Mold temperature

Controllers
Superior Temperature Control
world of innovation
 Tempro plus D
Touch-screen series for perfect quality

Latest design technology Booster pump (for filling under pressure

and operation … at temperatures of more than 100 °C)
In pressurized operation,
a gauge ensures that the Touch-screen display, 5.7",
internal pressure is always Windows CE
1 bar min. over the steam
pressure curve.
Because of the smaller Heat exchanger made of stainless steel
heat exchanger there is less (Incoloy heating element)
circulating water. As a result,
the preheating time and the
cool down period have been
reduced. Pump and system pressure gauges

Maintenance free magnetically

coupled pump (standard in the
Tempro plus D100 to 180)

Heating control via solid state relay

Optimum visibility and operation of the Tempro plus D

»» Touch-screen
The actual value and set point are displayed simultaneously.
»» Visual temperature control
The mold symbol color indicates if the temperature is in the
tolerance band (green: within tolerance; red: too hot; blue:
too cold).
»» Additional information on the display
The operator can choose an additional value to be displayed
on the screen (pressure, flow).
»» Easy operation with the Tempro plus D
Menus to adjust values and to choose operating modes can be
selected with color touch-screen.
»» Quick selection
Operating modes that are used frequently can be selected using the
touch fields at the bottom of the screen.

Standard equipment for the Tempro plus D series »» Line evacuating for mold changing
»» Microprocessor controller with ± 0.2 °C accuracy. »» Wittmann 4.0 interface.
»» Automatic filling and constant pressure monitoring. »» Air purging (unlimited mold purge for
pressure units).
»» Pressure gauges (system and pump pressures).
»» Timer (time switch).
»» Automatic pump rotation detection.
»» Audible alarm.
»» Maximum temperature monitoring.
»» Operating hours counter/service interval indicator.
»» Heater control with solid state relay.
»» Options
»» Pumps safe to run dry. – Flow control and measurement.
»» Backflow sensor. – Communications/Ethernet interfaces.
– Mold sensor FeCo socket.
»» Sensor break monitoring.
2
Tempro plus D90

Circulating water single and dual zone units

Tempro plus D90 for temperatures up to 90 °C.

Open system with powerful, submersible pumps without pump seals.

Equipment
Tempro plus D 90
Self-optimizing temperature control via microprocessor •
Maximum temperature monitoring •
Sensor break monitoring •
Automatic filling with leakage and pressure monitoring •
Automatic pump rotation direction detection •
Audible alarm •
Dry contact for alarm output
Connectors for external sensors PT 100
Connector for external mold sensor FeCo Type J
P [bar]
Pump characteristics Tempro plus D90
Leakstop function • 6

Mold purging via pump (max. 3 l) • 5

Enhanced pump 4

Pressure measuring (pump, and flow pressure) • 3

2
Flow measuring vortex
1
Serial/analog interface (RS 232, RS 485, 20 mA, CAN, SPI)
0
WITTMANN 4.0 interface • 5 10 15 20 25 30 35 40 45 50 55 60 Q [l/min]

Operating hour counter/clock timer/service monitoring • Tempro plus D90 standard

Tempro plus D90 enhanced
• Standard equipment
Optional equipment
Cooling capacity diagram Tempro plus D90
80
Cooling capacity [kW]

Technical data 70

Tempro plus D90 60

50
Heating capacity 9 kW (option: 12 kW) 40

Pump capacity (50 Hz) 0.5 kW, max. 3.8 bar 30

standard max. 40 l/min 20

Pump capacity (50 Hz) 1 kW, max. 5.8 bar 10

enhanced max. 60 l/min 0

20 30 40 50 60 70 80

Cooling water connection G 1/4" + G 3/8" ∆ t = Temperature difference

cooling water and process water [°C]
Mold connection G 3/4"
Cooling coil enhanced (fin-surface)
Power supply standard 3 x 380 – 415 V/50 Hz Cooling coil standard (smooth finish)

843
265 465 67 776 205 187

62 62 62
650

504

504
650

306

306
303

303
64
74

227 427 91 530

485 797

3
 Tempro plus D100/120/140/160/180
Pressure units

Circulating water single and dual zone units. Pressurized system with powerful
pumps and magnetically coupled pumps for graduated temperature ranges.

