e.g. via TOTAL FEEDRATE ENABLE after a speed change or by
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
a a aa aa aaa
a a aa aa aaa
aaaaaaaaaaaaaaaaaa
3-15
a a aa aa aa
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
aaaaaaaaa aaaaaaaaa
a
aa a aa aa a
aaaa aa aa a
aaaaaaaaaa
a aa aa aa a
3-16
aaa aa aa aa
aaaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa aa a
Notes:
aaaaaaaaaaaaaaaaaa
Notes:
8
7
6
5
4
3
2
1
follows:
a a aa aa
aaaaaaaaa aa a aaaaaaaaaaa
Gear
a aa aa aa a
stage
Example:
aaa aa aa aa a aaaaaaaaaaaaaaaaaa
a
aa aa aa aa a
a aa aa aa a aaaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa aa a aaaaaaaaaaaaaaaaaa
a a aa aa
1
1
1
1
0
0
0
0
a a aa aa
aaaaaaaaa aa a
aaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa aa a
aaaaaaaaaaaaaaaaaa
a a aa aa aa
1
1
0
0
1
1
0
0
Code
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
Bit No.
a aa aa aa a
SET GEAR STAGE

aaa aa aa aa
aaaaaaaaaaaaaaaaaa
1
0
1
0
1
0
1
0
2 1 0
a a aa aa aa
C B A
aaaaaaaaa a aaaaaaaaaaa
a a aa aa aa
a a aa aa
a a aa aa
a a aa aa
aaaaaaaaa aa
a
aaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa aa a
aaaaaaaaaaaaaaaaaa
a
aa aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
aa aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
a a aa aa aa
1 signal: Actual direction of rotation clockwise
aaa
aaaaaaaaaaaaaaaaaa
a
aaaaaa
aaaa
aaaa a
a a aa aa aa a
aaaaaaaaaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
0 signal: Actual direction of rotation counterclockwise
a
a a aa aa aa a
a aa aa aa a aaaaaaaaaaaaaaaaaa
a a aa aa aa a
ACTUAL DIRECTION OF SPINDLE ROTATION CW
a a aa aa aa a
aaaaaaaaaaaaaaaaaa
© Siemens AG
can be suppressed and a corresponding message given.
a a aa aa aa
aaa
a aaaa
aaaa
aaaa a
a a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaaa
1) The speed calculated for v = const. can be limited via G92 S...
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaaa
a
a a
a a
aa
a a
aa
a a
aa
a a
is stationary, the signal corresponds to the last direction of rotation.
aaaaaaaaaaaaaaaaaa
aaa
then only given as a set value which corresponds to the lowest limit.
a
aaaaaa
aaaa
aaaa
a a
a aa aa aa a
a a aa aa aa a
a a aa aa aa a
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaaaa

a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaaaa
a a aa aa aa a
3) The SPINDLE OVERRIDE is taken into account when checking the limit values.
a a aa aa aa a
aaaaaaaaaaaaaaaaaaa
a a aa aa aa a
2) If the spindle is not equipped with a pulse encoder, the signal remains andefined.
a a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
2) If the programmed speed or the speed determined for v = const. is above one of the
a a aa aa aa a
SET GEAR STAGE is output in code at the same time as the CHANGE GEAR signal as
a a aa aa aa a
aaaaaaaaaaaaaaaaaa
a a aa aa aa a
specified limits (specified as machine data or for the selected gear stage), the speed is
a a aa aa aa a
aaaaaaaaaaaaaaaaaa
a
a a
a a
aa
a a
aa
a a
aa
a a
a
aaaaaaaaaaaaaaaaaa
1) The signal is derived from the rotational direction of the pulse encoder. When the spindle
IB 115 Bit 0 - 2
a a aa aa aa a
IB 114 Bit 7
a a aa aa aa a
aaaaaaaaaaaaaaaaaa
Using the PROGRAMMED SPEED TOO HIGH signal, continued execution of the NC program
a a aa aa aa
With automatic gear changing (s. Section 3.6.2.5, AUTOMATIC GEAR CHANGING signal), the
6ZB5 410-0BU02
aaa
aaaaaaaaaaa
SINUMERIK 805 (PJ)

aa
a aaaa
aaaa
aaaa a
11.91
a a aa aa aa
aaaaaaaaa
6:
5:
4:
3:
2:
1:
aaaaaaaaaa
11.91
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
Note:
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
3
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

aaaaaaaaaaaaaaaaaa
-
aaaaaaaaaaaaaaaaaa
CHANGE GEAR
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
CHANGE GEAR signal

aaaaaaaaaaaaaaaaaa
Oscillation, change gear

4
4
aaaaaaaaaaaaaaaaaa
Oscillating speed setpoint

0 signal: End of gear change.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Actual speed of the spindle motor

5
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Gear engaged, accelerate spindle motor

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
6
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
”Gear engaged” checkback signal from the gear to the PLC

aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
analog option) and enabled (AUTOMATIC GEAR CHANGING signal).
aaaaaaaaaaaaaaaaaa
gear speed if an S value has been programmed and M03/M04 is active.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
t aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1 signal: Start of gear change; the new gear speed is valid and supplied to the interface.
aaaaaaaaaaaaaaaaaa
The spindle accelerates or decelerates (although the ”Change gear” bit is set) in the actual
aaaaaaaaaaaaaaaaaa
The CHANGE GEAR signal is output only if automatic gear changing has been activated (S
aaaaaaaaaaaaaaaaaa
IB 115 Bit 7
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
3-17
a
3 Description of Signals 11.91
3.1.7.3 Axis specific signals (IB 118 - IB 127)

aaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaa
POSITION REACHED IB 118, 120, 122, 124 Bit 0 and 1
AUT mode
Exact stop coarse (I 118.0, I 120.0, 122.0, I 124.0):
1 signal: a) The axis has reached the programmed position up to the tolerance of the
coarse exact stop window (NC MD 204* or NC MD 380* for standard motor
axes) or
b) is already within the fine exact stop window.
0 signal: The axis is outside the coarse exact stop window.
Exact positioning fine (I 118.1, I 120.1, I 122.1, I 124.1):
1 signal: The axis has reached the programmed position up to the tolerance of the fine
exact stop window (NC MD 208* or NC MD 384* for standard motor axes).
0 signal: The axis is outside the fine exact stop window.
Note:
The coarse or fine POSITION REACHED signals are also at "1" if the automatic mode has
been interrupted by RESET, NC alarm or mode change (AUTO INTERRUPTED).
Example:
Enabling of tool change after the axis has reached the change position.
JOG mode
Exact hold coarse (I 118.0, I 120.0, I 122.0, I 124.0):
1 signal: a) The axis has reached the specified position up to the tolerance of the coarse
exact stop window (NC MD 204*) or
b) is already situated within the fine exact stop window; no direction key and no
handwheel has been operated.
0 signal: The axis is outside the coarse stop window; a direction key or a handwheel has
been operated.
Exact hold fine (I 118.1, I 120.1, I 122.1, I 124.1)
1 signal: The axis has reached the specified setpoint up to the tolerance of the fine exact
stop window (NC MD 208*); no direction key and no handwheel has been
operated.
0 signal: The axis is outside the fine exact stop window; a direction key or a handwheel has
been operated.

SINUMERIK 805 (PJ)
aaaaaaaaaaa
5:
4:
3:
2:
1:
aaaaaaaaaaaa
11.91
aaaaaaaaaaaa
0 signal:
1 signal:
0 signal:
0 signal:
1 signal:
© Siemens AG
JOG mode
5
4
3
2
1
SINUMERIK 805 (PJ)

Block executed
AUT/MDA mode
aaaaaaaaaaaa
JOG-REFPOINT mode
TRAVEL COMMAND +
TRAVEL COMMAND –
READ-IN ENABLE signal

key is pressed.
the respective axis.
TOTAL FEED ENABLE signal
d) Abort by RESET.
c) Abort by RESET.

b) Axis disable exists
Data transfer into the main memory

b) Traversing via handwheel

Reference point has been reached.

TRAVEL COMMAND signal (e.g. X+, I 118.3)

1 signal: Axis selected and direction key pressed.
6ZB5 410-0BU02
a) Block executed, (i.e. distance to go=0),
aaaaaaaaaa
c) In the INCR mode, if traversed with incremental feed,

aaaaaaaaaa
a) Direction key no longer pressed and output of the interpolator is 0,

a) Approach to reference point without automatic detection of direction:

after transfer of a block into the main store which contains a coordinate value for
b) Approach of reference point with automatic detection of direction: a direction

IB 118, 120, 122, 124 Bit 3
IB 118, 120, 122, 124 Bit 2
Exists if a movement is to take place in the respective axis direction, for instance
pressing the direction key in the direction of reference point to be approached.

3-19
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aaaaaaaa aaaaaaaa
a a a aa a
6:
5:
4:
3:
2:
1:
aaaa
a a a aa a
aaaaaaaaa
a a a a aa a
3-20
aaaa a a aa
aaaaaaaaaaaaaaaa
aaaaaaaa a aaaaaaaaaaaaaaa
Note:
a aa a a
aaaaaaaa aa a aaaaaaaaaaaaaaaa
a aa a a aa
0 signal:
1 signal:
0 signal:
aaaaaaaa a 1 signal:
aaaaaaaaaa
a a a a aa a
Example:
Example:
aaaa a a aa a aaaaaaaaaaaaaaaa
a a a a aa a
taken away.
aaaa a a aa a aaaaaaaaaaaaaaaa
a aa a a aa
6
5
4
3
2
1
aaaaaaaa a aaaaaaaaaaaaaaaa
a aa a a
a aa a a
aaaaaaaa aa a
aaaaaaaaaaaaaaa
yet synchronized.
a aa a a
aaaaaaaa aa a
aaaaaaaaaaaaaaaa
a aa a a
aaaaaaaa aa a
aaaaaaaaaaaaaaaa
a
aa a a a aa a
aa a a aa
aaaaaaaaaaaaaaaa
aaaaaaaa a aaaaaaaaaaaaaaa
a aa a a
aaaaaaaa aa a aaaaaaaaaa
a aa a a aa
aaaaaaaa a aaaaaaaaaaaaaaaa
DECELERATION signal
a aa a a
a aa a a
a aa a a
aaaaaaaa aa
a
aaaaaaaaaaaaaaa
a aa a a
aaaaaaaa aa a
aaaaaaaaaaaaaaaa
supply is switched off.
AXIS IN POSITION CONTROL

a a a a aa a
POINT REACHED signal is output.

