Jeppiaar Engineering College: Me6401-Kinematics of Machinery

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JEPPIAAR ENGINEERING COLLEGE

DEPARTMENT OF MECHANICAL ENGINEERING

ME6401-KINEMATICS OF MACHINERY
II YEAR/ IV SEMESTER

QUESTION BANK
Vision of Institution
To build Jeppiaar Engineering College as an institution of academic excellence in
technological and management education to become a world class university.
Mission of Institution
 To excel in teaching and learning, research and innovation by promoting the
principles of scientific analysis and creative thinking.
 To participate in the production, development and dissemination of knowledge and
interact with national and international communities.
 To equip students with values, ethics and life skills needed to enrich their lives and
enable them to meaningfully contribute to the progress of society.
 To prepare students for higher studies and lifelong learning, enrich them with the
practical and entrepreneurial skills necessary to excel as future professionals and
contribute to Nation’s economy.
Engineering knowledge: Apply the knowledge of mathematics, science, engineering fundamentals, and
PO1 an engineering specialization to the solution of complex engineering problems.
Problem analysis: Identify, formulate, review research literature, and analyze complex engineering
PO2 problems reaching substantiated conclusions using first principles of mathematics, natural sciences, and
engineering sciences.
Design/development of solutions: Design solutions for complex engineering problems and design
PO3 system components or processes that meet the specified needs with appropriate consideration for the
public health and safety, and the cultural, societal, and environmental considerations
Conduct investigations of complex problems: Use research-based knowledge and research methods
PO4 including design of experiments, analysis and interpretation of data, and synthesis of the information to
provide valid conclusions.
Modern tool usage: Create, select, and apply appropriate techniques, resources, and modern
PO5 engineering and IT tools including prediction and modeling to complex engineering activities with an
understanding of the limitations.
The engineer and society: Apply reasoning informed by the contextual knowledge to assess societal,
PO6 health, safety, legal and cultural issues and the consequent responsibilities relevant to the professional
engineering practice.
Environment and sustainability: Understand the impact of the professional engineering solutions in
PO7 societal and environmental contexts, and demonstrate the knowledge of, and need for sustainable
development.
Ethics: Apply ethical principles and commit to professional ethics and responsibilities and norms of the
PO8 engineering practice.
Individual and team work: Function effectively as an individual, and as a member or leader in diverse
PO9 teams, and in multidisciplinary settings.
Communication: Communicate effectively on complex engineering activities with the engineering
PO10 community and with society at large, such as, being able to comprehend and write effective reports and
design documentation, make effective presentations, and give and receive clear instructions.
Project management and finance: Demonstrate knowledge and understanding of the engineering and
PO11 management principles and apply these to one’s own work, as a member and leader in a team, to
manage projects and in multidisciplinary environments.
Life-long learning: Recognize the need for, and have the preparation and ability to engage in
PO12 independent and life-long learning in the broadest context of technological change.
JEPPIAAR ENGINEERING COLLEGE
DEPARTMENT OF MECHANICAL ENGINEERING

Vision of the Department

To create excellent professionals in the field of Mechanical Engineering and to uplift the
quality of technical education on par with the International Standards.

Department Mission

1. To reinforce the fundamentals of Science and Mathematics to Mechanical


Engineeringand critically and relatively investigate complex mechanical systems and
processes.
2. To engage in the production, expansion and practice of advanced engineering
applications through knowledge sharing activities by interacting with global communities
and industries.
3. Toequip students with engineering ethics, professional roles, corporate social
responsibility and life skills andapplythem for the betterment of society.
4. To promote higher studies and lifelong learning and entrepreneurial skills and
developexcellent professionals for empowering nation’s economy.
PEO’s

1. To enrich the technical knowledge of design, manufacturing and management of


mechanical systems and develop creative and analytical thinking in research.
2. To relate, strengthen and develop the theoretical knowledge of the Mechanical
Engineering by exhibiting various concepts applied through diverse industrial
exposures and experts’ guidance.
3. Facilitate the students to communicate effectively on complex social, professional
and engineering activities with strict adherence to ethical principles.
4. Create awareness for independent and life long learning and develop the ability
to keep abreast of modern trends and adopt them for personal technological
growth of the nation.
PSO’s

1. To understand the basic concept of various mechanical engineering field such as


design, manufacturing, thermal and industrial engineering.
2. To apply the knowledge in advanced mechanical system and processes by using
design and analysis techniques.
3. To develop student’s professional skills to meet the industry requirements and
entrepreneurial skills for improving nation’s economy stronger.
ME6401-KINEMATICS OF MACHINERY
COURSE OUTCOMES

C211.1 Explain the concept and application of linkages in the assembly of a machine
Inspect the assembly with respect to the displacement, velocity and acceleration at any point in a
C211.2
link.
C211.3 Extend the motion of specified set of linkages and cam mechanisms for specified output motions
C211.4 Demonstrate the basic concepts of toothed gearing and kinetics of gear trains
C211.5 Outline the effects of friction in motion transmission and in machine components
ME6401 KINEMATICS OF MACHINERY L T P C

3 0 0 3

OBJECTIVES:

 To understand the basic components and layout of linkages in the assembly of a system/
machine.
 To understand the principles in analyzing the assembly with respect to the displacement,
velocity, and acceleration at any point in a link of a mechanism.
 To understand the motion resulting from a specified set of linkages, design few linkage
Mechanisms and cam mechanisms for specified output motions.
 To understand the basic concepts of toothed gearing and kinematics of gear trains and the
effects of friction in motion transmission and in machine components.

UNIT I BASICS OF MECHANISMS 9

Classification of mechanisms–Basic kinematic concepts and definitions–Degree of


freedom,Mobility–Kutzbach criterion, Gruebler’s criterion–Grashof’s Law–Kinematic
inversions of four-bar chain and slider crank chains–Limit positions–Mechanical advantage–
Transmission Angle–Description of some common mechanisms–Quick return mechanisms,
Straight line generators, Universal Joint–rocker mechanisms.

UNIT II KINEMATICS OF LINKAGE MECHANISMS 9

Displacement, velocity and acceleration analysis of simple mechanisms–Graphical method–


Velocity and acceleration polygons–Velocity analysis using instantaneous centres–kinematic
analysis of simple mechanisms–Coincident points–Coriolis component of Acceleration–
Introduction to linkage synthesis problem

UNIT III KINEMATICS OF CAM MECHANISMS 9

Classification of cams and followers–Terminology and definitions–Displacement diagrams–


Uniform velocity, parabolic, simple harmonic and cycloidal motions–Derivatives of follower
motions–Layout of plate cam profiles–Specified contour cams–Circular arc and tangent
cams–Pressure angle and undercutting–sizing of cams.

UNIT IV GEARS AND GEAR TRAINS 9

Law of toothed gearing–Involutes and cycloidal tooth profiles–Spur Gear terminology and
definitions–Gear tooth action–contact ratio–Interference and undercutting. Helical, Bevel, Worm,
Rack and Pinion gears [Basics only].Gear trains–Speed ratio, train value–Parallel axis gear
trains–Epicyclic Gear Trains.

UNIT V FRICTION IN MACHINE ELEMENTS 9

Surface contacts–Sliding and Rolling friction–Friction drives–Friction in screw threads–


Bearings and lubrication–Friction clutches–Belt and rope drives–Friction in brakes-Band and
Block brakes.
TOTAL: 45 PERIODS
OUTCOMES:

Upon completion of this course, the students can able to apply fundamentals of mechanism
for the design of new mechanisms and analyse them for optimum design.

TEXT BOOKS:

1. Uicker, J.J., Pennock G.R and Shigley, J.E., “Theory of Machines and Mechanisms”, 3rd
Edition, Oxford University Press, 2009.
2. Rattan, S.S, “Theory of Machines”, 3rd Edition, Tata McGraw- Hill, 2009.

REFERENCES:

1. Thomas Bevan, "Theory of Machines", 3rd Edition, CBS Publishers and


Distributors,2005.
2. Cleghorn. W. L, “Mechanisms of Machines”, Oxford University Press, 2005
3. Robert L. Norton,"Kinematics and Dynamics of Machinery", Tata McGraw-
Hill, 2009.
4. Allen S. Hall Jr., “Kinematics and Linkage Design”, Prentice Hall, 1961
5. Ghosh. A and Mallick, A.K., “Theory of Mechanisms and Machines", Affiliated East-
West Pvt.Ltd., New Delhi, 1988.
6. Rao.J.S. and Dukkipati.R.V."Mechanisms and Machine Theory", Wiley-Eastern
Ltd.,New Delhi, 1992.
7. John Hannah and Stephens R.C.,"Mechanics of Machines", Viva Low-Prices Student
Edition,1999
8. Ramamurthi. V,"Mechanics of Machines", Narosa Publishing House, 2002.
9. Khurmi, R.S.,”Theory of Machines”,14th Edition, S Chand Publications, 2005
10. Sadhu Sigh : Theory of Machines, "Kinematics of Machine", Third Edition, Pearson
Education,2012
JEPPIAAR ENGINEERING COLLEGE

Jeppiaar Nagar, Rajiv Gandhi Salai – 600 119

DEPARTMENT OF MECHANICAL ENGINEERING

QUESTION BANK

IV SEMESTER
ME6401 – Kinematics of Machinery
Regulation – 2013
JEPPIAAR ENGINEERING COLLEGE
Jeppiaar Nagar, Rajiv Gandhi Salai – 600 119

DEPARTMENT OF MECHANICAL ENGINEERING


QUESTION BANK
SUBJECT : ME6401 – Kinematics of Machinery
YEAR /SEM: II /IV

UNIT 1 BASICS OF MECHANISMS


Classification of mechanisms–Basic kinematic concepts and definitions–Degree of freedom,Mobility–Kutzbach
criterion, Gruebler’s criterion–Grashof’s Law–Kinematic inversions of four-bar chain and slider crank chains–
Limit positions–Mechanical advantage–Transmission Angle–Description of some common mechanisms–Quick
return mechanisms, Straight line generators, Universal Joint–rocker mechanisms.
PART-A
CO Mapping: C211.1
Q.No Questions BT Competence PO
Level
1 Define kinematic link. BTL-1 Remembering P01
2 Differentiate between a machine and a structure. BTL-2 Understanding P01,P02,P012
3 Classify the constrained motion BTL-2 Understanding P01,P02
4 Define kinematic pair BTL-1 Remembering P01
5 Define kinematic chain BTL-1 Remembering P01
6 Define degree of freedom of a mechanism BTL-1 Remembering P01,P02
7 State Grubler’s criterion for planar mechanisms BTL-1 Remembering P01,P02
8 State Grubler’s criterion of spatial mechanisms BTL-1 Remembering P01,P02
9 What is the significance of Grashof’s law for a four BTL-1 Remembering P01,P02
bar mechanism?
10 List any four inversion of a single slider chain BTL-1 Remembering P01,P02,P03,P12
11 Define sliding connectors BTL-1 Remembering P01
12 Define mechanical advantages of a mechanism. BTL-1 Remembering P01,P012
13 Define transmission angle of a four bar mechanism BTL-1 Remembering P01,P02
what are the worst value of transmission angle?
14 Show the indicate the transmission angle of a four BTL-2 Understanding P01,P02,P03
bar mechanism.
15 What is the use of offset slider – crank mechanism? BTL-1 Remembering P01,P02,P03
16 List out the application of straight line motion BTL-1 Remembering P01,P02
mechanisms
17 What is the condition of correct steering of an BTL-1 Remembering P01,P02
automobile?
18 What are indexing mechanisms? BTL-1 Remembering P01,P02
19 What is low degree of complexity? BTL-1 Remembering P01
20 Determine the number of freedom of the mechanism BTL-5 Evaluating P01,P02,P03
shown in the figure below.
21 What is the significance of degrees of freedom of a BTL-1 Remembering P01,P02
kinematic chain when it functions as a mechanism?
Given examples.
22 Differentiate between rigid and resistant bodies. BTL-2 Understanding P01,P02,P012
23 The ratio between the width of the front axle and that
of wheel base of a steering mechanism is 0.44.At the
instant when the front inner wheel is turned by 18 BTL-1 Remembering P01,P02
degree, what should be the angle turned by the outer
front wheel for perfect steering?
24 State any four types of kinematic pairs according to BTL-1 Remembering P01,P02
the types of relative motion between them.
25 Identify the possible motion and name of the BTL-3 Applying P01,P02
following combinations.
26 State at least one similarly and difference between a BTL-1 Remembering P01,P02
helical pair and cylindrical pair.
27 Give the DOF for a shaft in a circular in a circular BTL-3 Applying P01,P02,P03
hole.
28 What is Kutzbach criterion for planner mechanism? BTL-1 Remembering P01, P02
29 List a four – bar mechanism and show that if has one BTL-1 Remembering P01,P02,P03
DOF.
30 What do you meant by inversion of mechanism? BTL-1 Remembering P01,P08,P10,P11,
P12

