Junior 

1 / Junior 1s / Junior 2
Linear actuator

Operating instructions
EN Please take care of the operating instructions!

04/2016, TN: 2010851

EN Translation from the original German version.
All other documents in different languages are translations of the original
version.
Subject to change without notice. All rights reserved in the event of
registrati-on of patents, working models or design patents.
 Table of contents

Table of contents
1 General................................................................................................. 3
1.1 Information relating to the installation instructions ........................................... 3
1.2 Standards and guidelines.................................................................................. 3
1.3 Intended use...................................................................................................... 3
1.4 Foreseeable misuse ......................................................................................... 4

EN
1.5 Warranty and liability......................................................................................... 4
1.6 Customer service of the manufacturer.............................................................. 5

2 Safety................................................................................................... 6
2.1 General safety notices and directions............................................................... 6
2.1.1 Formulation of the safety notices and directions............................................... 6
2.2 Safety principles................................................................................................ 8
2.3 General duties of the plant operator.................................................................. 9
2.4 Requirements of the personnel......................................................................... 9
2.5 Safety notices and directions relating to the technical condition..................... 10
2.6 Safety notices and directions relating to transport, assembly, installation....... 10
2.7 Safety instructions relating to operation...........................................................11
2.8 Safety notices and directions relating to the electrical installation...................11

3 Product description.......................................................................... 12
3.1 General............................................................................................................ 12
3.2 Product variants.............................................................................................. 12
3.3 Technical specifications................................................................................... 13
3.3.1 Summary of the technical parameters............................................................. 13
3.3.2 Information relating to the self-locking facility.................................................. 14

4 Installation......................................................................................... 15
4.1 Mechanical fastening ...................................................................................... 16
4.2 Electrical connection....................................................................................... 17
4.3 Optional attachments...................................................................................... 18
4.3.1 Optional brake................................................................................................. 18
4.3.2 Optional potentiometer.................................................................................... 18
4.3.3 Option Absolutwertgeber 0...10V..................................................................... 19
4.3.4 Optional shaft encoder.................................................................................... 21
4.3.5 Optional rotary pulse encoder elero................................................................ 22
 Table of contents

4.3.6 Optional motor control board (MSP)................................................................ 23

4.3.7 Bellows option................................................................................................. 24
4.4 Limit switches.................................................................................................. 24
4.4.1 Permissible adjusting range of limit switches.................................................. 25
4.4.2 Adjustment of limit switches............................................................................ 25
4.4.3 Operation of unit.............................................................................................. 27
4.5 General dimension drawing............................................................................. 28

5 Declaration of incorporation............................................................ 29
6 Waste disposal.................................................................................. 30
6.1 Scrapping........................................................................................................ 30
6.2 Disposal of waste electrical and electronic components................................. 30
 General

1 General

1.1 Information relating to the installation instructions

The classification of the contents is based on the life stages of the linear drive (here-
inafter referred to as the “device”). The manufacturer reserves the right to make

EN
changes to the technical specifications stated in these installation instructions. In
detail these can differ from the respective version of the device without the factual
information being fundamentally changed and without losing their validity. The cur-
rent status of the technical specifications can be requested from the manufacturer at
any time. Any claims arising from this cannot be asserted. Deviations from the text
and pictorial statements are possible and are dependent on the technical develop-
ment, equipment and accessories of the device. The manufacturer shall provide
information about any differing details relating to special versions by means of the
sales documentation. Other specifications shall remain unaffected by this.

1.2 Standards and guidelines

During construction the fundamental health and safety requirements were ap-
plied and provision was made for the appropriate legislation, standards, direc-
tives and guidelines. The safety element is confirmed by the Declaration of
Incorporation (see section “Declaration of Incorporation”). All information relating
to safety in these installation instructions refers to the laws and regulations that
are currently valid in Germany. All information in these installation instructions
must be complied with at all times and without limitation. In addition to the safety
notices and directions in these installation instructions, the regulations applica-
ble at the place of installation with regard to accident prevention, environmental
protection and occupational safety must be observed and adhered to. The
guidelines and standards for safety assessment can be found in the Declaration
of Incorporation.

