CSP-12 - Rev.4 PDF

CARIGALI STANDARD PROCEDURE PROCEDURE NO: CSP-12
REVISION: 4
UPSTREAM FACILITIES
PAINTING REPAIR PROCEDURE
FOR
PETRONAS CARIGALI SDN BHD
KUALA LUMPUR
In the event of any ambiguity, inconsistency or conflict between this procedure and the
Contract Document and / or the PETRONAS Technical Standards (PTS), the Contract
Document and / or PTS shall take precedence over this procedure. PETRONAS Carigali's
interpretation shall be final.
© 2015 PETROLIAM NASIONAL BERHAD (PETRONAS)

All rights reserved. No part of this content may be reproduced, stored in a retrieval system or
transmitted in any form or by any means (electronic, mechanical, photocopying, recording or
otherwise) without the permission of the copyright owner.
PAINTING REPAIR PROCEDURE PROCEDURE NO: CSP-12
REVISION: 4
UPSTREAM FACILITIES
DOCUMENT AUTHORISATION
Document Title: Painting Repair Procedure

Document ID: CSP-12
Document Revision: 4
Revision Date: 28 October 2015
Document Status: Approved for Use
REVISION: 4
UPSTREAM FACILITIES
DOCUMENT REVISION HISTORY
REV. PREPARED BY REVIEWED BY APPROVED BY

DATE
NO.
NAME SIGNATURE DATE NAME SIGNATURE DATE NAME SIGNATURE DATE
0 27/04/96 ATA ATA 27/04/96 PTC PTC 2/05/96 ARP ARP 2/05/96
ATA ATA
1 3/05/00 03/05/00 RK RK 3/05/00 MSM MSM 3/05/00
IMS IMS
2 10/02/06 ATA ATA 10/02/06 MRS MRS 14/02/06 SI SI 15/02/06
3 17/07/09 EEE EEE 17/07/09 MZJ MZJ 20/07/09 WMJ WMJ 22/07/09
DOCUMENT REVISION LIST
SECTION REV DATE DESCRIPTION OF AMENDMENT

All Sections 0 27/04/96 Revised as per PCSB’s requirement
REVISION: 4
UPSTREAM FACILITIES
DOCUMENT CLASSIFICATION
SECRET or RAHSIA
CONFIDENTIAL or SULIT
INTERNAL USE or UNTUK DALAMAN
OPEN or TERBUKA X
All documents MUST be classified by the level of sensitivity according to the Document Security Classification Scheme as detailed in APPENDIX V
of the PETRONAS Records Management Guidelines
REVISION: 4
UPSTREAM FACILITIES
ACKNOWLEDGEMENT
This is dedicated to those who have participated and supported the development and review of
this document. The individuals have shown commitment and continuous support throughout
the whole process from first draft to final issuance of this manual. The constructive and
comprehensive contributions to the content of this document have been proven invaluable in
process of developing and completing the document.
No Name Department
1 M Baki B Mansor DEMC/P&E
2 Alex T Apiado DCF/P&E
3 Shahrizan Abd. Manaf DCF/P&E
4 A Rahim B Baharudin DCF/P&E
5 Esan Emmanuel Edovbiye DCF/P&E
6 Ismail B Mohammad DCF/P&E
7 Sugiarto Nasib DCF/P&E
8 Moises B Palaroan DCF/P&E
9 Filomeno Fernandez Valencia Jr DCF/P&E
10 Janewut Chantanasoot DCF/P&E
11 Irwan Rinaldi DCF/P&E
REVISION: 4
UPSTREAM FACILITIES PAGE 1 OF 29
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1.0 PURPOSE…………………………………………………………………………………………….…2
2.0 SCOPE……………………………………………………………………………………………….……2
3.0 REFERENCE…………………………………………………………………………….……………...2
4.0 DEFINITIONS……………………………………………………………………………….……….…2
5.0 PROCEDURE……………………………………………………………………………………….….3
5.1 General Requirements…………………………………………………….…….………..3

5.2 Typical Paint Defects…………………………………………………….……….………..5
5.2.1 Inadequate Coating Thickness……………………………….………….5
5.2.2 Coating Over Thickness……………………………………………………..6
5.2.3 Contaminated Surfaces……………………………………………………..6
5.2.4 Coating Damage Not Exposing Steel Surface……………………..7
5.2.5 Coating Damage Exposing Steel Surface…………………………….8
5.2.6 Coating Damage Due To Cracking……………………..……………….9
5.2.7 Coating Damage Due To Pinholes……………………………..........10
5.2.8 Coating Damage Due To Sagging……………………………………...11
5.2.9 Coating Damage Due To Orange Peeling…………………………..11
5.2.10 Coating Damage Due to Burn Marks…………………………………12
5.3 Coating System (Touch - Up / Repair)………………………………………………13

