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    Kaynak Dersi

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    adem turan
    The document discusses weld defects, their causes, and prevention methods. It lists common weld defects like incomplete root fusion, lack of sidewall fusion, porosity, slag inclusion, undercut, lack of root fusion, root concavity, and excess root penetration. For each defect, it provides the likely causes such as incorrect weld preparation, parameters, contamination, or welding technique. It recommends ways to prevent defects, such as ensuring weld preparation and parameters follow the welding procedure specification, maintaining cleanliness, and using proper welding technique. The last section provides guidelines for pipe joining and inspection responsibilities to ensure quality welding.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Kaynak Dersi

    Uploaded by

    adem turan
    26 views10 pages
    The document discusses weld defects, their causes, and prevention methods. It lists common weld defects like incomplete root fusion, lack of sidewall fusion, porosity, slag inclusion, undercut, lack of root fusion, root concavity, and excess root penetration. For each defect, it provides the likely causes such as incorrect weld preparation, parameters, contamination, or welding technique. It recommends ways to prevent defects, such as ensuring weld preparation and parameters follow the welding procedure specification, maintaining cleanliness, and using proper welding technique. The last section provides guidelines for pipe joining and inspection responsibilities to ensure quality welding.

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    KAYNAK DERSI.xls

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    The document discusses weld defects, their causes, and prevention methods. It lists common weld defects like incomplete root fusion, lack of sidewall fusion, porosity, slag inclusion, undercut, lack of root fusion, root concavity, and excess root penetration. For each defect, it provides the likely causes such as incorrect weld preparation, parameters, contamination, or welding technique. It recommends ways to prevent defects, such as ensuring weld preparation and parameters follow the welding procedure specification, maintaining cleanliness, and using proper welding technique. The last section provides guidelines for pipe joining and inspection responsibilities to ensure quality welding.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    26 views10 pages

    Kaynak Dersi

    Uploaded by

    adem turan
    The document discusses weld defects, their causes, and prevention methods. It lists common weld defects like incomplete root fusion, lack of sidewall fusion, porosity, slag inclusion, undercut, lack of root fusion, root concavity, and excess root penetration. For each defect, it provides the likely causes such as incorrect weld preparation, parameters, contamination, or welding technique. It recommends ways to prevent defects, such as ensuring weld preparation and parameters follow the welding procedure specification, maintaining cleanliness, and using proper welding technique. The last section provides guidelines for pipe joining and inspection responsibilities to ensure quality welding.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 10

    WELD DEFECTS CAUSES AND PREVENTION

    KAYNAK HATALARI, SEBEPLERI VE ONLEMLERI

    DEFECT TYPE CAUSE PREVENTION


    1-Root face too thick.
    Incomplete root fusion 2-Root gap too small Weld preperation and welding parameters to be as
    or penetration 3-Bevel angle too small per WPS.
    4-Low arc energy

    HATA TIPI HATA SEBEBI HATANIN ONLEMI


    1-Kaynak agzi yuksek.
    2-Kaynak agzi araligi dar Kaynak agzi hazirligi ve kaynak parametreleri WPS
    Kokte nufuziyetsizlik
    3-Kaynak agzi acisi dar lere uygun olmalidir
    4-Dusuk ark enerjisi

    IP
    Incouplate root penetration
    Kokte nufuziyetsizlik

    DEFECT IDENTIFICATION ON RADIOGRAPS


    1\8

    WELD DEFECTS CAUSES AND PREVENTION


    KAYNAK HATALARI, SEBEPLERI VE ONLEMLERI

    DEFECT TYPE CAUSE PREVENTION


    1-Weld preperation and welding parameters to be as per WPS.
    1-Weld preparation too narrow
    Lack of side wall \ 2-Incorrect welding parameters 2-Weld preperation to be clean.
    interrun fusion
    3-Contamination 3-Welder to use correct technque
    4-Poor welder technque

    HATA TIPI HATA SEBEBI HATANIN ONLEMI


    Kaynak agzi hazirligi ve kaynak parametreleri WPS lere uygun
    Kaynak agzi yan 1-Kaynak agzi uygunsuzlugu. olmalidir
    cidarda yapisma 2-Uygunsuz kaynak parametreleri Kaynak agzi temiz olmalidir
    noksanligi 3-Kirlilik Kaynakci dogru teknigi kullanmalidir
    4-Kotu kaynakci teknigi