1.3 Intended use

The device is envisaged for use in the construction of machinery. It serves as a

means of adjusting small to medium loads. Other fields of application must be
agreed in advance with the manufacturer.

The device must not be used in areas where there is a risk of injury to personnel
or in rooms in potentially explosive environments.

3
 General

If a direct or indirect hazard to personnel cannot be ruled out, additional meas-

ures (e.g. covers, barriers, etc.) must be taken in order to minimise the potential
risk accordingly.

The operator alone is liable for any damage arising from the non-intended use
of the device. The manufacturer assumes no liability for personal injury or dam-
age to property caused through misuse or procedural errors, improper operator
control or improper start of operation.
The device must be operated only by trained and authorized skilled personnel
subject to compliance with all safety notices and directions.

Safe and error-free use and operating safety of the device can only be guar-
anteed subject to use in compliance the intended use in accordance with the
specifications set out in these installation instructions.

Intended use includes observation of and adherence to all the safety notices
and directions instructions specified in these installation instructions, as well as
all applicable regulations of trade associations and the valid laws in relation to
environmental protection. Use in compliance with the intended use also includes
adherence to the operating regulations prescribed in these installation instruc-
tions.

1.4 Foreseeable misuse

Any installation into other equipment that deviates from the purpose cleared by
the manufacture applies as being a foreseeable misuse.

1.5 Warranty and liability

In principle, the General Terms & Conditions of Sale and Delivery of the manu-
facturer apply. The Terms & Conditions of Sale and Delivery are a component
part of the sales documentation and are handed over to the plant operator at the
time of delivery. Liability claims for personal injury and damage to property are
excluded, if they are attributable to one or several of the following causes:
• Opening of the device by the customer (breaking the seal)
• Use not in compliance with the intended use of the device
• Improper installation, start of operation or operator control of the device
• Changes to the design and construction of the device without the written
approval of manufacturer
• Operation of the device with improperly installed connections and defective
or improperly attached safety and protection devices

4
 General

• Non-compliance with the safety stipulations, notices and directions provided

in these installation instructions
• Exceeding of the specified technical specifications

1.6 Customer service of the manufacturer

The device may be repaired only by the manufacturer in the event of a fault. The

EN
address for sending in the device to the customer service department can be
found on the inside of the back cover.
If you have not purchased the device directly from elero, please contact the
manufacturer of the machine or the supplier of the device.

Mechanically secure the machine before dismantling the device.

The device must not be separated from the machine by force.

The serial number must be at hand, if you request customer service. This can
be found in the top right-hand half of the type plate.

5
 Safety

2 Safety

2.1 General safety notices and directions

These installation instructions contain all the safety notices and directions that
must be observed in order to avoid and prevent dangers when working with the
device in the individual life cycles. Safe use of the device is guaranteed when all
the specified safety notices and directions are complied with.

2.1.1 Formulation of the safety notices and directions

The safety notices and directions in this document are marked with safety sym-
bols and formulated in accordance with the SAFE principle. They contain speci-
fications relating to the type and source of danger, the possible consequences,
as well as the prevention of the danger.
The following table defines the representation and description of the levels of
danger with possible physical injury, as used in these installation instructions.

Symbol Keyword Meaning

DANGER Warns of an accident that will occur if the in-
structions are not followed, which can lead to
life-threatening, irreversible injuries or death.
WARNING Warns of an accident that may occur, if the
instructions are not followed, which can lead
to serious, perhaps life-threatening, irrevers-
ible injuries or death.
CAUTION Warns of an accident that can occur, if the
instructions are not followed, which can lead
to minor, reversible injuries.

6
Safety

The following table describes the symbols used in these installation instructions
for the graphic display of danger situations in connection with the symbol for the
danger level.

Symbol Meaning
Danger due to an electrical voltage, electric shock:
This symbol refers to dangers associated with electrical
currents.

EN
Danger of crushing and killing people:
This symbol refers to dangers due to which the entire body
or individual limbs can become crushed or injured.

The following table defines the representation and description used in the instal-
lation instructions for situations in which damage can occur to the product or
draws attention to important facts, statuses, tips and information.

Symbol Keyword Meaning

CAUTION This symbol warns of possible damage to property.