5.3.1 Painting and Coating System Schedules for
External Application………………………………………………………….13
5.3.2 Painting and Coating System Schedules for
Internal Application…………………………………………………….…...19
6.0 SPECIAL REQUIREMENTS……………………………………………………………………...29
7.0 RECORDS……………………………………………………………………………………………...29
REVISION: 4
1.0 PURPOSE
This procedure outlines the general requirements for the repair of painted/coated
surfaces.
2.0 SCOPE
This procedure covers the minimum requirements on the surface preparation and
painting/coating for the touch-up and repair of damaged external or internal
surfaces of existing structures and facilities including structural steel works,
process piping, pressure vessels, galvanized surfaces and equipment.
3.0 REFERENCES
PTS 30.48.00.31 Sept. 2012 : Protective Coatings and Linings

SSPC-SP 1 : Solvent Cleaning
ISO 8501-1 St 2 / SSPC-SP 2 : Hand Tool Cleaning
ISO 8501-1 St 3 / SSPC-SP 3 : Power Tool Cleaning
ISO 8501-1 Sa 1 / SSPC-SP 7 : Brush off (Sweep) Blast Cleaning
ISO 8501-1 Sa 2.5 / SSPC-SP 10 : Near White Metal Cleaning
SSPC-SP 11 : Power Tool Cleaning (To Bare Metal)
SSPC-SP 12 : Water Jet Cleaning
4.0 DEFINITIONS
COMPANY : PETRONAS Carigali Sdn Bhd or any PETRONAS-owned

entity/subsidiary as defined in CONTRACT
CONTRACTOR : The party having a contract with COMPANY for the

performance of the WORK for onshore or offshore
projects. CONTRACTOR is also defined as Fabricator
CONTRACT : As defined in the Contract Document
CSP : CARIGALI Standard Procedure

REVISION: 4
Manufacturer/ : The party which manufactures or supplies equipment

Supplier and services to perform the duties specified by the
CONTRACTOR
Touch-up/ Repair : Minor repair/painting of coated / painted surfaces
SSPC : Steel Structures Painting Council
DFT : Dry Film Thickness
WFT : Wet Film Thickness
5.0 PROCEDUDRES
5.1 General Requirements
i. Every possible precaution shall be taken to ensure that the

damaged surface(s) shall be thoroughly clean, dry, and free from
condensation, moisture, dust, oil grease, rust, dirt and other
contaminants before the application of the touch-up/repair
processes.
ii. Blast cleaning and painting shall not be conducted when the
surfaces are less than 3 °C above dew point or when the relative
humidity of the air is greater than 85%.
iii. Any paint found to be incorrectly applied shall be removed and

repainted to the appropriate painting/coating requirement.
iv. Surface preparation, whenever possible, shall be carried out by

dry blast-cleaning. Where dry blast-cleaning is not feasible due
to limited access, risk of damage to equipment, light gauge steel,
proximity to electrical or instrumentation components, hand or
power tool cleaning shall be applied. This shall be followed by
solvent cleaning prior to painting.
v. Where the damaged surface being repaired lies adjacent to a

previously coated surface, the cleaning shall extend to the
surrounding coating by a minimum of 25 mm on all sides and the
REVISION: 4
edges shall be "chamfered" to ensure continuity of the patch
coating.
vi. Appropriate protection, shields or screens shall be used to cover

the remainder of the previously coated surface to prevent any
possibility of damage to or contamination of the coating before
starting any repair work.
vii. Any paint/coating found inadvertently applied to areas where it

is not required e.g. machined or polished surfaces, surface of
stainless steel or non-ferrous alloys, name plates,
manufacturers identification tags, instruments and instrument
glasses, sight glasses, control valve stem, high friction grip bolt
assemblies, etc. shall be hand wiped clean with thinner or
cleaner while the coating is still wet or rubbed down with fine
sand paper if it is dry and restored to their original surface
condition.
viii. The use of brushes or rollers for touch-up/repair on localised

damaged surfaces where proper coating by spray application is
not feasible may be used upon PETRONAS Carigali's approval.
When using brushes, ensure that a smooth coat, as uniform in

