2018 RockShox Lyrik Service - Manual Rev - D
2018 RockShox Lyrik Service - Manual Rev - D
2018 RockShox Lyrik Service - Manual Rev - D
GEN.0000000005295 Rev D
© 2018 SRAM, LLC
SRAM® LLC WARRANTY
EXTENT OF LIMITED WARRANTY
Except as otherwise set forth herein, SRAM warrants its products to be free from defects in materials or workmanship for a period of two years
after original purchase. This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through
the retailer where the bicycle or the SRAM component was purchased. Original proof of purchase is required. Except as described herein, SRAM
makes no other warranties, guaranties, or representations of any type (express or implied), and all warranties (including any implied warranties
of reasonable care, merchantibility, or fitness for a particular purpose) are hereby disclaimed.
LOCAL LAW
This warranty statement gives the customer specific legal rights. The customer may also have other rights which vary from state to state (USA), from
province to province (Canada), and from country to country elsewhere in the world.
To the extent that this warranty statement is inconsistent with the local law, this warranty shall be deemed modified to be consistent with such law,
under such local law, certain disclaimers and limitations of this warranty statement may apply to the customer. For example, some states in the United
States of America, as well as some governments outside of the United States (including provinces in Canada) may:
Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of the consumer
(e.g. United Kingdom).
Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations.
For Australian customers:
This SRAM limited warranty is provided in Australia by SRAM LLC, 1000 W. Fulton Market, 4th Floor, Chicago, IL, 60607, USA. To make a warranty claim
please contact the retailer from whom you purchased this SRAM product. Alternatively, you may make a claim by contacting SRAM Australia, 6 Marco
Court, Rowville 3178, Australia. For valid claims SRAM will, at its option, either repair or replace your SRAM product. Any expenses incurred in making
the warranty claim are your responsibility. The benefits given by this warranty are additional to other rights and remedies that you may have under
laws relating to our products. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have
the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
LIMITATIONS OF LIABILITY
To the extent allowed by local law, except for the obligations specifically set forth in this warranty statement, in no event shall SRAM or its third party
suppliers be liable for direct, indirect, special, incidental, or consequential damages.
LIMITATIONS OF WARRANTY
This warranty does not apply to products that have been incorrectly installed and/or adjusted according to the respective SRAM user manual. The
SRAM user manuals can be found online at sram.com, rockshox.com, avidbike.com, truvativ.com, or zipp.com.
This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturers
specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design.
This warranty does not apply when the product has been modified, including, but not limited to any attempt to open or repair any electronic and
electronic related components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers.
This warranty does not apply when the serial number or production code has been deliberately altered, defaced or removed.
This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service
according to SRAM recommendations and/or riding or installation in conditions or applications other than recommended.
Wear and tear parts are identified as:
Dust seals Stripped threads/bolts (aluminium, Handlebar grips Transmission gears
Bushings titanium, magnesium or steel) Shifter grips Spokes
Air sealing o-rings Brake sleeves Jockey wheels Free hubs
Glide rings Brake pads Disc brake rotors Aero bar pads
Rubber moving parts Chains Wheel braking surfaces Corrosion
Foam rings Sprockets Bottomout pads Tools
Rear shock mounting Cassettes Bearings Motors
hardware and main seals Shifter and brake cables Bearing races Batteries
Upper tubes (stanchions) (inner and outer) Pawls
Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper
charger, improper maintenance, or such other misuse.
This warranty shall not cover damages caused by the use of parts of different manufacturers.
This warranty shall not cover damages caused by the use of parts that are not compatible, suitable and/or authorised by SRAM for use with SRAM
components.
This warranty shall not cover damages resulting from commercial (rental) use.
SAFETY FIRST!
We care about YOU. Please, always wear your safety glasses
and protective gloves when servicing RockShox® products.
Protect yourself! Wear your safety gear!
TABLE OF CONTENTS
ROCKSHOX® SERVICE.........................................................................................................................................................................................5
PART PREPARATION .......................................................................................................................................................................................................................................5
SERVICE PROCEDURES..................................................................................................................................................................................................................................5
PARTS, TOOLS, AND SUPPLIES...................................................................................................................................................................................................................6
RECOMMENDED SERVICE INTERVALS..................................................................................................................................................................................................... 7
RECORD YOUR SETTINGS............................................................................................................................................................................................................................. 7
TORQUE VALUES.............................................................................................................................................................................................................................................. 7
OIL VOLUME AND LUBRICANT....................................................................................................................................................................................................................8
Part Preparation
Remove the component from the bicycle before service.
Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. For additional information about RockShox
remotes, user manuals are available at www.sram.com/service.
Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces.
Service Procedures
The following procedures should be performed throughout service, unless otherwise specified.
Clean the part with RockShox Suspension Cleaner or isopropyl alcohol and a
clean, lint-free rag. For hard to reach places (e.g. upper tube, lower leg), wrap
a clean, lint-free rag around a non-metallic dowel to clean the inside.
Clean the sealing surface on the part and inspect it for scratches.
Replace the o-ring or seal with a new one from the service kit. Use your
fingers or a pick to pierce and remove the old seal or o-ring.
Apply grease to the new seal or o-ring.
NOTICE
Do not scratch any sealing surfaces when servicing the product. Scratches
can cause leaks. Consult the spare parts catalog to replace the damaged
part.
Use aluminum soft jaws when placing a part in a bench vise. Specified torque value in N·m (in-lb)
Tighten the part with a torque wrench to the torque value listed in the red bar.
When using a crowfoot socket and torque wrench, install the crowfoot socket
at 90 degrees to the torque wrench.
RockShox® Service 5
P a r t s , To o l s , a n d S u p p l i e s
Parts Bicycle Tools
• RockShox® Lyrik™ or Yari™ 200 Hour Service Kit • Bicycle work stand
Safety and Protection Supplies • Cassette tool
• Apron • Downhill tire lever
• Clean, lint-free rags • Park Tool® AV-4 or AV-5 aluminum axle and spindle vise insert
• Nitrile gloves • Shock pump
• Oil pan Common Tools
• Safety glasses • Air compressor with air gun nozzle
Lubricants and Fluids • Bench vise and aluminum soft jaw inserts
• Isopropyl alcohol or RockShox Suspension Cleaner • Crowfoot: 15, 23 mm
• Loctite® Threadlocker Blue 242® • Flat blade screwdriver
• RockShox 0w-30 Suspension Oil • Hex bit sockets: 2, 2.5, 5 mm
• RockShox 3wt Suspension Oil (Lyrik) • Hex wrenches: 2, 2.5, 5 mm
• RockShox 5wt Suspension Oil (Yari) • Internal retaining ring pliers - large and small
• SRAM® Butter grease • Long plastic or wooden dowel
RockShox Tools • Needle nose pliers
• RockShox Bleed Syringe • Open end wrenches: 15, 23 mm
• RockShox Dust Seal Installation tool (35 mm) • Pick
• RockShox Shock Pump • Rubber or plastic mallet
• RockShox Top Cap/Cassette tool (3/8" / 24 mm) • Sockets: 13, 24 mm
• Socket wrench
• TORX® bit socket: T10
• TORX wrench: T10
• Torque wrench
SAFETY INSTRUCTIONS
Always wear safety glasses and nitrile gloves when working with suspension oil.
Place an oil pan on the floor underneath the area where you will be working on the suspension fork.
Every ride Clean dirt from upper tubes and wiper seals. Minimizes damage to upper tubes
Every 200 Hours Perform damper and spring service Restores small bump sensitivity
R e c o r d Yo u r S e t t i n g s
Use the table below to record your suspension settings to return your suspension to its pre-service settings. Record your service dates to track
service intervals.
50
100
150
200
To r q u e Va l u e s
Damper Spring
Model
Fork Model Damper Oil Spring
Year Oil Volume Oil Volume Oil Volume Oil Volume
Height*
Weight (mL) Weight (mL) Weight (mL) Weight (mL)
(mm)
RCT3
DebonAir™
RCT R
Motion
2018 Yari™ RC 5wt 100-106 180 DebonAir
Control™
*Oil Height - Measure from the top of the crown (above the upper tube) down to the oil.
Consult the 2016-2017 Lyrik Service Manual at www.sram.com/service for Charger Damper™ technical specifications.
