Hs2-Hs2-Cv-Spe-000-010600 (P05)

SPECIFICATION FOR CIVIL
ENGINEERING WORKS
Series 0600: Earthworks

Document Number: HS2-HS2-CV-SPE-000-010600
Revision Author Checked by Approved Date Issued for/Revision

by Approved details
P01 EDP/HS2 Nick Sartain John Irwin July 2017 Initial Issue
P02 Sarah Trinder Nick Sartain John Irwin August Replacement of
2018 ‘Overseeing
Organisation’ with HS2
specific terminology
P03 Sarah Trinder Nick Sartain John Irwin September Addressing MWCC
2018 comments
P04 Sarah Trinder Nick Sartain John Irwin 21 May
st
To reflect Technical
2019 Standard – Earthworks
P06
P05 Sarah Trinder Nick Sartain John Irwin 12th
Amendments to topsoil
December requirements
2019 Change “Lead Designer”
to “Contractor’s
Engineering Director” as
agreed with supply
chain.
This document contains proprietary information. No part of this document may be reproduced without prior written consent from the Chief
Executive Officer, HS2 Ltd.
SECURITY CLASSIFICATION: OFFICIAL
VOLUME 1 - HS2 SPECIFICATION FOR CIVIL ENGINEERING WORKS
November 2019
VOLUME 1 - HS2 SPECIFICATION FOR CIVIL ENGINEERING WORKS
SERIES 600
EARTHWORKS
Contents
Clause Title Page Clause Title Page
601 Classification, Definitions and Uses of 623 Earthworks for Corrugated Steel Buried 26
Earthworks Materials 3 Structures
602 General Requirements 5 624 Ground Anchorages 27
603 Forming of Cuttings and Cutting Slopes 625 Crib Walling 28

8
604 Excavation for Foundations 9 626 Gabions 28
605 Special Requirements for Class 3 Material 10 627 Swallow Holes and Other Naturally
Occurring Cavities 28
606 Watercourses 10
628 Disused Mine Workings 28
607 Explosives and Blasting for Excavation 11
629 Instrumentation and Monitoring 29
608 Construction of Fills 12
630 Ground Improvement 29
609 Geotextiles and Geotextile-related
631 Earthworks Materials Tests 31
Products Used to Separate Earthworks
Materials 13
632 Determination of Moisture Condition Value
610 Fill to Structures 14 (MCV) of Earthworks Materials 31
633 Determination of Undrained Shear Strength
611 Fill Above Structural Concrete
of Remoulded Cohesive Material 31
Foundations 15
634 Determination of Intact Lump Dry Density
612 Compaction of Fills 15
(IDD) of Chalk 31
613 Sub-formation and Capping (non-HSR 635 Los Angeles and Other Tests for Particle
Earthworks Only) 18 Soundness 31
614 Cement Stabilisation to Form Capping 636 Determination of Effective Angleof Internal
(non-HSR Earthworks Only) 20 Friction(’)and Effective Cohesion (c’) of
615 Lime Stabilisation to Form Capping (non- Earthworks Materials 32
HSR Earthworks Only) 21 637 Determination of Resistivity (rs) to
616 Preparation and Surface Treatment of Assess Corrosivity of Soil, Rock or
Formation 22 Earthworks Materials 33
617 Use of Sub-formation or Formation by 638 Determination of Redox Potential (Eh) to

Construction Plant 24 Assess Corrosivity of Earthworks
Materials for Reinforced Soil and
618 Topsoiling 24 Anchored Earth Structures 33
619 Earthwork Environmental Bunds 24 639 Determination of Coefficient of Friction

and Adhesion Between Fill and
620 Landscape Areas 25 Reinforcing Elements or Anchor
Elements for Reinforced Soil and
621 Strengthened Embankments 25 Anchored Earth Structures 33
640 Determination of Permeability of
622 Earthworks for Reinforced Soil and Earthworks Materials 34
Anchored Earth Structures 25
No 2019 1
Volume 1 Series 0600
HS2 Specification for Civil Engineering Works Earthworks
Clause Title Page

641 Determination of Available Lime Content
of Lime for Lime Stabilised Capping 34
642 Determination of the Constrained Soil
Modulus (M*) of Earthworks Materials
for Corrugated Steel Buried Structures 34
643 Lime and Cement Stabilisation to Form
Capping (non-HSR Earthworks Only) 36
644 Determination of Sulfate Content 37
645 HSR Foundation 37
646 Prepared Subgrade and Protection Layer 38
647 Cement Stabilisation to Form HSR

Earthworks Materials 39
648 Lime Stabilisation to Form HSR
Earthworks Materials 40
649 Lime and Cement Stabilisation to Form
HSR Earthworks Materials 41
650 Stabilisation to Form HSR Earthworks
Materials Using Other Combinations of
Binders 42
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EARTHWORKS
601 Classification, Definitions and Uses of Earthworks Materials
General
0 This Series is part of the Specification for Civil Engineering Works. Whilst this Series is particularly relevant to the
subject matter in its title it must be read in conjunction with the general requirements in Series 000 and 100 and with all
other Series relevant to the specification for the particular works to be undertaken.
General Classification
1 Earthworks materials shall fall into one or other of the following general classifications:
(i) acceptable material: material excavated from within the site or imported on to the site which meets the
requirements of Table 6/1 and contract specific Appendix 6/1 for acceptability for use in the permanent
works;
(ii) unacceptable material Class U1A as defined in sub-Clauses 2(i)(a) and 2(i)(b) of this Clause: material
excavated from within the site which, unless processed so that it meets the requirements of Table 6/1 and
contract specific Appendix 6/1, shall not be used in the permanent works;
(iii) unacceptable material Class U1B as defined in sub-Clause 2(ii)(a) of this Clause: material excavated from
within the site which, unless processed so that it meets the requirements of Table 6/1 and contract specific
Appendix 6/1, shall not be used in the permanent works; and
(iv) unacceptable material Class U2 as defined in sub-Clause 3(i) of this Clause: material excavated from
within the site which shall not be used in the permanent works.
Unacceptable Materials
2 Unacceptable material Classes U1A and U1B:
(i) unacceptable material Class U1A shall be:
(a) material which does not comply with the permitted constituents and material properties of Table 6/1
and contract specific Appendix 6/1 for acceptable material; and
(b) material, or constituents of materials, composed of the following unless otherwise described in
contract specific Appendix 6/1:
• peat, materials from swamps, marshes and bogs;
• logs, stumps and perishable material;
• materials in a frozen condition;
• clay having a liquid limit determined in accordance with BS 1377: Part 2, exceeding 90 or
plasticity index determined in accordance with BS 1377: Part 2, exceeding 65;
• material susceptible to spontaneous combustion except unburnt colliery spoil complying with
sub-Clause 15 of this Clause;
• unacceptable plasticity requirements for High Speed Rail (HSR) earthworks are defined in the
HS2 Technical Standard – Earthworks (HS2-HS2-GT-STD-000-000001).
(ii) unacceptable material Class U1B shall be contaminated materials, whose level of contamination is above
that given either in contract specific Appendix 6/14 or in contract specific Appendix 6/15, including:
(a) controlled wastes (as defined in the Environmental Protection Act 1990 Part IIA);
(b) hazardous wastes (as defined in the Hazardous Waste (England and Wales) Regulations 2005.
3 Unacceptable material Class U2 shall be:
(i) radioactive waste (as defined in the Radioactive Substances Act 1993).
4 Tar-bound asphaltic material shall be classed as U1B and, unless proven by testing to be safe and suitable for use,
shall be removed from site.
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5 Glass waste is not permitted as a fill material.

6 Where required in contract specific Appendix 6/1, unacceptable material (other than Class U2) shall be processed
by mechanical, chemical or other means to render the material acceptable for use in the permanent works in accordance
with the requirements of Table 6/1 and contract specific Appendix 6/1.
7 Not used.
Definitions
8 (P05) HSR earthworks definitions are presented in Section 2 of the Technical Standard – Earthworks (HS2-HS2-
GT-STD-000-000001). In this specification the term ‘HSR earthworks’ shall refer to earthworks cases EW1, EW2, EW4,
EW5 and EW7 in Table 2.2/2 of HS2-HS2-GT-STD-000-000001. Upper Embankment Fill (UEF) and Lower
Embankment Fill (LEF) are defined in Table 4.2/2 of HS2-HS2-GT-STD-000-000001. The term Environmental
Mitigation Earthworks defined in HS2-HS2-GT-STD-000-000001 is comparable with the term Earthwork Environmental
Bunds used in this specification. HSR Protection Layer – this is the lowest track bed layer and must not be confused with
temporary sacrificial protection layer, used sacrificially to protect earthworks. Topsoil and subsoil (where used for the
reinstatement of land for agriculture, landscape planting, seeding, ecology or woodland) are defined in Technical
Standard – Soil Handling for Land Reinstatement (HS2-HS2-EV-STD-000-000008).
9 Where source codes are referred to these shall be for materials from the sources listed in Table 6/7.
10 Chalk shall mean:
(i) any porous material of natural origin composed essentially of calcium carbonate and identified as chalk on
the maps produced by the British Geological Survey;
(ii) material designated as Class 3 in contract specific Appendix 6/1.
11 Argillaceous rock shall mean shales mudstones siltstones slates and micaceous schists composed of particles of clay
and silt and mica. It shall include unburnt colliery spoil. Where argillaceous rock is imported onto the site, it shall be
aggregate complying with BS EN 13242 from source codes P (natural aggregates described as shale, siltstone or slate), or
G2 (refuse from hard coal mining (black coal shale)). For HSR earthworks use, argillaceous rock (as Class 1 or Class 6)
shall only include volumetrically stable, indurated and durable material, see Clause 4.3.8 in HS2-HS2-GT-STD-000-
000001. Unburnt colliery spoil shall not be used in HSR earthworks.
12 Pulverised-fuel ash shall mean solid material extracted by electrostatic and mechanical means from the flue gases of
furnaces fired with pulverised bituminous coal. It shall have a maximum particle size of 3 mm. Where pulverised-fuel ash
is imported onto the site, it shall be aggregate complying with BS EN 13242 from source code C1 (coal fly ash).
13 Furnace bottom ash shall mean agglomerated pulverised-fuel ash obtained from the bottom of the power station
furnace and having particle size no larger than 10 mm. Where furnace bottom ash is imported onto the site, i t shall be
aggregate complying with BS EN 13242 from source code C4 (coal bottom ash).
14 For non-HSR earthworks, Formation shall be the top surface of capping. Where no capping is required formation
shall be the top surface of earthworks at the underside of sub-base, unless otherwise shown on the drawings.
15 For non-HSR earthworks, Sub-formation shall be the top surface of earthworks at the underside of capping.
16 Stabilisation shall mean the spreading of cement or lime or both on a layer of deposited or intact granular or cohesive
material, and the subsequent process of pulverising and mixing followed by appropriate compaction to form the whole or a
constituent layer of a capping.
17 Where ‘recycled aggregate’ is used in this Series, the material shall be aggregate resulting from the processing of
inorganic or mineral material previously used in construction and shall have been tested in accordance with Clause 710. It
shall not contain more than 1% other materials (Class X), not more than 50% in Class Ra (bituminous materials) and not
more than 25% in Class Rg (crushed glass). Where ‘recycled aggregate’ is imported onto the site, it shall be aggregate
complying with BS EN 13242 from source code A (construction and demolition recycling industries).
Where ‘recycled aggregate except recycled asphalt’ is used in this Series, the aggregate shall have been tested in
accordance with Clause 710. It shall not contain more than 1% other materials (Class X), not more than 1% in Class Ra
(bituminous materials) and not more than 5% in Class Rg (crushed glass). Where ‘recycled aggregate except recycled
asphalt’ is imported onto the site, it shall be aggregate complying with BS EN 13242 from source codes A2 (crushed
concrete) and/or A3 (crushed bricks, masonry).
18 ‘As dug’ shall mean material that has been excavated, transported and placed without any processing. Where
imported material undergoes any processing, including cleaning and sorting, it will not be deemed ‘as dug’ and thus shall
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be aggregate complying with BS EN 13242.

Use of Fill Materials
19 In addition to any grading requirements the maximum particle size of any fill material shall be no more than two-
thirds of the compacted layer thickness except:
(i) (P05) for Class 3 materials where it has been demonstrated to the satisfaction of the Contractor’s
Engineering Director by compaction trials that larger particle sizes do not prevent the required compaction
from being achieved; or
(ii) that cobbles having an equivalent diameter of more than 150 mm shall not be deposited beneath verges or
central reserves in highways within 1.30 m, or other distance described in contract specific Appendix 6/3,
of the finished surface.
20 Material shall not be deposited within 500mm, or other distances described in the contract specific Appendix 6/3,
of concrete, cement bound materials, other cementitious materials or stabilised capping forming part of the Permanent
Works if, when tested in accordance with TRL Report 447 (or equivalent test in accordance with BRE Special Digest 1)
either:
(i) the water-soluble sulfate (WS) content exceeds 1500 mg of sulfate (as SO4) per litre (Test No.1); or
(ii) the oxidisable sulfides (OS) content exceeds 0.5 % of sulfate (as SO4) (Test No. 2 and Test No. 4); or
(iii) unless otherwise specified in Table 6/1 or Table 6/3, the 2:1 water to soil extract prepared for the
determination of water-soluble sulfate in (i) has a pH value of less than 7.2, when tested using the
electrometric method of pH determination in accordance with BS 1377-3.
When determining these parameters, at least five samples of each material shall be tested. The mean of the highest two
values shall be used for comparison with the limiting values. This shall also apply if six to nine results are available. If ten
or more results are available, the mean of the highest 20% of the results shall be used for comparison with the limiting
values.
21 Material shall not be deposited within 500mm, or other distances described in the contract specific Appendix 6/3,
of metallic structural elements forming part of the Permanent Works if, when tested in accordance with TRL Report 447
(or equivalent test in accordance with BRE Special Digest 1) either:
(i) the water-soluble sulfate (WS) content exceeds 300 mg of sulfate (as SO4) per litre (Test No.1); or
(ii) the oxidisable sulfides (OS) content exceeds 0.06 % of sulfate (as SO4) (Test Nos. 2 and 4).
When determining these parameters, the mean of the highest two values shall be used for comparison with the limiting
values. This shall also apply if six to nine results are available. If ten or more results are available, the mean of the highest
20% of the results shall be used for comparison with the limiting values.
The requirements in (i) and (ii) above shall not apply to metallic items protected by concrete or ancillary metallic items
such as the tops of chambers and gullies.
22 Unburnt colliery spoil may be used as general fill for non-HSR earthworks provided it is compacted in compliance
with Clause 612 and complies with the requirements of contract specific Appendix 6/1.
23 Pulverised-fuel ash shall not be placed within the dimension described in contract specific Appendix 6/3, below
sub-formation or formation. Pulverised Fuel Ash shall not be used in earthworks subjected to flood waters, unless
protected both from leaching and from erosion.
24 Where pulverised-fuel ash is used, the Contractor shall for each consignment, provide within the project records the
type and source from which it was obtained and a certificate of results of tests showing that the material complies with the
requirements of Table 6/1.
602 General Requirements

