Utc 5231 5331 5431 5531 en

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CONCRETE

Compression and Flexural Testing Machines


HIGH CAPACITY FOUR COLUMN
AUTOMATIC COMPRESSION TESTING MACHINES

Product Code

UTC-5231 2000 kN Automatic Four Column Compression Testing Machine EN 220-240 V 50-60 Hz
UTC-5331 3000 kN Automatic Four Column Compression Testing Machine EN 220-240 V 50-60 Hz
UTC-5431 4000 kN Automatic Four Column Compression Testing Machine EN 220-240 V 50-60 Hz
UTC-5531 5000 kN Automatic Four Column Compression Testing Machine EN 220-240 V 50-60 Hz
UTC-0210 High Precision Pressure Transducer and Electronic

Standards
EN 12390-3, 12390-4; BS 1881; ASTM C39

The UTEST Automatic range of 2000 kN, 3000 kN, 4000 kN and 5000 kN capacity four column compression testing machines have been
designed for reliable and consistent testing of a wide range of specimens. These compression testers are the results of continuous
research to upgrade the testing machines with the latest technologies and conform to the latest standards EN 12390-3, 12390- 4, BS 1881
and ASTM C39 in terms of its technical properties taking into account client
requirements. These also meet the requirements of CE norms for health and
safety of the operator.

Testing machines are supplied with EN compression platens as standard.


Machines also comply with the ASTM C39 standard when used together with
suitable platens ( see page 5 ).

Tests can be performed by either on BC 100 Unit or on a


computer with using free UTEST Software. The
advantages of performing tests on computer with
using UTEST Software, such as reporting,
graphical output, etc., can be seen at pages 6 and 7.

The UTEST Automatic range of 2000 kN, 3000 kN,


4000 kN and 5000 kN capacity four column
compression testing machines allow
inexperienced operators to perform the tests. Once
the machine has been switched on and the
specimen is positioned and centered by the help of
centering apparatus. The only required operations
are;

• Setting test parameters, including pace rate


(only required when the specimen type is
changed).
• Pressing the START button on the control unit
• The machine automatically starts the rapid
approach, when the specimen touches
the upper platen the rapid approach is ended
and starts loading at the pace rate that selected
by user and stops once the specimen fails.
• Automatically saves the test parameters and
UTC - 5331 test results

ASO 1. Organize Sanayi Bolgesi Ural Caddesi No: 18 Sincan / ANKARA / TURKEY
P. 90.312 394 3875 (pbx) F. 90.312 394 3877 [email protected]
www.utest.com.tr 01
CONCRETE
Compression and Flexural Testing Machines
HIGH CAPACITY FOUR COLUMN
AUTOMATIC COMPRESSION TESTING MACHINES

All models are supplied in Class 1 starting from 50 kN as standard EN 12390-3, 12390-4, BS 1881 and ASTM C39. UTEST range of Semi-
Automatic and Automatic Machines can be upgraded with option UTC-0210 special calibration Class 1 starting from 1% of the full range.
This exceptional performance enables the machines to be used for a considerable number of applications including:

• Early age compression strength tests


• Flexural tests by using proper accessories
• Mortar (Cement) compression tests by using proper accessories
• Core with low diameter compression tests

The compression machines consist of a heavy duty four column frame, automatic hydraulic power pack with data acquisition and control
system BC 100.

UTC-5231 and UTC-5331 Testing Machine is supplied complete with;

• Ø 205x90 mm, Ø 205x50 mm and Ø 205x30 mm distance pieces

• UTC-4513 Upper Platen (with ball seating assembly) Ø300 mm, Lower Platen Ø300 mm.

UTC-4510, UTC-4511, UTC-4512 and UTC-4515 upper and lower platen sets can also be used with UTC-5231 and UTC-5331
testing machines.

UTC-5431 and UTC-5531 Compression Testing Machines are supplied complete with;

• 2 pcs. Ø 205x90 mm, 2 pcs. Ø 205x50 mm and 2 pcs. Ø 205x30 mm distance pieces

• UTC-4513 Upper Platen (with ball seating assembly) Ø300 mm, Lower Platen Ø300 mm.

UTC-4510, UTC-4511, UTC-4512 and UTC-4515 upper and lower platen sets can also be used with UTC-5431 and UTC-5531
Testing Machines.

