Rajeev Internship Report

GOVERNMENT ENGINEERING COLLEGE DAHOD
Gujarat Technological University

Government Engineering College Dahod
Jhalod Road, Dahod, Gujarat, India , Dahod , Gujarat , India
Summer Internship
ISHAN EQUIPEMENT P.V.T L.T.D

404-405, GIDC Industrial Estate, B/h L&T NIRO, At. Ranoli - 391350, Dist Baroda (Gujarat) India.
Under the subject

Summer Internship
Mechanical Department
Submitted by
Name :- Rajeev Shri Rajkumar Mahto
Enrollment No :- 200180119553
Academic Year
(2022-2023)
Internal Guide Head Of Deparment

Prof. B.N Gelot Dr. D.R Shah
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Acknowledgement
I/We wish to express our sincere gratitude to our External guide

Mr. Sanjay Balotiya for continuously guiding me at the company and answering all
my doubts with patience.I/We would also like to thank my/our Internal Guide
Prof B.N Gelot helping us through our internship by giving us the necessary
suggestions and advices along with their valuable co-ordination in completing this
internship.
We also thank our parents, friends and all the members of the family for their
precious support and encouragement which they had provided in completion of our
work. In addition to that, we would also like to mention the company personals
who gave us the permission to use and experience the valuable resources required
for the internship.
Thus, In conclusion to the above said, we once again thank the staff members of ISHAN
EQUIPEMENT P.V.T L.T.D for their valuable support in completion of the project.
Thank You
(Rajeev Mahto)
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ABSTRACT
The main objective of the industrial internship in Ishan Equipments Pvt. Ltd. is to
learn the manufacturing of the different mechanical parts, storage tank, pressure
vessel, heat exchangers, etc. The report mainly contains the learning’s of the
di fferent m achines used in industry, and different welding processes which are
used for the manufacturing part.
The objective of the internship is to gain the industrial knowledge and experience
which can help in our future.
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Completion Certificate
List of Figures
Sr. No. Name of Figure Pg. No.
1. Diagram of Bays in Industry 9-14

2. Diagram of lathe machine 22
3. Diagram of drilling machine 26
4. Diagram of process of arc welding 30
5. Figure of the Electric overhead traveler 34
6. Figure of procedure of DPT testing 39
7. Diagram of making the storage tank 46
and the vertical pressure vessel
8. Diagram of making horizontal pressure 47
Vessel
List of Tables
Sr. No. Name of Table Pg. No.
1. Infrastructure of the company

16
2. Machinery in the company 21
3. Inspection Equipments in the company
22
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List of Content
Acknowledgement ………………………………………………………….. 4
Abstract ……………………………………………………………………... 5
List of figure…………………………………………………………………. 6 List
................................................................................................................................................
of tables..............................................................................................................................
List of content...................................................................................................................
Chapter 1 Introduction about company 8-16

(Plant overview, plant detail design)
Chapter 2 Department in Industry 17-21
Chapter 3 Machinery and inspection equipments 22-23
in the company
Chapter 4 Types of machines 23-40
Chapter 5 Non destructive Testing 41-44
Chapter 6 Hydrostatic (Hydro) Test 45
Chapter 7 Rubber Lining Division 46
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Brief Introduction of Organization
Ishan Equipments Private Limited [Unit- 2]

Sankarda, Vadodara
Established in the year 1997, we, “Ishan Equipment Pvt. Ltd.”, are a wellknown
manufacturer, supplier and exporter of Engineering Products. Our product range
includes Pressure Vessels, Pressure Vessels Under IBR, Pressure Vessels Under
CCOE, Pressure Vessels minus temperature,
Column, Distillation Column, Heat Exchangers, Fumes Stack, Stack,
Clarifiers, Rake Arm Mechanisms, Rectors, Chlorine Bullets, LPG Bullet,
Dehydrator storage tank under IBR, Storage Tank, Scrubbers, Shop / Site
Fabricated Storage Tanks & SS Tanks.
These precisely manufactured products are highly efficient, unmatched in