This symbol draws attention to important facts and

statuses, as well as to further information in these
installation instructions. Furthermore, it refers to
specific instructions which give additional informa-
tion on or provide assistance in how to perform a
procedure more easily.

The following is an example of the structure of a safety notice:

DANGER
Type and source of danger
Explanation of the type and source of danger
• Measures to avert danger.

7
 Safety

2.2 Safety principles

The device is built according to state-of-the-art technology and the generally

accepted rules of safety and it is safe to operate. The basic safety and health
requirements of the applicable laws, standards, directives and guidelines have
been applied in the construction of the device. The safety of the device is con-
firmed by the Declaration of Incorporation.

All specifications pertaining to safety relate to the currently valid regulations of

the European Union. In other countries it must be ensured by the plant operator
that the applicable laws and national regulations are complied with.

In addition to the safety notices and directions in these installation instructions,

the generally applicable regulations regarding accident prevention and environ-
mental protection must be observed and complied with.

The device must only be used when in perfect working order, for its intended
use, and in compliance with the safety notices and directions in these installa-
tion instructions. The device is designed for the application in accordance with
the section “Intended use”. In the event of use that is not in compliance with
the intended use, injury to the life and limb of the user or third parties or impair-
ments to the device and other property can arise. Any accidents or almost ac-
cidents during the use of the device that lead to or could have led to personal
injuries and/or damage in the working environment must be reported directly
and without delay to the manufacturer.

All safety notices and directions specified in the installation instructions and on
the device must be adhered to. In addition to these safety notices and direc-
tions, the operator must ensure that all national and international regulations
applicable in the respective country of use, as well as other binding regulations
relating to operational safety, accident prevention and environmental protection
are complied with. All work on the device must be performed only by trained,
safety instructed and authorized personnel.

8
 Safety

2.3 General duties of the plant operator

❏❏ The plant operator is obligated to use the device only in perfect and opera-
tionally safe condition. He must ensure that, in addition to the safety notices
and directions in the installation instructions, the generally accepted safety
and accident prevention regulations, the specifications of DIN VDE 0100
and the provisions relating to environmental protection of the respective

EN
country of use, are heeded and complied with.
❏❏ The plant operator is responsible that all work with the device is performed
only by trained, safety instructed and authorized personnel.
❏❏ Ultimately responsible for accident-free operation is the plant operator of the
device or the personnel authorized by the plant operator.
❏❏ The plant operator is responsible for compliance with the technical specifi-
cations, in particular for compliance with the static loads.
Non-compliance with the static loads may cause loss of the support or
holding function.

2.4 Requirements of the personnel

❏❏ Each person who is charged with performing work on the device must have
read and understood the complete operating instructions before he per-
forms the corresponding work. This also applies, if the relevant person has
previously worked with such a device or was trained to do so.
❏❏ All work on the device must be performed only by trained, safety instructed
and authorized personnel. Prior to the commencement of all activities the
personnel must have been made familiar with the dangers that exist while
handling the device.
❏❏ All personnel may perform only work that is in accordance with their quali-
fications. The areas of responsibility of the respective personnel must be
clearly defined.
❏❏ Any personnel charged with working with the device must have no physi-
cal limitations that temporarily or permanently restrict their attentiveness or
judgement (e.g. due to overtiredness).
❏❏ Minors or persons who are under the influence of alcohol, drugs or medica-
tion are prohibited from working with the device, as well as performing any
installation, dismantling or cleaning work.
❏❏ Personnel must wear suitable personal protective personal protective equip-
ment appropriate to the work incurred and prevailing working environments.

9
 Safety

2.5 Safety notices and directions relating to the technical condi-

tion

❏❏ The device must be checked before installation for damage and proper
condition.
❏❏ The plant operator is obligated to operate the device only in perfect and
operationally safe condition. The technical condition must comply with the
legal requirements at all times.
❏❏ If dangers to personnel or changes in operating behaviour are recognized,
the device must be shut down immediately and the incident reported to your
superiors or to the plant operator.
❏❏ The device may only be connected to the energy supply intended and de-
signed for this purpose. Please refer to the type plate for the permissible
type of voltage and operating voltage.
❏❏ No changes, attachments or conversions may be performed on the device
without the authorization of the manufacturer.
❏❏ If wear is detected on the trapezoidal or ball screw spindle or on the spindle
nut, the device must be brought to the manufacturer for maintenance.