1 The Contractor shall employ only plant and working methods which are suited to the materials to be handled and
traversed. He shall be responsible for maintaining the nature of the acceptable material so that when it is placed and
compacted it remains acceptable in accordance with the contract. Acceptability shall be determined in accordance with
Table 6/1 and any special contract specific requirements in Appendix 6/1.
2 Haulage of material to embankments or other areas of fill shall proceed only when sufficient spreading and
compaction plant is operating at the place of deposition to ensure compliance with Clause 612.
3 No excavated acceptable material or unacceptable material required to be processed, other than surplus to the
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requirements of the contract, shall be removed from the site unless indicated otherwise in contract specific Appendix 6/1.
Material which is unacceptable only by reason of being frozen shall be retained on site when in that condition. Where the
Contractor is permitted to remove acceptable material, or unacceptable material required to be processed, from the site to
suit his operational procedure, then he shall make good any consequent deficit of material arising therefrom.
Environmental requirements for processing of Class U1B material, in terms of limiting values of contaminants or other
requirements, shall be set out in contract specific Appendix 6/1 in the earthworks Class for which the processed material is
to be used.
4 If any acceptable material or unacceptable material required to be processed is, where permitted by contract specific
Appendix 6/1, used by the Contractor for purposes other than for general fill, sufficient acceptable fill material to occupy,
after full compaction, a volume corresponding to that which the excavated material occupied shall be provided by the
Contractor.
5 (P05) Acceptable material (other than Class 5A or any Class 5B material replacing Class 5A material in accordance
with sub-Clause 3 of this Clause) surplus to the total requirements of the permanent works and all unacceptable material
Class U1A not required to be processed shall, unless indicated otherwise in contract specific Appendix 6/1, be run to spoil
in tips provided by the Contractor. Class U1A and U1B materials not otherwise classified as surplus or waste may be used
in mitigation earthworks, where safe and suitable. In the case of unacceptable material, Class U1B deemed not safe and
suitable and Class U2, the Contractor shall submit its proposals to the Contractor’s Engineering Director and the Project
Manager for excavation, treatment, and, if required off-site transportation and disposal including details of all relevant
permits, licences, authorisations or notifications required for the proposed works and shall comply with any specific
requirements for disposal described in contract specific Appendix 6/2.
6 All materials for re-use must be demonstrably suitable as detailed in the CL:AIRE Code of Practice (2011) or
appropriate environmental permitting scheme and must not give rise to an unacceptable risk to controlled waters and the
wider environment, which includes human health.
7 Where the excavation reveals a combination of acceptable and unacceptable materials the Contractor shall, unless
indicated otherwise in contract specific Appendix 6/3, carry out the excavation in such a manner that the acceptable
materials are excavated separately for use in the permanent works without contamination by the unacceptable materials.
Unless otherwise described in the contract classes of fill material required to be deposited separately shall be excavated
separately without contamination by other Classes of material.
8 The Contractor shall make his own arrangements for stockpiling of acceptable material, and unacceptable material
to be processed, and for the provision of sites for the purpose.
9 The Contractor shall ensure that he does not adversely affect the stability of excavations or fills by his methods of
stockpiling materials, use of plant or siting of temporary buildings or structures.
10 (P05) Existing topsoil and subsoil material shall be stripped in accordance with the relevant Soil Resource Plan or
Soil Management Plan. All areas to be covered by Structural Earthworks (see HS2-HS2-GT-STD-000-000001 for
definition) shall be stripped of topsoil. Where stated in contract specific Appendix 6/8 existing topsoil shall be stripped as
turf in accordance with sub- Clause 3005.13.
11 (P05) Topsoil and subsoil shall be handled in accordance with Series 3100..
12 (P05) All Class 5A topsoil arising from the site, or any Class 5B material replacing Class 5A material in accordance
with sub-Clause 3 of this Clause, in excess of the requirements for topsoiling, shall be subject to the requirements
described in the relevant Soil Resource Plan or Soil Management Plan.
13 Excavations for foundations and trenches shall be adequately supported at all times, and except where otherwise
described in contract specific Appendix 6/3, shall not be battered. Where excavations are permitted to be battered they
shall be benched as described in contract specific Appendix 6/3 prior to backfilling and compaction. The additional work
and materials shall be provided by the Contractor. Sheeting and other excavation supports shall be removed as filling
proceeds except where they are required in contract specific Appendix 6/3 to be left in position.
14 Excavations requiring backfilling shall remain open only for the minimum period necessary.
15 Excavations requiring backfilling in existing paved or other surfaces, including those paved areas to be
reconstructed or repaired, shall be carried out and reinstated in compliance with Clause 706.
16 The Contractor shall keep earthworks free of water including:
(i) arranging for the rapid removal of water:
(a) shed on to the earthworks;
(b) entering the earthworks from any source;
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(ii) lowering and maintaining by appropriate measures, the water level in excavations, sufficiently to enable
the permanent works to be constructed.
17 In carrying out the requirements of sub-Clause 15 of this Clause the Contractor shall:
(i) form and maintain cuttings, embankments and other areas of fill with appropriate falls and gradient and
sealed surfaces;
(ii) provide where necessary temporary watercourses, drains, pumping and the like;
(iii) discharge accumulated water and groundwater into the permanent outfalls of the drainage system where
practicable;
(iv) provide adequate means for trapping silt on temporary systems discharging into permanent drainage
systems.
18 The Contractor shall carry out and maintain any groundwater lowering or other treatment required in contract
specific Appendices 6/1 or 6/13.
19 Where materials fall into either Class U1B or Class U2, the Contractor shall carry out any special requirements for
their handling described in contract specific Appendix 6/2. Where such materials are encountered during the progress of
the works, the Contractor shall make all necessary arrangements for their safe handling and disposal after consultation with
the appropriate environmental authority.
20 Subject to the surface level tolerances given in Clause 613 and sub-Clause 616.1, material shall not be frost
susceptible if it is used within 450 mm of the designed final surface of a road or paved central reserve, or railway, or 350
mm if the annual frost index of the site is less than 50. Material shall be classified as non-frost-susceptible if the mean
heave is 15 mm or less, when tested in accordance with BS 812: Part 124 or BS 1924: Part 2 for lime stabilised capping,
amended as given in sub-Clause 801.7. For HSR earthworks use, non-frost susceptible means heave is 5mm or less when
tested in accordance with this clause.
21 The fill material shall be locally won where possible or imported, with properties complying with the requirements
of the following clauses:
a. The Contractor is responsible for determination of acceptability and classification of materials at source and
is responsible for preventing any deterioration of condition in transport and deposition. Contract specific
Appendix 1/5 lists the required tests.
b. The classification and confirmation of acceptability of the earthwork materials shall be carried out by the
Contractor. The classification shall include all materials excavated on site, imported general fill and other
imported materials.
c. Classification testing shall be carried out by the Contractor at the source of all materials. Acceptability testing
results carried out at the point of placement should include details of chainage and height of embankment (if
appropriate).
d. The Contractor shall make all test results and summaries available electronically for viewing,
filtering/queries, printout on an open access database within one working day of the completion of the test.
All original test sheets shall be filed in the site laboratory after signing in accordance with UKAS
requirements.
e. (P05) If, in the opinion of the Contractor’s Engineering Director, it is considered that any material has altered
its classification for whatever reason, the classification and acceptability tests required in Clause 601, Table
6/1 and contract specific Appendix 6/1 shall be repeated.
f. (P05) Where there is a delay of more than 24 hours between excavation of on-site materials and deposition in
areas of fill, or if in the opinion of the Contractor’s Engineering Director the material has altered its
classification or is unacceptable for whatever reason, the Contractor shall repeat the classification and
acceptability tests if required by the Contractor’s Engineering Director.
Site Records
22 Complete records of plant, equipment, materials, rig records, instrumentation test results etc. shall be maintained
during all earthworks (including ground improvement) operations to enable validation of design and construction.
23 (P05) All records shall be made available to the Contractor’s Engineering Director in an agreed electronic format
on a weekly basis unless otherwise specified in the contract specific appendices or Works Information.
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24 The Contractor shall maintain site records of the following information relating to the earthworks:
(i) The transfer location for all waste material disposed of from the site;
(ii) The source and classification of each source of any imported fill material;
(iii) For varying sources or classifications; the location within the Works of each fill source or classification, and
the dates over which it was placed.
Dewatering and/or Recharge Systems
25 Where there is a risk of fouling of dewatering and/or recharge systems, appropriate maintenance shall be carried
out to ensure the bacterial build up will not impact on the dewatering/recharge scheme.
Additives
26 Where additives are required in construction (e.g. certain types of polymers, flocculants, lubricants etc.), substances
that degrade to non-contaminating substances shall be utilised.
Naturally Occurring Contaminants
27 Where the disturbance of ground containing naturally occurring substances which could be contaminative is
unavoidable, the contractor shall evaluate the need for, and provide where necessary, appropriate pollution control
measures.
Lining Materials
28 (P05) Lining materials used in pollution prevention measures shall be suitable for the contamination expected and
appropriate documentation provided to the Contractor’s Engineering Director for acceptance.
Archaeology
29 The Contractor shall identify locations of archaeological excavation and shall ensure that both the performance
requirements of the earthworks and any archaeological requirements are satisfied at these locations.
603 Forming of Cuttings and Cutting Slopes

1 Cuttings shall be excavated to the lines and levels described in contract specific Appendix 6/3.
2 Cutting slopes or toes of cuttings shall only be undercut when required in the contract for trench or other
excavations. Such excavations shall be restricted in extent as described in contract specific Appendix 6/3 and where they
require backfilling shall remain open only for the minimum period necessary, so as to prevent risk to the permanent
works.
3 Except where otherwise described in contract specific Appendix 6/3, the excavation of cuttings may be halted at
any stage providing at least 300 mm of material as a weather protection is left in place above the formation or above the
sub-formation, subject to the requirements of Clauses 613 and 616.
4 (P05) Where pre-split blasting is required or permitted in contract specific Appendix 6/3, it shall comply with Clause
607 and any other requirements in contract specific Appendix 6/3. Full details of the methods and arrangements to be adopted
shall be made available to the Contractor’s Engineering Director and the Project Manager before commencement of drilling
operations.
5 Final faces of cuttings which are not to receive topsoil shall:
(i) wherever possible be left without scars or damage from construction plant; and
(ii) to achieve a natural appearance, when the stratum permits and when pre-split blasting is not adopted, have
the face left irregular within tolerances given in contract specific Appendix 6/3; and
(iii) have boulders or other rock fragments that can be moved by hand without tools, removed; and
(iv) where required in contract specific Appendix 6/3 have material that can be blown away by airline hose,
having pressures no greater than those stated therein, so removed; and
(v) have adequate access to enable inspection to be carried out to determine the extent of work required by this
sub-Clause.
6 Where required in contract specific Appendix 6/3, faces of cuttings which are not required to receive topsoil shall
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have one or more of the following measures carried out as appropriate:

(i) Isolated patches of soft, fragmented and insecure material shall each be excavated to a depth of at least 200
mm unless other depths are stated in contract specific Appendix 6/3 and replaced as soon as practicable
with ST2 concrete to Clause 2602 well rammed into the cleaned out void.
(ii) Areas of cutting face requiring their surface to be made stable shall be trimmed back by a nominal 50 mm
or other amount required in contract specific Appendix 6/3 and the resulting surface together with an area
of any surrounding intact material as detailed in contract specific Appendix 6/3, shall have a suitable
cement based grout or sprayed concrete, applied by pressure to form a total nominal thickness of 40 mm
unless the required thickness is stated in contract specific Appendix 6/3. Where required in contract
specific Appendix 6/3, reinforcement shall be fixed to the surface before application of the concrete or
grout. Weep holes using permanent formers shall be constructed to the requirements of contract specific
Appendix 6/3 and at the locations described in contract specific Appendix 6/3.
(iii) Soft or insecure material, interlayered with rock shall be excavated to the depth behind the face described in
contract specific Appendix 6/3. The resulting cavity shall be filled with ST2 concrete to Clause 2602 or
with masonry infill complying with the Series 2400 and provided with weep holes all in accordance with
requirements in contract specific Appendix 6/3.
(iv) Netting or other sheet covering as described in contract specific Appendix 6/3 or rock bolts as described in
contract specific Appendix 6/10.
7 Where required in contract specific Appendix 6/3, faces of cuttings which are to receive topsoil shall have one or
more of the following measures carried out as appropriate:
(i) Be benched to retain topsoil as described in contract specific Appendix 6/3.
(ii) Be harrowed to a depth of 50 mm. Such harrowing shall be carried out immediately prior to topsoiling,
diagonally, at an angle between 5º to 45º to the line of the toe, measured on the plane of the slope.
(iii) Isolated patches of soft, fragmented or insecure material shall be excavated and either:
(a) filled by well ramming in a Class of fill with similar characteristics as the surrounding intact material;
or
(b) excavated and dealt with as described in sub-Clause 6(i) of this Clause.
(iv) Other areas required to be made stable shall be dealt with as stated in contract specific Appendix 6/3.
8 The concrete, referred to in sub-Clauses 6(i) and 6(iii) of this Clause, permanently exposed on the face of the cutting
shall have surface features as nearly as possible matching those of the adjacent intact face. Such concrete and the grout
referred to in sub-Clause 6(ii) of this Clause shall have a consistent colour as nearly as possible matching that of the
adjacent intact face.
9 As far as reasonably practicable all cut off drains and ditches specified for cuttings shall be completed and outfalls
provided prior to the commencement of the specific earthworks item.
604 Excavation for Foundations

1 The bottom of all foundation excavations shall be formed to the lines and levels shown on the drawings. Pockets of
soft soil or loose rock shall be removed and the resulting voids and any natural voids shall be filled with ST1 concrete to
Clause 2602 (or other material as required by contract specific Appendix 6/3) except in excavations for corrugated steel
buried structures when Class 6K lower bedding fill material complying with Table 6/1 shall be used.
After placing of any blinding concrete shown on the drawings, no trimming of the side faces of the excavation shall be
carried out for 24 hours.
2 The Contractor shall make good:
(i) any lateral overbreak of the excavation above the bottom of the foundation greater than the net volume
required for the permanent works with material of the same Class as used for fill above structural concrete
foundations to comply with Clause 611 (except that for corrugated steel buried structures Class 6K lower
bedding material shall be used) or, where the excavation is too narrow to allow the compaction of
earthworks materials, with ST1 concrete to Clause 2602;
(ii) any additional excavation at or below the bottom of foundations, including that resulting from removal of
material which the Contractor has allowed to deteriorate, with ST1 concrete to Clause 2602 (or other
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material required by contract specific Appendix 6/3) except that under corrugated steel buried structures
Class 6K lower bedding material shall be used.
3 Class 6K lower bedding material referred to in this Clause shall be deposited and compacted in compliance with
Clauses 608 and 612 and Table 6/1.
605 Special Requirements for Class 3 Material

1 When contract specific Appendix 6/1 designates a material as Class 3 to be used or to remain intact in the
permanent works the following shall apply:
(i) No earthworks involving Class 3 material or trafficking of areas which consist of Class 3 material, unless
they are protected, shall be carried out during the periods described in contract specific Appendix 6/4.
(ii) Excavation of Class 3 material shall be by means of a face shovel, which shall excavate, swing and unload
without moving the chassis or undercarriage during one operating cycle, or by means of a similar shovel-
loading machine, so as to reduce the degradation of the material to a minimum.
(iii) When excavating Class 3 material the Contractor shall arrange his method of working so as to maintain a
working face of minimum height 3 m or other height required in contract specific Appendix 6/4within
Class 3 material except that where the depth of the cutting is less than 3 m the full height of Class 3
material shall form the working face excluding any protection required to the formation or sub- formation.
(iv) Material other than chalk contained within the volume designated as Class 3 material in the contract shall be
excavated and deposited separately from chalk and not be mixed with it.
(v) Trafficking of areas of Class 3 material shall not be permitted by vehicles having a capacity when struck of
more than 15 m3 unless otherwise described in contract specific Appendix 6/4.
(vi) Not used.
(vii) Class 3 material shall not, unless required in contract specific Appendix 6/4, be layered with other fill
material in the construction of embankments and other areas of fill.
(viii) When required in contract specific Appendix 6/4 embankments and other areas of fill constructed of Class
3 material shall either:
(a) upon reaching a level 600 mm below sub-formation or, where there is no capping, a level 600 mm
below formation, be left for a minimum of 4 weeks or other period stated in contract specific Appendix
6/4, before continuing filling which shall, in all cases, be continued in compliance with sub-Clause 608.9;
or
(b) be continued above sub-formation or formation with a protective layer in accordance with sub-Clause
608.9(ii) but which shall be of Class 3 material. Such material shall then be left for a minimum of 4 weeks
or other period stated in contract specific Appendix 6/4 before removal of the protective layer and shall be
immediately continued with the preparation of sub-formation or formation, as appropriate, in accordance
with Clauses 613 and 616.
(ix) (P05) Where temporary instability occurs in chalk during deposition or compaction due to excessive
working by plant or to inclement weather, the Contractor shall delay the further deposition of Class 3
material until the chalk has recovered sufficient strength for work to proceed. A detailed record of the areas
of instability shall be made available to the Contractor’s Engineering Director and included in the
Geotechnical Feedback Report.
(x) At the end of each working day of filling, exposed Class 3 material laid that day shall, unless otherwise
stated in contract specific Appendix 6/4 be rolled with two passes of a smooth wheeled roller having a
mass per metre width of roll exceeding 2100 kg.
(xi) The other special requirements for Class 3 material described in sub-Clauses 613.11(i), 613.12(i), 616.1(ii)
and 616.3 shall also apply, together with any other special requirements described in contract specific
Appendix 6/1 or contract specific Appendix 6/4.
606 Watercourses
1 The clearance and modification of existing, or the construction of new watercourses, including ditches, streams,
rivers, lagoons and ponds, shall be as described in contract specific Appendix 6/3 including any protection, lining,
revetment or other works and shall comply with sub-Clauses 2 to 4 of this Clause.
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2 Clearance of existing watercourses shall include the removal of vegetation, vegetable matter and all other deposits
within the watercourse profile. Materials resulting from this clearance shall be dealt with as unacceptable material.
3 New watercourses and cleared existing watercourses shall be maintained in a clear condition.
4 Redundant watercourses shall, where required in contract specific Appendix 6/3, be drained and cleared in
accordance with sub-Clause 2 of this Clause and material outside the watercourse profile excavated and dealt with as
unacceptable material. The excavations shall be to the dimensions stated in the contract and the whole filled with general
or selected fills of the Class described in contract specific Appendix 6/3 complying with Table 6/1 deposited and
compacted in compliance with Clause 608 and 612. Where the surface is to remain exposed it shall be topsoiled and
seeded, or receive other treatment, all as described in contract specific Appendix 6/3.
607 Explosives and Blasting for Excavation

1 Blasting for excavation shall not be employed unless permitted or required in contract specific Appendix 6/3 and
such blasting shall be confined to the locations and to within the time limits stated therein.
2 The Contractor shall:
(i) not carry out plaster shooting;
(ii) (P05) for each location where blasting is to be undertaken, give written notice to the Project Manager and
Contractor’s Engineering Director of the programme of blasting, including trial explosions, at least 10 days
before it commences and give written notice of each blasting event as described in (v) below, at least 12
hours beforehand;
(iii) carry out trial explosions starting with reduced quantities of explosive in order to determine the size of the
actual explosive charges and their disposition, for use in the main blasting operations, so as not to exceed
the values for vibrational amplitude and vibrational peak particle velocity stated in (vi) below at the
positions described therein;
(iv) determine danger zones likely to be created by the blasting operations, including trial explosions, within
which blasted material may be projected and utilise suitable arrangements including temporary works, to
retain such projectiles and ensure that no injury or damage is caused to persons or property thereby;
(v) limit blasting to a small number of events during permitted hours per day, where an event shall comprise a
single explosion or a group of explosions each separated by a short time interval, the group lasting less than
a minute;
(vi) ensure that:
(a) structures and earthworks, existing or under construction, on and off the site, do not experience,
during blasting operations including trial explosions, a vibrational amplitude exceeding 0.2 mm and a
resultant peak particle velocity exceeding 50 mm per second, or other limits stated in contract specific
Appendix 6/3, at the same time or individually; and
(b) peak overpressures, of magnitude such as to endanger windows and glazed areas of structures, do not
occur.
(vii) where instrumentation and monitoring is appropriate:
(a) rigidly fix to structures and insert in earthworks described in (vi)(a) above, suitable instruments to
measure the vibrational amplitude and resultant vibrational peak particle velocity, and peak
overpressures, experienced during blasting operations including trial explosions;
(b) make available details of the proposed instrumentation within the site;
(c) unless otherwise stipulated in contract specificAppendix6/3, make his own arrangements for installing
instrumentsonpropertyoffthe siteincludingnegotiatingwithlandowners andotherinterestedparties;
(d) read such instruments and take measurements throughout the period of blasting operations, including
trial explosions;
(e) for instruments on structures or earthworks on the site and, where required in contract specific
Appendix 6/3, on property off the site, make available the results at the end of each day’s blasting.
(viii) take measurements of vibrational amplitude and peak particle velocity in each of three mutually
perpendicular planes and determine the peak value, taken as the maximum resultant calculated by vector
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summation of the three components of amplitude and velocity respectively, measured as instantaneously as
the resolution of the recording instrument permits;
(ix) ensure that noise from blasting operations is controlled in accordance with Clause 109;
(x) use explosives in the quantities and in the manner recommended by the manufacturer;
(xi) store explosives in registered premises in a licensed store or magazine provided with a separate
compartment for detonators or use them under an Immediate Use Certificate issued by the police;
(xii) only permit explosives to be used or handled by or under the immediate control of a competent person in
accordance with the Explosive Regulations 2014 and subsequent amending Regulations;
(xiii) ensure there is no unauthorised issue or improper use of explosives brought on the site and maintain a strict
check on quantities issued and consumed;
(xiv) comply with the requirements of BS 6657 in respect of the use of electrical detonators in the vicinity of
static and mobile radio transmitters, including normal radio and television broadcasting stations and radar
units associated with aircraft movements, electricity generating plant and transmission lines.
608 Construction of Fills

