SECTION 6.

FRAME AND BODY

SECTION 6 FRAME AND BODY 6-1

FRAME AND BODY

29 36,37

38 24
39 27
40 22
31
37 21
1
17 23
12
36 38 20
27
40 21 24

2 34 35
29
33 32
31
5 39
3

12 14

28 16
30
33 9,18

8 15
7 12 20
6 4

10 25,19
13 20
20
26 26

11
P005225

225A015 6-2
FRAME AND BODY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 180934 1 FRAME
2 100160 2 BOLT, Hex. Head
3 181131 1 GUARD, Top
4 100316 4 NUT, Cleavelock
5 100323 2 NUT, Nyloc
6 100090 1 SCREW, Hex. Head
7 100147 1 WASHER, Flat
8 100314 1 NUT, Nyloc
9 181371 1 COVER, RHS, Hinged
10 180547 1 GUARD, Lower
11 100703 2 BOLT, Hex. Head
12 100111 22 SCREW, Hex. Head
13 174708 2 PLATE, Cover
14 180428 1 PIPE ASSY
15 201409 2 FASTENER, Anti Loose Includes nut
16 172046 2 WASHER
17 180282 1 TANK, Fuel
18 180283 1 COVER, LHS
19 180581 1 BODY, Filter Single port
20 100148 18 WASHER, Flat
21 210187 4 SIGHT GLASS
22 100188 2 STUD
23 170335 2 COUNTER WEIGHTS
24 100180 4 NUT, Nyloc
25 180279 1 BODY, Filter Double port
26 100210 10 SCREW, Hex. Head
27 172044 4 WASHER
28 170990 2 SUPPORT, Post Frame
29 100722 5 BOLT
30 100116 2 BOLT, Hex. Head
31 100293 5 NUT, Hexagon
32 200305 4 RUBBER, Door Stopper
33 100423 4 WASHER, Flat
34 100312 4 NUT, Nyloc
35 100062 4 WASHER, Flat

225A015 6-3
FRAME AND BODY

29 36,37

38 24
39 27
40 22
31
37 21
1
17 23
12
36 38 20
27
40 21 24

2 34 35
29
33 32
31
5 39
3

12 14

28 16
30
33 9,18

8 15
7 12 20
6 4

10 25,19
13 20
20
26 26

11
P005225

225A015 6-4
FRAME AND BODY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 200222 5 BEAM, Sealed
37 200211 5 LAMP, Housing Includes items 38, 39, 40
38 * 5 NUT
39 * 5 SCREW, Hex. Head
40 * 5 MOUNTING

225A015 6-5
CAB ASSEMBLY

2
3
5
13

3
14 8 4

17
14 12 21
7
1

15 18 19
9
8
14 16
20
10
19 14
11

14
8
15 P005226

225A016 6-6
CAB ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 171318 1 FIREWALL ASSY
2 100252 12 SCREW, Hex. Head
3 100358 24 WASHER, Flat
4 100310 12 NUT, Nyloc
5 172581 1 WINDOW
6 100111 4 SCREW, Hex. Head
7 290013 1 SEAT
8 100064 13 WASHER, Flat
9 101354 4 SCREW, Cap
10 100312 4 NUT, Nyloc
11 170332 1 COVER, Floor, LH
12 170489 1 WASHER
13 100148 4 WASHER, Flat
14 100314 8 NUT, Nyloc
15 100364 6 SCREW, Hex. Head
16 170334 1 BRACKET, Seat
17 180429 1 STAY ARM
18 100203 2 BOLT, Hex. Head
19 100370 6 WASHER, Hardened
20 100062 4 WASHER, Flat
21 170333 1 COVER, Floor, RH