performance and have low maintenance requirements. Due to these attributes, our
products are utilized for different applications of various industries. Our wide range
of products reflects our engineering excellence and expertise in this line of work.
We are guided by our Mentor, 'Mr. Kantibhai Panchal and Mr. Jayantibhai
Panchal', who is an expert in this field and has helped us accomplish various projects
for the clients. Due to his ability to predict market changes and leadership abilities,
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we have mustered a huge clientele in India and abroad. Some of our clients are Birla
Copper Limited, Reliance Industries Limited, Nirma Limited, Veolia, Sidem and ee.
The group has more than 30 years of experience and offers a wide range of products to
cater to diverse industries with the main motive of serving India industry with quality
products.
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Departments in Industries
Sales and marketing
 Understands the technical requirements of the customer and act as a link

between his company and customer.
 Assimilates technical aspects of the company’s product, prepares

presentation according to the customer and delivers it.
 Analyses how his product is better than that of the competitor's.
 Deals with the post delivery issues of the customer like installing equipment,
modifying the delivered product and providing regular service.
 Managing spare parts and inventory by applying various Industrial

Engineering techniques.
 Pitches new ideas to customer to reduce the cost, wastage etc.

Design Department
 Mechanical design engineers apply physics and engineering principles to the
design of mechanical systems and devices.
 They conduct technical research, use software to plan and design mechanical
systems, develop prototypes, and conduct tests on a variety of mechanical
machines, such as industrial equipment.
 They review drawings received from customers and get copies made for 
distribution through planning with authentication.
 They schedule of drawing preparation and approval for the drawing prepared
for company
 Total controlof design documents and drawings.Revised documents /drawing

with revision.
 Report to management and concerned departments as per reporting system
established.
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Planning Department
 Planning engineers help engineering teams deliver projects on schedule.
 They develop strategies, determine material and labor costs, monitor crew
performance, ensure health and safety regulations are obeyed, and that
communications channels are open.
 Planning engineers also interpret data, compile reports, and deliver

presentations when required.
Planning Engineer Responsibilities
 Understanding project specifications and developing time schedules and

budgets that meet them.
 Negotiating with vendors and contractors to secure the best prices.
 Observing existing processes, analyzing staff performance, and addressing
deficiencies accordingly.
 Monitoring and tracking project progress, and writing up reports.
 Attending and scheduling meetings as required.
 Delegating tasks and ensuring workers receive feedback.
 Understanding and meeting all contract requirements.
 Communicating with managers, supervisors, and the rest of the team.
 Analyzing technical drawings and providing material and cost estimates.
 Ensuring all projects are completed on time and within budgets.
Production Department
 Production engineers are responsible for supervising and improving
production at plants and factories.
 They support engineering teams, draw up safety protocols, report issues to
the manager, and develop strategies to improve efficiency and profit.
Production Engineer Responsibilities:
Supervising the manufacturing processes, ensuring quality work is done in safe,
efficient manner.
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Liaising with other engineers to develop plans that improve production, costs, and
labor required.
Diagnosing problems in the production line providing recommendation and
training.
Establishing safety procedures and protocols that take the workers well being into
account and that also minimize the carbon footprint.
Keeping abreast of advancements in engineering and production, and sharing
knowledge with co-workers.
Identifying, documenting, and reporting unsafe practices.
Drawing up production schedules and budgets for projects.
Obtaining any materials and equipment required.
Quality control and Quality Assurance (QC/QA)
Quality engineering is the discipline of engineering concerned with the principles and
practice of product and service quality assurance and control.
Inspecting output samples using industry appropriate methods, such as comparing to
standards, measuring dimensions and examining functionality.
The field of quality control engineering involves testing and inspecting
manufactured goods to ensure that they comply with quality and safety laws and
industry standards.
Quality control engineers are integral parts of production processes in several
industries; they document and analyze test results and report the findings to
management.
They do calibration record of instruments, equipments.
QAP for each job order – approval by customers/ TPI (Third party inspection)/
authorities as required through planning .they report to management and concerned
departments as per reporting system established.
Maintenance Department
 Traveling to client locations for equipments inspection.
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 Inspecting equipments and conducting routine maintenance.
 Servicing and replacing old or faulty equipments.
 Troubleshooting equipments malfunctions.
 Removing old equipments and installing new machines.
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Types of Machines used in (IEPL)

1. LATHE MACHINE
2. DRILLING MACHINE
3. CNC GAS CUTTING MACHINE
4. PUG MACHINE
5. ROLLING MACHINE
6. WELDING MACHINE (ARC)
7. EOT (ELECTRIC OVERLEAD TRAVELLER)
8. SHIELDED ARC WELDING
9. PORTABLE SHAPE CUTTING MACHINE
10. HYDRAULIC MACHINE
LATHE MACHINE
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Introduction
A lathe is a machine tool which is used to rotate a work piece to perform various
operations such as turning, facing, knurling, grooving etc., with the help of tool
that are applied to the work piece.
Work Principle of lathe machine