1 All fills, including embankments, shall be constructed:
(i) in the locations described in contract specific Appendix 6/3 to the lines and levels stated therein;
(ii) of Classes of materials required or permitted in contract specific Appendix 6/1, complying with Table 6/1
with, unless otherwise described in the contract, only Class 6A material deposited into open water;
(iii) by depositing, as soon as practicable after excavation, in layers to meet the compaction requirements of
Clause 612 as required for each Class of material in Table 6/1, except that:
(a) material requiring end product compaction shall be deposited in layers not exceeding 250 mm
uncompacted thickness;
(b) material placed into open water shall be deposited by end tipping without compaction;
(c) material deposited in areas to receive dynamic compaction complying with Clause 630 shall be
deposited and compacted to the requirements therein.
(iv) to the requirements of this Clause and any other requirements for fill in this Series.
2 Starter layers of Classes 6B, 6C or 6D materials as described in contract specific Appendix 6/3 shall be deposited as
the first layer or layers of fill above existing ground level or, if appropriate, above any ground improvement required by
contract specific Appendix 6/13. Starter layers below Class 2E pulverised-fuel ash general fill shall be Class 6D material.
Plant movement across starter layer material shall be restricted to that plant which is necessary for its deposition,
spreading and compaction in compliance with this Clause and Clause 612 and any plant required to carry out any ground
improvement beneath it if required by Clause 630. The Contractor shall take all reasonable measures to prevent damage to
the underlying strata, which may include use of lighter spreading plant or a reduction of the number of passes of
compaction plant. Starter layers of Classes 6B, 6C or 6D materials shall not be used within 2.0m of the HSR Formation
where slabtrack is to be used or 1.5m of the HSR Formation where ballasted track is to be used.
3 (P05) Coarse granular material Classes 1C and 6B shall, before compaction, be spread in layers by a crawler tractor
of not less than 15 tonnes total mass. After compaction each layer shall, if voids remain, be blinded with a Class of
granular material complying with Table 6/1 and accepted by the Contractor’s Engineering Director so that all surface
voids are filled before the next layer and before any capping or sub-base is constructed.
4 Embankments and other areas of fill shall, unless otherwise required in the contract, be constructed evenly over
their full width and their fullest possible extent and the Contractor shall control and direct constructional plant and other
vehicular traffic uniformly over them. Damage by constructional plant and other vehicular traffic shall be made good by
the Contractor with material having the same characteristics and strength as the material had before it was damaged and
(for HSR earthworks) to a depth of 0.5m below the visible extent of damage.
5 Embankments and other areas of unsupported fills shall not be constructed with steeper side slopes, or to greater widths
than those described in contract specific Appendix 6/3, except to permit adequate compaction at the edges before trimming
back, or to obtain the final profile following any settlement of the fill and the underlying material. However any
oversteepening or increase in width shall not exceed any limits described in contract specificAppendix 6/3 and shall remain
only for the minimum periods necessary consistent with the safety of the permanent works.
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6 Staged construction of fills and any controlled rates of filling, shall be carried out, in accordance with any
requirements described in contract specific Appendix 6/3 including installation of instrumentation and its monitoring, in
compliance with Clause 629 and contract specific Appendix 6/12.
7 Where required in contract specific Appendix 6/3 the Contractor shall surcharge embankments or other areas of fill,
as described therein for the periods stated. If settlement of surcharged fill results in any surcharging material, which is
unacceptable for use in the fill being surcharged, lying below the formation or, where there is a capping, the sub-
formation, the Contractor shall remove this unacceptable material and dispose of it in accordance with Clause 602. He
shall then bring the resultant level up to formation or sub-formation, as appropriate, with acceptable material.
8 Where pipes in embankments or in other areas of fill are permitted in contract specific Appendix 5/1 to be
constructed other than in a trench, the fill shall be brought up to and over them equally on both sides. The fill shall be
deposited in even layers and shall not be heaped above the pipe. Spreading and compaction shall be carried out evenly
without dislodging, distorting or damaging the pipe. Power rammers are not to be used within 300 mm of any part of the
pipe or joint.
9 The last 600 mm depth of fill up to sub-formation level, or formation level as appropriate, shall, unless otherwise
required in the Contract, be carried out for the full width of embankments, or between the outer extremities of the verges
in other areas of fill, in a continuous operation. The Contractor shall then continue without delay to carry out either (i) or
(ii) below:
(i) form the sub-formation or formation, all in accordance with Clauses 613 and 616, following immediately
either by:
(a) the construction of the full thickness of capping or sub-base as appropriate; or
(b) if permitted in contract specific Appendix 6/3, the construction of a lesser thickness of capping or
sub-base as described therein laid as a weather sacrificial protection layer;
(ii) place an additional 300 mm minimum compacted thickness of material above sub-formation level or
formation level as appropriate for the full width of the filling to form a weather protection. This weather
protection shall be composed of the same material as the sub-formation or formation and compacted in
compliance with Table 6/1. The material shall be provided from the Contractor’s own resources and the
sacrificial protection layer shall be constructed in a continuous operation. For stabilised capping, the
protective layer shall consist of unstabilised material.
10 During construction of embankments and other fills, exposed sides of Classes 2E and 7B pulverised-fuel ash
material shall be protected against scour and erosion from any source.
11 Completed slopes of Classes 2E and 7B fill material shall be covered immediately by Class 5 topsoil as required in
contract specific Appendix 6/8 or turf or other material, as required in contract specific Appendix 30/5.
12 Whenever fill is to be deposited against the face of a natural slope, or sloping earthworks face including
embankments, cuttings, other fills and excavations, such faces shall be benched or otherwise shaped as required in
contract specific Appendix 6/3 immediately before placing the subsequent fill.
13 All permanent faces of side slopes of embankments and other areas of fill formed in Classes 2 or 7 cohesive
materials other than pulverised-fuel ash, shall, subsequent to any trimming operations, be re-worked and sealed by tracking
a tracked vehicle, suitable for the purpose, on the slope, or by other suitable methods.
14 As far as reasonably practicable all cut off drains and ditches specified for each embankment shall be completed
and outfalls provided prior to the commencement of the specific earthworks item.
15 (P05) Where fine materials are placed over coarse materials or vice versa, a filter or geotextile used as a separator
shall be used to prevent migration of fines, unless the Contractor’s Engineering Director is satisfied that its omission will
not result in a degraded performance.
609 Geotextiles and Geotextile-related Products Used to Separate Earthworks Materials

1 (P05) Geotextiles and geotextile-related products shall conform to the requirements of the product standard BS EN
13251 and other characteristics and locations as set out in contract specific Appendix 6/5. A Declaration of Performance
for each product stating compliance with BS EN 13251 and the required levels of performance stated in contract specific
Appendix 6/5 shall be submitted to the Contractor’s Engineering Director prior to their placement in the works.
2 Prior to installation geotextiles shall be stored in clean and dry conditions and away from direct sunlight or
ultraviolet light. Once placed on site, fill should be placed on the geotextile immediately such that any temporary
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exposure of the geotextile to sunlight should not exceed 5 hours, or other value recommended by the manufacturer.
3 Geotextiles shall not be placed during periods of extreme cold, extreme heat, when frost is likely and or when there
is heavy rainfall.
4 Geotextiles shall be placed in the direction of traffic unless detailed otherwise on the drawings.
5 The material on which the geotextiles are installed upon shall be free of any sharp protrusions which may damage
the fabric. The geotextile shall not be dragged into position or pulled once laid but shall be rolled out across the site such
that it shall be in continuous contact with the surface on which it is to be installed and shall not bridge or be stretched over
hollows or lumps.
6 The geotextiles shall be inert to all chemicals naturally found in soils of the type expected on site and shall have no
solvents at ambient temperature. It shall not be susceptible to hydrolysis, shall be resistant to aqueous solutions of salts,
acids and alkalis, and shall be non-biodegradable.
7 Adjacent sheets of the geotextiles shall be overlapped or joined according to the Manufacturer's recommendations
and with a minimum overlap of 500mm, unless otherwise specified in contract specific Appendix 6/5. Returns for
anchorages and turn-ups at edges shall be according to Manufacturer's recommendations and shall be not less than
500mm, unless otherwise specified in contract specific Appendix 6/5.
8 Fill to be placed upon the geotextile shall not be dropped from a height but should be placed from a height no
greater than 0.8m. No trafficking shall take place upon the geotextile until a minimum fill thickness of 500mm has been
placed, unless otherwise specified in contract specific Appendix 6/5.
9 Any geotextile damaged during installation shall be immediately repaired by patching over the damaged section.
The area of patching should extend to at least 1m beyond the damaged area of geotextile.
10 Where geotextiles are used to line drainage/watercourses then the upstream sheet shall overlap the downstream
sheet.
11 Geotextiles that are used to demarcate underlying contaminated materials shall be bright orange.
610 Fill to Structures

1 This Clause shall apply to fill to structures other than:
(i) fill for reinforced earth structures, including associated drainage layers;
(ii) fill for anchored earth structures including associated drainage layers;
(iii) fill for surround and bedding of corrugated steel buried structures;
(iv) fill above structural concrete foundations unless otherwise required in contract specific Appendix 6/6.
2 Materials, as required or permitted in contract specific Appendix 6/6 of Classes 6N, 6P, 7A or 7B and complying
with Table 6/1 shall be used as fill to structures, in the locations described in contract specific Appendix 6/6.
3 The Contractor shall compact, in compliance with Clause 612, end-product compaction, Class 6N, 6P, 7A and 7B
material to satisfy the compaction requirements for those Classes as listed in Table 6/1, but subject to the restrictions in
sub-Clauses 4 and 5 of this Clause.
4 Where fill to structures is required to the same level on more than one side of a structural element or buried
structure (except where Clause 623 applies) it shall be maintained at heights not differing by more than 250 mm after
compaction on opposing sides of the structural element as filling proceeds.
5 The Contractor shall restrict compaction plant used on fill to structures, within 2 m of a structure, to the following
items as described in sub-Clause 612.10 and listed in Table 6/4:
(i) vibratory roller having a mass per metre width of roll, as determined by sub-Clause 612.10, not exceeding
1,300 kg with a total mass not exceeding 1,000 kg;
(ii) vibrating plate compactor having a mass not exceeding 1,000 kg;
(iii) vibro-tamper having a mass not exceeding 75 kg.
The compacted level of the fill within this zone shall not differ during construction from the compacted level of the
remainder of the adjoining fill to structures by more than 250 mm.
6 Where required in contract specific Appendix 6/6, Class 6N, 6P and 7B material shall be shown, by means of a trial
utilising not less than 20 m3 of the material, deposited and compacted in accordance with this Clause, to be stable, when it
November 2019 14
is trimmed to a slope of 1 vertical to 1½ horizontal, or other slope described in contract specific Appendix 6/6.
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611 Fill Above Structural Concrete Foundations

1 Fill deposited above structural concrete foundations shall be, as shown on the drawings:
(i) Class 6N, 6P, 7A or 7B selected fill material complying with Clause 610 including compaction
requirements;
(ii) Class 6M selected fill material, deposited and compacted in accordance with Clause 623, above the
foundation of arch profile corrugated steel buried structures;
(iii) another class of selected fill or general fill complying with Table 6/1 deposited and compacted in
compliance with Clauses 608 and 612 and in addition be subject to sub-Clauses 610.4 and 5.
612 Compaction of Fills

General
1 Except for dynamic compaction, which shall comply with Clause 630, and unless otherwise described in contract
specific Appendix 6/3, the Contractor shall carry out compaction in compliance with this Clause, as soon as practicable
after deposition, on all those Classes of fill in Table 6/1 which require to be compacted.
2 Compaction shall be either method or end-product as required for the Class of fill in Table 6/1, using plant
appropriate to the Class of fill and the site conditions. Method compaction shall not be used for HSR earthworks.
3 The Contractor shall obtain permission from the Project Manager before carrying out compaction outside normal
working hours.
Method Compaction
4 Where method compaction is required to be adopted it shall comply with sub-Clauses 5 to 10 of this Clause.
5 Except as stated in sub-Clause 6 of this Clause, method compaction shall be undertaken using the plant and methods
in Table 6/4 appropriate to the compaction requirements as listed in Table 6/1 for the Class of material being compacted.
6 Plant and methods not included in Table 6/4 shall only be used providing the Contractor demonstrates at site trials
that a state of compaction is achieved by the alternative method equivalent to that obtained using the specified method.
7 Earthmoving plant shall not be accepted as compaction equipment nor shall the use of a lighter category of plant to
provide any preliminary compaction to assist the use of heavier plant be taken into account when assessing the amount of
compaction required for any layer.
8 If more than one Class of material is being used in such a way that it is not practicable to define the areas in which
each Class occurs, the Contractor shall compact with plant operating as if only the material which requires the greater
compactive effort is being compacted.
9 (P05) The Contractor or Contractor’s Engineering Director may carry out field dry density tests as described in sub-
Clause 15 of this Clause on material compacted to method requirements at a frequency defined in contract specific
Appendix 6/3. If the results of field tests show densities which indicate the state of compaction to be inadequate, then if
this is due to failure of the Contractor to comply with the requirements of the contract, the Contractor shall carry out such
further work as is required to comply with the contract.
10 For the purposes of Table 6/4 the following shall apply:
(i) The minimum number of passes N is the minimum number of times that each point on the surface of the
layer being compacted shall be traversed by the item of compaction plant in its operating mode, or struck by
power rammers or falling weight compactors. D is the maximum depth of the compacted layer.
(ii) In column headed N # the number of passes shown is to be doubled for material Classes 1A, 1B, 2A, 2B,
2C and 2D when such materials occur within 600 mm of sub-formation (if capping is required) or
formation. Such extra compaction shall, unless otherwise described in contract specific Appendix 6/3,
either be carried out for the full width of the embankment or, in other areas of fill which are to receive a
pavement, between the outer extremities of the verges.
(iii) The compaction plant in Table 6/4 is categorised in terms of static mass. The mass per metre width of roll is
the total mass on the roll divided by the total roll width. Where a smooth wheeled roller has more than one
axle the category of the machine shall be determined on the basis of the axle giving the highest value of
mass per metre width.
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(iv) A grid roller is a machine with a compacting roll or rolls constructed of heavy steel mesh of square pattern.
(v) A deadweight tamping roller is a machine with a roll or rolls from which ‘feet’ project and where the
projected end area of each ‘foot’ exceeds 0.01 m² and the sum of the areas of the feet exceeds 15% of the
area of the cylinder swept by the ends of the feet. The requirements for tamping rollers apply to machines
that have 2 rolls in tandem. If only one tamping roll traverses each point on the surface of the layer on any
one pass of the machine, the minimum number of passes shall be twice the number given in Table 6/4 plus
any further doubling required to satisfy (ii) above.
(vi) For pneumatic-tyred rollers the mass per wheel is the total mass of the roller divided by the number of
wheels. In assessing the number of passes of pneumatic-tyred rollers the effective width shall be the sum of
the widths of the individual wheel tracks together with the sum of the spacings between the wheel tracks
provided that each spacing does not exceed 230 mm. Where the spacings exceed 230 mm the effective
width shall be the sum of the widths of the individual wheel tracks only.
(vii) A vibratory tamping roller, which may be self-propelled or towed, is a machine having a means of applying
mechanical vibration to one or more rolls. The roll or rolls have projecting feet where the height of each
foot exceeds 10% of the radius of the roll drum, the projected end area of each foot exceeds 0.1% of the
roll drum surface area, and the sum of the areas of the feet exceeds 10% of the area of the cylinder swept
by the ends of the feet.
The requirements for the operation of vibratory tamping rollers shall be the same as those stated for
vibratory rollers in sub-Clause (viii) except that vibratory tamping rollers operating without vibration will
be classified as deadweight tamping rollers.
(viii) Vibratory rollers are self-propelled or towed smooth-wheeled rollers having means of applying mechanical
vibration to one or more rolls except that vibratory rollers employed for Method 5 compaction shall be
single roll types.
Vibratory rollers operating without vibration will be classified as smooth-wheeled rollers.
The requirements for vibratory rollers are based on the use of the lowest gear on a self-propelled machine
with mechanical transmission and a speed of 1.5 to 2.5 km/h for a towed machine, or a self-propelled
machine with hydrostatic transmission. If higher gears or speeds are used an increased number of passes
shall be provided in proportion to the increase in speed of travel.
Wherethe mechanical vibration is applied totwo rolls intandem, the minimumnumber of passes shall be half
the number given in Table6/4 for the appropriate mass per metre width of one vibrating roll but if one roll differs
in mass per metre width from the other the number of passes shall be calculated as for the roll with the smallest
value.Alternativelytheminimumnumberofpassesmaybedeterminedbytreatingthemachineas having a
single vibrating roll with a mass per metre width equal to that of the roll with the higher value.
Vibratory rollers shall be operated with their vibratory mechanism operating only at the frequency of
vibration recommended by the manufacturers. Where more than one amplitude setting is available and/ or a
range of frequencies is recommended, the machine shall be operated at the maximum amplitude setting and
at the maximum recommended frequency for that setting.
Vibratory rollers shall be equipped or provided with devices indicating the frequency at which the
mechanism is operating and the speed of travel. Both devices shall be capable of being read by an inspector
alongside the machine.
(ix) Vibrating-plate compactors are machines having a base-plate to which is attached a source of vibration
consisting of one or two eccentrically weighted shafts and:
(a) the mass per square metre of the base-plate of a vibrating-plate compactor is calculated by dividing
the total mass of the machine in its working condition by its area in contact with compacted material;
(b) vibrating-plate compactors shall be operated at the frequency of vibration recommended by the
manufacturers. They shall normally be operated at travelling speeds of less than 1 km/h but if higher speeds
are necessary the number of passes shall be increased in proportion to the increase in speed of travel.
(x) Vibro-tampers are machines in which an engine-driven reciprocating mechanism acts on a spring system
through which oscillations are set up in a base-plate.
(xi) Power rammers are machines which are actuated by explosions in an internal combustion cylinder, each
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explosion being controlled manually by the operator.