ASO 1. Organize Sanayi Bolgesi Ural Caddesi No: 18 Sincan / ANKARA / TURKEY
P. 90.312 394 3875 (pbx) F. 90.312 394 3877 [email protected]
www.utest.com.tr 02
CONCRETE
Compression and Flexural Testing Machines
HIGH CAPACITY FOUR COLUMN
AUTOMATIC COMPRESSION TESTING MACHINES

Safety Features

• Maximum pressure valves to avoid machine overloading


• Piston travel limit switch
• Software controlled maximum load value
• Front and rear transparent durable plexiglass guards
• Emergency stop button

Model UTC-5231 UTC-5331 UTC-5431 UTC-5531


Capacity 2000 kN 3000 kN 4000 kN 5000 kN
Standard EN 12390-4 EN 12390-4 EN 12390-4 EN 12390-4
The roughness value for texture of ≤ 3.2µm ≤ 3.2µm ≤ 3.2µm ≤ 3.2µm
machine and auxiliary platens
Lower platens dimensions Ø300 mm Ø300 mm Ø300 mm Ø300 mm
Upper platens dimensions Ø300 mm Ø300 mm Ø300 mm Ø300 mm
Maximum vertical clearance 340 mm 340 mm 520 mm 520 mm
between platens
Piston diameter 300 mm 350 mm 400 mm 420 mm
Maximum piston movement 50 mm 50 mm 100 mm 120 mm
Horizontal clearance 385 mm 445 mm 495 mm 515 mm
Power 750 W 750 W 750 W 750 W
Oil capacity 20 L 20 L 20 L 20 L
Maximum working pressure 280 Bar 310 Bar 315 Bar 350 Bar
Frame UTC-5720 UTC-5730 UTC-5740 UTC-5750
Power Pack UTC-4830 UTC-4830 UTC-4840 UTC-4840
Dimensions Frame 630x660x1090 mm 735x670x1140 mm 805x710x1370 mm 865x640x1555 mm
Power Pack 370x400x920 mm 605x455x1015 mm
Weight Frame 1030 kg 1800 kg 2350 kg 3150 kg
Power Pack 85 kg 150 kg

Maximum horizontal clearance for placing sample is limited with the border of the platens. Sample must be placed such that its ends will
not overflow from the ends of platens and it must be centred perfectly.

The suitable vertical clearance for specimen can be adjusted with distance pieces ( see page 4 ).

110 V, 50 Hz models are available upon request. The only difference is the input voltage.

ASO 1. Organize Sanayi Bolgesi Ural Caddesi No: 18 Sincan / ANKARA / TURKEY
P. 90.312 394 3875 (pbx) F. 90.312 394 3877 [email protected]
www.utest.com.tr 03
CONCRETE
Compression and Flexural Testing Machines
HIGH CAPACITY FOUR COLUMN
AUTOMATIC COMPRESSION TESTING MACHINES

Product Code

UTC-4630 Distance Pieces, Ø 165x15 mm


UTC-4631 Distance Pieces, Ø 165x30 mm
UTC-4633 Distance Pieces, Ø 165x50 mm
UTC-4634 Distance Pieces, Ø 165x90 mm
UTC-4636 Distance Pieces, Ø 205x30 mm
UTC-4638 Distance Pieces, Ø 205x50 mm
UTC-4639 Distance Pieces, Ø 205x90 mm

Standards

EN 12390-3, 12390-4; BS 1881; ASTM C39

Distance pieces are used to reduce the amount of vertical clearance between the upper platen and the lower platen. 2000 kN , 3000 kN and
4000 kN machines are supplied with 205 mm dia. distance pieces and 600 kN and 1500 kN machines are supplied with 165 mm dia. distance
pieces to lower the minimum distance between upper and lower platens down to required height.

Big size distance pieces are equipped with handles.

UTC-4630

UTC-4631 UTC-4636

UTC-4633 UTC-4638

UTC-4634 UTC-4639

Distance Pieces Distance Pieces

Loading Cylinder Assembly and


Limit Switch

Dimensions Weight (approx.)


UTC-4630 165x165x15 mm 2,5 kg
UTC-4631 165x285x30 mm 5 kg
UTC-4633 165x285x50 mm 8 kg
UTC-4634 165x285x90 mm 14 kg
UTC-4636 205x290x30 mm 8 kg
UTC-4638 205x290x50 mm 13 kg
UTC-4639 205x290x90 mm 22 kg

Loading Cylinder Assembly


LOADING CYLINDER ASSEMBLY

All frames have a single acting up stroking ram. The diameter of the piston is designed to work with the load capacity.