Equipment
Tempro plus D 100 120 140 160 180
Self-optimizing temperature control via microprocessor • • • • •
Cooling [1 = indirect; 2 = direct] • 1
• 2
• 1
• 1
•1
Maximum temperature monitoring • • • • •
Sensor break monitoring • • • • •
Automatic filling with leakage and pressure monitoring • • • • •
Automatic pump rotation direction detection • • • • •
Audible alarm • • • • •
Dry contact for alarm output
Connectors for external sensors PT 100
Connector for external mold sensor FeCo Type J
Leakstop function –
Dirt pan • • • • •
Mold purging via pump (unlimited) • • • • •
Pump characteristics Tempro plus D100/120/140/160/180
Enhanced pump, magnetically coupled P [bar] 7

6
Pressure measuring (system, pump, and flow pressure) • • • • •
5
Flow measuring: Vortex (D100, D120) / ultrasonic
4
Boost pump [1 = two pumps] – – • • •1
3
Ser. interface (RS 232, RS 485, 20 mA, CAN, SPI); E82.1; OPC UA 2

WITTMANN 4.0 interface • • • • • 1

Variotherm tempering (on request) – – – – 0

5 10 15 20 25 30 35 40 45 50 55 60 Q [l/min]

Tempro plus D100/120/140 standard

Technical data Tempro plus D100/120/140 enhanced
Tempro plus D 100/120/140 160/180 Tempro plus D160/180 standard
Tempro plus D160 enhanced
Heating capacity 9 kW (option: 12/16 kW) Tempro plus D160/180 enhanced
Pump capacity (50 Hz)
magnetically coupled magnetically coupled
standard
0.5 kW, max. 4.5 bar 0.5 kW, max. 5 bar
max. 40 l/min max. 30 l/min Cooling capacity diagram Tempro plus D100/120/140/160/180
80
Pump capacity (50 Hz) magnetically coupled, 1 kW, max. 6 bar
Cooling capacity [kW]

70
enhanced max. 60 l/min 60

Speed-controlled pump
1.1 kW, max. 9 bar 50

max. 50 l/min 40

30
Cooling water connection G 3/8" 20

Mold connection G 3/4" 10

0
20 30 40 50 60 70 80 90 100 110 120 130 140 150
Power supply standard 3 x 380 – 415 V/50 Hz ∆ t = Temperature difference cooling water and process water [°C]
837
60 778 100 100 110 Cooling coil enhanced (fin-surface)
Cooling coil standard (smooth finish)

81
291 75
• Standard equipment
650

Optional equipment
462

462

– no supply for this model

278

278
245

245
64
74

91 530

4
Tempro plus D Micro
Compact dual zone temperature controller

Pressurized water temperature controller

With powerful pumps, direct heating, indirect or direct cooling and

supply temperatures of up to 160 °C as dual zone units.

Equipment
Tempro plus D Micro 100 140 160
Touch-screen with set and actual temperature indication • • •
Leakage, water level and pressure control • • •
Self-optimizing temperature control via microprocessor (± 0.2 °C) • • •
Heater control via solid state relay • • •
External sensor socket for PT 100 thermocouple • • •
Mold purging via pump • • •
Dry contact for alarm output
Flow measurement (optional)
Connector FeCo (optional) Pump characteristics Tempro plus D Micro
P [bar]
Dirt pan for mold circuit (optional)
6
Wittmann 4.0 interface • • •
5
Analog/digital interface
4

3
• Standard equipment
2
Optional equipment
1

0
Tempro plus D Micro: 100 °C/140 °C/160 °C (Flow temp. max.) 5 10 15 20 25 30 35 40 45 Q [l/min]

Tempro plus D Micro – dual zone units – specifications/zone Tempro plus D100 Micro standard
Tempro plus D100 Micro enhanced
Heating capacity (415 V) 1, 4,5 or 6 kW
Tempro plus D140 Micro standard
Pump capacity (50 Hz) 0.25–0.5 kW
Tempro plus D160 Micro standard
Pump pressure (50 Hz) 4.5–5 bar
Pump flow (50 Hz) 11–40 l/min Cooling capacity diagram Tempro plus D Micro
Internal water volume 1l
Cooling capacity [kW]

30

Mold connection 3/8"

Cooling connection 3/8" 20

Weight 72–75 kg 10

Power supply standard 3 x 380 – 415 V/50 Hz

0
0 10 20 30 40 50 60 70 80 90 100 110 120

∆ t = Temperature difference cooling water and process water [°C]

Tempro plus D100/D140/D160 Micro (smooth finish)
265 61,5 615 125

125
585

527

106
460
323

47,5 413 227

5
 Tempro primus C90

»» The economic solution

The ideal temperature controller for any application requiring exact
temperature control and high user-friendliness, however without
additional functions such as direct cooling.
»» Tempro primus C90
Single zone temperature controller up to 90 °C. Standard features
include air purging for mold changes.

