Fosroc Renderoc HB40 Spec

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Product Specification

Renderoc® HB40
Shrinkage compensated patch repair mortar for concrete

1.00 Where designated on the drawings, repairs to concrete will be made using a shrinkage compensated
cementitious mortar compatible with 30 to 45MPa concrete.

1.10 Preparation
Saw cut or cut back the extremities of the repair locations to a depth of at least 10mm to avoid feather
edging and to provide a square edge. Break out the complete repair area to a minimum depth of 10mm up to
the sawn edge. Clean the surface and remove any dust, unsound or contaminated material, plaster, oil, paint, grease,
corrosion deposits or algae.
Where breaking out is not required, roughen the surface and remove any laitance by light scabbling or grit-
blasting.

1.11 Steel Reinforcement


Expose fully any corroded steel in the repair area and remove all loose scale and corrosion deposits. Steel
should be cleaned to a bright condition paying particular attention to the back of exposed steel bars. Grit-blasting is
recommended for this process.
Where a reinforcement coating is required as an active corrosion protection barrier, apply one full coat of a
suitable zinc-rich primer and allow to dry before continuing.

1.12 Substrate Priming


The prepared substrate should be thoroughly soaked with clean water and any excess removed prior to
applying one coat of the recommended primer scrubbing it well into the surface. The repair can be applied as
soon as the primer becomes tacky. If the primer dries before the application of the repair mortar, the area must be re-primed
before proceeding.
In exceptional circumstances, e.g. where a substrate/repair barrier is required or where the substrate is wet
or likely to remain permanently damp, epoxy bonding aid should be used. Contact the repair mortar manufacturer
for further information.

1.20 Repair Mortar


The repair mortar shall be a single-component polymer modified cement-based blend of powders to
which only the site addition of clean water shall be permitted.
(insert when relevant)
o The repair mortar must be suitable for use with galvanic protection systems.

o When being applied in contact with drinking water, the material must be tested to and comply with
AS4020:2018.

o The repair material must be tested to AS1530.3-1999 Methods for Fire Test on Building
Materials and exhibit the following results:
Ignitability Indicies 0
Spread of Flame Index 0
Heat Evolved Index 0
Smoke Developed Index 0-1

Disclaimer

A Technical Data Sheet (TDS) is available from the Fosroc website. Read the TDS carefully prior to use as application or performance data may change from time to time.

This Specification is based on the information available at the time. You should read the TDS carefully and consider the information in the context of how the product will
be used, including in conjunction with any other product and the type of surfaces to, and the manner in which, the product will be applied. Our responsibility for products
sold is subject to our standard terms and conditions of sale. Parchem does not accept any liability either directly or indirectly for any losses suffered in connection with the
use or application of the product whether or not in accordance with any advice, specification, recommendation or information given by it.

*Manufactured and sold under license from Parchem Construction Supplies Pty Ltd
Fosroc International Limited. Fosroc and the 1956 Dandenong Rd Clayton VIC 3168
Fosroc logo are trademarks of Fosroc Ph: 1800 812 864
International Limited, used under license. www.fosroc.com.au ABN 80 069 961 968
Distributed in New Zealand by: Concrete Plus Ltd
150 Hutt Park Road Gracefield Ph: 0800 657 156
www.fosroc.co.nz
Mar 2022 NZBN 9429033691282
Product Specification

The repair mortar shall exhibit the following typical properties:

Compressive strength (AS1478.2-2005): 35 MPa @ 28 days


Flexural strength (AS1012.11-2000): 5.8 MPa @ 28 days
Indirect tensile strength (AS1012.10-2000): 3.1 MPa @ 28 days
Drying Shrinkage (25 x 25 x 285 prisms @ < 400 microstrain @ 7 days
27oC, 55% RH) AS 1478.2 – 2005: < 600 microstrain @ 28 days
Fresh Wet Density 1780 kg/m³

.
1.21 The mortar shall be applied by wet spray process or hand trowel applied in accordance with the manufacturer’s
product data sheet.
1.30 Fosroc Renderoc HB40 with Nitobond HAR and Nitoprime Zincrich meet the performance criteria
and are approved.

Disclaimer

A Technical Data Sheet (TDS) is available from the Fosroc website. Read the TDS carefully prior to use as application or performance data may change from time to time.

This Specification is based on the information available at the time. You should read the TDS carefully and consider the information in the context of how the product will
be used, including in conjunction with any other product and the type of surfaces to, and the manner in which, the product will be applied. Our responsibility for products
sold is subject to our standard terms and conditions of sale. Parchem does not accept any liability either directly or indirectly for any losses suffered in connection with the
use or application of the product whether or not in accordance with any advice, specification, recommendation or information given by it.

*Manufactured and sold under license from Parchem Construction Supplies Pty Ltd
Fosroc International Limited. Fosroc and the 1956 Dandenong Rd Clayton VIC 3168
Fosroc logo are trademarks of Fosroc Ph: 1800 812 864
International Limited, used under license. www.fosroc.com.au ABN 80 069 961 968
Distributed in New Zealand by: Concrete Plus Ltd
150 Hutt Park Road Gracefield Ph: 0800 657 156
www.fosroc.co.nz
Mar 2022 NZBN 9429033691282

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