The function of lathe is to remove metal from a piece of work to give it a desired
shape and size. In a lathe machine, the work piece is rotated against the tool. The
tool is used to remove material from the work piece. The direction of motion of
tool is called feed.
Main Parts of Lathe Machine
1. Headstock
It is present at the left-hand side of the lathe.
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It holds the gear train, main spindle, chucks, gear speed the control leavers
and feed controllers.
It is aligned with the tailstock. The head stock is made up of cast iron. i.
Chuck:-
It is the main part of lathe machine which is used to hold the workpiece.
It is attached to the main spindle of the headstock. It rotates with the spindle
and also rotates the work piece.
In the lathe machine we generally use three jaw or four jaw check.
ii. Main Spindle:-
This part of the lathe machine is used to hold cylindrical work piece within
it. It is hollow shaft on which the chuck.
iii. Feed Selector:-
It is used to select the direction of the feed i.e. whether we want to move the
tool from left to right to left.
2. Tailstock
It is present at right hand side of the lathe. It is used to provide supports to

the work piece. It supports the work piece from one end.
3. Bed
It is the main part of the lathe. All the lathe is bolted on the bed.
4. Carriage
The carriage is present in between the headstock and tailstock. It carries
apron, saddle.
5. Lead Screw
Lead screw is used to move the carriage automatically during threading.
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6. Feed Rod
It is used to move the carriage from left to right.
DRILLING MACHINE
Introduction:-
The drilling machine is defined as a machine which is used to make a circular hole,
a tool used to drill the holes of different size and other related operations using a
drill bit.
The drilling machine is one of the most important machines in a workshop.
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Working Principle:-
When the power is given to the motor, the spindle rotates, and thereby the stepped
pulley attached to it also rotates.
On the other end, one more stepped pulley is attached and that is inverted to
increase or decrease the speed of the rotational motion.
Radial Drilling Machine:

A radial drilling machine is used to drill holes in the components but it is quite
different from the general drilling machine.
The radial drilling machine has an arm that can rotate in the given radius.
Working Principle of Radial Drilling Machine

When the operator turns on the motor, it starts spinning. With the help of a gear or
pulley drive, the power of the motor is transmitted to the spindle.
There is a medium-size control wheel on the right-hand side of the drill head.
By using this wheel, the operator starts applying a slow-pressure on the job which
is pre-located below the drill bit.
Due to the pressure, the excess material starts coming out of the workpiece and a
hole starts to form inside the job.
The drill head is adjusted on the work piece and a suitable feed is given.
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Construction of Radial Drilling Machine:-
CNC PROFILE GAS CUTTING MACHINE
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Introduction: -
A CNC profile cutter is a metal plate cutting machine that utilizes plasma and
oxyfuel technology to cut through metal. Thus, company mostly oxyfuel cutting
system is used (oxygen and LPG).
Working Principle: -
The working of the CNC machine is based on mainly two software i.e. CAD
(Computer Aided Design) and CAM (Computer Aided Manufacturing). CAD
software improves the quality of design and creates a separate database for
manufacturing whereas CAM software involves programs that are written in the
form of G and M Codes.
Advantages of gas cutting: -

• Good Cut Quality
• Smooth, Vertical plane of cut
• Metallurgical perfect surfaces
• Carbonizing and hardening within the actor of the heat affected zone
• High heat input
• Wide range of material
• Low cutting speed
PUG MACHINE
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Introduction: -
The machine is also designed to enhance its commercial value by keeping low-cost
manufacturing, simplified operation, compact, least maintenance and using
standard parts.
The machine has been successfully used for mild steel. Its has also been used for
various profiles such as circular, elliptical and other complex profiles.
The gas cutting equipment can be an aid to the present small-scale fabrication and
steel plate cutting dealers in India.
Features of the Pug Machine

