ELECTRICAL

STEEL
National Kwikmetal Service is one of the fastest growing metal service centers in the USA. Our
expertise and inventory are focused on high valued materials including stainless steel, aluminum
and electrical steel. Established in 1989, NKS started as a small order specialist, handling orders
under 200 pounds. Today, with eight slitters and cut to length capabilities in four strategic
locations, NKS can process orders both large and small. We have achieved this growth by
offering quality products at a competitive price, as well as providing value added services to meet
our customers’ most demanding needs.

NKS Electrical Steel is a division of NKS that processes

steel to the highest standards. Our Electrical Steel
division supplies steel for motors, generators and
transformers that meet and exceed the ASTM
standards.

NKS Alloys is a division of NKS that serves the

nameplate, point-of-purchase display, awards and
recognition, and the automotive industries. NKS Alloys
provides stainless steel blanks as well as aluminum.

NKS de Mexico opened in 2017 in Queretaro, Mexico

with processing capabilities in Monterrey, Mexico.
We can slit and store material for local customers in
both locations. Our slitting capabilities will allow us to
provide small and large quantities to our customers in
Mexico.

NKS Stainless Testing uses state-of-the-art equipment

in our in-house lab to test for physical and chemical
properties of a wide variety of metals.

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 Quality Control
NKS has developed a Quality Control System to insure that we supply our customers with the
highest quality product that meet all of their specifications. Our Quality Assurance Policy has
established guidelines for providing product and services that exceed customer expectations.
We are an ISO 9001-2008 certified company. Our management team and all of our employees
are committed to constantly improving our service and our quality system.

NKS Quality Policy

National Kwikmetal Service is committed to…

1) Delivering on time products that conform to our customer’s requirements.

2) Continuously monitoring established goals and objectives including on-time performance,

waste/rework, inventory management and customer satisfaction.

3) Employing techniques such as training and a systemic approach for corrective action to
achieve our goals and continuously improve our processes and quality management system.

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 Slitting Capability at NKS Facilities
Illinois (Des Plaines/Itasca)
Slitter 12” Yoder 18” Reusch 24” Reusch 24” Braner 52” Braner
Max. Coil Weight Un-coiler 5,000 lbs 5,000 lbs 10,000 lbs 10,000 lbs 30,000 lbs
Max. Coil Weight Re-coiler 5,000 lbs 4,000 lbs 10,000 lbs 8,000 lbs 30,000 lbs
Max. Coil Width Entry 12.500” 18.500” 24.500” 24.000” 52.000”
Max. Coil Width Exit 12.000” 18.000” 24.000” 24.000” 52.000”
Max. Coil OD Un-Coiler 60.000” 60.000” 60.000” 72.000” 72.000”
Max. Coil OD Re-Coiler 50.000” 48.000” 48.000” 72.000” 70.000”
Coil ID Range Entry 16-20-24” 16-20-24” 16-20-24” 16-20-24” 20-24”
Coil ID Range Exit 6-12-16-20” 6-12-16-20” 6-12-16-20” 16-20-24” 20-24”
Max. Gauge Thickness 0.030” 0.135” 0.030” 0.0750” 0.120”
Min. Gauge Thickness 0.001 0.004” 0.001” 0.0070” 0.100”
PVC Applicator Yes Yes Yes Yes Yes

Tennessee (La Vergne) Mexico (Queretaro)

Slitter 26”Stamco 52”Stamco Edger Slitter 24” Yoder
Max. Coil Weight Un-coiler 10,000lbs 40,000 lbs 4,000 lbs Max. Coil Weight Un-coiler 12,000lbs
Max. Coil Weight Re-coiler 10,000 lbs 30,000 lbs 4,000 lbs Max. Coil Weight Re-coiler 1,000 lbs
Max. Coil Width Entry 26.500” 52.500” 6.500” Max. Coil Width Entry 24.000”
Max. Coil Width Exit 25.000" 50.000” 6.500” Max. Coil Width Exit 24.000”
Max. Coil OD Un-Coiler 61.500” 67.000” 60.000” Max. Coil OD Un-Coiler 51.000”
Max. Coil OD Re-Coiler 60.000” 60.000” 60.000” Max. Coil OD Re-Coiler 51.000”
Coil ID Range Entry 20-24” 16-20-24” 16-20” Coil ID Range Entry 16-20”
Coil ID Range Exit 16-20 20-24” 20 Only Coil ID Range Exit 16-20”
Max. Gauge Thickness 0.095” 0.135” 0.130” Max. Gauge Thickness 0.075”
Min. Gauge Thickness 0.015” 0.016” 0.027” Min. Gauge Thickness 0.010”
PVC Application Yes Yes No PVC Application Yes

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 Cut to Length Capability

Input
Max. Coil Width 48.000 in. 1,220 mm
Min. Thickness 0.0008 in. 0.200 mm
Max. Thickness 0.0400 in. 1.000 mm
Max. Coil Weight 24,000 in. 10,900 kg
Coil Inner Diameter 16-20 in. 410-510 mm
Coil Outer Diameter 61.0 in. 1,550 mm

Output
Sheet Type Straight & Multi-Blanks
Min. Cut Length 7.0 in. 180 mm
Max. Cut Length 121.0 in. 3,070 mm
Edge Trim Per Side 0.50-6.00 in. 13-150 mm
Tolerance 0.010 in. 0.25 mm
Max. Speed 150 ft/min. 50 m/min.