2.6 Safety notices and directions relating to transport, assembly,

installation

The relevant transport company is fundamentally responsible for the transport

of the device. The following safety requirements must be complied with during
transport, erection and installation of the device.
❏❏ During transport the device has to be secured in accordance with the regu-
lations of the auxiliary transport means being used.
❏❏ For transport only hoist and slings may be used that are dimensioned so
that they can safely bear the forces that occur during loading, unloading and
installation of the device.
❏❏ Only the points defined on the pallet and device are allowed to be used as
lifting and hoisting points:
❏❏ If work is required on lifted parts or work devices, these must be secured
against falling by means of suitable devices. Work equipment for the lifting
of loads must prevent loads from shifting unintentionally, falling unhindered
and unhooking unintentionally.
❏❏ Standing under suspended loads is prohibited.
❏❏ A hard hat must be worn during loading work with hoists.
❏❏ The erection and installation work may be performed fundamentally only by
trained and instructed skilled personnel.

10
 Safety

2.7 Safety instructions relating to operation

❏❏ The operator of the device is obligated to ensure the safe and proper state
of the device before the initial start of operation.
❏❏ This is also necessary during operation of the device at regular intervals to
be determined by the plant operator.
❏❏ In the event of a fault, misuse and/or if control components are not con-

EN
nected correctly, this can cause the supporting and retaining function of the
device to be impaired.
❏❏ No radial and/or torsional forces must be allowed to act on the device.

2.8 Safety notices and directions relating to the electrical instal-

lation

❏❏ All work on the electrical system must be performed only by authorized

skilled electricians in accordance with the applicable rules and stipulations
of the trade association, in particular the stipulations of DIN VDE 0100.
Furthermore, the national statutory regulations of the respective country of
use must be observed.
❏❏ In the event of any defects, such as loose connections or defective or dam-
aged cables, the device must not be put into operation.
❏❏ In the event of faults with the electrical equipment, the device must be
switched off immediately.
❏❏ The device must be switched off to de-energized before any inspection,
installation or dismantling work.
❏❏ The device must not be hosed down with a high-pressure cleaner or steam
jet.

The following must be checked before connecting the device to the power sup-
ply:
❏❏ Are all electrical connections, safety devices, fuses, etc. properly installed,
connected and earthed?
❏❏ Is the power connection provided in accordance with the specifications in
the electrical circuit diagram (voltage type, voltage level)?
❏❏ Has the supply line been de-energized?

11
 Product description

3 Product description

3.1 General

The device is an electromechanical linear drive. It performs linear movements.

Fig. 1 Components of the device

1 Options (e.g. potentiometer or rotary pulse encoder)

2 Fastening on piston side
3 Fastening on housing side
4 Limit switch adjusting screws
5 Electrical connection
6 Housing cover

3.2 Product variants

The device can be obtained in various configurations.

You can refer to the order confirmation for the exact configuration of your device.

12
 Product description

3.3 Technical specifications

All information in this section relates to an ambient temperature of 20°C.

3.3.1 Summary of the technical parameters

Technical specifications Junior 1 Junior 1s Junior 2

EN
Rated voltage 24 V DC 1)

Rated current up to 1.2 A 2) up to 2.5 A 2) up to 6 A 2)

Dynamic load (N) 50 – 2,000 150 – 4,000 400 – 10,000
Static load (N) 50 – 2,000 150 – 4,000 400 – 10,000
Stroke speed (mm/s) approx. approx. approx.
1.3 – 55 0.9 – 50 1.2 – 70
Stroke length (mm) 100 – 200 100 – 200 150 – 350
Length of connection cable 1,50 m 3)
Protection class IP 54
Operating temperature - 10 °C – + 50 °C
range
Airborne noise emission < 70 dB(A) 4)
Weight up to 4 kg up to 5 kg up to 6 kg
Tab. 1  Technical parameters

1) 
12 V DC or 48 V DC possible, Junior 2 also available as 230 V 1 AC, 50 Hz version.
2) 
If voltage surge protection devices are used, the exact current draw of the unit must be calcu-
lated prior to installation.
3) 
Depending on customer request, between 1.5 m and 10.0 m (cable not required with optional
device connector).
4)
1 m distance; 1.6 m above unit; nominal operation; measuring tolerance 10 %

You can refer to the type plate for the variant-dependent values of your device.

