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2019/05/02 Flywheel - Remove and Install (SENR6564-31)

SMCS - 1156 i07757366

Removal Procedure
PIP
Table 1
Required Tools 
-
202 1014
Tool  Part Number  Part Description  Qty 

02: 3 / 0 9 406
A  439-3938  Link Bracket 

2 3 /28

B  -  7
SEN :34+
Guide Bolts
1 - 14 NF by 8 inch 

© 2 R656 07:00
C  2D-1201  Eyebolts  2 

NOTICE 023 4
Cat
Keep all parts clean from contaminants.

erp
Contaminants may cause rapid wear and shortened component
life.
illa
rI nc.
1. Remove the magnetic pickups.

Illustration 1 g00911678

2. Install Tooling (A) on flywheel (1) and attach a suitable lifting device. The weight of flywheel (1) is
approximately 167 kg (370 lb).

3. Remove two bolts (2) on each side of the crankshaft.

4. Install Tooling (B).


5. Remove remaining bolts (2).

6. Remove flywheel (1).


Use the following procedure if flywheel (1) is not easily separated from the crankshaft:

a. Install Tooling (C) in each side of flywheel (1).

b. Use a prybar to remove flywheel (1) from the crankshaft.

Installation Procedure
Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
A  439-3938  Link Bracket  2 
Guide Bolts
B  -  2 
1 - 14 NF by 8 inch 

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component


life.

1. Inspect the condition of the flywheel ring gear. Use the following procedure to replace the ring gear, if
necessary.

a. Remove the damaged ring gear from the flywheel.

b. Raise the temperature of the new ring gear.

c. Install the gear on the flywheel. Ensure that the chamfer of the gear teeth will be toward the
pinion of the starting motor.
Illustration 2 g06424268
2. Newer flywheels will have a dowel on the mating surface to the crankshaft. Ensure that the crankshaft
has a hole at Location (Z). If there is no hole at Location (Z), then the dowel must be removed from
the flywheel before installation.

Illustration 3 g00911678

3. Install Tooling (B) in the end of the crankshaft.

4. Install Tooling (A) onto flywheel (1) and attach a suitable lifting device. The weight of flywheel (1) is
approximately 167 kg (370 lb).
Note: Ensure that the mark on flywheel (1) is aligned with the mark on the crankshaft.

5. Lift flywheel (1) into position onto Tooling (B).

6. Apply clean engine oil to bolts (2) and install bolts (2).

7. Remove Tooling (A) and Tooling (B). Install remaining two bolts (2). Tighten bolts (2) to the correct
torque.
Note: Refer to Specifications, "Flywheel" for the correct torque.

8. Install the magnetic pickups.


PIP-10149406
2023/03/28
02:27:18+07:00
i01144740
© 2023 Caterpillar Inc.

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