MS50095 - 08E Schedule

Maintenance Schedule
Diesel Engine
Surface Mining
with mtu Series 4000
Cx0x/Cx1x/Ex0x Engines
Application Groups 5A, 5B
MS50095/08E
Engine model kW/cyl. Application group
8V4000C20 125 kW/cyl. 5B; Continuous operation, variable
12V4000C10R 99 kW/cyl. 5B; Continuous operation, variable
16V4000C20L 133 kW/cyl. 5B; Continuous operation, variable
16V4000C21L 126 kW/cyl. 5B; Continuous operation, variable
16V4000E20 100 kW/cyl. 5A; Continuous operation, unrestricted
16V4000E20R 88 kW/cyl. 5A; Continuous operation, unrestricted
All 5A ratings can be used for 5B applications.
Table 1: Applicability
Rolls-Royce Solutions refers to Rolls-Royce Solutions GmbH or an affiliated company pursuant to §15 AktG (German Stock
Corporation Act) or a controlled company (joint venture), and Rolls-Royce Solutions Ruhstorf GmbH.
© Copyright Rolls-Royce Solutions

This publication is protected by copyright and may not be used in any way, whether in whole or in part, without the prior writ-
ten consent of Rolls-Royce Solutions. This particularly applies to its reproduction, distribution, editing, translation, microfilming
and storage and/or processing in electronic systems including databases and online services.
All information in this publication was the latest information available at the time of going to print. Rolls-Royce Solutions re-
serves the right to change, delete or supplement the information provided as and when required.
Table of Contents
1 Maintenance Schedule 1.8 Maintenance tasks 30,000 h 16
1.9 Maintenance schedule matrix 27,000 h 18
1.1 Preface 4 1.10 Maintenance tasks 27,000 h 20
1.2 Maintenance task tolerances 5 1.11 Maintenance schedule matrix 24,000 h 22
1.3 Allocation matrix application group 5A 1.12 Maintenance tasks 24,000 h 24
(Excavator) 6 1.13 Maintenance schedule matrix 21,000 h 26
1.4 Allocation matrix application group 5B 1.14 Maintenance tasks 21,000 h 28
(Haul truck, Wheel loader) 7 1.15 Maintenance schedule matrix 18,000 h 30
1.5 Maintenance schedule matrix 36,000 h 8 1.16 Maintenance tasks 18,000 h 32
1.6 Maintenance tasks 36,000 h 11
1.7 Maintenance schedule matrix 30,000 h 13
DCL-ID: 0000013576 - 011
MS50095/08E 2021-11 | Table of Contents | 3

1 Maintenance Schedule
1.1 Preface
This manual provides instructions for your product from the manufacturer Rolls-Royce Solutions.
Maintenance concept
The maintenance system for Rolls-Royce Solutions products is based on a preventive maintenance concept.
Preventive maintenance facilitates advance operational planning and ensures a high level of equipment avail-
ability. The maintenance intervals as well as the required scopes of maintenance tasks are based on opera-
tional experience and therefore to be considered as recommendations. Additional maintenance work and/or
changes to the maintenance intervals may be required in the case of difficult operational and ambient condi-
tions.
Adherence to the specified maintenance intervals is essential to maintain product safety.
The intervals according to which the maintenance tasks have to be carried out are specified as operating
hours and time limits. Whichever value is reached first shall apply.
The maintenance intervals are determined and verified by the load profile. Load profiles can be evaluated by
the Service Partner of Rolls-Royce Solutions. Reading out load profile data is recommended for the first time
after between 500 and 1000 operating hours depending on the application concerned, or after changing the
duty profile or operating area.
The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.
QL1: Operational monitoring and maintenance work which does not require disassembly of the product.
QL2: Exchange of components and parts in case of repair (corrective only, not part of the maintenance
schedule).
QL3: Maintenance work which requires partial disassembly of the product.
QL4: Maintenance work which requires complete disassembly of the product.
Additional notes on maintenance and preservation:

The relevant component manufacturer's instructions apply with respect to the maintenance of any compo-
nents which do not appear in this maintenance schedule.
For the change intervals of fluids and lubricants, refer to the corresponding Fluids and Lubricants Specifica-
tions.
If the product is to remain out of service for a longer time period, Rolls-Royce Solutions recommends to carry
out a monthly test run until engine operating temperature is reached. If the engine is scheduled to remain
out of service for > 1 month, carry out engine preservation procedures in accordance with the Preservation
and Represervation Specifications
The latest version of the specifications is available at http://www.mtu-solutions.com.
TIM-ID: 0000046281 - 013
4 | Maintenance Schedule | MS50095/08E 2021-11

1.2 Maintenance task tolerances
Maintenance tasks shall be completed within certain tolerances comprising a percentage and a maximum
value, whereby the smaller value shall apply. Taking full advantage of such tolerances does not influence the
scheduled timing of the ensuing maintenance task.
Interval (HRS)/limit Limit in % Limit max.
Operating hours ± 10% ± 500 hrs
Years ± 10% ± 30 days
Example 1 Task every 1000 hrs Between 900 hrs and 1100 hrs (10% of
1000 hrs)
Example 2 Task every 30000 hrs Between 29500 hrs and 30500 hrs (10% of
30000 hrs, but max. 500 hrs)
TIM-ID: 0000097648 - 003
MS50095/08E 2021-11 | Maintenance Schedule | 5

1.3 Allocation matrix application group 5A (Excavator)
V 4000 E20 x
Load profile
89 to 100 kW/cyl.
Load indicator %
0 to 88 kW/cyl.
Load factor %
Time
—
Load %
%
110 (100-110) —
100 (90-100) 5
90 (80-90) 10
80 (65-80) 55
0 to 66 ≤ 15 27,000 21,000 — —
65 (50-65) —
50 (30-50) —
30 (5-30) 25
Idle (0-5) 5
110 (100-110) —
100 (90-100) 30
90 (80-90) 15
80 (65-80) —
0 to 66 ≤ 36 24,000 18,000 — —
65 (50-65) 20
50 (30-50) —
30 (5-30) 30
Idle (0-5) 5
110 (100-110) —
Standard
100 (90-100) 55
90 (80-90) 15
80 (65-80) —
67 to 72 ≤ 61 24,000 18,000 — —
65 (50-65) —
50 (30-50) —
30 (5-30) 10
Idle (0-5) 20
110 (100-110) —
100 (90-100) 71
90 (80-90) —
80 (65-80) 9
73 to 83 ≤ 73 21,000 18,000 — —
65 (50-65) —
50 (30-50) —
TIM-ID: 0000032965 - 005
30 (5-30) 16
Idle (0-5) 4
Table 2: Allocation matrix 5A (Excavator)

1.4 Allocation matrix application group 5B (Haul truck, Wheel
loader)
V 4000 Cx0 x/Cx1 x
Load profile
116 to 119 kW/cyl.
120 to 130 kW/cyl.
131 to 140 kW/cyl.

Load indicator %
0 to 115 kW/cyl.
Load factor %
Time
Load %
%
110 (100-110) —
Standard Haul truck
100 (90-100) 12
90 (80-90) 12
80 (65-80) —
0 to 31 ≤ 17 36,000 30,000 30,000 30,000
65 (50-65) —
50 (30-50) —
30 (5-30) 16
Idle (0-5) 60
110 (100-110) —
100 (90-100) 17
90 (80-90) —
80 (65-80) 13
32 to 35 ≤ 19 36,000 30,000 30,000 27,000
65 (50-65) —
50 (30-50) —
30 (5-30) 15
Idle (0-5) 55
110 (100-110) —
Standard Wheel loader
100 (90-100) 26
90 (80-90) 15
80 (65-80) —
36 to 45 ≤ 32 30,000 30,000 27,000 27,000
65 (50-65) —
50 (30-50) —
30 (5-30) 12
Idle (0-5) 47
110 (100-110) —
100 (90-100) 35
90 (80-90) 15
80 (65-80) —
46 to 55 ≤ 41 27,000 24,000 24,000 24,000
TIM-ID: 0000032966 - 007
65 (50-65) —
50 (30-50) —
30 (5-30) 15
Idle (0-5) 35
Table 3: Allocation matrix 5B (Haul truck, Wheel loader)