thickness as possible, is obtained with no deep or detrimental
brush marks.
Paint shall be worked into all crevices and corners. Runs and sags
shall be brushed out immediately during paint application.
Paint application by rollers shall never be used for primer and

sealer coats.
ix. Before the application of any coat, all damage to previous coats
shall be repaired.
x. Any severe damage or defect found on the painted / coated

surface shall be investigated by both PETRONAS Carigali’s and
CONTRACTOR's QC Representative to determine the cause of
the problem in order to prevent further recurrence of such
problems.
REVISION: 4
5.2. Typical Painting Defects
Repair of typical painting defects are as follows:
5.2.1 Inadequate Coating Thickness
Areas with inadequate coating shall be thoroughly cleaned and,

if necessary, abraded and additional coats shall be applied as per
the specified coating system until they meet the required film
thickness. These additional coats shall blend in with the final
coat of the adjoining area. The inadequate coating thickness
shall be repaired as below:
i. Remove all visible oil, grease spots and other

contaminants in accordance with SSPC-SP 1, "Solvent
Cleaning".
ii. Sand down the affected area in accordance with ISO

8501-1 St 2 or SSPC-SP 2, "Hand Tool Cleaning".
For Glassflake Filled Polyester or epoxy type coating, the

affected area shall be repaired by lightly sweep blasting
in accordance with ISO 8501-1 Sa 1, “Brush-off (Sweep)
Blast Cleaning” or hand tool cleaning in accordance to
ISO 8501-1 St 2, “Hand Tool Cleaning” or equivalent as
per PTS 30.48.00.31 Table 3 – Surface Finish Grades.
iii. Blow off with clean dry air, vacuum or brush clean the
affected area to remove all dirt, dust and / or other
similar contaminants from the surface.
iv. Built-up the affected area to the required dry film

thickness. If formation of rust occurs or the low film
thickness cannot be repaired by additional coats, the
entire affected area shall be removed and repaired by
spot blasting and shall be recoated to the specified
thickness as per section 5.2.5 (Coating damage exposing
steel surface).
REVISION: 4
5.2.2 Coating over Thickness
If the specified maximum coating thickness is exceeded, the

following surface preparation and touch-up/repair shall apply:

Cleaning".
ii. Sand down and power tool clean the affected area until
the required DFT is attained. For glasslike filled polyester
coating the affected area shall be repair by light sweep
blasting.
affected area to remove all dirt, dust and/or other similar
contaminants from the surface.
iv. Apply subsequent coat to the required dry film thickness.
5.2.3 Contaminated Surfaces
5.2.3.1 Dry Coat
Dry surfaces contaminated by dust, foreign material e.g.

copper grit, etc. or stains on the coated surface shall be
repaired as follows:

Cleaning".
ii. Sand down the affected area in accordance with ISO

8501-1 St 2, "Hand Tool Cleaning" or power tool
clean the affected area in accordance with ISO 8501-
1 St 3, "Power Tool Cleaning" or water jet cleaning in
accordance with SSPC-SP 12, “Water Jet Cleaning” or
equivalent as per PTS 30.48.00.31 Table 3 – Surface
Finish Grades, depending on the severity of the
surface imperfection.
REVISION: 4
For Glassflake Filled Polyester coating, the affected

area shall be repaired by lightly sweep blasting.
iv. Re-coat or Built-up the affected area to the required

dry film thickness.
5.2.3.2 Wet Coat
Affected areas contaminated by condensation, rain, dust, or

other foreign material that settles on the surface of a paint
which is not dry, the paint shall be removed and the surface
shall be re-cleaned. Fresh paint shall be re-applied in
accordance with the specified coating system.
5.2.4 Coating Damage Not Exposing Steel Surface
Affected areas such as scratches, clamp marks, abraded

surfaces, etc. but not exposing the steel surface shall be repaired
as follows:

Cleaning".
ii. Surrounding edges of the damaged area shall be

"chamfered" by sanding or power tool to ensure
continuity of the patch coating. The surrounding coated
surface shall be adequately protected to prevent any
possible damage or contamination during the touch-
up/repair process.
iii. Lightly sweep blast or Power Tool clean the affected area
in accordance with ISO 8501-1 Sa 1, “Brush-off (Sweep)
Blast Cleaning”, ISO 8501-1 St 3, "Power Tool Cleaning"
or equivalent as per PTS 30.48.00.31 Table 3 – Surface
Finish Grades.
REVISION: 4
iv. For Glassflake Filled Polyester coating, the affected area

shall be repaired by lightly sweep blasting.
v. Blow off with clean dry air, vacuum or brush clean the
vi. Re-coat or Built-up the affected area to the required dry

film thickness.
5.2.5 Coating Damage Exposing Steel Surface
Damaged areas down to bare steel/metal such as deep

corrosion pits, gouges, clamp marks, etc. shall be re-cleaned as
originally specified and the full coating system re-applied.

