621

C L1

r1 r2 S

20° - 30°

Ød1 ØD1

ROD SEAL
Twin Lip
SL
Polyurethane with AE Ring and Profiled
Rubber Energiser for Heavy-Duty Applications

DESIGN
The Hallite 621 is a top-of-the-range twin lip rod seal designed to provide a dry
sealing solution in heavy-duty applications.

The secondary sealing lip located behind the primary sealing lip improves stability
of the seal in the gland. The unique profile of the NBR energiser ensures the
precision trimmed primary sealing lips maintain contact under low or no pressure
situations while ensuring proper sealing at higher pressures. This unique profile is
also used in the Hallite 622 twin lip rod seal. The Hallite 621 also incorporates an
acetal anti-extrusion ring to withstand side loads and extreme pressure peaks even
with the extrusion gaps, which are the result of using remote plastic bearing strips
like the Hallite 506 or 708.

The Hallite 621’s seal shell is molded in Hythane® 181, Hallite’s high-performance
polyurethane, for easy installation and excellent low temperature performance.

F E A T U R E S • High pressure and shock load capability • Increased seal stability

• Low temperature capabilities • Primary lip protection

• Low friction • Easy to install

MATERIALS
As standard, this product comes in the following materials. Contact your local Hallite technical team if you would like to find
out if this profile can be made in a custom material to suit your application. For further material details, please refer to the
Hallite Material Table.

MATERIAL OPTIONS Name Shell Type Shell Colour

Standard Hythane® 181-NBR-POM 0011 TPU-EU Blue

WWW.HALLITE.COM 143
 TECHNICAL DETAILS
621

OPERATING CONDITIONS METRIC INCH

Maximum Speed 1.0 m/sec 3.0 ft/sec

Temperature Range -45°C +110°C -50°F +230°F

Maximum Pressure 700 bar 10000 psi

Data given are maximum values and can apply depending on specific application. Maximum ratings of
NOTE

temperature, pressure, or operating speeds are dependent on fluid medium, surface, gap value, and other variables
such as dynamic or static service. Maximum values are not intended for use together at the same time, e.g. max
temperature and max pressure. Please contact your Hallite technical representative for application support.

MAXIMUM EXTRUSION GAP

Pressure bar 160 250 400 500 700

Maximum Gap mm 1.00 0.80 0.60 0.40 0.25

Pressure psi 2400 3750 6000 7500 10000

Maximum Gap in 0.040 0.032 0.024 0.016 0.010

Figures show the maximum permissible gap all on one side, using minimum rod Ø and maximum clearance Ø.
NOTE

Refer to Housing Design section.

SURFACE ROUGHNESS µmRa µmRz µmRt µinRa µinRz µinRt

Dynamic Sealing Face Ød₁ 0.1 - 0.4 1.6 max 4 max 4 - 16 63 max 157 max

Static Sealing Face ØD₁ 1.6 max 6.3 max 10 max 63 max 250 max 394 max

Static Housing Faces L₁ 3.2 max 10 max 16 max 125 max 394 max 630 max

CHAMFERS & RADII

Groove Section <S mm 4.00 5.00 7.50 10.00 12.50 15.00

Min Chamfer C mm 3.00 3.50 5.00 6.50 7.00 8.00

Max Fillet Rad r₁ mm 0.20 0.40 0.80 0.80 2.30 1.60

Max Fillet Rad r₂ mm 0.400 0.800 1.200 1.60 1.60 2.40

Groove Section <S in 0.125 0.187 0.250 0.312 0.375 0.500

Min Chamfer C in 0.093 0.093 0.125 0.156 0.187 0.217

Max Fillet Rad r₁ in 0.008 0.008 0.016 0.016 0.032 0.032

Max Fillet Rad r₂ in 0.016 0.016 0.032 0.032 0.047 0.047

TOLERANCES Ød₁ ØD₁ L₁

mm f9 Js11 +0.25 -0

in f9 Js11 +0.010 -0

144 WWW.HALLITE.COM
 621
C L1

r1 r2 S

20° - 30°

Ød1 ØD1

ROD SEAL
Twin Lip
SL
Polyurethane with AE Ring and Profiled
Rubber Energiser for Heavy-Duty Applications