    LF
    Lack of side wall\interrun fusion
    Yan duvarda yapisma noksanligi

    DEFECT IDENTIFICATION ON RADIOGRAPS


    2\8

    WELD DEFECTS CAUSES AND PREVENTION


    KAYNAK HATALARI, SEBEPLERI VE ONLEMLERI

    DEFECT TYPE CAUSE PREVENTION


    1- Shield the weld pool correctly
    Absorption of nitrogen and 2-Use correct argon flow rates.
    Porosity
    haydrogen in the molten metal 3- Weld preparation to be clean.
    4-Consumables to be dry.

    HATA TIPI HATA SEBEBI HATANIN ONLEMI


    1- Kaynak havuzunun gaz korumasi
    Erimis metalden nitrojen,oksijen 2-Argon gazi basincinin uygun olmasi
    Gozenek
    ve hidrojenin emilmesi 3-Kaynak agzi temiz olmali
    4- Kaynak elektrotlari kuru olmali

    P
    Porosity
    Gozenek

    DEFECT IDENTIFICATION ON RADIOGRAPS


    3\8

    WELD DEFECTS CAUSES AND PREVENTION


    KAYNAK HATALARI, SEBEPLERI VE ONLEMLERI

    DEFECT TYPE CAUSE PREVENTION


    1-Poor welder technque
    2- Lack of inter-run cleaning 1-Use correct weld bead deposition technique
    Slag inclusion 3-Undercut 2-Work to WPS parameters
    4-Rong bead positioning 3-Ensure all slag is removed before depositing the
    5-High current next pass

    HATA TIPI HATA SEBEBI HATANIN ONLEMI


    1-Kotu kaynakci teknigi
    2- Pasolar arasi temizlik 1-Uygun kaynak dolgu teknigini kullan
    Curuf kalintisi 3-Yanma oluklari 2-WPS lere uygun parametrelerle calis
    4- Hatali kaynak pozisyonu 3-Kaynaga baslamadan once pasolar arasi temizligin
    5-Yuksek akim yapildigindan emin ol

    SL
    Slag
    Curuf
    DEFECT IDENTIFICATION ON RADIOGRAPS

    4\8

    WELD DEFECTS CAUSES AND PREVENTION


    KAYNAK HATALARI, SEBEPLERI VE ONLEMLERI

    DEFECT TYPE CAUSE PREVENTION


    1-Weld preperation and welding parameters to be as
    1-High current per WPS.
    Undercut 2-Rong welder technique 2-Welder to use correct technque

    HATA TIPI HATA SEBEBI HATANIN ONLEMI


    1-Yuksek akim 1-Tum parametreler WPSlere uygun olmalidir
    Yanma oluklari 2-Hatali kaynakci teknigi 2-Kaynakci dogru teknigi kullanmalidir

    UC (Root) UC (Gap)
    Undercut Undercut
    Yanma olugu (Kokte) Yanma olugu (Kepte)
    DEFECT IDENTIFICATION ON RADIOGRAPS

    5\8

    WELD DEFECTS CAUSES AND PREVENTION


    KAYNAK HATALARI, SEBEPLERI VE ONLEMLERI

    DEFECT TYPE CAUSE PREVENTION


    1-Weld preperation and welding parameters to be as
    1-Weld preparation too narrow per WPS.
    Lack of root fusion 2-Incorrect welding parameters 2-Weld preperation to be clean.
    3-Contamination 3-Welder to use correct technque
    4-Poor welder technque

    HATA TIPI HATA SEBEBI HATANIN ONLEMI


    Kaynak agzi hazirligi ve kaynak parametreleri WPS lere uygun
    1-Kaynak agzi uygunsuzlugu. olmalidir
    Kokte yapisma 2-Uygunsuz kaynak parametreleri Kaynak agzi temiz olmalidir
    noksanligi
    3-Kirlilik Kaynakci dogru teknigi kullanmalidir
    4-Kotu kaynakci teknigi

    LF (Root)
    Lack of fusion
    Yapisma noksanligi (Kokte)
    DEFECT IDENTIFICATION ON RADIOGRAPS

