Cummins Sales and Service: Central States Diesel Generators

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CSDG – 200kW

Central States Diesel Generators


CUMMINS / C200D6D 200

Cummins Sales and Service

Page 1 of 46
NOTICE

A COPY OF THIS GENERATOR SET SUBMITTAL MUST BE RETURNED TO


OUR OFFICE, APPROVED IN ITS ENTIRETY AND BEARING THE DATE
OF APPROVAL, STAMP OR SIGNATURE AND TITLE OF THE APPROVING
AUTHORITY, BEFORE ANY ITEM WILL BE RELEASED FOR MANUFACTURE
OR SHIPMENT. WE ASSUME NO RESPONSIBILITY FOR DELAYS IN OUR
FORECASTED SHIPPING SCHEDULES ON ANY ITEM ON WHICH
SUBMITTAL APPROVAL IS BEYOND THIRTY (30) DAYS FROM THE
SUBMISSION DATE ON THE COVER PAGE.

THIS SUBMITTAL IS BASED UPON OUR INTERPRETATION OF THE


PROJECT REQUIREMENTS AND/OR SPECIFICATIONS AND IS IN
ACCORDANCE WITH YOUR ORDER AND PRODUCT AVAILABILITY OF FROM
OUR VENDORS. PLEASE REVIEW THE ENCLOSED DATA COMPLETELY AND
CAREFULLY. SHOULD ADDITIONAL INFORMATION OR CLARIFICATION
BE REQUIRED PLEASE FORWARD A SUBMITTAL COPY, COMPLETE WITH
YOUR NOTATIONS, TO OUR OFFICE WITHIN THIRTY (30) DAYS FOR A
PROMPT RESPONSE AND/OR RESUBMITTAL.

CONSIDERABLE ATTENTION IS GIVEN TO THE PREPARATION OF THIS


SUBMITTAL TO ENSURE IT IS COMPLETE, CONCISE AND CORRECT AS
IS POSSIBLE. PLEASE REVIEW IT CAREFULLY AND THOROUGHLY.

Page 2 of 46
Cummins
Sales and Service

Table of Contents

CSDG – 200kW

Page 
Cover Letter  1 
Notice Letter  2 
Table of Contents  3 
Bill of Materials  4‐5 
Generator Specification Sheet  6‐11 
Generator Data Sheet  12‐14 
Generator PowerCommand Control ‐ PCC 1.1  15‐20 
Generator Alternator Data Sheet  21 
Prototype Test Certificate  22 
Prototype Test Summary Report  23 
Generator Open Unit Drawing  24‐25 
Generator Circuit Breaker Specification Sheet  26‐28 
Generator Circuit Breaker Drawing  29‐31 
Generator Accessories Option Drawing.pdf  32‐33 
Generator Enclosure Sound Data Sheet  34‐35 
Generator Fuel Tank Specification Sheet  36‐38 
Generator Enclosure Drawing  39‐40 
Generator Fuel Tank Drawing  41‐42 
Generator Battery Charger Specification Sheet  43‐44 
Generator Warranty Statement ‐ Base  45‐46 

Page 3 of 46
Bill of Materials 

Product Code  DESCRIPTION  QTY 


Diesel Genset, 60Hz, 200kW  1 

U.S. EPA, Stationary Emergency Application  1 

C200D6D  C200D6D, Diesel Genset, 60Hz, 200kW  1 


_R002-2  Voltage - 277 / 480, 3 Phase, Wye, 4 Wire  1 
_B943-2  Alternator - 60Hz, 12L, 480 / 277V, 120C, 40C Ambient  1 
_BB89-2  Battery Charger - 6 Amp, Regulated  1 
_A333-2  Battery Charging Alternator  1 
_F065-2  Battery Rack  1 
_KB72-2  Bottom Entry, Right  1 
_KX51-2  Circuit Breaker, Location A, 125A - 400A, 3P, LSI, 600 Volts AC, 80%, UL  1 
_H609-2  Control Mounting - Left Facing  1 
_H700-2  PowerCommand1.1 Controller  1 
_E153-2  Coolant Heater  1 
_L169-2  Emission Certification, EPA, Tier 3, NSPS CI Stationary Emergency  1 
_P176-2  Enclosure Color-Green,Aluminum Enclosure  1 
_F252-2  Enclosure - Wind Load 180 MPH, ASCE7-10  1 
_A366-2  Engine Governor - Electronic, Isochronous  1 
_D041-2  Engine Air Cleaner - Normal Duty  1 
_H669-2  Engine Coolant - 50% Antifreeze, 50% Water Mixture  1 
_E125-2  Engine Cooling - Radiator, High Ambient Air Temperature, Ship Fitted  1 
_H706-2  Engine Oil  1 
_A422-2  Engine Starter - 12 Volt DC Motor  1 
_H536-2  Control Display Language - English  1 
_L050-2  Literature - English  1 
_B184-2  Exciter / Regulator - Permanent Magnet Generator, 3 Phase Sensor  1 
_E089-2  Extension - Coolant Drain  1 
_H268-2  Extension - Oil Drain  1 
_C301-2  Fuel Tank - Regional, Dual Wall, Sub Base, 24 Hour Minimum  1 
_H012-2  Gauge - Oil Pressure  1 
_L028-2  Genset Warranty - 2 Years Base  1 
_F217-2  Aluminum Sound Attenuated Level 2 Enclosure, with Exhaust System  1 
_L090-2  Listing - UL 2200  1 
_KV03-2  Load Connection - Single  1 
_C312-2  Mechanical Fuel Gauge  1 
_L193-2  NFPA 110 Type 10 Level 1 Capable  1 
Page 4 of 46
Product Code  DESCRIPTION  QTY 
_A322-2  Packing - Skid, Poly Bag  1 
_C127-2  Fuel Water Separator  1 
_L260-2  Green Sound Level 2 Intake Baffle - Ship Loose  1 
_F179-2  Skidbase - Housing Ready  1 
_A331-2  Duty Rating - Standby Power (ESP)  1 
_K796-2  Stop Switch - Emergency  1 
_C318-2  Switch - Fuel Tank, Rupture Basin  1 
_C310-2  Low Fuel Level Switch, 40%  1 
_H527-2  Warning - Low Coolant Level  1 

Note: Quote Grand Total does not include any tax. 

Page 5 of 46
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Diesel
generator set
QSB7 series engine
125-200 kW @ 60 Hz
EPA Tier 3 emissions

Description
Cummins® generator sets are fully integrated Cooling system - Standard cooling package
power generation systems providing optimum provides reliable running at up to 50 °C
performance, reliability and versatility for (122 °F) ambient temperature.
stationary Standby applications.
Enclosures - The aesthetically appealing
Features enclosure incorporates special designs that
deliver one of the quietest generators of its kind.
Heavy duty engine - Rugged 4-cycle industrial Aluminium material plus durable powder coat
diesel delivers reliable power and fast response paint provides the best anti-corrosion
to load changes. performance. The generator set enclosure has
been evaluated to withstand 180 MPH wind
Alternator - Several alternator sizes offer
loads in accordance with ASCE7 -10. The
selectable motor starting capability with low
design has hinged doors to provide easy access
reactance 2/3 pitch windings, low waveform
for service and maintenance.
distortion with non-linear loads and fault clearing
short-circuit capability. Fuel tanks - Dual wall sub-base fuel tanks are
offered as optional features, providing
Control system - The PowerCommand®
1.1
economical and flexible solutions to meet
electronic control is standard equipment and
extensive code requirements on diesel fuel
provides total generator set system integration
tanks.
including automatic remote starting/stopping,
precise frequency and voltage regulation, alarm NFPA - The generator set accepts full rated load
and status message display, output metering, in a single step in accordance with NFPA 110 for
auto-shutdown at fault detection and NFPA 110 Level 1 systems.
Level 1 compliance.
Warranty and service - Backed by a
comprehensive warranty and worldwide
distributor network.

Standby Prime
60 Hz 60 Hz
Model kW kVA kW kVA Data sheets
C125D6D 125 156 113 141 NAD-6371-EN
C150D6D 150 188 135 169 NAD-6372-EN
C175D6D 175 219 158 197 NAD-6373-EN
C200D6D 200 250 180 225 NAD-6374-EN

power.cummins.com
©2019 Cummins Inc. | NAS-6370-EN.DOCX (04/19) A061Y585 Page 6 of 46
Generator set specifications
Governor regulation class ISO8528 Part 1 Class G3
Voltage regulation, no load to full load ± 1.0%
Random voltage variation ± 1.0%
Frequency regulation Isochronous
Random frequency variation ± 0.50%
Radio frequency emissions compliance FCC code title 47 part 15 class A and B

Engine specifications
Design Turbocharged and charge air cooled
Bore 107 mm (4.21 in.)
Stroke 124 mm (4.88 in.)
Displacement 6.7 L (408 in3)
Cylinder block Cast iron, in-line 6 cylinder
Battery capacity 2 x 850 amps per battery at ambient temperature of 0 °C (32 °F)
Battery charging alternator 100 amps
Starting voltage 2 x 12 volt in parallel, negative ground
Lube oil filter type(s) Spin-on with relief valve
Standard cooling system High ambient radiator
Rated speed 1800 rpm

Alternator specifications
Design Brushless, 4 pole, drip proof, revolving field
Stator 2/3 pitch
Rotor Direct coupled, flexible disc
Insulation system Class H per NEMA MG1-1.65
Standard temperature rise 120 ºC (248 °F) Standby
Exciter type Torque match (shunt) with PMG as option
Alternator cooling Direct drive centrifugal blower
AC waveform Total Harmonic Distortion (THDV) < 5% no load to full linear load, < 3% for any single harmonic
Telephone Influence Factor (TIF) < 50 per NEMA MG1-22.43
Telephone Harmonic Factor (THF) < 3%

Available voltages
1-phase 3-phase
• 120/240 • 120/208 • 120/240 • 277/480 • 347/600 • 127/220