PART NUMBER RANGE

METRIC
Ød₁ TOL ØD₁ TOL SL L₁ PART
f9 Js11 +0.25-0 No.
30.00 -0.02 40.00 +0.08 7.30 8.00 4577110
-0.07 -0.08
30.00 -0.02 40.00 +0.08 10.00 11.00 4831310
-0.07 -0.08
35.00 -0.03 45.00 +0.08 10.00 11.00 4831410
-0.09 -0.08
35.00 -0.03 50.00 +0.08 9.50 10.50 4335310
-0.09 -0.08
36.00 -0.03 46.00 +0.08 7.30 8.00 4317010‡
-0.09 -0.08
40.00 -0.03 50.00 +0.08 7.30 8.00 4317110‡
-0.09 -0.08
40.00 -0.03 50.00 +0.08 10.00 11.00 4755010
-0.09 -0.08
45.00 -0.03 55.00 +0.10 7.30 8.00 4317210‡
-0.09 -0.10
45.00 -0.03 55.00 +0.10 10.00 11.00 4831510
-0.09 -0.10
45.00 -0.03 60.00 +0.10 11.40 12.50 4295510‡
-0.09 -0.10
50.00 -0.03 60.00 +0.10 7.30 8.00 4317310‡
-0.09 -0.10
50.00 -0.03 60.00 +0.10 10.00 11.00 4802310†
-0.09 -0.10
50.00 -0.03 65.00 +0.10 10.00 11.00 4752910
-0.09 -0.10
50.00 -0.03 65.00 +0.10 11.40 12.50 4293410‡
-0.09 -0.10
55.00 -0.03 65.00 +0.10 10.00 11.00 4831210
-0.10 -0.10
55.00 -0.03 70.00 +0.10 9.00 10.00 4810210†
-0.10 -0.10
55.00 -0.03 70.00 +0.10 11.40 12.50 4403610
-0.10 -0.10
Part numbers suffixed by “†” are designed to suit popular Asian housings.
NOTE
Part numbers suffixed by “‡” indicate housing sizes to meet ISO 5597.

PART NUMBERS ON THIS PAGE ARE LISTED IN THE STANDARD MATERIAL OPTION. FOR MATERIAL VARIATIONS 145
WWW.HALLITE.COM
OR FOR CUSTOM SIZES, MATERIALS, OR SEAL DESIGNS, PLEASE CONTACT YOUR LOCAL HALLITE REPRESENTATIVE.
 C L1
621
r1 r2 S

