CO M PRESSED AI R AN D

PRO CESS FI LTRATI O N

Compressed air and process filtration | About Donaldson About Donaldson | Compressed air and process filtration

ABOUT DONALDSON
Everything from one single source

100 years of filtration experience Worldwide service

Donaldson is a leading worldwide provider of filtration solutions
and media manufacturer covering the entire process chain.
From development through production to distribution and
maintenance – you can get everything from one single source.

Since 1915, our innovative technologies improve people’s lives,

enhance equipment performance and help to protect the envi-
ronment. We are a technology-driven company that promises
no less than the best solutions for high quality compressed
air purification, sterile air, steam and liquid filtration.

Our products are engineered to

• improve filtration efficiency
• extend filter lifetime
• guarantee a maximum of energy savings
• ensure a high product quality

This is included in our first class service:

• Total customer care commitment
• Service for compressed air purification
• Leading filtration expertise
• Local presence Total filtration service for compressed air.

Versatile filtration solutions for compressed Success factors of the UltraPleat® technology
air applications
The Ultra-Filter was developed on the basis of worldwide
experience and innovative designs for highly efficient and
economic filtration technology.

• A flow-optimised filter design guarantees minimum

pressure loss New filter media and
• The innovative filtration technology ensures high improved pleat (form
separation efficiency and structure)
Solutions backed by experience, know-how and responsibility • An intelligent overall concept for unrivalled efficiency
• New filtration technology UltraPleat® reduces the differential
Our passion is to add value to our customers by providing Our global network of scientists and engineers is contin- pressure and this with consistently high filtration performance
future-oriented compressed air and process filters and systems uously developing next-generation products and ser- • Validated performance data acc. to ISO 12500-1 (oil aerosols),
that are optimized from standpoints of energy consumption, vices. While continuously pursuing innovation and new 12500-2 (oil vapours) and 12500-3 (particles)
efficiency and cost effectiveness. We are certain that our technologies in design, manufacturing and delivery, we • Reliable achievement of the compressed air quality to suit
state of the art facilities, coupled with our extensive techni- are also sharply focused on environmental issues, energy the application acc. to ISO 8573-1 Improved filter media
cal experience and engineering expertise, will guarantee and resource management as well as corporate health • 1935/2004/EC approved for indirect food contact coating
excellence in the solutions we deliver. and safety. We believe in sustainability that pays off!

As a technology-driven organization we’ve been strongly Let us guide you through the specification and develop-
investing in research and development serving as incubator ment of energy-efficient and cost-effective filtration
for the development of all products marked with the solutions.
“Turbo D”.
Outer stainless steel liner

Feel free to contact us on [email protected]

The proven UltraPleat® technology is available for filter elements S and M.

2 3
Compressed air and process filtration | Purification of compressed air, gases and liquids Product highlights | Compressed air and process filtration

PURIFICATION OF COMPRESSED AIR, PRODUCT HIGHLIGHTS

GASES AND LIQUIDS Innovation in Compressed Air Purification & Liquid, Steam and Sterile Air
Tailor-made solutions for your application
Ultrapac® Smart

Compressed air purification Adsorption dryer and system solutions

Donaldson delivers a complete system of filtration and separation Processing concepts consisting of filtration and drying are an The very quiet adsorption dryer Ultrapac® Smart offers a stable pressure dew point at
W!
products for compressed air systems. Donaldson‘s technology in integral part of various compressed air applications. Donaldson NE minimal regeneration air requirements and innovative UltraPleat® filtration technology.
the field of compressed air, gas and liquid separation extends designs and manufactures complete solutions that are tailor-
from the compressor room to all points of use in the factory. made to individual customer requirements. This guarantees More information on page 18.
Components are designed and matched for optimal performance. high reliability and simultaneously efficient operation.

Donaldson‘s engineering service leads new products from quiet,

concept to implementation. The product portfolio covers Ultrapac® Smart
modular,
Industry 4.0
industrial filters, refrigeration and adsorption dryers as well
ready
as condensate treatment.

Ultra-Filter DF
Process filtration
Where quality requirements are exceptionally high, Donaldson
has a selection of process filters which will enable you to reach New filtration technology UltraPleat® reduces the differential pressure and this
maximum purity standards. For these purposes Donaldson with consistently high filtration performance.
G Y
supplies pre- and sub-micro filters for liquids, for compressed N
O VE OLO
air, gases and sterile air systems. PR CHN More information on page 14.
TE

Filter housings UltraPleat®

Technology

LifeTec®

The new liquid process filtration range: High flow rate for sterile grade-filtration and
W!
NE high particle retention capacities for prefiltration.