225A016 6-7
SEAT ASSEMBLY

290013 6-8
SEAT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290013 1 SEAT ASSEMBLY
2 NSI 2 SCREW
3 202447 1 CUSHION, Seat
4 202449 1 COVER, Seat
5 NSI 2 BOLT
6 224765 1 SEAT BELT ASSY
7 NSI 1 CLASP, Belt, Seat
8 NSI 1 BELT, Seat
9 NSI 1 BOLT
10 202446 1 CUSHION, Backrest
11 202448 1 COVER, Backrest
12 202503 1 HANDLE, Adjust, Backrest
13 202504 1 CIRCLIP
14 202505 1 CAP, Locking
15 202506 1 SPRING, Tension
16 202507 1 HANDLE
17 NSI 1 SPACER
18 NSI 1 CLIP, Retaining
19 202443 1 LOCK, Inside
20 NSI 1 BASE
21 202445 1 SLIDE, Free
22 202920 1 SLIDE, Locking
23 NSI 4 BOLT
24 202444 2 SLIDE, Master
25 100309 2 NUT, Nyloc
26 100383 1 SCREW, Hex. Head
27 202921 1 HANDLE, Rail
28 202922 1 KNOB, Handle

290013 6-9
BOOM ASSEMBLY

7 6 7
2
9

5
10 1
7
6

13 5
7 6
7

12 12
5
3 14
7
16

17
15
13 18
19

12
8 16
11
17
18
19 P004981

225A020 6-10
BOOM ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 180755 1 BOOM
2 182150 4 PIPE ASSY
3 230139 1 CYLINDER
4 173931 4 CLAMP, Pipe
5 200036 2 GREASE NIPPLE
6 160299 2 BUSH, Bronze
7 160029 6 BUSH, Strip, Nylon
8 160525 1 BUSH, Bronze
9 100128 2 SCREW, Hex. Head
10 160330 1 PIN
11 162381 1 PIN
12 160335 3 WASHER
13 100211 2 SCREW, Hex. Head
14 100156 1 SCREW, Hex. Head
15 160274 1 PIN, Loadarm
16 100148 2 WASHER, Flat
17 100702 2 BOLT Hex. Head
18 120149 2 REDUCER
19 200036 2 GREASE NIPPLE

225A020 6-11
GRAPPLE, LINK AND ROTATOR
1 26 29
31 31
34 32 33
30
22

28 27 24 31 23 31 25 34

23 25 34
27

24 6
28
7 6
35
11 8 8
18 17
UPPER LINK
9
15 10
14 19 3
15

15 19
LOWER LINK 18 21
16 20
17 To ROD end
16
5 on log grab cyl To BARREL end
15
14 on log grab cyl
16
13
12 2
G
26
35
08
48 4

P004935

320802 6-12
GRAPPLE, LINK AND ROTATOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290362 1 GRAPPLE ASSY
2 260848 1 GRAPPLE #35
3 182769 1 LINK, Upper
4 182770 1 LINK, Lower
5 201224 7 BUFFER, Rubber
6 140520 3 WASHER, Dowdy
7 203989 1 NIPPLE, Radi
8 160969 2 ADAPTOR
9 240949 1 HOSE
10 240948 1 HOSE
11 100992 6 SCREW, Cap
12 100230 6 SCREW, Cap
13 100654 12 NUT, Stover
14 100698 2 BOLT, Hex. Head
15 172940 4 RETAINER
16 202697 4 BUSH
17 182771 2 PIN
18 203634 A/R RING, Thrust, Bronze
19 100323 2 NUT, Nyloc
20 100148 4 WASHER, Flat
21 100316 4 NUT, Nyloc
22 162067 1 LINK, Boom
23 204775 1 BUSH Welded into link
24 222491 1 WASHER
25 222213 1 PIN
26 100301 1 NUT, Nyloc
27 100969 1 NUT, Lock
28 221275 1 NUT, Lock
29 100427 1 WASHER, Flat
30 100089 1 SCREW, Hex. Head
31 160809 A/R SPACER
32 162358 1 PIN
33 100147 1 WASHER, Flat
34 200036 3 GREASE NIPPLE
35 290360 1 ROTATOR