Cleaning".
ii. Surface imperfections such as sharp edges, sharp fins,

etc., if any, shall be removed by grinding, mechanical
sanding, etc.
iii. The damaged surface shall be "chamfered" at a

minimum of 25 mm on all sides to ensure continuity of
the patch coating prior to paint application. The
surrounding coated surface shall be adequately
protected to prevent any possible damage or
contamination during the touch-up/repair process.
iv. The damaged surface shall be spot blast cleaned in

accordance with ISO 8501-1 Sa 2.5, “Near White Metal
Cleaning" or equivalent as per PTS 30.48.00.31, Table 3 –
Surface Finish Grades.
Power tool cleaning to SSPC-SP 11, "Power Tool Cleaning

(To Bare Metal)" shall be used where abrasive blasting is
prohibited or not feasible.
REVISION: 4
vi. Re-apply the coating system on the affected area to the

required thickness as specified in Para. 5.3 - Coating
Systems (Touch-up / Repair).
5.2.6 Coating Damage Due to Cracking
Damaged areas where the applied coating system cracks due to

paint defects, poor painting/coating application, etc. shall be re-
cleaned as originally specified and the full coating system re-
applied.

Cleaning".
ii. The damaged surface shall be spot blast cleaned in

accordance with ISO 8501-1 Sa 2.5, “Near White Metal

iii. Surrounding edges shall be "chamfered" at a minimum

of 25 mm on all sides to ensure the continuity of the
patch paint prior to paint application. The surrounding
coated surface shall be adequately protected to prevent
any possible damage or contamination during the touch-
up/repair process.
iv. Blow off with clean dry air, vacuum or brush clean the
affected area to remove all dirt, dust and other similar
contaminants from the surface.
REVISION: 4
v. Re-apply the coating system on the affected area to the

required dry film thickness.
5.2.7 Coating Damage Due To Pinholes
Damaged areas where pinholes occur on the applied coating

system due to air bubbles, poor painting/coating application,
etc. shall be re-cleaned as originally specified and the full coating
system re-applied.

contaminants in accordance with SSPC-SP1, "Solvent
Cleaning".
ii. For severe coating damage, the damaged surface shall be

spot blast cleaned in accordance with ISO 8501 Sa 2.5,
"Near White Metal Cleaning".
Power Tool cleaning to SSPC-SP 11, "Power Tool cleaning

iii. For minor coating damage, lightly sweep blast or Power

Tool clean the affected area in accordance to ISO 8501
Sa 1, “Brush Off (Sweep) Blast Cleaning” or ISO 8501 St
3, "Power Tool Cleaning" or equivalent as per PTS
30.48.00.31, Table 3 – Surface Finish Grades.
The surrounding edges shall be chamfered at a minimum

of 25 mm to ensure the continuity of the patch paint.
iv. The affected surface shall be adequately protected to

prevent any possible damage or contamination during
the touch-up/repair process.
REVISION: 4
v. Re-apply the coating system on the affected area to the

required fill thickness as specified in Para. 5.3 - Coating
Systems (Touch-up/ Repair)
5.2.8 Coating Damage Due To Sagging
Damaged areas where dripping, or sagging occurs due to over

coating, poor paint mixture, etc. on the applied coating system
shall be repaired as follows:
i. During application, all runs and sags shall be brushed and

levelled immediately in order to eliminate all the uneven
sagging areas. Solvent brushing shall be applied to avoid
dirt and contamination on the surface before repainting.
ii. After curing or drying of paint, visible sagging areas

occurs, remove all visible oil, grease spots and other
contaminants in accordance with SSPC-SP1, "Solvent
Cleaning".
iii. Sand down the affected area in accordance with ISO

8501 St 2, "Hand Tool Cleaning" or lightly sweep blast to
ISO 8501 Sa 1, “Brush Off (Sweep) Blast Cleaning” or
power tool clean the affected area in accordance with
ISO 8501 St 3, "Power Tool Cleaning" or equivalent as per
PTS 30.48.00.31 Table 3 – Surface Finish Grades,
depending on the severity of the surface imperfection.
v. Re-apply subsequent coating to the required dry film

thickness.
5.2.9 Coating Damage Due To Orange Peeling
Damaged areas where orange peeling occurs due to poor paint