Zero mark of measuring system
aaaa a a aa a
aaaaaaaaaaaaaaaa
REFERENCE POINT REACHED
a
aa a a a aa a
aa a a aa a
aaaaaaaaaaaaaaaa
a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaa
a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaa
Before synchronizing of axis.
a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaa
micron area, as referred to the 2 mm point.

REFERENCE POINT REACHED signal
a
a aa a a aa a 2 mm
aa a a aa a
Zero mark measuring system mark signal

a aa a a aa
The axis is not in position control.

aaa
aaaaaaaaaaaaaaaa
a
aaaa
aaaaaaaa a
a aa a a aa a
aaaaaaaaaaaaaaaa
a aa a a aa a
a aa a a aa a
aaaaaaaaaaaaaaaa
a aa a a aa a
0.5 ... 15 mm
a aa a a aa a
aaaaaaaaaa
a aa a a aa a
The axis concerned is in position control

a aa a a aa a
a
a aa a a aa a
aa a a aa a aaaaaaaaaaaaaaaa
a aa a a aa a
a aa a a aa a
aaaaaaaaaaaaaaaa
© Siemens AG
a aa a a aa
aaa
aa aaaaaaaaaaaaaaaa
a aa
aaaaaaaa a
± 9999 microns
a aa a a aa a
aaaaaaaaaaaaaaaa
a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaa
a aa a a aa a
a aa a a aa a
aaaaaaaaaaaaaaa
a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaaa
a aa a a aa a
a aa a a aa a
aaaaaaaaaaaaaaa
a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaaa
a
a a
aa
a a
a a
a a
aa
Reference point in the range: zero mark plus 2 mm ± 9999 microns

a
aaaa
aaaaaa aa
aa a
a a
aa a a aa a
aaaaaaaaaaaaaaaaaa
a aa a a aa a
a aa a a aa a
Zero mark plus a distance of 2 mm in reference point approach direction

a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaa
a aa a a aa a
a aa a a aa a
aaaaaaaaaaaaaaa

a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaaa
a aa a a aa a
a aa a a aa a
aaaaaaaaaaaaaaa
a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaaa
a
a a
aa
a a
a a
a a
aa
a a
a
aaaaaaaaaaaaaaaa
a
a aa a a aa a
aa a a aa a
aaaaaaaaaaaaaaaa
a
a a
aa
a a
a a
a a
aa
a a
a
aaaaaaaaaaaaaaaa
a aa a a aa a
placed on the reference point value (specified in the machine data) and the REFERENCE
a aa a a aa a
aaaaaaaaaaaaaaaa
a aa a a aa a
When the reference point position has been reached, the actual value memory of the axis is
Reference point reached and axis synchronized. Signal is active until the power
a aa a a aa a
aaaaaaaaaaaaaaaa
IB 118, 120, 122, 124 Bit 6

IB 118, 120, 122, 124 Bit 4
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a The reference point can be shifted via the machine data "Reference point shift" in the ± 9999 aaaaaaaaaaaaaaaa
Suppression of start signal, for example, when, on activation of a parking axis, the latter is not
This signal can be used to allow the brake to be applied on vertical axes if SERVO ENABLE is
a aa a a aa
6ZB5 410-0BU02
aaa
aaaaaaaaaa
SINUMERIK 805 (PJ)

aa
a aa
aaaaaaaa a
11.91
a aa a a aa
aaaaaaaa a aaaaaaaa
3.2 Description of PLC output signals
3.2 Description of PLC output signals

3.2.1 Central I/O device outputs (QB 0 - QB 3)
32 outputs (24V/0.4A/ short-circuit-proof) on the central controller are user-assignable.
3.2.2 Distributed I/O device outputs (QB 4 - QB 64)

Here again, 32 outputs are user-assignable.
They are allocated as follows:
• DMP module via PLC MD 10 to 19
(1st byte of the DMP module)
3.2.3 Outputs hand-held unit (QB 65 - QB 68)
This output range is used to control the LEDs on the hand-held unit. The following overview
shows the allocation of output signals to the LEDs.
Q 65.0 Q 65.5 Q 66.7 Q 66.2
1 6 16 11 21
Q 65.1 Q 65.6 Q 66.3
2 7 17 12 22
Q 65.2 Q 65.7 Q 66.4
3 8 18 13 23
Q 65.3 Q 66.0 Q 66.5
4 9 19 14 24
Q 65.4 Q 66.1 Q 66.6
5 10 20 15 25

SINUMERIK 805 (PJ)
3.2.4 Outputs (reserved) (QB 69 - QB 73)
3.2.4 Outputs (reserved) (QB 69 - QB 73)

This output range is reserved and is not available to the PLC user.
3.2.5 Outputs 1st and 2nd keyboard expansion module

(QB 74 - QB 77)
With each expansion submodule the PLC user can control 16 outputs (24V/100mA not short-
circuit-proof).
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
CAUTION
• If the signal DISABLE KEYBOARD (Q79.7) is set, the transfer of
output signals from the PLC to the expansion modules is also
disabled.
• On PLC STOP the hardware outputs are still controlled by the
PLC according to their signal state.
3.2.6 Interface signals from PLC NC (QB 78 - QB 127)
3.2.6.1 Ready signals of the PLC (QB 78 - QB 81)

aaaaaaaaa
a
a
a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
a
a
a
a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
aaaaaaaaa a
a
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a
aaaaaaaaa a
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*EMERGENCY STOP QB 78 Bit 1
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The EMERGENCY STOP switch is located either on the standard hand-held unit or on the
customer operator panel in an easily accessible position. It is designed as a normally closed
switch, the signal of which is wired up to an input in the central or distributed input range.
1 signal: Operational state of the control; EMERGENCY STOP button has not been actuated.
0 signal: EMERGENCY STOP state of the control; EMERGENCY STOP button has been
actuated.
Notes:
1) 0 signal causes rapid deceleration with maximum brake current of the feed drives and the
spindle drive. After a period fixed by the NC MD 156 has elapsed, the position control loops
are opened and the NC goes into follow-up mode. The actual positional values are then
also followed up in the emergency stop state.
2) The feed and spindle drive converters should remain under power until completion of the
braking process.
3) If the NC was not isolated in the EMERGENCY STOP state, the axes need not be
resynchronized (reference point approach) after cancelling the EMERGENCY STOP state.
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WARNING
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a
In addition to the software evaluation of the emergency stop loop, a

a
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a
hardware evaluation of the emergency stop loop is required.

a
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a

SINUMERIK 805 (PJ)
aaaaaaaaa aaaaaaaaa aaaaaaaaa aaaaaaaa
a
aa a a a
aa
aaaaaaaaaa a aaaa
aa
aaaa
aaaaa
aaaaaaaaaa aaaaaaaaa
a a a a a aaa
a a aa aa aaa
a
11.91
aa a a a a aa a aa aa aa aaa
aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaa
aaaa a a a aa a aaaaa aa aaa aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaa
Note:
Note:
a aa a a
aaaaaaaaaa aa a aaa aa aa
a aaaaaaaaa a
a aa a a a aa a aaa aa aa
0 signal:
1 signal:
1 signal:
0 signal:
a aa a a
a aaaaaaaaa a
a aa a a
a aaaaaaaaa a
a aa a a
a aaaaaaaaa a
2
a
aa a a a a aa a a aa aa aaa
aa a a a aa aaaaa aa aa
KEYSWITCH
SINUMERIK 805 (PJ)

aaaa a a a aa a aaaaa aa aaa
a aa a a
a aaaaaaaaa a
No effect.
a aa a a
aaaaaaaaaa aa a aaa aa
aaaaaaaaaaa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaa
aaaaaaaaa a aaaaaaaaa a aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaa
a
aa a a a aa a aaaaa aa aaa
a aa a a
a aaaaaaaaa a
becomes active.
MD 5005, 5006).
a
aaaa
aaaaaaaa aa
aa a a
aaaa
aa
aaaa
aa a
aa
aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaa
2: Signal INTERFACE busy.

a
aa a a a aa a aaaaa aa aaa
0 signal: No start to data input.
a aa a a
a aaaaaaaaa a

a aa a a
a aaaaaaaaa a
a
a aa a a a aa a a aaa aa aaa
aa a a a aa a a aaa aa aaa
DATA IN START 1st INTERFACE
DATA IN START 2nd INTERFACE
TRANSFER OF ALL CAM VALUES

a aaa a aa
a
a aa
a
aaaaaaaaaa
a a aa
a
aa
aaaa
aaaa
a
a
tc
correspondingly hard-wired distributed input.