More information on page 17.

Excellent
flow rate

Buran

Filter housings for the aeration on storage tanks. Ultrapac® Smart adsorption
dryer for pure air. Refrigeration compressed air dryer with integrated pre- and afterfilters.
W!
NE An energy-efficient plug & play solution.

More information on page 19.

Space-saving
How can we meet your filtration needs? Please contact us on [email protected] design with ease
of installation &
maintenance

4 5
Compressed air and process filtration | Donaldson worldwide Donaldson worldwide | Compressed air and process filtration

DONALDSON WORLDWIDE
Donaldson is where you are

MOSS

LANDSKRONA
STOCKHOLM
BERLIN
LIDKOPING
SENDEN
BROMMA
DULMEN
KUNGENSKURVA
BALDWIN HAAN
HORSHOLM
STEVENS POINT
ALMERE
MOSCOW
BLOOMINGTON
HULL KADAN
RENSSELAER SWEDEN RUSSIA

MONTICELLO LEICESTER NORWAY

KLASTEREC
CRESCO FRANKFORT NEWTON-LE-WILLOWS MOST
WATERLOO PLAINFIELD PRAGUE
LEUVEN
UNITED DENMARK

DUBLIN
KINGDOM
WARSZAWA
DIXON BRUGGE SKARBIMIERZ
IRELAND NETHERLANDS
POLAND
SEOUL
CHAMPAIGN BROCKVILLE GERMANY
LOZORNO
BELGIUM CZECH PANGYO/GYEONGGI-DO
CARRIERES SUR SEINE
CANADA REPUBLIC SLOVAKIA

AUSTRIA
MODRA
CHILLICOTHE CONDE SUR NOIREAU
SWITZERLAND HUNGARY

CHESTERFIELD VIGNY
FRANCE
BUDAPEST
BULGARIA
GUNMA
VIENNA JAPAN

HARRISONVILLE DETROIT VILLEPINTE SPAIN

ITALY
CHINA SOUTH
TACHIKAWA
TURKEY KOREA
UNITED STATES DOMJEAN ISTANBUL OSAKA
BRON-LYON
IVYLAND SOFIA BEIJING
RIVERBANK DAMMAM
FEASTERVILLE ABU DHABI WUXI
VALENCIA
BILBAO DUBAI SHANGHAI
MADRID OPERA
MEXICO TAIWAN CHENGDU
GREENEVILLE
SAUDI UNITED ARAB
TERRASSA OSTIGLIA ARABIA EMIRATES
INDIA
GUANGZHOU
MONTERREY NICHOLASVILLE FALLANDEN
AGUASCALIENTES HANOI HSI-CHIH
BHIWANDI THAILAND
AUBURN HONG KONG
MUMBAI BANGKOK VIETNAM

CARTAGENA GURGAON RAYONG

BUCARAMANGA CHENNAI
BOGOTA MALAYSIA

COLOMBIA
PENANG
SINGAPORE
KUALA LUMPUR
JOHOR BAHRU
PERU INDONESIA

BRAZIL SINGAPORE

JAKARTA
With experts working on six continents, LIMA SURABAYA

Donaldson delivers both the resources and

expertise of a global corporation and the CHILE

ITATIBA CITY
personalized customer service of a local firm. AUSTRALIA

We know that fast and prompt support is SANTIAGO SOUTH AFRICA

JOHANNESBURG WYONG
key to your application. CAPE TOWN
CHULLORA
AUCKLAND
To master this challenge down to the smallest
detail, we operate a full coverage network
throughout Europe, with industry experts and
experienced service technicians. NEW ZEALAND

Dedicated engineers are locally on hand to

assist or plan application specifications, Legend:
implement system installation and look
after ongoing maintenance. World Headquarters Distribution Centers

Regional Headquarters Joint Ventures

Manufacturing Sales

6 7
Compressed air and process filtration | Industries and applications Industries and applications | Compressed air and process filtration

INDUSTRIES AND APPLICATIONS

You are committed to manufacturing excellence – so are we

We offer a wide variety of tailor-made services for these appli- Reliable product quality Regardless of the filtration application you are responsible
cations. For example a complete filtration portfolio of innovative All filter elements are produced, packaged and shipped under for: Donaldson is your partner! In decades of close cooperation
solutions for air & gas, steam and liquids. All products are strict controls in an exact manner and meet the quality and with our customers, we have gathered expert knowledge in
designed to reach maximum purity standards and fulfil highest performance data that are stored in the product specification. nearly all fields of industrial production.
quality requirements.