/ coating adhesion, poor paint mixture, contaminated surface
REVISION: 4
e.g. grease, oil, foreign material, etc. shall be re-cleaned as

originally specified and the full coating system reapplied.

contaminants in accordance with SSPC - SP1, "Solvent
Cleaning".
ii. The damaged surface shall be spot blast cleaned in

accordance with ISO 8501 Sa 2.5, "Near White Metal

iii. Surrounding edges shall be "chamfered" at a minimum

of 25mm on all sides to ensure continuity of the patch
paint prior to paint application. The surrounding coated
possible damage or contamination during the touch-up /
repair process.
v. Re-apply the coating system on the affected area as per

specification.
5.2.10 Coating Damage Due to Burn Marks
Damage coating due to welding or burning shall be repaired as

follows:
i. Remove all visible oil grease spots and other

Cleaning".
REVISION: 4
ii. Surface imperfections such as weld spatter, sharp edges,

sharp fins, etc., if any, shall be removed by grinding,
mechanical sanding, etc.
iii. The damaged surface shall be spot blast cleaned in

accordance with ISO 8501 Sa 2.5, "Near White Metal

iv. Surrounding edges shall be "chamfered" at a minimum

of 25mm on all sides to ensure continuity of the patch
paint prior to paint application. The surrounding coated
possible damage or contamination during the touch-up /
repair process.
vi. Re-apply the coating system on the affected area to the
required fill thickness as specified in Para 5.3-Coating

Systems / (Touch-up / Repair).
5.3 Coating System (Touch-up / Repair)
The required surface preparation and subsequent touch-up / repair

coating system are as follows:
5.3.1 Painting and Coating System Schedules for External Application
5.3.1.1 Carbon Steel Design Temperature <110 ºC NON

INSULATED in the atmospheric zone
A) Maintenance Painting for Blast Cleaned Surface

REVISION: 4
Surface preparation: Blast Cleaning to ISO 8501-1

(latest edition), Sa 2.5
Coating System DFT

1st coat Epoxy Zinc Rich 75 µ
2nd coat High Solid Epoxy 150 µ
rd
3 coat Aliphatic Polyurethane 50 µ
TOTAL 275 µ
B) Maintenance Painting for Power Tool Cleaned

Surface
Surface preparation: Power tool cleaning to ISO

8501-1 (latest edition), St 3
Coating System DFT

1st coat Surface Tolerant HIGH SOLID Epoxy 125 µ
2nd coat Surface Tolerant HIGH SOLID Epoxy 125 µ
rd
3 coat Aliphatic Polyurethane 50 µ
TOTAL 300 µ
5.3.1.2 Carbon Steel Design Temperature <110 ºC INSULATED in

the Atmospheric Zone
A) Maintenance Painting for Blast Cleaned Surface

Coating System DFT

nd
2 coat High Solid Epoxy 150 µ
TOTAL 225 µ
B) Maintenance Painting for Power Tool Cleaned

Surface

REVISION: 4
Coating System DFT

1st coat Surface Tolerant HIGH SOLID Epoxy 125 µ
2nd coat Surface Tolerant HIGH SOLID Epoxy 125 µ
TOTAL 250 µ
5.3.1.3 Offshore Platform Decks (including primary and

secondary structures)
A) Maintenance Painting

Coating System DFT

1st coat Polyester Glass Flake 400 µ
2nd coat Polyester Glass Flake 400 µ
Antiskid aluminium oxide 20-30 mesh (0.85 0.60 mm)
TOTAL 800 µ
B) Maintenance Painting (Alternative)

Coating System DFT

1st coat Epoxy Glass Flake 400 µ
nd
2 coat Epoxy Glass Flake 400 µ
Antiskid aluminium oxide 20-30 mesh (0.85 0.60 mm)
TOTAL 800 µ
NOTE: For maintenance painting, both Polyester Glass Flake and Epoxy Glass
Flake can be applied in one coat application if antiskid is not required.
5.3.1.4 Slash Zone and Spray Zone

REVISION: 4
Coating System DFT

2nd coat Polyester Glass Flake 500 µ
TOTAL 1,000 µ
B) Maintenance Painting (Alternative)