The maximum ram movement is 50 mm. The pressure transducer is used for load measurements. There is a low friction coaxial PTFE seal
between the cylinder and the piston fitted to the cylinder.

ASO 1. Organize Sanayi Bolgesi Ural Caddesi No: 18 Sincan / ANKARA / TURKEY
P. 90.312 394 3875 (pbx) F. 90.312 394 3877 [email protected]
www.utest.com.tr 04
CONCRETE
Compression and Flexural Testing Machines
HIGH CAPACITY FOUR COLUMN
AUTOMATIC COMPRESSION TESTING MACHINES

Product Code

UTC-4510 Upper Platen (with ball seating assembly) Ø 105 mm, Lower Platen Ø 105 mm
UTC-4511 Upper Platen (with ball seating assembly) Ø 165 mm, Lower Platen Ø 165 mm
UTC-4512 Upper Platen (with ball seating assembly) Ø 216 mm, Lower Platen Ø 216 mm
UTC-4513 Upper Platen (with ball seating assembly) Ø 300 mm, Lower Platen Ø 300 mm
UTC-4515 Upper Platen (with ball seating assembly) 310x500x38 mm, Lower Platen 310x500x38 mm

The platens enable the testing of a wide variety of cylinder, cube blocks or similar samples.

• Manufactured from high quality steel, which is then hardened (more than HRC 53), smoothed and finished.
• The roughness value for the surface texture of the auxiliary platens is ≤ 3.2 µm.
• Have centering rings on the lower platens for proper centering of 100 mm and 150 mm cube, 100 mm and 150 mm cylinder samples.
• UTC-4513 Upper Platen (with ball seating assembly) Ø 300 mm, Lower Platen Ø 300 mm has an specimen centering device on lower
platen as standard.

UTC-4511 UTC-4512 UTC-4513 Centering apparatus on UTC-4513 UTC-4515

UTC-4510 UTC-4511 UTC-4512 UTC-4513 UTC-4515


Description Upper Platen Upper Platen Upper Platen Upper Platen Upper Platen (with ball
(with ball seating (with ball seating (with ball seating (with ball seating seating assembly)
assembly) Ø 105 mm, assembly) Ø 165 mm, assembly) Ø 216 mm, assembly) Ø 300 mm, 310x500x38 mm,
Lower Platen Ø 105 mm Lower Platen Ø 165 mm Lower Platen Ø 216 mm Lower Platen Ø 300 mm Lower Platen
310x500x38 mm
Samples 2" , 3" , 4" dia. cylinders 4" , 6" dia. cylinders 6" dia. cylinders 100,150,160 mm Blocks up to
100 mm cubes 100, 150 mm cubes cylinders - 100, 150, 200 310x500 mm
mm cubes
Used with listed UTC-4700, UTC-4710, UTC-4700, UTC-4710, UTC-4710, UTC-4721, UTC-4720, UTC-5720, UTC-4710, UTC-4721,
frames UTC-4721, UTC-4731, UTC-4721, UTC-4731, UTC-4731, UTC-4720, UTC-4730, UTC-5730, UTC-4731, UTC-4720,
UTC-4720, UTC-5720, UTC-4720, UTC-5720, UTC-5720, UTC-4730, UTC-5740, UTC-5750 UTC-5720, UTC-4730,
UTC-4730, UTC-5730, UTC-4730, UTC-5730, UTC-5730, UTC-5740, UTC-5730, UTC-5740,
UTC-5740, UTC-5750 UTC-5740, UTC-5750 UTC-5750 UTC-5750
Standards ASTM C39 ASTM C39 ASTM C39 EN 12390-4 EN 772-1
EN 12390-4
Hardness ≥ 55 HRC ≥ 55 HRC ≥ 55 HRC ≥ 53 HRC 600 HV
( not less than )
Dimensions 110x110x145 mm 170x170x145 mm 220x220x145 mm 310x310x175 mm 320x510x175 mm
Weight 7 kg 20 kg 37 kg 75 kg 130 kg

ASO 1. Organize Sanayi Bolgesi Ural Caddesi No: 18 Sincan / ANKARA / TURKEY
P. 90.312 394 3875 (pbx) F. 90.312 394 3877 [email protected]
www.utest.com.tr 05
CONCRETE
Compression and Flexural Testing Machines
HIGH CAPACITY FOUR COLUMN
AUTOMATIC COMPRESSION TESTING MACHINES

Product Code

UTC-4940 UTEST Software for Automatic Compression / Flextural Strength Testing Machine

Data Acquisition & Pc Software

The Automatic Compression Testing Machine can be controlled (Start, Stop commands) by a computer with the software (given free of
charge by UTEST). This software provides data acquisition and management for compression, flexure and splitting tensile test throughout
the test execution. The advanced functions for data base management provide an easy navigation of all saved data. The test results
certificate includes all descriptive information. Therefore, test parameters can be set and details about the test carried out such as client
details, test type, specimen type, user info and other information required can be entered and printed out as well as test report and graph.