Industrial machinery Electrical machinery Automotive Food processing Food manufacturing Dairies

Oil and gas Industrial gases Paints and coatings Soft drinks and water Winery Breweries

Energy Environment Pharmaceutical Chemical Medical

Packaging and bottling Beverages

Feel free to send your request to [email protected]

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Compressed air and process filtration | Compressed air purification Compressed air purification | Compressed air and process filtration

14
COMPRESSED AIR PURIFICATION CO ≤ 5 ppm ISO 8573-1
2:2:1
Tailor-made solutions for compressed air purification CO2 ≤ 500 ppm
SO2 ≤ 1 ppm PDP ≤ -40 °C
NOX ≤ 2 ppm Oil ≤ 0.003 mg/m3
1 Compressor 10 DF-T Three-Stage Filter
2 UFK-W Aftercooler (water cooled) (Coalescence Filter, Oil Vapour Filter, Particulate Filter)
3 DF-C Cyclone Separator 11 ALD Adsorption Dryer (incl. pre- and afterfilter)
4 Air Receiver Vessel 12 AKC Oil Vapour Adsorber 13
5 DF-V Coalescence Filter (included in Buran DC) 13 DF-A Oil Vapour Filter ISO 8573-1
6 Refrigeration Dryer (Buran DC incl. pre- and afterfilter) 14 ALG-S Breathing Air Unit 2:2:1
7 DF-M Coalescence Filter (included in Buran DC) 15 UFM-D Condensate Drain PDP ≤ +3 °C
8 OFP 2000 Adsorption Dryer with Oil Vapour Adsorber 16 UFS-SP Oil/Water Separator
9 DF-S Particulate Filter
11 Oil ≤ 0.003 mg/m3

Legend: Compressed Air Condensate 12

Compressed air Dirt (solid particles) Water Pressure Oil Concentration

quality class Maximum particle number per m3 particle size, d in µm dewpoint °C mg/m3
9
0.10 < d ≤ 0.5 0.5 < d ≤ 1.0 1.0 < d ≤ 5.0
ISO 8573-1
0 Specified acc. to application and better than Class 1 1:2:1
1 20,000 400 10 ≤ 70 ≤ 0.01 PDP ≤ -40 °C
Oil ≤ 0.003 mg/m3
2 400,000 6,000 100 ≤ 40 ≤ 0.1

3 n.s. 90,000 1,000 ≤ 20 ≤1

4 n.s. n.s. 10,000 ≤ +3 ≤5

5 n.s. n.s. 100,000 ≤ +7 >5 10

ISO 8573-1
Compressed air quality acc. to ISO 8573-1 1:4:1
n.s. = not specified
PDP ≤ +3 °C
4 Oil ≤ 0.003 mg/m3
1

2 3 5 6 7 ISO 8573-1
2:4:2
PDP ≤ +3 °C
Oil ≤ 0.03 mg/m3
8
9
ISO 8573-1
ISO 8573-1 1:1:1
7 : 9 : X (40 mg/m3) PDP ≤ -70 °C
15 Oil ≤ 0.003 mg/m3

16 UFS-SP

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Compressed air and process filtration | Product finder Product finder | Compressed air and process filtration

PRODUCT FINDER

Compressed air Process filtration

Water-free Particle-free Oil-free Drying Odour-free Sterile Condensate Steam Gases Liquid

UFK-W DF DF Buran ALG 20 P-BE UFM-D P-EG P-EG PF-EG

UFK-L SG SG Boreas ALG P-EG UFM-P P-EGS PG-EG P-KG

DF-C DFX DFX Brisa Ultrapure 2000 PG-EG UFS-SP N PG-EG (P)-BE (P)-SM N
Medipac 2000

AG-Z HD HD Bora Oilfreepac 2000 (P)-SRF N UFA-AC (P)-GS N P-BE LifeTec® PT N

SG-Z VX VX SPN OFP (P)-BE (P)-GSL N (P)-SRF N LifeTec® PES WN

UltraPleat® MX UltraPleat® MX FRL AKC P-SLF (P)-GS VE (P)-PF-PP LifeTec® PP 100 N

Ultrapac
UltraPleat® SX UltraPleat® SX DFX (P)-PF-PT LifeTec® PP 100 CN
HED/ALD/MSD

Ultrapac®
P AX Smart AX UFTD LifeTec® PP N

B DF-T HLP DF-T R-EG LifeTec® PP-TF N

HRC/HRE
A A (P)-GSL N LifeTec® PES BN
HRG/HRS
HRG+

V PP-FC
PP-FC 100

UltraPleat® M (P)-GSL N

UltraPleat® S

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Compressed air and process filtration | Compressed air filtration and purification Breathing air systems | Compressed air and process filtration