1.5 Maintenance schedule matrix 36,000 h
0 to 29,000 Operating hours
Task Operating hours [h]
10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
Engine
W1008 2a
W0500 - X
W0501 - X
W0502 - X
W0504 - X
W0505 - X
W0506 - X
W0507 - X
W4172 1a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1046 2a X X X X X X X X X
W1207 2a X X X X X X X X X X
W1011 9a X X
W1006 18 a X X
W1735 18 a X X
W1041 18 a X
W1043 18 a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2021 18 a X
TIM-ID: 0000048387 - 003
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1250 6a
W1251 6a
W1051 18 a
W1058 18 a
W1134 18 a
w = weeks
m = months
a = years

10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
W4147 18 a
W4171 18 a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3108 18 a
W3165 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years
30,000 to 36,000 Operating hours

30,000
31,000
32,000
33,000
34,000
35,000
36,000
Limit
Engine
W1008 2a
W0500 -
W0501 -
W0502 -
W0504 -
W0505 -
W0506 -
W0507 -
W4172 1a X X X X X X X
TIM-ID: 0000048387 - 003
W1046 2a X X X
W1207 2a X X X
W1689 2a X X X
W1296 3a X X X
w = weeks
m = months
a = years

30,000
31,000
32,000
33,000
34,000
35,000
36,000
Limit
W1698 3a X X X
W1011 9a X
W1006 18 a X
W1735 18 a X
W1041 18 a X
W1043 18 a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2021 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1250 6a X
W1251 6a X
W1051 18 a X
W1058 18 a X
W1134 18 a X
W4147 18 a X
W4171 18 a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3108 18 a X
W3165 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
TIM-ID: 0000048387 - 003
a = years

1.6 Maintenance tasks 36,000 h
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [h]
level
Engine
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at W1008
the latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. X W0502
Check the inspection bores of the HP fuel pump. W0504
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). W4172
Check tightness of securing screws. W1519
QL1 1000 1a Oil priming pump Visually check oil priming pump. X W1605
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 1000 2a Flywheel Check carbon brushes on flywheel, replace as necessary. X W1697
QL1 3000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul.
QL1 3000 2a Cylinder heads Measure valve stem end to cylinder head top distance. W1689
QL1 3000 3a Coolant expansion tank Replace valve. X W1296
QL1 3000 3a Flywheel Replace carbon brushes on flywheel. X W1698
QL1 12000 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 12000 18 a Fuel injectors Replace fuel injectors. W1006
QL3 12000 18 a Auxiliary PTO Replace PTO. X W1735
QL3 18000 18 a Turbochargers Fit new turbochargers. W1041
QL3 18000 18 a Battery charging alternator Overhaul battery-charging generator. X W1043
QL3 18000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
cooling systems.
Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and
camshaft running surfaces.
Check engine coolant thermostat and fit new thermal actuator. W2006
TIM-ID: 0000048388 - 003
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. X W2010
Check operation of diverter valve. W2021
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 36000 6a Rubber sleeves Replace all rubber sleeves. W1250
w = weeks
m = months
a = years

Option
Task
cation [h]
level
QL3 36000 6a Hose lines Replace all hose lines. W1251
QL3 36000 18 a Fuel delivery pump Fit new fuel delivery pump. W1051
QL3 36000 18 a HP fuel pump Fit new high-pressure fuel pump. W1058
QL3 36000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL4 36000 18 a Steel-spring coupling Check coupling, replace if necessary. X W4147
QL4 36000 18 a Shaft misalignment coupling Replace diaphragm. X W4171
QL4 36000 18 a Engine mounts Replace rubber element of resilient mounts. W4173
QL4 36000 18 a Extended component mainte- Completely disassemble the engine.Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new high-pressure fuel sensor. W3057
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Overhaul fan clutch. W3165
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000048388 - 003

