ASHVIN KUMAR SAINI (B. Tech – CSE, ~ 11.5 Years Exp.

) Mobile: +91-989 952 7275

Manager IT & MES (IT management, Industry 4.0, Manufacture Engineering) Email: [email protected]

Experience summary:
Intensive experience in various manufacturing industry managing IT infrastructure, application management, power automate,
paperless shopfloor, industry 4.0 and Manufacturing execution system and greenfield projects.

Technical Expertise:
✓ IT infrastructure & security ✓ Virtualization (VMware) ✓ Budgeting & controlling
✓ AD DC, DNS, FTP ✓ Backup ✓ IT Policy, Process Development
✓ Firewall, VPN, Antivirus ✓ Network design & document ✓ Procurements, RFQ, Bidding
✓ L2, LAN, WAN, VLAN, Wireless ✓ Application hosting ✓ Vendor Management
✓ MS-SQL Server ✓ CCTV Surveillances ✓ AMC Contract & agreement
✓ Office 365, Power Automate ✓ Power BI ✓ Assets management & inventory

Industrial (Manufacturing) Engineering:

✓ Machine Vision (Camera Inspection) ✓ PLC Communication ✓ Manufacturing execution system
✓ MicroStrategy Business Intelligence ✓ Traceability System ✓ Industry 4.0s

Conceptual Knowledge:
XHTML, CSS, PHP, J Script, ASP.Net, PRI, Intercom, EPBX, Audio & Video conference (Webex LifeSize, Polycom), Power
System(UPS), Security System, TDS & HR Application, Biometric System, Attendance System.

Professional Training:
Training / Course Duration Organization Location
Power BI December 2021 Croma Campus Virtual
Vmware vCenter January 2020 Techavera Gurgaon
IT in industry 4.0 April 2019 Continental Corporation Tianjin, China
CamLine Manufacturing System April 2019 Continental Corporation Tianjin, China
Training CCNA Security August 2017 EIIT Noida
VMware VROP Mar 2016 VMware / Koenig Solution New Delhi
Training CCNA May 2015 Ducat Greater Noida
Training Red Hat Sept 2013 Network Nuts South Delhi
Training .Net Programming Dec 2012 EduNet Learning Services Dehradun

Academic Qualification:
B. Tech (CSE) 2009-12 Uttarakhand Technical University, Dehradun 64%
Polytechnic (CSE) 2004-07 Uttarakhand Board of Technical Education, Roorkee 64%
Diploma Computer Application 2004-07 Aptech (Shikhar Project) Govt of Uttarakhand B+
High School 2002 Uttarakhand Board 49%

Work Experience:
From To Title Organization Location
July 17 Till Deputy Manager Continental Automotive Brake System Manesar
Apr 16 June 17 Engineer IT Noida Power Company Limited G. NOIDA
Mar 14 Mar 16 Executive IT Toyo Ink India Private Limited G. NOIDA
June 12 Feb 14 Executive IT AB INBEV India Private Limited Gurugram
Nov 07 May 09 Assistant Engineer RMSI Private Limited Dehradun

Personal Biography:
Current CTC 11.75 LPA Notice Period 60 days
Date of Birth March 3rd 1987 Alternate Contact +91 – 8700751893
Marital Status Married Communication P 401, Sector 12A, Gurgaon – 122 001, Haryana, India

Internal
Present Job Responsibilities: Continental Automotive Brake System

IT Supervise the team of four engineer & trainee to make maximum availability of IT service and user support.
Management Annual budget and forecast of capital and consumables. SLA, license, compliance, renewal and assets
management. Coordination with Germany team and other global team for technical support and new IT
initiative in office and plant.
IT Services Manage servers (AD, FTP, File, ERP, Database), network (L2 Switch, VLAN, ACL) and security systems
(Firewall, antivirus) to make ensure healthy network. Manage data center of 8 EXSI host along with 35 virtual
servers. Online and offline server and VM backup, oracle & SQL backup, SCADA backup. 150+ Siemens and
Beckhoff Windows enterprise & embedded System. 18 Cisco 2960 L2 network switch in production
environment. Securing and managing corporate and production network with VLAN and access-based policy.
Database management and data warehouse management. Web application hosting and maintenance of web
application. Integration with SAP of live production part consumption.
Manufacturi Manage machine vision system (Camera inspection system), print server, update server. Implementation of
ng & industry 4.0 in plant. Forecasting & Reporting for management using MicroStrategy business intelligence
Automation tool, Datawarehouse and manufacturing application. Analysis and reporting of OEE, availability,
performance, quality, IRR, MTTR. Administration of CamLine Manufacturing execution system. PDCA for
problem solving.