320802 6-13
GRAPPLE ASSEMBLY (SERIES 35)
1
10
13
14

12

11
15 3
10 8
13 2 14
14 13
10
4
35
G

9
48
08
26

8
9 9
12
11
10 6 14
13 13
14 10
3

16,17 3

9
8
7 5
11 3

P001417

260848 6-14
GRAPPLE ASSEMBLY (SERIES 35)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260848 1 GRAPPLE ASSEMBLY (SERIES 35)
2 182823 1 BODY, Grapple
3 208296 8 BUSH, Oilon
4 208297 1 BUSH, Oilon
5 181241 1 ROD, Link
6 182835 1 TYNE, Inner
7 182834 1 TYNE, Outer
8 182767 6 PIN
9 200036 8 GREASE NIPPLE
10 100456 8 SCREW, Cap, CSK Soc Hd
11 172254 6 SPACER
12 182768 2 PIN
13 160869 8 SPACER
14 100314 8 NUT, Nyloc
15 230271 1 CYLINDER, Grapple, Series 35
16 172251 A/R SPACER, Shim 3mm
17 172252 A/R SPACER, Shim 1mm

260848 6-15
DECAL LAYOUT
E xterior Decals
1
Interior Decals

11 6 3 4 18

225

14
20

12
225

19 7 15 13

18 16 17 9 2 10

225

225

15
P 004624

225A001 6-16
DECAL LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260973 1 DECAL SET
2 201587 1 DECAL, Diesel Fuel
3 202799 1 DECAL, Do Not Tow Machine
4 202836 1 DECAL, Warning, Ear Protection
5 203070 1 DECAL, Screen, Treadle
6 203073 1 DECAL, Feet Firmly
7 203077 1 DECAL, Battery Acid
8 203078 1 DECAL, Fan Belt
9 203083 2 DECAL, Wheel Nuts
10 203084 1 DECAL, Never Jump
11 203081 1 DECAL, Fast Tail Swing
12 203100 1 DECAL, Service Fan Duct
13 203102 1 DECAL, Service Fuel Filter
14 203107 2 DECAL, Grease Grapple
15 203240 2 DECAL, BELL, New
16 204228 1 DECAL, Safe Loads
17 204270 1 DECAL, Important, Boom Grab
18 204362 2 DECAL, BELL, Yellow
19 204363 2 DECAL, BELL
20 203238 1 DECAL, Hydraulic Oil

225A001 6-17
DECALS
1 13

S E R V ICE 10 S MR
WARNING WARNING WARNING
F U E L F ILT E R
DR AIN WAT E R
CHEC ALL WHEEL NUTS AFTER
THE FIRST SMR AND THEN AFTER E A R P R OT E CT ION MU S T B E E NS U R E A L L P E R S ONE L A R E CL E A R OF T H E MA CH INE A ND
P L A CE F E E T F IR ML Y ON CONT R OL P E DA L S B E F OR E S T A R T ING
CH ANGE F U E L F ILT E R S AS A
T H OU S AND (1 000) S MR
E ER Y 0 SMR OF OPERA TION W OR N W H IL E OP E R A T ING T H E MA CH INE

203083
T H E MA CH INE DO NOT E XIT T H E CA B B E F OR E S H U T T ING DOW N T H E E NGINE
A ND A P P L Y T H E PA R K B R A K E

DIE S E L F U E L
A L WAY S PA R K T H E MA CH INE ON L E V E L GR OU ND
9 202836 FA IL U R E T O F OL L OW T H IS P R OCE DU R E MAY R E S U L T IN INJ U R Y
OR DE AT H T O OP E R AT OR OR B Y S T A NDE R S CA U S E D B Y S U DDE N
4 MOV E ME NT OF T H E MA CH INE