13
 Product description

3.3.2 Information relating to the self-locking facility

WARNING
Danger of injury through loss of the self-locking facility.
Crushing and fatal injuries are possible.
• Use device with a brake.

CAUTION
Possible damage to the device or customer’s machine through loss of the self-
locking facility.
• Use device with a brake.

With the devices it is differentiated between dynamic and static self-locking. Dy-
namic self-locking arises from movement and static self-locking when the device
is at a standstill. The self locking facility on the devices is dependent on various
factors, e.g.:
• Flight angle of the spindle and nut
• Surface roughness of the flanks of the spindle and nut
• Running speed

The self-locking facility can be negatively influenced by a multitude of factors,

e.g. by:
• Shocks and vibrations
• Loads
• Heating

A theoretically self-locking spindle is no replacement for a brake. For this reason

the assumption of any warranty obligations relating to self-locking is excluded.

Self-locking is NOT for the purpose of fulfilling any safety-related properties.

In order to minimize any further dangers, observe the duty of care that is normal
for technical products.

14
 Installation

4 Installation
WARNING
Danger of injury due to weathering influences.
The skin may suffer frostbite or burns.
• Wear personal protective equipment.

EN
WARNING
Danger of injury due to incorrectly dimensioned mountings.
Crushing and fatal injuries are possible.
• Use only fastening materials that are suitable for the dimensions of the
mountings.
• The counter-mountings (provided by customer) must be rated at least for the
forces for which the device was designed.

WARNING
Danger of injury through loss of the support and holding function.
Crushing and fatal injuries are possible.
• Pay attention to static loads.

WARNING
Danger of injury due to electric current.
Electric shock possible.
• Have any electric work performed only by an authorized skilled electrician.

WARNING
Danger of life-threatening injury due to faulty electrical connection.
Electric shock possible.
• For devices with rated voltage 230 V 1 AC, 50 Hz, the correct connection of
the PE conductor must be checked prior to commissioning.

CAUTION
Damage to the device due to radial and/or torsional forces.
• No radial and/or torsional forces must be allowed to act on the device.

15
 Installation

CAUTION
Damage to the device due to the connecting rod jamming.
• The linear path of the piston must be freely moveable at all times.
• The pivoting range of the device must be kept free.

CAUTION
Damage to the device due to loss of the support and holding function.
• Pay attention to static loads.

CAUTION
Damage to device through direct reversal of polarity of stroke direction.
• The device motor must be at a standstill before reversing the stroke direction.
Before switching the direction of rotation, an appropriate switching pause
must be implemented by the control system.

The device was manufactured with the circuit diagram ordered by you. The
designation can be found in the sales documentation or the circuit diagram enc-
losed with the delivery.
In delivery condition (factory setting), the connecting rod is already slightly
extended. Please refer to the sales documents for the minimum and maximum
dimensions.

4.1 Mechanical fastening

CAUTION
Damage to the device due to radial and/or torsional forces.
• No radial and/or torsional forces must be allowed to act on the device.

CAUTION
Damage to the electrical leads due to crushing or a tensile load.
• All electrical leads have to be laid so that they are not exposed to any crush-
ing or tensile loads.

Fasten the device only by the fastening elements provided for this purpose.
These are located on the housing side and on the connecting rod (see Fig. 1
“Components of a device”).

16
 Installation

4.2 Electrical connection

WARNING
Danger of life-threatening injury due to faulty electrical connection.
Electric shock possible.
• Prior to commissioning, check the type and value of connection voltage.
• For devices with rated voltage 230 V 1 AC, 50 Hz, the correct connection of
the PE conductor must be checked prior to commissioning.

EN
CAUTION
Damage to unit for versions with rated voltage 230 V 1 AC, 50 Hz caused by
faulty electrical connection.
• Do not make connection N to 230 V/50 Hz.
• Simultaneous application of voltage to conductors "R" and "V" is not permit-
ted.