Coating System DFT

1st coat Epoxy Glass Flake 500 µ
2nd coat Epoxy Glass Flake 500 µ
TOTAL 1,000 µ
NOTE: For major maintenance painting, one coat application of 1,000 µ is

allowed for Polyester Glass Flake and Epoxy Glass Flake.
5.3.1.5 Carbon Steel Design Temperature >110 ºC (INSULATED

AND NON INSULATED in the Atmospheric Zone
i) Facilities with surface temperature 110-250 ºC

Coating System DFT

1st coat Inorganic Zinc Silicate 75 µ
2nd coat Modified Silicone Acrylics 30 µ
rd
3 coat Modified Silicone Acrylics 30 µ
TOTAL 135 µ
ii) Facilities with surface temperature 250-450 ºC

REVISION: 4
Coating System DFT

1stcoat Silicone Aluminium 25 µ
2ndcoat Silicone Aluminium 25 µ
TOTAL 50 µ
NOTE:
1. Modified Silicone Acrylics and Silicone Aluminium shall be air drying type.
2. If the operating temperature is in different range/class than the design
temperature, then the selection of the coating system shall be considered on
a case by case basis.
3. To ensure good adhesion to the metal surface, surface tolerant aluminium
paint shall be used.
B) Maintenance Painting Power Tool Cleaned Surface
i) Facilities with surface temperature 110-250 ºC

Coating System DFT

1st coat Zinc Graphite 40 µ
nd
2 coat Modified Silicone Acrylics 30 µ
3rd coat Modified Silicone Acrylics 30 µ
TOTAL 100 µ
ii) Facilities with surface temperature 250-450 ºC

Coating System DFT

1st coat Zinc Graphite 40 µ
2nd coat Silicone Aluminium 25 µ
rd
3 coat Silicone Aluminium 25 µ
TOTAL 90 µ
NOTE:
1. For isolated / spot touch up maintenance painting only.
2. Modified Silicone Acrylics and Silicone Aluminium shall be air-drying type.
REVISION: 4
5.3.1.6 GALVANIZED STEEL
Maintenance of galvanized steel shall be treated as

carbon steel as per this section 5.3.1.
5.3.1.7 STAINLESS STEEL
i) Coating System No. 7A(1): Non insulated facilities

operating <110 ºC
Surface preparation: Sweep blast with dry, non- iron

containing grit or roughen surface with emery paper
to provide an anchor profile.
Coating System DFT

1st coat High Solid Epoxy (refer to NOTE 1 below) 125 µ
nd
2 coat Aliphatic polyurethane 50 µ
TOTAL 175 µ
ii) Insulated facilities operating < 100 ºC
Surface preparation: Sweep blast with dry, non- iron

containing grit or roughen surface with emery paper
to provide an anchor profile.
Coating System DFT

1st coat High Solid Epoxy (refer to NOTE 1 below) 125 µ
TOTAL 125 µ
iii) Insulated and non-insulated facilities operating 110-

600 ºC
Surface preparation: Sweep blast with dry, non-iron

containing grit to create and anchor profile.
Coating System DFT

1st coat Silicone Aluminium 25 µ
nd
2 coat Silicone Aluminium 25 µ
TOTAL 50 µ
NOTE 1: High solid epoxy should be inhibitive and non-metallic pigmented.
REVISION: 4
5.3.1.8 Carbon Steel STORAGE TANK
A) MAINTENANCE PAINTING for Underside and Bottom

plate (ONLY if painting is required for corrosion
protection to supplement cathodic protection)
Surface preparation: Blast cleaning to ISO 8501-1

Coating System DFT

2nd coat Coal Tar Epoxy 300 µ
TOTAL 375 µ
B) Shell & roof plate, stair treads, gangways and others

external parts include the piping (non-galvanized)
The maintenance painting scheme shall follow that

for carbon steel design temperature at < 110 ºC
5.3.1.9 TIMBER DECKS
Surface preparation: Light sanding to remove

contaminant, sharp edges and old paints.
Coating System DFT

1st coat Aluminium Wood Primer 50 µ
2nd coat Alkyd Semi-gloss Finish 50 µ
rd
3 coat Alkyd Semi-gloss Finish 50 µ
Antiskid aggregate
TOTAL 150 µ
5.3.2 Painting and Coating System Schedules for Internal Application
5.3.2.1 Fuel Gas (Sweet & Sour)
A) Maintenance Painting for Blast Cleaned Surface and

Power Tool Cleaned Surface.
REVISION: 4

(latest edition), Sa 2.5, Power tool cleaning to ISO
8501-1 (latest edition), St 3 for minor touch-up
painting
Surface to be painted: All over