The NC keyboard input is enabled.

a
1: DATA IN START signal (tc > 1 PLC cycle time)
6ZB5 410-0BU02
a
a
a
a
aa a a a aa a aaa aa aa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaa
a
The DATA IN START signal must be available for at least one PLC cycle.
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaa aaaaaaa
a aa a a a aa a aaaaaaaaa a
a aa a a a aa a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
aaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaa
a
With the 0/1 edge, the modified parameter values of the cam parameter bvlock
The NC keyboard input is disabled according to the specified machine data (NC
QB 78 Bit 7
QB 78 Bit 6
QB 78 Bit 5
QB 78 Bit 4
The KEYSWITCH signal can, for example, be influenced by the PLC program, according to a
1 signal: Start data input via the 1st and 2nd universal interface (e.g. NC part programs etc.).
3-23
a
a
aaaaaaaaa aaaaaaaa aaaaaaaaa
a
aa aa a a a a a aa aaa a aa aaaa
aaaa
a a
aa
a a
a a
a a
a
a
a
aa
a aa
a
a a
aa
a a
aa
a
a
a
aa
a aa
a
a a
aa
a a
aa
aa
a
a
a
3-24
aa
a a aa a a a aaaa aa aa aaaa aa aaa
aaaaaaaaa a aaaaaaaa a aaaaaaaaa a
Note:
aa a aa a
aaaaaaaaa a a a a aa aa
aaaaaaaaaaa a aa aa a
aaaaaaaaaaaa
Bit No.:
1st axis
aa a aa a a a a aa aa aa a aa aa aaa
4th axis
3rd axis
2nd axis
the user.
a a aa a a a a a a aa aaa a a aa aaaa
1 signal:
0 signal:
aa
a a aa a a a a aaaa aa aaa aaaa aa aaaa
a
aa a aa a a a a a a aa aaa a a aa aaaa
aa
a a
a a
aa
a a
a a
a a
a
a aa
a a
aa
a a
aa
a a
aa
a
a aa
a a
aa
a a
aa
a a
aa
aa
a
a
0
Reset position
aa a aa a
aaaaaaaaaaaa
aa a aa a
aaaaaaaaa a a a aa aa aa a aa aa aaa
aa a aa a a a a aaaaaaaa
a aa aa aaa aaaaaaaaa
a aa aa aaaa
1
0
0
0
0
2
aa a aa a
a aaaaaaaa a aaaaaaaaa a
1
a
a a aa a
aaaaaaaaa a a a
aaaa aa
aaaaaaaaaaa
aaaa aa a
aaaaaaaaaaaa
0
1
1
0
0
1
aa a aa a
aaaaaaaaaaaa
aa a aa a
aaaaaaaaaaaa
aa a aa a
aaaaaaaaaaaa
0
1
0
1
0
0
depending on the type of signal.

aa a aa a
a a aa a a a a
a
aaaaaaaa
a a aa aaa
a
aaaaaaaaa
a a aa aaaa
a
aa
a
The cam parameters of the cam
before modification are effective.
a
aa a aa a a a a a aa aa aaa a aa aa aaaa
aa
a a
a a
aa
a a
a a
a a
a a
a a
a a
aa
a a
aa
a a
aa
aa
a a
a a
aa
a a
aa
a a
aa
aa
aa
a
PLC DISPLAY ON HAND-HELD UNIT

parameter block which were entered
available with SW version 4.2 and higher

a
aa a aa a a a a a aa aa aaa a aa aa aaaa Instructions, SINUMERIK 805, Section 11).
a a aa a a a a a aa aa aaa a aa aa aaaa
a
aa
aaaaaa
aaaaaaaaa
a a
aaaa
aaaa
aa aa
aaa
a a
aaaa
aaaa
aaaaaa
aaa
a
=ˆˆScreen dark
a
a
aa
a a
a a
aa
a a
a a
a a
a a
a
a
a a
aa
a a
aa
a a
aa
aa
a
a
a a
aa
aAXIS NO., ACTUAL VALUE, HAND-HELD UNIT
a
aa
a a
aa
aa
aa
a
a
tc
DISTANCE-TO-GO DISPLAY ON HAND-HELD UNIT

aaa a
aa a
aa
effective
1: TRANSFER ALL CAM VALUES (tc 1 PLC cycle time)
a
aa
aaaaaa
aaaaaa a a
aaaa
aaaa
aaaaa a
aaaa
aaaa
aaaa
aa
a
a
aa
a a
a a
aa
a a
a a
a a
a a
a
a
a a
aa
a a
aa
a a
aa
aa
a
be written by the PLC program according to the following table: a
a a
aa
a a
aa
a a
aa
aa
aa
a
a
aa
a a
a a
aa
a a
a a
a a
a a
a
a
a a
aa
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
a a
aa
aa
aa
a
Axis actual values are displayed on hand-held unit.

a
Axis distances to go are displayed on hand-held unit.

a
aa
a a
a a
aa
a a
a a
a a
a a a
a a
aa
a a
aa
a a
aa
aa a
a a
aa
a a
aa
a a
aa
aa
aa
a
aa
aaaaaa
aaaaaaaaa aa
a aa
a
a a
aaaa
aaaa
aaaa
a a
aaaa
aaaa
aaaa
aa
a a
aa
a a
a a
aa
a a
a a
a a
a a
a
a
a a
aa
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
a a
aa
aa
aa
a
a
aa
a a
a a
aa
a a
a a
a a
a a
a
a
a a
aa
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
a a
aa
aa
aa
a

a
The modified cam parameters
of the cam parameter block are
The OUTPUT OF CAM SIGNALS function is an option (see also Installation Guide,
a
aa
a a
a a
aa
a a
a a
a a
a a a aa aa aaa a aa aa aaaa
a a aa aa aaa a aa aa aaaa
The actual value or distance to go of the axis can be displayed on the hand-held unit,
a
aa
a a
a a
aa
a a
a a
a a
a a
a
a
a a
aa
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
a a
aa
aa
aa
a
a
The contents of flag bytes FY96 to 98 can be displayed on the 7 1/2-digit LED display of the
hand-held unit, if this bit is selected. A ”P” is displayed at the 7th position for the attention of
When allocating the actual values to the selected axis on the hand-held unit, these bits must
QB 79 Bit 0 - 2
Q 79 Bit 4
Q 79 Bit 3
aaa a
aa a
aa
6ZB5 410-0BU02
SINUMERIK 805 (PJ)
aa
aaaaaaa
aaaaaa a
aa
a aa
aaaa
aaaaa
aa
a aa
aaaa
aaaa
aaa
05.93
•
•
a
aa
aaaaa a
aaaa
a
aa
a a
aaaaaaaaa
a
aa
aaa a
a a
a a
aa
a a
aa
a aa
a aaaa
aaa
aaa
a aa
aaa
a aa
a
a aaaaaaaaaaaaaaaa
05.93
aa a a a aa a aa aaa aa a a
aaaaaaaa aa aaa aaa aa a a aaaaaaaaaaaaaaaa
Note:
Note:
aa a a a aa a a a a aaa aa a aaaaaaaa
Notes:
aa
aa a
a a
a a
a a
aa
a a
a
a
a
aaaaaaaaa
a a aaa aa a
a aaaaaaaaaaaaaaaa
1 signal:
0 signal:
1 signal:
0 signal:
aa
aa a
a a
a a
a a
aa
a a
a
a
a
aaaaaaaaa
a a aaa aa a
a aaaaaaaa
Example:
aa a a a aa a a aaaaaaaaa a aaaaaaaaaaaaaaaa
aa a a a aa a a a a aaa aa a
aa a a a aa a a a a aaa aa a
aa a a a aa a aaaaaaaaa a aaaaaaaaaaaaaaaa
aa aaa a aaa aa a a
a
aaaaaaaaaa
aa aaa aaa aa a
aaaaaaaaa a a aaaaaaa a aaaaaaaaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

a aaa aaa aa a a
to go.
aa
aaaaaaaaaa
aaaaa a a aaa aa a aaaaaaaaaaaaaaaa
SCREEN DARK
aa a a a
aaaaaaaaaaa a a
aaaaaaaaa
a a aaa aa a a aaaaaaaaaaaaaaaa
aa a a a aa a aaaaaaaaa a
1 signal: Screen dark

aaaaaaaaa a a a aaa aa a aaaaaaaaaaaaaaaa
aa a a a aa a aaaaaaaaa
aaaaaaaaa a aaaaaaaaa a aaaaaaaaaaaaaaaa
aa a a a aa a a a aaa aa a a
a a a a aa a a aaa aaa aa a a aaaaaaaaaaaaaaaa
KEYBOARD DISABLE
aa
a a a a aa a a a a aaa aa a
aa a a a aa a a a a
aa a a a aa a a aaaaaa
aa
aaaa
aaaa aaaaaaaaaaaaaaaa
aa a a a aa a a a aaa aa a a
aa a a a aa a a aaa aaa aa a a aaaaaaaaaaaaaaaa
monitoring via external PC”

aaaaaaaaa a a aaa aa a
them into flag bytes FY96 to 98.
FAST M FUNCTION OUTPUT

aaaaaaaaa a a a aaa aa a

a aaaaaaaaa a aaaaaaaaaaaaaaaa
available with SW 4.1 and higher

aa
aaaaaaaaaa
aaaaa a a aaa aa a
aaaaaaaaa a a a aaa aa a a
aa a a a aa a a a a aaa aa a a aaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a aaaaaaaaaaaaaaaa
aa aaa a aaa
a
aaaaaaaaaa
aa
a a aa
a
aa
aa
aaaa
aa
a
aa a a a aa a a a a aaa aa a a aaaaaaaaaaaaaaaaaaaaaaaa
a
aa
a a
a a
a a
a a
aa
a a
a
a
a
a
a a
a a
aa
aa
a a
aa
a a
a
a
a
aaaaaaaaaaaaaaaa
aa a a a aa a a a a aaa aa a a
a
aa
a a
a a
a a
a a
aa
a a
a
a
a
a
a a
a a
aa
aa
a a
aa
a a
a
a
a
aaaaaaaaaaaaaaaa
0 signal: Operational state of control, screen on
aaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
0 signal: Operational state of control, keyboard enabled.

aaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a aaaaaaaaaaaaaaaa
Transmission of fast M function signals enabled.