(xii) Dropping weight compactors are machines in which a dead weight is dropped from a controlled height
using a hoist mechanism and they include self-propelled machines with mechanical traversing mechanisms
capable of compacting soil in trenches and close to structures.
(xiii) In the case of power rammers and dropping-weight compactors one pass will be considered as made when
the compacting shoe has made one strike on the area in question.
(xiv) For items marked * in the Method 3 column of Table 6/4 the roller shall be towed by track-laying tractors.
Self-propelled rollers are unsuitable.
(xv) Where combinations of different types or categories of plant are used, the following shall apply:
(a) the depth of layer shall be that for the type of plant requiring the least depth of layer; and
(b) the number of passes shall be that for the type of plant requiring the greatest number of passes.
End-product Compaction
11 Where end-product compaction is required it shall comply with sub-Clauses 12 to 16 of this Clause.
12 (P05) The Contractor shall at least 28 days before commencement of end-product compaction provide to the
Contractor’s Engineering Director for acceptance a report detailing:
(i) the values of maximum dry density and the optimum moisture content obtained in accordance with BS
1377: Part 4 using the 2.5 kg rammer method, 4.5 kg rammer method or vibrating hammer method as
appropriate for each of the fills he intends to use which meet the requirements of the permitted Class or
Classes (where within any Class of material the fill contains material having different maximum dry
densities and optimum moisture contents the Class shall be further sub-divided, by extending the
identification system, in order to monitor the compacted density). For HSR earthworks the 4.5kg rammer
method shall be used;
(ii) a graph of density plotted against moisture content from which each of the values in (i) above of maximum
dry density and optimum moisture content were determined and, for materials where it is needed, a plot of
the relevant % air voids curve for each sub-division;
(iii) confirmation and demonstration (by appropriate means, e.g. field trials) that the end-product and end-
performance requirements as specified in the HS2 Technical Standard – Earthworks, HS2-HS2-GT-STD-
000-000001 can be met;
(iv) the field-testing protocols (including shear wave velocity measurements, and Continuous Compaction
Control as specified in sub-Clause 16 of this Clause) that will be used to confirm compliance with the end-
product and end-performance requirements as specified in the HS2 Technical Standard – Earthworks,
HS2-HS2-GT-STD-000-000001.
13 (P05) Once the information contained in sub-Clause 12 of this Clause has been accepted by the Contractor’s
Engineering Director it shall form the basis for compaction.
14 (P05) For non-HSR earthworks, fill compacted to end-product requirements shall have a field dry density, measured
in accordance with sub-Clause 15 of this Clause, equal to or greater than the percentage given in Table 6/1 of the
maximum dry density for the relevant Class of fill previously made available to the Contractor’s Engineering Director in
accordance with sub-Clause 12 of this Clause.
For HSR earthworks, fill compacted to end-product requirements shall meet the end-product and end-performance
requirements as specified in the HS2 Technical Standard – Earthworks, HS2-HS2-GT-STD-000-000001 and Table 6/1.
The frequency of testing to verify compliance with the end-product and end-performance requirements shall be specified
in contract specific Appendix 1/5.
The Modulus of Deformation (Ev2) shall be measured using French Standard NF P 94-117.1 using a static test with a plate
of diameter of 600mm and a maximum pressure of 250kN/m2. It shall be measured at the upper surface of the earthworks
layers (Protection Layer, Prepared Subgrade, Upper Embankment Fill, foundation treatment) and at maximum 1m vertical
separation within layers. Any results obtained for tests where the thickness of the particular fill material being tested is
less than twice the test plate diameter can be used for general guidance only. The Contractor and Contractor’s
Engineering Director shall agree the acceptable ratio of Modulus of Deformation Ev2/Ev1 for each type of fill placed.
A longitudinal profile of Rayleigh wave velocity shall be measured at the top of the Prepared Subgrade of all HSR
earthworks. Field trials are required in advance of filling operations to define pass/fail criteria.
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15 Field dry density shall be measured in accordance with BS 1377: Part 9. Where nuclear methods are used, the
gauge shall be calibrated in accordance with BS 1377: Part 9 and contract specific Appendix 6/3.
Continuous Compaction Control
16 For HSR-supporting earthworks and earthworks that could impact HSR, continuous compaction control (CCC)
shall be used in accordance with PD CEN/TS 17006:2016 “Earthworks – Continuous Compaction Control (CCC)” with
the following specific requirements:
(a) In PD CEN/TS 17006:2016, where ‘contractor’ is used this shall refer to the earthworks contractor, and
where ‘supervisor’ is used it shall refer to the Contractor in this specification.
(b) The absolute positional accuracy shall be better than 0.10 m vertically.
(c) CCC plant shall be Global Navigation Satellite System (GNSS)-enabled and shall record positional data
correlated with the compaction and stiffness data.
(d) CCC shall be used on all layers placed.
(e) CCC shall be used for QC and QA purposes in all fills (Section 10 of PD CEN/TS 17006:2016).
(f) For all fills, CCC shall be used at least for weak area analysis and documentation (Section 8 of PD CEN/TS
17006:2016).
(g) For granular fills, the Contractor shall undertake compaction trials of proposed materials to confirm the
viability of using CCC with calibration for indirect continuous density and stiffness control (Section 7 of
PD CEN/TS 17006:2016), and where viable, this method shall be deployed.
(h) When using CCC with calibration for indirect continuous density and stiffness control, the Contractor shall:
i. Calibrate CCC following Section 7.4 of PD CEN/TS 17006:2016 but with the following tests for every
10m of compaction lane: one static plate load test, one density test, one moisture content test, one
specific gravity test;
ii. Validate the correlations derived from trials by calibration with conventional earthworks testing at least
once for every 10,000m3 of each material type and/or source placed in to the permanent earthworks;
iii. Adopt modified regression requirements of Section 7.5.2 of PD CEN/TS 17006:2016 as shown in
Table 612/1. Where these are not achieved, but r≥0.7, the correlation shall be determined to give a
cautious estimate of the desired parameter. Where r<0.7, this method of CCC shall not be used, as per
PD CEN/TS 17006:2016.
iv. Evaluate acceptance criteria using the weighted fall-below areas method (Annex B3, PD CEN/TS
17006:2016) using the acceptance parameters presented in Table 612/1.
(i) (P05) CCC shall be used as close to structures as is reasonably practicable; in the small areas where CCC is
not used, the Contractor shall demonstrate to the Contractor’s Engineering Director and the Project
Manager that the specified performance requirements have been achieved by other means.
Table 612/1
Regression coefficient, r Decision limit, q Mean fall-below ratio, U
Type of earthwork (Section 7.5.2, PD (Annex B3, PD CEN/TS (Annex B3, PD CEN/TS
CEN/TS 17006:2016) 17006:2016) 17006:2016)
Lower Embankment Fill, ≥0.7 ≥0.010 ≤10%

non-HSR earthworks
Upper Embankment Fill ≥0.8 ≥0.005 ≤5%
613 Sub-formation and Capping (non-HSR Earthworks Only)

1 Capping shall be provided only in those locations, and to the extent, particularly stated in the contract specific
Appendix 6/7 to be constructed with capping. It shall comply with this Clause and in addition, for stabilised capping, with
Clauses 614, 615 and 643 as appropriate.
2 Capping shall be constructed with Class 6F1, 6F2, 6F3, 6F4, 6F5, 6S, 9A, 9B, 9C, 9D, 9E or 9F material as required
or permitted in contract specific Appendix 6/7 and complying with Table 6/1.
3 Unless otherwise described in contract specific Appendix 6/7, capping shall either consist of one Class of capping
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material throughout its depth laid in one or more layers of compacted thickness complying with Clause 612, or be formed of
not more than two elements of different capping materials. Each element shall be formed of one or more layers of the same
capping material, each of compacted thickness complying with Clause 612. Class 9D or 9E stabilised capping material shall
not be placed or constructed above. Class 6F granular capping material or Class 6S granular filter layer material.
4 Where required in contract specific Appendix 6/7, before commencing the construction of capping in the
permanent works, the Contractor shall demonstrate the methods, equipment and materials he proposes to use by
constructing an area, or areas as appropriate, of capping on a typical prepared sub-formation to the same thickness as
required in the permanent works. The area of each capping construction demonstration shall be not less than 700 m².
5 (P05) The materials placed during the demonstration may form part of the permanent works, provided they meet the
requirements of the contract, or the demonstration may be carried out elsewhere on the site where this is detailed in contract
specific Appendix 6/7. After completion of each demonstration area the Contractor shall within a period of not greater
than 5 days and before commencing the main construction of the appropriate capping in the permanent works, carry out
tests on each demonstration area and provide the Contractor’s Engineering Director with records for acceptance
substantiating compliance with the stipulated criteria of contract specific Appendix 6/7. Where required by contract
specific Appendix 6/7 the Contractor shall provide sheeting, to protect the demonstration area.
6 The demonstration area shall, if it does not meet the requirements for the permanent works or is located elsewhere
on site, be removed and the area reinstated in accordance with contract specific Appendix 6/7.
7 The methods and materials used in the accepted demonstration shall not be changed during the course of the works
without the construction of a further demonstration where such demonstrations are required by contract specific Appendix
6/7.
8 Unless otherwise stated in contract specific Appendix 6/7, the sub-formation shall have the same longitudinal
gradient, crossfall and surface level tolerances as the formation.
9 The Contractor shall limit any unprotected area of sub-formation, which is to receive capping to suit the output of
the plant in use and the rate of deposition of capping.
10 No unprotected sub-formation which is to receive capping shall remain continuously exposed to rain causing
degradation, nor be left uncovered overnight.
11 In cuttings the Contractor shall, as permitted or required in contract specific Appendix 6/7 carry out one of the
following procedures:
(i) for Class 6F granular capping material or Class 6S granular filter layer material, excavate below formation
level to a depth to accept the capping, trim the surface to form the sub-formation and immediately compact
with one pass of a smooth-wheeled roller having a mass per m width of roll not less than 2,100 kg or a
vibratory roller having a mass per m width of roll not less than 700 kg or a vibrating plate compactor
having a mass per m² of not less than 1,400 kg, except that only smooth
wheeled rollers shall be used on Class 3 chalk material, and immediately deposit and compact above it a
capping in Class 6F granular capping material or Class 6S granular filter layer material; or
(ii) for Class 9A, 9B, 9C, 9D, 9E or 9F capping material construct the capping by stabilising the intact material,
providing it complies with Class 6E, 6R 7E, 7F, 7G or 7I material requirements, immediately below
formation to form Class 9A, 9B, 9C, 9D, 9E or 9F material, respectively; or
(iii) excavate below formation to sufficient depth to enable stabilisation of intact Class 6E, 6R, 7E, 7F, 7G or 7I
material to be carried out, to produce Class 9A, 9B, 9C, 9D 9E or 9F material forming the lower element of
the capping (after stabilisation of this element, the capping shall be completed by depositing a further layer
or layers of Class 6E, 6R 7E, 7F, 7G, or 7I material and stabilising it to form Class 9A,
9B, 9C, 9D, 9E or 9F capping or depositing and compacting Class 6F granular capping material to form the
upper element of the capping); or
(iv) excavate to sub-formation level and deposit material complying with Classes 6E, 6R, 7E, 7F, 7G, or 7I to be
stabilised to form a capping of Class 9A, 9B, 9C, 9D, 9E or 9F layers.
Where a stabilised layer is directly overlain by Class 6F granular capping material the stabilised layer shall be
compacted as for a sub-formation in 11(i) above.
12 On embankments and other areas of fill the Contractor shall, as permitted or required in contract specific Appendix
6/7 carry out one of the following procedures:
(i) complete the embankment to form the sub-formation or remove any sacrificial protection layer and trim the
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surface to form the sub-formation, and in both cases compact with one pass of a smooth-wheeled roller
having
a mass per m width of not less than 2,100 kg or a vibratory roller of not less than 700 kg per m width or a
vibrating plate compactor having a mass per m² of not less than 1,400 kg, (except that only smooth-
wheeled rollers shall be used on Class 3 chalk material) and immediately construct above it, in one or more
layers, Class 6F granular capping material or Class 6S granular filter layer material; or
(ii) construct the embankment to sufficient height and carry out stabilisation to form a capping of Class 9A,
9B, 9C, 9D, 9E or 9F material in one or more layers utilising where appropriate any sacrificial protection
layer previously constructed; or
(iii) for multi-element capping, incorporating stabilised material, construct the embankment to sufficient height
to carry out the work described in 12(ii) above and immediately construct above it one or more layers of
Class 6F granular capping material.
Where a stabilised layer is directly overlain by Class 6F granular capping material the stabilised layer shall be compacted
as for a sub-formation in 12(i) above.
13 For Class 6F3 material Optimum Moisture Content shall be determined according to BS 1377: Part 4 Method 3.7
(vibrating hammer test). Measurements of moisture content both for control purposes and for optimum moisture content
determination shall be according to BS 1377: Part 2 Method 3 (oven dry method) but using an oven on a reduced
temperature setting of 45 to 50°C.
14 Filter layers constructed of Class 6S granular filter layer material shall be protected from damage by traffic and
construction plant. The Contractor shall so organise work that only the traffic directly engaged in depositing, spreading
and compacting the filter layer shall be permitted access to the surface of this layer. At no time shall the Contractor permit
the leading edge of the filter layer to extend more than 100 metres beyond the leading edge of the succeeding layer of
subbase.
15 Design CBR values and capping thickness at each location is dependent on the actual materials forming the sub-
formation. They may vary in extent from those interpreted in the ground investigation. The Contractor shall ensure that
the CBR meets the design requirements.
614 Cement Stabilisation to Form Capping (non-HSR Earthworks Only)

1 Where capping is to consist of, either wholly or in part, cement stabilised material Class 9A, 9B or 9C, this Clause
shall apply to the construction of those parts which are stabilised with cement.
2 Material to be stabilised with cement shall be Class 6E, Class 7F and Class 7G materials all complying with Clause
601 and Table 6/1. Unless otherwise described in contract specific Appendix 6/7 cement shall be Portland cement
complying with BS EN 197-1 and requirements given in contract specific Appendix 6/7.
3 Class 6E, 7F or 7G material to be stabilised shall have added to it, at any point, that quantity of cement measured
as a percentage of its dry weight as determined on the demonstration area, to meet the required bearing ratio in contract
specific Appendix 6/1, subject to a minimum of 2% cement.
4 The appropriate quantity of cement shall be uniformly spread, by a suitable spreading machine, on top of the layer
to be processed. Using a collecting tray and balance the Contractor shall check the rate of spread of the machine once for
every 500 m² of cement spread.
5 Unless indicated otherwise in contract specific Appendix 6/7, Class 6E, 7F or 7G material shall be stabilised in a
single layer if its compacted thickness is 250 mm or less. If its compacted thickness is greater, the material shall be
stabilised in layers not less than 130 mm and not more than 250 mm thick, including any cutting-in required by sub-Clause
9 of this Clause.
6 The Contractor shall not carry out cement stabilisation when the shade temperature is below 3°C unless on a rising
thermometer above 0°C. Cement stabilisation shall not be carried out during periods of rain or when rain is imminent.
When cement is spread on material likely to cause premature hydration, processing in accordance with sub-Clause 7 of this
Clause shall follow immediately.
7 Unless indicated otherwise by contract specific Appendix 6/7, Class 6E, 7F or 7G material forming the layer to be
stabilised shall be processed by pulverising and mixing in the cement by means of a sufficient number of passes of a
suitable mobile stabilising machine until 95% of the silt and clay fraction is reduced to particles or lumps passing a BS 28
mm sieve after dry sieving and the pulverisation complies with Table 6/1.
8 During processing, sufficient water shall be available in the material to hydrate the cement and enable satisfactory
November 2019 21
mixing and compaction to be achieved. Any added water shall be through an integral spray-bar on the stabilising machine.
Any added water shall have a sulfate content not exceeding 1400 mg/l as SO4, when tested in accordance with Test No. 1
of TRL report 447 (or equivalent test in accordance with BRE Special Digest 1).
9 The stabilising machine shall be equipped with a device for controlling the depth of processing which shall be
maintained at the correct setting at all times. An overlap of 150 mm shall be made between adjacent passes of the
stabilising machine. Where a subsequent layer of material is placed on a layer previously stabilised the tines or blades of
the stabilising machine shall be set so that they cut into the previously stabilised layer below by at least 20 mm.
10 Each layer of Class 9A, 9B or 9C processed material shall be compacted as soon as possible after the final pass of
the stabilising machine. Compaction shall be completed within 2 hours following the mixing of the cement into the
material to be stabilised. Immediately before compaction Class 9B processed material shall have a Moisture Condition
Value (MCV) of not greater than 12 nor less than the figure stated in contract specific Appendix 6/1 for Class 9B cement
stabilised material, both as determined in accordance with Clause 632. Water shall be added if necessary in a uniform
manner to enable this MCV requirement to be met. Any added water shall have a sulfate content not exceeding 1400 mg/l
as SO4 when tested in accordance with Test No. 1 of TRL report 447 (or equivalent test in accordance with BRE Special
Digest 1).
11 The compaction of each layer of Class 9A or 9B material shall comply with Clause 612, Table 6/4 Method 6 or
Method 7 respectively, except that if layers of Class 9A or 9B greater than 250 mm thickness are to be constructed, the
number of passes of the compaction plant shall be determined from the results of a demonstration area as detailed in
12 The compaction of Class 9C material shall comply with Clause 612, end product compaction, to satisfy the
compaction requirements given in Table 6/1 of this Class.
13 Class 9A, 9B and 9C materials shall be cured in accordance with Clause 1035. During periods when the air
temperature is forecast to drop below 3°C or when ground frost is forecast Class 9A, 9B and 9C material shall be
protected, to prevent freezing, for a period of 7 days from the time of completion of compaction. Such protection shall be
sealed to prevent the ingress of moisture.
14 Class 9A, 9B and 9C materials shall not have other material deposited or compacted above them until such time as
the required bearing ratio in contract specific Appendix 6/1 has been achieved. The relaxation allowed in sub-Clause 617.2
shall not apply before this time.
615 Lime Stabilisation to Form Capping (non-HSR Earthworks Only)