Generator set options


Fuel system Control Cooling system
• Basic fuel tanks • AC output analog meters • Shutdown – low coolant level
• Regional fuel tanks • Stop switch – emergency • Warning – low coolant level
Engine • Auxiliary output relays (2) • Extension – coolant drain
• Engine air cleaner – normal or heavy • Auxiliary configurable signal • Coolant heater options:
duty inputs (8) and relay outputs (8) - <4 °C (40 °F) – cold weather
• Shut down – low oil pressure Electrical - <-18 °C (0 °F) – extreme cold
• Extension – oil drain • One, two or three circuit breaker Exhaust system
• Engine oil heater configurations • Exhaust connector NPT
Alternator • 80% rated circuit breakers • Exhaust muffler mounted
• 120 °C temperature rise alternator • 80% or 100% rated LSI circuit Generator set application
breakers
• 105 °C temperature rise alternator • Base barrier – elevated genset
• Battery charger
• PMG excitation • Radiator outlet duct adapter
• Alternator heater, 120 V Enclosure
Warranty
• Reconnectable full 1 phase output • Aluminium enclosure Sound Level 1 or • Base warranty – 2 year/1000 hours,
alternator upto 175 kWe Level 2, green color
Standby
• Aluminium weather protective enclosure
• Base warranty – 1 year/unlimited
with muffler installed, green color hours, Prime
• 3 & 5 year Standby warranty options
power.cummins.com
©2019 Cummins Inc. | NAS-6370-EN.DOCX (04/19) A061F585 Page 7 of 46
Generator set accessories
• Coolant heater • Remote monitoring device – • Alternator PMG excitation
• Battery heater kit PowerCommand 500/550 • Alternator heater
• Engine oil heater • Battery charger – stand-alone, 12 V • Improved PC1.1 display readability
• Remote control displays • Circuit breakers • Top conduit entry access
• Auxiliary output relays (2) • Enclosure Sound Level 1 to Sound
• Auxiliary configurable signal Level 2 upgrade kit
inputs (8) and relay outputs (8) • Base barrier – elevated generator
• Annunciator – RS485 set
• Audible alarm • Mufflers – industrial, residential or
critical

Control system PowerCommand 1.1


• Low coolant level warning or shutdown
• Low coolant temperature warning
• High, low and weak battery voltage warning
• Fail to start (overcrank) shutdown
• Fail to crank shutdown
• Redundant start disconnect
• Cranking lockout
• Sensor failure indication
PowerCommand control is an integrated generator set • Low fuel level warning or shutdown
control system providing voltage regulation, engine protection,
Alternator data
operator interface and isochronous governing (optional). Major
features include: • Line-to-Line and Line-to-neutral AC volts
• Battery monitoring and testing features and smart starting • 3-phase AC current
control system. • Frequency
• Standard PCCNet interface to devices such as remote • Total kVa
annunciator for NFPA 110 applications. Engine data
• Control boards potted for environmental protection. • DC voltage
• Control suitable for operation in ambient temperatures from • Lube oil pressure
-40 °C to +70 °C (-40 °F to +158 °F) and altitudes to 5000 • Coolant temperature
meters (13,000 feet).
• Engine speed
• Prototype tested; UL, CSA, and CE compliant.
Other data
• InPower™ PC-based service tool available for detailed
diagnostics. • Generator set model data
Operator/display panel • Start attempts, starts, running hours
• Manual off switch • Fault history
• Alpha-numeric display with pushbutton access for viewing • RS485 Modbus® interface
engine and alternator data and providing setup, controls and • Data logging and fault simulation (requires
adjustments (English or international symbols) InPower service tool)
• LED lamps indicating generator set running, not in auto, Digital governing (optional)
common warning, common shutdown, manual run mode and • Integrated digital electronic isochronous governor
remote start • Temperature dynamic governing
• Suitable for operation in ambient temperatures from Digital voltage regulation
-40 °C to +70 °C
• Integrated digital electronic voltage regulator
• Bargraph display (optional)
• 2-phase Line-to-Line sensing
AC protection
• Configurable torque matching
• Over current warning and shutdown
Control functions
• Over and under voltage shutdown
• Time delay start and cooldown
• Over and under frequency shutdown
• Cycle cranking
• Over excitation (loss of sensing) fault
• PCCNet interface
• Field overload
• (2) Configurable inputs
Engine protection
• (2) Configurable outputs
• Overspeed shutdown
• Remote emergency stop
• Low oil pressure warning and shutdown
• Automatic Transfer Switch (ATS) control
• High coolant temperature warning and shutdown
• Generator set exercise, field adjustable

power.cummins.com
©2019 Cummins Inc. | NAS-6370-EN.DOCX (04/19) A061F585 Page 8 of 46
Options • AC output analog meters (bargraph)
• Auxiliary output relays (2) - Color-coded graphical display of:
• Remote annunciator with (3) configurable inputs and - 3-phase AC voltage
(4) configurable outputs - 3-phase current
• PMG alternator excitation - Frequency
• PowerCommand 500/550 for remote monitoring and - kVa
alarm notification (accessory) • Remote operator panel
• Auxiliary, configurable signal inputs (8) and • PowerCommand 2.3 control with AmpSentry protection
configurable relay outputs (8)

Ratings definitions
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load
for the duration of power interruption of a reliable utility
source. Emergency Standby Power (ESP) is in
accordance with ISO 8528. Fuel Stop power in
accordance with ISO 3046, AS 2789, DIN 6271 and
BS 5514.
Limited-Time Running Power (LTP):
Applicable for supplying power to a constant electrical
load for limited hours. Limited Time Running Power (LTP)
is in accordance with ISO 8528.
Prime Power (PRP):
Applicable for supplying power to varying electrical load
for unlimited hours. Prime Power (PRP) is in accordance
with ISO 8528. Ten percent overload capability is
available in accordance with ISO 3046, AS 2789,
DIN 6271 and BS 5514.
Base Load (Continuous) Power (COP):
Applicable for supplying power continuously to a constant This outline drawing is for reference only. See respective
electrical load for unlimited hours. Continuous Power model data sheet for specific model outline drawing
(COP) in accordance with ISO 8528, ISO 3046, AS 2789, number.
DIN 6271 and BS 5514.
Do not use for installation design

power.cummins.com
©2019 Cummins Inc. | NAS-6370-EN.DOCX (04/19) A061F585 Page 9 of 46
Dim “A” Dim “B” Dim “C” Set weight*wet
Model mm (in.) mm (in.) mm (in.) kg (lbs.)
Open set
C125D6D 2867 (113) 1016 (40) 1415 (56) 1470 (3240)
C150D6D 2867 (113) 1016 (40) 1415 (56) 1470 (3240)
C175D6D 2867 (113) 1016 (40) 1415 (56) 1470 (3240)
C200D6D 2867 (113) 1016 (40) 1415 (56) 1470 (3240)
Weather protective enclosure
C125D6D 2867 (113) 1016 (40) 1836 (72) 1600 (3527)
C150D6D 2867 (113) 1016 (40) 1836 (72) 1600 (3527)
C175D6D 2867 (113) 1016 (40) 1836 (72) 1600 (3527)
C200D6D 2867 (113) 1016 (40) 1836 (72) 1600 (3527)
Sound attenuated enclosure Level 1
C125D6D 3621 (143) 1016 (40) 1836 (72) 1649 (3635)
C150D6D 3621 (143) 1016 (40) 1836 (72) 1649 (3635)
C175D6D 3621 (143) 1016 (40) 1836 (72) 1649 (3635)
C200D6D 3621 (143) 1016 (40) 1836 (72) 1649 (3635)
Sound attenuated enclosure Level 2
C125D6D 4061 (160) 1016 (40) 1836 (72) 1665 (3671)
C150D6D 4061 (160) 1016 (40) 1836 (72) 1665 (3671)
C175D6D 4061 (160) 1016 (40) 1836 (72) 1665 (3671)
C200D6D 4061 (160) 1016 (40) 1836 (72) 1665 (3671)

* Weights above are average. Actual weight varies with product configuration.

see below drawings for overall shipping


weight and dimensions

power.cummins.com
©2019 Cummins Inc. | NAS-6370-EN.DOCX (04/19) A061F585 Page 10 of 46
Codes and standards
Codes or standards compliance may not be available with all model configurations – consult factory for availability.
This generator set is designed
in facilities certified to ISO 9001 The generator set is available
and manufactured in facilities Listed to UL 2200, Stationary
certified to ISO 9001 or Engine Generator Assemblies.
ISO 9002.
The Prototype Test Support
(PTS) program verifies the
performance integrity of the
Engine certified to U.S. EPA SI
generator set design. Cummins
products bearing the PTS U.S. EPA Stationary Emission Regulation
40 CFR, Part 60.
symbol meet the prototype test
requirements of NFPA 110 for
Level 1 systems.

All low voltage models are CSA International The generator set is certified to
certified to product class Building International Building Code (IBC)
4215-01. 2012.
Code

Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s
electrical system except through an approved device or after building main switch is open.

For more information contact your local Cummins distributor or


visit power.cummins.com

©2019 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins
Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
NAS-6370-EN.DOCX (04/19) A061F585 Page 11 of 46
Generator Set Data Sheet

Model: C200D6D
Frequency: 60 Hz
Fuel Type: Diesel
KW Rating: 200 Standby
180 Prime
Emissions level: EPA Tier 3, Stationary Emergency

Exhaust Emission Data Sheet: EDS-3046


Exhaust Emission Compliance Sheet: EPA-2035
Sound Performance Data Sheet: MSP-4010
Cooling Performance Data Sheet: MCP-2050
Prototype Test Summary Data Sheet: PTS-636

Standby Prime
Fuel Consumption kW (kVA) kW (kVA)
Ratings 200 (250) 180 (225)
Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full
US gph 5.7 8.7 11.7 14.9 5.3 8 10.7 13.6
L/hr 21.57 32.92 44.28 56.39 20.06 30.28 40.49 51.47

Standby Prime
Engine rating rating
Engine Manufacturer Cummins Inc.
Engine Model QSB7-G5
Configuration Cast iron, in-line, 6 cylinders
Aspiration Turbocharged and charge air cooled
Gross Engine Power Output, kWm (bhp) 242 (324) 208 (279)
BMEP at set rated load, kPa (psi) 2276 (330) 2063 (299)
Bore, mm (in) 107 (4.21)
Stroke, mm (in) 124 (4.88)
Rated Speed, rpm 1800
Piston Speed, m/s (ft/min) 7.44 (1464)
Compression Ratio 17.2:1
Lube Oil Capacity, L (qt) 17.4 (18.38)
Overspeed limit, rpm 2250

Fuel Flow
Maximum Fuel Flow, L/hr (US gph) 103 (27.0)
Maximum Fuel Inlet Restriction with Clean Filter, mm Hg (in Hg) 127 (5.0)

power.cummins.com
©2019 Cummins Inc. | NAD-6374-EN (09/19) A061F589
Page 12 of 46
Standby Prime
Air rating rating
Combustion Air, m3/min (scfm) 15.86 (560) 15.38 (543)
Maximum Air Cleaner Restriction with Clean Filter, kPa (in H2O) 3.7 (15)

Exhaust
Exhaust Flow at set rated load, m3/min (cfm) 40.74 (1439) 37.8 (1335)
Exhaust Temperature, °C (°F) 512.22 (954) 484.44 (904)
Maximum Back Pressure, kPa (in H2O) 10 (40.19) 10 (40.19)
Actual Exhaust Back Pressure with CPG Sound level 2 Enclosure
10 (40.19) 9.9 (39.78)
Muffler, kPa (in H2O)
Actual Exhaust Back Pressure with CPG Weather Enclosure
8.4 (33.76) 7.8 (31.47)
Muffler, kPa (in H2O)

Standard Set-Mounted Radiator Cooling


Ambient Design, ° C (° F) 49 (120.2)
Fan Load, kW m (HP) 14.02 (18.8)
Coolant Capacity (with radiator), L (US Gal) 22 (5.9)
Cooling System Air Flow, m3/min (scfm) 305.82 (10800)
Total Heat Rejection, MJ/min (Btu/min) 10.06 (9538) 9.44 (8952)
Maximum Cooling Air Flow Static Restriction, kPa (in H2O) 0.12 (0.5)

Weight2
Unit Wet Weight kgs (lbs) 1583 (3491) see below drawings for overall shipping
weight and dimensions

Notes:
1
For non-standard remote installations contact your local Cummins Power Generation representative.
2
Weights represent a set with standard features. See outline drawing for weights of other configurations.

