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    VSSLM 2016 3

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    AKINMADE OLUWATOSIN
    The document describes a laboratory emulsion plant for developing and testing asphalt emulsion formulations. The plant features a colloid mill to replicate the production scale milling process and allows testing of various emulsifiers and additives. It includes tanks, pumps, heating, instrumentation, and controls to produce specific emulsions by metering asphalt, water, and chemicals.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    VSSLM 2016 3

    Uploaded by

    AKINMADE OLUWATOSIN
    21 views2 pages
    The document describes a laboratory emulsion plant for developing and testing asphalt emulsion formulations. The plant features a colloid mill to replicate the production scale milling process and allows testing of various emulsifiers and additives. It includes tanks, pumps, heating, instrumentation, and controls to produce specific emulsions by metering asphalt, water, and chemicals.

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    VSSLM-2016-3

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    The document describes a laboratory emulsion plant for developing and testing asphalt emulsion formulations. The plant features a colloid mill to replicate the production scale milling process and allows testing of various emulsifiers and additives. It includes tanks, pumps, heating, instrumentation, and controls to produce specific emulsions by metering asphalt, water, and chemicals.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    21 views2 pages

    VSSLM 2016 3

    Uploaded by

    AKINMADE OLUWATOSIN
    The document describes a laboratory emulsion plant for developing and testing asphalt emulsion formulations. The plant features a colloid mill to replicate the production scale milling process and allows testing of various emulsifiers and additives. It includes tanks, pumps, heating, instrumentation, and controls to produce specific emulsions by metering asphalt, water, and chemicals.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    VSS Emultech

    Laboratory Emulsion Plant

    VSS Emultech® offers a self-contained laboratory scale The standard mixing method is by temperature sensing. The
    emulsion plant for developing and testing anionic and technician uses the bitumen and soap temperature and
    cationic emulsion formulations. With an available heat calculates an emulsion temperature based upon the desired
    exchanger the Lab Plant is also capable of milling emulsion final bitumen percentage required.
    using modified asphalt.
    An available flow sensing option (shown in photo above) allows
    The VSS Emultech Laboratory Asphalt (bitumen) Emulsion for greater manual control of bitumen and soap flows for more
    Plant features a Supraton Colloid mill and is designed to accurate emulsion production. The technician simply maintains
    replicate the production scale milling process. Various the flows to reach the desired final bitumen percentage
    emulsifiers and formulations can be tested quickly with minimal required.
    wasted material. Each plant is complete with tanks, pumps
    heating and instrumentation to accurately control the various In addition, there is an available flow control option which
    combinations of asphalt, water and chemicals to produce the greatly simplifies the operation by automatically adjusting the
    specific emulsion required. Emulsifier solution, additives, flow of the soap to match the desired final bitumen percentage
    polymers and asphalts are metered into a specifically-designed required. The formulation is controlled precisely based on the
    manifold before being injected into the colloid mill. material flows, regardless of temperature fluxuation.

    THE RIGHT SOLUTIONS, RIGHT NOW


    slurry.com
    VSS Emultech ®
    Laboratory Emulsion Plant
    VSS Emultech's Laboratory Asphalt Emulsion Plants are capable of producing small batches of emulsion while
    accrurately replicating the production scale milling process. Fully equipped for producing both Anionic and Cationic
    emulsions, with a modifier injection system suitable for latex or a variety of other additives. The plant package is fully
    plumbed, with all pumps, check valves and temperature gauges installed in the system. A 3-way valve on the mill outlet
    allows for directing the flow to waste tank or to a sample container. The plant package is completely wired and ready
    for immediate installation.

    LABORATORY PLANT LATEX SYSTEM


    CAPACITIES
    • Latex Tank 2.0 liters 0.5 gallons
    • Mill Output 110 - 220 ltrs/hour 30 - 60 gals/hour • Latex Pump 0.005 - 0.48 ltrs/min 0.0001 - 0.13 gals/min
    • Bitumen Tank 20 liters 5.25 gallons • Adjustable speed peristaltic pump
    • Bitumen Pump 0.8 - 2.3 ltrs/min 0.2 - 0.6 gals/min • Latex is optional on flow sensed systems
    • Soap Tank 20 liters 5.25 gallons
    • Soap Pump 0.2 - 2.0 ltrs/min 0.05 - 0.5 gals/min
    CONTROL PANEL
    COLLOID MILLS
    • Frame-mounted, fully enclosed
    • Stainless steel rotor and stator • All controls for mill, asphalt pump, water pump, modifier
    • Designed to match the tool tip speed of the production pump, and instruments
    scale mill • Large format meters display all relevant flow and
    • Very high shear temperatures
    • Mill motor speed control and display
    BITUMEN SYSTEM • Asphalt pump motor speed control and display
    • Soap pump motor speed control and display
    • Pump capacity matched to mill production
    • Latex pump motor speed control and display
    • Pump includes relief valve
    • Complete system valving for in-line circulation ELECTRICAL SYSTEM
    • Piping is insulated and traced with electric heat tape
    • 460V 3-phase, 60 Hz
    EMULSIFIER SYSTEM • 380V 3-phase, 50 Hz
    • 240V 3-phase, 60 Hz
    • Flow display (liters or gallons)
    • 208V 3-phase, 60 Hz
    • Peristaltic pump with Tygon tubing
    • Or designed to suit needs
    • Digital pump controller maintains desired mix ratio
    • Optional flow control versions:
    - Manual control of flow rates
    - PLC control to automatically maintain the mix ratio

    P.O. Box 178 13024 Lake Rd


    Hickman, CA 95323 USA
    1-800-474-2357 209-874-2357
    U.S. and International Patents Pending Fax 209-874-1174
    VSS reserves the right to make changes in
    specifications at any time as part of our
    www.slurry.com [email protected]
    continuing program of product improvement. a division of Reed International
    © 2016

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