PART-B&C
1 What is known as kinematic inversion? Sketch and
explain the various inversions of a slider crank chain, P01,P02,P03,P08,
BTL-1 Remembering
also starting the actual machines in which these are P10,P11,P12
used in practice.
2 Explain why two Hooke’s joints are used to transmit
motion from the engine to the differential of an
automobile. Two shafts are connected by a universal
joint. The driving shaft rotates at a uniform speed of P01,P02,P03,P06,
BTL-2 Understanding
1200 r.p.m. Determine the greatest permissible angle P12
between the shaft axes so that the total fluctuation of
speed does not exceed 100 r.p.m. Also calculate the
maximum and minimum speeds of the driven shaft.
3 Explain the working of two different types of quick BTL-2 Understanding P01,P02,P03,P11,
return mechanisms. Derive an expression for the ratio P12
of time taken in forward and return stroke for one of
these mechanisms.
4 Label and explain any three kinematic inversion of BTL-1 Remembering P01,P02,P03
four-bar chain
5 Explain the inversions of four bar chain with BTL-2 Understanding P01,P02,P03,P10,
examples P12
6 Label and explain the following.(i)Elliptical trammel
(ii)Scotch yoke mechanism. BTL-1 Remembering P01,P02,P03,P12

7 Explain different types of constrained motion with BTL-2 Understanding P01,P02,P06


suitable example
8 Explain the working of peaucellier mechanism and BTL-2 Understanding P01,P02,P03
offset slider mechanism
9 Explain mechanical advantage and transmission BTL-2 Understanding P01,P02,P03,P12
angle related to four bar mechanism.
10 Figure shows a mechanical press used to exert large
forces to insert a small part into a larger one. Draw a P01,P02,P03,P06,
BTL-1 Remembering
kinematic diagram, using the end of the handle as a P09,P11,P12
point of interest. Also compute the degrees of
freedom.

UNIT II KINEMATICS OF LINKAGE MECHANISMS


Displacement, velocity and acceleration analysis of simple mechanisms–Graphical method–Velocity
and acceleration polygons–Velocity analysis using instantaneous centres–kinematic analysis of simple
mechanisms–Coincident points–Coriolis component of Acceleration–Introduction to linkage synthesis
problem.
PART-A
CO Mapping: C211.2
Q.No Questions BT Competence PO
Level
1 Distinguish between rotation and translation? BTL- Analyzing
P01,P02,P03
4
2 How to represent the direction of velocity of any
BTL-
point on a link with respect to another point on the Remembering P01,P02,P03
same link? 1
3 What is a configuration diagram/ what is use? BTL- Remembering P01,P02,P03,
1 P09,P11,P12
4 How the direction of the angular velocity is found out BTL- P01,P02,P03,
during velocity analysis of a mechanism by graphical Remembering
1 P09,P11,P12
method?
5 What is Coriolis component of acceleration? BTL- Remembering
P01,P02,P03, P12
1
6 Name two mechanisms: one where Coriolis BTL-
acceleration is countered and another where Coriolis Remembering P01,P02,P03, P12
1
acceleration is not encountered?
7 State the condition for a link to experience Coriolis BTL- Remembering
acceleration (or for what kind of relative motion, the P01,P02,P03,P12
1
Coriolis component of acceleration occurs?
8 Show the relation to find the magnitude of Coriolis BTL-
components of acceleration? Remembering P01,P02,P12
1
9 A slide, sliding at 100 mm/s on link, which is BTL-
rotating at 60rpm.Is subjected to Coriolis Remembering P01,P02,P03
1
acceleration. Find its magnitude?
10 How direction of Coriolis component of acceleration BTL-
is determined? Remembering P01,P02
1
11 What is meant by the virtual centre on instantaneous BTL- Remembering P01,P02,P03,
centre? 1 P11,P12
12 Solve the equation to determine the number of BTL- Applying P01,P02,P03,
instantaneous centers of a mechanism? 3 P11,P12
13 State the relationship between crank angle ɸ of BTL- Remembering
P01,P02,P03,
single slider crank mechanism 1
14 What do you mean by coupler curve? BTL- Remembering P01,P02,P03 ,P12
1
15 Explain how the acceleration of a point on a link
(whose direction is known) is obtained when the BTL- Understanding P01,P02,P08
acceleration of some other point on the same link is 2
give in magnitude and direction
16 Explain how the coriolis component of acceleration
arises when a point is rotating about some other fixed BTL- Understanding P01,P02,P03
point and at the same time its distance from the fixed 2
point varies.
17 What is the need of finding acceleration of linkage in BTL- Remembering
a mechanism P01,P02,P03 ,P12
1
18 Name any two mechanism having coriolis BTL- Remembering P01,P02,P03,P12
component 1
19 A four-bar mechanism has couples pin center at A
and B, and fixed pivot center at Ao and B. show the BTL- Understanding P01,P02,P03,P12
two vector equation involving the output velocity 2
vector of B
20 Explain normal component of acceleration? BTL- Understanding P01,P02,P03
2 P09,P11,P12
21 Distinguish normal component of a acceleration and BTL- P01,P02,P03
tangential component of acceleration Remembering
1 P11,P12
22 What type of link will have only centripetal BTL- P01,P02,P03
component of acceleration and what types of link Remembering
1 P11,P12
will have only linear acceleration?
23 State coriolis law BTL- Remembering P01,P02,P03,
1 P11,P12
24 When coriolis component of acceleration occurs? BTL- Remembering
P01,P02,P03,P12
1
25 In a revolving stage with a speed of 3 rpm,a person is
walking with a speed of 0.5m/s along a radial path BTL-
Evaluating P01,P02,P03
,determine the magnitude of the coriolis component 5
of acceleration in this motion.
26 How many instantaneous are in a single slider crank BTL-
mechanism? Remembering P01,P02,P03,P12
1
27 What are the types of instantaneous centers? BTL- Remembering
P01,P02,P03, P12
1
28 What do you mean by couples curve? BTL- Remembering
P01,P02,P03, P12
1
29 State the frouden stein’s equation for a four bar BTL- Remembering
mechanism P01,P02,P03, P12
1
30 State and prove Kennedy’s three centre theorem BTL- Remembering P01,P02,P03 ,P12
1
PART-B&C
1 The dimensions of the mechanism, as shown in
Figure are as follows :AB = 0.45 m; BD = 1.5 m :
BC = CE = 0.9 m.The crank AB turns uniformly at BTL- Evaluating
P01,P02,P03,P06,
180 r.p.m. in the clockwise direction and the blocks 5 P09,P11,P12
at D and E are working in frictionless guides. Draw
the velocity diagram for the mechanism and find the
velocities of the sliders D and E in their guides. Also
determine the turning moment at A if a force of 500
N acts on D in the direction of arrow X and a force of
750 N acts on E in the direction of arrow Y.