Derating Factors
Engine power available up to 2148 m (7049 ft.) at ambient temperatures up to 40° C (104° F) and
Standby 1086 m (3563 ft.) at 50° C (122° F). Consult your Cummins distributor for temperature and ambient
requirements outside these parameters.
Engine power available up to 1944 m (6377 ft.) at ambient temperatures up to 40° C (104° F) and
Prime 811 m (2660 ft.) at 50° C (122° F). Consult your Cummins distributor for temperature and ambient
requirements outside these parameters.

Ratings Definitions
Limited-time Running Power Base Load (continuous) Power
Emergency Standby Power (ESP): (LTP): Prime Power (PRP): (COP):
Applicable for supplying power to Applicable for supplying power to Applicable for supplying power Applicable for supplying power
varying electrical load for the a constant electrical load for to varying electrical load for continuously to a constant
duration of power interruption of a limited hours. Limited Time unlimited hours. Prime Power electrical load for unlimited
reliable utility source. Emergency Running Power (LTP) is in (PRP) is in accordance with hours. Continuous Power
Standby Power (ESP) is in accordance with ISO 8528. ISO 8528. Ten percent overload (COP) is in accordance with
accordance with ISO 8528. Fuel capability is available in ISO 8528, ISO 3046,
Stop power in accordance with accordance with ISO 3046, AS 2789, DIN 6271 and
ISO 3046, AS 2789, DIN 6271 and AS 2789, DIN 6271 and BS 5514.
BS 5514. BS 5514.

North America
1400 73rd Avenue N.E.
Minneapolis, MN 55432
USA

Phone 763 574 5000


Fax 763 574 5298

©2019 Cummins Inc. All rights reserved.


Cummins is a registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower
and “Our energy working for you.” are trademarks of Cummins. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to change without notice. power.cummins.com
NAD-6374-EN (09/19) A061F589
Page 13 of 46
Alternator Data

Standard Alternators Single phase2 Three Phase1


Maximum Temperature Rise above
120 °C 120 °C
40 °C Ambient
Feature Code BB90-2 B946-2 B986-2 B952-2 B943-2 BB86-2
Alternator Data Sheet Number ADS-213 ADS-213 ADS-212 ADS-212 ADS-212 ADS-212
Voltage Ranges 120/240 120/208 120/240 347/600 277/480 127/220
Voltage Feature Code R104-2 R098-2 R106-2 R114-2 R002-2 R020-2
Surge kW 205.7 211.1 213.4 214.3 213.4 211.6
Motor Starting kVA (at 90% sustained
770 770 672 770 672 770
voltage) Shunt
Motor Starting kVA (at 90% sustained
920 920 791 920 791 920
voltage) PMG
Full load Current Amps at Standby
833 694 602 240 301 656
Rating

Alternator Data

Standard Alternators Three phase1


Maximum Temperature Rise above
105 °C 105 °C 105 °C 105 °C 105 °C
40 °C Ambient
Feature Code BB94-2 BB95-2 BB92-2 BB85-2 BB93-2
Alternator Data Sheet Number ADS-212 ADS-212 ADS-212 ADS-212 ADS-213
Voltage Ranges 120/240 277/480 347/600 127/220 120/208
Voltage Feature Code R106-2 R002-2 R114-2 R020-2 R098-2
Surge kW 213.4 213.4 214.3 211.6 211.1
Motor Starting kVA (at 90% sustained
770 770 770 770 770
voltage) Shunt
Motor Starting kVA (at 90% sustained
920 920 920 920 920
voltage) PMG
Full load current amps at standby rating 602 301 240 656 694
Notes:
1 Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor
2 Full single phase output up to full set rated 3-phase kW at 1.0 power factor

Formulas for Calculating Full Load Currents:


Three phase output Single phase output

kW x 1000 kW x SinglePhas eFactor x 1000


Voltage x 1.73 x 0.8 Voltage

Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system
except through an approved device or after building main switch is open.

North America
1400 73rd Avenue N.E.
Minneapolis, MN 55432
USA

Phone 763 574 5000


Fax 763 574 5298

©2019 Cummins Inc. All rights reserved.


Cummins is a registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower
and “Our energy working for you.” are trademarks of Cummins. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to change without notice. power.cummins.com
NAD-6374-EN (09/19) A061F589
Page 14 of 46
Specification Sheet

PowerCommand®
1.1 Control
System

Description Features
The PowerCommand control system is a Easy to view: HMI 211RS for residential use.
microprocessor-based generator set monitoring, 128 x 64 pixel graphic LED backlight LCD.
metering and control system designed to meet
Easy to use: Tactile buttons for generator set
the demands of today’s engine driven generator
start/stop. Residential Standby display for
sets. The integration of all control functions into
convenient use.
a single control system provides enhanced
reliability and performance compared to Modbus® interface: Eliminates need for
conventional generator set control systems. MODLON.
These control systems have been designed and
Progressive protective functions: Advanced
tested to meet the harsh environment in which
Overcurrent Protection – Generator set
gensets are typically applied.
monitoring & protection.
Digital voltage regulation: Single phase full
wave SCR type regulator compatible with either
shunt or PMSG systems.
Digital engine speed governing: Provides
isochronous frequency regulation.
12 and 24 VDC battery operation.
Automatic mains failure: Smooth & automatic
transfer and re-transfer of load from utility to
generator set & vice-versa.
Exerciser clock: Runs generator set exerciser
routines for dependability of operation.
Warranty and service: Backed by a
comprehensive warranty and worldwide
distributor service network.
Certification: Suitable for us on generator sets
that are designed, manufactured, tested and
certified to relevant UL, NFPA, ISO, IEC Mil Std.,
CE and CSA standards.

power.cummins.com
©2019 Cummins Inc. | PDS-1566 | PD00000147 | (09/19) Page 15 of 46
PowerCommand Digital Generator x Configurable inputs and outputs - Four discrete inputs and
two dry contact relay outputs.
Set Control
x Warranty and service - Backed by a comprehensive warranty
PCC 1302 and worldwide distributor service network.
x Certifications - Suitable for use on generator sets that are
designed, manufactured, tested and certified to relevant UL,
NFPA, ISO, IEC, Mil Std., CE and CSA standards.
Base Control Functions
HMI capability
Operator adjustments - The HMI includes provisions for many
set up and adjustment functions.
Generator set hardware data - Access to the control and
software part number, generator set rating in kVA and
generator set model number is provided from the HMI or
Description InPowerTM.
The PowerCommand generator set control is suitable Data logs - Includes engine run time, controller on time, number
for use on a wide range of generator sets in non- of start attempts.
paralleling applications. The PowerCommand control is Fault history - Provides a record of the most recent fault
compatible with shunt or PMG excitation style. It is conditions with control hours time stamp. Up to 10 events are
suitable for use with reconnectable or non- stored in the control non-volatile memory.
reconnectable generators, and it can be configured for Alternator data
any frequency, voltage and power connection from
120-600 VAC Line-to-Line. x Voltage (single or three phase Line-to-Line and Line-to-
Neutral)
Power for this control system is derived from the
generator set starting batteries. The control functions x Current (single or three phase)
over a voltage range from 8 VDC to 30 VDC. x kVA (three phase and total)
x Frequency
Features
x Engine data
x 12 and 24 VDC battery operation.
x Starting battery voltage
x Digital voltage regulation.
x Engine speed
x Digital engine speed governing (where applicable) -
Provides isochronous frequency regulation. x Engine temperature
x Full authority engine communications (where x Engine oil pressure
applicable) - Provides communication and control x Partial Full Authority Engine (FAE) data (where applicable)
with the Engine Control Module (ECM). x Service adjustments - The HMI includes provisions for
x Common harnessing - with higher feature Cummins adjustment and calibration of generator set control functions.
controls allows for easy field upgrades. Adjustments are protected by a password. Functions include:
x Generator set monitoring - Monitors status of all x Engine speed governor adjustments
critical engine and alternator functions. x Voltage regulation adjustments
x Digital genset metering (AC and DC). x Cycle cranking
x Genset battery monitoring system - to sense and x Configurable fault set up
warn against a weak battery condition. x Configurable output set up
x Engine starting - Includes relay drivers for starter, x Meter calibration
fuel shut off (FSO), glow plug/spark ignition power
and switch B+ applications. x Units of measurement
x Generator set protection - Protects engine and
alternator.
x Advanced serviceability - using InPower™, a PC-
based software service tool.
x Environmental protection - The control system is
designed for reliable operation in harsh
environments. The main control board is a fully
encapsulated module that is protected from the
elements.
x Exerciser function – Routine exercising of generator
set.
x Supports dual fuel control.
x Automatic Mains Failure function built in generator
set controller. Modbus interface - for interconnecting
to customer equipment.