Bladder
Upper tube
Coupler
Lyrik RCT R
Lower leg
Retaining screw
Low speed
adjuster knob
Top cap seal
Cable set screw
Maxle™ Ultimate
Remote spool
Crush washer
Remote cable
stop collar Bottom bolt
Set screw
Crush washer
Bottom bolt
Rebound
adjuster knob
Upper tube
Bladder
Coupler
Cartridge tube
Retaining washer
Rebound damper piston Wave spring
Bleed port Air spring seal head
Retaining ring
Rebound damper seal head
Lyrik RC R
Lower leg
Spool retaining screw
Cable set screw
Remote spool
Remote cable
stop collar
Set screw
Crush washer
Crush washer
Bottom bolt
Rebound
adjuster knob
Exploded View - Lyrik™ RC - Dual Position Air™ (DPA) 10
E x p l o d e d V i e w - Ya r i ™ R C - D e b o n A i r ™ ( D A )
Bottomless Tokens™
Compression
damper top cap
Crown
Upper tube
Compression damper
U-cup seal
Crush washer
Maxle™ Ultimate
Bottom bolt
Crush washer
Bottom bolt
Rebound
adjuster knob
Steerer tube
Travel adjuster knob
Compression Damper
Air valve
Assembly
Retaining screw
Air spring top cap
Rebound Damper
Compression Assembly
adjuster knob
Crown
Compression
damper top cap
Bottomless Token™
Upper tube
Compression damper
Upper air spring shaft
U-cup seal
Wave spring
Air spring seal head
Retaining ring
Crush washer
Crush washer
Bottom bolt
DebonAir™
DebonAir
Lyrik™: Loosen the rebound adjuster knob screw and remove the
rebound adjuster knob.
Yari™: Remove the rebound adjuster knob by pulling it from the bottom
bolt.
Yari
Lyrik
Spring Side
Strike each bottom bolt to dislodge the shafts from the lower leg on
5 each side. The bolt head should contact the bottom of the lower leg.
Spring Side
Remove each bottom bolt. Clean each bolt and set them aside.
Spring Side
Damper Side
Damper Side
Firmly pull the lower leg downward until fluid begins to drain. Continue
6 pulling downward to remove the lower leg.
If the lower leg does not slide off of the upper tube or if oil does not
drain from either side, the press fit of the shaft(s) into the lower leg may
still be engaged. Reinstall the bottom bolts 2 to 3 turns and repeat the
previous step.
NOTICE
Do not strike the fork arch with any tool when removing the lower leg
as this could damage the lower leg.
50 Hour Service Continue the 50 Hour Service with Lower Leg Service.
200 Hour Service Continue the 200 Hour Service with Lower Leg Seal Service.
Isopropyl Alcohol
0w-30
50 Hour Service Continue the 50 Hour Service with Lower Leg Installation.
Stabilize the lower leg on a bench top. Place the tip of a downhill
2 tire lever under the wiper seal. Press down on the downhill tire lever
Downhill Tire Lever
NOTICE
Keep the lower leg stable. Do not allow the lower leg to twist in
opposite directions, compress toward each other, or be pulled apart.
This will damage the lower leg.
0w-30
Remove the outer wire spring from each new dust wiper seal and set
5 them aside.
Insert the narrow end of a new wiper seal into the recessed end of the
6 Dust Seal Installation tool.
Stabilize the lower leg on a bench top. Hold the lower leg steady and
7 press the wiper seal into the lower leg until the top of the seal is flush
with the top of the lower leg.
Repeat on the other side.
NOTICE
Only press the wiper seal into the lower leg until it is flush with the top
surface of the lower leg. Pressing the wiper seal below the top surface
of the lower leg will compress the foam ring.
NOTICE
Inspect each part for scratches. Do not scratch any sealing surfaces
when servicing your suspension. Scratches can cause leaks.
When replacing seals and o-rings, use your fingers or a pick to remove
the seal or o-ring. Spray isopropyl alcohol on each part and clean with
a clean lint-free rag.
Apply SRAM® Butter grease to the new seals and o-rings.
SRAM Butter
Dual Position Air™: Remove the travel adjuster knob retaining nut.
1
Remove the travel adjuster knob.
DebonAir Yari™
24 mm
24 mm
Remove the top cap o-ring and discard it. Apply grease to a new o-ring
3 and install it.
DebonAir
DebonAir
NOTICE
Do not scratch the air spring shaft. Scratches on the air shaft will allow
air to bypass the seal head into the lower leg, resulting in reduced
spring performance.
DebonAir™: Firmly push the air shaft into the upper tube with your
thumb. Push the seal head tab (A) into the upper tube and under the
retaining ring.
Trapped negative air pressure creates increased resistance when
pushing the shaft in. Wear a thicker glove to protect your thumb if A
needed.
NOTICE
Do not scratch the air spring shaft. Scratches on the air shaft will allow
air to bypass the seal head into the lower leg, resulting in reduced
spring performance.