2 In a slider crank mechanism, the length of crank OB


and connecting rod AB are 125 mm and 500 mm
respectively. The centre of gravity G of the
connecting rod is 275 mm from the slider A. The
BTL-
crank speed is 600 r.p.m. clockwise. When the crank Evaluating P01,P02,P03,P12
5
has turned 45° from the inner dead centre position,
determine: 1. velocity of the slider A, 2. velocity of
the point G, and 3. angular velocity of the connecting
rod AB.
3 By analytical method, derive the velocity and P01,P02,P03, P12
acceleration for the reciprocating steam engine
mechanism
4 The following data refer to the dimensions of the
links of a four - bar mechanism: AB = 50mm; BC =
66mm; CD = 56mm and AD (fixed link) = 100mm.
at the instant when DAB = 60°, the link AB has an
angular velocity of 10.5 rad/s in the counter BTL- P01,P02,P03,P06,
Evaluating
clockwise direction. Determine the velocity of point 5 P09,P11,P12
C, velocity of point E on the link BC while BE = 40
mm and the angular velocities of the links BC and
CD. Also sketch the mechanism and indicate the
data.
5 A four bar chain is represented by a quadrilateral
ABCD in which AD is fixed and is 0.6 m long. The
crank AB = 0.3 m long rotates in a clockwise
direction at 10 rad/s and with an angular acceleration
BTL-
of 30 rad/s2, both clockwise. The crank drives the Evaluating P01,P02,P03,P12
5
link CD (=0.36 m) by means of the connecting link
BC (=0.36 m). The angle BAD = 60°. Using
graphical method, determine the angular velocities
and angular accelerations of CD and BC.
6 The driving crank AB of the quick-return
mechanism, as shown in Figure,revolves at a uniform
speed of 200 r.p.m. Find the velocity and acceleration BTL-
of the tool-box R, in the position shown, when the Remembering P01,P02,P03,P12
1
crank makes an angle of 60° with the vertical line of
centres PA. What is the acceleration of sliding of the
block at B along the slotted lever PQ?
7 The mechanism as following dimensions OA=200
mm , AB=1.5 m, BC=600mm , CD = 500 mm
,BE=400 mm.Locate the instantaneous centres.If the BTL-
Remembering P01,P02,P03,P12
crank OA rotates uniformly at 120 rpm. Clockwise, 1
find (i) velocity of D and (ii) the angular velocity of
the link AB and CD.
8 In a mechanism , the various dimensions
areOC=125mm,CP=500mmPA=125mm,AQ=250mm
and QE=125mm.The slider P translates along and
axis which is 25mm vertically below point O.The
BTL-
crank OC rotates uniformly at 120 r.p.m in the Remembering P01,P02,P03,P12
1
anticlockwise direction. The bell crank lever AQE
rocks about fixed centre Q. Draw the velocity
diagram and calculate the absolute velocity of point
E of the lever.
9 In a crank and slotted lever quick return motion
mechanism, the distance between the fixed centers is
240 mm and the length of the driving crank is
120mm. Determine the inclination of the slotted bar
BTL-
with the vertical in the extreme position and the time Remembering P01,P02,P03,P10,P12
1
ratio. If the length of the slotted bar is 450 mm, find
the length of the stroke if the line of stroke passes
through the extreme positions of the free end of the
lever.
10 An engine mechanism have the crank CB=200 mm
and the connecting rod BA= 600 mm. In the position,
BTL-
the crankshaft has a speed of 50 rad/s and an angular Remembering P01,P02,P03,P12
1
acceleration of 800 rad/s2.Find (i) angular velocity of
AB (ii) angular acceleration of AB
11 Locate all the instantaneous centres of the slider
crank mechanism. The length of crank OB and
connecting rod AB are 100 mm and 400 mm
BTL-
respectively. If the crank rotates clockwise with an Remembering P01,P02,P03,P12
1
angular velocity of 10 rad/s find (i) Velocity of the
slider A, and (ii) Angular velocity of the connecting
rod AB.
UNIT III KINEMATICS OF CAM MECHANISMS
Classification of cams and followers–Terminology and definitions–Displacement diagrams–
Uniform velocity, parabolic, simple harmonic and cycloidal motions–Derivatives of follower
motions–Layout of plate cam profiles–Specified contour cams–Circular arc and tangent cams–
Pressure angle and undercutting–sizing of cams.
PART-A
CO Mapping: C211.3
Q.No Questions BT Competence PO
Level
1 What is the classification of cam based on BTL-1 Remembering P01,P02,P012
physical shape?
2 Why is a roller follower preferred to knife- P01,P02
BTL-1 Remembering
edge follower?
3 Why sometimes the axes of translating roller P01,P02,P03
follower in cam. Follower mechanisms are BTL-1 Remembering
offset from the axis of rotation of cam?
4 Define pressure angle of a cam mechanism? BTL-1 Remembering P01
5 What is the significance of pressure angle in BTL-1 Remembering P01,P02
cam?
6 Define dwell period or angle of dwell? BTL-1 Remembering P01,P02
7 What are the different types of motion with BTL-1 Remembering P01,P02
which a follower can move?
8 State the equation to determine the maximum Remembering P01,P02
velocity and the maximum acceleration when BTL-1
the follower has Simple harmonic motion?
9 State the expressions for maximum velocity Remembering P01,P02,P03,P12
and acceleration of a follower moves with BTL-1
cycloidal motion
10 What is the follower motion used for high BTL-1 Remembering P01,P02,P012
speed cams?
11 What is the follower motion used for high BTL-1 Remembering P01,P02
speed cams? Why?
12 Name the types of cams with specified. BTL-1 Remembering P01
13 Define tangent cam. BTL-1 Remembering P01
14 State the advantages of tangent cam and BTL-1 Remembering P01,P02
sketch it.
15 What do you mean by under cutting in cams? BTL-1 Remembering P01,P02
16 State the basic requirement for high speed BTL-4 Analyzing P01,P02
cam.
17 Which of the displacement diagrams in respect P01,P02
of follower motion should be chosen for buffer
dynamic performance of a cam-follower BTL-1 Remembering
mechanism?
18 Write the procedure to draw the cam profile. P01,P02,P03,P12
Draw a base circle with minimum radius of BTL-2 Understanding
the cam (rb=25mm) with O as centre.
19 State the advantage of cam mechanisms over BTL-1 Remembering P01
linkage mechanisms.
20 List any four types of cam followers? BTL-4 Analyzing P01,P06,P012
21 Why is a roller follower preferred to knife- BTL-1 Remembering P01,P02
edge follower?
22 State at least one advantage and one Remembering P01,P02,P012
disadvantage of flat-faced follower over roller BTL-1
follower in a cam mechanisms.
23 Define pitch circle of the cam? BTL-1 Remembering P01,P02
24 What is the radial distance between the prime Remembering P01
circle and base circle for a cam with knife- BTL-1
edge follower?
25 What is a circular arc cam? BTL-1 Remembering P01
26 State the basic requirements for high speed BTL-1 Remembering P01,P02
cams.
27 List the various methods to eliminate under BTL-4 Analyzing P01,P02
cutting.
28 What do you mean by specified contours? BTL-1 Remembering P01,P02
29 Why cams with specified contours are used? BTL-1 Remembering P01,P02
30 Classify followers according to the motion of BTL-2 Understanding P01,P02,P03,P12
the follower.
31 What is a cam? BTL-1 Remembering P01
PART-B&C
1 The following particulars relate to a
symmetrical circular cam operating a flat
faced follower :
Least radius = 16 mm, nose radius = 3.2 mm,
distance between cam shaft centre and nose
centre = 25 mm, angle of action of cam = BTL-4 P01,P02,P03,P06,
Analyzing
150°, and cam shaft speed = 600 r.p.m. P09,P11,P12
Assuming that there is no dwell between
ascent or descent, determine the lift of the
valve, the flank radius and the acceleration
and retardation of the follower at a point
where circular nose merges into circular flank.
2 A cam rotating clockwise at a uniform speed
of 200 r.p.m. is required to move an offset
roller follower with a uniform and equal
acceleration and retardation on both the
outward and return strokes. The angle of
ascent, the angle of dwell (between ascent and
descent) and the angle of descent is 120°, 60°
and 90° respectively. The follower dwells for
BTL-4 Analyzing P01,P02,P03,P10,P12
the rest of cam rotation. The least radius of the
cam is 50 mm, the lift of the follower is 25
mm and the diameter of the roller is 10 mm.
The line of stroke of the follower is offset by
20 mm from the axis of the cam. Draw the
cam profile and find the maximum velocity
and acceleration of the follower during the
outstroke.
3 A cam is designed for a knife edge follower
with following data: P01,P02,P03,P06,
i. Cam lift = 40 mm during 90° of BTL-4 Analyzing
P09,P11,P12
cam rotation with SHM
ii. Dwell for the next 30°
iii. During the next 60° of cam rotation
the follower returns to original
position with SHM
iv. Dwell for the remaining 180°
Draw the profile of the cam when the line of
stroke is offset 20 mm from the axis of the
cam shaft.
4 In a cam with translating roller follower, the
follower axis is offset to the right of cam hinge
by 12 mm. the roller radius is 10 mm and the
cam rotates in the counter clock-wise
direction. Layout the rise portion of the cam
profile to meet the following specifications:
BTL-4 Analyzing P01,P02,P03,P06,P09
Rise takes place during 180° of cam rotation
of which for the first 90° the rise is with
constant acceleration and the rest is with
constant retardation. Take seven station points
only. The lift of the cam is 30 mm and the
least radius of the cam is 25 mm
5 A cam, with a minimum radius of 25 mm,
rotating clockwise at a uniform speed is to be
designed to give a roller follower, at the end of
a valve rod, motion described below :
1. To raise the valve through 50 mm during
120° rotation of the cam;
2. To keep the valve fully raised through next
30°;
3. To lower the valve during next 60°; and
4. To keep the valve closed during rest of the
revolution i.e. 150°;
The diameter of the roller is 20 mm and the
diameter of the cam shaft is 25 mm. P01,P02,P03,P06,
Draw the profile of the cam when (a) the line BTL-5 Evaluating
P09,P11,P12
of stroke of the valve rod passes through the
axis of the cam shaft, and (b) the line of the
stroke is offset 15 mm from the axis of the
cam shaft.
The displacement of the valve, while being
raised and lowered, is to take place with
simple harmonic motion. Determine the
maximum acceleration of the valve rod when
the cam shaft rotates at 100 r.p.m.
Draw the displacement, the velocity and the
acceleration diagrams for one complete
revolution of the cam.
6 A circular cam operating a flat faced follower
has a least diameter of 40 mm. The lift is 12
mm and angle of action is 160°. The speed of
rotation is 500 rpm. If the period of BTL-5 Evaluating P01,P02,P03,P06,P12
acceleration of the follower is 60% of the
retardation during the lift, determine the
following:
(i)The principal dimensions of the cam
(ii)The acceleration the main points.
Also determine the maximum acceleration and
deceleration during the lift.
With the help of a neatly drawn sketch of a
spur gear, explain elaborately the
nomenclature of gears
7 Draw a cam profile to drive an oscillating
roller follower to the specification given
below.(i) Follower to move outwards through
an angular displacement of 20°c during the
first 120 rotation of the cam.(ii) Follower to
return to its initial position during next 120
degree rotation of the cam. (iii) the follower to
dwell during the next 120 degree f the cam BTL-4 Analyzing P01,P02,P03,P12
rotation. distance between the pivot centre
and roller centre = 120 mm and distance
between the pivot centre and cam axis = 130
mm,minimum radius of the cam = 40 mm,
radius of roller=10 mm, inward and outward
strokes take place with simple harmonic
motion.
8 The following particulars relate to a
symmentrical a circular cam operating a flat
faced follower has a least diameter of 25 mm,
nose radius = 8 mm, lift of the valve is 10
P01,P02,P03,P06,
mm, Angle of action of cam =120 degree. BTL-5 Evaluating
P09,P11,P12
Cam shaft speed = 1000 rpm. Determine the
flank radius and maximum velocity,
acceleration and retardation of the follower.
Draw profile of the cam.
9 Draw the profile of a cam operating a knife
edge follower having a life of 30 mm. The
cam raises the follower with SHM for 150
degree of the rotation followed by a period of
dwell for 60 degree. The follower descends for
the next 100 degree rotation of the cam with
BTL-4 Analyzing P01,P02,P03,P12
uniform velocity, again followed by a dwell
period. The cam rotates at a uniform velocity
of 120 rpm and has a least radius of 20 mm.
What will be the maximum velocity and
acceleration of the follower during the life and
the return?
10 In a symmetrical tangent cam operating a
roller follower, the least radius of the cam is
30 mm and roller radius is 17.5 mm. The angle BTL-4 Analyzing P01,P02,P03,P12
of ascent is 75 degree and the total lift is 17.5
mm. The speed of the cam shaft is 600 r.p.m.
Calculate: (i) The principal dimensions of the
cam; (ii) the accelerations of the follower at
the beginning of the life, where straight flank
merges into the circular nose and at the apex
of the circular nose; (iii) Draw the profile of
the cam. Assume that there is no dwell
between ascent and descent.
11 A cam is to be used for a platform that will
repeatedly lift boxes from a lower conveyor.
This machine is plot a displacement diagram
and determine the required speed of the cam
BTL-5 Evaluating P01,P02,P03,P12
when the follower motion sequences is as
follows: (i)Rise 40 mm in 1.2 s (ii) Dwell for
0.3 s (iii) Fall 20 mm in 0.9 s (iv) Dwell 0.6 s
(v) Fall 20 mm in 0.9 s.

UNIT IV GEARS AND GEAR TRAINS


Law of toothed gearing–Involutes and cycloidal tooth profiles–Spur Gear terminology and definitions–
Gear tooth action–contact ratio–Interference and undercutting. Helical, Bevel, Worm, Rack and Pinion
gears [Basics only].Gear trains–Speed ratio, train value–Parallel axis gear trains–Epicyclic Gear Trains.
PART-A
CO Mapping: C211.4
Q.No Questions BT Competence PO
Level
1 Define (a) Normal Pitch and (b) axial Pitch BTL-1 Remembering P01,P02,P012
relating to helical gears.
2 What is a worm gear drive? BTL-1 Remembering P01,P02
3 Define the following terms used in gears? (a) Remembering P01,P02,P03
BTL-1
Pressure angle (b) Module
4 Define the term “arc of contact” in gears? BTL-1 Remembering P01
5 State the law of gearing? BTL-1 Remembering P01,P02
6 Define the terms velocity ratio and the sliding BTL-1 Remembering P01,P02
velocity in a spur gear pair?
7 Name the curves for use as gear profile which BTL-1 Remembering P01,P02
satisfies the law of gearing?
8 What is the significance of contact ratio in gears? BTL-1 Remembering P01,P02
9 Explain the term interference as applied to gears? BTL-1 Remembering P01,P02,P012
10 Define undercutting in gears? BTL-1 Remembering P01,P02
11 Explain any two methods of reducing or BTL-2 Understanding P01,P02
eliminating interference in gears?
12 What are the roles of idles in gears train? BTL-1 Remembering P01,P02,P03
13 What are the applications of reversed gear trains? BTL-1 Remembering P01
14 What is meant by an Epicyclic gear train? Give a BTL-1 Remembering P01,P02
practical example
15 Explain briefly the use of differential in an BTL-2 Understanding P01,P02,P012
automobile.
16 What are the advantages of epicyclic gear train? BTL-1 Remembering P01,P02
17 What is the degree of freedom for a differential Remembering P01,P02,P03
BTL-1
mechanism?
18 What is the necessity of a differential used in an BTL-1 Remembering P01,P02,P03,P12
automobile?
19 What is the role of idlers in a gear train? BTL-1 Remembering P01,P02
20 Write short notes on differentials BTL-2 Understanding P01,P02
21 List down the common forms of teeth BTL-4 Analyzing P01,P02
22 What is gear ratio? BTL-1 Remembering P01,P02,P10,P012
23 What are the methods to avoid interference and BTL-1 Remembering P01,P02
undercutting?
24 What are the types of standard tooth profile? BTL-1 Remembering P01,P02,P03
25 What are the types of gears? BTL-1 Remembering P01,P02,P03,P12
26 Define Addendum: BTL-1 Remembering P01,P02
27 Define Deddendum? BTL-1 Remembering P01,P02
28 What is mean by backlash? BTL-1 Remembering P01,P02
29 What are the methods to obtain velocity ratio of BTL-1 Remembering P01,P02,P012
epicyclic gear train?
30 What is reverted gear train? BTL-1 Remembering P01,P02
PART-B&C
1 Two spur gears of 24 teeth and 36 teeth of 8 mm
module and 20° pressure angle are in mesh.
Addendum of each gear is 7.5 mm. The teeth are
of involute form. Determine: 1. The angle P01,P02,P03,P06,
through which the pinion turns while any pair of BTL-5 Evaluating
P09,P11,P12
teeth are in contact and 2. The velocity of sliding
between the teeth when the contact on the pinion
is at a radius of 102 mm. The speed of the pinion
is 450 r.p.m.
2 An epicyclic train is shown in Fig. 13.42. Internal
gear A is keyed to the driving shaft and has 30
teeth. Compound wheel C and D of 20 and 22
teeth respectively are free to rotate on the pin
fixed to the arm P which is rigidly connected to
the driven shaft. Internal gear B which has 32
teeth is fixed. If the driving shaft runs at 60
r.p.m. clockwise, determine the speed of the BTL-5 Evaluating P01,P02,P03,P12
driven shaft. What is the direction of rotation of
driven shaft with reference to driving shaft?