power.cummins.com
©2019 Cummins Inc. | PDS-1566 | PD00000147 | (09/19) Page 16 of 46
Engine control Torque-matched V/Hz overload control - The voltage roll-off
SAE-J1939 CAN interface to full authority ECMs (where set point and rate of decay (i.e. the slope of the V/Hz curve)
applicable) - Provides data swapping between genset and is adjustable in the control.
engine controller for control, metering and diagnostics. Protective Functions
12 VDC/24 VDC battery operations - PowerCommand will
operate either on 12 VDC or 24 VDC batteries. On operation of a protective function the control will
indicate a fault by illuminating the appropriate status LED
Isochronous governing (where applicable) - Capable of on the HMI, as well as display the fault code and fault
controlling engine speed within +/-0.25% for any steady description on the LCD. The nature of the fault and time of
state load from no load to full load. Frequency drift will not occurrence are logged in the control. The service manual
exceed +/-0.5% for a 33 °C (60 °F) change in ambient and InPower service tool provide service keys and
temperature over an 8 hour period. procedures based on the service codes provided.
Temperature dependent governing dynamics (with Protective functions include:
electronic governing) - Modifies the engine governing Battle short mode
control parameters as a function of engine temperature.
This allows the engine to be more responsive when warm When enabled and the battle short switch is active, the
and more stable when operating at lower temperature control will allow some shutdown faults to be bypassed. If a
levels. bypassed shutdown fault occurs, the fault code and
description will still be annunciated, but the genset will not
Remote start mode - Accepts a ground signal from remote shutdown. This will be followed by a fail to shutdown fault.
devices to automatically start the generator set and Emergency stop shutdowns and others that are critical for
immediately accelerate to rated speed and voltage. The proper operation are not bypassed. Please refer to the
remote start signal will also wake up the control from sleep Control Application Guide or Manual for list of these faults.
mode. The control can incorporate a time delay start and
stop. Configurable alarm and status inputs
Remote and local Emergency stop - The control accepts a The control accepts up to four alarm or status inputs
ground signal from a local (genset mounted) or remote (configurable contact closed to ground or open) to indicate
(facility mounted) Emergency stop switch to cause the a configurable (customer-specified) condition. The control
generator set to immediately shut down. The generator set is programmable for warning, shutdown or status indication
is prevented from running or cranking with the switch and for labelling the input.
engaged. If in sleep mode, activation of either Emergency Emergency stop
stop switch will wake up the control. Annunciated whenever either Emergency stop signal is
Sleep mode - The control includes a configurable low received from external switch.
current draw state to minimize starting battery current draw General engine protection
when the genset is not operating. The control can also be Low and high battery voltage warning - Indicates status of
configured to go into a low current state while in auto for battery charging system (failure) by continuously monitoring
Prime applications or applications without a battery battery voltage.
charger. Weak battery warning - The control system will test the
Engine starting - The control system supports automatic battery each time the generator set is signaled to start and
engine starting. Primary and backup start disconnects are indicate a warning if the battery indicates impending failure.
achieved by one of three methods: magnetic pickup, Fail to start (overcrank) shutdown - The control system will
battery charging alternator feedback or main alternator indicate a fault if the generator set fails to start by the
output frequency. The control also supports configurable completion of the engine crack sequence.
glow plug control when applicable.
Fail to crank shutdown - Control has signaled starter to
Cycle cranking - Configurable for the number of starting crank engine but engine does not rotate.
cycles (1 to 7) and duration of crank and rest periods.
Cranking lockout - The control will not allow the starter to
Control includes starter protection algorithms to prevent the
operator from specifying a starting sequence that might be attempt to engage or to crank the engine when the engine
is rotating.
damaging.
Hydro mechanical fuel system engine protection
Time delay start and stop (cooldown) - Configurable for
time delay of 0-300 seconds prior to starting after receiving Overspeed shutdown - Default setting is 115% of nominal.
a remote start signal and for time delay of 0-600 seconds Low lube oil pressure warning/shutdown - Level is
prior to shut down after signal to stop in normal operation pre-set (configurable with InPower) to match the
modes. Default for both time delay periods is 0 seconds. capabilities of the engine used. Control includes time
Alternator control delays to prevent nuisance alarms.
The control includes an integrated line-to-line sensing High lube oil temperature warning/shutdown - Level is pre-
voltage regulation system that is compatible with shunt or set (configurable with InPower) to match the capabilities of
PMG excitation systems. The voltage regulation system is the engine used. Control includes time delays to prevent
full wave rectified and has an SCR output for good motor nuisance alarms.
starting capability. Major system features include: High engine temperature warning/shutdown - Level is pre-
Digital output voltage regulation - Capable of regulating set (configurable with InPower) to match the capabilities of
output voltage to within +/-1.0% for any loads between no the engine used. Control includes time delays to prevent
load and full load. Voltage drift will not exceed +/-1.5% for nuisance alarms.
a 40 ºC (104 ºF) change in temperature in an eight hour Low coolant temperature warning - Indicates that engine
period. On engine starting or sudden load acceptance, temperature may not be high enough for a 10 second start
voltage is controlled to a maximum of 5% overshoot over or proper load acceptance.
nominal level. Sensor failure indication - Logic is provided on the base
The automatic voltage regulator feature can be disabled to control to detect analog sensor or interconnecting wiring
allow the use of an external voltage regulator. failures.

power.cummins.com
©2019 Cummins Inc. | PDS-1566 | PD00000147 | (09/19) Page 17 of 46
Full authority electronic engine protection Advanced Functions
Engine fault detection is handled inside the engine ECM.
Fault information is communicated via the SAE-J1939 data Automatic mains failure*
link for annunciation in the HMI The built in AMF feature provides the automatic transfer
Alternator protection and re-transfer of the load from utility to generator set and
vice-versa.
High AC voltage shutdown (59) - Output voltage on any
phase exceeds pre-set values. Time to trip is inversely x Automatically starts-stops the generator set in the event
proportional to amount above threshold. Values adjustable of utility failure.
from 105-130% of nominal voltage, with time delay x Annunciates faults.
adjustable from 0.1-10 seconds. Default value is 110% for
10 seconds.
Low AC voltage shutdown (27) - Voltage on any phase has
dropped below a pre-set value. Adjustable over a range of
50-95% of reference voltage, time delay 2-20 seconds.
Default value is 85% for 10 seconds.
Overcurrent warning/shutdown - Implementation of the
thermal damage curve with instantaneous trip level
calculated based on current transformer ratio and
application power rating.

x
* A utility voltage monitoring sensor (as shown in the AMF
diagram above) must be connected in order to use the AMF
feature on the 1302 control. Use Schneider Electric Relay
RSB1A120U7 and Socket RSZE1S35M.
Exerciser clock
The exerciser clock runs the generator set exerciser
routines for dependability of operation.
x
Field Control Interface
Under frequency shutdown (81 u) - Generator set output
frequency cannot be maintained. Settings are adjustable Input signals to the base control include:
from 2-10 Hz below nominal governor set point, for a 5-20 - Remote start
second time delay. Default: 6 Hz, 10 seconds. - Local and Emergency stop
Over frequency shutdown/warning (81o) - Generator set is - Configurable inputs: Control includes (4) input signals
operating at a potentially damaging frequency level. from customer discrete devices that are configurable
Settings are adjustable from 2-10 Hz above nominal for warning, shutdown or status indication, as well as
governor set point for a 1-20 second time delay. Default: 6 message displayed.
Hz, 10 seconds, enabled. Output signals from the PowerCommand control
Loss of sensing voltage shutdown - Shutdown of generator include:
set will occur on loss of voltage sensing inputs to the - Configurable relay outputs: Control includes (2) relay
control. output contacts rated at 2 A. These outputs can be
Field overload shutdown - Uses field voltage to shutdown configured to activate on any control warning or
generator set when a field overload condition occurs. shutdown fault as well as ready to load, not in auto,
common alarm, common warning and common
shutdown.
- Ready to load (generator set running) signal:
Operates when the generator set has reached 90% of
rated speed and voltage and latches until generator
set is switched to off or idle mode.

power.cummins.com
©2019 Cummins Inc. | PDS-1566 | PD00000147 | (09/19) Page 18 of 46
PowerCommand Human Machine Mechanical Drawing
Interface HMI211

x
Description
This control system includes an intuitive operator interface
panel that allows for complete genset control as well as Software
system metering, fault annunciation, configuration and
InPower (beyond 6.0 version) is a PC-based software
diagnostics. The interface includes five generator set status
service tool that is designed to directly communicate to
LED lamps with both internationally accepted symbols and
PowerCommand generator sets and transfer switches, to
English text to comply with customer needs. The interface
facilitate service and monitoring of these products.
also includes an LED backlit LCD display with tactile feel
soft-switches for easy operation and screen navigation. It is Environment
configurable for units of measurement and has adjustable
The control is designed for proper operation without
screen contrast and brightness.
recalibration in ambient temperatures from -40 ºC (-40 ºF)
The run/off/auto switch function is integrated into the to +70º C (158 ºF), and for storage from -55 ºC (-67 ºF) to
interface panel. +80 ºC (176 ºF). Control will operate with humidity up to
All data on the control can be viewed by scrolling through 95%, non-condensing.
screens with the navigation keys. The control displays the The HMI is designed for proper operation in ambient
current active fault and a time-ordered history of the five temperatures from -40 ºC* (-40 ºF) to +70 ºC (158 ºF), and
previous faults. for storage from -40 ºC* (-40 ºF) to +80 ºC (176 ºF).
Features The control board is fully encapsulated to provide superior
resistance to dust and moisture. Display panel has a single
x LED indicating lamps:
membrane surface, which is impervious to effects of dust,
- Remote start moisture, oil and exhaust fumes. This panel uses a sealed
- Not in auto membrane to provide long reliable service life in harsh
- Shutdown environments.
- Warning
The control system is specifically designed and tested for
- Auto
resistance to RFI/EMI and to resist effects of vibration to
- Run
provide a long reliable life when mounted on a generator
x 128 x 64 pixels graphic LED backlight LCD. set. The control includes transient voltage surge
x Four tactile feel membrane switches for LCD defined suppression to provide compliance to referenced
operation. The functions of these switches are defined standards.
dynamically on the LCD. * Heater accessory (pn: A040H853) is available for
x Two tactile feel membrane switches dedicated for off and enhanced operation below -20 ºC
back.
Certifications
x Allows for complete genset control setup.
PowerCommand meets or exceeds the requirements of the
x Certifications: Suitable for use on generator sets that are following codes and standards:
designed, manufactured, tested and certified to relevant
- NFPA 110 for level 1 and 2 systems.
UL, NFPA, ISO, IEC, Mil Std., CE and CSA standards. - ISO 8528-4: 1993 compliance, controls and switchgear.
x HMI 211RS provides convenience for residential use. - CE marking: The control system is suitable for use on
generator sets to be CE-marked.
Communications Connections - EN 50081-1,2 residential/light industrial emissions or
PC tool interface - This RS-485 communication port allows industrial emissions.
- EN 50082-1,2 residential/light industrial or industrial
the HMI to communicate with a personal computer running
susceptibility.
InPower. - ISO 7637-2, level 2; DC supply surge voltage test.
This RS-485 communication port allows the HMI to - Mil Std. 202C, Method 101 and ASTM B117: Salt fog test.
communicate with the main control board. - PowerCommand control systems and generator sets are
designed and manufactured in ISO 9001 certified facilities.
- UL 6200 recognized and suitable for use on UL 2200 Listed
generator sets.
- CSA C282-M1999 compliance.
- CSA 22.2 No. 14 M91 industrial controls.