1 This Clause shall apply only to those capping materials which are to be stabilised with lime to form material Class
9D.
2 Material to be stabilised with lime shall be Class 7E material complying with Clause 601 and Table 6/1.
3 The form of lime used for lime stabilisation shall be as required in contract specific Appendix 6/7, the lime shall
conform to BS EN 459-1 and meet the performance requirements stated in contract specific Appendix 6/7. This shall be
demonstrated by the Declaration of Performance. Unless otherwise stated in contract specific Appendix 6/7 lime shall be
either quicklime or hydrated lime conforming to BS EN 459-1. The particle size distribution of all types of quicklime
shown in Tables 1 and 8 of BS EN 459-1 shall be of designation P4 as shown in Tables 5 and 12 of BS EN 459-1.
4 The Contractor shall carry out testing of the lime as installed for available lime in accordance with Clause 641 at
weekly intervals unless otherwise required in contract specific Appendix 6/7 during periods when lime stabilisation is
carried out. The results shall be provided by the Contractor in the project records. The available lime shall meet the
requirements stated in contract specific Appendix 6/7 and the values stated in the Declaration of Performance.
5 Class 7E material to be stabilised shall have added to it, at any point, the percentage of its dry weight of lime, as
determined on the demonstration area, to meet the required bearing ratio in contract specific Appendix 6/1, subject to a
minimum of 2½% by weight of ‘available lime’ as a percentage of the dry weight of the Class 7E material.
6 Lime of quantity complying with sub-Clause 5 of this Clause shall be uniformly spread by a suitable spreading
machine on top of the layer to be stabilised. Using a collecting tray and balance the Contractor shall check the rate of
spread by weight, once for every 500 m² of lime spread or a different rate of testing for the rate of spread as described in
contract specific Appendix 6/7. At the same time the Contractor shall collect samples of lime deposited on the tray and test
them for available lime content in accordance with Clause 641.
7 Unless indicated otherwise in contract specific Appendix 6/7, the material shall be stabilised in a single layer if its
compacted thickness is 250 mm or less. If its compacted thickness is greater, the material shall be stabilised in layers not
less than 130 mm and not more than 250 mm thick, including any cutting-in required by sub-Clause 12 of this Clause.
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8 Unless indicated otherwise in contract specific Appendix 6/7 lime stabilisation shall be carried out only during the
months of March to September inclusive and when the shade temperature is not below 7°C. Only when the specified
bearing ratio is attainable at a shade temperature less than 7°C, may lime stabilisation be carried out at such lower
temperature. Lime stabilisation shall be suspended if rainfall will have an adverse effect on the material being stabilised.
The spreading of lime shall not be carried out in a manner or under conditions that will result in lime being blown from the
site onto adjacent land or property.
9 Unless indicated otherwise in contract specific Appendix 6/7, the material forming the layers to be stabilised shall
be processed by pulverising and mixing in the lime by means of sufficient number of passes of a suitable mobile
stabilising machine until 95% of the Class 9D processed material passes a BS 28 mm sieve after dry sieving and the
pulverisation complies with Table 6/1.
10 During processing sufficient water shall be available in the material to slake the quicklime (if used) and to enable
satisfactory mixing and compaction to be achieved. Any added water shall be through an integral spray- bar on the
stabilising machine. Any added water shall have a sulfate content not exceeding 1400 mg/l as SO4 when tested in
accordance with Test No. 1 of TRL report 447 (or equivalent test in accordance with BRE Special Digest 1).
11 The layer shall receive at least two passes of the stabilising machine to pulverise and mix the lime and soil, after
which the processing shall be interrupted by a period of not less than 24 hours and not greater than 72 hours, to enable the
lime to react with the soil. Before this period commences the surface of the layer shall be sealed with one pass of a smooth
wheeled roller having a mass per metre width of roll of not less than 2700 kg or a pneumatic tyred roller of not less than
1000 kg per wheel. At the end of this period the layer shall receive one further pass of the stabilising machine or more if
required to enable the material to comply with sub-Clauses 9 and 13 of this Clause, adding water uniformly if necessary.
Any added water shall have a sulfate content not exceeding 1400 mg/l as SO4 when tested in accordance with Test No. 1
of TRL report 447 (or equivalent test in accordance with BRE Special Digest 1).
maintained at the correct setting at all times. An overlap of 150 mm shall be made between adjacent passes of the stabilising
machine. Where a subsequent layer of material is placed on a layer previously stabilised the tines or blades of the stabilising
machine shall be set so that they cut into the previously stabilised layer below by at least 20 mm.
13 Each layer of Class 9D processed material shall be compacted as soon as possible after the final pass of the
stabilising machine. Immediately before compaction the processed material shall have a Moisture Condition Value (MCV)
of not greater than nor less than the figures stated in contract specific Appendix 6/1, for Class 9D lime stabilised material,
both as determined in accordance with Clause 632.
14 If there is a delay following the final pass and before commencement of compaction the surface shall be sealed by not
less than 2 passes of a smooth-wheeled roller having a mass per metre width of not less than 2,700 kg or of a pneumatic tyred
roller of not less than 1,000 kg mass per wheel. On recommencement and before compaction the layer shall be re-processed
without the addition of lime, by a sufficient number of passes of the stabilising machine to meet the MCV requirements of
sub-Clause 13 of this Clause adding water uniformly if necessary.
15 The compaction of each layer shall comply with Clause 612, Table 6/4 Method 7 except that if layers more than
250 mm thick are constructed the number of passes of the compaction plant shall be those determined from results
obtained on a demonstration area as detailed in contract specific Appendix 6/7.
16 Class 9D material shall not have other material deposited or compacted above it until such time as the required
bearing ratio in contract specific Appendix 6/1 has been achieved. The relaxation allowed in sub-Clause 617.2 shall not
apply before this time.
616 Preparation and Surface Treatment of Formation

Formation
1 The formation shall, after completion of any subgrade drainage, and immediately before laying sub-base (for
highways) or the Protection Layer on areas of completed formation, have a surface level tolerance defined in Table 616/1, or
other level of tolerance defined in contract specific Appendix 6/7 or 6/7HSR relative to its designed level after completion
of the following operations as necessary:
(i) Any sacrificial protection layer shall be removed and any soft or damaged areas shall be rectified by
excavating them and replacing with acceptable material having the same characteristics and strength as the
surrounding material. The surface of the formation shall be trimmed and immediately cleaned free from
mud and slurry which shall be dealt with as unacceptable material in accordance with sub-Clause 601.2.
(ii) The formation shall immediately be compacted, in addition to the compaction required for the fill. For
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highway earthworks this additional compaction shall for this purpose be assumed to be as for a layer of
250 mm finished thickness compacted in compliance with Clause 612 and Table 6/4 Method 6 except for
Class 3 materials where Method 4 shall be used. For HSR earthworks the compaction should be sufficient to
satisfy the compaction requirements detailed in Table 6/1. Immediately after the additional compaction the
formation shall be trimmed to achieve the tolerances of this sub-Clause.
Table 616/1 Tolerances
Earthwork Element Surface Tolerance
Formation (Highways) +20mm/-30mm
Prepared Subgrade (HSR) +10mm/-30mm
Upper Embankment Fill (HSR) +20mm/-30mm
Lower Embankment Fill (HSR) +20mm/-30mm
Starter Layer +20mm/-30mm
Foundation +20mm/-30mm
2 Where the tolerances in sub-Clause 1 of this Clause are exceeded, the Contractor shall determine the full extent of
the area which is out of tolerance and shall make good the formation as follows:
(i) if the surface is too high it shall be re-trimmed and re-compacted in compliance with Clause 612 and sub-
Clause 1 of this Clause;
(ii) if the surface is too low it shall be corrected by the addition of acceptable material complying with Table
6/1 having characteristics and strength matching the overlain material, deposited and compacted in
compliance with Clause 608 and 612 and sub-Clause 1 of this Clause. In cohesive materials Classes 2 and
7, where this low surface is less than 150 mm below formation, material shall be removed to a depth of at
least 150 mm below formation before the additional material is deposited and compacted.
3 After trimming, or re-trimming if necessary, the formation shall be rolled with one pass of a smooth wheeled roller
having a mass per metre width of roll not less than 2100 kg or, except for Class 3 material, a vibratory roller having a mass
per metre width of vibrating roll of not less than 700 kg or a vibrating plate compactor having a mass per m² under the
base plate of not less than 1,400 kg.
4 Where required in contract specific Appendix 6/7 or 6/7HSR or where the tolerances in sub-Clause 1 of this Clause
cannot be achieved in the preparation of formation in rock then one of the following shall be carried out so as to achieve
the above tolerances:
(i) the material shall be excavated below formation to the depth described in contract specific Appendix 6/7 or
6/7HSR. For highways earthworks the excavated material shall be processed as described in contract
specific Appendix 6/7 and re- deposited and compacted in compliance with Clauses 608 and 612 and Table
6/4 Method 6 in compacted layers not greater than 250 mm thick. For HSR earthworks the excavated
material shall be processed as described in contract specific Appendix 6/7HSR and re- deposited and
compacted in compliance with the compaction requirements of Table 6/1 in compacted layers not greater
than 250 mm thick; or
(ii) where the rock surface is tabular it shall be regulated by depositing and compacting cement bound material
as described in contract specific Appendix 6/7 or 6/7HSR, complying with the 1000 Series, or ST1 concrete
to Clause 2602.
5 The Contractor shall limit any areas of completed formation to suit the output of plant in use and the rate of
deposition. No formation of cohesive material Classes 2 and 7 shall remain continuously exposed to rain causing
degradation or be left uncovered overnight.
6 The preparation of formation on existing sub-base material (highways) shall be completed as described in contract
specific Appendix 6/7.
Protection Layer
7 The Protection Layer shall, after completion of any subgrade drainage, and immediately prior to installing the
hydraulically bound layer or ballast on areas of completed Protection Layer, have a surface level tolerance defined in
Table 616/2 relative to its designed level after completion of the following operations as necessary:
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(i) Any sacrificial protection layer shall be removed and any soft or damaged areas shall be rectified by
excavating them and replacing with acceptable material having the same characteristics and strength as the
surrounding material. The surface of the formation shall be trimmed and immediately cleaned free from mud and
slurry which shall be dealt with as unacceptable material in accordance with sub-Clause 601.2.
(ii) If granular the Protection Layer shall immediately be compacted, in addition to the compaction required
for the fill. This additional compaction should be sufficient to satisfy the compaction requirements detailed in
Table 6/1. Immediately after the additional compaction the formation shall be trimmed to achieve the tolerances
of this sub-Clause.
Table 616/2 Tolerances
Earthwork Element Surface Tolerance

Protection Layer +10mm/-10mm
8 Where the tolerances in sub-Clause 7 of this Clause are exceeded, the Contractor shall determine the full extent of
the area which is out of tolerance and shall make good the formation as follows:
(i) if the surface is too high it shall be re-trimmed and re-compacted (if granular) in compliance with Clause 612
and sub-Clause 1 of this Clause;
(ii) if the surface is too low it shall be corrected by the addition of acceptable material complying with Table 6/1
having characteristics and strength matching the overlain material, deposited and compacted (if granular) in
compliance with Clause 608 and 612 and sub-Clause 7 of this Clause.
9 After trimming, or re-trimming if necessary, the Protection Layer (if granular) shall be rolled with one pass of a
smooth wheeled roller having a mass per metre width of roll not less than 2100 kg or a vibratory roller having a mass per
metre width of vibrating roll of not less than 700 kg or a vibrating plate compactor having a mass per m² under the base
plate of not less than 1,400 kg.
10 The Contractor shall limit any unprotected area of completed formation which is to receive the Protection Layer to
suit the output of the plant in use and the rate of deposition of the Protection Layer.
617 Use of Sub-formation or Formation by Construction Plant

1 Construction plant and other vehicular traffic (except that required for the construction of capping) shall not be
operated on the sub-formation, unless adequate protection, if necessary in addition to any weather protection, is provided.
2 Construction plant and other vehicular traffic (except for that required for preparation of the formation in
compliance with Clause 616) shall not be operated on the formation unless adequate protection, if necessary in addition to
any weather protection is provided.
3 (P05) In addition to the requirements of sub-Clauses 1 and 2 of this Clause, the Contractor shall make available to
the Contractor’s Engineering Director and the Project Manager his proposals for the protection of the sub-formation or
formation in areas where they are within 300 mm of the existing ground level, after topsoil (and, as necessary, subsoil) has
been stripped, before using construction plant or other vehicular traffic at or above sub-formation or formation.
4 For HSR earthworks, protection applied to formations (including interim formations within the body of the
permanent earthworks and its foundations) shall ensure that no degradation occurs to any part of the underlying
earthworks, including insipient damage or cumulative plastic strains arising from cyclic loading by earthworks traffic.
618 Topsoiling
1 (P05) Topsoiling requirements are detailed in Series 3000 Landscape and Ecology, Series 3000 contract specific
appendices, Series 3100 Soil Handling for Land Restoration and the relevant Soil Resource Plan or Soil Management
Plan. All engineered slopes requiring topsoil fall under the requirements of ‘seeding for landscape’ as set out in Section 8
of Technical Standard – Landscape Maintenance, Management and Monitoring Plan (HS2-HS2-EV-STD-000-000023).
619 Earthwork Environmental Bunds

1 Earthwork environmental bunds shall be constructed in the locations described in contract specific Appendix 6/9
with fill materials complying with the requirements therein and Clause 601 and Table 6/1. Deposition shall be in
accordance with Clause 608 and compaction with the requirements of Table 6/1 unless otherwise described in contract
specific Appendix 6/9 or the requirements of sub-Clauses 2 or 3 of this Clause apply.
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2 Earthwork environmental bunds formed of reinforced or anchored earth shall be constructed in compliance with
Clauses 2502 and 622.
3 Earthwork environmental bunds formed of strengthened embankments shall be constructed in accordance with
Clause 621.
4 Where required in contract specific Appendix 6/9 earthwork environmental bunds shall be topsoiled in accordance
with Clause 618 and seeded, or turfed, all in accordance with Series 3000.
620 Landscape Areas

1 Landscape areas shall be constructed in the locations shown in contract specific Appendix 6/9 with Class 4 material
as described therein and complying with Table 6/1.
2 Unless method compaction to Clause 612 is required in contract specific Appendix 6/9 the degree of compaction of
Class 4 material shall be sufficient to remove large voids and to produce a coherent mass whilst preventing over-
compaction and any build-up of excess pore pressures.
3 Following completion of filling of landscape areas, Class 4 material shall where required in contract specific
Appendix 6/9, be shaped as described therein.
4 Class 4 material shall be deposited in landscape areas after any adjoining embankment or other area of fill has been
completed. Where permitted in contract specific Appendix 6/9 and provided the adjoining embankment or other area of
fill is always kept at least 1 m higher than the landscape area fill, construction of such landscape area may proceed until
completion. Landscaping earthworks abutting HSR earthworks shall be constructed taking due account of their effect on
ground movements of the HSR earthworks.
5 Landscape areas shall be topsoiled in accordance with Clause 618 and seeded or turfed in accordance with Series
3000 and to the requirements of contract specific appendices.
621 Strengthened Embankments

1 Strengthened embankments shall be constructed in the locations and to the details described in contract specific
Appendix 6/9 with fill materials and strengthening materials described therein.
622 Earthworks for Reinforced Soil and Anchored Earth Structures

1 The construction of earthworks for reinforced soil and anchored earth structures together with assembly and erection
of reinforcing and anchor elements and associated components shall be in compliance with this Clause and Clause 2502.
2 Excavation shall be carried out in compliance with Clause 604.
3 Fill for reinforced soil structures shall, except for their associated drainage layers, be of Class 6I, 6J, 7B, 7C or 7D
selected material complying with Table 6/1 as permitted in contract specific Appendix 6/1 together with any other
additional requirements therein. Where Class 7B conditioned pulverised-fuel ash is used for fill, only non-metallic
reinforcing elements shall be used and metallic fasteners shall be of stainless steel.
4 Fill for anchored earth structures shall, except for their associated drainage layers, be of 6I or 6J selected material
complying with Table 6/1 as permitted in contract specific Appendix 6/1 together with any other additional requirements
therein.
5 Drainage layers to reinforced soil and anchored earth structures shall be one of the following as appropriate:
(i) Class 6H material complying with Table 6/1 and contract specific Appendix 6/1.
(ii) for use with Class 7B material, uncrushed, partially crushed or crushed gravel sand complying with BS EN
12620, fines content category f3 and sizes 0/4(CP), 0/4(MP) or 0/2(MP) and, when in contact with metallic
components, with the properties listed in Table 6/3.
(iii) Type B filter drain material complying with Clause 505 for use only in horizontal drainage layers.
Vertical layers of drainage layer material shall be brought up at the same rate as the adjoining fill material
without mixing or contamination.
6 In addition to the requirements of sub-Clauses 7 and 8 of this Clause, fill for reinforced soil and anchored earth
structures shall be deposited and compacted in compliance with Clauses 608 and 612 and Table 6/1, with method
compaction for Classes 6H, 6I, 6J, 7C and 7D materials and end-product compaction for Class 7B material. Drainage layer
material other than Class 6H shall be deposited in accordance with Clause 608 and compacted as described in contract
November 2019 26