3 Two gear wheels mesh externally and are to give


a velocity ratio of 3 to 1.
The teeth are of involute form; module = 6 mm,
addendum = one module, pressure angle = 20°. BTL-5 Evaluating P01,P02,P03,P12
The pinion rotates at 90 r.p.m. Determine:
1. The number of teeth on the pinion to avoid
interference on it and the corresponding number
of teeth on the wheel,
2. The length of path and arc of contact,
3. The number of pairs of teeth in contact, and
4. The maximum velocity of sliding.
4 With the help of a neatly drawn sketch of a gear,
BTL-2 Understanding P01,P02,P03,P12
explain elaborately the nomenclature of gears.
5 Two unequal gears of involute profile are to give
required gear ratio. Derive an expression for the
BTL-3 Applying P01,P02,P03,P12
minimum number of teeth required for the pinion
in order to avoid interference
6 A reverted compound gear train is used as back
gear of a lathe. It is required to give a reduction
from cone – pulley speed to spindle speed of
approximately 9 to 1. The module of the teeth on
the high-speed pair is 4 mm and of those on low- BTL-5 Evaluating P01,P02,P03,P12
speed pair is 5 mm. the centre distance is 180
mm. determine the number of teeth on each of
the four wheels, if the pinions are to have as
nearly as possible equal numbers of teeth. Also
sketch a line diagram and show the gear train.
7 Prove max length of arc of contact between a
pair of gear tooth to avoid interference is (r+ BTL-5 Evaluating P01,P02,P03
R)tan φ.
8 Two mating gears have 20 and 40 involutes teeth
of module 10 mm and 20 degree pressure angle.
The addendum on each wheel is to be made of
such a length that the line of contact on each BTL-5 Evaluating P01,P02,P03
side of the pitch point has half the maximum
possible length. Determine the addendum height
of each gear wheel, length of path of contact.
9 A compound epicyclic gear A,D,E are free to
rotate on axis P. The compound gear B and C
rotate together on the axis Q at the end of arm F.
All gear have equal pitch. The number of
external teeth on gears A,B and C are 18,45 and
BTL-1 Remembering P01,P02,P03,P12
21 respectively. The gears D & E are annular
gears. The gear A rotates at 100 rpm in
anticlockwise direction and gear D rotates at 450
rpm clockwise. Find the speed and direction of
the arm and the gear E.
10 Derive an expression for minimum number of P01,P02,P03,P06,
BTL-3 Applying
teeth on the wheel in order to avoid interference. P09,P11,P12
11 The following data relate to a pair of 20 degree
involute gears in mesh:
Module = 6 mm, Number of teeth on pinion = 17,
Number of teeth on gear=49; Addenda on pinion
and gear wheel = 1 module. BTL-1 Remembering P01,P02,P03,P12
Find (i) The number of pairs of teeth in contact
(ii) The angle turned through by the pinion and
the gear wheel when one pair of teeth is in
contact, and (iii) The ratio of sliding to rolling
motion when the tip of a tooth on the larger
wheel (1) is just making contact, (2) is just
leaving contact with its mating tooth, and (3) is
at the pitch point.
12 An epicyclic gear consist of three gears. A,B and
C . The gear A has 72 internal teeth and gear C
has 32 external teeth. The gear B meshes with
booth A and C and is carried on an arm EF which BTL-5 Evaluating P01,P02,P03,P12
rotates about the centre of A at 18 r.p.m. If the
gear A is fixed, determine the speed of gears B
and C

Unit – V FRICTION
Surface contacts–Sliding and Rolling friction–Friction drives–Friction in screw threads–Bearings
and lubrication–Friction clutches–Belt and rope drives–Friction in brakes-Band and Block brakes.
PART-A
CO Mapping: C211.5
Q.No Questions BT Competence PO
Level
1 What are the type of friction? BTL-1 Remembering P01,P02,P012
2 What is role friction in screw jack? BTL-1 Remembering P01,P02
3 Why shall self-locking screw have lesser BTL-1 Remembering P01,P02,P03
efficiency?
4 List down the laws of friction BTL-4 Analyzing P01,P02,P03,P12
5 Define anti friction bearing BTL-1 Remembering P01,P02
6 Differentiate between multi plate clutch &core BTL-4 Analyzing P01,P02
clutch
7 Differentiate between self-locking & over BTL-4 Analyzing P01,P02
howling of screw
8 What is limiting angle of friction? BTL-1 Remembering P01,P02,P012
9 What is the difference between sliding friction & BTL-1 Remembering P01,P02
rolling friction?
10 What are advantage & disadvantage of V-Belt BTL-1 Remembering P01,P02,P10,P012
drive?
11 Distinguish between open & cross belt drive in BTL-4 Analyzing P01,P02
term of its application.
12 Define Velocity Ratio. BTL-1 Remembering P01,P02,P03
13 What is self-energizing brake? BTL-1 Remembering P01,P02,P012
14 What is meant by self-locking brake? BTL-1 Remembering P01,P02
15 What is the max efficiency of screw jack? BTL-1 Remembering P01,P02,P03
16 Obtain an expression for length of an open belt BTL-5 Evaluating P01,P02,P03,P12
drive
17 Define helix angle. BTL-1 Remembering P01,P02
18 What are the functions of clutch? BTL-1 Remembering P01,P02
19 Give expression for torque transmitting capacity BTL-2 Understanding P01,P02
for multi plate clutch by uniform pressure theory
and uniform wear theory
20 What are the types of belts? BTL-1 Remembering P01,P02,P012
21 What is meant by angle of contact? BTL-1 Remembering P01,P02
22 What is the disadvantage of v-belt drive over flat BTL-1 Remembering P01,P02,P03
belt?
23 What is the condition for transmission of BTL-1 Remembering P01,P02,P012
maximum power in belt drive?
24 What is the brake? BTL-1 Remembering P01,P02
25 What are the types of brake? BTL-1 Remembering P01,P02,P03
26 Define bearing? BTL-1 Remembering P01,P02,P03,P12
27 Give any two functions of bearing. BTL-2 Understanding P01,P02
28 What are the types of bearing? BTL-1 Remembering P01,P02
29 What is expression for ratio of driving tension BTL-1 Remembering P01,P02
for rope drive?
30 What is Antifriction bearing? BTL-1 Remembering P01,P02,P012
31 What kind of friction acts between the tyre and BTL-1 Remembering P01,P02
road in an automobile?
32 State the functional difference between a clutch BTL-1 Remembering P01,P02,P03
and a brake
PART-B&C
1 Two pulleys, one 450 mm diameter and the other
200 mm diameter are on parallel shafts 1.95 m
apart and are connected by a crossed belt. Find
the length of the belt required and the angle of
contact between the belt and each pulley. P01,P02,P03,P06,
BTL-1 Remembering
What power can be transmitted by the belt when P09,P11,P12
the larger pulley rotates at 200 rev/min, if the
maximum permissible tension in the belt is 1 kN,
and the coefficient of friction between the belt
and pulley is 0.25?
2 The power transmitted between two shafts 3.5
metres apart by a cross belt drive round the two
pulleys 600 mm and 300 mm in diameters, is 6
kW. The speed of the larger pulley (driver) is
220 r.p.m. The permissible load on the belt is 25
N/mm width of the belt which is 5 mm thick. P01,P02,P03,P06,
BTL-5 Evaluating
The coefficient of friction between the smaller P09,P11,P12
pulley surface and the belt is 0.35.
Determine:
1. Necessary length of the belt
2. Width of the belt and
3. Necessary initial tension in the belt.
3 A multi-plate clutch has three pairs of contact
surfaces. The outer and inner radii of the contact
surfaces are 100 mm and 50 mm respectively.
The maximum axial spring force is limited to 1 BTL-1 Remembering P01,P02,P03,P12
kN. If the coefficient of friction is 0.35 and
assuming uniform wear, find the power
transmitted by the clutch at 1500 r.p.m.
4 A single plate clutch, with both sides effective,
has outer and inner diameters 300 mm and 200 BTL-5 Evaluating P01,P02,P03,P12
mm respectively. The maximum intensity of
pressure at any point in the contact surface is not
to exceed 0.1 N/mm2. If the coefficient of
friction is 0.3, determine the power transmitted
by a clutch at a speed 2500 r.p.m.
5 A single dry plate clutch transmits 7.5 kW at 900
r.p.m. The axial pressure is limited to 0.07
N/mm2. If the coefficient of friction is 0.25, find
1. Mean radius and face width of the friction BTL-1 Remembering P01,P02,P03,P12
lining assuming the ratio of the mean radius to
the face width as 4, and 2. Outer and inner radii
of the clutch plate.
6 A load of 10 kN is raised by means of a screw
jack, having a square threaded screw of 12 mm
pitch and of mean diameter 50 mm. If a force of
100 N is applied at the end of a lever to raise the P01,P02,P03,P06,
BTL-1 Remembering
load, what should be the length of the lever P09,P11,P12
used? Take coefficient of friction = 0.15. What is
the mechanical advantage obtained? State
whether the screw is self locking.
7 The mean diameter of the screw jack having
pitch of 10 mm is 50 mm. A load of 20 KN is
lifted through a distance of 170 mm. Find the
work done in lifting the load and efficiency of
the screw jack when (i) the load rotates with the
screw and (ii) the load rests on the loose head
BTL-1 Remembering P01,P02,P03,P12
which does not rotates with the screw. The
external and internal diameters of the bearing
surface of the loose head are 60 mm and 10mm
respectively. The coefficient of friction for the
screw as well as the bearing surface may be
taken as 0.08
8 A leather faced conical clutch has a cone angle
of 30 degree. If the intensity of pressure between
the contact surfaces is limited to 0.35 N/mm2
and the breadth of the conical surface is not
exceed of one-third of the mean radius. BTL-5 Evaluating P01,P02,P03,P12
Determine the dimensions of the contact surfaces
to transmit 22.5 KW at 2000 rpm. Assume
uniform wear rate and take coefficient of friction
as 0.15
9 A compressor, requiring 90KW to operate at
250rpm. The drive is by V-belts from an electric
motor running at 750 rpm. The diameter of the
pulley on the compressor shaft must not be
BTL-5 Evaluating P01,P02,P03,P12
greater than 1 meter while the center distance
between the pulleys is limited to 1.75m. The belt
speed should not exceed 1600 m/min. Determine
the number of V belt required to transmit the
power if each belt has a cross sectional area of
375 mm2, density 1000 kg/m3 and an allowable
tensile stress of 2.5 Mpa. The groove angle of the
pulley is 35 degree. The coefficient of friction
between the belt and the pulley is 0.25. Also
calculate the length of each belt.
10 The following data relate to a screw jack: Pitch
of the threaded screw= 8 mm. Diameter of the
threaded screw = 40 mm. Coefficient of friction
between screw and nut =0.1 Load =20 KN.
BTL-5 Evaluating P01,P02,P03,P12
Assuming that the load rotates with the screw,
determine the (i) Ratio of torques required to
raise and lower the load (ii) Efficiency of the
machine.
11 A single plate clutch transmits 25 kw at 900 rpm.
The maximum pressure intensity between the
plates is 85 KN/m2. The outer diameter of the
P01,P02,P03,P06,
plate is 360 mm. Both the sides of the plate are BTL-5 Evaluating
P09,P11,P12
effective and the coefficient of friction is 0.25.
Determine the (i) Inner radius of the plate. (ii)
Axial force to engage the clutch.
UNIT I BASICS OF MECHANISMS

Classification of mechanisms–Basic kinematic concepts and definitions–Degree of


freedom,Mobility–Kutzbach criterion, Gruebler’s criterion–Grashof’s Law–Kinematic
inversions of four-barchain and slider crank chains–Limit positions–Mechanical
advantage–Transmission Angle–Description of some common mechanisms–Quick
return mechanisms, Straight line generators,Universal Joint–rocker mechanisms.

PART-A

1. Define kinematic link. (A.U., NOV/DEC 2011)


A kinematic link, also known as an element, is defined as a single part of a
machine which has motion relative to some other part of the machine.

2. Differentiate between a machine and a structure. (A.U., NOV 2002, MAY 2005, DEC
2010, JUN 2013&2014)
Machine:

i. Relative motion exits between its parts.


ii. It transforms available energy into useful work
Structure:

i. No relative motion exists between its members.


ii. It does not convert the available energy into work.
3. Classify the constrained motion.(A.U, JUN 2014)
There are three types of constrained motions they are
i. Completely constrained motion
ii. Incompletely constrained motion
iii. successfully constrained motion
4. Define kinematic pair. (A.U,DEC 2006, MAY 2010,JUN2013)
When any two links are connected in such a way that their relative motion is
completely or successfully constrained, they form a kinematic pair.
5. Define kinematic chain. (A.U,DEC 2005, MAY 2010)
A kinematic chain is defined as the combination of kinematic pairs in which each link
forms a part of two kinematic pairs and relative motion between the links is either completely
constrained or successfully constrained.
6. Define degree of freedom of a mechanism. (A.U.,DEC 2007, MAY 2010)
The degree of freedom of a mechanism is the number of independent parameters
required to specify the location of every link with the mechanism.
7. State Grubler’s criterion for planar mechanisms. (A.U.,DEC 2005, MAY 2005, DEC
2008, DEC 2011)
Grubler’s criterion for planar mechanisms given by 3n-2l-4=0
Where, n= number of links, and
l= number of lower pairs.
8. State Grubler’s criterion of spatial mechanisms. (A.U.,DEC 2009)
Grubler’s criterion for spatial mechanisms is given by 6n-5p1-7=0
Where, n= number of links, and
p1= number of pairs having 1 DOF.