20° - 30°

Ød1 ØD1

SL

PART NUMBER RANGE

METRIC
Ød₁ TOL ØD₁ TOL SL L₁ PART
f9 Js11 +0.25-0 No.
56.00 -0.03 71.00 +0.10 11.40 12.50 4317410‡
-0.10 -0.10
60.00 -0.03 73.00 +0.10 13.00 14.00 4526010†
-0.10 -0.10
60.00 -0.03 75.00 +0.10 11.40 12.50 4298410
-0.10 -0.10
63.00 -0.03 78.00 +0.10 11.40 12.50 4317510‡
-0.10 -0.10
63.00 -0.03 83.00 +0.11 11.80 13.00 4520510†
-0.10 -0.11
65.00 -0.03 75.00 +0.10 10.00 11.00 4755110
-0.10 -0.10
65.00 -0.03 80.00 +0.10 10.00 11.00 4761810
-0.10 -0.10
65.00 -0.03 80.00 +0.10 11.40 12.50 4783710
-0.10 -0.10
65.00 -0.03 80.00 +0.10 13.00 14.00 4810310
-0.10 -0.10
70.00 -0.03 83.00 +0.11 13.00 14.00 4810410
-0.10 -0.11
70.00 -0.03 85.00 +0.11 10.00 11.00 4893010†
-0.10 -0.11
70.00 -0.03 85.00 +0.11 11.40 12.50 4317610‡
-0.10 -0.11
75.00 -0.03 88.00 +0.11 13.00 14.00 4526110†
-0.10 -0.11
75.00 -0.03 90.00 +0.11 12.00 13.00 4810510
-0.10 -0.11
75.00 -0.03 90.00 +0.11 13.00 14.00 4784710
-0.10 -0.11
75.00 -0.03 95.00 +0.11 11.40 12.50 4810610
-0.10 -0.11
75.00 -0.03 95.00 +0.11 14.60 16.00 4801510†
-0.10 -0.11
Part numbers suffixed by “†” are designed to suit popular Asian housings.
NOTE
Part numbers suffixed by “‡” indicate housing sizes to meet ISO 5597.

146 PART NUMBERS ON THIS PAGE ARE LISTED IN THE STANDARD MATERIAL OPTION. FOR MATERIAL VARIATIONS
WWW.HALLITE.COM
OR FOR CUSTOM SIZES, MATERIALS, OR SEAL DESIGNS, PLEASE CONTACT YOUR LOCAL HALLITE REPRESENTATIVE.
 621
C L1

r1 r2 S

20° - 30°

Ød1 ØD1

ROD SEAL
Twin Lip
SL
Polyurethane with AE Ring and Profiled
Rubber Energiser for Heavy-Duty Applications

PART NUMBER RANGE

METRIC
Ød₁ TOL ØD₁ TOL SL L₁ PART
f9 Js11 +0.25-0 No.
80.00 -0.03 93.00 +0.11 13.00 14.00 4810710†
-0.10 -0.11
80.00 -0.03 95.00 +0.11 11.40 12.50 4317710‡
-0.10 -0.11
80.00 -0.03 95.00 +0.11 13.00 14.00 4540610†
-0.10 -0.11
85.00 -0.04 100.00 +0.11 11.80 13.00 4766410
-0.12 -0.11
85.00 -0.04 100.00 +0.11 13.00 14.00 4540710†
-0.12 -0.11
85.00 -0.04 105.00 +0.11 14.60 16.00 4810810†
-0.12 -0.11
90.00 -0.04 105.00 +0.11 11.40 12.50 4317810‡
-0.12 -0.11
90.00 -0.04 105.00 +0.11 13.00 14.00 4526310†
-0.12 -0.11
90.00 -0.04 110.00 +0.11 14.60 16.00 4810910†
-0.12 -0.11
95.00 -0.04 110.00 +0.11 12.00 13.00 4811010†
-0.12 -0.11
95.00 -0.04 110.00 +0.11 13.00 14.00 4540810†
-0.12 -0.11
95.00 -0.04 115.00 +0.11 14.60 16.00 4811110†
-0.12 -0.11
100.00 -0.04 115.00 +0.11 13.00 14.00 4540910†
-0.12 -0.11
100.00 -0.04 120.00 +0.11 14.60 16.00 4317910‡
-0.12 -0.11
105.00 -0.04 120.00 +0.11 12.00 13.00 4811210†
-0.12 -0.11
105.00 -0.04 120.00 +0.11 13.00 14.00 4811310†
-0.12 -0.11
105.00 -0.04 125.00 +0.13 14.60 16.00 4811410†
-0.12 -0.13
Part numbers suffixed by “†” are designed to suit popular Asian housings.
NOTE
Part numbers suffixed by “‡” indicate housing sizes to meet ISO 5597.