DebonAir
Push the air shaft into the upper tube with your thumb. While holding DebonAir
the shaft in, remove the retaining ring. Slide the retaining ring onto your
thumb and carefully release the air spring shaft.
DebonAir
DebonAir
DebonAir™
Remove the seal head, wave spring, retaining washer, and top out
6 bumper from the air spring shaft.
Dual Position Air
NOTICE
Scratches on the air spring shaft can cause air to leak. If a scratch is
visible the air spring assembly may need to be replaced.
DebonAir
DebonAir
NOTICE
Do not scratch the air piston. Scratches will cause air to leak.
DebonAir™: Remove the quad ring seal from the air piston and
discard it.
Clean the air piston.
Apply grease to a new quad ring seal and install it.
DebonAir
NOTICE
Scratches on the inside surface of the upper tube can cause air to leak.
If an internal scratch is visible, the crown steerer upper tube assembly
may need to be replaced.
D e b o n A i r - Tr a v e l a n d B o t t o m l e s s To k e n Tu n i n g - Ly r i k
180 0 4 180 0 4
170 1 4 170 1 4
160 2 5 160 2 5
150 2 5 150 2 5
D e b o n A i r - Tr a v e l a n d B o t t o m l e s s To k e n Tu n i n g - Ya r i
180 0 4 180 0 4
170 1 4 170 1 4
160 2 5 160 2 5
150 2 5 150 2 5
D u a l P o s i t i o n A i r - Tr a v e l a n d B o t t o m l e s s To k e n Tu n i n g - L y r i k a n d Ya r i
Fork Travel Fork Travel Bottomless Tokens Bottomless Tokens Fork Travel Fork Travel Bottomless Tokens Bottomless Tokens
(Lyrik) (Yari) Factory Installed Maximum (Lyrik) (Yari) Factory Installed Maximum
Dual Position Air™: Install Bottomless Tokens onto the DPA air spring
shaft, as desired.
Apply a liberal amount of grease to the inside of the upper tube, from
1 the end of the tube to approximately 60 mm into the tube.
DebonAir™
Apply grease to the new seal head inner o-ring and wiper seal.
3 Dual Position Air
DebonAir
DebonAir™
Apply grease to the air piston and seal head outer o-rings/seals.
5
DebonAir
Position the flat retaining washer (A) into the upper tube, followed by
the wavy washer (B). A
Use your fingers to firmly press the seal head into the upper tube until
it stops.
B
DebonAir™
DebonAir
groove by using the retaining ring pliers to rotate the retaining ring
and seal head back and forth a few times, then firmly pull down on
the air shaft.
NOTICE
Do not scratch the air spring shaft. Scratches on the air shaft will allow
air to bypass the seal head into the lower leg, resulting in reduced
spring performance.
DebonAir
Dual Position Air: Apply a liberal amount of grease to the top cap
9 upper air spring shaft.
Install the air spring top cap into the upper tube and tighten it.
10 24 mm 28 N•m (250 in-lb)
DebonAir™
200 Hour Service To continue with Lyrik™ damper service, go to Charger 2™ Damper Service.
200 Hour Service To continue with Yari™ damper service, go to Motion Control™ Damper Service.
RC
2 mm RCT3 / RCT R
2 mm RCT R
RC R
2 mm RC R
RCT R
Unthread the damper top cap and remove the Charger 2™ damper
5 assembly.
24 mm RCT R / RC R
Damper Removal 34
200 Hour Service Damper Service
Remove the o-ring from the top cap. Clean the top cap threads and
1 o-ring groove. Apply grease to a new o-ring and install it.
Clamp the cartridge tube wrench flats in a vise with flat soft jaw inserts,
2 with the rebound damper oriented upwards.
Wrap a rag around the cartridge tube to absorb oil.
Unthread and slowly remove the rebound damper seal head assembly
3 from the cartridge tube.
23 mm
Remove the seal head from the rebound damper shaft and discard it.
4
Damper Service 35
Remove the glide ring from the rebound damper piston. Install a new
5 glide ring.
Install the new seal head onto the rebound damper shaft, threaded end
7 first, and slide it towards the piston until it stops.
T10
Damper Service 36
Remove the cartridge tube from the vise and pour the oil into an
9 oil pan.
Squeeze the bladder to drain the oil from the compression damper
assembly into an oil pan.
Clamp the cartridge tube, on the bladder coupler wrench flats, back
10 into the vise.
Spray RockShox® Suspension Cleaner or isopropyl alcohol into the
cartridge tube.