Equipment
Tempro primus C90
Self-optimizing temperature control via microprocessor •
Maximum temperature monitoring •
Sensor break monitoring •
Automator filling with leakage monitoring and level control •
Leakstop function possible through modification •
Mold purging via pump •
Manual filling •
Operating hour counter/service monitoring •
Horn •
P [bar] Pump characteristics Tempro primus C90
6

• Standard equipment 5

Optional equipment 4

1
Technical data 0
5 10 15 20 25 30 35 40 45 50 55 60 Q [l/min]
Tempro primus C90
Heating capacity 9 kW
Pump capacity (50 Hz) 0.5 kW, max. 3.5 bar, max. 40 l/min
standard
Cooling water connection G 1/4"
Cooling capacity diagram Tempro primus C90
50

Mold connection G 3/4" / G 1/2" 45

Cooling capacity [kW]

40
Power supply standard 3 x 380 – 415 V/50 Hz
35

30

25

20

15
5 65 575 62 40
10

0
0 10 20 30 40 50 60 70 80 90 100 [°C]
∆ t = Temperature difference cooling water and process water
165
650

378
374

371

3 50 486 235

6
 Tempro basic C90/basic C140

»» The economic solution

The ideal device for any application requiring exact temperature control and
high user-friendliness, however without additional functions such as direct cooling.
»» Tempro basic C90
One circuit temperature controller for temperatures up to 90 °C equipped with
a self-optimizing microprocessor controller (± 1 °C). Standard with leakstop
function and pump switch for mold purging when changing the mold.
»» Tempro basic C140
Single zone unit with pressurized system for temperatures up to 140 °C.
The economic temperature controller for precise temperature control up to 140 °C.

Equipment
Tempro basic C90 basic C140

Self-optimizing temperature control via microprocessor • •

Maximum temperature monitoring • •
Sensor break monitoring • •
Automator filling with leakage monitoring and level control • •
Dry contact for alarm output
Connectors for external sensors PT 100
Leakstop function • • Tempro basic C90

Mold purging via pump • • • Standard equipment

Reinforced pump Optional equipment
– no supply for this model
Manual filling • –
Pressure gauge/flow indication
P [bar] Pump characteristics Tempro basic C90/C140
Serial interface (RS 232, RS 485, 20 mA)
6
Analog interface (4–20 mA / 0–10 V)
5
Operating hour counter/Service monitoring • •
4
Horn • •
3

2
Technical data
1
Tempro basic C90 basic C140
0
Heating capacity 9 kW (opt. 12 kW) 5 10 15 20 25 30 35 40 45 50 55 60 Q [l/min]

Pump capacity (50 Hz) 0.5 kW, max. 3.5 bar 0.5 kW, max. 5 bar Tempro basic C90 standard
standard max. 40 l/min max. 30 l/min Tempro basic C90 enhanced
Pump capacity (50 Hz) 0.75 kW, max. 5.5 bar 0.75 kW, max. 6 bar Tempro basic C140 standard
enhanced max. 40 l/min max. 60 l/min Tempro basic C140 enhanced
Cooling water connection G 1/4" G 3/8"

580 Mold connection 91 G 3/4" / G 1/2" 65 245 G 3/4"

574 65 580 40 91 65
Power supplybasic C140 standard 3 x 380 – 415 V/50 Hz basic C90 basic C140

Cooling capacity diagram

50

45
Cooling capacity [kW]

165

40

35

30
650

25
93 93
20
496

496

15
378,5
405

405
380

380
374

371

10

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 [°C]
∆ t = Temperature difference cooling water and process water
Tempro basic C90 (smooth finish)
500 235
Tempro basic C90 (fin-surface) 193 44 500 235
Tempro basic C140 50 486 193 50
7
 Tempro primus C120/basic C120M/basic L120

»» The Tempro primus C120 is used for temperatures up to 120 °C. Due to direct injection
of the cooling water, it is providing an exceptionally high cooling capacity.
»» The Tempro basic C120 was designed for the special requirements of specific applications.
It is equipped with radial pumps for high flow volumes at different pressure ranges: an economic
series with high user-friendliness and an extensive equipment range for every application.