Transmission of fast M function signals disabled.
aaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a a aaa a
aaaaaaaaaa a a aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
keyboard expansion modules will no longer be operated with. aaaaaaaaaaaaaaaa
NC control signal bits to the flag bytes 21 and 22 and to the NC outputs.
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
a
a
a
a a
a a
a a
a a
aa
a a
a
a
a
a
a a
a a
aa
aa
a a
aa
a a
a
a
a
aaaaaaaaaaaaaaaa
aa a a a aa a a a aaa aa a
aaa aaaaaaaaa a
aaaaaaaaaaaaaaaa
aa
a
aaaaaaaaaa
aa
aa a a a aa a a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
For function description, please refer to the Installation Instructions, Section 11.9.
necessary for operation of SINUMERIK 805 without operator keyboard.
burning in and can be automatically activated again by means of NC or PLC alarms.
aaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a aaaaaaaaaaaaaaaa
If the keyboard is enabled, an acknowledgement message is given via FY 24 Bit 4
The contents of flag bytes FY96 to 98 are displayed on the hand-held unit.
This interface signal is not evaluated with the option ”Operator control and process
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaaaaaaaaaaaaaaa
aa a a a aa a a a aaa aa a
panel is not used. Simply output the active NC alarms via FB61 from the NC and then put
aa aaa aaaaaaaaa a aaaaaaaaaaaaaaaa

a
aaaaaaaaaa
aa a a a aaa aa a a
1 signal: Keyboard disabled. Data exchange with the control is no longer taking place. The
With this function, NC alarm numbers can be displayed on the hand-held unit if an operator
aaaaaaaaaaaaaaaa
This bit is used for enabling or disabling the transmission of fast M function signals from the
This function can, for example, be used during unattended shifts to prevent the monitor from
QB 80 Bit 0
QB 79 Bit 7
QB 79 Bit 6
The hand-held unit LED display is used to display actual axis values or distances
aaaaaaaaaaaaaaaa
a
aa
a a
a a
a a
a a
aa
a a
a a a
a a
a a
aa
aa
a a
aa
a a
a a
a
aaaaaaaaaaaaaaaa
3-25
aaaaaaaaa a a a aaa a
aaaaaaaaaa a a
aaaaaaaaaaaaaaaa
aaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
aaaaaaaaa
RAPID NC INPUTS DISABLED QB 80 Bits 2 to 6
implemented with SW version 4.2 and higher
By setting this bit you can disable the functions of the rapid NC input in question. The
functions are assigned via NC MD 322 to 327. The NC input signals are also displayed if the
functions in flag byte 22 are disabled.
Q 80.2 is responsible for rapid NC input 2, Q 80.3 for rapid NC input 3 etc.
1 signal: The functions of the NC input in question are disabled.

0 signal: The functions of the NC input in question are active.
3.2.6.2 Modes (QB 82 - QB 83)
The modes can be selected via an external selector switch or via the integrated mode keys as
follows:
Bit No.
3 2 1 0 Modes Modes
Position NC MD 5148 NC MD 5148
Code Bit 7= 0 Bit 7 = 1
D C B A
1 0 0 0 1 PRESET PRESET
2 0 0 1 1 MDA MDA
3 0 0 1 0 MDA MDA
4 0 1 1 0 JOG JOG
5 0 1 1 1 JOG-INC variable JOG-INC 1
10 1 1 1 1 JOG-REPOS JOG-REPOS
11 1 1 1 0 TEACH IN TEACH IN
12 1 0 1 0 AUT AUT
13 1 0 1 1 JOG-REF JOG-REF
TEACH IN mode as from SW 4.1
Note:
The signals of the mode selection, e.g of the integrated mode keys, are stored in input byte
103, bit 0 to 3. From here, the mode codings can be transferred independently of the PLC MD
2003 bit 3 to the PLC/NC interface QB 82 bit 0 to 3 without being modified. If required, direct
mode selection via the PLC program is also possible.

SINUMERIK 805 (PJ)
-
-
-
aaaaaaaaa aaaaaaaaa aa aa a aa a a aaaaaaaa
a
aa a a a aa aa a aa a a
aa
aaaaaaaaaa a aaaa
aaaa
aaaa
aa a aa aa a aa a a
aaaaaaaaa
a a a a a aaa
a a a aa aaaa
a aa aa a aa a a
11.91
aa a a a a aa a aa a aa aaa a aa aa a aa a a
aaaaaaaaaaaaaaaa
aaaa a a a aa a aaaa aa aaa a aa aa a aa a aaaaaaaaaaaaaaa
Note:
Note:
a aa a a a aa a aa aa aaa aaaaaaaaa a
Notes:
aaaaaaaaa a aaaaaaaaa a aa aa a aa a a
aaaaaaaaa
a aa a a
aaaaaaaaaa aa a aa aa aaa a
a aaaaaaaaa a aa
aaaa
aaaaaa
aaaaa
aaaaaaaaaaaaaaaa
a aa a a a aa a aa aa aaa aa aa a aa a
RESET
aaaaaaaaa a aaaaaaaaa a aaaaaaaaa a
aaaaaaaaaaaaaaaa
signal.
aaaaaaaaaaaaaaaa
a aa a a
aaaaaaaaaa aa a aa aa aaa aa aa a aa a a
a aaaaaaaaa a a
aaaaaaaaaaaaaaaa
a a a a a aa a a a aa aaa a aa
aaaa
aaaaaa
aaaaa
M01 ACTIVE
aaaa a a a aa aaaa aa aaa aa aa a aa a a
aaaaaaaaaaaaaaaa
DRF ACTIVE
a aaaaaaa a a aaaaaaa a aa aa a aa a a
SINUMERIK 805 (PJ)

aaaa a a a aa a aaaa aa aaa a aa aa a aa a a
aaaaaaaaaaaaaaaa
a aa a a a aa a aa aa aaa aa aa a aa a a
0 signal: No effect.
aaaaaaaaaaaaaaaa
hand-held unit.
aaaaaaaaaaaaaaaa
G functions).
aaaaaaaaa aaaaaaaaa aa aa a aa a
aaaaaaaaaaaaaaaa
aaaaaaaaa a aaaaaaaaa a aaaaaaaaa a aaaaaaaaaaaaaaa
a a a a a aa a a a aa aaa a aa aa a aa a
0 signal: NC is not reset.

aaaa a a a aa a aaaa aa aaa a aaaaaaaaa a
aaaaaaaaa
becomes active.
a aa a a
aaaaaaaaaa aa a aa aa aaa aa aa a aa a
a aaaaaaaaa a aaaaaaaaa a
aaaaaaaaaaaaaaaa
a
aaaa
aaaaaaaa aa
aa a a
aaaa
aaaa
aaaaaa
aa a a
aa
aaaa
aaaaaa
aaaaa
aaaaaaaaaaaaaaaa
ACKNOWLEDGE ALARM
a
aa a a a a aa a a a aa aaa a a
aa a a a aa a aaaa aa aaa a aa
aaaa
aaaaaa
aaaaa
aaaaaaaaaaaaaaaa
a aa a a
a aaaaaaaaa a aa aa a aa a a
aaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaa
a aa a a
a aaaaaaaaa a aa aa a aa a a
aaaaaaaaaaaaaaaa
a
a aa a a a aa a a aa aa aaa a aa aa a aa a a
aa a a a aa a a aa aa aaa a aa aa a aa a a
aaaaaaaaaaaaaaaa
a
aa a a a aa a aa aa aaa aa aa a aa a
aaaaaaaaaaaaaaaa
a aaa a aaa aaa
a aa
a
aaaaaaaaaa
a a aa
a
aaaa
aaaa
aa
a
aa
a
aaaa
aaaaaa
aa
a
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
above mentioned alarms acknowledged.
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
PLC user alarms by nos. 6000 to 6063.
a
aaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
maintained even following absolute blocks and Reset.

aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
a
aa a a a aa a aa aa aaa aa aa a aa a a
aaaaaaaaaaaaaaaa
aaaaaaaaa a aaaaaaaaa a aa aa a aa a aaaaaaa
a aa a a a aa a a aa aa aaa a aaa
a aa a a a aa a a aa aa aaa a
aa
a
aaaa
aaaaaa
aa
a
aaaaaaaaaaaaaaaaa
1 signal: The M01 in the part program leads to a programmed stop.

aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
0 signal: Handwheel operation not possible during AUT or MDA mode.

aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
0 signal: The M01 in the part program does not lead to a programmed stop.
aaaaaaaaaaaaaaaa
aaaaaaaaa aaaaaaa
a aa a a a aa a aaaaaaaaa a aaa
a a aa aa aaa a
aa
a
aaaa
aaaaaa
aa
a
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
The RESET signal can be selected either using the RESET key or the PLC program.
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
The PLC user can reproduce this signal, for example, also by pressing a key on the
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
When PLC MD 2002 bit 3 is set (transfer from I/O image of inputs (PII) to I/O image of
1 signal: With the 0/1 edge, the NC alarms are acknowledged by nos. 3000 to 3081 and the
By operating the QUIT softkey in the alarm listing, this signal will be influenced and the
a aa a a a aa a In the AUT and MDA modes it is possible to set a permanent path offset (in accordance with a aa aa aaa a aa aa a aa a a
aaaaaaaaaaaaaaaa
QB 83 Bit 3
QB 82 Bit 7
QB 82 Bit 6
QB 82 Bit 5
1 signal: With the 0/1 edge the NC is reset and the reset positions are set (e.g. in the case of
the smallest defined input resolution) via handwheel. The offset is displayed separately and is
1 signal: In the AUT or MDA mode, handwheel operation (Differential Resolver Function) also
aaaaaaaaaaaaaaaa
outputs (PIQ)), the ACKNOWLEDGE ALARM signal will also be influenced by the RESET
aaaaaaaaaaaaaaaa
3-27
a
aaaaaaaaa aaaaaaaaa aaaaaaaaa
a
aa a aa aaa
aa
aa aa aaa
a aa aa aaa
3-28
aaaaa aa aa
Note:
a aaa aa aa
Notes:
a aaa aa
aaaaaaaaaaaa aaaaaaaaaaa aaaaaaaaaaa
a aa aa aaa
Example:
aaaaa aa aaa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
aa aa aa aaa
aaa aa aaa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a aaa aa
aaaaaaaaaaaa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a aaa aa
a aaa aa
aaaaaaaaaaaa
a aaa aa
aaaaaaaaaaaa
DRY RUN FEED
SINGLE BLOCK
a aaa aa
aaaaaaaaaaaa
a
aa aa aa aaa
aaa aa aa
a aaa aa
aaaaaaaaaaaa aaaaaaaaaaa aaaaaaaaaaa
a aaa aa
aaaaaaaaaaaa aaaaaaaaaaaaaaaaaa end of the block. aaaaaaaaaaaaaaaaaa
a aaa aa
a aaa aa
a aaa aa
aaaaaaaaaaa
a
SINGLE BLOCK DECODING