7 Reinforced soil and anchored earth structures shall have:
(i) the deposition and compaction carried out so that all layers of reinforcing and anchor elements are fixed at
the required levels on top of compacted fill;
(ii) the deposition, spreading, levelling and compaction of the fill carried out generally in a direction parallel
to the facing and executed in stages to alternate with the placing and fixing of the reinforcing and anchor
elements and the facing elements;
(iii) the reinforcing and anchor elements kept as free as possible from damage or displacement during
deposition, spreading, levelling and compaction of the fill (also the programme of filling shall be arranged
so that no machines or vehicles run on the reinforcing or anchor elements);
(iv) all construction plant, and all other vehicles, having a mass exceeding 1,000 kg, kept at least 2 m away
from the back of the facing;
(v) within 2 m of the back of the facing, the plant used for compacting the fill restricted to the following items
as described in sub-Clause 612.10 and listed in Table 6/4:
(a) vibratory roller having a mass per metre width of roll not exceeding 1,300 kg with a total mass not
exceeding 1,000 kg;
(b) vibrating plate compactor having a mass not exceeding 1,000 kg;
(c) vibro tamper having a mass not exceeding 75 kg;
(vi) at the Contractor’s option, the reinforced soil and anchored earth fill beyond the 2 m zone referred to in (v)
above, raised in thicker layers than within the 2 m zone, providing this is compatible with the arrangement
of the reinforcing and anchor elements and the difference in compacted level does not exceed 300 mm;
(vii) during construction of the reinforced soil or anchored earth structure the retained fill at the rear of the
structure, as defined in sub-Clause 8 of this Clause, maintained at the same level as the adjoining
reinforced soil or anchored earth fill;
(viii) if the retained material at the rear of the reinforced soil or anchored earth structure, as defined in sub-
Clause 8 of this Clause, is an existing earthwork or natural slope which requires supporting by temporary
shoring, this shoring shall be removed progressively as the work proceeds to prevent the formation of
voids.
8 The rear of the reinforced soil or anchored earth structure is the position coinciding with the ends of the reinforcing
or anchor elements furthest from the facing units.
623 Earthworks for Corrugated Steel Buried Structures

1 The construction of earthworks for corrugated steel buried structures together with assembly and erection of their
components shall be in compliance with this Clause and Clause 2501. Corrugated steel buried structures shall not be used
in or below HSR earthworks.
2 Excavation shall be carried out in compliance with Clause 604 and any additional requirements given in contract
3 Fill for corrugated steel buried structures shall be of the following selected granular materials complying with Table
6/1:
(i) Lower bedding material Class 6K;
(ii) Upper bedding material Class 6L;
(iii) Surround material Class 6M.
and the overlying fill shall be one of the following:
(iv) Well graded, uniformly graded or coarse, granular material Class 6Q; or
(v) Wet, dry, stony or silty cohesive material and chalk Class 7H.
4 In addition to the requirements of sub-Clauses 5 to 14 of this Clause, Class 6K, 6L and 6M materials shall be
deposited in compliance with Clause 608 and shall (except for Class 6L upper bedding material which shall be
November 2019 27
uncompacted) be end-product compacted in compliance with Clause 612 and Table 6/1, except that the compacted layers
shall not exceed 150 mm thickness. The compaction and testing requirements for Class 6K lower bedding and Class 6M
surround materials shall also comply with any additional requirements given in contract specific Appendix 6/3.
5 As far as possible, the Class 6K lower bedding material shall be shaped to fit the invert such that it supports 20%
of the circumference of circular structures or the whole of the portion of circumference occupied by the bottom plates of
multi-radii structures. In the case of structures of span less than 3 m where this cannot be met and the structure is erected
on a flat or partially preshaped bedding, care shall be taken to ensure that the lower bedding material is properly placed
and compacted under the haunches. A uniform layer of uncompacted Class 6L upper bedding material shall be deposited
before the placing of any part of the steel structure, over the whole width of the shaped lower bedding material and shall be
of sufficient depth to fill the corrugations of the underside of the structure.
6 Class 6M surround material shall be used for filling all excavations above the bedding, except those in hard
material for which Class 6K lower bedding material shall be used throughout. Additional requirements for making good
are given in Clause 604.
7 Class 6M surround material shall be deposited and compacted uniformly on either side of the structure. The
maximum difference in fill level on opposite sides of the structure shall be no more than 250mm at all times unless
otherwise permitted in contract specific Appendix 6/3.
8 Class 6M surround material shall be deposited and compacted in accordance with sub-Clause 4 of this Clause,
above the concrete foundations of arch-profile corrugated steel buried structures.
9 Class 6M surround material under the structure shall be well compacted by hand using a suitably sized pole or
length of rectangular timber between the corrugations, or by another suitable method.
10 Plant for compaction of Class 6M surround material within 1 m of either side of the structure and up to a height of
1 m, or one fifth of the span if greater, above the crown, shall be restricted to the following items, as described in sub-
Clause 612.10 and listed in Table 6/4:
(i) vibratory rollers having a mass per metre width of roll not exceeding 750 kg;
(ii) vibrating plate compactors having mass not exceeding 750 kg;
(iii) vibro-tampers.
11 Fill placed above the level of the crown of the structure, including Class 6M surround material, shall be deposited,
spread and compacted in such a manner that any out of balance forces transmitted to the culvert are kept to a minimum.
This will require that trafficking by construction plant is not all in one direction and that the compacted surface of the fill
is kept as near horizontal as practicable.
12 During all operations of filling, compaction, road pavement construction and of any other traffic movements which
affect the shape of the structure, the changes in the horizontal and vertical diameters of the structure shall not exceed ± 5%
for circular structures and ± 2% for structures of other cross-sections. The longitudinal straightness over any 10 m length
of the structure shall not deviate by more than 25 mm, and the rotational displacement in any 10 m length of structure shall
not be greater than 25 mm.
13 Only that compaction plant described in sub-Clause 10 of this Clause, shall be used in the vicinity of the structure
unless the depth of compacted Class 6M surround material placed above the crown of the structure is more than 1 m, or
one fifth of the span, whichever is the greater. The structure shall not be subjected to a surcharge greater than the depth of
fill required in the contract and permitted depth of any sacrificial protection layer given in contract specific Appendix 6/3.
14 No material shall be placed by tipping either onto the structure or within a distance on either side of the structure of
2 m or half the span of the structure, whichever is the greater.
15 Method compaction shall be used for the overlying fill (Classes 6Q and 7H) according to Clause 612; the method
used being that for the corresponding general fill in Table 6/1.
624 Ground Anchorages

1 The Contractor shall design the ground anchorages required as part of the permanent works and listed in contract
specific Appendix 1/10, in accordance with the design requirements described in contract specific Appendix 6/10. The
ground anchorages shall be installed and where required in contract specific Appendix 6/10 proof loaded, in accordance
with the requirements therein.
2 Ground anchorages not forming part of the permanent works will only be permitted where such anchorage will not
affect the permanent works.
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3 Ground Anchors shall have at least triple corrosion protection to ensure that the design life of 120 years is
achieved.
625 Crib Walling

1 The Contractor shall design the crib walling listed in contract specific Appendix 1/10 in accordance with the design
specification and procedures in contract specific Appendix 6/10 and Design Manual for Roads and Bridges document BD
68 (DMRB 2.1.3). Crib walls shall not be used to support HSR track loads.
626 Gabions
1 Gabions shall be manufactured and constructed in compliance with this Clause and with requirements stated in
contract specific Appendix 6/10. Gabion units shall be assembled in accordance with the manufacturer’s instructions.
Gabions shall not be used to support HSR track loads, conventional railway loads or highway carriageways.
2 Unless otherwise stated in contract specific Appendix 6/10 they shall be filled with Class 6G material complying
with Table 6/1. The grading of fill shall be as described in Appendix 6/10, the maximum size of fill material shall not
exceed two thirds of the minimum dimension of the gabion compartment or 200mm whichever is smaller and the
minimum size of the fill material shall be not less than the size of the mesh opening.
Gabion units shall be filled to fully achieve the required minimum cage density and compaction of fill. At no point before,
during or after filling shall the cage be deformed by working methods or in use loading. The required cage density shall be
as stated in contract specific Appendix 6/10. Internal tie wires shall be inserted and units shall be tensioned in accordance
with the manufacturer’s instructions. Gabion units shall be constructed so as to maintain tightness of mesh and shall be
laced securely with wire, complying with sub-Clause 3 of this Clause.
3 (P05) Gabion wire mesh units shall be woven steel wire conforming to BS EN 10223-3 or welded steel mesh
conforming to BS EN 10223-8. The Contractor shall submit documentary evidence to the Contractor’s Engineering
Director to demonstrate compliance of the gabion units at least four weeks prior to the commencement of gabion work.
Documentation that demonstrates compliance with a product acceptance scheme as described in Clause 104 sub- Clauses
15 and 16 can be supplied to meet this requirement where the scheme demonstrates that the gabion units meet the level of
performance required by the specification.
Unless otherwise stated in contract specific Appendix 6/10 the site environment level shall be High Aggressive: C4; and
the Assumed Working Life shall be 120 years or greater. Coating requirements for all wire shall be as required by Tables 1
and A.1 of BS EN 10223-3 and BS EN 10223-8.
4 Unless otherwise stated in contract specific Appendix 6/10 woven steel gabions shall be of mesh designation 6x8 or
8x10 with minimum wire diameter of 2.7mm.
5 Unless otherwise stated in contract specific Appendix 6/10 welded mesh shall be 3mm to 5mm diameter bars with
the mesh size 75mm x 75mm maximum.
627 Swallow Holes and Other Naturally Occurring Cavities

1 Infilled swallow holes and other naturally occurring cavities shall where required in contract specific Appendix
6/11 be excavated, filled and capped as described in contract specific Appendix 6/11.
2 Open swallow holes and other shallow cavities shall, where required in contract specific Appendix 6/11, be flushed,
cleared of rubbish where to do so would not endanger operatives, and filled and capped as described in contract specific
Appendix 6/11. Any proposed mitigation measures for HSR earthworks must be compliant with the HS2 Earth Structure
performance requirements in Table 4.2/1 of Technical Standard Earthworks HS2-HS2-GT-STD-000-000001. Where
possible, any proposed remedial treatment shall be maintenance free for the design life of the route. Where this is not
possible low maintenance remedial treatments shall be proposed. Reference shall be made to Technical Note, Chalk
Dissolution Feature Mitigation, P1C-ATK-GT-NOT-000-000001.
628 Disused Mine Workings

1 Disused mine workings shall, where required in contract specific Appendix 6/11, be investigated, inspected,
monitored, cleared, flushed, filled, capped or have any other treatment carried out, all as described in contract specific
Appendix 6/11. Any proposed mitigation measures for HSR earthworks must be compliant with the HS2 Earth Structure
performance requirements in Table 4.2/1 of Technical Standard Earthworks HS2-HS2-GT-STD-000-000001. Where
possible, any proposed remedial treatment shall be maintenance free for the design life of the route. Where this is not
possible low maintenance remedial treatments shall be proposed.
November 2019 29
629 Instrumentation and Monitoring

1 Instrumentation, other than that required in compliance with Clause 607, shall be as described in contract specific
Appendix 6/12 and shall be installed in the locations shown therein.
2 Monitoring of instrumentation shall be carried out as required in the contract specific Appendix 6/12 and the results
supplied with the project records as required therein.
3 Instrumentation shall be designed, installed and monitored and records kept, to demonstrate that all HSR
geotechnical design elements meet the performance requirements of the Technical Standard – Earthworks (HS2-HS2-GT-
STD-000-000001).
630 Ground Improvement

1 (P05) For all ground improvement operations the Contractor must submit its proposals to the Contractor’s
Engineering Director with sufficient time for the acceptance process and the Project Manager for information. Any
proposed Load Transfer Platforms must be included in the design submission. The proposal must demonstrate that the
required end performance can be met both immediately post construction and also over the design life of the structure. All
ground improvement carried out for HSR earthworks shall be to an end product specification that shall meet the end
performance requirements. Specifications for ground improvement shall be included in contract specific Appendix 6/13.
2 Complete records of plant, equipment, materials, rig records, instrumentation test results etc, including all
information identified in Table 6/6 and any other information required by contract specific Appendix 6/13, shall be
maintained during all ground treatment operations to enable validation of design and construction. All vertically
intruding ground improvement (such as and including vibro stone columns, vibro concrete columns, controlled modulus
columns, soil mixing (by vertical auger/mixing bar), sand piles etc.) shall comply with the control and reporting
requirements of the ICE Specification for Piling and Embedded Retaining Walls 3rd Edition.
3 (P05) The Contractor shall report immediately to the Contractor’s Engineering Director and the Project Manager
any circumstance which indicates that in the Contractor’s opinion the ground conditions differ from those expected from
its interpretation of the ground investigation reports and include details in the Geotechnical Feedback Report.
Dynamic Compaction and High Energy Impact Compaction (HEIC)
4 Dynamic Compaction and High Energy Impact Compaction (HEIC) shall not be used under HSR Earthworks.
5 Dynamic compaction, carried out to either method or end-product as required in contract specific Appendix 6/13
and achieved by dropping a free-falling heavy mass (pounder) a number of times at pre- determined spacings on the
surface of the ground or fill, shall be applied to the areas described in contract specific Appendix 6/13.
6 Dynamic compaction shall be completed before the commencement of construction of any permanent works, or
work on the placement or diversion of Statutory Undertaker’s equipment, within that part of the site defined in the contract
specific Appendix 6/13 which contains the area to be dynamically compacted.
7 The Contractor shall ensure that no damage or injury is caused to persons or property on or off the site as a result of
the dynamic compaction.
Vibrated Stone Columns
8 Vibrated stone columns in existing natural soils or fill by vibroreplacement or vibrodisplacement shall be formed in
the manner and in the areas described in contract specific Appendix 6/13.
9 Unless otherwise described in contract specific Appendix 6/13, materials shall comply with sub-Clause 11 of this
Clause.
10 Columns shall be installed as shown on the drawings and within the permitted tolerances stated in contract specific
Appendix 6/13.
11 The material used to form the columns shall be clean, hard, inert material and shall be natural sand, gravel, crushed
rock other than argillaceous rocks, crushed hardcore, crushed concrete, crushed slag or well burnt non-plastic shale. The
material shall be appropriate to the ground conditions in which the stone columns are formed and its use shall not be
detrimental to any other work on site. The material shall be nominally single sized coarse aggregate with a value of upper
(D) sieve size in the range 10 mm to 40 mm or a graded material complying with Clause 804 (Type 2 unbound mixtures
for subbase) except the material passing the 0.425 mm sieve shall be non- plastic when tested in accordance with BS1377:
Part 2.
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12 Ground treatment by vibrated stone columns can use either the wet or dry process. The former method is more
appropriate in weak silts and clay soils.
13 Where the wet process is used, the vibrator must be kept in the hole continuously during backfilling in order to
ensure the stability of the walls of the hole.
14 Where the dry process is used, the ground to be treated must be sufficiently strong to keep the hole open until the
backfilling process is complete. The Contractor shall demonstrate that the hole is kept open whilst backfilling takes place,
ensuring clean placement of a vibrated stone column from the base of the hole to the working surface. Alternatively, the
Contractor shall demonstrate that he has plant and equipment which allow feeding of backfill material to the base of the
hole without removing the vibrator.
15 Where vibrated stone columns are proposed under HSR, an instrumented trial shall be undertaken prior to
construction of the main works to demonstrate compliance with the end-performance requirements.
Other Methods
16 Other methods of ground improvement shall be carried out where required in contract specific Appendix 6/13 and
as described therein.
17 Where shallow soil mixing is proposed, the Contractor shall carry out sufficient laboratory tests with particular
reference to binder mixes to demonstrate compliance with heave tolerances in the Technical Standard – Earthworks (HS2-
HS2-GT-STD-000-000001).
18 Where surcharging, wick drains or vacuum consolidation are proposed the Contractor shall undertake appropriate
monitoring to record the responses of the underlying strata including settlement and changes in pore water pressure. The
Contractor should allow sufficient contingency in planning and placement, for lost/damaged instruments.
19 Soil nails used as permanent works shall have at least triple corrosion protection to ensure that the design life of
120 years is achieved. Self-drilling soil nails into HSR earthworks shall not be permitted.
20 Results from soil nail pull out tests in accordance with BS EN 14490 shall be provided within the project records
after verification of the test.
21 Where grouting is proposed as part of the ground improvement strategy, reference shall be made to the Series 4071
on grouting.
22 Not used.
Testing of Ground Treatment
23 Testing of ground shall be undertaken for control purposes prior to treatment, during the treatment and on completion
of the ground treatment in accordance with contract specific Appendix 6/13. The performance criteria for treated ground
are given in contract specific Appendix 6/13.
24 Improvement in treated ground shall be measured in accordance with the criteria stated in contract specific
Appendix 6/13.
Types of Test
25 The following tests or alternatives permitted in contract specific Appendix 6/13 shall be carried out at the positions
and frequency given in contract specific Appendix 6/13. For HSR earthworks, the types of test shall also include those
required by the Technical Standard - Earthworks (HS2-HS2-GT-STD-000-000001).
Plate tests
26 Plate bearing tests for non-HSR earthworks are loading tests carried out using a plate on treated ground. The test
is described in BS 1377: Part 9: 1990 Method 4.1. Plate loading tests for HSR earthworks to derive Ev2 values shall be
in accordance with Clause 612.14.
Zone Tests
27 Zone tests are loading tests carried out with a slab, intended to test bearing pressure over a wider and deeper zone
than in the plate tests. The test is described in BS 1377: Part 9: 1990 Method 4.2.
November 2019 31
Penetration Tests
28 In granular soils the static cone (Dutch cone) penetration test, the standard penetration test (SPT) or dynamic cone
penetration tests shall be employed as described in contract specific Appendix 6/13.
Trial Areas
29 Trial areas are to be treated and tested where required in contract specific Appendix 6/13. Trial areas which meet
the performance requirements may form part of the permanent works.
30 Equipment and materials used in trial areas shall be identical to those proposed for the permanent works.
31 Testing in trial areas shall be carried out as given in contract specific Appendix 6/13.
32 Detailed reports shall be prepared for all testing as defined in Table 6/6 and contract specific Appendix 6/13.
631 Earthworks Materials Tests