• Portability
• Maintainability
• Usability
• Easy to assemble
• 360-degree movement of radial arm
• Flexible height adjustment of radial arm and torch
• Light weight
PLATE ROLLING MACHINE
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Introduction: -
A plate rolling machine is a machine that will roll different kinds of metal sheet
into round or conical shape. It can be also called a “roll bending machine”,
“platebending machine”, “rolling machine”.
There are different kinds of technology to roll the metal plate:
• Four roller machines have a top roll, the pitching roll, and two side rolls.
• The flat metal plate is placed in the machine on either side and pre-bent on
the same side. The side rolls do the work of bending. The pitching rolls holds
the plate.
• Three roller machines have one pressing top roll and two pressing the side
rolls.
In this company we have looked upon three roller machines.
• The three-roll variable pitch works by having all three rolls able to move and
tilt.
• The top roll moves in the vertical plane and the side rolls move on the
horizontal plane
• When rolling, the top roll presses the metal plate between the two side rolls.
The advantage of having the variable three roll is the ability to roll many
thicknesses and diameters of cylinders.
ARC WELDING
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Arc Welding Process: -
In an arc welding process, an electric arc between an electrode and a workpiece or
between two electrode is utilized to weld base material.
Arc welding is a type of welding process using an electric arc to create heat to melt
and join metals. A power supply creates an electric arc between a consumable or
non-consumable electrode and the base material using either direct (DC) or
alternating (AC) currents.
Arc Welding Equipment: -
1. Switch box
2. Secondary terminals
3. Welding machine
4. Current reading scale
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5. Current regulating hand wheel
6. Leather apron
7. Asbestos hand gloves
8. Protective glasses strap
9. Electrode holder
10.Hand shield
11.Channel for cable protection
12.Welding cable
13.Chipping hammer
14.Wire clamp
15.Earth clamp
16.Welding table
17.Job
1) Arc Welding Power Source

The primary functions of the power source are to produce sufficient heat to
melt the joint and to generate a stable arc and metal transfer.
As the welding processes require high current (50-300A) at relatively low

voltage (10-50V),the high voltage mains supply (230 or 400V) must be
reduced by a transformer.
2) Welding Cables
Welding cables are required for conduction of current from the power source
through the electrode holder, the arc, the workpiece and back to the welding
power source. These are insulated copper or aluminum cables.
3) Electrode Holder
The electrode holder connects to the welding cable and con- ducts the
welding current to the electrode.
The insulated handle is used to guide the electrode over the weld joint and
feed the electrode over the weld joint and feed the electrode into the weld
puddle as it is consumed. 4) Welding Electrode
An electrode is a piece of wire or rod of a metal or alloy, with or without
coatings. An arc is set up between electrode and workpiece. Welding
electrode are classified into following types.
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1. Consumable Electrode
a) Bare Electrode
b) Coated Electrode
2. Non- consumable Electrode
a) Carbon or Graphite Electrodes
b) Tungsten Electrodes
Consumable Electrode
The electrode serves as the filler metal and melts along with the metals to be
welded together. For example, in typical electric arc welding, the
consumable electrode is the filler metal welding rod and contains a flux that
contributes to producing a barrier to protect the weld from any
contamination
Non-Consumable Electrode
Non-consumable electrodes are the ones that don't get consumed during the
welding process. An example of such electrodes is the tungsten electrode
used in the gas tungsten arc welding process. Another example is the carbon
electrode used in the carbon arc welding process.
Commonly used electrode in (IEPL)

a. E-7018
b. E-70S
c. E-6018
d. E-308L
e. E-316L
EOT (ELECTRIC OVERHEAD TRAVELER)
Electric overhead traveling cranes or EOT cranes are a common type of overhead
crane, also called bridge cranes.
They consist of parallel runways, much akin to rails of a railroad, with a traveling
bridge spanning the gap. EOT cranes are specifically powered by electricity.
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These cranes are electrically powered and operated by a control pendant, radio/IR
remote pendant, or an operator cabin attached with the crane itself.
Single Girder EOT Cranes

On a single girder crane, the bridge consists of one girder beam supported on each
side by an end truck.
The trolley and hoist are most commonly underhung meaning they run on the
bottom flange of the bridge. The bridge itself can either be top running or under
running in design.
Double Girder EOT Cranes

Double Girder EOT Crane have 2 Main Girders across the span.
It consists of Electric Hoist travelling on lower flange of Main Girder and not
required rail for cross traveling.
It consists of a crab mechanism travels above both girders run over cross travel
rails with platform to maintain all parts of crab.
Applications of EOT Cranes in Material Handling Equipment’s