Equipment
basic
Tempro primus C120
C120M L120
Self-optimizing temperature control via microprocessor • • •
Maximum temperature monitoring • • •
Sensor break monitoring • • • • Standard- Tempro primus C120
Automator filling with pressure monitoring • • • equipment
Optional
Dry contact for alarm output + audible alarm – equipment
Connector for external sensor PT 100 – – no supply
for this
Mold purging through pressurized air – model
Enhanced pump –
Manometer in supply and return flow (glycerin) • • •
Serial interface (RS 232, RS 485, 20 mA) –
Analog interface (4–20 mA / 0–10 V) –
Operating hour counter/Service monitoring • • •
Horn • • •
Bypass including release valve for pump advance • • •
Options: cooling valves – G1/2" G1/2",
G3/4", G1"
Flow measurement vortex – Tempro basic L120
Connecting cable for data transfer –

Technical data Pump characteristics according 50 Hz

6
Tempro primus C120 basic C120-M basic L120
5
Heating capacity 9kW 9 kW (opt. 18 kW) 18 kW (opt. 24/36 kW)
4
Pressure [bar]

Pump capacity 0.5 kW, max. 2.0 bar 1.0 kW, max. 2.35 bar 1.5 kW, 3.65 bar
3
standard max. 200 l/min max. 200 l/min 200 l/min
2.2 kW, 3.5 kW, 2
Pump capacity enhanced 1.5 kW, 3.65 bar
– 4.2 bar, 5.9 bar,
(max. bar/max. l/min) 200 l/min 200 l/min 280 l/min 1

Dimensions (w/h/d) 245 x 690 x 620 340 x 780 x 700 0

20 40 60 80 100 120 140 160 180 200 220 240 260 280
Cooling water connect. G 3/4“ Flow [l/min]
1.0 kW 2.2 kW
Mold connection G 1 1/4“ 1.5 kW 3.5 kW
Standard cooling valve G 3/8” 112,5 112,5

Power supply standard 3 x 380 – 415 V/50 Hz

245 620
82 75
Cooling capacity diagram
250
225
200
Cooling capacity [kW]

175
150
125
748

100
690

656

75
584

595
529

50
401

25
407

0
0 10 20 30 40 50 60 70 80 90 100
168

∆t = Temperature difference cooling water and process water [°C]

Cooling valve:
3/8" 1/2" 2353/4" 1" 50 516 primus C120 193 basic L120
8 382
Tempro plus D L120

Tempro plus D L120 especially for large consumers, is equipped with radial
pumps offfering high volume flow rates for different pressure ranges. A series with
high ease of use, touch-display and many possibilities for every application.

Equipment
Tempro plus D L120
Self-optimizing temperature control via microprocessor •
Maximum temperature monitoringv •
Sensor break monitoring •
Automator filling with pressure monitoring •
Dry contact for alarm output • Standard-
equipment
Connector for external sensor PT 100 Optional
Automated mold purging through pressurized air equipment
Enhanced pump – no supply
for this
5,7" TFT color touch display (full text display and protective cover) • model
Manometer in supply and return flow (glycerin) •
Serial interface (RS 232, RS 485, 20 mA)
Wittmann 4.0 interface • Pump characteristics according 50 Hz
6
Analog Interface (4–20 mA / 0–10 V) 5
Operating hour counter/Service monitoring •
4
Pressure [bar]

Horn •
3
Pump pressure measuring and control •
Option: cooling valve 2

Thermomechanical safety limiter for shutting of the heating • 1

Water supply filling valve for pressure decrease and water stop • 0
Bypass including release valve for pump advance • 20 40 60 80 100 120 140 160 180 200 220 240 260 280
Flow [l/min]
Mold return flow savety valve (10 bar) •
1.5 kW 2.2 kW 3.5 kW
Flow measurement

Cooling capacity diagram

250
Technical data 225
200
Cooling capacity [kW]

Tempro plus D L120 175

150
Heating capacity 18 kW (opt. 24/36 kW)
125
Pump capacity (50 Hz) 1.5 kW 3.65 bar 100

standard 200 l/min 75

50
Pump capacity (50 Hz) 2.2 kW 4.2 bar 3.5 kW 5.9 bar 25
enhanced, optional 200 l/min 280 l/min 0
0 10 20 30 40 50 60 70 80 90 100
∆t = Temperature difference cooling water and process water [°C]
Cooling water connection G 3/4“
Cooling valve:
3/8" 1/2" 3/4" 1"
Mold connection G 1 1/4“
Standard cooling valve G 3/8”
301
Power supply standard 3 x 380 – 415 V/50 Hz 1025 188
882 76
866