9. What is the significance of Grashof’s law for a four bar mechanism? (A.U,DEC 2011)
For four bar chain grashof’s law is used to test whether any of the links in the chain
can be a crank.
10. Given any four inversion of a single slider chain. (A.U.,JUN2009)
i. Internal combustion engine.
ii. Reciprocation quick return mechanism.
iii. Whitworth quick return mechanism.
iv. Pendulum pump.
11. Define sliding connectors.
Sliding connectors are used when one slider is to drive another slider. Usually the two
sliders operate in the same plane but in different directions.
12. Define mechanical advantages of a mechanism. (A.U.,DEC 2008,2009)
The mechanical advantage of a mechanism is defined as the ratio of the output torque
exerted by the drive link to the required input torque at the driver link.
13. Define transmission angle of a four bar mechanism what are the worst value of
transmission angle?(A.U.,DEC 2003,2011, JUN 2012,Dec 2016,May 2017)
The able between the coupler link and the driven link is known as transmission angle.
The worst value of transmission angle is less than 450.
14. Sketch and indicate the transmission angle of a four bar mechanism. (A.U,
MAY2010,Dec 2016)
Link AB=driver
Link BC=coupler
Link CD=driven
Link AD=frame=transmission angle
15. What is the use of offset slider – crank mechanism? (A.U.,NOV/DEC 2011)
The offset slider crank mechanisms is essentially used as a quick return
mechanism in which return stroke is executed quickly as compared to the working
stroke.

16. List out the application of straight line motion mechanisms. (A.U., MAY 2010)
i. Used to machine straight and flat surface.
ii. Used in self-recording instruments in indicator mechanism.
iv. Used in a mechanism used for advancing film of a movie camera.
17. What is the condition of correct steering of an automobile? (A.U.,JUN 2012)
The condition of correct steering is that the relative motion between the wheels
and the road surface should be that of pure rolling while taking a turn avoiding any
lateral slip.

18. What are indexing mechanisms? (A.U.,DEC 2012)


Indexing mechanism is generally used to convert a rotary or oscillating motion
of a series of step movements of the output link or shaft.

19. What is low degree of complexity? (A.U.,DEC 2013)


In a complex mechanism, if only one radius of path curvature of one motion
transfer point is not known, such a mechanism is called a mechanism with low degree
of complexity.
20. Determine the number of freedom of the mechanism shown in the figure below. (A.U.,
MAY 2015)
Soln;
Number of links, n=14
Number of binary joints,j=18
Number of lower pairs, l=j=18
Number of higher pairs , h=1
DOF=3(n-1)-2l-h=2
21. What is the significance of degrees of freedom of a kinematic chain when it functions as a
mechanism? Given examples.(A.U., MAY2015)
The degree of freedom, also as mobility of freedom, refers to the number of
inputs required to produce the constrained motion of the mechanism.

22. Differentiate between rigid and resistant bodies. (A.U.,DEC 2014,Dec 2016)
Rigid body means a body with no deformation when the required force is transmitted.
A body is said to be resistant if it is capable of transmitting the required force with
negligible deformation.
23. The ratio between the width of the front axle and that of wheel base of a steering
mechanism is 0.44.At the instant when the front inner wheel is turned by 18 degree, what
should be the angle turned by the outer front wheel for perfect steering? (A.U.,DEC
2014)
24. State any four types of kinematic pairs according to the types of relative motion between
them.(May 2017).
i. Sliding pair
ii. Cylindrical pair
iii. Turing pair
iv. Spherical pair
v. . Screen pair
25. Identify the possible motion and name of the following combinations.
i. Members of a scissor
ii. A two plug inserted in a two pin socket
26. State at least one similarly and difference between a helical pair and cylindrical pair.
Similarity: Both are lower pair
Difference: Helical pair has an degree of freedom where as the cylindrical pair
has 2 degree of freedom
27. Give the DOF for a shaft in a circular in a circular hole.
Since a circular shaft moving in a circular hole in both rotation and sliding it has 2
degree of freedom.
28. What is Kutzbach criterion for planner mechanism? (A.U.,MAY2007)
DOF=3(n-1)-2l-h
N=No. of links
l=No. of lower pairs
l=No. of higher pairs
29. Draw a four – bar mechanism and show that if has one DOF.(A.U.,MAY 2006)
Where,
n=4,l=4, h=0
DOF = 3(n-1)-2l-h= 3(4-1)-2*4-0= 1
30. What do you meant by inversion of mechanism?(A.U.,MAY2006)
The process of obtaining different mechanisms by fixing different links in a kinematic
chain.
PART – B & C

1. What is known as kinematic inversion? Sketch and explain the various inversions of a
slider crank chain, also starting the actual machines in which these are used in practice.
[May 2015,2017]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R and Shigley,
J.E., Page No: 39 - 42

2. Explain why two Hooke’s joints are used to transmit motion from the engine to the
differential of an automobile. Two shafts are connected by a universal joint. The driving
shaft rotates at a uniform speed of 1200 r.p.m. Determine the greatest permissible angle
between the shaft axes so that the total fluctuation of speed does not exceed 100 r.p.m.
Also calculate the maximum and minimum speeds of the driven shaft. [May 2015]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No: 42-43

3. Explain the working of two different types of quick return mechanisms. Derive an
expression for the ratio of time taken in forward and return stroke for one of these
mechanisms. [May 2015]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No: 18 – 20

4. Sketch and explain any three kinematic inversion of four-bar chain. [May 2015]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No: 50 – 51.

5. Explain the inversions of four bar chain with examples. [May 2015]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:27 – 29.

6. Sketch and explain the following:


i. Elliptical trammel
ii. Scotch yoke mechanism. [May
2015]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No: 133 - 134

7. Explain different types of constrained motion with suitable example (Dec 2016)
Refer: “Theory of Machines” by Rattan, S.S Page No: 15 – 16

8. Describe the working of peaucellier mechanism and offset slider mechanism. ( Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:25 - 26.

9. Explain mechanical advantage and transmission angle related to four bar mechanism.
(May 2017)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:130 – 133.
10. Figure shows a mechanical press used to exert large forces to insert a small part into a
larger one. Draw a kinematic diagram, using the end of the handle as a point of interest.
Also compute the degrees of freedom.(May 2017)

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:42 – 44.
UNIT IIKINEMATIC ANALYSIS

Displacement, velocity and acceleration analysis of simple mechanisms–Graphical


method–Velocityand acceleration polygons–Velocity analysis using instantaneous
centres–kinematic analysis ofsimple mechanisms–Coincident points–Coriolis
component of Acceleration–Introduction to linkagesynthesis problem.

PART-A

1. Difference between rotation and translation? (Dec 2013)


Translation – A state of motion of body for which the displacement difference
between any two points is zero.

Rotation – A state of motion of body for which the displacement difference


points of the body are equal.

2. How to represent the direction of velocity of any point on a link with respect to another
point on the same link?
The direction of linear velocity of any point or a link with respect to another
point on the same link is perpendicular to the line joining the points.

3. What is a configuration diagram/ what is use? (May, Dec 2012)


Configuration diagram is a line sketch of a given mechanism drawn to a
suitable scale.

The configuration diagram forms the basis for the construction of


4. How the direction of the angular velocity is found out during velocity analysis of a
mechanism by graphical method? (May 2010)
By using right hand screw rule.

5. What is Coriolis component of acceleration? (Dec 2009, 10, 11)


Coriolis component of acceleration occurs when a point on one link is sliding
along another rotating link, such as in quick return mechanism.

6. Name two mechanisms: one where Coriolis acceleration is countered and another where
Coriolis acceleration is not encountered? (May
2010)
In the mechanism such as crank and slotted lever mechanism, whit worth
quick return mechanism and oscillating cylinder mechanism, Coriolis acceleration is
encountered.

In the mechanism such as four bar chain, slider- crank mechanism and toggle
mechanism, Coriolis is not encountered.

7. State the condition for a link to experience Coriolis acceleration (or for what kind of
relative motion, the Coriolis component of acceleration occurs? (Dec 2011)
The Coriolis acceleration occurs when a point or one link is sliding along
another rotating link, such as in quick return mechanism.

8. Give the relation to find the magnitude of Coriolis components of acceleration? May
2014,2008
Ac = 2vs×angular velocity
Where,Vs = velocity of sliding
9. A slide, sliding at 100 mm/s on link, which is rotating at 60rpm.Is subjected to Coriolis
acceleration. Find its magnitude? (May 2010)
Coriolis acceleration, Ac = 2vs× angular velocity
= 2*0.1*6.28
= 1.256 m/s2
10. How direction of Coriolis component of acceleration is determined? (June 2009)
The direction of Coriolis component is the direction of relative velocity for the
two coincident point rotated at 90* in the direction of angular velocity of rotate of
link..

11. What is meant by the virtual centre on instantaneous centre? (Dec 2002, Dec 2003,Dec
2009, June 2014)
The combination motion of rotating and translation of the link may be
assumed to be a motion of pure rotation about some centre known as virtual centre or
instantaneous centre.

.
12. Write the equation to determine the number of instantaneous centers of a mechanism?
(Dec 2013,June 2007,June 2013,Dec 2013)
Number of instantaneous centre,
N= n (n-1) / 2
Where, n=number of links.
13. State the relationship between crank angle ɸof single slider crank mechanism.(Dec 2011)
sinѳ = (r/l) sin ѳ = sin ѳ /n.
14. What do you mean by coupler curve? (June 2007)
When the linkage is put into motion, any point attached to the plane of coupler
generates some path/curve with respect to frame link. This path or curve is called
couple curve.

15. Explain how the acceleration of a point on a link (whose direction is known) is obtained
when the acceleration of some other point on the same link is give in magnitude and
direction. (May 2013, Dec 2016)
From any arbitrary point b draw vector b’x such that b’x’= in the direction
parallel to BA to represent the radial component of B with respect to A.

16. Explain how the coriolis component of acceleration arises when a point is rotating about
some other fixed point and at the same time its distance from the fixed point varies. ( AU,
May 2015)
The coriolis component of acceleration happens only when a point known as
coincident point, on one link is sliding along another rotating link. In other words
whenever coincident points exist in a mechanism we have to consider coriolis
component of acceleration.

17. What is the need of finding acceleration of linkage in a mechanism


Since the dynamic forces are function of accelerations of various links become
very important in the design of any mechanism.

18. Name any two mechanism having coriolis component

(i)Crank and slotted lever mechanism.

(ii)Whit worth quick-return mechanism.

20. A for-bar mechanism has couples pin center at A and B, and fixed pivot center at Ao and
B. write the two vector equation involing the output velocity vector of B. may 2006
Vba = Wba . BA

Vb Bo = WbBo .BBo

Vbbo =Va + Vba

21. Explain normal component of acceleration? ( Dec 2006)


Normal or radial component of acceleration is perpendicular to the velocity
velocity to the particle at the given instant. The magnitude is given by

arBA=ώ2 * AB = v2BA/AB

22. Distinguish normal component of a acceleration and tangential component of


acceleration. May 2003
Normal:-

arlink * ώ2*length of the link.

Tangential :
arlink *length of the link.

23. What type of link will have only centripetal component of acceleration and what types of
link will have only linear acceleration? (May 2005)
The link which rotates at a constant velocity will only centripetal radial
component of acceleration.

The link which moves in a linear direction will have only linear tangential
component of acceleration.

24. State coriolis law (Dec 2006)


Whenever a point on one link is sliding along another rotating link, then the
total acceleration will have one additional acceleration component known as coriolis
component.

25. When coriolis component of acceleration occurs? (Dec 2004)


Coriolis component of acceleration occurs when a point on one link is sliding
along another rotating link such as in quick-return mechanism.

26. In a revolving stage with a speed of 3 rpm,a person is walking with a speed of 0.5m/s
along a radial path,determine the magnitude of the coriolis component of acceleration in
this motion. (Dec 2003)
Coriolis acceleration

= 2vs× angular velocity

= 2 *0.5*0.314

= 0.314 m/s2

27. How many instantaneous are in a single slider crank mechanism? (June 2006)
In a single slider crank mechanism, there are four links.

No. of instantaneous centre ,

N= n (n-1/2)

= 4 (4-1/2)

=6

28. What are the types of instantaneous centers? (May 2005,May 2017)
1. Fixed 2. Permanent 3.neither neither fixed nor permanent

29. What do you mean by couples curve? (May 2007)


When the linkage is put in to motion, any point attached to the plane of
couples generates some path /curve with respect to frame link. This path or curve is
called couples curve.