• EOT cranes are some of the most commonly used types in industries that
have heavy duty operational requirements.
• These cranes are used to lift or lower loads as well as to move heavy
materials during daily operations.
• The increase in demand for material handling equipment has made it more
important for EOT crane suppliers in India to focus on providing f=different
customizable and configurable options.
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SUBMERGED ARC WELDING or SAW
Introduction: -
Submerged Arc Welding (SAW) is a joining process that involves the formation
of an electric arc between a continuously fed electrode and the work piece to
be welded.
A blanket of powdered flux surrounds and covers the arc and, when molten,
provides electrical conduction between the metal to be joined and the electrode.
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Working Principle of SAW:-
In the submerged arc welding process the flux-covered electrode is replaced by
the granular flux and a bare electrode.
An arc between the electrode and job is the source of the heat and remains buried
under a blanket of flux.
Once the trigger is pulled the flux starts depositing at the joint to be welded. The
cold flux is a non-conductor of electricity, so arc may be struck by touching the
electrode with the base metal.
The electrode moves a predetermined speed continuously to feed at the joint to be
welded. The melted metal from the electrode is transferred to the workpiece and
gets deposited.
The flux close to the arc melts and intermingles with molten metals. This flux
forms a slag lighter than the deposited metal as a protective layer. The weld
remains submerged under a layer of flux and slag, so is the name submerged arc
welding.
Advantages of SAW:-
The major advantages of the SAW or submerged arc welding process are:
1. High quality metal weld.

2. extremely high speed and deposition rate 3. Smooth, uniform finished weld
with no spatter.
4. Little or no smoke.
5. No arc flash, thus minimal need for protective clothing.
6. High utilization of electrode wire.
7. Easy automation for high-operator factor.
8. Normally, no involvement of manipulative skills.
9.
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Major Uses of SAW:-
The submerged arc process is widely used in heavy steel plate fabrication work. This
includes the welding of:
• Structural shapes
• The longitudinal seam of larger diameter pipe
• The manufacture of machine components for all types of heavy industry,
• The manufacture of vessels and tanks for pressure and storage use
HYDRAULIC PRESS
Introduction:-
The hydraulic press operates by applying a tiny amount of force to the Plunger,
which pushes the fluid beneath.
This pressure is then spread evenly, raising the Ram. The pressure created by the
Plunger and the Ram then crushes the item put between them. Hydraulic systems
are systems that work silently.
Construction and Working of Hydraulic Press

• In practical hydraulic press system, generally multiple rams are assembled
together.
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• The number of rams used depends upon the working load. In hydraulic press
multiple rams of small sizes are preferred instead of single large size ram to
control the thrust forces because it is easy to control the thrust forces on
small size as compare to large size.
• Ram is operated by the hydraulic pressure of fluid.
• The high pressure liquid is supplied by using pump and hydraulic
accumulator.
Application:-
• The major application of the hydraulic press is in industry where big size
metal objects transform into thin sheet by the application of pressure force.
• Sheet metal operations such as drawing, deep drawing, punching and
blanking etc.
PORTABLE SHAPE CUTTING MACHINE
• This machine is designed with pantograph type arms, which keeps the hinge
points of all the arms parallel to the line of the tracing roller and the torch,
thus providing a direct line guiding system.
• A strong and powerful magnet roller guide very smoothly the cutting torch
around any shape and can cut steel up to four inches of thickness. It may be
called a profile radial arm oxygen machine for cutting.
• The equipment is light in weight and portable and needs minimal space. It
can be easily carried to the worksite and can be used by placing directly on
the plate to cut.
• The free and frictionless movements of arms are achieved by thrust ball,
needle roller bearing available in rotating joints of profile cutting machine.
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• The easy and smooth movement of template and cutter in the vertical and
horizontal direction is established by an efficient design of rack and pinion
system.
Advantages:-
• Light weight
• Large shape cutting capacity
• Cut up to 150 mm thickness
• Accurate and easy to operate
• Precise control and proven performance
NDT (NON- DESTRUCTIVE TESTING)
DYE PENETRATION TEST
Introduction:-
Dye Penetration Test (DPT) is one of the simplest and oldest Non-Destructive
Inspection methods. Also, known as the Liquid penetration test, the Dye penetrant
test is widely used to detect surface discontinuities like cracks, fractures, porosity,
grinding defects, incomplete fusion, and flaws in joints.
Principle and Procedure of performing DPT:-
Dye Penetration test works on the philosophy of capillary action. A liquid with low
surface tension can penetrate into a clean and dry surface if the liquid is kept for a
certain time called “Dwell Time”.
Inspection Steps
 Pre-cleaning and Surface Preparation
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 Penetration Application
 Excess Penetrant Removal
 Inspection
 Post Cleaning
PRINCIPLE OF RADIOGRAPHIC TESTING
Radiographic Testing (RT) is a non-destructive testing (NDT) method which uses