Previous Job Responsibilities:

➢ Noida Power Company Limited
Company Profile:
Noida Power Company Limited distributes power in Greater Noida, near Delhi in Uttar Pradesh. The Company is a joint venture
between the RP-Sanjiv Goenka Group, a leading business house in India and Greater Noida Industrial Development Authority, an
autonomous body of U.P. Government responsible for town planning and infrastructure development. The venture marks the
strategic entry of the Group into privatized distribution of electricity in North India.
Job Responsibilities at NPCL:
Process • All licenses & Renewal, AMCs, Contracts, Budget Expense Report, Helpdesk Administration and assign to
Management technician. Implement Process Improvements under ISO 27001. Process Development and Improvement
& Document, Change Request, Kaizen, 5s, Quality Circle, TQM, Audit, New Project compliance, Purchase of
Improvement IT products and services, material receipt, manage and negotiate with vendor.
Inventory • Update database of all hardware and software, IT Assets management, Prepare list for scrap.
• Administration of Active Directory Domain Controller server, Group policy, File server, Brightmail,
Server
Migration of Domain and Exchange Server to latest version.
ISP • Daily monitoring and reporting of Network outages capacity management of Internet leased line
Networking • Wireless Controller, Creation of Networking Infrastructure at new offices and power sub-station.
Backup • Daily Movement of Data Cartridge, Symantec DLO for user’s backup.

➢ Toyo Ink India Private Limited (Toyo Ink Group, Japan)

Company Profile:
Toyo Ink India Private Limited is manufacturer and seller of printing ink, UV Printing and specialty chemical products. It is a 100%
subsidiary of Toyo Ink Group, Japan.
Job Responsibilities at Toyo Ink:
Responsible to Toyo Ink India Corporate IT infrastructure to maintain their Head office, remote locations and
IT
ensure their connectivity to Toyo Ink India Head Office and Maintain ERP Server 100% with uptime. Conduct the
Infrastruct
execution of the logical design, physical design, hardware recommendations, cabling design, and physical
ure
connectivity among hubs, switches and routers between different sites.
Maintain Active Directory Domain Controller server, Domain Group policy, FTP Server, Windows Deployment
Server Server, File server, NAS, ERP server, DHCP server with advance level of security with MAC, antivirus server (Local
and Global) and Backup server.
Install and troubleshoot firewall. Creating internet group and users, Internet access right, Virtual IP, Policy Making,
Security Routing, UTM, AV, URL Filtering, Backup and Restore and Firmware upgrade, Interface Management and
Application control services.
Administration of Toyo In-house E-mail Server for Creation, Deletion and Modification of accounts, contact with
E-Mail
the vendor for any problem, Maintaining 100% uptime, Spam Control Policy and LDAP.
ISP & Testing all incoming and outgoing connection, manage bandwidth profile, manage backup with maximum uptime,
Telephony Manage PRI and EPBX.
Creation and managing Site to Site, IP Sec and VPN client, Maintain Accel Pro SSL VPN Router, Cisco RV042 Router,
VPN
Fortigate VPN Tunnel. Modification during affected by ISP and Contact with vendor for any problem.

Internal
 Maintain antivirus server, Checking MCAFEE Console for Latest Virus Definition file and Automatic download latest
Antivirus
virus definition file.
Applicatio
Ensure hosting the SAP ERP and Microsoft Dynamics AX 2009 from Jetro Application Server.
n Hosting
Giving access rights to users for network resources like shared files and folders, internet access, email, Maintain
Network LAN, Wireless, ensure each level of network security, maintain all Wi-Fi with MAC authentication, DHCP server
with MAC control list and manage WAN of Toyo Ink Infrastructure.
ERP
Install and Troubleshoot the Microsoft Dynamics Axapta Application. Create vendor master and customer master
Microsoft
and introduce items, Month rights and departmental access, Update excise & custom tariff code, AX User creation,
Dynamic
AX Users rights administration and month’s access rights, Sales order reversal and Cost center.
AX
Website Maintain all required changes on company website, Add, Modify and update web contents.
SQL Manual backup on HDD and NAS, Backup file server and all users on NAS, Tally, TDS, Excise, Trading and Billing
Backup applications on HDD and NAS and Microsoft Dynamics, AX application backup. Verify all backup, monthly restore
backup to check integrity of data.
License & Renewal, Updating database of all hardware and software infrastructure, Analyst frequently coming
hardware & software problems for identification of the root cause and its rectification, To conduct system training
General for all employees / users, Generating Purchase requisition for IT requirements and following up with purchase
department and Follow up with the vendors for the status of material sent for repair and accordingly decide and
make arrangements for getting it back.