CAUTION
Damage to the device due to faulty electrical connection.
• Take note that the motor, control system and options can have different con-
nection voltages.

CAUTION
Damage to the device due to mishandling.
• On versions with a separate control line, operation must not take place with-
out integration of the limit switches in the control system. Evaluation for the
limit switches must be provided.

CAUTION
Damage to the device due to the use of a non-fitting or unsuitable drive control
unit.
• The control unit must support all the options attached to the device.
• Connect all the marked cable conductors.
• Do not connect any conductors that are neither marked nor stripped.

No circuit diagrams are listed below on account of the multitude of configuration

possibilities.

The device has to be connected in accordance with the circuit diagram enclosed
with the delivery.

17
 Installation

Please refer to the following pages or the circuit diagram enclosed with the
delivery for connection of the option selected by you.

4.3 Optional attachments

4.3.1 Optional brake

CAUTION
Damage to the device due to incorrect connection of the brake.
• Operate the device only when the brake is released.
• Do not tap the brake voltage parallel to the motor.

With the integrated brake you can decelerate the stroke movement of the con-
necting rod faster and optimize the static safety.

To release the brake, connect the brake coil with conductor codes X1 and X2 to
the rated voltage of the brake in accordance with the type plate.

The braking effect does not set in until the operating voltage is missing at X1
and X2.

4.3.2 Optional potentiometer

CAUTION
Damage to the device as a result of overstepping of power of the potentiometer.
• The potentiometer can be loaded to max. 0.5 W.
• The maximum contact current is 35 mA.
• The potentiometer may only be operated with direct current (DC).

The integrated potentiometer supplies information about the movement and cur-
rent position of the piston rod.

The potentiometer requires a separate voltage supply.

The resistance between connections 1 and 2 increases synchronously with ejec-

tion of the piston rod.
The screening must be applied by the customer.

18
 Installation

4.3.3 Optional absolute encoder 0...10 V

The integrated absolute encoder supplies information about the position of the
connecting rod. The encoder is a contact-free absolute multiturn measuring
system. As soon as voltage is applied to the encoder it sends a secure voltage
signal that corresponds with the position of the connecting rod. An output of
0 - 10 V for entire length of the stroke is standard. On request the minimum
value and also the maximum value can be factory-set to other values (up to

EN
14 V)

Calibration of the encoder

If the encoder has been demounted from the drive, it must be recalibrated after
being reinstalled correctly. Proceed as follows:
1. Traverse drive to the exact centre of its stroke.
2. Remove the small rubber stopper from the cover of the encoder.
3. Insert a suitable rod 2 - 3 mm in diameter with a blunt end through the hole
and press and hold the button in the hole for >3 s.
4. Check the voltage value at the analogue output; it must be equivalent to the
average value of the working range (generally 5 V).
5. Replace the rubber stopper in the hole in the cover.

The parameters required for operation are listed in the following tables.
All values are based on an ambient temperature of 20 °C:

Electrical parameters
Minimum Nominal Maximum
Operating voltage V 18 24 30
Output signal 0 - 10 V
Power consumption approx. 20 mA + output current
Output resolution 1 : 4096
Output resistance 250 R
Linearity deviation 0,3 % 0,5 %
Output current mA 0 10 20
Readiness for operation s 0,4 1
Cable length m 1,5 10
polarity reversal protection
Protective circuit
short-circuit resistant output
Tab. 2  Electrical parameters of the absolute encoder

19
 Installation

Connection configuration

Signal GND 0 - 10 V +UB

Conductor number 1 2 3
Conductor colour WH GN BN
Tab. 3  Connection assignment of the absolute encoder

Principle circuit output

Fig. 2 Principle circuit output

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 Installation

4.3.4 Optional shaft encoder

The integrated shaft encoder supplies information about the movement of the
connecting rod. Please refer to the following table for the parameters necessary
for operation.