Service Temperature: Up to 60 ºC
Coating System DFT

1st coat Amine Adduct Epoxy 125 µ
2nd coat Amine Adduct Epoxy 125 µ
TOTAL 250 µ
5.3.2.2 Crude / condensate (sweep & sour), Emulsion / Slop

i) Roof and Shell plate

painting
Coating System DFT

TOTAL 250 µ
ii) Bottom Plate and Vessels

painting
REVISION: 4
Coating System DFT

rd
3 coat Amine Adduct Epoxy 100 µ
TOTAL 300 µ
iii) Alternative System for Bottom Plate

painting
Coating System DFT

1st coat Amine Primer 50 µ
2nd coat Amine Glass Flake 200 µ
rd
3 coat Amine Glass Flake 200 µ
TOTAL 450 µ
5.3.2.3 Light naphtha, heavy naphtha, treated naphtha,

reformate, jet a-1 fuel, lube oil, fuel oil, gasoline
(unleaded), gasoline (leaded)

Power Tool Cleaned Surface

painting
Coating System DFT

TOTAL 250 µ
REVISION: 4
5.3.2.4 Diesel


painting
Surface to be painted: Roof and Shell plate
Coating System DFT

TOTAL 250 250
B) Maintenance Painting for Blast Cleaned Surface and


painting
Surface to be painted: Bottom plate and Vessels
Coating System DFT

nd
3rd coat Amine Adduct Epoxy 100 µ
TOTAL 300 µ
C) Alternative for Bottom Plate

(latest edition), Sa 2.5,
REVISION: 4
Surface to be painted: Bottom plate and Vessels
Coating System DFT

1st coat Epoxy Primer 50 µ
nd
2 coat Epoxy Glass Flake 200 µ
3rd coat Epoxy Glass Flake 200 µ
TOTAL 450 µ
5.3.2.5 Potable (drinking / aerated / non-aerated) Water, Sea

Water (aerated / non-aerated) Water, Brackish,
Demineralised Water, Brine


painting
Coating System DFT

TOTAL 250 µ
Note: Coating system for potable water shall be accompanied with a health certificate
5.3.2.6 Steam (condensate), Boiler Feed


REVISION: 4

painting
Coating System DFT

1st coat Phenolic Epoxy 150 µ
nd
2 coat Phenolic Epoxy 150 µ
TOTAL 300 µ
5.3.2.7 Utility Air


painting
Coating System DFT

nd
TOTAL 250 µ
B) Alternate System

REVISION: 4
Coating System DFT

or
Epoxy Glass Flake 400 µ
TOTAL 400 µ
C) Maintenance Painting for Blast Cleaned Surface and


painting
Coating System DFT

1st coat Phenolic Epoxy 125 µ
nd
2 coat Phenolic Epoxy 125 µ
TOTAL 250 µ
D) Alternative System

Coating System DFT

1st coat Vinyl Ester Glass Flake 400 µ
TOTAL 400 µ
5.3.2.8 Corrosion Inhibitors, Demulsifier, Oxygen Scavenger

REVISION: 4

painting
Coating System DFT

1st coat Vinyl Ester Glass Flake 800-1,500 µ
2nd coat Vinyl Ester Glass Flake 800-1,500 µ
TOTAL 1,600-3,000 µ
5.3.2.9 Methanol & Percroethalyne
A) Coating System No. 21a: Initial Painting,

Maintenance Painting for Blast Cleaned Surface and

painting
Coating System DFT

1st coat Epoxy Phenolic 125 µ
nd
2 coat Epoxy Phenolic 125 µ
TOTAL 250 µ
B) Alternative System

painting
REVISION: 4
pH: 6-9
Coating System DFT

1st coat Inorganic Zinc Silicate 75-100 µ
TOTAL 75-100 µ
5.3.2.10 Triethylene Glycol / Methethylene Glycol


painting
Coating System DFT

nd
TOTAL 250 µ
B) Alternative System

painting
REVISION: 4
Coating System DFT

1st coat Epoxy Phenolic 125 µ
2nd coat Epoxy Phenolic 125 µ
TOTAL 250 µ
C) Maintenance Painting for Blast Cleaned Surface and