1 Unless otherwise described in the contract sampling and testing of earthworks materials shall be carried out in
accordance with BS 1377: Part 1 to Part 9 inclusive.
632 Determination of Moisture Condition Value (MCV) of Earthworks Materials

1 Where the Moisture Condition Value (MCV) is to be determined, the determination shall be carried out in
accordance with BS 1377: Part 4.
2 The determination of the MCV/moisture content relation in accordance with BS 1377: Part 4 shall be carried out
when required in contract specific Appendix 6/1.
3 Where permitted in contract specific Appendix 6/1 the rapid assessment procedure for material acceptability also
given in BS 1377: Part 4 may be used.
633 Determination of Undrained Shear Strength of Remoulded Cohesive Material

1 Where required in contract specific Appendix 6/1, the undrained shear strength of cohesive soil under total stress
conditions shall be determined from triaxial compression tests performed on remoulded specimens and tested under
conditions where the lateral pressure is maintained constant and there is no change in total water content of the specimens.
Unless otherwise required in contract specific Appendix 6/1, the tests shall be in accordance with BS 1377: Part 7 and the
additional requirements of sub-Clauses 2 to 4 of this Clause.
2 The specimens shall be prepared in accordance with BS 1377: Part 7 using remoulded material compacted into a
split mould of nominal diameter 100 mm and nominal height 200 mm. The soil shall be at its natural moisture content and
compacted in accordance with BS 1377: Part 1 using the 2.5 kg rammer method described in BS 1377: Part 4.
3 The specimens shall be tested at an operating cell pressure of 200 ± 10 kN/m² and an axial strain rate of 1% per
minute. Where contract specific Appendix 6/1 requires c and φ to be determined, the test shall be modified to enable
Mohr circles to be plotted and c and φ reported.
4 Where stated and described in contract specific Appendix 6/1, other tests may be used during construction to
supplement the test described above, provided the results have been correlated to ensure compatibility.
634 Determination of Intact Lump Dry Density (IDD) of Chalk

1 The intact lump dry density (IDD) of chalk lumps shall be determined in accordance with BS 1377: Part 2.
635 Los Angeles and Other Tests for Particle Soundness

Resistance to Fragmentation – Los Angeles Coefficient (LA)
1 The value of Los Angeles coefficient shall be determined in accordance with BS EN 1097-2.
Other Tests for Particle Soundness
2 Where this specification requires magnesium sulfate soundness tests to be carried out, they shall be carried out in
accordance with BS EN 1367-2. Where contract specific Appendix 6/1 requires slake durability, point load or other tests
for soundness to be carried out, they shall be carried out in accordance with the procedures given therein.
November 2019 32
636 Determination of Effective Angle of Internal Friction (φ') and Effective Cohesion (c') of
Earthworks Materials
1 The effective angle of internal friction φ' and effective cohesion c' shall be determined by shear box or triaxial tests
as required in Table 6/1 and contract specific Appendix 6/1. Unless otherwise required in contract specific Appendix 6/1,
the tests shall be in accordance with the requirements in sub-Clauses 2 to 6 of this Clause.
Shear Box Tests
2 For Classes 6N, 6P, 6I and 6J granular materials, the tests shall be carried out in accordance with BS 1377: Part 7
and the following:
(i) The plan size of the shear box shall be nominally 300 mm square.
(ii) Three samples shall be tested, each sample occupying the full depth of the shear box and shall be
compacted at the optimum moisture content to a dry density of 92% ± 2% of the maximum dry density
determined in accordance with BS 1377: Part 4 using the vibrating hammer method. The samples shall not
be immersed in water.
(iii) Each of the samples shall be subjected to a different normal stress equal to the maximum vertical pressure
in the fill at the base, quarter height and mid-height of the structure respectively. Each of the samples shall
be sheared in a single stage test within one hour of compaction and the rate of shearing shall be such that no
pore water pressure is generated.
(iv) The values of c' and φ' reported shall be those corresponding to the maximum strength envelope.
3 For Classes 7A, 7C and 7D cohesive materials, the tests shall be carried out in accordance with BS 1377: Part 7 and
the following:
(i) The shear boxes shall be nominally 300 mm square and nominally 60 mm square.
(ii) For the initial determination of fill properties three samples shall be tested in each size of shear box. The
samples shall occupy the full depth of the shear box and shall be compacted at the optimum moisture
content to a dry density of 92% ± 2% of the maximum dry density determined in accordance with BS 1377:
Part 4 using the 4.5 kg rammer method. To allow the samples to soften, the shear box assembly shall then
be immersed in water for a minimum period of 24 hours.
(iii) Each of the three samples in a set shall be subjected to a different effective normal stress equal to the
maximum vertical pressure in the fill at the base, quarter height and mid-height of the structure
respectively. Normal stresses shall be applied to the softened sample for a minimum period of 24 hours
prior to shearing in a single stage test. The rate of shearing shall be such that no pore water pressure is
generated.
(iv) The values of c' and φ' reported shall be those corresponding to the maximum strength envelope.
(v) The test results obtained using the 300 mm square box shall be taken as the properties of the fill. The
initial test results obtained using the 60 mm square box shall be used for the subsequent quality control of
the fill.
4 For Class 7B pulverised-fuel ash material, the procedure shall be as for sub-Clause 3 of this Clause except that:
(i) The maximum dry density and optimum moisture content shall be determined in accordance with BS 1377:
Part 4 using the 2.5 kg rammer method.
(ii) An additional sample in each set shall be subjected to an effective normal stress equal to the maximum
vertical pressure in the fill at three quarters of the height of the structure or the lowest attainable normal
stress, whichever is the greater.
(iii) As soon as the shear box has been filled and the sample compacted, the normal stress shall be applied and
the sample immersed in water. This concurrent loading and immersion of the sample shall continue for a
period of 24 hours and the sample shall then be sheared without further delay.
Triaxial Tests
5 Where Class 7A cohesive fill to structures is to be tested by a consolidated drained triaxial test, the test shall be in
accordance with BS 1377: Part 8 using the sample size and preparation procedure in Clause 633 and the requirements of
November 2019 33
637 Determination of Resistivity (rs) to Assess Corrosivity of Soil, Rock or Earthworks Materials
Method of Test
1 Where the resistivity of the ground or of material to be used in the permanent works is required to be determined,
this shall be obtained by in situ tests as described in sub-Clause 2 of this Clause or, when required in contract specific
Appendix 6/1, by laboratory tests on samples in accordance with BS 1377: Part 3.
In Situ Resistivity Tests
2 In situ resistivity shall be determined at the site of the structure or the cutting or the proposed borrow pit or on
stockpiles in accordance with BS 1377: Part 9 and the requirements of contract specific Appendix 6/1.
3 (P05) Details of the area and volume of material to be tested shall be made available to the Contractor’s Engineering
Director together with the arrangement of electrodes in each test. The Contractor’s Engineering Director shall be given
notice of the date, time and location of each test.
4 At any test location, at each selected depth, two measurements shall be made such that the electrode alignment for
the second measurement is approximately at right angles to the electrode alignment for the first measurement.
5 At any test location, the first selected depth shall be no more than 1.5 m below the ground surface or no more than
1.5 m below the upper surface of the material to be tested, whichever is appropriate. Following the measurements at the
first selected depth, further measurements shall be made at selected depths increasing by approximately 2 m each time
until measurements have been carried out on the full depth of ground or material to be tested.
6 (P05) Where the depth of material to be tested is too great to be tested from the surface within the confines of the
site, the Contractor shall undertake all necessary arrangements for testing such material, including subsequent tests which
may be required at a lower level following excavation. Details of his arrangements shall be made available to the
Contractor’s Engineering Director.
638 Determination of Redox Potential (Eh) to Assess Corrosivity of Earthworks Materials for
Reinforced Soil and Anchored Earth Structures
Method of Test
1 Where the redox potential of material to be incorporated into reinforced earth or anchored earth structures is
required to be determined, this shall be obtained by in situ tests as described in sub-Clauses 2 to 6 of this Clause or, when
required in contract specific Appendix 6/1, by laboratory tests on samples in accordance with BS 1377: Part 3.
In Situ Redox Potential Tests
2 In situ redox potential shall be determined in undisturbed ground at the site of the cutting or the proposed borrow pit
or on stockpiles in accordance with BS 1377: Part 9 and the requirements of contract specific Appendix 6/1.
3 (P05) Details of the area and volume of material to be tested shall be made available to the Contractor’s Engineering
Director together with the locations of the test pits.
4 (P05) The Contractor’s Engineering Director shall be given notice of the date, time and location of each test.
5 At each test location the tests shall be carried out in a test pit not less than 600 mm square in plan excavated to a
depth given in contract specific Appendix 6/1.
6 At each test location, a sample shall be taken from the base of the excavation and kept in a hermetically sealed
container for determining the pH value of the fill which shall be obtained in accordance with BS 1377: Part 3.
639 Determination of Coefficient of Friction and Adhesion Between Fill and Reinforcing Elements
or Anchor Elements for Reinforced Soil and Anchored Earth Structures
Reinforcing Elements
1 The coefficient of friction and the adhesion shall be determined by tests carried out in a 300 mm size shear box
with the element material fixed at the top of the lower half of the box and the fill sample occupying the top half only.
2 The test shall be carried out following the procedure given in Clause 636 for the determination of the effective angle
of internal friction and effective cohesion of earthworks materials except that:
(i) The apparatus shall in addition include a steel block fitting closely inside the lower half of the shear box
and equal in height to it less the thickness of the reinforcing element material. (The flat toothed grid fitting
November 2019 34
the bottom of the shear box is not required).

(ii) The preparation of test specimens shall be as follows:
Element material shall be cut to fit the interior plan shape of the shear box using a sufficient number of
strips of such material abutting to completely fill the interior plan area without overlap. They shall be
firmly fixed to the top of the steel block so that the top face of the material is flush with the top edge of the
lower half of the box and aligned so that shearing occurs in a direction parallel to the longitudinal axis of a
reinforcing element.
A sample of the fill material to be used in the permanent works, of sufficient size to carry out the tests, and
within the range of moisture contents permitted in Table 6/1 for such material, shall be sieved to obtain a
test sample passing the 20 mm BS sieve, of sufficient quantity after compaction to fill the top half of the
shear box. The top and bottom of the shear box shall be fixed together and the test sample of the sieved fill
materials immediately placed and compacted in the top half of the box as described in Clause 636.
3 The value of the coefficient of friction between the fill and the reinforcing element shall be obtained by plotting the
values of peak shear stress, obtained in the tests, against applied normal stress and by measuring the slope of the resulting
straight line graph. The adhesion between the fill and the reinforcement shall be obtained by taking the shear stress
corresponding with zero normal stress.
4 The following additional information shall be recorded for each test:
(i) Normal stress applied (kN/m²).
(ii) Peak shear stress (kN/m²).
(iii) Strain at peak shear stress (%).
(iv) Moisture content of fill after test (Classes 7B, 7C and 7D).
Anchor Elements
5 Where required in contract specific Appendix 6/1, tests shall be carried out as described therein to assess the
interaction between the fill and the element.
640 Determination of Permeability of Earthworks Materials

1 Where required in Table 6/1 or contract specific Appendix 6/1 the permeability of earthworks materials shall be
determined as described in contract specific Appendix 6/1.
641 Determination of Available Lime Content of Lime for Lime Stabilised Capping or HSR
Earthworks Material
1 Contract compliance testing shall be carried out by the Contractor to determine the available lime content of lime as
installed for lime or lime and cement stabilised capping or HSR Earthworks. This compliance testing shall be carried out
in accordance with BS EN 459-2 except that the sample increments shall be taken from the collecting tray used to check
the rate of spread at intervals of one increment per 500 m per lane.
2 The available lime content shall be determined as required by BS EN 459-2, it shall be reported and categorised as
required in BS EN 459-1.
642 Determination of the Constrained Soil Modulus (M*) of Earthworks Materials for Corrugated
Steel Buried structures (non-HSR Earthworks Only)
General
1 When required in contract specific Appendix 6/1, the constrained soil modulus M* shall be determined by one of
the following methods:
(i) From plate loading tests in accordance with BS 1377: Part 9.
(ii) From the results of Standard Penetration resistance tests (SPT) on non-cohesive materials in accordance
with BS 1377: Part 9.
(iii) From the values of the coefficient of volume compressibility (mv) from one-dimensional consolidation tests
on undisturbed soil specimens of cohesive materials, in accordance with BS 1377: Part 5.
November 2019 35
November 2019 36
Plate Loading Tests

2 When testing compacted granular fill materials the test surface shall be prepared by either:
(i) removing the surface layer carefully using hand tools to perform the test at a depth of 100 mm below the
surface; or
(ii) compacting the surface, after the required compaction has been applied, with two additional passes with no
vibration to remove the overstressing in the surface layer.
If necessary, the plate shall be bedded onto the fill using a small quantity of dry sand to remove any slight
unevenness of the surface of the fill. The field dry density and moisture content shall be determined at the
position of each plate loading test in accordance with Clause 612 and BS 1377: Part 2 or equivalent,
respectively.
3 When using the plate loading test to determine M* of the material existing on site a smooth surface shall be
prepared by careful hand excavation and the plate bedded onto the soil using either sand or quick setting gypsum plaster
depending on whether the soil is granular or cohesive.
4 The loading test shall be carried out under a series of maintained loads. The maximum load shall be such that the
average pressure applied to the plate is in excess of 350 kN/m². The elastic modulus Es shall be determined as the secant
modulus between average pressures applied to the plate of 150 and 350 kN/m² in the first load cycle.
5 A value of Poisson’s ratio of 0.3 shall be assumed. A second load cycle testing shall also be conducted and the
results of this test compared with the first load cycle to check that the plate was seated satisfactorily during the first load
cycle. If the results of the first load cycle suggest that the plate was not seated satisfactorily, then the procedure shall be
repeated at a new location. Second load cycle results shall not be used to demonstrate the adequacy of the material being
tested.
6 The constrained soil modulus M* shall be determined from the elastic modulus Es using the equation:
(1 – v)Es
M* = (N/mm2)
(1 + v)(1 – 2v)
where v = Poisson’s ratio to be taken as 0.3 and Es = Elastic modulus of the soil (N/mm2)
Standard Penetration resistance Tests

7 The constrained soil modulus M* of non-cohesive materials existing on site shall be determined from the
relationship:
0.39N1.4
M* = (N/mm2)
γm
Where N = uncorrected SPT value and γm = 1.3
One-dimensional Consolidation Tests
8 The constrained soil modulus M* of undrained cohesive materials existing on site shall be determined from the
formula:
1
M* = (N/mm2)
mv
where mv (mm2/N) is the coefficient of volume compressibility
The value of mv to be used in the formula is that calculated from the test results for the loading increment in the
consolidation test corresponding to the in situ effective overburden pressure at the level of the crown of the structure.
Number of Tests
9 Three tests for M* shall be carried out on the soil occurring on each side of the structure, one of which is to be at
the level of the maximum span, unless otherwise described in contract specific Appendix 6/1.
November 2019 37
643 Lime and Cement Stabilisation to Form Capping (non-HSR Earthworks Only)
1 Where capping is to consist of, either wholly or in part, lime and cement stabilised material Class 9E or 9F, this
Clause shall apply to the construction of those parts which are stabilised with lime and cement.
2 Material to be stabilised with lime and cement shall be Class 6R or 7I material all complying with Clause 601 and
Table 6/1.
3 The form of lime used for lime and cement stabilisation shall be as required in contract specific Appendix 6/7, the
lime shall conform to BS EN 459-1 and meet the performance requirements stated in contract specific Appendix 6/7. This
shall be demonstrated by the Declaration of Performance. Unless otherwise stated in contract specific Appendix 6/7 lime
shall be either quicklime or hydrated lime conforming to BS EN 459-1. The particle size distribution of all types of
quicklime shown in Tables 1 and 8 of BS EN 459-1 shall be of designation P4 as shown in Tables 5 and 12 of BS EN 459-
1.
weekly intervals unless otherwise required in contract specific Appendix 6/7 during periods when lime and cement
stabilisation is carried out. The results shall be provided by the Contractor in the project records. The available lime shall
meet the requirements stated in contract specific Appendix 6/7 and the values stated in the Declaration of Performance.
5 Cement for lime and cement stabilisation shall be Portland cement complying with BS EN 197-1, unless otherwise
described in contract specific Appendix 6/7.
6 Classes 6R and 7I material to be stabilised shall have added to it, at any point, the percentage of its dry weight of
lime and cement as determined on the demonstration area, to meet the required bearing ratio in contract specific Appendix
6/1, subject to a minimum of 1% by weight of ‘available lime’ and 2% cement as a percentage of the dry weight of the 6R
and 7I materials.
7 The Contractor shall not carry out lime and cement stabilisation when the shade temperature is below 3°C unless on
a rising thermometer above 0°C. Lime and cement stabilisation shall not be carried out during periods of rain or when rain
is imminent. When cement is spread on material likely to cause premature hydration, processing in accordance with sub-
Clause 16 of this Clause shall follow immediately.
spread by weight, once for every 500 m2 of lime spread or a different rate of testing for the rate of spread as described in
contract specific Appendix 6/7. At the same time the Contractor shall collect samples of lime deposited on the tray and test
them for available lime content in accordance with Clause 641.
9 Unless indicated otherwise in contract specific Appendix 6/7, the material shall be stabilised in a single layer if its
compacted thickness is 250 mm or less. If its compacted thickness is greater, the material shall be stabilised in layers not
less than 130 mm and not more than 250 mm thick, including any cutting-in required by sub-Clause 13 of this Clause.
10 Unless indicated otherwise in contract specific Appendix 6/7, the material forming the layer to be stabilised shall be
processed by pulverising and mixing in the lime by means of sufficient number of passes of a suitable mobile stabilising
machine until 95% of the Class 9E or 95% of the silt and clay fraction of Class 9F processed material passes a BS 28 mm
sieve after dry sieving and the pulverisation complies with Table 6/1.
satisfactory mixing and compaction to be achieved. Any added water shall be through an integral spray-bar on the
accordance with Test No. 1 of TRL report 447 (or equivalent text in accordance with BRE Special Digest 1).
12 The layer shall receive at least two passes of the stabilising machine to pulverise and mix the lime and soil, after
which the processing shall be interrupted by a period of not less than 24 hours and not greater than 72 hours to enable the
lime to react with the soil. Before this period commences the surface of the layer shall be sealed with one pass of a
smooth wheeled roller having a mass per metre width of roll of not less than 2700 kg or a pneumatic tyred roller of not
less than 1000 kg per wheel. At the end of this period the layer shall receive one further pass of the stabilising machine or
more if required to enable the material to comply with sub-Clauses 10 of this Clause.
maintained at the correct setting at all times. An overlap of 150 mm shall be made between adjacent passes of the stabilising
machine. Where a subsequent layer of material is placed on a layer previously stabilised the tines or blades of the stabilising
machine shall be set so that they cut into the previously stabilised layer below by at least 20 mm.
November 2019 38
previously processed with lime. Using a collecting tray and balance the Contractor shall check the rate of spread of the
machine once for every 500 m2 of cement spread.
15 Unless indicated otherwise in contract specific Appendix 6/7, the material previously mixed with lime shall be
stabilised with cement in a single layer or in layers of the same compacted thickness as for the lime mixed material layers,
including any cutting-in required by sub-Clause 13 of this Clause.
processed by pulverising and mixing in the cement by means of a sufficient number of passes of a suitable mobile
stabilising machine until 95% of the silt and clay fraction is reduced to particles or lumps passing a BS 28 mm sieve after
dry sieving and the pulverisation complies with Table 6/1.
mixing and compaction to be achieved. Any added water shall be through an integral spray-bar on the stabilising machine.
of TRL report 447 (or equivalent text in accordance with BRE Special Digest 1).
19 Each layer of Class 9E or 9F processed material shall be compacted as soon as possible after the final pass of the
stabilising machine. Compaction shall be completed within 2 hours following the mixing of the cement into the material to
be stabilised. Immediately before compaction Class 9E processed material shall have a Moisture Condition Value (MCV)
of not greater than 12 nor less than the figure stated in contract specific Appendix 6/1 both as determined in accordance
with Clause 632. Water shall be added if necessary in a uniform manner to enable this MCV requirement to be met. Any
added water shall have a sulfate content not exceeding 1400 mg/l as SO4 when tested in accordance with Test No. 1 of
TRL report 447 (or equivalent text in accordance with BRE Special Digest 1.
20 The compaction of each layer of Class 9E or 9F material shall comply with Clause 612, Table 6/4 Method 7, except
that if layers of Class 9E or 9F greater than 250 mm thickness are to be constructed, the number of passes of the
compaction plant shall be determined from the results of a demonstration area as detailed in contract specific Appendix
6/7.
21 Class 9E and 9F materials shall be cured in accordance with Clause 1035. During periods when the air temperature
is forecast to drop below 3°C or when ground frost is forecast Class 9E and 9F material shall be protected, to prevent
freezing, for a period of 7 days from the time of completion of compaction. Such protection shall be sealed to prevent the
ingress of moisture.
22 Class 9E and 9F materials shall not have other material deposited or compacted above them until such time as the
required bearing ratio in contract specific Appendix 6/1 has been achieved. The relaxation allowed in sub-Clause 617.2
shall not apply before this time.
644 Determination of Sulfate Content