30. State the frouden stein’s equation for a four bar mechanism
K1cosθ + k2 cosθ + k3 = cos(θ-ø)

Where k1 = (d /d1 ) k2 = (-d/c) ,and k3 = a-b+c+d / (2ac)

a, b, c, d are magnitude of four links

31. State and prove Kennedy’s three center theorem ( Dec 2016)
Statement: If three bodies have motion relative to each other, their
instantaneouscentres should lie in a straight line.

Proof:Consider a three link mechanism with link 1 being fixed link 2 rotating
about

I12and link 3 rotating about I13. Hence, I12and I13 are the instantaneous centres for
link 2 and link 3. Let us assume that instantaneous center of link 2 and 3 be at point A
i.e. I23. Point A is a coincident point on link 2 and link 3.

PART – B & C

1. The dimensions of the mechanism, as shown in Fig. 7.30, are as follows :


AB = 0.45 m; BD = 1.5 m: BC = CE = 0.9 m.

The crank AB turns uniformly at 180 r.p.m. in the clockwise direction and the blocks at D
and E are working in frictionless guides. Draw the velocity diagram for the mechanism
and find the velocities of the sliders D and E in their guides. Also determine the turning
moment at A if a force of 500 N acts on D in the direction of arrow X and a force of 750
N acts on E in the direction of arrow Y.
[May 2015]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:62 –64.

2. In a slider crank mechanism, the length of crank OB and connecting rod AB are 125 mm
and 500 mm respectively. The centre of gravity G of the connecting rod is 275 mm from
the slider A. The crank speed is 600 r.p.m. clockwise. When the crank has turned 45°
from the inner dead centre position, determine: 1. velocity of the slider A, 2. velocity of
the point G, and 3. angular velocity of the connecting rod AB. [May
2014]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:78.

3. By analytical method, derive the velocity and acceleration for the reciprocating steam
engine mechanism. [May 2014]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:82 – 84.

4. The following data refer to the dimensions of the links of a four - bar mechanism: AB =
50mm; BC = 66mm; CD = 56mm and AD (fixed link) = 100mm. at the instant when
DAB = 60°, the link AB has an angular velocity of 10.5 rad/s in the counter clockwise
direction. Determine the velocity of point C, velocity of point E on the link BC while BE
= 40 mm and the angular velocities of the links BC and CD. Also sketch the mechanism
and indicate the data.
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:78.

5. A four bar chain is represented by a quadrilateral ABCD in which AD is fixed and is 0.6
m long. The crank AB = 0.3 m long rotates in a clockwise direction at 10 rad/s and with
an angular acceleration of 30 rad/s2, both clockwise. The crank drives the link CD (=0.36
m) by means of the connecting link BC (=0.36 m). The angle BAD = 60°. Using
graphical method, determine the angular velocities and angular accelerations of CD and
BC.[May 2012] Uicker, Refer: “Theory of Machines and Mechanisms” by Uicker, J.J.,
Pennock G.R andShigley, J.E., Page No:106 – 108.
6. The driving crank AB of the quick-return mechanism, as shown in Fig. 8.30, revolves at a
uniform speed of 200 r.p.m. Find the velocity and acceleration of the tool-box R, in
the position shown, when the crank makes an angle of 60° with the vertical line of centres
PA. What is the acceleration of sliding of the block at B along the slotted lever PQ?[May
2009]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:78.

7. The mechanism as following dimensions OA=200 mm, AB=1.5 m, BC=600mm, CD =


500 mm, BE=400 mm.Locate the instantaneous centres.If the crank OA rotates uniformly
at 120 rpm. Clockwise, find (i) velocity of D and (ii) the angular velocity of the link AB
and CD. (Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:78.
8. In a mechanism, the various dimensions are OC=125mm,
CP=500mmPA=125mm,AQ=250mm and QE=125mm.The slider P translates along and
axis which is 25mm vertically below point O.The crank OC rotates uniformly at 120
r.p.m in the anticlockwise direction. The bell crank lever AQE rocks about fixed centre Q.
Draw the velocity diagram and calculate the absolute velocity of point E of the lever.
(Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:78.

9. In a crank and slotted lever quick return motion mechanism, the distance between the
fixed centers is 240 mm and the length of the driving crank is 120mm. Determine the
inclination of the slotted bar with the vertical in the extreme position and the time ratio. If
the length of the slotted bar is 450 mm, find the length of the stroke if the line of stroke
passes through the extreme positions of the free end of the lever. (Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:94 – 96.
10. An engine mechanism have the crank CB=200 mm and the connecting rod BA= 600 mm.
In the position, the crankshaft has a speed of 50 rad/s and an angular acceleration of 800
rad/s2.Find (i) angular velocity of AB (ii) angular acceleration of AB
(May 2017)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:192.
11. Locate all the instantaneous centres of the slider crank mechanism. The length of crank
OB and connecting rod AB are 100 mm and 400 mm respectively. If the crank rotates
clockwise with an angular velocity of 10 rad/s find (i) Velocity of the slider A, and (ii)
Angular velocity of the connecting rod AB. (May 2017)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:193.
UNIT - III KINEMATICS OF CAM MECHANISMS

Classification of cams and followers–Terminology and definitions–Displacement


diagrams–Uniformvelocity, parabolic, simple harmonic andcycloidal motions–
Derivatives of follower motions–Layoutof plate cam profiles–Specified contour
cams–Circular arc and tangent cams–Pressure angle andundercutting–sizing of cams.

1. What is the classification of cam based on physical shape? (MAY-2013, Dec 2016)
1.Radial 2.Cylindrical 3.Wedge

4.Globoidal 5.Conical 6.End

2. Why is a roller follower preferred to knife-edge follower? (DEC-2009)


In roller follower, the wear rate is considerably reduced because of rollingmotion between
contacting surfaces.
3. Why sometimes the axes of translating roller follower in cam. Follower mechanisms are
offset from the axis of rotation of cam? (DEC-2012)
An offset is usually provided on a side so as to decrease pressure angle at the Point of
maximum velocity during out stroke is order to reduce the side thrust in guides of
follower.

4. Define pressure angle of a cam mechanism? (DEC-2011 & 2013)


Pressure angle is the angle between the line of action of the follower and corresponding
normal to the pitch curve through trace point.

5. What is the significance of pressure angle in cam? (JUNE-2009 & 2012)


The pressure angle is very important in cam design as it measures the effectiveness of
cam to transfer driving force to the follower.

6. Define dwell period or angle of dwell? (JUNE -2013)


The period during which the follower remains at rest

7. What are the different types of motion with which a follower can move? (MAY-
2010, 2014,2017)
1. Uniform velocity motion.

2. Simple harmonic motion.

3. Uniform acceleration & retardation motion.

4. Cycloidal motion.
8. State the equation to determine the maximum velocity and the maximum acceleration
when the follower has Simple harmonic motion?
(MAY -2010)
(vO)min = πLώ /2ѳo (ao)min = π2Lώ 2/2ѳo

(vO)max = πLώ /2ѳr (ao)max = π2Lώ 2/2ѳo


9. State the expressions for maximum velocity and acceleration of a follower moves with
cycloidal motion. (DEC-2012)
(vO)min = πLώ /2ѳo (ao)min = 2πLώ 2/2ѳo2

(vO)max = πLώ /2ѳr (ao)max = 2πLώ 2/2ѳo2

10. What is the follower motion used for high speed cams? Why?(JUNE 2009, 2012)
The cams with cycloidal motion for follower are recommended for higher speeds.
Because the acceleration curves is

11. What is the follower motion used for high speed cams? Why? (JUNE 2009,
2012)
The cams with cycloidal motion for follower are recommended for higher
speeds. Because the acceleration curves is continuous and the value of jerk is not
infinite anywhere.

12. Name the types of cams with specified. (MAY 2010)


1. Tangent cam

2. Circular cam

13. Define tangent cam. (JUNE 2014)


When the flanks of the cam are straight and tangential to the base circle and nose circle
the cam is known as tangent cam.

14. State the advantages of tangent cam and sketch it. (DEC 2011)
The tangent cams are usually symmetrical about the centre line of cam shaft. The tangent
cams with roller followers are used for operating inlet and exhaust valves of IC engines.

15. What do you mean by under cutting in cams?(A.U., MAY 2003, JUNE 2006, DEC 2009,
DEC 2010)
If the curvature of the pitch curve is too sharp, then the part of the cam shape would be
lost and thereafter the intended cam motion would not be achieved, such a cam is said to
be undercut.

16. State the basic requirement for high speed cam. (A.U., DEC 2006, JUNE 2007)
For any high speed cam application it is extremely important that not only the
displacement and velocity curves but also the acceleration curve be made continuous for
the entire motion cycle. No discontinuities should be allowed at the boundaries of
different sections of the cam.

17. Which of the displacement diagrams in respect of follower motion should bechosen for
buffer dynamic performance of a cam-follower mechanism? (A.U., MAY-2015)
Cycloidal follower motion.

18. Write the procedure to draw the cam profile. Draw a base circle with minimum radius of
the cam (rb=25mm) with O as centre. (A.U., DEC 2013)
Draw another circle, called prime circle, with same centre with radius equal to minimum
radius of the cam plus roller radius.

19. State the advantage of cam mechanisms over linkage mechanisms. (A.U., MAY 2003)
The cam mechanisms are preferred over linkage mechanisms in applications
that require complex or irregular motion and work function requirements.

20. List any four types of cam followers? (A.U., NOV/DEC 2004)
1. Knife edge follower.

2. Roller follower.

3. Flat-faced (or mushroom follower) and

4. Spherical–faced follower.

21. Why is a roller follower preferred to knife-edge follower?(A.U.,NOV/DEC-2006, DEC


2009)
In roller follower, the wear rate is considerably reduced because of rolling motion
between contacting surfaces.

22. State at least one advantage and one disadvantage of flat-faced follower over roller
follower in a cam mechanisms. (A.U., JUNE 2006)
ADVANTAGE:

The thrust at the bearings is less as compared roller followers.

DISADVANTAGE:

It causes high surfaces stresses.

23. Define pitch circle of the cam? (A.U., MAY 2008)


The locus or path of the tracing point is known as the pitch curve.

24. What is the radial distance between the prime circle and base circle for a cam with knife-
edge follower? (A.U., JUNE 2007)
The smallest circle drawn tangent to the pitch curve is known as the prime
circle. The radial distance between the prime circle and base circle for a cam with
knife-edge follower is zero.
25. What is a circular arc cam? (A.U., DEC 2007)
When the flanks of the cam connecting the base circle and nose arc of convex
circular arcs, then the cam is known as circular arc cam.

26. State the basic requirements for high speed cams. (A.U., DEC 2006, JUNE
2007,May 2017)
For any high speed cam application it is extremely important that not only the
displacement and velocity curves but also the acceleration curve be made continuous
for the entire motion cycle. No discontinuities should be allowed at the boundaries of
different sections of the cam.

27. List the various methods to eliminate under cutting. (A.U., MAY 2002)
By decreasing the desired follower lift.

By increasing the cam rotation angle.

By increasing the cam size.

28. What do you mean by specified contours? (A.U., MAY 2004)


In actual practice, in order to achieve case of manufacturing and cheaper cost
of production of cams, the cams with specified contours.

29. Why cams with specified contours are used? (A.U., Dec 2004)
The specified contours are used because of the case of availability and its less
cost. It is also known for its production.

30. Classify followers according to the motion of the follower. (A.U., Dec 2005)
1. Reciprocating follower.

2. Oscillating follower.

31.What is a cam? (A.U.,


DEC 2006)

A cam is a rotating mechanical member used for transmitting desired motion


to a follower by direct contact.

PART-B

1. The following particulars relate to a


symmetrical circular cam operating a flat faced follower:
Least radius = 16 mm, nose radius = 3.2 mm, distance between cam shaft centre and nose
centre = 25 mm, angle of action of cam = 150°, and cam shaft speed = 600 r.p.m.
Assuming that there is no dwell between ascent or descent, determine the lift of the valve,
the flank radius and the acceleration and retardation of the follower at a point where
circular nose merges into circular flank.[May 2015]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:216 – 217.

2. A cam rotating clockwise at a uniform speed of 200 r.p.m. is required to move an offset
roller follower with a uniform and equal acceleration and retardation on both the outward
and return strokes. The angle of ascent, the angle of dwell (between ascent and descent)
and the angle of descent is 120°, 60° and 90° respectively. The follower dwells for the
rest of cam rotation. The least radius of the cam is 50 mm, the lift of the follower is 25
mm and the diameter of the roller is 10 mm. The line of stroke of the follower is offset by
20 mm from the axis of the cam. Draw the cam profile and find the maximum velocity
and acceleration of the follower during the outstroke. [May 2015]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:220.