Electrical parameters
Output switching Push-pull

EN
Rated voltage (UB) 5 – 24 V DC
Current consumption (no load) max. 30 mA
Permissible load per channel max. 100 mA
Signal level high min. UB - 2.5 V
Signal level low max. 0.5 V
Rise time tr max. 2 µs
Fall time tr max. 2 µs
Short-circuit resistant outputs Yes
Output resistance 50 Ohm
CE conformity in compliance with EN 50081-2 and EN 55011 class B
Tab. 4  Electrical parameters of the shaft encoder

Signal 0V +UB A Ā B B̄ 0 0̄
Conductor colour WS BN GN GE GR RS BL RT
Tab. 5  Connection assignment of the shaft encoder

All unused conductors have to be insulated before start of operation.

The screening must be applied by the customer.

21
 Installation

4.3.5 Optional rotary pulse encoder elero

The integrated shaft encoder supplies information about the movement of the
connecting rod. Please refer to the following table for the parameters necessary
for operation.

Electrical parameters
Output switching Push-pull
Rated voltage (UB) 5 – 30 V DC
Current consumption (no load) max. 30 mA
Permissible load per channel max. 100 mA
Signal level high min. UB - 2 V
Signal level low max. 0.5 V
Rise time tr max. 2 µs
Fall time tr max. 2 µs
Short-circuit resistant outputs Yes
Output resistance 50 Ohm
CE conformity in compliance with EN 50081-2 and EN 55011 class B
Tab. 6  Electrical parameters of the shaft encoder

Signal 0V +UB A Ā B B̄ 0 0̄
Conductor colour (elero pulse WS BN GN GE GR RS BL RT
encoder)
Tab. 7  Connection assignment of the shaft encoder

All unused conductors have to be insulated before start of operation.

The screening must be applied by the customer.

22
 Installation

4.3.6 Optional motor control board (MSP)

Pinout of plugs:
All voltage connections are protected against polarity reversal. The drive hous-
ing is not provided with earthing. The signal inputs are galvanically isolated from
the supply voltage. The drive is designed for a fixed connection to a direct volt-
age source.

EN
3-pin plug (large): 1 – GND (ground/earth)
2 – Vss (supply voltage)
^ – Housing

4-pin plug (small): 1 – IA (input, direction of travel signal "Moved out")

2 – IE (input, direction of travel signal "Moved in")
3 – IF (input, enable)
4 – GND (ground/earth)

Electrical parameters:

Designation Condition min. nom. max. Unit

VSS (rated voltage) + 18 + 24 + 30 V
ISO (quiescent current) VSS = 24 V + 25 mA
IA, IE, IF (signal inputs) - 30 + 30 V
IA, IE, IF - 0-Signal - 30 0 +8 V
IA, IE, IF - 1-Signal + 13 + 24 + 30 V
tV (delay time) VSS = 24 V 120 ms
IÜ (current for overload cut-off) approx. 6 A
Tab. 8  Electrical parameters

Overload cut-off:
If enable is pending and a travel direction signal is issued, delay time "tV" starts
running. Only after "tV" has elapsed is the overload cut-off active for gating the
higher motor start-up current. If motor current rises above "IÜ", the motor is de-
energised. It can only be put into operation again after briefly deactivating the
enable or the direction of travel signal.

23
 Installation

Functions that can be activated:

IA IE IF Function
0 0 0 Motor is de-energised and not short-circuited
1 0 0 Motor is de-energised and not short-circuited
0 1 0 Motor is de-energised and not short-circuited
1 1 0 Motor is de-energised and not short-circuited
0 0 1 Motor is short-circuited (fast stop)
1 0 1 Piston rod moves out
0 1 1 Piston rod moves in
1 1 1 Motor is de-energised and not short-circuited
Tab. 9  Functions

4.3.7 Bellows option

To assure permanent and trouble-free use of the bellows, the following must be
observed.

CAUTION
Damage to bellows
• Do not allow sharp edges to come into contact with bellows.
• Do not pinch creases of bellows during operation.
• Do not place bellows on moving machinery.

In the event of very long, horizontally positioned bellows, it is recommended to

suspend the bellows suitably in order to prevent any sagging and wear on the
piston rod.

To prevent any pressure building up on the inside of the bellows, a tongue-

shaped cut or a small hole should be made at the corresponding point in a bel-
lows crease.

4.4 Limit switches

To adjust the limit switches, use the locking frame or a suitable box spanner
(size 4).
If the "Rotary knob" option is used, no further tools are required.