PART NUMBERS ON THIS PAGE ARE LISTED IN THE STANDARD MATERIAL OPTION. FOR MATERIAL VARIATIONS 147
WWW.HALLITE.COM
OR FOR CUSTOM SIZES, MATERIALS, OR SEAL DESIGNS, PLEASE CONTACT YOUR LOCAL HALLITE REPRESENTATIVE.
 C L1
621
r1 r2 S

20° - 30°

Ød1 ØD1

SL

PART NUMBER RANGE

METRIC
Ød₁ TOL ØD₁ TOL SL L₁ PART
f9 Js11 +0.25-0 No.
110.00 -0.04 125.00 +0.13 13.00 14.00 4811510†
-0.12 -0.13
110.00 -0.04 130.00 +0.13 13.00 14.00 4541010†
-0.12 -0.13
110.00 -0.04 130.00 +0.13 14.60 16.00 4318010‡
-0.12 -0.13
115.00 -0.04 135.00 +0.13 14.60 16.00 4783810
-0.12 -0.13
120.00 -0.04 135.00 +0.13 14.60 16.00 4318110
-0.12 -0.13
120.00 -0.04 140.00 +0.13 13.00 14.00 4541110†
-0.12 -0.13
120.00 -0.04 140.00 +0.13 14.60 16.00 4783910†
-0.12 -0.13
125.00 -0.04 145.00 +0.13 14.60 16.00 4318210‡
-0.14 -0.13
130.00 -0.04 145.00 +0.13 13.00 14.00 4811610†
-0.14 -0.13
130.00 -0.04 150.00 +0.13 14.60 16.00 4709810†
-0.14 -0.13
140.00 -0.04 155.00 +0.13 13.00 14.00 4811710†
-0.14 -0.13
140.00 -0.04 160.00 +0.13 13.00 14.00 4541210†
-0.14 -0.13
140.00 -0.04 160.00 +0.13 14.60 16.00 4318310‡
-0.14 -0.13
150.00 -0.04 170.00 +0.13 14.60 16.00 4784010
-0.14 -0.13
160.00 -0.04 180.00 +0.13 14.60 16.00 4454810
-0.14 -0.13
160.00 -0.04 185.00 +0.14 14.60 16.00 4723410‡
-0.14 -0.14
180.00 -0.04 200.00 +0.14 14.60 16.00 4454910
-0.14 -0.14
Part numbers suffixed by “†” are designed to suit popular Asian housings.
NOTE
Part numbers suffixed by “‡” indicate housing sizes to meet ISO 5597.

148 PART NUMBERS ON THIS PAGE ARE LISTED IN THE STANDARD MATERIAL OPTION. FOR MATERIAL VARIATIONS
WWW.HALLITE.COM
OR FOR CUSTOM SIZES, MATERIALS, OR SEAL DESIGNS, PLEASE CONTACT YOUR LOCAL HALLITE REPRESENTATIVE.
 621
C L1

r1 r2 S

20° - 30°

Ød1 ØD1

ROD SEAL
Twin Lip
SL
Polyurethane with AE Ring and Profiled
Rubber Energiser for Heavy-Duty Applications

PART NUMBER RANGE

METRIC
Ød₁ TOL ØD₁ TOL SL L₁ PART
f9 Js11 +0.25-0 No.
200.00 -0.05 220.00 +0.14 14.60 16.00 4455110
-0.17 -0.14
215.00 -0.05 235.00 +0.14 14.60 16.00 4705610
-0.17 -0.14
Part numbers suffixed by “†” are designed to suit popular Asian housings.
NOTE
Part numbers suffixed by “‡” indicate housing sizes to meet ISO 5597.

PART NUMBERS ON THIS PAGE ARE LISTED IN THE STANDARD MATERIAL OPTION. FOR MATERIAL VARIATIONS 149
WWW.HALLITE.COM
OR FOR CUSTOM SIZES, MATERIALS, OR SEAL DESIGNS, PLEASE CONTACT YOUR LOCAL HALLITE REPRESENTATIVE.