Following tests can be done with the UTEST software.

Standard Code Description


EN 12390-3 Compressive Strength of Concrete Cylinders or Cubes
EN 12390-5 Flexural Strength of Concrete Beams
EN 1340 Flexural Strength of Concrete Kerbs
EN 12390-6 Tensile Splitting Strength of Concrete Cylinders or Cubes
EN 1338 Tensile Splitting Strength of Concrete Paving Blocks
EN 772-1 Compressive Strength of Masonry Units (Clay, Concrete with
Dense and light – weight, aggregates and Autoclaved aerated,
Natural and Manufactured Stone, Calcium silicate)
EN 13748-1 Breaking Strength/Load of Terrazzo Tiles for Internal Use
EN 13748-2 Breaking Strength/Load of Terrazzo Tiles for External Use
EN 538 and EN 491 Flexural Strength of Clay or Concrete Roofing Tiles
EN 196-1 Compressive Strength of Hydraulic-Cement Mortars
EN 196-1 Flexural Strength of Hydraulic-Cement Mortars
EN 12504-1 and Compressive Strength of Cored Concrete Specimens
EN 12390-3

• Foreign Language Support and Customizable User Interface


All contents of experimental data and additional information can be organized by user.
Software can be performed in x different languages.

• Capability to Save 24 test results of different specimens in one test folder


Test results, graphics and properties of 24 different specimens can be saved in one folder.
Old test folders can be reviewed and be edited easily. Advanced Graphic User Interface
Software.

• Graphical data on the screen is refreshed simultaneously during test procedure


Load values can be monitored in high resolution graphics at every 100 milliseconds. User can
highlight all 24 different specimen curves or preferred ones in different colors on the
graphics. Zooming in–out and dragging can be done easily by mouse. Peak values of curves
can be marked on the graphics and user can get load value of any point on the graph via high
resolution.

• Able to save frequently used texts in memory and recall them when necessary
Frequently used information like name and location ofthe laboratory, type and dimensions of
mostly used specimens are held in memory and can be written automatically by right clicking
on information boxes and selecting frequently used text in menu.

ASO 1. Organize Sanayi Bolgesi Ural Caddesi No: 18 Sincan / ANKARA / TURKEY
P. 90.312 394 3875 (pbx) F. 90.312 394 3877 [email protected]
www.utest.com.tr 06
CONCRETE
Compression and Flexural Testing Machines
HIGH CAPACITY FOUR COLUMN
AUTOMATIC COMPRESSION TESTING MACHINES

• Capable to Access and use previously done test data


User can access any data of previously completed tests and use in his/ her new report since most
of the tests have same structure and properties.

• Able to edit test parameters of the testing equipment through Software


All test parameters supported by testing equipment can be changed remotely via software. All
test parameters specified by user are downloaded to the device before initialing the test
procedure. By this way predefined device parameters will not cause errors in test results.

• Graphical outputs and reports can be saved as a MS Excel worksheet


Test result parameters and graphics are transferred to MS Excel worksheet properly to give user
a chance to edit any data and graph easily.

• Maximum Flexibility to edit report and graph templates


User can design his/her custom report template and graphic scheme in MS Excel. In software
part, user will define which data will be screened in which cell on the worksheet. Therefore,
he/she will be able to monitor test results in his/her specific design.

UTC-5431 4000 kN Automatic Four Column Compression Testing Machine


( UTC-5740 4000 kN Capacity Four Column Frame and UTC-4840 Automatic Hydraulic Power Pack High Oil Capacity with Data Acquisition Control System BC 100 Unit )

ASO 1. Organize Sanayi Bolgesi Ural Caddesi No: 18 Sincan / ANKARA / TURKEY
P. 90.312 394 3875 (pbx) F. 90.312 394 3877 [email protected]
www.utest.com.tr 07

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