Gas Transmission and Distribution Piping Systems ASME B31.12 Hydrogen Piping and Pipelines

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1) Explain about your CV and experience?

2) Explain about your background educational and certifications?


3) Authority to approve WPS?
CSD
4) International codes used in Mechanical?
- ASME b31.1 power piping
- ASME b31.3 process piping
- ASME B31.4 pipe line transmission for hydrocarbons and other liquids
- ASME B31.8 Gas Transmission and Distribution Piping Systems
- ASME B31.12 Hydrogen Piping and Pipelines
- ASME SEC II C welding electrodes
- ASME SEC IX Welding and Brazing
- AWS D1.1 Structure Steel
- API 653
5) WPS approval required for structure?
Required from SAPID PQR pre-qualified as per code AWS D1.1.
6) What is Weld rejection Rate?
Weld Rejection Rate
WEEKLY and CUMMULATIVE WELD STATUS REPORT SATR-W-2019
WELDER REPAIR ASSESSMENT and TRACER WELD REPORT-WEEKLY SATR-W-2018
WEEKLY WELDER REPAIR RATE REPORT SATR-W-2013
7) What is Schedule Q and how many attachments?

8) QC manpower selection as per schedule Q?


9) Welder tracking for rejection?
SATR-W-2013
10) Welder classification?

11) How you will control the rejection rate?


Welder Training and monitoring
12) Welding rejection calculating formula?

13) What is PQR?


Procedure Qualification Record
14) What is PMI?
Positive Material Identification
15) Special process procedures as per Schedule Q?
16) Quality deliverables?

17) What is the minimum pressure as per code/section for the pressure Tank?
Below 15PSI
18) Hydrotest pressure calculation?
1.5 time of design pressure
19) If the scenario is no traceability on the material and you want to use how you will move forward
irrespective of Quality requirements?
By PMI
20) RT backlog duration?
1 week
21) OID submitted joint will be counted in RT backlog?
No
22) Tanks hydro test water?
Potable water as per SAES-A-004
23) Sea water allowed to use for hydro test?
No
24) Extension of ACD for violations?
As per SAEP-381
25) Type of violations category
3 types
Minor, Moderate, Major
26) Maximum ACD allowed for INCR?
90 Days
27) If two repeated violation what will be the next step?
Escalate to next level
28) Level of inspection for material?

29) SIS Requirements as per which standard?


As per SAES-L-125
30) Who has authority to approve manifold?
PQM
31) What is the difference between PQI and KPI
PQI-Project Quality Index
KPI-Key performance indication
32) Responsibility of QCM
33) How you will take non-conformity?
I will investigate the Root Cause, Corrective action and preventive action
34) Defects of welding?
35) Where Pressure Gauge shall be installed during Hydrotest of Tanks?
It is not required for tank
36) Which water shall be used for hydrotest of Tank?
Potable water as per SAES-A-004
37) What is the minimum pressure as per code/section for the pressure Tank?
Below 15PSI
38) What is U & R stamp on Tank?
U Manufacturer approved for manufacturing; R Contractor approved for repair
39) When PWHT is required for the Tank?
Above 38MM
40) List of SATIP, SAES for Tank
SATIP-D-100-01 FIELD ERECTED STORAGE TANK (API 650)
SAES-W-017 Welding Requirements for API Tanks

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