Squeeze the bladder 5-6 times to circulate the cleaner into the damper.
Remove the tube from the vise. Orient the tube downward and
11 squeeze the bladder until the cleaner and any remaining oil is drained
into an oil pan.
Place the tube on a rag for a few minutes to allow any excess cleaner
to drain.
Damper Service 37
Dry the cartridge tube and compression damper assembly with
12 compressed air.
Damper Service 38
200 Hour Service Damper Assembly
Clamp the cartridge tube wrench flats lightly into the vise and soft jaw
1 inserts. Wrap a rag around the tube to absorb any oil.
Pour RockShox® 3wt suspension oil into the cartridge tube until it is full.
Squeeze the bladder until trapped bubbles stop purging. Pour
additional oil into the cartridge tube until full.
3wt
Damper Assembly 39
Insert the rebound damper piston slowly into the cartridge tube and
3 thread the sealhead into the tube.
Thread the rebound bottom bolt into the shaft 3-4 turns.
4
Damper Assembly 40
Damper Bleed
Draw 3wt RockShox® suspension oil into a RockShox Bleed syringe
1 until it is half full.
Hold the syringe upright, cover the tip with a rag, and gently depress
the plunger to purge any air bubbles from the syringe.
NOTICE
Only use a RockShox bleed syringe.
Do not use syringes that have been in contact with DOT brake fluid.
DOT brake fluid will permanently damage the seals and will cause the
fork to malfunction.
Thread the syringe bleed fitting into the seal head bleed port.
2
Depress the plunger to pressurize the damper assembly.
Push the rebound damper shaft into the cartridge tube while applying
3 opposing pressure on the syringe plunger as the syringe fills with oil.
Pull the rebound damper shaft slowly out of the cartridge tube while
applying opposing pressure on the syringe plunger as oil fills the
damper.
Repeat this process until bubbles are no longer pulled from the damper
into the syringe.
Damper Bleed 41
Fully extend the rebound damper shaft. Push the syringe plunger
4 down, then release the plunger. Allow the bladder to expand and
retract until it stops in a resting position.
T10
Damper Bleed 42
Cycle the rebound shaft a few times.
7
Remove the bottom bolt and clean the Charger 2™ damper assembly.
Damper Bleed 43
Te s t L o c k o u t
RCT3 / RCT R: Rotate the compression cam clockwise until it stops, to
1 the locked out position.
RCT R / RC R: Use the 13 mm wrench to hold the cam locked out while
compressing the damper.
Push down on the damper assembly to test the bleed.
RCT3 / RCT R: The rebound damper shaft should not move more than
2 mm. If the shaft moves more than 2 mm while locked out, repeat the
bleed process. If the bleed was successful, rotate the compression cam
counter-clockwise until it stops, to the unlocked position.
RC / RC R: Consistent resistance should be felt with no gaps in
movement.
13 mm
Test Lockout 44
200 Hour Service Damper Installation
Install the Charger 2™ damper assembly into the damper side upper
1 tube. Thread the top cap into the upper tube.
24 mm RCT R / RC R
Damper Installation 45
3a RCT3: Install the compression mode adjuster knob onto the top cap
with the tab in the forward, unlocked position.
RCT3
Install the low speed compression adjuster knob onto the hex
2 mm 1.2 N·m (10 in-lb)
adjuster rod.
Install and tighten the retaining screw.
RC: Install the compression adjuster knob onto the top cap with the tab
in the forward, unlocked, position.
RC
Damper Installation 46
3b RCT R: Install the cable stop collar with the housing guide in the 6
o'clock forward position, angled ≈20° degrees from center.
87°
20°
RCT R
Push the low speed adjuster knob spring retainer (A) in and push the
knob out of the remote spool.
Remove the top cap seal.
Clean each part.
Install the remote spool onto the hex adjuster with the spool cable set
screw oriented within the 87° range zone.
Install the knob seal.
Install the low speed adjuster knob onto the hex adjuster. Install and
2 mm 1.2 N·m (10 in-lb)
tighten the knob retaining screw.
Damper Installation 47
RC R: Install the cable stop collar with the housing guide in the
6 o'clock forward position, angled ≈20° degrees from center.
87°
RC R 20°
Install the remote spool onto the hex adjuster with the spool cable set 2 mm 1.2 N·m (10 in-lb)
screw oriented within the 87° range zone.
Tighten the spool retaining screw.