a aaa aa
aaaaaaaaaaaa
a
aa aa aa aaa
aaa aa aaa
a
aa aa aa aaa
aaa aa aaa
a
a aaa aa aaa
aaa aa aaa
a
a aaa aa aaa
aaa aa aaa
a
a aaa aa aaa
aaa aa aaa
a aaa aa aaa
a aaa aa aaa
aaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaa
a aaa aa aa
aa
a
a
aaaa
aa
aaaa
aaaaa
a aaa aa aaa
a aaa aa aaa
a aaa aa aaa
a
a aaa aa aaa
aaa aa aaa
a aaa aa aaa
DRY RUN FEEDRATE mode has been selected.

a aaa aa aaa
a aaa aa aaa
3) Arithmetic blocks are not processed in single steps.

a
a aaa aa aaa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a a
aa
aa
a a
aa
a a
aa
aa
a
© Siemens AG
a aaa aa aa
Checking the workpiece program with increased feedrate.
a
aa
aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a aa
aa
aaaa
aaaaa
a aaa aa aaa
a
a aaa aa aaa
aaa aa aaa
1 signal: Execution of a program block by block in AUT mode.

a aaa aa aaa
single block mode using the DECODE SINGLE BLOCK signal.
1 signal: Execution of all program block by block in AUT mode.
place of the rotational and the thread cutting feedrate.
a aaa aa aaa
a
a aaa aa aaa
aaa aa aaa
a aaa aa aaa
a aaa aa aaa
a
a aaa aa aaa
aaa aa aaa
a
a a
aa
aa
a a
aa
a a
aa
aa aaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaa
a
aaaa
aa
aaaa
aa aa
aaa
a a
aaa aa aaa
aaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa
a aaa aa aaa
a aaa aa aaa
intermediate blocks are inserted if required and also started one by one.
a
a aaa aa aaa
aaa aa aaa
a aaa aa aaa
a aaa aa aaa

a
a aaa aa aaa
aaa aa aaa
a aaa aa aaa
a aaa aa aaa
a
a aaa aa aaa
aaa aa aaa
traversed in the SINGLE BLOCK mode. If cutter radius compensation is selected

a
a a
aa
aa
a a
aa
a a
aa
aa
a
1) If a contour definition is given in a program block, only one contour element will be
a
a aaa aa aaa
aaa aa aaa
a
a a
aa
aa
a a
aa
a a
aa
aa
a
0 signal: Traversing takes place at the programmed feedrate. If the signal changes to "0"
a aaa aa aaa
Usually only those blocks which contain traverse movement and/or auxiliary functions are
2) In the case of a series of G33 blocks, the SINGLE BLOCK mode is only effective if the
a aaa aa aaa
executed block by block in single block mode. Even pure arithmetic blocks can be tested in
a
a a
aa
aa
a a
aa
a a
aa
aa
a
the programmed feedrate (for G01, G02, G03). The dry run feedrate is also valid in
1 signal: Traversing takes place at the dry run feedrate selected by setting data instead of at
a aaa aa aaa
during a G33 block, then the programmed feedrate will only become effective at the
QB 83 Bit 6
QB 83 Bit 5
QB 83 Bit 4
a aaa aa aaa
a aaa aa aa
6ZB5 410-0BU02
a
aa
SINUMERIK 805 (PJ)

aa
a aa
aa
aaaa
aaaaa
11.91
a aaa aa aa
aaaaaaaaa a aaaaaaaaa aaaaaaaaa
aaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
a
SKIP BLOCK QB 83 Bit 7
1 signal: Those blocks marked with "/" (oblique) in the workpiece program are skipped, i.e.
not executed. In the case of a series of skip blocks, the signal is only effective if it is
given prior to the decoding of the first block, preferably before NC-START.
The execution of a series of skip blocks only takes place if the signal is at "0" before
decoding of the first block of the series, preferably prior to NC-START.
Note:
As several blocks are executed in advance with block decoding, (in the case of pure arithmetic
blocks the quantity is not limited), the decision whether to skip a block or not can be taken
several blocks before actual execution is to take place. In order to ensure that the skip blocks
are skipped at the correct moment, @714 "STOP DEC" must be programmed in the NC part
program before the skip block. If several skip blocks follow directly one after the other, the
command only needs to be programmed before the first skip block.

SINUMERIK 805 (PJ)
3.2.6.3 Feedrate modification (QB 84 - QB 85)

aaaaaaaa
aaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaa
FEEDRATE OVERRIDE QB 84 Bit 0 - 4
Feedrate override can be set with the selection switch or on the hand-held unit, or can be
specified as follows: The transfer of the 5-bit Gray code from the input to the output area must
be programmed in the PLC program.
Bit No.
4 3 2 1 0 Override value
Position
Code in %
E D C B A
1 0 0 0 0 1 0
2 0 0 0 1 1 1
3 0 0 0 1 0 2
4 0 0 1 1 0 4
5 0 0 1 1 1 6
6 0 0 1 0 1 8
7 0 0 1 0 0 10
8 0 1 1 0 0 20
9 0 1 1 0 1 30
10 0 1 1 1 1 40
11 0 1 1 1 0 50
12 0 1 0 1 0 60
13 0 1 0 1 1 70
14 0 1 0 0 1 75
15 0 1 0 0 0 80
16 1 1 0 0 0 85
17 1 1 0 0 1 90
18 1 1 0 1 1 95
19 1 1 0 1 0 100
20 1 1 1 1 0 105
21 1 1 1 1 1 110
22 1 1 1 0 1 115
23 1 1 1 0 0 120
24 1 0 1 0 0
25 1 0 1 0 1
26 1 0 1 1 1
27 1 0 1 1 0
28 1 0 0 1 0
29 1 0 0 1 1
30 1 0 0 0 1
31 1 0 0 0 0
Note:
The override percentage values given in the table are stored in the form of machine data. As
standard, only the machine data for positions 1 to 23 are entered; the machine data not
assigned can, however, be entered at a later stage. Accordingly, it is possible to evaluate the
codes of positions 24 to 31 which are supplied by a coding switch or a PLC program.

SINUMERIK 805 (PJ)
aaaaaaaaa aaaaaaaa
7:
6:
5:
4:
3:
2:
1:
a
aa a
aa
aa
aaaaaaaaa
a a aaaaaaaaaaaaaaa
a
05.93
aa a a
aaaaaaaaaaaaaaaa
aaaa a aaaaaaaaaa aaaaaaaaaaaaaaa
Note:
Note:
a
aa a
aa
a a aaaaaaaaaa aaaaaaaaa
a
aa a a
aa a aaaaaaaaaa aaaaaaaaaaaaaaaa
a a a
Example:
Example:
aaaa a aaaaaaaaaa aaaaaaaaaaaaaaaa
a a a
© Siemens AG
aaaa a aaaaaaaaaa aaaaaaaaaaaaaaaa
6
5
4
3
2
1
a
aa a a
a
aa a a
a aa a
SINUMERIK 805 (PJ)

aaaaaaaaaaaaaa aaaaaaaaaaaaaaaa
a aa a
Block executed
(X-) axis moving

a
aaaa
aaaaaaaa aaaaaaaaaaaaaaaa
a
aa aa
a
aaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
Controlled approach
aaaa aaaaaaaaaa aaaaaaaaaaaaaaa
a
aa a a
aa a aaaaaaaaaa aaaaaaaaa
a
aa a a
aa a aaaaaa aaaaaaaaaaaaaaaa
a
FEEDRATE HOLD signal

aaaa
aaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaa
Travel command (e.g. X+)

a aa a
FEEDRATE START signal

a
aaaa
aaaaaaaa aaaaaaaaaaaaaaaa
TOTAL FEEDRATE ENABLE

a aa

aaaa
value of 100 % is preset.
a aa
aaaa
aaaaaaaaaa
a
aaaaaaaaaaaaaaaa
FEEDRATE OVERRIDE ACTIVE
a
a aa
aa
aaaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
a
a aa
a
aaaaaaaaaaaaaaa aaaaaaaaaaaaaaaa
FEEDRATE ENABLE TOTAL signal