power.cummins.com
©2019 Cummins Inc. | PDS-1566 | PD00000147 | (09/19) Page 19 of 46
Warranty
All components and subsystems are covered by an express
limited one year warranty. Other optional and extended
factory warranties and local distributor maintenance
agreements are available

Accessories
1301-1302 Upgrade Kit (HM) 0541-1431
PowerCommand 500 (LAN) A040X126
Remote HMI 211 0541-1394
Remote HMI 211RS A046K103
I/O Expansion (Aux 101) 0541-1291
HMI Heater Accessory Kit A040H853

Parts Ordering Information


1302 Control Board 0327-1617-02
1302 control Board – Arrow A043W505
Aux 104 (Governor Control) 0327-1507
HMI 211 Without Heater 0300-6014
HMI 211 with Heater A026G237

Additional Resources
Resource Where to find
1302 Service Manual QSOL
Accessories Catalog cumminspower.com
Additional Controls Information PowerSuite Library

For more information contact your local Cummins


distributor or visit power.cummins.com

©2019 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
PDS-1566 | PD00000147 | (09/19) Page 20 of 46
Alternator data sheet Frame size: UCD3J
Characteristics
Weights: Wound stator assembly: 670.205 lb 304 kg
Rotor assembly: 597.45 lb 271.9 kg
Complete alternator: 1602.76 lb 727 kg
Maximum speed: 2250 rpm
Excitation current: Full load: 2.20 Amps
No load: 0.50 Amps
Insulation system: Class H throughout
1 ‫ ׎‬Ratings (1.0 power factor) 60 Hz (winding no) 50 Hz (winding no)
(Based on specific temperature rise at 40 °C Double delta 4 lead Double delta
ambient temperature)

110-120
120/240 120/240 220-240
125 °C Rise ratings kW/kVA 161/201 175/219 140/175
105 °C Rise ratings kW/kVA 150/188 157/196 126/158

3 ‫ ׎‬Ratings (0.8 power factor) Upper broad range LBR* 347/600 Broad range
(Based on specified temperature rise 120/208 127/220 139/240 190-208 110/190 115/200 120/208 127/220
at 40 °C ambient temperature) 240/416 255/440 277/480 380-416 347/600 220/380 230/400 240/415 254/440
kW 230 240 255 255 230 200 200 200 172
150 °C Rise ratings
kVA 288 300 319 319 288 250 250 250 215
kW 215 225 240 240 215 184 184 184 164
125 °C Rise ratings
kVA 269 281 300 300 269 230 230 230 205
kW 200 211 220 220 200 168 168 168 148
105 °C Rise ratings
kVA 250 264 275 275 250 210 210 210 185
kW 170 180 190 190 170 154 154 154 128
80 °C Rise ratings
kVA 213 225 238 238 213 193 193 193 160

3 ‫ ׎‬Reactances (per unit, ±10%) 416 440 480 380 600 380 400 415 440
(Based on full load at 105 °C rise rating)
Synchronous 2.651 2.457 2.221 2.00 2.00 1.939 1.75 1.626 N/A
Transient 0.164 0.153 0.137 0.13 0.13 0.103 0.093 0.086 N/A
Subtransient 0.096 0.09 0.08 0.07 0.07 0.07 0.064 0.059 N/A
Negative sequence 0.117 0.109 0.098 0.14 0.14 0.117 0.105 0.098 N/A
Zero sequence 0.048 0.045 0.04 0.04 0.04 0.044 0.04 0.037 N/A

3 ‫ ׎‬Motor starting Broad range LBR* 600 Broad range


Maximum kVA (Shunt) 770 770 770 535
(90% sustained voltage) (PMG) 920 920 920 678

Time constants (Sec)

Transient 0.045 0.045 0.045 0.045


Subtransient 0.015 0.015 0.015 0.015
Open circuit 1.270 1.270 1.270 1.270
DC 0.030 0.030 0.030 0.030

Windings (@ 20° C)

Stator resistance (Ohms per phase) 0.0128 0.0128 0.0128 0.0128


Rotor resistance (Ohms) 2.0000 2.0000 2.0000 2.0000
Number of leads 12 12 6 12
* Lower broad range 110/190 thru 120/208, 220/380 thru 240/416.

Cummins Inc. Data and specification subject to change without notice ADS-212
(10/17)
Page 21 of 46
Prototype Test Supported
Emergency/Standby Generator Sets
Certification
Cummins Power Generation certifies that its commercial generator sets bearing the Prototype Test Supported
(PTS) seal have been subjected to a design and development process that includes extensive prototype testing
and evaluation. A PTS production model is engineered and manufactured according to documentation
developed through comprehensive research, design and design verification.

Design verification is based on tests of preproduction prototype models manufactured specifically for
prototype test purposes and not sold as new equipment. To be certified as a PTS model, the generator set
must satisfy these prerequisites:

DESIGN - The PTS certified generator set must be designed specifically for emergency/standby applications
that require high reliability and rapid response.

PROTOYPE TESTING - Design suitability of the PTS certified generator set must be proven by tests on
preproduction prototype models. The prototype test program is intended to:

1. Confirm the engine and generator have reserve capacity beyond rating to minimize the potential of
damage or shutdown during steady state or transient loading conditions, including momentary
overloads.

2. Demonstrate generator set, controls and accessories capability to perform reliably and compatibly in
service during disturbances common in actual load circuits.

3. Verify the integrity of the generator and excitation system insulation systems and electrical components
to withstand heating under rated load and transient overcurrent conditions.

4. Evaluate generator set mechanical and electrical strength to perform without damage during abnormal
operating conditions, such as short circuits or out-of-phase paralleling. While operating at rated load,
the generator set must be subjected to several 3-phase short circuits of 20 second duration. After the
tests, the generator set is inspected to verify that no electrical or mechanical damage was incurred by
any components.

5. Determine by endurance testing that no resonance conditions exist in the generator set or accessories
that will cause premature failure of components on production units.

6. Investigate and identify failure modes to minimize the risk of any single component failure or human error
that could lead to lack of essential electrical supply.

7. Provide a margin of safety, by actual trials, between the generator set component design and protection
systems so that the components are not damaged before the protective devices activate a shutdown.

DOCUMENTATION AND SOFTWARE - The PTS certified generator set must be documented in a single
drawing package with all components identified with Cummins Power Generation part numbers. A PTS test
certificate must be created for each PTS generator set certifying the PTS testing performed.

QUALITY ASSURANCE - Engineering drawings, specifications and test requirements for a PTS certified
generator set must be classified by components and assembly quality characteristics. A component and
process inspection and test plan must be developed and maintained to measure product conformance to
documentation requirements.

PRODUCTION MODEL TESTING - PTS certified generator sets must be subjected to complete production
tests that demonstrate conformance to specifications at all rated conditions, including start-up, full load pickup
and a performance run at full rated load and power factor.

1/2007 Bulletin F-927


Page 22 of 46
Prototype Test Support (PTS)
60 Hz test summary
Generator set models Representative prototype

C125D6D Model: C200D6D


C150D6D Engine: QSB7-G5 NR3
C175D6D Alternator: UCDI274K

The following summarizes prototype testing conducted on the designated representative prototype of the specified models.
This testing is conducted to verify the complete generator set electrical and mechanical design integrity.
Prototype testing is conducted only on generator sets not sold as new equipment.
Maximum surge power: 211.5 kW Steady state performance:
The generator set was evaluated to determine the stated The generator set was tested to verify steady state operating
maximum surge power. performance. It was within the specified maximum limits.

Alternator temperature rise: Voltage regulation: ± 0.5%


The highest rated temperature rise (20 °C) test result are Random voltage variation: ± 0.5%
reported as follows to verify that worst case temperature Frequency regulation: Isochronous
rises do not exceed allowable NEMA MG1 limits for class H Random frequency variation: ± 0.25%
insulation. Tests were conducted per IEEE 115, rise by
resistance and embedded detector, with rated voltages.
Only the highest temperatures are reported. Transient performance:
The generator set was tested with the listed alternator to verify
Torsional analysis and testing: single step loading capability as required by NFPA 110.
Voltage and frequency response on load addition or rejection
The generator set with UCDI274K was tested to verify that were evaluated. The following results were recorded at 0.8
the design is not subjected to harmful torsional stresses. A power factor:
spectrum analysis of the transducer output was conducted
over the speed range of 1710 to 1890 RPM.
Full load acceptance:
Cooling system: 49 °C ambient Voltage dip: 29.4%
0.5 in H2O restriction Recovery time: 3.3 seconds
Frequency dip: 20.3%
The cooling system was tested to determine ambient Recovery time: 4.4 seconds
temperature and static restriction capabilities. The test was
performed at full rated load elevated ambient temperature Full load rejection:
under static restriction conditions.
Voltage rise: 32.7%
Recovery time: 1.4 seconds
Durability: Frequency rise: 11%
The generator set was subjected to a 500 hour endurance Recovery time: 2.1 seconds
test replicating field duty cycles operating at variable load
All data based on 0.8 power factor:
up to the standby rating based upon MIL-STD-705 to verify
structural soundness and durability of the design.
Harmonic analysis:
Electrical and mechanical strength: (per MIL-STD-705B, Method 601.4)
The generator set was tested to several single phase and
three phase faults to verify that the generator can safely Line to Line Line to Neutral
withstand the forces associated with short circuit Harmonic No load Full load No load Full load
conditions. The generator set was capable of producing full
rated output at the conclusion of the testing. 3 0.0 0.1 0.2 1.1
5 0.9 0.9 0.9 0.9
7 0.7 2.2 0.7 2.2
9 0.0 0.0 0.7 1.2
11 0.0 0.2 0.1 0.2
13 0.1 0.1 0.0 0.1
15 0.0 0.0 0.2 0.4

Cummins Inc. Data and specification subject to change without notice PTS-636a
(09/18)
Page 23 of 46
400 amp breaker
see specific breaker location on below
circuit breaker drawings

add this weight to the enclosure and fuel


tank weights for overall shipping weight.

Use the enclosure and fuel tank drawings


for overall shipping dimensions.