749

639
595

403

380 695
9
 Tempro plus D oil device

»» With thermo-oil up to 300 °C. »» Double level control

Refill warning, automatic switch-off.
»» Precision control
Microprocessor controlled until ± 0.5 °C »» Process pressure gauges standard
accuracy.
»» Magnetically coupled pump without seal
»» User-friendly touch-screen display
»» Line evacuating for mold purge

Equipment
Tempro plus D oil device 250 300
Self-optimizing temperature control via microprocessor (± 0.5 °C) • •
Maximum temperature monitoring • •
Automatic heater control (max. heating power 16 kW) • •
Process pressure gauges standard • •
Level control max./min. (message for refilling/safety switch off) • •
Safety temperature limiter • •
Cooling coil (fin-surface) made from nickel plated copper • • • Standard equipment
Automatic pump rotation direction detection • • Optional equipment
Serial interface (RS 232, RS 485, 20 mA)
Wittmann 4.0 interface • • P [bar] Pump characteristics Tempro plus D oil
7
Socket for external sensor PT 100
6
Socket for external mold sensor FeCo Type J
5
Magnetically coupled pump without seal • •
4
Automatic venting of system pressure • •
3
Mold purging via pump (max. 20 l) • • 2
Sensor break monitoring • • 1

Back flow sensor • • 0

5 10 15 20 25 30 35 40 45 50 55 60 Q [l/min]
Audible alarm • •
Dry contact for alarm output
Operating hour counter, indication of several intervals • • Cooling capacity diagram
110

Temperature-controlled colling water bypass • 100

90

Technical data 80
Cooling cpacity [kW]

70
Heating capacity max. 16 kW
60

Pump capacity (50 Hz) 1 kW, max. 6 bar, max. 55 l/min 50

Pump capacity (50 Hz) 2.2 kW SpeedDrive Pump 40

enhanced, optional max. 11 bar, max. 80 l/min 30

Cooling water connection G 1/2" 20

10
Mold connection G 3/4"
0
[°C]
Power supply standard 3 x 380 – 415 V/50 Hz 10 20 30 40 50 60 70 80 90 100 110 120 130

∆ t = Temperature difference cooling water and process water

140 150 160 170 180 190 200

1025 Tempro plus D oil – Fin-surface cooling coil

265 55 926 154

190
650

575

79
260
190

227 47,5 700

10
Tempro plus D L90

Water units
WITTMANN‘s Tempro plus D L90 can heat up big molds within a short time
to the required point. Besides the strong heater (36 kW) we have reinforced flow
(up to 200 l/min) and cooling capacity. Purge out of molds is supported by an
additional pump pumping the water to the return line or drain. Thus the purge
volume is increased.

Equipment
Tempro plus D L90
Self-optimizing temperature control via microprocessor •
Maximum temperature monitoring •
Sensor break monitoring •
Automatic filling with leakage monitoring and level control •
Audible alarm •
Dry contact for alarm output
Connector for external sensors PT 100
Connector for external mold sensor FeCo Type J
Leakstop function •
Mold purging via additional pump (unlimited) •
Pressure gauge/flow indication
Serial interface (RS 232, RS 485, 20 mA)
P [bar] Pump characteristics Tempro plus D L90
Wittmann 4.0 interface • 6

Operating hour counter/Service monitoring • 5

Automatic pump rotation direction detection • 4

• Standard equipment 3
Optional equipment 2

Technical data 1

Temproc plus D L90 0

20 40 60 80 100 120 140 160 180 200 Q [l/min]
Heating capacity 18 kW (option: 36 kW) Tempro plus D L90 standard
Pump standard Tempro plus D L90 enhanced
2.2 kW, max. 5 bar, max. 100 l/min
T1001-50/60 Hz
Pump enhanced 2.8 kW, max. 5 bar 3.5 kW, max. 7.5 bar
T2001-50/60 Hz max. 200 l/min max. 200 l/min
Cooling water connection G 3/4"
Mold connection G 1 1/4" Cooling capacity diagram TEMPRO plus D L90
100
Power supply standard 3 x 380 – 415 V/50 Hz 90
Cooling capacity [kW]

80

70
906 253
60
882 205
50

40

30

20

10

0
0 10 20 30 40 50 60 70 80 90 100 [°C]
∆ t = Temperature difference cooling water and process water
866

380 695
11
WITTMANN Technology GmbH
Lichtblaustrasse 10
1220 Vienna | Austria

Temperature Controllers | Article number: BP00000006 (English) | 2022/09 | Subject to change. | Printed in Austria.
Tel.: +43 1 250 39-0
[email protected]

www.wittmann-group.com