a aa
aa
a aa
aaaaaaaaaaa
a
aaaaaaaaaaaaaaaa
a
a aa a
aa a
a aa a
1 signal: Causes feedrate enable of all axes
a aa a
7
a
a aa a
aa a
a aa a
a aa a
a aa a
active, the feedrate enable is cancelled internally.
a aa a aaaaaaaaaa aaaaaaaaaaaaaaaa
a aa a
6ZB5 410-0BU02
a
a aa a
a aa a
a
a aa a
a aa a
a
a aa a
a aa a
a
a aa a aaaaa
aa a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaa aaaaaaa
a aa a
1 signal: The feedrate override set at the hand-held unit is active.
a aa a
aaaaaaaaaa aaaaaaaaaaaaaaaaa
a
a aa a
aa a
a aa a
a aa a
a aa a
The position control is maintained, i.e. the following error is eliminated.
a aa a
a aa a
during installation of a new NC program, e.g. by means of the keyswitch.
a aa a
a aa a
a aa a
a aa a aaaaa
a aa a
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaa aaaaaaa
a
a aa a
aa a
aaaaaaaaaa aaaaaaaaaaaaaaaaa
a aa a
0 signal: Cause feedrate stop of all axes, as long as no G33 (thread) is in effect.
a aa a
Stopping machining by issuing a FEEDRATE HOLD signal via the hand-held unit.
a
a aa a
aa a
a aa a
a aa a
a aa a
a aa a
a aa a
a aa a
a
aaaa
aa
aaaaaaaaaaaaaaaa
a aa aaaaaaaaaaaaaaaa
a
a aa a
aaaaaaaaaaaaaaaa
0 signal: The feedrate override values set at the hand-held unit are not active; the override
the code for position 1 (00001 or 00000), is active. As soon as this feedrate override code is
a aa a aaaaaaaaaa
Even if output Q84.5=0 (i.e. feedrate override switch not active), the switch position 1, that is
a aa a
aaaaaaaaaaaaaaaa
QB 84 Bit 7
QB 84 Bit 5
On removal of feedrate enable, the moving axes are stopped whilst the contour is maintained.
a aa a aaaaaaaaaa
a aa a
aaaaaaaaaaaaaaaa
Using the FEEDRATE OVERRIDE ACTIVE signal, the feedrate override switch can be enabled
a aa a
aaaaaaaaaa
a aa a aaaaa
aaaaaaaaaaaaaaaa
3-31
a aa a
aaaaaaaaaaaaaa
a
aaaaaaaaa aaaaaaaa
a
aa a aa aa a
aaaa aa aa a
aaaaaaaaa
a aa aa aa a
3-32
aaa aa aa aa
aaaaaaaaaaaaaaaa
aaaaaaaaa a aaaaaaaaaaaaaaa
a a aa aa aa
7
6
5
4
3
2
1
aaaaaaaaa a
Notes:
aaaaaaaaaaaaaaaa
8
a a aa aa
aaaaaaaaa aa a aaaaaaaaaa
is "1".
a aa aa aa a
Position
aaa aa aa aa a aaaaaaaaaaaaaaaa
a
aa aa aa aa a
a aa aa aa a aaaaaaaaaaaaaaaa
a a aa aa aa
=”1”
=”0”
aaaaaaaaa a aaaaaaaaaaaaaaaa
1
0
0
0
0
0
0
0
a a aa aa
aaaaaaaaa aa a aaaaaaaaaaaaaaaa
a a aa aa aa
1
1
1
1
1
0
0
0
aaaaaaaaa a
aaaaaaaaaaaaaaa
a a aa aa aa
Code
aaaaaaaaa a
aaaaaaaaaaaaaaaa
the following effect:

Bit No.
0
0
0
1
1
1
1
0
a a aa aa
aaaaaaaaa aa a
aaaaaaaaaaaaaaaa
NC MD 5004 Bit 4
3 21 0
NC MD 5004 Bit 4
a aa aa aa a
0
0
1
1
0
0
1
1
D C B A
aaa aa aa aa
aaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa aa a aaaaaaaaaa
a a aa aa
a a aa aa
a a aa aa
in %
a a aa aa
aaaaaaaaa aa
a
aaaaaaaaaaaaaaa
a a aa aa aa
override
aaaaaaaaa a 1 aaaaaaaaaaaaaaaa
50
10
100
a aa aa aa a
RAPID TRAVERSE OVERRIDE
aaa aa aa aa a
aaaaaaaaaaaaaaaa
customer operator panel as follows:
a
aa aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaa
a a aa aa aa a
switch are active

a a aa aa aa a
aaaaaaaaaaaaaaaa
Override value
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaa
a a aa aa aa a
RAPID TRAVERSE OVERRIDE ACTIVE
1 signal
a a aa aa aa a
a a aa aa aa
aaa
aaaaaaaaaaaaaaaa
a
aaaaaa
aaaa
aaaa a
a a aa aa aa a
aaaaaaaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaaa
The value of the feedrate

a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
The values with rapid traverse

a a aa aa aa a
override switch limited to 100

a
a a aa aa aa a aaaaaaaaaaaaaaaa
a a
a a
aa
a a
aa
a a
aa
a a
a
aaaaaaaaaaaaaaaa
%, is valid for the rapid traverse
© Siemens AG
a a aa aa aa
aaa
aa aaaaaaaaaaaaaaaa
a aaaa
aaaa
aaaa a
a a aa aa aa a
aaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaa
a
a a
a a
aa
a a
aa
a a
aa
aaa
% is preset
a
aaaaaa
aaaa
aaaa
a a
a aa aa aa a
aaaaaaaaaaaaaaaaaa
a a aa aa aa a positions 5 to 8 which are supplied by a coding switch or PLC program.
a a aa aa aa a
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaa
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaa

a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaa
0 signal
a a aa aa aa a
a a aa aa aa a
aaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaaa
a a aa aa aa a
switch are not active, the

a a aa aa aa a
aaaaaaaaaaaaaaaa
a
a a aa aa aa a
a aa aa aa a
aaaaaaaaaaaaaaaa
a a aa aa aa a
The rapid traverse override can be specified by means of selector switch on an external
a a aa aa aa a
aaaaaaaaaaaaaaaa
a a aa aa aa a
only the machine data for positions 1 to 4 are entered; the machine data not assigned,
Rapid traverse override is not

a a aa aa aa a
aaaaaaaaaaaaaaaa
override value 100 % is preset

2) The values given in the table are only effective when NC MD 5004 bit 4 (separate rapid
Signal type for RAPID TRAVERSE OVERRIDE ACTIVE

a a aa aa aa a
possible the override value 100

a a aa aa aa a
aaaaaaaaaaaaaaaa
QB 85 Bit 0 - 3
a a aa aa aa a
QB 85 Bit 5
however, can be entered at a later stage. Thus, it is also possible to evaluate the codes of
1) The percentage values given in the table are stored under NC MD 147 - 154. As standard,
Depending on the NC MD 5004 Bit 4 (separate rapid traverse override switch), this signal has
a a aa aa aa a
aaaaaaaaaaaaaaaa
The values set with rapid traverse

a a aa aa aa
traverse override switch) is set and the RAPID TRAVERSE OVERRIDE ACTIVE signal type
6ZB5 410-0BU02
aaa
aaaaaaaaaa
SINUMERIK 805 (PJ)

aa
a aaaa
aaaa
aaaa a
11.91
a a aa aa aa
aaaaaaaaa a aaaaaaaa
Note:
The RAPID TRAVERSE OVERRIDE ACTIVE signal can be affected by the "Program
modification" softkey and by activating ROV (RAPID TRAVERSE OVERRIDE), on condition
that PLC MD 2002 Bit 3 (transferred from the input to output display) is set.
Example:
By using the RAPID TRAVERSE OVERRIDE ACTIVE signal, it is possible to enable the rapid
traverse override switch during installation of a new NC program, e.g. by means of a keyswitch
switch.
3.2.6.4 Program modification (QB 86 - QB 91)

aaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
INITIAL SETTING ZERO OFFSET QB 86 Bit 0 - 2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Standard
Normally, G53 (deselect all ZOs) and D0 (deselect TO) affects the control and the actual value
display of the control at the end of the program (M02/M30) or on program abort (reset).
As soon as the processing of a part program is started (Automatic/MDA), however, the

standard program initial setting G54 takes immediate effect on the control actual value system.
Only when the setting data "workpiece-related actual value system" is set, are the zero offset
(G54 - G57) and the tool offsets (D numbers) taken into account in the actual value display.
Function
It is now possible for the user to define an alternative zero offset (G54 - G57) programmable
initial setting, using the "initial setting zero offset via PLC function", i.e. when a part program
has been processed, the ZO selected via the PLC takes immediate effect and not G54, as is
usually the case.
This programmable initial setting, however, also affects the actual value display when the
control is in the reset condition, i.e. the selected zero offset is taken into account.
Additionally, the length compensation for the last selected D number is maintained in the actual
value display.
If a part program is executed, the zero offset selected by the PLC remains effective
(exception: if G53 has been selected via the PLC, then G54 is automatically activated on NC
start). The tool offset is, however, immediately deselected by the initial setting D0.

SINUMERIK 805 (PJ)
a
a a
a
aaaaaaaaaaaaaaa
a
a a aaaaaaaaaaaaaaaaaaaaaaaaaaaa
3-34
Bit:
aaa
a a
a a aaaaaaaaaaaaaaaaaaaaaaaaaaa
Notes:
a
a a aaaaaaaaaaaaaaa
aaa aaaaaaaaaaaaa
a a aaaaaaaaaaaaaaaaaaaaaaaaaaaa
2
1
1
0
0
0
0
a
a a
a
aaaaaaaaaaaaaaa
a a
data bit).
a a
a a
1
0
0
1
1
0
0
a a
a
aaa
Bit combination
a
aaa
1
0
1
0
1
0
0
a
aaa
a
aaa
a
aaa
a
a a
a
a
a a
a
a
a a
a
a a
G 57
G 56
G 55
G 54
G 53
G 53
a
initial
setting
aaa
a
Activated
aaa
a
aaa
a
aaa
a
aaa
a
aaa
a
aaa
modes
modes
modes
modes
a a
a a
a a
a a
a a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a
a a
aaaaaaaaaaaaaaa
a
a a
a
a
a a
a
aaaaaaaaaaaaaaa
a
a a
a
a
a a
a
aaaaaaaaaaaaaaaa
a a
Effect
a a
© Siemens AG
a
aaa
aaaaaaaaaaaaaaaa
a
a a
a
a a
a a
aaaaaaaaaaaaaaa
Prerequisites for the function "Initial setting ZO via PLC":

a a
a a
a a
1) NC MD bit 5148.1 (initial setting ZO via PLC) must be preset.