Page 24 of 46
Drawing Name: A060C859 Revision: A
Part Name: A060C858 Revision: A
ECO-176532 Sheet 1 of 3
Page 25 of 46
Drawing Name: A060C859 Revision: A
Part Name: A060C858 Revision: A
ECO-176532 Sheet 2 of 3
Data Sheet

Circuit Breakers
Description
This Data sheet provides circuit breaker manufacturer part numbers and specifications. The Circuit
breaker box description is the rating of that breaker box installation on a Cummins Generator. Please refer
to the website of the circuit breaker manufacturer for breaker specific ratings and technical information.

Applicable Models
Engine Models
Kubota C10D6 C15D6 C20D6

QSJ2.4 C20N6 C25N6 C30N6 C30N6H C36N6 C36N6H


C40N6 C40N6H C50N6H C60N6H
B3.3 C25D6 C30D6 C35D6 C40D6 C50D6 C60D6
QSJ5.9G C45N6 C50N6 C60N6 C70N6 C80N6 C100N6
QSJ8.9G C125N6 C150N6

QSB5 DSFAC DSFAD DSFAE C50D6C C60D6C C80D6C


C100D6C C125D6C
DSGAA DSGAB DSGAC DSGAD DSGAE
QSB7
C125D6D C150D6D C175D6D C200D6D
QSL9 DSHAD DQDAA DQDAB DQDAC
QSM11 DQHAB
QSX15 DFEJ DFEK

Instructions
1. Locate the circuit breaker feature code or part number and use the charts below to find the corresponding
manufacturer circuit breaker catalog number.

2. Use the first letter of the circuit breaker catalog number to determine the "frame" of the breaker. If the first
letter is an “N”, use the second letter. Then follow the corresponding website link from the table below to find
the breaker catalog number description.

Please refer to the catalog numbering systems page, which is given in the chart, to understand
the nomenclature of the catalog number.

Catalog number
Frame Catalog name*
description page(s)

0612CT0101
P 16-17
http://www.schneider-electric.us/en/download/document/0612CT0101/

H, J, 0611CT1001
8-9
and L http://www.schneider-electric.us/en/download/document/0611CT1001/

0734CT0201
Q http://www.schneider- 4
electric.us/en/download/document/0734CT0201/

*The following link may also be used to search specifically by the breaker part number or for the catalog name listed
above. http://products.schneider-electric.us/technical-library/
Page 26 of 46
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©2020 Cummins Inc. | NAS-6236-EN (07/20) | A056F944
3. Search the catalog by using the first 3 letters of the breaker catalog number and the first
5 numbers to find information such as trip curves, accessories, and dimensional details
regarding the circuit breaker.

*If the catalog number starts with “N”, skip the N and begin your search with the second letter.

*If the first 3 letters are “PJP,” the search will not work. You will need to start with just “PJ” and use the
description pages to obtain the information you are looking for on the “PJP.”

Example
After finding your circuit breaker catalog
number to be
"PJL36120U33EACUKMOYB," navigate
to the P-frame catalog by using the link
provided.

Look at pages 16-17 of the pdf catalog to


find the nomenclature of the breaker.

Search the P-frame spec sheet using the


search "PJL36120.”

Our energy working for you. ™ power.cummins.com


©2020 Cummins Inc. | NAS-6236-EN (07/20) | A056F944
Page 27 of 46
Feature Cummins Part Plug
Breaker Box Description Manufacturer Breaker Catalog Number Trip Unit
Code # Type
Schneider
KX43-2 CB, Loc C,90A,3P,600VAC,80%, UL A043K997 HDL36090 Thermal Magnetic N/A
Electric
Schneider
KX44-2 CB, Loc C,100A,3P,600VAC,80%, UL A043L024 HDL36100 Thermal Magnetic N/A
Electric
Schneider
KX45-2 CB, Loc C,125A,3P,600VAC,80%, UL A043K994 HDL36125 Thermal Magnetic N/A
Electric
Schneider
KX46-2 CB, Loc C,150A,3P,600VAC,80%, UL A043K991 HDL36150 Thermal Magnetic N/A
Electric
Schneider
KX47-2 CB, Loc C,175A,3P,600VAC,80%, UL A043L619 JDL36175 Thermal Magnetic N/A
Electric
Schneider
KX48-2 CB, Loc C,200A,3P,600VAC,80%, UL A043L520 JDL36200 Thermal Magnetic N/A
Electric
Schneider
KX49-2 CB, Loc C,225A,3P,600VAC,80%, UL A043L517 JDL36225 Thermal Magnetic N/A
Electric
Schneider
KX50-2 CB, Loc C,250A,3P,600VAC,80%, UL A043L510 JDL36250 Thermal Magnetic N/A
Electric
Schneider
KX51-2 CB, Loc A,125A-400A,3P, LSI,600VAC,80%, UL A045U083 NLGL36400U33XLY-400A MicroLogic 3.3S N/A
Electric
Schneider
KX52-2 CB, Loc B,125A-400A,3P, LSI,600VAC,80%, UL A045U083 NLGL36400U33XLY-400A MicroLogic 3.3S N/A
Electric
Schneider
KY06-2 CB, Loc A,200A-600A,3P, LSI,600VAC,100%, UL A044T468 NLGL36600U33X-600A MicroLogic 3.3S N/A
Electric
Schneider
KY08-2 CB, Loc A,672A-800A,3P, LSI,600VAC,80%, UL A054K391 PJL36080U33F MicroLogic 3.3S N/A
Electric
A044T468 Schneider
KY07-2 CB, Loc B,200A-600A,3P, LSI,600VAC,100%, UL NLGL36600U33X-600A MicroLogic 3.3S N/A
Electric
Schneider
KY09-2 CB, Loc B,672A-800A,3P, LSI,600VAC,80%, UL A054K391 PJL36080U33F MicroLogic 3.3S N/A
Electric

KY12-2 CB, Loc A,672A-800A,3P, LSI,600VAC,100%, UL A054K391 Schneider PJL36080U33F Micrologic 5.0 N/A
Electric
Schneider
KY13-2 CB, Loc A,672A-800A,3P, LSI,600VAC,100%, UL A054K391 Electric PJL36080U33F Micrologic 5.0 N/A

Page 28 of 46
Our energy working for you. ™ power.cummins.com
©2020 Cummins Inc. | NAS-6236-EN (07/20) | A056F944
Page 29 of 46
Regulatory Review and Approval is required prior to changing this item per Drawing Name: A055B604 Revision: E
PGG 1-01-01-116. This item impacts compliance with these External Regulations: Part Name: A055B603 Revision: E
UL,CSA ECO-181477 Sheet 1 of 7
Page 30 of 46
Regulatory Review and Approval is required prior to changing this item per Drawing Name: A055B604 Revision: E
PGG 1-01-01-116. This item impacts compliance with these External Regulations: Part Name: A055B603 Revision: E
UL,CSA ECO-181477 Sheet 3 of 7
Page 31 of 46
Regulatory Review and Approval is required prior to changing this item per Drawing Name: A055B604 Revision: E
PGG 1-01-01-116. This item impacts compliance with these External Regulations: Part Name: A055B603 Revision: E
UL,CSA ECO-181477 Sheet 5 of 7
Page 32 of 46
Drawing Name: A060G757 Revision: A
Part Name: A060G756 Revision: A
ECO-176532 Sheet 1 of 4
Page 33 of 46
Drawing Name: A060G757 Revision: A
Part Name: A060G756 Revision: A
ECO-176532 Sheet 2 of 4
Sound Data
C200D6D
QSB7-G5 NR3 60Hz Diesel

A-weighted Sound Pressure Level @ 7 meters, dB(A)


See notes 2, 5 and 7-11 listed below
8
Position (Note 2) Position
Applied Average
Configuration Exhaust
Load
1 2 3 4 5 6 7 8

Standard – Infinite 100%


86 87 88 89 84 90 90 91 89
Unhoused Exhaust Standby
F216-2 Weather 100%
Mounted 87 86 84 89 85 91 84 88 87
Aluminum Standby
F231-2 Sound
100%
Attenuated Level 1, Mounted 84 81 74 75 75 76 76 83 80
Standby
Aluminum
F217-2 Sound
100%
Attenuated Level 2, Mounted 74 73 72 73 73 73 72 74 73
Standby
Aluminum

Average A-weighted Sound Pressure Level @ 1 meter, dB(A)


See notes 1, 5 and 7-14 listed below
Octave Band Center Frequency (Hz) Overall
Applied Sound
Configuration Exhaust
Load 16 31.5 63 125 250 500 1000 2000 4000 8000 16000 Pressure
Level
Standard – Infinite 100%
N/A 47 69 81 91 92 93 91 90 87 91 99
Unhoused Exhaust Standby
F216-2 Weather 100%
Mounted N/A 44 67 84 92 90 91 89 86 81 83 97
Aluminum Standby
F231-2 Sound
100%
Attenuated Level 1, Mounted N/A 46 62 75 81 81 82 80 77 79 77 89
Standby
Aluminum
F217-2 Sound
100%
Attenuated Level 2, Mounted N/A 46 64 73 77 77 78 77 74 73 68 85
Standby
Aluminum

A-weighted Sound Pressure Level @ Operator Location, dB(A)


See notes 1, 3, 5 and 7-14 listed below
Octave Band Center Frequency (Hz) Overall
Applied Sound
Configuration Exhaust
Load 16 31.5 63 125 250 500 1000 2000 4000 8000 16000 Pressure
Level
Standard – Infinite 100%
N/A 43 69 79 87 90 90 91 90 89 99 101
Unhoused Exhaust Standby
F216-2
100%
Weather Mounted N/A 44 68 80 86 85 83 83 79 76 78 91
Standby
Aluminum
F231-2 Sound
Attenuated 100%
Mounted N/A 50 66 75 81 82 83 79 76 76 66 88
Level 1, Standby
Aluminum
F217-2 Sound
Attenuated 100%
Mounted N/A 50 68 76 80 80 80 77 75 74 64 87
Level 2, Standby
Aluminum

Cummins Inc. Data and specification subject to change without notice MSP-4010c
(06/19)
Page 34 of 46
Sound Data
C200D6D
QSB7-G5 NR3 60Hz Diesel

A-weighted Sound Power Level, dB(A)