painting
Coating System DFT

1st coat Vinyl Ester Glass Flake 400-500 µ
nd
2 coat Vinyl Ester Glass Flake 400-500 µ
TOTAL 800-1,000 µ
REVISION: 4
6.0 SPECIAL REQUIREMENTS
a. For large damage areas, the surface preparation by blast cleaning shall
be applied. Small local damaged spots up to one square meter 1m² shall
be surface prepared to the highest possible standard by using
mechanically operated tools or pencil blast equipment.
b. All painting repair works shall require PETRONAS Carigali approval prior
to commencement.
c. Each layer of paint shall be allowed to dry for a period of time within
the limits prescribed by the paint manufacturer before the next paint
layer is applied.
d. Only stainless steel type tools e.g. stainless steel wire brushes, shall be
used for the repair of stainless steel surfaces.
e. Bolt holes that have been drilled on a previously coated surface shall be
solvent cleaned and ground smooth to remove sharp edges, spot
blasted using mini-blasting nozzle and touched up with zinc rich primer
using brushes and /or spray.
f. Small areas of galvanized coating damaged by welding, cutting or

excessive rough treatment during transit or erection shall be repaired
by applying at least two (2) coats of good quality zinc-rich epoxy resin -
based primer paint. The applied zinc-rich epoxy resin - based primer
coating shall be at least equal in thickness to the galvanized layer.
7.0 RECORDS
This procedure shall be kept by the QA / QC Manager and shall be made available
to the respective personnel for reference.
It shall be issued to the QC Painting inspector and painting supervisor for

implementation.

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CARIGALI STANDARD PROCEDURE PROCEDURE NO: CSP-12

PAINTING REPAIR PROCEDURE

PETRONAS CARIGALI SDN BHD

© 2015 PETROLIAM NASIONAL BERHAD (PETRONAS)

Document Title: Painting Repair Procedure

DOCUMENT REVISION HISTORY

REV. PREPARED BY REVIEWED BY APPROVED BY

DOCUMENT REVISION LIST

SECTION REV DATE DESCRIPTION OF AMENDMENT

SECTION DESCRIPTION PAGE

5.1 General Requirements…………………………………………………….…….………..3

5.3 Coating System (Touch - Up / Repair)………………………………………………13

6.0 SPECIAL REQUIREMENTS……………………………………………………………………...29

PTS 30.48.00.31 Sept. 2012 : Protective Coatings and Linings

COMPANY : PETRONAS Carigali Sdn Bhd or any PETRONAS-owned

CONTRACTOR : The party having a contract with COMPANY for the

CONTRACT : As defined in the Contract Document

CSP : CARIGALI Standard Procedure

Manufacturer/ : The party which manufactures or supplies equipment

Touch-up/ Repair : Minor repair/painting of coated / painted surfaces

SSPC : Steel Structures Painting Council

DFT : Dry Film Thickness

WFT : Wet Film Thickness

5.1 General Requirements

i. Every possible precaution shall be taken to ensure that the

iii. Any paint found to be incorrectly applied shall be removed and

iv. Surface preparation, whenever possible, shall be carried out by

v. Where the damaged surface being repaired lies adjacent to a

vi. Appropriate protection, shields or screens shall be used to cover

vii. Any paint/coating found inadvertently applied to areas where it

viii. The use of brushes or rollers for touch-up/repair on localised

When using brushes, ensure that a smooth coat, as uniform in

Paint application by rollers shall never be used for primer and

x. Any severe damage or defect found on the painted / coated

5.2. Typical Painting Defects

Repair of typical painting defects are as follows:

5.2.1 Inadequate Coating Thickness

Areas with inadequate coating shall be thoroughly cleaned and,

i. Remove all visible oil, grease spots and other

ii. Sand down the affected area in accordance with ISO

For Glassflake Filled Polyester or epoxy type coating, the

iv. Built-up the affected area to the required dry film

5.2.2 Coating over Thickness

If the specified maximum coating thickness is exceeded, the

i. Remove all visible oil, grease spots and other

iv. Apply subsequent coat to the required dry film thickness.

5.2.3 Contaminated Surfaces

5.2.3.1 Dry Coat

Dry surfaces contaminated by dust, foreign material e.g.

i. Remove all visible oil, grease spots and other

ii. Sand down the affected area in accordance with ISO

For Glassflake Filled Polyester coating, the affected

iv. Re-coat or Built-up the affected area to the required

5.2.3.2 Wet Coat

Affected areas contaminated by condensation, rain, dust, or

5.2.4 Coating Damage Not Exposing Steel Surface

Affected areas such as scratches, clamp marks, abraded

i. Remove all visible oil, grease spots and other

ii. Surrounding edges of the damaged area shall be