➢ AB INBEV India Private Limited (On the behalf of RM Computers, Delhi)

Company Profile:
Anheuser-Busch INBEV is the leading global brewer, one of the world’s top five consumer products companies. It has two
manufacturer location across the India and one corporate office in Gurgaon. I attached with AB-Inbev, Gurgaon. I was
responsible for corporate office, Privilege Industries Limited and Branch location of AB Inbev.
Job Responsibilities at AB-Inbev:
IT
Responsible to AB INBEV India IT infrastructure to maintain their Head office, remote locations.
Infrastructure
Server Maintain AD DC server, NAS and antivirus server.
Firewall Backup and Restore and Firmware upgrade, Interface Management and Internet policy.
External Mail Administration of Zimbra E-mail Server for Creation, Deletion and Modification of accounts, Configure e-
Server mail id on client machine.
Testing all incoming and outgoing connection, Follow up with the Aircel for internet connectivity related
ISP
problems.
Maintain antivirus server, Install Symantec endpoint protection Client on new machine and enable real time
Antivirus
scanning, Checking Symantec Main Console for Latest Virus Definition.
Software Install software in all client machines as per Policy. Configuration of user / email profile for new employees.
Planning & making arrangements for laying down network & electrical cable for new PC, attend all
Hardware computer hardware, software, networking and mailing problems, Installing of new machines as per
Network & Security Policy.
Giving access rights to users for network resources like shared files and folders, internet access, email,
Networking
Maintain LAN, Wireless and WAN of Toyo Ink Infrastructure.
Backup Backup all users on NAS and Tally ERP 9.
Updating database of all hardware and software infrastructure, follow up with the vendors for the status of
General
material sent for repair and accordingly decide.

➢ RMSI Private Limited

Company Profile:
RMSI is leading in the Geo spatial information industry. RMSI is one of the leading global providers of Geo spatial data and
software services. It operates on a service-based business model and delivers four lines of IT services to clients worldwide.
• Worked in various GIS project.
• Participate in various job responsibilities.

Date
Ashvin Kumar Saini
Place

Internal
 Project and Assignments

1. Project: Dedicate separate VLAN and Inter-VLAN routing (June 2018)

Company Name: Continental
Purpose: For the security concern a dedicated VLAN for manufacturing where the control devices like PLC and IPC is
assigned to private IP address. These private IP will not be communicating with outside the manufacturing line. The purpose
is to make manufacturing secure from the outside network.

2. Project: Install firewall between all production network and corporate network (July 2019)
Company Name: Continental
Purpose: Few of the equipment (PLC, IPC) are running with outdated technology so it may create variability among all the
network. So, we implement firewall to restrict the unauthorized access. For this task we segregated the IP range.

3. Project: Stabilize backup process of all machine and production application server
Company Name: Toyo Ink, Noida Power & Continental
Purpose: Implemented backup system and process of all IoT device, backup server and PLC machine.

4. Project: Hosting of Training Manual, Information board through web hosting (Xampp server)
Company Name: Continental
Purpose: Reducing the thin client cost for display information. Generally power point application, welcome note and videos
are hosting on display TV / Monitor for visualization of information. We installed xampp server which was capable to host
power point, presentations and video on webpage. It can be accessible through the network in plant. It helps to change
instantly in presentation.

5. Implementation of Manufacturing Execution System (Nov 2018 to Present)

Company Name: Continental
Objective: Implementation of manufacturing execution system in Continental for Traceability, OEE, Machine Health and
DWH.