See notes 1, 3 and 6-14 listed below
Octave Band Center Frequency (Hz) Overall
Applied Sound
Configuration Exhaust
Load 16 31.5 63 125 250 500 1000 2000 4000 8000 16000 Power
Level
Standard – Infinite 100%
N/A 64 86 99 108 109 110 109 107 104 108 117
Unhoused Exhaust Standby
F216-2
100%
Weather Mounted N/A 62 85 102 109 108 109 106 103 99 101 115
Standby
Aluminum
F231-2 Sound
Attenuated 100%
Mounted N/A 64 81 93 99 99 101 99 95 97 95 107
Level 1, Standby
Aluminum
F217-2 Sound
Attenuated 100%
Mounted N/A 64 82 91 96 95 96 95 93 92 87 103
Level 2, Standby
Aluminum

Exhaust Sound Power Level, dB(A)


See notes 4 and 6-14 listed below
Octave Band Center Frequency (Hz) Overall
Applied Sound
Configuration
Load 16 31.5 63 125 250 500 1000 2000 4000 8000 16000 Power
Level
Open Exhaust 100%
Standby N/A 63 94 107 117 118 115 114 115 107 95 123
(No Muffler)

Global Notes:
1. Sound pressure levels at 1 meter are measured per the requirements of ISO 3744, ISO 8528-10, and European Communities Directive
2000/14/EC as applicable. The microphone measurement locations are 1 meter from a reference parallelepiped just enclosing the generator
set (enclosed or unenclosed).
2. Seven-meter measurement location 1 is 7 meters (23 feet) from the generator (alternator) end of the generator set, and the locations
proceed counterclockwise around the generator set at 45° angles at a height of 1.2 meters (48 inches) above the ground surface.
3. Sound Power Levels are calculated according to ISO 3744, ISO 8528-10, and/or CE (European Union) requirements.
4. Exhaust Sound Levels are measured and calculated per ISO 6798, Annex A.
5. Reference Sound Pressure Level is 20 μPa
6. Reference Sound Power Level is 1 pW (10-12 Watt)
7. Sound data for remote-cooled generator sets are based on rated load without cooling fan noise.
8. Sound data for the generator set with infinite exhaust do not include the exhaust noise contribution
9. Published sound levels are measured at CE certified test site and are subject to instrumentation measurement, installation, and
manufacturing variability.

10. Unhoused/Open configuration generator sets refers to generator sets with no sound enclosures of any kind.
11. Housed/Enclosed/Closed/Canopy configuration generator sets refer to generator sets that have noise reduction sound enclosure installed
over the generator set and usually integrally attached to the skid base/base frame/fuel container base of the generator set.
12. Published sound levels meet the requirements India's Central Pollution Control Board (Ministry of Environment & Forests), vide GSR 371
(E), which states the A-weighted sound level at 1 meter from any diesel generator set up to a power output rating of 1000kVA shall not
exceed 75 dB(A).

13. For updated noise pollution information for India see website: http://www.envfor.nic.in/legis/legis.html
14. Sound levels must meet India's Ambient Air Noise Quality Standards detailed for Daytime/Nighttime operation in Noise Pollution
(Regulation and Control) Rules, 2000

Cummins Inc. Data and specification subject to change without notice MSP-4010c
(06/19)
Page 35 of 46
Specification sheet

Dual wall sub-base


diesel fuel tanks -
10-200 kW generator sets

Description
Cummins® offers two series of fuel tanks (basic series and regional series) for the 10~125 kW
diesel generator sets. The “basic” series of fuel tanks provide economical solutions for areas with
no or minimal local/regional code requirements on diesel fuel tanks. The footprint of “basic” tanks
matches the generator set’s footprint. The “regional” series of fuel tanks provide flexible and
upgradable solutions for areas with extensive local/regional code requirements on diesel fuel
tanks. The footprint of the “regional” series of fuel tanks extends beyond the generator set to allow
room for installation of optional features at factory or accessories in the field for meeting
local/regional code requirements or customer specification on diesel fuel tanks. All fuel tanks and
optional features are compatible with factory installed enclosures.
These tanks are constructed of heavy gauge steel and include an internally reinforced baffle
structure for supporting the generator set. The fuel tank design features fewer seams and welds
for better corrosion resistance performance.
These tanks are pre-treated with a conversion coating and then finished with a textured powder
paint. The paint has superior UV and chemical resistance with best-in-class adhesion, flexibility,
and durability to resist chipping and substrate corrosion. Both interior compartments are treated
with a rust preventative for extended corrosion protection.
These tanks are UL and ULC Listed as secondary containment generator base tanks. Inner and outer
containments are leak checked per UL and ULC testing procedures to ensure their integrity.
These fuel tanks are offered in various sizes to satisfy different fuel capacities requirements.

Compatible generator set model

Engine D1703M V2203M 4BT3.3-G5 4BTAA3.3-G7 QSB5-G5 QSB7-G5


C10D6 C20D6 C25D6 C50D6 C50D6C C125D6D
C15D6 C30D6 C60D6 C60D6C C150D6D
Generator set C35D6 C80D6C C175D6D
model names C40D6 C100D6C C200D6D
C125D6C

power.cummins.com
©2018 Cummins Inc. | NAAC-5868-EN (02/18)
Page 36 of 46
Regional fuel tanks
Standard features: Fuel level gauge - Provides direct reading of fuel level.
UL 142 and ULC-S601 listed - Minimum 110% Top mounted.
secondary IBC 2012 and 2015 certified - All optional Electric fuel level sender with gauge - Allows
features are seismically certified with this range of tanks remote electrical monitoring of fuel tank level. Flying
and generator sets. Requires factory-installed 2 ft vent leads for customer connection.
extensions or higher. Tank to foundation clearance - 2-inch bolt-thru risers allow
UL 142 & ULC-S601 listed - Minimum 125% visual inspection under tank including rodent barrier.
secondary containment capacity. Spill containment box for fuel fill - 5 gallon capacity
NFPA & IFC - Capable of meeting NFPA 30, NFPA with integral drain (to tank). Lockable lid.
110, and IFC codes with available factory-installed Overfill prevention valve - Shuts off fuel flow during filling
optional features. at approximately 95% full*. Includes fill down tube, as
Emergency pressure relief vents - Ensure adequate needed, to terminate within 6” of the bottom of the fuel
ventilation of the primary and secondary tank compartments tank. Uses a 2 inch type “F” cam lock adapter for filling.
under extreme temperature and emergency conditions. High fuel switch - Activates at 90% of full fuel level.
Normal atmospheric vent - “Mushroom” style vent Flying leads for customer connection.
ensures adequate venting of the primary tank during fill, High fuel alarm panel - Provides audible & visual
generator set running, and temperature variations. Raised alarm when fuel level reaches 90% of full fuel level.
above fuel fill.
Fill drop tube - Terminates fuel fill location within 6” of
Raised fuel fill - Includes lockable sealed fuel cap. the bottom of the fuel tank.
Lifting eyes - Allow lifting of fuel tank with generator Vent extensions - Terminate normal and emergency
set installed. vents (both primary and secondary) a minimum of 12 ft
Optional features: above the bottom of tank.
Secondary containment basin switch (rupture switch) - Seismic vent extensions - 2 ft normal and emergency
Activates a warning in the event of a primary tank leak. (both primary & secondary) extensions to meet
Side Mounted. IBC/OSHPD seismic requirements.
Low fuel level switch - Activates a warning when 40%
of the fuel is left in the tank.

* The OFPV inherently shuts off fuel at approximately 2” below the top of the fuel tank. Some tanks will shut off
below this 95% fill level.

*Picture is for reference only. See outline drawing for tank specific information by model.

power.cummins.com
©2018 Cummins Inc. | NAAC-5868-EN (02/18) Page 37 of 46
Regional tanks
Generator Actual
set Fuel run Actual
Standby consumption Tank Minimum Tank Nominal Tank time run
power Generator Engine (100% load, feature run time dimensions dry usable w/o time
output set model model Standby) code feature (L x W x H) weight* volume OFPV w/OFPV
kW gal/hr hr inch lbs gal hr hr
C301-2 24 180x40x21 1477 351 34 30
C303-2 48 180x40x42 2302 737 72 69
125 C125D6D 10.1
C305-2 72 180x40x42 2302 737 72 69
C307-2 96 180x65.5x35.3 3552 1055 104 98
C301-2 24 180x40x21 1477 351 30 26
150 C150D6D 11.7 C303-2 48 180x40x42 2302 737 63 59
QSB7-G5 C305-2 72 180x65.5x35.3 3552 1055 90 84
C301-2 24 180x40x21 1477 351 26 23
175 C175D6D 13.3 C303-2 48 180x40x42 2302 737 55 52
C305-2 72 180x65.5x35.3 3552 1055 79 74
C301-2 24 180x40x21 1477 351 24 21
200 C200D6D 14.9 C303-2 48 180x40x42 2302 737 49 47
C305-2 72 180x65.5x35.3 3552 1055 72 66

see below drawings for overall shipping


weight and dimensions
Certifications/standards/codes
UL 142 Listed - Cummins dual wall sub-base tanks are UL Listed and constructed in
accordance with Underwriters Laboratories Standard UL 142 “steel aboveground tanks for
flammable and combustible liquids,” as a “secondary containment generator base tank”

NFPA - Cummins tanks are built in accordance with all applicable NFPA codes:
- NFPA 30 - Flammable and Combustible Liquids code
- NFPA 37 - Standard for Installation and use of Stationary Combustible Engine and Gas Turbines
- NFPA 110 - Standard for Emergency and Standby Power Systems

ISO9001 - This product was designed and manufactured in facilities certified to ISO9001.

ULC - Cummins tanks are built in accordance with all applicable ULC codes

For more information contact your local Cummins


distributor or visit power.cummins.com

©2018 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
NAAC-5868-EN (02/18)
Page 38 of 46
add this weight to the open unit and fuel
tank weights for overall shipping weight.

Use this drawing and fuel tank drawing for


overall shipping dimensions.

see next page for overall enclosure length

Page 39 of 46
Drawing Name: A060C610 Revision: A
Part Name: A060C609 Revision: A
ECO-176502 Sheet 1 of 3
Page 40 of 46
Drawing Name: A060C610 Revision: A
Part Name: A060C609 Revision: A
ECO-176502 Sheet 2 of 3
add this weight to the open unit and
enclosure weights for overall shipping
weight.

Use this drawing and enclosure drawing


for overall shipping dimensions.