10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
Engine
W1008 2a
W0500 - X
W0501 - X
W0502 - X
W0504 - X
W0505 - X
W0506 - X
W0507 - X
W1011 9a X X
W1006 18 a X X
W1735 18 a X X
W1041 18 a X
W1043 18 a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2021 18 a X
TIM-ID: 0000037860 - 005
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1250 6a
W1251 6a
W1051 18 a
W1058 18 a
W1134 18 a
w = weeks
m = months
a = years

10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
W4147 18 a
W4171 18 a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3108 18 a
W3165 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years
30,000 to 30,000 Operating hours

30,000
Limit
Engine
W1008 2a
W0500 -
W0501 -
W0502 -
W0504 -
W0505 -
W0506 -
W0507 -
W4172 1a X
W1519 1a X
W1605 1a X
W1001 2a X
W1675 2a X
W1481 2a X
TIM-ID: 0000037860 - 005
W1009 2a X
W1241 2a X
W1697 2a X
W1046 2a X
W1207 2a X
W1689 2a X
W1296 3a X
w = weeks
m = months
a = years

30,000
Limit
W1698 3a X
W1011 9a X
W1006 18 a X
W1735 18 a X
W1041 18 a X
W1043 18 a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2021 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1250 6a X
W1251 6a X
W1051 18 a X
W1058 18 a X
W1134 18 a X
W4147 18 a X
W4171 18 a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3108 18 a X
W3165 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
TIM-ID: 0000037860 - 005
a = years

Option
Task
cation [h]
level
Engine
filter.
tension.
cooling systems.
TIM-ID: 0000037861 - 005
w = weeks
m = months
a = years

Option
Task
cation [h]
level
quired.
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000037861 - 005

10,000
11,000
12,000
13,000
13,500
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
Engine
W1008 2a
W0500 - X
W0501 - X
W0502 - X
W0504 - X
W0505 - X
W0506 - X
W0507 - X
W4172 1a X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1011 9a X X X
W1006 18 a X X X
W1735 18 a X X X
W1041 18 a X X
W1043 18 a X X
W2000 18 a X X
W2001 18 a X X
W2006 18 a X X
W2007 18 a X X
W2009 18 a X X
W2010 18 a X X
W2021 18 a X X
TIM-ID: 0000037862 - 005
W2062 18 a X X
W2070 18 a X X
W2110 18 a X X
W1250 6a X
W1251 6a X
W1051 18 a X
W1058 18 a X
W1134 18 a X
w = weeks
m = months
a = years

10,000
11,000
12,000
13,000
13,500
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
W4147 18 a X
W4171 18 a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3108 18 a X
W3165 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000037862 - 005

Option
Task
cation [h]
level
Engine
filter.
tension.
cooling systems.
TIM-ID: 0000037863 - 005
w = weeks
m = months
a = years

Option
Task
cation [h]
level
quired.
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000037863 - 005

10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
22,000
23,000
24,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
Engine
W1008 2a
W0500 - X
W0501 - X
W0502 - X
W0504 - X
W0505 - X
W0506 - X
W0507 - X
W4172 1a X X X X X X X X X X X X X X X X X X X X X X X X
W1046 2a X X X X X X X X
W1011 9a X X X
W1006 18 a X X X
W1735 18 a X X
W1041 18 a X X
W1043 18 a X X
W2000 18 a X X
W2001 18 a X X
W2006 18 a X X
W2007 18 a X X
W2009 18 a X X
W2010 18 a X X
W2021 18 a X X
TIM-ID: 0000032955 - 006
W2062 18 a X X
W2070 18 a X X
W2110 18 a X X
W1250 6a X
W1251 6a X
W1051 18 a X
W1058 18 a X
W1134 18 a X
w = weeks
m = months
a = years