200 Hour Service Continue the 200 Hour Service with Lower Leg Installation.
Damper Installation 48
M o t i o n C o n t r o l ™ D a m p e r S e r v i c e - Ya r i ™
200 Hour Service Damper Removal
Turn the compression adjuster knob counter-clockwise, to the full open
1 position, until it stops.
Remove the retaining screw and remove the knob.
2.5 mm
NOTICE
Do not force the damper out of the upper tube if there is resistance.
This can cause separation of the piston from the damper tube.
24 mm
Remove the fork from the work stand and pour the suspension oil into
3 an oil pan.
NOTICE
Scratches on the inside surface of the upper tube can cause oil to leak.
If an internal scratch is visible, the crown steerer upper tube assembly
may need to be replaced.
Damper Removal 50
200 Hour Service Damper Service
Remove the compression damper top cap o-ring and piston u-cup seal.
1
Apply grease to the new o-ring and seal, and install them.
The Yari™ rebound damper seal head cannot be removed from the end
2 of the damper shaft. The rebound piston must be removed first.
15 mm
Clamp the bottom of the rebound damper shaft into the 9/16" opening
of a Park Tool® AV-4 or AV-5 aluminum axle and spindle vise insert.
NOTICE
Clamp the damper at the bottom of the shaft, near the threaded shaft
bolt insert to avoid scratching or damaging the shaft.
Use a 15 mm open end wrench and remove the rebound damper
piston.
Remove the seal head.
Clean the rebound damper shaft and inspect it for scratches. If
scratched, replace the rebound damper assembly.
Remove the outer seal head o-ring and inner shaft scraper seal and
3 discard them.
Apply grease to the new o-rings and install them.
Damper Service 51
Remove the glide ring and discard it.
4
Install a new glide ring.
Damper Service 52
200 Hour Service Rebound Damper Installation
Install the seal head onto the rebound damper shaft with the flat end
1 facing the rebound damper piston.
Loctite Threadlocker Blue 242
Thread the damper piston onto the shaft and tighten it. 15 mm 2.4-4.0 N·m (21-35 in-lb)
Insert the rebound damper and seal head into the upper tube.
2
Push the seal head into the upper tube until the retaining ring groove
is visible.
NOTICE
Do not scratch the rebound damper shaft. Scratches will allow oil to
bypass the seal head into the lower leg resulting in reduced spring
performance.
Confirm the retaining ring is properly seated in the retaining ring
groove by using the retaining ring pliers to rotate the retaining ring
and seal head back and forth a few times.
Pull the rebound damper shaft out to the fully extended position.
6
5
5wt 180 mL
Insert the compression damper into the upper tube. Press down slowly
3 and rotate in a circular motion until the damper is installed.
Thread the top cap into the upper tube.
24 mm
Install the adjuster knob with the tab in the 7-8 o'clock, unlocked
5 position.
RC
200 Hour Service Continue the 200 Hour Service with Lower Leg Installation.
Install the lower leg assembly onto the upper tubes and slide it just
3 enough to engage the upper bushings with the upper tubes.
NOTICE
Make sure both wiper seals slide onto the tubes without folding the
outer lip of either seal.
The inside bottom of the lower leg should not contact the spring or
damper shafts. A gap between the shaft ends and the lower leg bolt
holes should be visible.
NOTICE
Do not exceed the recommended oil volume per leg as this can
damage the fork.
Slide the lower leg assembly toward the crown until it stops.
5
The spring and damper shafts should be visible through the bottom
bolt holes.
Verify each shaft is centered and seated in the lower leg shaft/bolt hole
and no gap is visible between the lower leg and the shaft end.
Hold the crush washer with needle nose pliers and unthread it from the
bolt by turning the bolt counter-clockwise. Discard the crush washers.
Clean the bolts and install new crush washers.
NOTICE
Dirty or damaged crush washers can cause oil to leak from the fork.
Yari™
Lyrik
Lyrik™
Lyrik
Lyrik
5 mm Spring Side
5 mm Damper Side
Lyrik™: Install the rebound damper knob and tighten the set screw.
8 2.5 mm 0.85 N·m (7.5 in-lb)
Do not over-tighten the set screw. Over-tightening will seize the
adjuster knob and it will not turn.
Yari™: Install the rebound adjuster knob and press it firmly onto the bolt.
Refer to your pre-service recorded rebound setting to adjust the
rebound damping.
Lyrik
Yari
DebonAir™
This concludes the service of your RockShox® Lyrik™ or Yari™ suspension fork.