3. A cam is designed for a knife edge follower with following data:

v. Cam lift = 40 mm during 90° of cam rotation with SHM

vi. Dwell for the next 30°

vii. During the next 60° of cam rotation the follower returns to original position with
SHM

viii. Dwell for the remaining 180°

Draw the profile of the cam when the line of stroke is offset 20 mm from the axis of the
cam shaft. [May 2014]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:224.

4. In a cam with translating roller follower, the follower axis is offset to the right of cam
hinge by 12 mm. the roller radius is 10 mm and the cam rotates in the counter clock-wise
direction. Layout the rise portion of the cam profile to meet the following specifications:
Rise takes place during 180° of cam rotation of which for the first 90° the rise is with
constant acceleration and the rest is with constant retardation. Take seven station points
only. The lift of the cam is 30 mm and the least radius of the cam is 25 mm. [May 2014]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:230 – 231.

5. A cam, with a minimum radius of 25 mm, rotating clockwise at a uniform speed is to be


designed to give a roller follower, at the end of a valve rod, motion described below :
1. To raise the valve through 50 mm during 120° rotation of the cam;

2. To keep the valve fully raised through next 30°;

3. To lower the valve during next 60°; and


4. To keep the valve closed during rest of the revolution i.e. 150°;

The diameter of the roller is 20 mm and the diameter of the cam shaft is 25 mm.

Draw the profile of the cam when (a) the line of stroke of the valve rod passes through the
axis of the cam shaft, and (b) the line of the stroke is offset 15 mm from the axis of the
cam shaft.

The displacement of the valve, while being raised and lowered, is to take place with
simple harmonic motion. Determine the maximum acceleration of the valve rod when the
cam shaft rotates at 100 r.p.m.

Draw the displacement, the velocity and the acceleration diagrams for one complete
revolution of the cam. [May 2014]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:235 – 236.

6. A circular cam operating a flat faced follower has a least diameter of 40 mm. The lift is
12 mm and angle of action is 160°. The speed of rotation is 500 rpm. If the period of
acceleration of the follower is 60% of the retardation during the lift, determine the
following:

i. The principal dimensions of the cam

ii. The acceleration the main points.

Also determine the maximum acceleration and deceleration during the lift.

With the help of a neatly drawn sketch of a spur gear, explain elaborately the
nomenclature of gears. [May 2014]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:241 – 242.

7. Draw a cam profile to drive an


oscillating roller follower to the specification given below.(i) Follower to move outwards
through an angular displacement of 20°c during the first 120 rotation of the cam.

(ii) Follower to return to its initial position during next 120 degree rotation of the cam.
(iii) the follower to dwell during the next 120 degree f the cam rotation. Distance between
the pivot centre and roller centre = 120 mm and distance between the pivot centre and
cam axis = 130 mm,minimum radius of the cam = 40 mm, radius of roller=10 mm,
inward and outward strokes take place with simple harmonic motion. (Dec 2016)

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:245 – 246.
8. The following particulars relate to a
symmetricala circular cam operating a flat faced follower has a least diameter of 25 mm,
nose radius = 8 mm, lift of the valve is 10 mm, Angle of action of cam =120 degree. Cam
shaft speed = 1000 rpm. Determine the flank radius and maximum velocity, acceleration
and retardation of the follower. Draw profile of the cam. (Dec 2016)

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:251 – 252.

9. Draw the profile of a cam operating a


knife edge follower having a life of 30 mm. The cam raises the follower with SHM for
150 degree of the rotation followed by a period of dwell for 60 degree. The follower
descends for the next 100 degree rotation of the cam with uniform velocity, again
followed by a dwell period. The cam rotates at a uniform velocity of 120 rpm and has a
least radius of 20 mm. What will be the maximum velocity and acceleration of the
follower during the life and the return? (May 2017)

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:255 – 256.

10. In a symmetrical tangent cam


operating a roller follower, the least radius of the cam is 30 mm and roller radius is 17.5
mm. The angle of ascent is 75 degree and the total lift is 17.5 mm. The speed of the cam
shaft is 600 r.p.m. Calculate: (i) The principal dimensions of the cam; (ii) the
accelerations of the follower at the beginning of the life, where straight flank merges into
the circular nose and at the apex of the circular nose; (iii) Draw the profile of the cam.
Assume that there is no dwell between ascent and descent.(May 2017)

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:262.

11. A cam is to be used for a platform that


will repeatedly lift boxes from a lower conveyor. This machine is plot a displacement
diagram and determine the required speed of the cam when the follower motion
sequences is as follows: (i)Rise 40 mm in 1.2 s (ii) Dwell for 0.3 s (iii) Fall 20 mm in 0.9
s (iv) Dwell 0.6 s (v) Fall 20 mm in 0.9 s. (May 2017)

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:262.
UNIT-IV GEARS AND GEAR TRAINS

Law of toothed gearing–Involutes and cycloidal tooth profiles–Spur Gear terminology


and definitions–Gear tooth action–contact ratio–Interference and undercutting.
Helical, Bevel, Worm, Rack and Pinion gears [Basics only].Gear trains–Speed ratio,
train value–Parallel axis gear trains–Epicyclic Gear Trains.

1. Define (a) Normal Pitch and (b) axial Pitch relating to helical gears. (May 2010)
Normal pitch

Distance between similar faces or adjacent teeth along a helix on the pitch cylinder
normal to the teeth.

Axial pitch

Distance measured parallel to the axis between similar faces of adjacent teeth

2. What is a worm gear drive? (May 2010)


A worm gear drive is used to transmit power from one shaft to another which arenon-
intersecting and their axes are normally right angles to each other

3. Define the following terms used in gears? (May 2010, 2011)


(a) Pressure angle (b) Module

(i) Pressure angle:

Angle between the common normal to the two gears teeth at the point of contact and
the common tangent at the pitch point.

(ii) Module the ratio of pitch circle diameter to the number of teeth on the gears

4. Define the term “arc of contact” in gears? (Dec 2016)


The arc of contact is the path traced by a point on the pitch circle from the
beginning to the end of engagement of the two meshing teeth

5. State the law of gearing? (May 2013,2014,2017)


The law of gearing states that for maintaining constant velocity to ratio between two
meshing point of the gears the common normal of the tooth profiles at all contact points
with in mesh must always pass through a fixed point on the lines of centers.

6. Define the terms velocity ratio and the sliding velocity in a spur gear pair? (Dec 2013,
May2014)
Velocity ratio:The ratio of speed of driving gear to the speed of the driven gear.

Sliding velocity:The velocity of one tooth relative to its mating tooth along the common
tangent at the point of contact.
7. Name the curves for use as gear profile which satisfies the law of gearing? (May
2010,2013)
1.Involutes curve

2.Cycloidal Curve

8. What is the significance of contact ratio in gears? (Dec 2010)


The greater contact ratio values result in smoother action because another gear tooth
shares the load for a longer duration during the engaging / disengaging process.

9. Explain the term interference as applied to gears? (May 2008,Dec 2016)


The phenomenon when the tip of the tooth will dig out or interfere with the
flank portion of the tooth portion of the mating gear.

10. Define undercutting in gears? (May 2008,Dec 2016)


When the tip of the gear tooth undercuts the root of the mating gear tooth
some portion of the flank will be removed. This process of removal of material due to
interference phenomenon is called undercutting.

11. Explain any two methods of reducing or eliminating interference in gears? (May 2014)
 By modifying addendum of gear tooth.
 By increasing the pressure angle.
 By modifying tooth profile or profile shifting
 By increasing the centers distances.
12. What the roles are of idles in gears train? (May 2010, 2012)
 To change the direction of the driven gear without changing its angular velocity
 To bridge the gap between first and last gears when the center distance is large.
13. What are the applications of reversed gear trains? (Dec 2012)
The reverted gear trains are used in automobile gear boxes, lather back gear, clocks etc.

14. What is meant by an Epicyclic gear train? Give a practical example. (Dec 2011)
When the axes of rotation of one or more gears are allowed to rotate about another axis,
then the gear train is known as Epicyclic gear train. Ex: Automobile Differentials, M/C
tools

15. Explain briefly the use of differential in an automobile. (Dec 2011)


 Transmit motion from engine to reach wheels
 Rotate the rear wheels at different speeds while the automobile is taking a turn
16. What are the advantages of epicyclic gear train?
The advantage of epicyclic gear trains over simple or compound gear trains is that it can
achieve high speed reduction wit in a very limited space.

17. What is the degree of freedom for a differential mechanism?


The degree of freedom for a differential mechanism is 2.

18. What is the necessity of a differential used in an automobile?


 To compensate the difference in distance that the outer wheel travels while the vehicle
is taking a turn.
 To avoid skidding.
19. What is the role of idlers in a gear train?
 Idlers are used to connect the gears where large center distance is required.
 Idlers are used to obtain the desired motion of the driven gear.
20. Write short notes on differentials:
It is the application of an epicyclic gear train with bevel gears. The function of the
differential gear is to transmit the motion from engine to gear wheels.

21. List down the common forms of teeth:


 Cycloidal profile teeth.
 Involute profile teeth.
22. What is gear ratio?
It is the ratio of pinion speed to the gear speed.

G = np/ng.

23. What are the methods to avoid interference and undercutting?


 Modified involute profile tooth.
 Modified addendum of gear and pinion.
 Increase in center distance.
24. What are the types of standard tooth profile?
1. 14.50composite system.
2. 14.50 full depth involute system.
 200 full depth involute system.
 200 stab involute system.
25. What are the types of gears?(May 2017)
1. Parallel shaft axes gears.
2. Intersecting shaft axes gears.
3. Non-Intersecting and perpendicular shaft.
4. Non-Intersecting and non-perpendicular shaft gears.
26. Define Addendum:
It is the radial distance of gear tooth from the pitch circle to the top of the gear tooth.

27. Define Deddendum?


The radial distance of gear tooth from the pitch circle to the bottom of the gear
tooth.

28. What is mean by backlash?


It is defined as the difference between the tooth space and the tooth thickness which is
measured along the pitch circle. Theoretically it should be zero but practically some
backlash must be allowed to prevent jamming of the teeth due to tooth errors.

29. What are the methods to obtain velocity ratio of epicyclic gear train?
1. Tabulated method.
2. Algebraic method.
30. What is reverted gear train?
If the axis of the first driver and last driver of the follower gear are coaxial or co-incident,
then it is called as reverted gear train.

PART- B
1. Two spur gears of 24 teeth and 36 teeth of 8 mm module and 20° pressure angle are in
mesh. Addendum of each gear is 7.5 mm. The teeth are of involute form. Determine: 1.
The angle through which the pinion turns while any pair of teeth are in contact and 2. The
velocity of sliding between the teeth when the contact on the pinion is at a radius of 102
mm. The speed of the pinion is 450 r.p.m. [May 2015]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:273 – 274.

2. An epicyclic train is shown in Fig. 13.42. Internal gear A is keyed to the driving shaft and
has 30 teeth. Compound wheel C and D of 20 and 22 teeth respectively are free to rotate
on the pin fixed to the arm P which is rigidly connected to the driven shaft. Internal gear
B which has 32 teeth is fixed. If the driving shaft runs at 60 r.p.m. clockwise, determine
the speed of the driven shaft. What is the direction of rotation of driven shaft with
reference to driving shaft? [May 2015]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:330.

3. Two gear wheels mesh externally and are to give a velocity ratio of 3 to 1.
The teeth are of involute form; module = 6 mm, addendum = one module, pressure angle
= 20°. The pinion rotates at 90 r.p.m. Determine:

1. The number of teeth on the pinion to avoid interference on it and the corresponding
number of teeth on the wheel,

2. The length of path and arc of contact,

3. The number of pairs of teeth in contact, and

4. The maximum velocity of sliding. [May 2013]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:301 – 302.

4. With the help of a neatly drawn sketch of a gear, explain elaborately the nomenclature of
gears. [May 2013]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:294.

5. Two unequal gears of involute profile are to give required gear ratio. Derive an
expression for the minimum number of teeth required for the pinion in order to avoid
interference. [May 2012]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:294.

6. A reverted compound gear train is used as back gear of a lathe. It is required to give a
reduction from cone – pulley speed to spindle speed of approximately 9 to 1. The module
of the teeth on the high-speed pair is 4 mm and of those on low-speed pair is 5 mm. the
centre distance is 180 mm. determine the number of teeth on each of the four wheels, if
the pinions are to have as nearly as possible equal numbers of teeth. Also sketch a line
diagram and show the gear train. [May 2012]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:329.

7. Prove max length of arc of contact between a pair of gear tooth to avoid interference is
(r+ R)tan φ. (Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:294.