either x-rays or gamma rays to examine the internal structure of manufactured
components identifying any flaws or defects.
In Radiography Testing the test-part is placed between the radiation source and
film. The material density and thickness differences of the test-part will attenuate
the penetrating radiation through interaction processes involving scattering and/or
absorption.
Radiographic Testing (RT) is a nondestructive examination (NDE) technique

that involves the use of either x-rays or gamma rays to view the internal structure
of a component. In the petrochemical industry, RT is often used to inspect
machinery, such as pressure vessels and valves, to detect for flaws. RT is also
used to inspect weld repairs.
Compared to other NDE techniques, radiography has several advantages. It is

highly reproducible, can be used on a variety of materials, and the data gathered
can be stored for later analysis. Radiography is an effective tool that requires very
little surface preparation. Moreover, many radiographic systems are portable,
which allows for use in the field and at elevated positions.
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ULTRASONIC THICKNESS METER
An ultrasonic thickness gauge works by precisely measuring how long it takes for a
sound pulse that has been generated by a small probe called an ultrasonic
transducer to travel through a test piece and reflect back from the inside surface or
far wall.
Thickness measuring is essential across many industries to monitor corrosion,

erosion and damage. Ultrasonic thickness measurement (UTM) is commonly used
and the method can be applied to a wide range of structures and components that
includes ship hulls, piping, pressure vessels and structural steel.
The portability of the testing equipment allows for on-site inspection and results
are instant. If a problem has been detected by the technique, additional non-
destructive testing methods can be used to further investigate the findings.
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Advantages:-
• Measurement can be done from only one side of the sample material.
• Gives accurate measurements with readings as low as 0.1mm or less.
• Portable and easy to use and allows more measurements to be done within a
short time.
• Settings can be done to manage testing on different metal coatings and
linings.
• Have a wide measurement range
SAND BLASTING PROCESS
Introduction
Sandblasting is also known as abrasive blasting. Basically, it is the operation of
forcibly propelling a stream of abrasive material against a surface.
The sandblasting operation is done under high pressure to smooth a rough surface,
roughen a smooth/Shape the surface to remove its contaminants.
There are several variants of sandblasting process like bead blasting, Soda blasting
and shot blasting.
There are two types of sand blasting processes

▪ Water-Driven- It is applied for reducing surface deterioration, most
commonly water driven process is used for brick or concrete surfaces
preparation.
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▪ Air-Driven - This process is best suited for metal surfaces, to prevent
moisture buildup and avoid water intrusion in the surface.
Sandblasting is the process of propelling abrasive by using the pressurized liquid or

compressed gas as propellant. There are many generic terms for this process that is
generally related to the sandblasting abrasive media used for this process.
HYDROSTATIC (HYDRO) TEST
Introduction
Hydrostatic (Hydro) Testing is a process where components such as piping
systems, gas cylinders, boilers, and pressure vessels are tested for strength
and leaks.
Hydro tests are often required after shutdowns and repairs in order to validate that
equipment will operate under desired conditions once returned to service.
Furthermore, hydrostatic testing cannot be performed during normal operations and

cannot monitor equipment for leaks after the test has been performed. Onstream
equipment integrity is best managed by an effective fixed equipment mechanical
integrity program.
Although hydrostatic testing is considered to be a nondestructive testing method,

equipment can rupture and fail if the inspection exceeds a specified test pressure or
if a small crack propagates rapidly.
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Working
Hydrostatic testing is a type of pressure test that works by completely filling the
component with water, removing the air contained within the unit, and pressurizing
the system up to 1.5 times the design pressure limit the of the unit.
The pressure is then held for a specific amount of time to visually inspect the
system for leaks. Visual inspection can be enhanced by applying either tracer or
fluorescent dyes to the liquid to determine where cracks and leaks are originating.
RUBBER LINING DIVISION
The rubber lining division consists of three machines:- •

Rubber making machine
• Mixing machine
• Calender Machine
1) Rubber making machine