a a
aaaaaaaaaaaaaaaa
All zero offsets are deselected
All zero offsets are deselected
a a
a a
a a
a a
aaaaaaaaaaaaaaaa
a a
program which is to be processed.
program which is to be processed.
a
NC start in the MDA and Automatic
NC start in the MDA and Automatic
aaa
a a
aaaaaaaaaaaaaaaa
G54 is immediately valid for the parts
G54 is immediately valid for the parts
G57 is activated as initial setting in all

a a
a a
2) The zero offsets programmed in the part program act as programmed.

a a
modes, the programmable initial setting
modes, the programmable initial setting
a a
aaaaaaaaaaaaaaaa
(irrespective of mode). After activation of
(irrespective of mode). After activation of
a
a a
a
a a

condition (after program end (MO2, M30) or after program abort (RESET)).
a a
a
aaa
a
The following table shows the bit combinations to be entered and the effect they have:
1) Modification of the initial setting via PLC does not take effect until the NC is in the RESET
6ZB5 410-0BU02
2) The function WORKPIECE-RELATED ACTUAL VALUE SYSTEM must be activated (setting
SINUMERIK 805 (PJ)

11.91
aaaaaaaaa
aaaaaaaaaa
11.91
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
Notes:
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaaaaaaaaaaaaa
AUT mode
JOG mode
MDA mode
1/0 transition:
0/1 transition:
1/0 transition:
0/1 transition:
1/0 transition:
0/1 transition:
NC START
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
SINUMERIK 805 (PJ)

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaaaa
No effect.
No effect.
No effect.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
functions are displayed.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1) The NC START signal must exist for at least one PLC scan.
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
The entered block information is enabled for execution.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
2) Subroutines can be selected and started without calling up the main program.
aaaaaaaaaaaaaaaaaa
The entered M, S, T and H functions are enabled for execution.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
QB 87 Bit 0
aaaaaaaaaaaaaaaaaa
The selected NC program is initiated or continued. The programmed auxiliary
aaaaaaaaaaaaaaaaaa
3-35
a
aaaaaaaa
aaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaa
NC STOP QB 87 Bit 1
0/1 transition: The current NC program is stopped immediately and the current block is not
executed further. Distances to go are traversed only after NC START.
1/0 transition: No effect.
1: NC STOP signal
2: NC START signal
3: PROGRAM RUNNING signal
4: Axis moving
5: Block executed
Notes:
1) The NC STOP signal must exist for at least one PLC scan.
2) If the NC program has been stopped, additional auxiliary functions (for example) can be put
into memory. They are executed at the next NC START.
3) The program is continued from the point of interruption with NC START. If additional
auxiliary functions have been put into memory while a program was interrupted, only these
are effective with the first Start signal. The program is then continued with the second NC
Start.

SINUMERIK 805 (PJ)
aaaaaaaaa aaaaaaaa
a
aa a
aa
aaaa
aaaa
aa a
aaaaaaaaa
a a aa aa aa
a
11.91
aa a aa aa a a
aaaaaaaaaaaaaaaa
aaaa aa aa a a aaaaaaaaaaaaaaa
a aa aa aa a
Notes:
Notes:
aaaaaaaaa a
aaaaaaaaa
a aa aa a
aaaaaaaaaa a a
aaaaaaaaaaaaaaaa
a aa aa a
aaaaaaaaaa a a
aaaaaaaaaaaaaaaa
a aa aa aa a
© Siemens AG
aaaaaaaaa a
aaaaaaaaaaaaaaaa
a aa aa aa a
1/0 transition:
0/1 transition:
aaaaaaaaa a
aaaaaaaaaaaaaaaa
a a aa aa a a
3
2
1
aaaa aa aa a
aaaaaaaaaaaaaaaa
a aaaaaaa a
SINUMERIK 805 (PJ)

aaaa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a
aaaaaaaaa a
aaaaaaaaaaaaaaaa
the deleted axis.

a aa aa a
aaaaaaaaaa a a
aaaaaaaaaaaaaaaa
a aa aa aa a
2: Valid M17 decoded

aaaaaaaaa aaaaaaaaaaaaaaaa
3: M modification signal
a
aa a aa aa a a
aa aa aa a a
aaaaaaaaa
aborted.
a aa aa a
aaaaaaaaaa a a
aaaaaaaaaaaaaaaa
No effect.
a
aaaa
aaaa
aaaa
aaaaa aaaaaaaaaaaaaaaa
a
aa a aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a
DELETE DISTANCE TO GO
aaaaaaaaa a
aaaaaaaaaaaaaaaa
a aa aa aa a

aaaaaaaaa a
aaaaaaaaaaaaaaaa
a aa aa a
aaaaaaaaaa a a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
buffer) in the last block before M17.
a aa aa aa a
aaaaaaaaaaaaaaaa
a aaa
a aa
a
aaaa
aaaa
aa
a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
machine position signalled from outside.
a aa aa aa a a
DELETE SUBROUTINE PASS NUMBER
a aa aa aa a a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
6ZB5 410-0BU02
a aa aa aa a a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
1: DELETE NUMBER OF SUBROUTINE PASSES signal

a aa aa aa a a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a
aaaaaaaaaaaaaaaa
aaaaaaaaa a aaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
2) The subroutine currently running is executed normally up to M17.
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
1 signal: The current remaining number of subroutine passes is deleted.
a aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a
aaaaaaaaaaaaaaaa
aaaaaaaaa aaaaaaa
a aa aa aa a a
a aa aa aa a a
a
aaaaaaaaaaaaaaaaa
a aa aa aa a a
1) The DELETE DISTANCE TO GO signal must exist for at least one PLC scan.
a aa aa aa a a
aaaaaaaaaaaaaaaa
a
a aa aa aa a a
aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
a aa aa aa a
are deleted. Any following error is reduced. Any active dwell blocks are
aaaaaaaaa a
aaaaaaaaaaaaaaaa
a aa aa aa a a
4) To abort the subroutine execution deliberately, it is necessary to program @ 714 (clear
a aa aa aa a a
aaaaaaaaaaaaaaaa
3) The 1 signal must exist up to the end of the subroutine and must be cancelled with M17.
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
QB 87 Bit 3
QB 87 Bit 2
2) After DELETE DISTANCE TO GO a program block containing G90 must follow at least for
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
1) By deleting the remaining number of subroutine passes, the NC can be synchronized with a
The distances to go (differences between set and actual positions) of all axes
a aa aa aa a a
a aa aa aa a a
aaaaaaaaaaaaaaaa
3-37
a aa aa aa a
aaaaaaaaa a
a
aaaaaaaaa
aaaaaaaaaa
9:
8:
6:
5:
4:
3:
2:
1:
10:
3-38
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
Note:
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
ENABLE.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
enabled.
aaaaaaaaaaaaaaaaaa
AUT/MDA modes
6
5
4
3
2
1
Block executed
aaaaaaaaaaaaaaaaaa
READ-IN ENABLE
aaaaaaaaaaaaaaaaaa
a
aaaa aaaaaaaaaaaaaaaaa
a a
aa
a a
a aaaaaaaaaaa
a
a aa a
a a
aa
a a
a
aaaaaaaaaaaaaaaaaa
Auxiliary function output

a aa
aaaa a aaaaaaaaaaaaaaaaaa
Reset READ-IN ENABLE

READ-IN ENABLE signal
Read-in in buffer memory
Contents of main memory

a aa
aaaa a
aaaaaaaaaaaaaaaaa
a aa
aaaa aaaaaaaaaaaaaaaaaa
N20 T
a
a aaaa
aa a
aaaaaaaaaaaaaaaaaa
a aa a
Read-in disable for tool change

Data transfer into main memory
a aa a
aaaaaaaaaaaaaaaaaa
LF
a
a aa a
aa a
aaaaaaaaaaaaaaaaaa
a
a aa a
aa a
aaaaaaaaaaaaaaaaaa
a aa
9
7
aaaa a
aaaaaaaaaaaaaaaaaa
T
JOG/AUT mode interrupted with NC STOP
Scan point of read-in enable on NC side

aaaaaaaaaaaaaaaaaa
8
aaaaaaaaaaaaaaaaaa
N20 T
aaaaaaaaaaaaaaaaaa
0 signal: Activation of auxiliary functions disabled.
aaaaaaaaaaa
LF
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
N21GXM LF aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
9
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
1 signal: Data transfer of next block into main memory is enabled.
10
0 signal: Data transfer of next block into main memory is disabled.
aaaaaaaaaaaaaaaaa
M
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
N21...
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa

aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1 signal: Activation of auxiliary functions entered throught the NC keyboard with NC start is
aaaaaaaaaaaaaaaaaa
If the execution of the auxiliary function must be completed for the processing of the next NC
QB 87 Bit 5
block (e.g for tool change), automatic block change must be prevented by removing READ-IN
aaaaaaaaaaaaaaaaaa
6ZB5 410-0BU02
aaaaaaaaaaa
SINUMERIK 805 (PJ)