8. Two mating gears have 20 and 40 involutes teeth of module 10 mm and 20 degree
pressure angle. The addendum on each wheel is to be made of such alength thatthe line
of contact on each side of the pitch point has half the maximum possible length.
Determine the addendum height of each gear wheel, length of path of contact. (Dec
2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:294.

9. A compound epicyclic gear A,D,E are free to rotate on axis P. The compound gear B and
C rotate together on the axis Q at the end of arm F. All gear have equal pitch. The number
of external teeth on gears A,B and C are 18,45 and 21 respectively. The gears D & E are
annular gears. The gear A rotates at 100 rpm in anticlockwise direction and gear D rotates
at 450 rpm clockwise. Find the speed and direction of the arm and the gear E.
(Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:294.

10. Derive an expression for minimum number of teeth on the wheel in order to avoid
interference.(Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:294.

11. The following data relate to a pair of 20 degree involute gears in mesh:
Module = 6 mm, Number of teeth on pinion = 17, Number of teeth on gear=49; Addenda
on pinion and gear wheel = 1 module.

Find (i) The number of pairs of teeth in contact (ii) The angle turned through by the
pinion and the gear wheel when one pair of teeth is in contact, and (iii) The ratio of
sliding to rolling motion when the tip of a tooth on the larger wheel (1) is just making
contact, (2) is just leaving contact with its mating tooth, and (3) is at the pitch point.
(May 2017)

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:285 – 286.

12. An epicyclic gear consist of three gears. A,B and C . The gear A has 72 internal teeth and
gear C has 32 external teeth. The gear B meshes with booth A and C and is carried on an
arm EF which rotates about the centre of A at 18r.p.m. If the gear A is fixed, determine
the speed of gears B and C (May 2017)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:294.
UNIT-V FRICTION

Surface contacts–Sliding and Rolling friction–Friction drives–Friction in screw


threads–Bearings and lubrication–Friction clutches–Belt and rope drives–Friction in
brakes-Band and Block brakes.

1. What are the types of friction? (Nov/Dec 2013)


According to the nature of surface

a) Static friction b) Dynamic friction

According to the condition of surface

a) Dry friction b) Greasy friction c) Film friction

2. What is role friction in screw jack? (Nov/Dec 2010)


The role friction in screw jack is to be avoiding the descending of load under its own
weight or friction is necessary for the self-locking condition of the screw.

3. Why shall self-locking screw have lesser efficiency? (Nov/Dec 2012)


 The self-locking screw requires friction in between the thread surface of screw
&nut
 Thus it requires more effort to lift the body
 For this reason the self-locking have lesser efficiency.
4. List down the laws of friction (April/May 2013)
1. The force of friction α to normal reaction between the surface in contact & always
opposes the relative motion between them.
2. The force friction is independent of the load.
3. The force of friction depends on the nature of materials of the contacting surface.
5. Define anti friction bearing (Nov/Dec 2013)
It is define as a type of bearing using rolling motion to support a load & reduce friction

6. Differentiate between multi plate clutch &core clutch (Nov/Dec 2013)


Multi plate clutch is an extension of single plate clutch and works on the same principle
that of single plate clutch.

In cone clutch working principle is same that of single plate clutch accept that contact
surface are conical in cone clutch.

7. Differentiate between self-locking & over howling of screw (May 2012)


S. Self-Locking Over Howling
No
1 Condition for self- Ф<α
locking
Ф>α
2 Due to self-locking the Due to over howling load continuous to descend
load will be held in under its own weight unless external brake is applied
position without any
external brake
3 Used in screw jack Used in fly press
8. What is limiting angle of friction? (Nov/Dec 2011)
It is defined as the angle between the resultant of force (R) of friction (FF) and normal
reaction (RN) makes with the direction of normal reaction (RN)Ф=Tan^-1 (FF/RN).

9. What is the difference between sliding friction & rolling friction? (May 2011)
Sliding friction: If two surface having sliding motion with respect to each other the
friction between is known as sliding friction. Ex: Nuts & Bolts

Rolling Friction: If two surface have rolling motion with respect to each other the friction
between them is known as rolling friction. Ex: Ball & Rolling Bearing.

10. What are advantage & disadvantage of V-Belt drive? (May 2011)
Advantage

 It have higher power transmitting capacity


 It can be used for high speed reduction ratio
Disadvantage

 They are complex to design & manufacture


 It have lower efficiency
11. Distinguish between open & cross belt drive in term of its application. (April /May
2013)
Open belt drive is used when both the driving & driven shaft are arranged in parallel in
same direction

Cross belt drive is used when both the driving & driven shaft are arranged in parallel in
opposite direction.

12. Define Velocity Ratio. (May 2014)


Velocity ratio = (speed of driven pulley/speed of driving pulley).

13. What is self-energizing brake? (April/May 2011,Dec 2016)


In single block brake when the moments of actuating force and frictional force in same
direction the frictional force assist the actuating force.

14. What is meant by self-locking brake? (Nov /Dec 2012,Dec 2016)


When no effort is required to apply the brake & brake is applied on its own.

15. What is the max efficiency of screw jack?


ήmax=1-sinǿ/1+sinǿ

16. Obtain an expression for length of an open belt drive.


L=d/2(π-2α)+d/2(π+2α)+2C cosα

17. Define helix angle.


It is defined as angle made by helix of the thread with a plane perpendicular to the axis of
the screw.

18. What are the functions of clutch?


When clutch is engaged the clutch transmit maximum power from engine crank shaft of
gear box input shaft

When clutch is engaged, the clutches accommodates for minor slippages and hence
provide smooth drive transmission without jerks.

19. Give expression for torque transmitting capacity for multi plate clutch by uniform
pressure theory and uniform wear theory
i) uniform pressure theory T=n*2/3µw(R13 –R23/R12 –R22)

ii)uniform wear theory T=n*1/2µw(R1+R2)

20. What are the types of belts?


1. Flat belt 2.v-belt 3.circular belt 4.timming belt

21. What is meant by angle of contact?


It is the angle made by a common normal drawn to the tangent line at the point of
engagement and at the point of disengagement of belt on a pulley as its center.

22. What is the disadvantage of v-belt drive over flat belt? (Dec 2016)
 V-belt cannot be used has larger distance
 It’s not as durable as flat belt
 It’s a costlier system
23. What is the condition for transmission of maximum power in belt drive?
Power transmitted shall be a maximum. When the centrifugal tension is one-third of the
belt together when belt runs at velocity of VB=√TI/3Tm

24. What is the brake?


It is a device with the help of which artificial fractional resistance is applied to a moving
machine member in order to stop or returned the motion of body.

25. What are the types of brake?


 Block or shoe brake.
 Band & block.
 Band brake.
 Drum & shoe.
 Disk brake.
26. Define bearing?
It is a machine element which supports another moving machine elements called as
journal.

27. Give any two functions of bearing.


 It provides the support to the shaft or axe & holds them in correct position.
 It facilitates free rotation of the shaft or axle with rim amount of friction.
28. What are the types of bearing?
1. Sliding contact bearing.
2. Rolling contact bearing.
29. What is expression for ratio of driving tension for rope drive?
T1/T2= e^(µѳ/sinβ)

30. What is Antifriction bearing?


 In rolling contact bearing, the between the bearing surface is rolling instead of
sliding as in case of sliding center.
 Main advantage of rolling contact bearing over a sliding contact bearing is that, it
has low staring friction. Due to this property, these bearing are also called
antifriction bearing.
31. What kind of friction acts between the tyre and road in an automobile? (May 2017)
It is because the patch of rubber that is actually touching the road is not moving with
respect to the road. It is static (for a very brief period every revolution).
As the patch flattens out on the road, there is a tiny bit of relative motion, which is part of
that rolling friction, but the whole patch is not sliding, so it’s not kinetic friction (unless
you have slammed on the brakes and the wheels are screeching or you are cornering so
hard the tires are slipping).
32. State the functional difference between a clutch and a brake.(May 2017)
Brake and clutch are the two different components used in automotive. These two elements
serve two different purposes. Though their functions are entirely different, both are needed for
the smooth running of a automotive vehicle.

PART-B

1. Two pulleys, one 450 mm diameter and the other 200 mm diameter are on parallel shafts
1.95 m apart and are connected by a crossed belt. Find the length of the belt required and
the angle of contact between the belt and each pulley.
What power can be transmitted by the belt when the larger pulley rotates at 200 rev/min,
if the maximum permissible tension in the belt is 1 kN, and the coefficient of friction
between the belt and pulley is 0.25? [May 2015]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:445 – 446.

2. The power transmitted between two shafts 3.5 metres apart by a cross belt drive round the
two pulleys 600 mm and 300 mm in diameters, is 6 kW. The speed of the larger pulley
(driver) is 220 r.p.m. The permissible load on the belt is 25 N/mm width of the belt which
is 5 mm thick. The coefficient of friction between the smaller pulley surface and the belt
is 0.35.
Determine:

1. Necessary length of the belt


2. Width of the belt and

3. Necessary initial tension in the belt. [May 2015]

Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:440 – 442.

3. A multi-plate clutch has three pairs of contact surfaces. The outer and inner radii of the
contact surfaces are 100 mm and 50 mm respectively. The maximum axial spring force is
limited to 1 kN. If the coefficient of friction is 0.35 and assuming uniform wear, find the
power transmitted by the clutch at 1500 r.p.m. [May 2014]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:444 – 445.

4. A single plate clutch, with both sides effective, has outer and inner diameters 300 mm and
200 mm respectively. The maximum intensity of pressure at any point in the contact
surface is not to exceed 0.1 N/mm2. If the coefficient of friction is 0.3, determine the
power transmitted by a clutch at a speed 2500 r.p.m. [May 2014]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:459 – 460.

5. A single dry plate clutch transmits 7.5 kW at 900 r.p.m. The axial pressure is limited to
0.07 N/mm2. If the coefficient of friction is 0.25, find 1. Mean radius and face width of
the friction lining assuming the ratio of the mean radius to the face width as 4, and 2.
Outer and inner radii of the clutch plate. [May 2013]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:449 – 451.

6. A load of 10 kN is raised by means of a screw jack, having a square threaded screw of 12


mm pitch and of mean diameter 50 mm. If a force of 100 N is applied at the end of a lever
to raise the load, what should be the length of the lever used? Take coefficient of friction
= 0.15. What is the mechanical advantage obtained? State whether the screw is self-
locking. [May 2013]
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:453 – 455.

7. The mean diameter of the screw jack having pitch of 10 mm is 50 mm. A load of 20 KN
is lifted through a distance of 170 mm. Find the work done in lifting the load and
efficiency of the screw jack when (i) the load rotates with the screw and (ii) the load rests
on the loose head which does not rotates with the screw. The external and internal
diameters of the bearing surface of the loose head are 60 mm and 10mm respectively. The
coefficient of friction for the screw as well as the bearing surface may be taken as 0.08
(Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:456.

8. A leather faced conical clutch has a cone angle of 30 degree. If the intensity of pressure
between the contact surfaces is limited to 0.35 N/mm2 and the breadth of the conical
surface is not exceed of one-third of the mean radius. Determine the dimensions of the
contact surfaces to transmit 22.5 KW at 2000 rpm. Assume uniform wear rate and take
coefficient of friction as 0.15.(Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:458 – 460.

9. A compressor, requiring 90KW to operate at 250rpm. The drive is by V-belts from an


electric motor running at 750 rpm. The diameter of the pulley on the compressor shaft
must not be greater than 1 meter while the center distance between the pulleys is limited
to 1.75m. The belt speed should not exceed 1600 m/min. Determine the number of V belt
required to transmit the power if each belt has a cross sectional area of 375 mm2, density
1000 kg/m3 and an allowable tensile stress of 2.5 Mpa. The groove angle of the pulley is
35 degree. The coefficient of friction between the belt and the pulley is 0.25. Also
calculate the length of each belt. (Dec 2016)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:461 – 462.

10. The following data relate to a screw jack: Pitch of the threaded screw= 8 mm. Diameter
of the threaded screw = 40 mm. Coefficient of friction between screw and nut =0.1 Load
=20 KN. Assuming that the load rotates with the screw, determine the (i) Ratio of torques
required to raise and lower the load (ii) Efficiency of the machine. (May 2017)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:465.

11. A single plate clutch transmits 25 kw at 900 rpm. The maximum pressure intensity
between the plates is 85 KN/m2. The outer diameter of the plate is 360 mm. Both the
sides of the plate are effective and the coefficient of friction is 0.25. Determine the (i)
Inner radius of the plate. (ii) Axial force to engage the clutch. (May
2017)
Refer: “Theory of Machines and Mechanisms” by Uicker, J.J., Pennock G.R andShigley,
J.E., Page No:465.

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