24
 Installation

4.4.1 Permissible adjusting range of limit switches

CAUTION
Risk of damage to unit by exceeding permissible range of adjustment.
• The "retracted" and "ejected" limit switches must not be adjusted any more
than 10 mm in the direction of stroke reduction.

EN
Fig. 3 Permissible adjusting range

1 End position "Moved out"

2 End position "Moved in"

4.4.2 Adjustment of limit switches

CAUTION
Risk of damage to unit by incorrect limit switch adjustment.
• Before adjusting the limit switches, the piston rod must be moved several
centimetres away from the position to be set.

Factory setting:
The limit switches have been preset to the dimensions defined in the order con-
firmation.

If other dimensions are required, they can be readjusted within the permissible
adjusting range as described below.

25
 Installation

The adjusting screws are in the end cover on the housing side.

1. Carefully remove the locking frame (not applicable if "Rotary knob" option is
used).
2. Move the piston rod a few centimetres away from the targeted limit switch
position.
3. Adjust the limit switch (+/-).(see Tab. 8 "Setting for adjusting screw 1" and
Tab. 9 "Setting for adjusting screw 2").
4. Move the drive back to the limit switch.
5. Repeat the process until the desired dimension is reached.
6. Secure the locking frame again (not applicable if "Rotary knob" option is
used).
Rotary knob option: The rotary knobs are self-latching and have to be pushed
in direction end cover to make the adjustment. The adjustment must be made
when the knob is pressed in. It is not necessary to remove the end cover when
adjusting the rotary knobs.

Fig. 4 H
 ousing cover with setting screws (left graphic) or with rotary knobs (right
graphic)

1  Setting screw 1 or rotary knob 1 – black

V
(limit position "piston ejected")
2 VSetting screw 2 or rotary knob 2 – red
(limit position "piston retracted")

26
 Installation

Adjustment of limit switch "ejected" (setting screw 1)

Stroke reduction: Turn in direction of "–" Limit switch position is moved

MINUS in direction of "retracted".
(Piston rod ejects less no-
tably)
Stroke reduction: Turn in direction of "+" Limit switch position is moved
PLUS in direction of "ejected".

EN
(Piston rod ejects further)
Tab. 10  Adjust setting screw 1

Adjustment of limit switch "retracted" (setting screw 2)

Stroke reduction: Turn in direction of "–" Limit switch position is moved

MINUS in direction of "ejected".
(Piston rod retracts
less notably)
Stroke reduction: Turn in direction of "+" Limit switch position is moved
PLUS in direction of "retracted".
(Piston rod retracts
further)
Tab. 11  Adjust setting screw 2

4.4.3 Operation of unit

CAUTION
Damage to the device due to wrong operation.
• The thermal protection switch must not be used as a regular overload swit-
ching device.
• Fast polarity reversal of the traversing direction of the drive is not permissi-
ble.
• The drive must come to a complete standstill before changing the direction of
movement (for version with rated voltage 230 V 1 AC, 50 Hz)..

27
 Installation

4.5 General dimension drawing

On account of the multitude of configuration possibilities no dimensions sheets

are listed below.
You can request from the manufacturer an exact dimensions sheet for the de-
vice supplied, if required.

28
 Declaration of incorporation

5 Declaration of incorporation
The complete declaration of incorporation can be downloaded from our website:
www.elero-linear.de/downloads.

EN

29
 Waste disposal

6 Waste disposal

6.1 Scrapping

When scrapping the device, comply with the internationally, nationally and re-
gionally specific laws and regulations valid at that point in time.
Ensure that the recycling capability, dismantling capability and separation capa-
bility of the materials and subassemblies as well as the environmental and
health dangers are all taken into consideration for the recycling and waste dis-
posal.

Material groups, such as plastics and metals of different types, must be sorted
before submitting to the recycling and waste disposal process.

6.2 Disposal of waste electrical and electronic components

The disposal and recycling of waste electrical and electronic components must
take place in compliance with the relevant laws and national regulations.

30
elero GmbH
Naßäckerstraße 11
07381 Pößneck
Germany
T +49 3647 46 07-0
F +49 3647 46 07-42
[email protected]
www.elero-linear.com