COMPRESSED AIR FILTRATION AND PURIFICATION BREATHING AIR SYSTEMS

Compressed air filter Ultra-Filter DF Ultrapure ALG 20

Ultra-Filter DF High pressure filter housing HD Ultrapure ALG 20

• Flow rate from 35 m³/h to 1,100 m³/h • Working pressure 20 bar to 400 bar • Flow rate of 60 m³/h
G Y
N • Flow-optimised filter housing and filter • Suitable for compressed air and • Four persons can be provided with breathing air
O VE OLO
PR CHN element design technical gases • Portable version in stable housing with 2 or 3 filter stages, depending on the
TE • Validated performance acc. to contamination of the compressed air
ISO 12500-1 (oil aerosols), DFX filter housings • Easy maintenance and filter change
ISO 12500-2 (oil vapours) and • Housings made of aluminum, designed • ATEX version available
ISO 12500-2 (particulates) for operating pressure up to 25 bar and
• Outer and inner surfaces protected operating temperatures from -20 °C up
UltraPleat® against corrosion to +120 °C
Technology • Compact, service-friendly design
due to bayonet-fixing, low space Silicone free filters
requirement and simple handling • Specifically designed for use in the
during filter element exchange automotive and paint industries Ultrapure 2000
• Economizer function with digital
differential pressure gauge
Ultrapure 2000
• Purification package including adsorption dryer, CO-, CO2-, NOX - and SO2 removal,
Three stage filter DF-T pre-, afterfilter and automatic condensate drain
• Breathing air quality in excess of all relevant international standards
• Compact, modular and space-saving design solution
DF -T (three) stage filter • Adsorbent in cartridges for easy and clean exchange
W!
NE • This unique filter element combines three high efficiency purification
stages in one single element
• Sub-micro coalescence filter
• Activated carbon adsorbent
• High efficiency particle filter
Up to 60%
• Nominal flow rates up to 110 m³/h @ 7 bar installation space
• Economizer offers control filter lifetime and differential pressure can be reduced in
comparison to a
• Compact space saving solution for point of use application
three filter
• Service advantages vs. multiple housing combination combination

Cyclone Separator DF-C Ultrapure ALG

Cyclone Separator DF-C Ultrapure ALG

• Cyclone Separator will remove bulk water, oil droplets as well as solid particulates • Breathing air system with adsorption dryer
from the compressed air stream • CO, CO2, SO2, NOX precipitation to meet all relevant international breathing
• Innovative spin insert ensures low differential pressure and simultaneously low- air specifications
ered requirements of energy, the cyclone separator offers substantial cost savings • Cabinet design solution
• High retention rates over large flow range • Pre- and afterfilters included; zero-loss condensate drain on prefilters
• Bayonet fixing between housing head and bowl for ease of inspection and cleaning • Optimal adaption and generous dimensioning of all components for long lifetimes
• DF-C Superplus including UFM-D condensate drain of processing stages and low differential pressure
• Controller including operating status LED, alarm and service messages

14 15
Compressed air and process filtration | Compressed air filtration Filters for sterile air, liquids and steam | Compressed air and process filtration

COMPRESSED AIR FILTRATION FILTERS FOR STERILE AIR, LIQUIDS AND STEAM

Compressed air filter housings Sterile air filter

AG & SG filter housings AG-Z & SG-Z Cyclone Separators (P)-SRF N

• Flow rate from 1,440 m³/h to • Flow optimised filter housing design • Excellent dewetting characteristics
2,880 m³/h (AG) and from • Cyclone Separator will remove bulk • Suitable for sterilisation with hygrogen peroxide (VPHP)
1,080 m³/h to 38,400 m³/h water, oil droplets as well as solid • High dirt holding capacity at low differential pressure and high flow rate
• Low pressure drop particulates from the compressed • Approved for food contact use acc. to CFR Title 21 & EC/1935/2004
• Include differential pressure gauge air stream
• SG available with ATEX specification • Retention rate > 99% for particle size
• Maximum working pressure 16 bar of 10 μm and larger
• AG-Z Superplus including UFM-D
Suitable for
condensate drain temperatures
up to +200 °C