11.91
aaaaaaaaa
aaaaaaaaa aaaaaaaaa
a
aa a
aaaa
aaaa
aaaa a
aaaaaaaaaa
a aa aa a aa
a
11.91
aa aa aa a a a
aaaaaaaaaaaaaaaaaa
aaa aa aa a a a aaaaaaaaaaaaaaaaa
Note:
a a aa aa a a
9
8
7
6
5
4
3
2
1
aaaaaaaaa a
aaaaaaaaaa
16
15
14
13
12
11
10
a a aa aa
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a
Position
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
a a aa aa a a
© Siemens AG
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
a
aa aa aa a a a
a aa aa a a
aaaaaaaaaaaaaaaaaa
a aaaaaaa a
SINUMERIK 805 (PJ)

aaa aa aa a a a
aaaaaaaaaaaaaaaaaa
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
Code
a a aa aa a a
D C
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
Bit No.
a a aa aa
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a
3 2 1
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
B
aaaaaaaaa aaaaaaaaaaaaaaaaaa
a aa aa a a a
SPINDLE OVERRIDE
aaa aa aa a a a 0 aaaaaaaaaa
a a aa aa a a
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
A
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
a
aaaaaa
aaaa
aaaaaaa aaaaaaaaaaaaaaaaaa
a
aa aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a
SPINDLE OVERRIDE ACTIVE

aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
in %
a a aa aa
aaaaaaaaa a a a
aaaaaaaaaaaaaaaaaa
a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
95
90
85
80
75
70
65
60
55
50
a a aa aa a a
aaaaaaaaaaaaaaaaaa
120
120
115
110
105
100
a aaa
a aa
a
aa
aaaa
aaaa
a
aaaaaaaaaaaaaaaaaa
a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
override value of 100 % is preset.

a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
Override value
146. These MDs can be modified, if required.

a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
6ZB5 410-0BU02
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
3.2.6.5 Signals to spindle (QB 100 - QB 103)
a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a
a a
aa
a a
aa
a a
a a
a
a
a
aaaaaaaaaaaaaaaaaa
a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
OVERRIDE ACTIVE (Q 100.4) according to the following table:
a a aa aa
aaaaaaaaa a a
aaaaaaaaaaaaaaaaaa
aaaaaaaa
a a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaaa
a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a
aaaaaaaaaaaaaaaaaa
aaaaaaaaa aaaaaaaa
a a aa aa a a a
a a aa aa a a a
a
aaaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a
a a aa aa a a a
a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
1 signal: The spindle override specified by means of spindle override switch is active
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
The spindle override can be set via selector switch or customer operator panel. The NC
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a
aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
assigns the 4 bit code of the selector switch to the override values irrespective of SPINDLE
0 signal: The spindle override specified by means of spindle override switch is inactive; the
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
The override values given in the table are standard values which are stored in NC MD 131 -
a a aa aa a a a
QB 100 Bit 0 - 3
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
QB 100 Bit 4
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
a a aa aa a a a
a a aa aa a a a
aaaaaaaaaaaaaaaaaa
3-39
a a aa aa a a
aaaaaaaaa a
a
aaaaaaaaa aa aa a aa a a aaaaaaaaa
a
aa a a aaa a aa aa a aa a a
aaaa a aaa a aa aa a aa a a
aaaaaaaaaa
a aa a aaa a aa aa a aa a
3-40
aaa aa a aaa aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
aaaaaaaaa a aa aa a aa a a aaaaaaaaaaaaaaaaa
Note:
Note:
a a aa a aaa aa aa a aa a a
Notes:
aaaaaaaaa a aa aa a aa a a aaaaaaaaaaaaaaaaaa
a a aa a
aaaaaaaaaaaa a aa aa a aa a
aaa aaaaaaaaaaa
a aa a aaa a aa
aaaaa
aaaaaa
aa a
Example:
aaa aa a aaa a aa aa a aa a a aaaaaaaaaaaaaaaaaa

a
aa aa a aaa a aa aa a aa a a
a aa a aaa a aa aa a aa a a aaaaaaaaaaaaaaaaaa
a a aa a
aaaaaaaaaaaa a a
aa
a a
aa
a a
a a
aa
a a
a a
a a aa a
aaaaaaaaaaaa a a
aa
a a
aa
a a
a a
aa
a a
a a aa a
aaaaaaaaaaaa aaaaaaaaa a
a aa aa a aa a
aaaaaaaaaaaaaaaaa
a a aa a
a aa aa a aa a
aaaaaaaaaaaaaaaaaa
a a aa a aaa aaaaaaaaa a
SERVO ENABLE
aaaaaaaaa a a
aaaaaaaaaaaaaaaaaa
a aa a aaa a aa
aaaa
aaaaaa
aaaaa
SPINDLE ENABLE
aaa aa a aaa a
aaaaaaaaaaaaaaaaaa
characteristic.
characteristic.
aaaaaaaaa a aa
aaaa
aaaaaa
aaaaa aaaaaaaaaaaaaaaaa
a a aa a
aaaaaaaaaaaa a a
aa
a a
aa
a a
a a
aa
a a
a a
a aaaaaaaaaaa
a a aa a
aaaaaaaaaaaa a a
aa
a a
aa
a a
a a
aa
a a
a a
a a aa a
aaaaaaaaaaaa a a
aa
a a
aa
a a
a a
aa
a a
a a
DEFINE ZERO SETPOINT
aaaaaaaaa a aa aa a aa a aaaaaaaaaaaaaaaaaa
a a aa a
a aa aa a aa a
aaaaaaaaaaaaaaaaa
a a aa a
a a
aaaaaaaaaaaaaaaaaa
a
aa aa a aaa a aa
aaaa
aaaaaa
aaaaa
a aa a aaa a a
aaaaaaaaaaaaaaaaaa
a
aa aa a aaa a aa
aaaa
aaaaaa
aaaaa
aaaaaaaaaaaaaaaaaa
a
a a aa a aaa a aaaaaaaaa a
aaaaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaaaa
a
a aa a aaa a aa aa a aa a a
aaaaaaaaaaaaaaaaaa
a a aa a aaa a aa aa a aa a a
aaa aa aa a aa a a
aaaaaaaaaaaaaaaaaa
a
aaaaaa
aaaaaa
aa a aa aa a aa a a
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
a
aaaaaaaaaaa
a
a aa a aaa a aa aa a aa a a aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
© Siemens AG
a a aa a aaa aa aa a aa a
aaa aaa
a aaaa
aaaaaa
aa a
aa
a
aaaa
aaaaaa
aa
a
aaaaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
a
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
2) If the spindle is re-enabled, the previous speed setpoint applies.

0 signal: a) Causes control loop to open when spindle is stationary.
a
aaaaaaaaaaaaaaaaaaa
a
a a
a a
aa
a a
a a
aa
aa
a a aa aa a aa a a
aa aa a aa a
aaaaaaaaaaaaaaaaaa
1 signal: Causes spindle SERVO ENABLE. The control loop is closed.
a
aaaaaa
aaaaaaaa
aa a aaa
a
aa
a
aaaa
aaaaaa
aa
a a
1) If the spindle enable is removed, the specified speed setpoint is ZERO.

a
aaaaaaaaaaaaaaaaaa
during installation of a new NC program by means of keyswitch, for example.
specified by the NC MD 4470 (waiting time for SERVO ENABLE).
aaaaaaaaaaaaaaaaa

a
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
a
a a aa a aaa a aa aa a aa a
a aa a aaa a aaa
aaaaaaaaaaaaaaaaaaa
0 signal: Causes the spindle to stop, the spindle speed being reduced via the ramp
a
a a
a a
aa
a a
a a
aa
aa
a a aa
aaaaa
aaaaaa
aa a
a aa aa a aa a a
aaaaaaaaaaaaaaaaaa
1 signal: Causes spindle drive enable, the spindle speed being increased via the ramp
aaaaaaaaaaaaaaaaaa
If the SERVO ENABLE is removed whilst the spindle is running, no NC alarm is output.
a
a a
a a
aa
a a
a a
aa
aa
a a aa aa a aa a a
a aa aa a aa a a
aaaaaaaaaaaaaaaaaa
program abort. If it is suppressed by machine data, then this must be done via the ZERO
a
aaaaaaaaaaaaaaaaaa
Normally the speed setpoint ZERO is defined automatically at the end of the program or on
the spindle in accordance with the ramp characteristic. The old setpoint is erased.

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a

May 1993 Edition

Edition Order No. Remarks

Other functions not described in this documentation might be

This publication was produced on the Siemens 5800 Office

The reproduction, transmission or use of this document or its

© Siemens AG 1990 All Rights Reserved

letters (e. g. READ IN DISABLE).

produced by a 0 signal and not a 1 signal (e.g. *DECELERATION)

This documentation is valid for software version 4

persons who, for instance:

according to established safety practices.

electrostatically sensitive components or modules.

have received training or instruction in working with

When planning, installing, starting up and operating the control, the

personnel concerned must be familiar with the documentation relevant

have been instructed as operators to work with automation

Operator's and/or Programming Guide referring to operation.

sticker on the product) is concerned, ”qualified personnel”refers to

technology equipment and are familiar with the contents in the

recommended or permitted by Siemens.

be a source of danger to property or life.

equipment, components and devices of other manufacturers as far as this is

themselves are concerned, ”warning” refers to instances where

death, serious physical injury or considerable material damage can

Active and passive faults in an automation system

monitors, mechanical interlocks etc.).

equipment must be provided to ensure or force safe operating

because it results in the drive being switched on without authorization. By contrast, a

material damage or even physical injury, i.e. wherever dangerous

conditions even if a fault occurs (e.g. by means of independent limit

faults can arise, additional external measures must be introduced or

Assigned Input/Output Areas 2

Alphabetic List of Signal Names 5

1 Control Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2 Assigned Input/Output Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Connection facilities for peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3.1 Description of PLC input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4.1 Example: Standard PLC Program .............................. 4-3

5 Alphabetical List of Signal Names ............................ 5-1

SINUMERIK 805 (PJ)

SINUMERIK 805 functional structure

1990 All Rights Reserved

and hand-held unit

1-2 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0BU02

SINUMERIK 805 (PJ)

1990 All Rights Reserved

stop distributor box

24 V Emergency Distributed machine

Machine control panel

2.2 Overview PLC inputs, PLC outputs, PLC flags

Hand-held unit inputs

2-2 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0BU02

2.2.2 PLC outputs

Hand-held unit outputs

PLC outputs are set to ”0” when the PLC is stopped!

The hardware outputs on the keyboard expansion modules

maintain their current signal state on PLC STOP.

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0BU02 2-3