Page 41 of 46
Drawing Name: A057P199 Revision: A
Part Name: A057P198 Revision: A
ECO-170441 Sheet 1 of 4
Page 42 of 46
Drawing Name: A057P199 Revision: A
Part Name: A057P198 Revision: A
ECO-170441 Sheet 3 of 4
Specification sheet

Battery charger-6 amp


A045D925 60Hz/50Hz

Description Features
Cummins Power Generation fully automatic Protection – Surge protected to IEEE and EN
battery chargers are designed to both recharge standards. All models include single pole
your batteries, and extend your battery’s life in cartridge type fuses mounted on the printed
applications where it is stored for long periods circuit board to protect against input or output
of time. This charger can handle poor power overcurrent.
quality, exposure to extreme weather and Lightweight and silent – Lighter than
rough handling. transformer types, completely silent but still
To maximize battery life, a 3-stage charging provides full output when overloaded outlets
cycle is implemented. The three charging drop AC voltage below the normal 115V.
stages are bulk stage, absorption stage and Monitoring – Status LED indicators are
maintenance stage. During the bulk stage, the provided to show the condition or charging
charger uses its full amp output to do the status of the battery. When the red LED is on, it
heaviest charging, quickly bringing your battery indicates that the battery is discharged and is
to about 75% of capacity. In the absorption recharging at the ‘BULK’ rate. When both the red
stage, the current slows, adjusting for and green LEDs are on, the battery is charging at
maximum charging efficiency while it gently the ‘midrange’ rate. When the green LED is on,
tops off the battery to about 98% of capacity. the battery is 90% charged and ready for use.
During the maintenance stage, a lower, Construction – Made using epoxy-potted
closely-regulated, constant voltage is applied cases making it the ultimate in durability,
to maintain full charge and prevent discharge. completely waterproof and able to withstand
Unlike some “trickle chargers,” the float numerous caustic chemicals and gases, as well
charger won’t apply more current than as being shockproof.
necessary to maintain full charge. Batteries can Fault Indication – The charger senses and
be connected indefinitely, without harm; in indicates the following fault conditions:
fact, the float charge extends battery life. Defective or damaged cells, under-voltage at
the battery, battery drawing more current than
charger can replace, loss of power or extremely
low AC voltage at the charger, other battery
fault conditions and charger failure.
Compatibility – Works with Sealed Lead
Acid (SLA), Absorbed Glass Mat (AGM) and
Gel type batteries.
Low Electromagnetic and Radio
Frequency Interference – This product meets
FCC class B for conducted and radiated
emissions.
Listed – This product is UL listed according to
the UL 1236 Standard.
Warranty – This product has a two year
warranty

”2014 Cummins Power Generation Inc. All rights reserved. Specifications are subject to change without notice. Cummins Power
Generation and Cummins are registered trademarks of Cummins Inc. “Our energy working for you.” is a trademark of Cummins Power
Generation. Other company, product, or service names may be trademarks or service marks of others.
NAAC-5943a-EN (7/14) Page 1 of 2
Page 43 of 46
Specifications
Performance and physical characteristics
Output: Nominal voltage 12 VDC
Float voltage – 12 V batteries 13.0-13.6 VDC at 0-2 amps
Maximum output current 6 A @ 12 VDC nom
Input: Voltage AC 115, 208, 240 ±10%, 90-135
Frequency 60 Hz ±5%
Battery: Maximum battery size 150 Amp Hours
Maximum recharge time 20 hours
Approximate net weight: 4 lbs. (1.81 Kg)
Approximate dimensions: height x width x depth-in(mm) 2.25 x 6.4 x 3.5 (57 x 162 x 89)
Ambient temperature operation: At full rated output - 40°F to 158 °F (-40 °C to 70 °C)

Americas Europe, CIS, Middle East and Africa Asia Pacific


1400 73rd Avenue N.E. Manston Park Columbus Ave. 10 Toh Guan Road #07-01
Minneapolis, MN 55432 USA Manston Ramsgate TT International Tradepark
Phone: 763 574 5000 Kent CT 12 5BF United Kingdom Singapore 608838
Fax: 763 574 5298 Phone 44 1843 255000 Phone 65 6417 2388
Fax 44 1843 255902 Fax 65 6417 2399

Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any building
electrical system except through an approved device or after building main switch is open.
Warning: For professional use only. Must be installed by a qualified service technician. Improper installation presents hazards of electrical
shock and improper operation, resulting in severe personal injury and/or property damage.

”2014 Cummins Power Generation Inc. All rights reserved. Specifications are subject to change without notice. Cummins Power
Generation and Cummins are registered trademarks of Cummins Inc. “Our energy working for you.” is a trademark of Cummins Power
Generation. Other company, product, or service names may be trademarks or service marks of others.
NAAC-5943a-EN (7/14) Page 2 of 2
Page 44 of 46
Limited Warranty Environmental Protection Agency – Stationary
Emergency (EPA-SE) is defined as being the
maximum power available during a variable electrical
Commercial Generating Set power sequence, under the stated operating
This limited warranty applies to all Cummins Power conditions, for which a generator set is capable of
Generation branded commercial generating sets delivering in the event of a utility power outage or
and associated accessories (hereinafter referred to under test conditions and used in strict accordance
as "Product"). with the EPA NSPS for stationary engines, 40 CFR
part 60, subparts IIII and JJJJ, where a reliable utility
This warranty covers any failures of the Product, must be present. The permissible average power
under normal use and service, which result from a output over 24 hours of operation shall not exceed
defect in material or factory workmanship. 70% of the EPA-SE.

Warranty Period: Data Center Continuous (DCC) is defined as the


The warranty start date† is the date of initial start up, maximum power which the generator is capable of
first rental, demonstration or 18 months after factory delivering continuously to a constant or varying
ship date, whichever is sooner. See table for details. electrical load for unlimited hours in a data center
application.
Continuous Power (COP) is defined as being the
maximum power which the generating set is capable Base Warranty Coverage Duration
of delivering continuously whilst supplying a constant (Whichever occurs first)
electrical load when operated for an unlimited Rating Months Max. Hours
number of hours per year. No overload capability is COP 12 Unlimited
available for this rating.
PRP 12 Unlimited
Prime Power (PRP) is defined as being the LTP 12 500 hrs
maximum power which a generating set is capable of ESP 24 1000 hrs
delivering continuously whilst supplying a variable EPA-SE 24 Unlimited
electrical load when operated for an unlimited
number of hours per year. The permissible average DCC 24 Unlimited
power output over 24 hours of operation shall not †
Warranty start date for designated rental and oil and gas model
exceed 70% of the PRP. For applications requiring Products is determined to be date of receipt of Product by the end
permissible average output higher than stated, a customer.
COP rating should be used.
Cummins Power Generation

Limited-Time Running Power (LTP) is defined as Responsibilities:
the maximum power available, under the agreed In the event of a failure of the Product during the
operating conditions, for which the generating set is warranty period due to defects in material or
capable of delivering for up to 500 hours of operation workmanship, Cummins Power Generation will only
per year. be responsible for the following costs:

Emergency Standby Power (ESP) is defined as the  All parts and labor required to repair the
maximum power available during a variable electrical Product.
power sequence, under the stated operating  Reasonable travel expenses to and from the
conditions, for which a generating set is capable of Product site location.
delivering in the event of a utility power outage or  Maintenance items that are contaminated or
under test conditions for up to 500 hours of operation damaged by a warrantable failure.
per year. The permissible average power output over
24 hours of operation shall not exceed 70% of the Owner Responsibilities:
ESP. The owner will be responsible for the following:

Effective Date: 18-July-2017 Page 1 of 2 A028U870 Issue 5


Page 45 of 46
 Notifying Cummins Power Generation  Damage to parts, fixtures, housings,
distributor or dealer within 30 days of the attachments and accessory items that are
discovery of failure. not part of the generating set.
 Installing, operating, commissioning and
maintaining the Product in accordance with This limited warranty does not cover costs resulting
Cummins Power Generation’s published from:
policies and guidelines.  Difficulty in gaining access to the Product.
 Providing evidence for date of  Damage to customer property.
commissioning.
 Providing sufficient access to and reasonable A “Data center” is defined as a dedicated facility that
ability to remove the Product from the house computers and associated equipment for data
installation in the event of a warrantable storage and data handling.
failure.
 Incremental costs and expenses associated Reliable utility is defined as utility power without
with Product removal and reinstallation routine or regularly scheduled black-outs.
resulting from non-standard installations.
 Costs associated with rental of generating Please contact your local Cummins Power
sets used to replace the Product being Generation Distributor for clarification concerning
repaired. these limitations.
 Costs associated with labor overtime and
premium shipping requested by the owner. CUMMINS POWER GENERATION
 RIGHT TO
 All downtime expenses, fines, all applicable FAILED COMPONENTS:
taxes, and other losses resulting from a
warrantable failure. Failed components claimed under warranty remain
the property of Cummins Power Generation.
Limitations: Cummins Power Generation has the right to reclaim
This limited warranty does not cover Product failures any failed component that has been replaced under
resulting from: warranty.
 Inappropriate use relative to designated
power rating. Extended Warranty:
 Inappropriate use relative to application Cummins Power Generation offers several levels of
guidelines. Extended Warranty Coverage. Please contact your
 Inappropriate use of an EPA-SE application
local Cummins Power Generation  Distributor for
generator set relative to EPA’s standards. details.
 Normal wear and tear. www.power.cummins.com
 Improper and/or unauthorized installation.
 Negligence, accidents or misuse. THE WARRANTIES SET FORTH HEREIN ARE THE
 Lack of maintenance or unauthorized repair. SOLE WARRANTIES MADE BY CUMMINS
 Noncompliance with any Cummins Power POWER GENERATION  IN REGARD TO THE
Generation published guideline or policy. PRODUCT. CUMMINS POWER GENERATION 
 Use of improper or contaminated fuels, MAKES NO OTHER WARRANTIES, EXPRESS OR
coolants or lubricants. IMPLIED, OR OF MERCHANTABILITY OR
 Improper storage before and after FITNESS FOR A PARTICULAR PURPOSE.
commissioning.
 Owner’s delay in making Product available IN NO EVENT IS CUMMINS POWER
after notification of potential Product problem. GENERATION
 LIABLE FOR INCIDENTAL OR
 Replacement parts and accessories not CONSEQUENTIAL DAMAGES.
authorized by Cummins Power Generation.
 Use of Battle Short Mode. This limited warranty shall be enforced to the
 Owner or operator abuse or neglect such as: maximum extent permitted by applicable law. This
operation without adequate coolant or limited warranty gives the owner specific rights that
lubricants; overfueling; overspeeding; lack of may vary from state to state or from jurisdiction to
maintenance to lubricating, cooling or air jurisdiction.
intake systems; late servicing and
maintenance; improper storage, starting,
warm-up, run-in or shutdown practices, or for Product Model Number:_______________________
progressive damage resulting from a Product Serial Number:________________________
defective shutdown or warning device. Date in Service:______________________________

Effective Date: 18-July-2017 Page 2 of 2 A028U870 Issue 5


Page 46 of 46

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