Compressed air filter elements Steam filter

Filter elements (P)-GSL N

• Available as prefilter and activated carbon filter • High dirt holding capacity at a low differential pressure
G Y G Y
N • UltraPleat® filtration technology N and a high flow rate
O VE OLO O VE OLO Retention rate
PR CHN • Low differential pressure PR CH N • Can be regenerated by back washing and ultrasonication down to 0.01 µm
TE • High dirt holding capacity TE • Retention rate > 99.996 at 0.01 μm in saturated
• Longer service life • Suitable for temperatures from -20 °C up to +200 °C steam
• Lowest filtration costs • Also available as 5 μm grade for culinary steam
• Validated performance acc. to ISO 12500-1 (oil aerosols), ISO 12500-2 • Suitable for food contact use acc. to CFR Title 21
(oil vapours) and ISO 12500-2 (particulates) & 1935/2004/EC

Replacement filter Liquid filter

Replacement filter elements ! LifeTec®

W
• Improved filtration efficiency NE • Absolute ratings of 0,2 μm, 0,45 μm & 0,6 μm
• Lower differential pressure • Outstanding flow rate
• Longer service life • Highly resistant materials Food
• Lower filtration costs • Extremely low adsorption of proteins approved
• Higher efficiency • High thermal stability, permanently hydrophilic
• More energy saving • Approved for food contact use acc. to CFR Title 21 &
• Lower initial and operational costs 1935/2004/EC
• Hundreds of varieties to choose from stock • A selection of stainless steel housings for your application
are available

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Compressed air and process filtration | Adsorption dryers Refrigeration compressed air and membrane dryers | Compressed air and process filtration

ADSORPTION DRYERS REFRIGERATION COMPRESSED AIR

AND MEMBRANE DRYERS
Heatless regenerated adsorption dryers Refrigeration compressed air dryer

! Ultrapac® Smart Buran

W W!
NE • Copact design with integrated pre- and afterfilter NE • Flow rate 20 m³/h to 1,650 m³/h
• Exceptionally quiet • Reliable pressure dew point +3 °C
• Modular and space-saving design • Corrosion resistant aluminium heat exchanger
• Flow rate 5 to 100 m³/h • Plug & play solution solution with integrated filters (series I,II and III)
• Stable dew point -40 to -70 °C • Environmentally friendly refrigerant R407c/R134a with high overload capacity

Heatless regenerated adsorption dryers Refrigeration compressed air dryer

Ultrapac HED/ALD/MSD Boreas Bora

• Complete and compact purification package with pre- and afterfilter W! • Volume Flow 1,260 -21,000 m³/h • flow rate 25 - 6,060 m³/h
• Flow rate 5 m3/h to 1,000 m3/h NE • Hot gas bypass control in conjunction • working pressure up to 45 bar
• PDP -40 °C/ -70 °C with pressure and temperature control • Ideal for PET applications
• Hot gas bypass control

Heat regenerated adsorption dryers Membrane dryer

HRE HRS VarioDry SPN

• All climate zones • High energy-saving (zero purge, • Very low purge air
• Very flexible solutions low desorption temperature) • Lightweight design
• Low investment costs • Low operating costs • Nine types with 3.0 m³/h up to 63 m³/h
• Easy maintenance • Easy maintenance • Dew point reduction down to -40 °C or variable reduction
• Diagonal cross wrapped fibres
HRG HRS-L • Maintenance free and easy to install
• Energy-saving (zero purge) • Worldwide applicable • No electrical supply required
• Low operating costs • Energy-saving (zero purge) • Almost noiseless operation
• Designed for fully automatic and • Low operating costs • SPN Superplus including prefilter
continuous operation • Easy maintenance
• Cooling with ambient air • Pressure dew point up to -70 °C
• Easy maintenance

Further adsorption dryers concepts HRI, HRC, ARBG Biogas are available on request.
18 19
OUR BROCHURE OVERVIEW
Get more information on demand

Level 1: Corporate Brochure Level 2: Area Brochures Level 3: Product Brochures

Level 4: Technical Data Sheets Level 5: Manuals

More information about

our products on
www.donaldson.com

Compressed Air Filtration · Filters for Sterile Air, Steam and Liquids ·
Refrigerant Drying · Adsorption Drying · Condensate Drains ·
Condensate Purification Systems · Process Air and Gas Processing

Total Filtration Management Total Filtration Service

Donaldson offers a wide variety of A comprehensive range of services
solutions to reduce your energy keeps your production at peak perfor-
costs, improve your productivity, mance and at the lowest total cost of
guarantee production quality and ownership.
help protect the environment.

Please contact us:

Donaldson Europe B.V.B.A.
Research Park Building No. 1303 · Interleuvenlaan 1
B-3001 Leuven · Belgium
GB – 2017/5

Phone +32(0)16 38 38 11 · Fax +32(0)16 40 00 77

[email protected] · www.donaldson.com

Technical alterations reserved (5/2017)