    6\8

    WELD DEFECTS CAUSES AND PREVENTION


    KAYNAK HATALARI, SEBEPLERI VE ONLEMLERI

    DEFECT TYPE CAUSE PREVENTION


    1-Weld preperation and welding parameters to be as
    1-Low current per WPS.
    Root concavity 2-Poor welder technque 2-Welder to use correct technque

    HATA TIPI HATA SEBEBI HATANIN ONLEMI


    1-Dusuk akim 1-Tum parametreler WPSlere uygun olmalidir
    Kokte noksanlik 2-Hatali kaynakci teknigi 2-Kaynakci dogru teknigi kullanmalidir

    CRP
    Concave root penetration
    Kokte noksanlik
    DEFECT IDENTIFICATION ON RADIOGRAPS

    7\8

    WELD DEFECTS CAUSES AND PREVENTION


    KAYNAK HATALARI, SEBEPLERI VE ONLEMLERI

    DEFECT TYPE CAUSE PREVENTION


    1-Weld preperation and welding parameters to be as
    Excess root 1-High current per WPS.
    penetration 2-Poor welder technque 2-Welder to use correct technque

    HATA TIPI HATA SEBEBI HATANIN ONLEMI


    1-Yuksek akim 1-Tum parametreler WPSlere uygun olmalidir
    Kokte Sarkma 2-Hatali kaynakci teknigi 2-Kaynakci dogru teknigi kullanmalidir

    ERP
    Exces root penetration
    Kokte asiri sarkma

    DEFECT IDENTIFICATION ON RADIOGRAPS


    8\8

    BORU BIRLESTIRME VE KONTROLU


    1-AMAC
    Bu kilavuz kaynakcinin iyi durumda olmasini ve boru birlestirme kontrollerinin uygun sekilde yapilmasini
    saglamak icin sorumluluklar vermektedir.

    1.1-Boru kaynak agzi bolgelerinin icten ve distan en az 25mm taslanarak pastan ve boya parcaciklarindan
    arindirilmasi ve kontrolu
    1.2-Kaynak agzi acisinin kontrol edilmesi.
    1.3-Kaynak agzi araliginin kontroledilmesi.
    1.4-Ic capin kontrol edilmesi. Eger borularda ic cap hatasi varsa ve 1.6mm.den fazla ise kucuk olan borunun
    ic tarafindan 30 Deg. Pah olacak sekilde taslanmalidir.

    2-SORUMLULUKLAR

    2.1 BORUCU
    2.1.A-Borucu iyi bir boru birlestirmesi yapmalidir.
    2.1.B-Borucu kaynak agzini kumpas ile kontrol etmelidir.
    2.1.C-Borucu boru icinde kalmis olan artiklari temizlemelidir.
    2.1.D-Borucu boru kaynak agzi bolgelerini icten ve distan en az 25mm. Taslayarak boya ve pastan
    arindirmalidir.

    2.2-KONTROL
    2.2.A-Kontrol; birlestirmenin WPS lere ve prosedurlere uygun olarak kontrol edilmesinden sorumludur .
    2.2.B-Kontrol; kumpas kullanarak kaynak agzi acisini kontrol edecektir.
    2.2.C-Kontrol; borunun ic temizligini ve kaynak yuzeyini kontrol edecektir.
    2.2.D-Kontrol; kaynak agzi yuksekligini kumpas kullanarak kontrol edecektir.
    2.2.E-Kontrol; cap farkliligini ic cap kumpasi kullanarak kontrol edecektir.
    2.2.F-Kontrol; saglam bir kaynak yapilabilmesi icin uygun sartlarin saglandigindan emin olmalidir.
    2.2.G-Kontrol; birlestirme kontrolunden sonra kabul yada red ettigini kaynak bolgesinin hemen yanina
    yazmalidir.

    2.3-KAYNAKCI
    2.3.A-Kaynakci bitmis olan birlestirmenin iyi yada kotu yapildigini,kabul veya reddetmekten sorumludur.
    2.3.B-Kaynakci reddettigi birlestirmeyi formenine rapor etmelidir.

    2.3-KAYNAK MUHENDISI
    2.4.-Kaynak muhendisi tum kaynakcilari,boruculari ve kotrolleri izlemelidir.Gerektiginde egitim vermelidir.

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