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 Core Loss
Core loss and permeability are very important in design of electromagnetic devices. Selection of
material is critical to prevent overheating in the core, which can cause damage to the winding
insulation. We express the core loss in watts per pound (w/lb.) and this is the amount of energy loss
in heat in the core at a certain induction and frequency.

ASTM A34/A34M-06 (2012):

Procurement Testing and Sampling of Magnetic Material.

Grading
ASTM (American Society for Testing and Materials) is the adopted system of grade identification.

Example: 47F165

The first two digits are the decimal thickness in millimeters. The letter F for Fully Processed. The
last three digits are the maximum allowable core loss by 100 times.

However, AISI prefix ‘M’ letters continue to be used, such as M19.

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 Cold Rolled Magnetic Lamination
Semi-Processed (SP)

TRADE ASTM CORE LOSS BY THICKNESS TYPICAL

WATTS/LB 15 KILOGAUSSES PERMEABILITY
NAMES TYPE
60HZ*
THICK MAXW/LB
TYPE 6 47D180 .0185 1.80 2100
64D200 .0250 2.00 2100

M-50 47D210 .0185 2.10 2200

64D290 .0250 2.90 2200
TYPE 5

M-55 47D270 .0185 2.70 2600

64D360 .0250 3.60 2600
TYPE 4

47D330 .0185 3.30 2400

M-56 .0250 4.30 2700
64D430
TYPE 2 71D480 .0280 4.80 2700
79D540 .0310 5.40 2700

ASTM 726-92
Specifications for cold rolled magnetic lamination
(CRML) Semi-processed types.

*Core Loss Values Based On Annealing

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 Grain Oriented Electrical Steel
AISI ASTM THICKNESS TYPICAL CORE LOSS MAX CORE LOSS
TYPE TYPE IN MM @ 60HZ 60HZ 60HZ
15KG 17KG
M3 23G045 .009 0.23 0.40 0.45 0.70

M4 27G051 .011 0.27 0.46 0.51 0.74

M5 30G058 .012 0.30 0.52 0.58 0.83

M6 35G066 .014 0.35 0.60 0.66 0.94

The above values are after stress relief annealing. Also available are high permeability grain oriented steel.

Typical Mechanical Properties

TYPE DENSITY TENSILE YIELD ELONGATION ROCKWELL
g/cm3 psi psi % in 2 in. HARDNESS

ALL 7.65 50,000 47,000 10 85

ASTM A876-03
Specifications for flat rolled grain oriented electrical steel

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 Coatings For Electrical Steels

C-0
C-0 Oxide forms on the steel surface
during mill processing. This thin
coating will withstand normal annealing
temperatures.

C-3 This varnish/enamel coating

increases die life by providing die
lubrication during the stamping
C-5
C-5A
operation. This coating will not
withstand typical stress relief
annealing temperatures. This
coating normally is suitable for
operating temperatures up to 350
Degree Fahrenheit.

C-5 This is an inorganic or mostly

C-3A The same as C-3 but a thinner inorganic coating. This coating will
coating thickness to facilitate withstand stress-relief annealing up to
welding of rotors/stators. 1550 Degree Fahrenheit.

C-3 C-5A The same coating as C-5 but a

C-3A
thinner coating to facilitate welding of
rotors/stators.

ASTM A717-95
Surface insulation resistivity test method of single-strip specimens.

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 Non-Oriented Electrical Steel Fully Processed (FP)
ASTM A677
FORMER ASTM CORE LOSS BY THICKNESS TYPICAL APPLICATIONS
AISI TYPES WATTS/LB 15 KILOGAUSSES
60HZ
TYPE
THICK MAX W/LB
M-12 36F130 .0140 1.30 Small power transformers
and rotating machines of high
efficiency.

M-15 36F145 .0140 1.45 Small power transformers &

47F160 .0185 1.60 rotating machines.

M-19 36F155 .0140 1.55 Generators, non-critical

47F165 .0185 1.65 transformers and rotating
64F200 .0250 2.00 equipment.

M-22 36F165 .0140 1.65 Generators and rotating

47F180 .0185 1.80 equipment.
64F210 .0250 2.10

M-27 36F175 .0140 1.75 Generators, rotating equipment

47F200 .0185 1.90 and relays.
64F235 .0250 2.25

M-36 36F185 .0140 1.85 Generators, rotating equipment,

47F200 .0185 2.00 and motors.
64F235 .0250 2.35

M-43 36F195 .0140 1.95 Small generators and rotating

47F210 .0185 2.10 equipment.
64F250 .0250 2.50

M-45 36F205 .0140 2.05 Motors and generators.

47F240 .0185 2.40
64F275 .0250 2.75

M-47 47F280 .0185 2.80 Motors and generators.

64F320 .0250 3.20

ASTM 677-16
Specification for non-oriented electrical steel fully processed type.
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Contact Us

General Manager Inside Sales

Tab Steinhaus Jake Kubacki
[email protected] [email protected]
224-220-2650 Office 224-220-2610 Office
224-220-2680 Fax 224-220-2640 Fax

NKS Electrical Steel Plant

900 Hollywood Avenue
Itasca, IL 60143
224-760-7155 Office

Metallurgist
Clay Thesen
[email protected]
800-722-5029 Office
847-824-7250 Fax
Cell: 1-860-580-9601