2 CAUTION
WARNING
203073

DO NOT TOW MACHINE AS DAMAGE TO

WHEEL MOTORS MAY RESULT 3
FAS T T AIL S W ING
6
WARNING
REFER TO THE OPERATOR AND DO NOT S T AND OR W OR K IN
T H E DANGE R Z ONE W H IL E T H E
MAINTENANCE MANUAL FOR CORRECT
TOWING PROCEDURES
E NGINE IS R U NNING
11
FA N B E L T S
P E R S ONAL K E E P B ODY A ND L OOS E CL OT H ING AWAY
INJU R Y OR DE AT H MAY R E S U LT 8
202799
CH E CK CONDIT ION R E GU L A R L Y
203081

B E L L 225A S A F E OP E R AT ING L OA DS 203078

MA X
B OOM
H E IGH T
WARNING 20 IMPORTANT
H E IGH T OF T H E B OOM A B OV E
T H E GR OU ND L E V E L IN (MM)

2000

1500 THIS HYDRAULIC SYSTEM IS FILLED SER ICE 0 SMR 12

REMO E F AN DUCT CO ER AND
16 WITH AUTOMATIC TRANSMISSION INSPECT FOR DIRT UILD UP LOW
1000
FLUID DO NOT TOP UP WITH CYLINDER FINS CLEAN REPAIR OIL LEA S
HYDRAULIC OIL IMMEDIATELY OIL AND DUST WILL
CLOG THE ENGINE COOLING SYSTEM
500
14
203238
7 203100
100

500 1000 1250 1500 1750

CAUTION
W E IGH T IN K G

WARNING
204228
5

WARNING DO NOT OP E R AT E OR W OR K ON T H IS MA CH INE

B AT T E R Y A CID CA U S E S S E V E R E B U R NS
S H OU L D A CID CONT A CT S K IN OR CL OT H ING,
F L U S H W E L L W IT H WAT E R GRAPPLE AND LIN S MUST E
DO NOT OP E R AT E T H E U NL E S S Y OU H AV E R E A D A ND U NDE R S T A ND T H E
MA CH INE W IT H OU T INS T R U CT IONS A ND WA R NINGS IN T H E OP E R AT OR
A ND MA INT E NA NCE MA NU A L .
W E A R GOGGL E S . S H OU L D A CID CONT A CT E Y E S ,
F L U S H W IT H WAT E R A ND S E E K ME DICA L AT T E NT ION
GREASED E ER Y SMR OF
A N A P P R OV E D
W INDS H IE L D OR ME S H
FA IL U R E T O F OL L OW T H E INS T R U CT IONS OR H E E D
T H E WA R NINGS MAY R E S U L T IN INJ U R Y OR DE AT H . B AT T E R IE S MA K E E XP L OS IV E GA S OPERATION
CONT A CT A NY B E L L R E P R E S E NT AT IV E F OR K E E P A R CS , NA K E D F L A ME S A ND S PA R K S AWAY
S CR E E N IN P L A CE R E P L A CE ME NT MA NU A L S . P R OP E R CA R E IS Y OU R
R E S P ONS IB IL IT Y

203070 203077 203107

P 004625

225A002 6-18
DECALS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260973 1 DECAL SET
2 201587 1 DECAL, Diesel Fuel
3 202799 1 DECAL, Do Not Tow Machine
4 202836 1 DECAL, Warning, Ear Protection
5 203070 1 DECAL, Screen, Treadle
6 203073 1 DECAL, Feet Firmly
7 203077 1 DECAL, Battery Acid
8 203078 1 DECAL, Fan Belt
9 203083 2 DECAL, Wheel Nuts
10 203084 1 DECAL, Never Jump Not Illustrated
11 203081 1 DECAL, Fast Tail Swing
12 203100 1 DECAL, Service Fan Duct
13 203102 1 DECAL, Service Fuel Filter
14 203107 1 DECAL, Grease Grapple
15 203240 2 DECAL, BELL, New Not Illustrated
16 204228 1 DECAL, Safe Loads
17 204270 1 DECAL, Important, Boom Grab Not Illustrated
18 204362 2 DECAL, BELL, Yellow Not Illustrated
19 204363 2 DECAL, BELL, Black Not Illustrated
20 203238 1 DECAL, Hydraulic Oil

225A002 6-19