6. Project Title: Implementation of E-JIDOKA on EBS (Electronic Brakes Assembly) Line (Dec 2019 to Mar 2020)
Company Name: Continental
Purpose: - To managing alert and control the unexpected situation E-JIDOKA is introduced. All the test and parameters are
stored in MS access database which are control by PLC. The purpose of E-JIDOKA to notify the control team via email and
process monitor system display system. Possible Rules: -
Rule 1: N failed runs within last X minutes Rule 6: N consecutive runs with the same loss location
Rule 2: N failed runs within last X runs Rule 7: N failed runs within last X minutes with the same loss reason
Rule 3: N consecutive failed runes Rule 8: N failed runs within last X minutes with the same loss location
Rule 4: No run in last X minutes Rule 9: N failed runs within last X runs with the same loss reason
Rule 5: N consecutive runs with same loss reason Rule 10: N failed runs within last X runs with the same loss location

7. Project Title: Automatic calculation of KPI, OEE, Quality and Availability

Company Name: Continental
Purpose: Implementation of Camline PULSE Lineworks Manufacturing Execution System on EBS (Electronic Brakes
Assembly) Line. A system that can generate KPIs, FPY, OEE, Availability and quality. With the automated system we can
analyze the status of process station and line out (Final station as line output). Generated report can be available for the
concern team worldwide through network.

Internal
8. Project: Daily Meeting Dashboard & Issue Tracker
Company Name: Continental
Purpose: - Create a digital meeting environment for all production line. Earlier there was only one line for EBS assembly, so
all the department gather on shop-floor to discuss for related to production plan, facility, supply chain, maintenance and IT
applications. But after 3 new manufacturing line setup it was difficult to go through all the line. So Daily meeting dashboard
was introduced with Issue tracking system.

9. Implementation of MicroStrategy Bi & Power Bi

Company Name: Continental, Jan 2020 to Present
Implement MSTR BI for operation analysis for OEE, FPY, Production trend, Quality, MTTR, IRR.

Internal
10. Implementation Electricity Consumption Dashboard (Mar 2021)
Company Name: Continental
Objective: Implement Power BI dashboard and integrate with MS team for graphical display for company management.

11. Project: Optimization of machine vision program (Camera Inspection System)

Purpose: Increase the efficiency of machine vision program through optimization of vision program. Analyze the program
sequence and suggest to PLC programmer to change in the process. Contact global and APAC team for new program
develop for machine vision and validation as per process requirements.
• Check existing C# and XML configuration to change in new existing program.
• Add new sub-program to if there is difference in the part from new customer.
• Coordinate with global team if new inspection program needs to develop.

Internal
12. Project: Paperless / Digital Shop-floor / e-Approval / e-Sign
Purpose: Implementation of Microsoft Power-automate and MicroStrategy reduce the paper on shop-floor and office with
e-Approval / e-Signing. Like Leave Application form, Purchase Request, IT Hardware request form and low value asset forms.

✓ Vehicle Requisition ✓ Custom duty Payment ✓ IT lost & found

✓ Line - Digitalization ✓ Payment Received Customer ✓ Premium Freight authorization
✓ LVA Form ✓ Visitor gate pass Approval ✓ Blocking Authorization
✓ IT Spare request ✓ Small and Urgent Buying ✓ IT Asset Handover Request
✓ IT Temporary form ✓ Inspection Approval ✓ Lab request Format
✓ Vendor return ✓ Debit Note Approval ✓ HR travel Form
✓ Kaizen Online ✓ Payment to Foreign vendor

13. Implementation of Augmented Realty (Sep 2019)

Company Name: Continental
Objective: To take global support on production with secure communication way.

Internal
Other Project and Assignment:

Organization Assignment
Noida Power New Datacenter in Greater Noida city
1 Head office (500 endpoint) and 1 Customer care office (150 endpoint)
Implement 10 site office (Electric power sub-station with SCADA)
Create standard documents for RFP and SLA
Develop process for user backup report on SharePoint
Regularized user backup for 450 users
All Server Backup
AD server migration from server 2008 to 2008R2 then 2012
Toyo Ink Group New AD DC for Toyo Ink
Firewall for Gujarat Plant, Site to Site VPN for Plant to Head Office
IPSec and Client Access VPN for Delhi, Mumbai, Vadodara and Chennai office
Email Implementation (Manage Linux based email server and implement security policy for
email)
Intranet site for Toyo Ink

Internal