In this machine the chemicals from the chemical store is being taken as mix
according to the client requirements and are dump into the machine and the
machine has two rotors which rotates and mix this all mixture and make a
lump out .
2) Mixing Machine
In this the machine has two rotors in which water (room temp) is passed
while mixing the rubber to keep it cool.
3) Calender Machine
Here the thin rolled sheet is being further rolled to make it thinner as per the
requirements, steam is passed into rollers to make hot and not allow the
rubber to stick on it.
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Rubber Lining
A rubber lining is a tough elastic polymeric material used to coat exterior surfaces
or the interior of containers (e.g., tanks, pipes and other vessels) that house fluids to
prevent corrosion. Rubber linings are used to prevent corrosion, substance
contamination, ignition and explosion.
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Learning Outcome
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• It was honor for getting internship in ISHAN EQUIPMENTS PVT. LTD.,
from this company I understood the procedure and working lineup for
manufacturing of the storage tank, pressure vessels, chimneys, heat
exchangers.
• I got to learn how to understand and make the design of the component as
per given requirements by the clients.
• CNC gas cutting machine was new technology that have been seen by me.
• I learned about the process of making rubber sheets.
• I was able to learn the different types of welding, and the inspection
procedures.
• I learned the work habits and attitudes necessary for the job success.
• I learned to appreciate work and its function in the company.
REFRENCE
1. http://www.ishanequipments.com
2. http://cn.m.wikipedia.org/wiki/welding/_e_pi_-
7%2CPAGE_ID10%2C5439148043
3. Lincoln electric (1994) the procedure handbook of Arc welding
4. US 2043960, jones Lloyd Theodore ; harry Edward Kennedy & Maynard

Rothermund “ELECTRIC WELDING”
5. Jeffus , larry ; welding : principles and applications. Florance, KY:

Thomson Delmar learning 2002
46/50

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GOVERNMENT ENGINEERING COLLEGE DAHOD

Gujarat Technological University

ISHAN EQUIPEMENT P.V.T L.T.D

Under the subject

Internal Guide Head Of Deparment

I/We wish to express our sincere gratitude to our External guide

used for the manufacturing part.

which can help in our future.

Sr. No. Name of Figure Pg. No.

1. Diagram of Bays in Industry 9-14

Sr. No. Name of Table Pg. No.

1. Infrastructure of the company

List of figure…………………………………………………………………. 6 List

Chapter 1 Introduction about company 8-16

Brief Introduction of Organization

Ishan Equipments Private Limited [Unit- 2]

These precisely manufactured products are highly efficient, unmatched in

 Understands the technical requirements of the customer and act as a link

 Assimilates technical aspects of the company’s product, prepares

 Analyses how his product is better than that of the competitor's.

 Managing spare parts and inventory by applying various Industrial

 Pitches new ideas to customer to reduce the cost, wastage etc.

 Total controlof design documents and drawings.Revised documents /drawing

 Planning engineers help engineering teams deliver projects on schedule.

 Planning engineers also interpret data, compile reports, and deliver

Planning Engineer Responsibilities

 Understanding project specifications and developing time schedules and

Quality control and Quality Assurance (QC/QA)

Types of Machines used in (IEPL)

Work Principle of lathe machine

Main Parts of Lathe Machine

ii. Main Spindle:-

iii. Feed Selector:-

It is present at right hand side of the lathe. It is used to provide supports to

Radial Drilling Machine:

Working Principle of Radial Drilling Machine

CNC PROFILE GAS CUTTING MACHINE

Advantages of gas cutting: -

Features of the Pug Machine

PLATE ROLLING MACHINE

Arc Welding Equipment: -

1) Arc Welding Power Source

As the welding processes require high current (50-300A) at relatively low

Commonly used electrode in (IEPL)

EOT (ELECTRIC OVERHEAD TRAVELER)

Single Girder EOT Cranes

Double Girder EOT Cranes

Applications of EOT Cranes in Material Handling Equipment’s

SUBMERGED ARC WELDING or SAW

1. High quality metal weld.

Construction and Working of Hydraulic Press

PORTABLE SHAPE CUTTING MACHINE

Principle and Procedure of performing DPT:-

PRINCIPLE OF RADIOGRAPHIC TESTING

Radiographic Testing (RT) is a non-destructive testing (NDT) method which uses

Radiographic Testing (RT) is a nondestructive examination (NDE) technique

Compared to other NDE techniques, radiography has several advantages. It is

ULTRASONIC THICKNESS METER