10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
22,000
23,000
24,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
W4147 18 a X
W4171 18 a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3108 18 a X
W3165 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000032955 - 006

Option
Task
cation [h]
level
Engine
filter.
tension.
cooling systems.
TIM-ID: 0000032958 - 006
w = weeks
m = months
a = years

Option
Task
cation [h]
level
quired.
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000032958 - 006

10,000
10,500
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
Engine
W1008 2a
W0500 - X
W0501 - X
W0502 - X
W0504 - X
W0505 - X
W0506 - X
W0507 - X
W4172 1a X X X X X X X X X X X X X X X X X X X X X
W1011 9a X X X
W1006 18 a X X X
W1735 18 a X X
W1041 18 a X X
W1043 18 a X X
W2000 18 a X X
W2001 18 a X X
W2006 18 a X X
W2007 18 a X X
W2009 18 a X X
W2010 18 a X X
W2021 18 a X X
TIM-ID: 0000032959 - 006
W2062 18 a X X
W2070 18 a X X
W2110 18 a X X
W1250 6a X
W1251 6a X
W1051 18 a X
W1058 18 a X
W1134 18 a X
w = weeks
m = months
a = years

10,000
10,500
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
21,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
W4147 18 a X
W4171 18 a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3108 18 a X
W3165 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000032959 - 006

Option
Task
cation [h]
level
Engine
filter.
tension.
cooling systems.
TIM-ID: 0000032960 - 006
w = weeks
m = months
a = years

Option
Task
cation [h]
level
quired.
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000032960 - 006

10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
Engine
W1008 2a
W0500 - X
W0501 - X
W0502 - X
W0504 - X
W0505 - X
W0506 - X
W0507 - X
W4172 1a X X X X X X X X X X X X X X X X X X
W1046 2a X X X X X X
W1011 9a X X X
W1006 18 a X X X
W1735 18 a X X
W1041 18 a X X
W1043 18 a X X
W2000 18 a X X
W2001 18 a X X
W2006 18 a X X
W2007 18 a X X
W2009 18 a X X
W2010 18 a X X
W2021 18 a
TIM-ID: 0000032961 - 006
W2062 18 a X X
W2070 18 a X X
W2110 18 a X X
W1250 6a X
W1251 6a X
W1051 18 a X
W1058 18 a X
W1134 18 a X
w = weeks
m = months
a = years

10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
Limit
Daily
W4147 18 a X
W4171 18 a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3018 18 a X
W3021 18 a
W3057 18 a X
W3103 18 a X
W3108 18 a X
W3165 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000032961 - 006

Option
Task
cation [h]
level
Engine
filter.
tension.
cooling systems.
TIM-ID: 0000032962 - 006
w = weeks
m = months
a = years

Option
Task
cation [h]
level
quired.
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000032962 - 006

MS50095 - 08E Schedule

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Maintenance Schedule

© Copyright Rolls-Royce Solutions

MS50095/08E 2021-11 | Table of Contents | 3

Additional notes on maintenance and preservation:

4 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 5

Table 2: Allocation matrix 5A (Excavator)

6 | Maintenance Schedule | MS50095/08E 2021-11

116 to 119 kW/cyl.

120 to 130 kW/cyl.

131 to 140 kW/cyl.

Table 3: Allocation matrix 5B (Haul truck, Wheel loader)

MS50095/08E 2021-11 | Maintenance Schedule | 7

8 | Maintenance Schedule | MS50095/08E 2021-11

30,000 to 36,000 Operating hours

MS50095/08E 2021-11 | Maintenance Schedule | 9

10 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 11

TIM-ID: 0000048388 - 003

12 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 13

30,000 to 30,000 Operating hours

14 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 15

16 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 17

18 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 19

20 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 21

22 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 23

24 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 25

26 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 27

28 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 29

30 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 31

32 | Maintenance Schedule | MS50095/08E 2021-11

MS50095/08E 2021-11 | Maintenance Schedule | 33

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