1 Where required in Table 6/1 or contract specific Appendix 6/1, the effects of water-soluble sulfate, oxidisable
sulfides and total potential sulfate shall be assessed in accordance with TRL Report 447, Test Nos. 1 to 5 and BRE
Special Digest 1 as appropriate.
2 Test results and limiting values for sulfate shall be given as SO4.
3 At least five samples of each material shall be tested for WS, OS, TPS and sulphides. The mean of the highest two
values shall be used for comparison with the limiting values. This also applies if six to nine results are available. If ten or
more results are available, the mean of the highest 20% of the results shall be used for comparison with the limiting values.
4 Determination of acid-soluble sulphate shall not be made using BS1377-5.
645 HSR Foundation

1 The Foundation to HSR earthworks shall meet the end-product and end-performance requirements as specified in
the HS2 Technical Standard – Earthworks, HS2-HS2-GT-STD-000-000001 and the contract specific Appendix 6/3.
2 Contract specific Appendix 6/3 describes the testing required of the Foundation to demonstrate that the requirement
of sub-Clause 1 of this Clause have been met.
November 2019 39
646 Prepared Subgrade and Protection Layer

1 Prepared Subgrade and the Protection Layer shall be provided only in those locations, and to the extent, particularly
stated in contract specific Appendix 6/7HSR to be constructed with Prepared Subgrade and the Protection Layer. They
shall comply with this Clause.
2 Where this Clause refers to the Protection Layer, it is only applicable if a granular (rather than bituminous)
Protection Layer is used.
3 Prepared Subgrade shall be constructed with Class 6F8 and 6F9 material as required or permitted in contract
specific Appendix 6/7HSR and complying with Table 6/1. The Protection Layer shall be constructed with Class 6F6 and
6F7 and complying with Table 6/1. Stabilised materials shall not be used for the Prepared Subgrade and Protection Layer.
4 Prepared Subgrade shall consist of one Class/type of aggregate of Pre pa red Subgr ade material throughout its
depth, laterally and between consecutive underbridges or viaducts, laid in one or more layers of compacted thickness
complying with Clause 612.
5 Where required in contract specific Appendix 6/7HSR, before commencing the construction of the Prepared
Subgrade and the Protection Layer in the permanent works, the Contractor shall demonstrate the methods, equipment and
materials he proposes to use by constructing an area, or areas as appropriate, of Prepared Subgrade and the Protection
Layer on a typical prepared sub-formation to the same thickness as required in the permanent works. The area of each
construction demonstration shall be not less than 700 m².
6 (P05) The materials placed during the demonstration may form part of the permanent works, provided they meet the
requirements of the contract, or the demonstration may be carried out elsewhere on the site where this is detailed in contract
specific Appendix 6/7HSR. After completion of each demonstration area the Contractor shall within a period of not
greater than 5 days and before commencing the main construction of the appropriate prepared Subgrade and the Protection
Layer in the permanent works, carry out tests on each demonstration area and provide the Contractor’s Engineering
Director with records for acceptance substantiating compliance with the performance requirements (Technical Standard –
Earthworks, HS2-HS2-GT-STD-000-000001). Where required by contract specific Appendix 6/7HSR the Contractor shall
provide sheeting, to protect the demonstration area.
7 The demonstration area shall, if it does not meet the requirements for the permanent works or is located elsewhere
on site, be removed and the area reinstated in accordance with contract specific Appendix 6/7HSR.
8 The methods and materials used in the accepted demonstration shall not be changed during the course of the works
without the construction of a further demonstration meeting the requirements of this Clause.
9 Unless otherwise stated in contract specific Appendix 6/7HSR, the sub-formation shall have the same longitudinal
gradient, crossfall and surface level tolerances as the formation.
10 The Contractor shall limit any unprotected area of sub-formation, which is to receive Prepared Subgrade to suit the
output of the plant in use and the rate of deposition of Prepared Subgrade.
11 No unprotected sub-formation which is to receive Prepared Subgrade shall remain continuously exposed to rain
causing degradation, nor be left uncovered overnight.
12 In cuttings the Contractor shall excavate below formation level to a depth to accept the Prepared Subgrade, trim the
surface to form the sub-formation and immediately compact with one pass of a smooth-wheeled roller having a mass per m
width of roll not less than 2,100 kg or a vibratory roller having a mass per m width of roll not less than 700 kg or a
vibrating plate compactor having a mass per m² of not less than 1,400 kg, except that only smooth wheeled rollers shall be
used on Class 3 chalk material, and immediately deposit and compact above it Prepared Subgrade material.
13 On embankments and other areas of fill the Contractor shall complete the embankment to form the sub-formation or
remove any sacrificial protection layer and trim the surface to form the sub-formation, and in both cases compact with one
pass of a smooth-wheeled roller having a mass per m width of not less than 2,100 kg or a vibratory roller of not less than
700 kg per m width or a vibrating plate compactor having a mass per m² of not less than 1,400 kg, (except that only
smooth- wheeled rollers shall be used on Class 3 chalk material) and immediately construct above it, in one or more layers,
Prepared Subgrade material.
14 Filter layers constructed of Class 6S granular filter layer material shall be protected from damage by traffic and
construction plant. The Contractor shall so organise work that only the traffic directly engaged in depositing, spreading
and compacting the filter layer shall be permitted access to the surface of this layer. At no time shall the Contractor permit
the leading edge of the filter layer to extend more than 100 metres beyond the leading edge of the succeeding layer of
subbase.
November 2019 40
647 Cement Stabilisation to Form HSR Earthworks Materials

1 Where HSR Earthworks are to consist of, either wholly or in part, cement stabilised material Class 9G, 9H or 9I,
this Clause shall apply to the construction of those parts which are stabilised with cement.
2 Material to be stabilised with cement shall be Class 6E, Class 7F and Class 7G materials all complying with Clause
601 and Table 6/1. Cement for cement stabilisation shall be either Portland cement (CEM I), Portland-slag cement (CEM
II/A-S) or Portland-fly ash cement (CEM II/A-V) complying with BS EN 197-1 and shall also meet the requirements
given in contract specific Appendix 6/3.
3 (P05) Class 6E, 7F or 7G material to be stabilised shall have added to it, at any point, that quantity of cement
measured as a percentage of its dry weight as determined by laboratory and/or field investigations, to meet the end-
performance requirements, subject to a minimum of 2% cement unless shown to the satisfaction of the Contractor’s
Engineering Director by field trials that a smaller percentage gives the required performance.
to be processed. Using a collecting tray and balance the Contractor shall check the rate of spread of the machine once for
every 500 m² of cement spread.
5 (P05) Unless indicated otherwise in contract specific Appendix 6/3, Class 6E, 7F or 7G material shall be stabilised
in a single layer if its compacted thickness is 250 mm or less. If its compacted thickness is greater, the material shall be
stabilised in layers not less than 130 mm and not more than 250 mm thick, including any cutting-in required by sub-
Clause 9 of this Clause. The upper limit of 250mm may be increased if field trials confirm that a greater thickness can be
placed whilst meeting the specified performance requirements, to the satisfaction of the Contractor’s Engineering
Director.
6 The Contractor shall not carry out cement stabilisation when the shade temperature is below 3°C unless on a rising
thermometer above 0°C and the materials to be stabilised are frost free. Cement stabilisation shall not be carried out
during periods of rain or when rain is imminent. When cement is spread on material likely to cause premature hydration,
processing in accordance with sub-Clause 7 of this Clause shall follow immediately.
7 Unless indicated otherwise by contract specific Appendix 6/3, Class 6E, 7F or 7G material forming the layer to be
stabilised shall be processed by pulverising and mixing in the cement by means of a sufficient number of passes of a
suitable mobile stabilising machine until 95% of the silt and clay fraction is reduced to particles or lumps passing a BS 28
mm sieve after dry sieving and the pulverisation complies with Table 6/1.
mixing and compaction to be achieved. Any added water shall be through an integral spray-bar on the stabilising
machine. Any added water shall have a sulfate content not exceeding 1400 mg/l as SO4, when tested in accordance with
Test No. 1 of TRL Report 447 (or equivalent test in accordance with BRE Special Digest 1).
10 Each layer of Class 9G, 9H or 9I processed material shall be compacted as soon as possible after the final pass of
the stabilising machine. Compaction shall be completed within 2 hours following the mixing of the cement into the
material to be stabilised. Any added water shall have a sulfate content not exceeding 1400 mg/l as SO4 when tested in
accordance with Test No. 1 of TRL Report 447 (or equivalent test in accordance with BRE Special Digest 1).
11 The compaction of Class 9G,9H or 9I shall comply with Clause 612, end product compaction, to satisfy the
compaction requirements given in Table 6/1 of that Class.
12 (P05) On completion of compaction the Contractor shall take measures to prevent drying to ensure adequate curing
takes place, in accordance with a Method Statement that has been agreed in advance with the Contractor’s Engineering
Director. During periods when the air temperature is forecast to drop below 3°C or when ground frost is forecast Class
9G, 9H and 9I material shall be protected, to prevent freezing, for a period of 7 days from the time of completion of
compaction. Such protection shall be sealed to prevent the ingress of moisture.
13 (P05) Class 9G, 9H and 9I materials shall not have other material deposited or compacted above them, or be
trafficked, either (i) until such time as the required end-product and end-performance requirements have been achieved, or
(ii) interim target values demonstrated by field trials to the satisfaction of the Contractor’s Engineering Director have
been achieved provided that end product compaction and air voids compliance are demonstrated.
November 2019 41
648 Lime Stabilisation to Form HSR Earthworks Materials

1 This Clause shall apply only to those HSR Earthworks materials which are to be stabilised with lime to form
material Class 9J.
2 Material to be stabilised with lime shall be Class 7E material complying with Clause 601 and Table 6/1.
3 The form of lime used for lime stabilisation shall be as required in contract specific Appendix 6/3, the lime shall
conform to BS EN 459-1 and meet the performance requirements stated in contract specific Appendix 6/3. This shall be
demonstrated by the Declaration of Performance. Unless otherwise stated in contract specific Appendix 6/3 lime shall be
either quicklime or hydrated lime conforming to BS EN 459-1. The particle size distribution of all types of quicklime
shown in Tables 1 and 8 of BS EN 459-1 shall be of designation P4 as shown in Tables 5 and 12 of BS EN 459-1.
weekly intervals unless otherwise required in contract specific Appendix 6/3 during periods when lime stabilisation is
carried out. The results shall be provided by the Contractor in the project records. The available lime shall meet the
requirements stated in contract specific Appendix 6/3 and the values stated in the Declaration of Performance.
5 (P05) Class 7E material to be stabilised shall have added to it, at any point, the percentage of its dry weight of lime,
as determined on the demonstration area, to meet end product compaction requirements, as defined in Table 6/1, subject
to a minimum of 2½% by weight of ‘available lime’ as a percentage of the dry weight of the Class 7E material unless
shown to the satisfaction of the Contractor’s Engineering Director by field trials that a lesser percentage gives the
required performance.
spread by weight, once for every 500 m² of lime spread or a different rate of testing for the rate of spread as described in
contract specific Appendix 6/3. At the same time the Contractor shall collect samples of lime deposited on the tray and
test them for available lime content in accordance with Clause 641.
7 (P05) Unless indicated otherwise in contract specific Appendix 6/3, the material shall be stabilised in a single layer
if its compacted thickness is 250 mm or less. If its compacted thickness is greater, the material shall be stabilised in layers
not less than 130 mm and not more than 250 mm thick, including any cutting-in required by sub-Clause 12 of this Clause.
The upper limit of 250mm may be increased if field trials confirm that a greater thickness can be placed whilst meeting
the specified performance requirements, to the satisfaction of the Contractor’s Engineering Director.
8 Unless indicated otherwise in contract specific Appendix 6/3 lime stabilisation shall be carried out only during the
months of March to September inclusive and when the shade temperature is not below 7°C. Only when the specified
bearing ratio is attainable at a shade temperature less than 7°C, may lime stabilisation be carried out at such lower
temperature. Lime stabilisation shall be suspended if rainfall will have an adverse effect on the material being stabilised.
The spreading of lime shall not be carried out in a manner or under conditions that will result in lime being blown from
the site onto adjacent land or property.
9 Unless indicated otherwise in contract specific Appendix 6/3, the material forming the layers to be stabilised shall
be processed by pulverising and mixing in the lime by means of sufficient number of passes of a suitable mobile
stabilising machine until 95% of the Class 9J processed material passes a BS 28 mm sieve after dry sieving and the
pulverisation complies with Table 6/1.
11 Field trials, and laboratory trials as appropriate, shall be undertaken to confirm requirements for pulverization,
mellowing and compaction to achieve the performance requirements (see Beetham et al, 2015, “Lime stabilisation for
earthworks: a UK perspective”, Proceedings of the Institution of Civil Engineers - Ground Engineering, Vol 168, Issue 2).
of TRL Report 447 (or equivalent test in accordance with BRE Special Digest 1).
13 Each layer of Class 9J processed material shall be compacted as soon as possible after the final pass of the
stabilising machine. Immediately before compaction the processed material shall have a Moisture Condition Value
November 2019 42
(MCV) of not greater than nor less than the figures stated in contract specific Appendix 6/1, for Class 9J lime stabilised
material, both as determined in accordance with Clause 632.
14 If there is a delay following the first pass and before commencement of compaction the surface shall be sealed by
not less than 2 passes of a smooth-wheeled roller having a mass per metre width of not less than 2,700 kg or of a
pneumatic tyred roller of not less than 1,000 kg mass per wheel. On recommencement, and before compaction, the layer
shall be re-processed without the addition of lime, by a sufficient number of passes of the stabilising machine to meet the
MCV requirements of sub-Clause 13 of this Clause adding water uniformly if necessary.
15 The compaction of Class 9J shall comply with Clause 612, end product compaction, to satisfy the compaction
requirements given in Table 6/1 of the Class.
16 (P05) Class 9J material shall not have other material deposited or compacted above them, or be trafficked, either (i)
until such time as the required end-product and end-performance requirements have been achieved, or (ii) interim target
values demonstrated by field trials to the satisfaction of the Contractor’s Engineering Director have been achieved
provided that end product compaction and air voids compliance are demonstrated.
649 Lime and Cement Stabilisation to Form HSR Earthworks Materials

1 Where HSR Earthworks are to consist of, either wholly or in part, lime and cement stabilised material Class 9K or
9L, this Clause shall apply to the construction of those parts which are stabilised with lime and cement.
2 Material to be stabilised with lime and cement shall be Class 6R or Class 7I material complying with Clause 601
and Table 6/1.
3 The form of lime used for lime and cement stabilisation shall be as required in contract specific Appendix 6/3, the
lime shall conform to BS EN 459-1 and meet the performance requirements stated in contract specific Appendix 6/3. This
shall be demonstrated by the Declaration of Performance. Unless otherwise stated in contract specific Appendix 6/3 lime
shall be either quicklime or hydrated lime conforming to BS EN 459-1. The particle size distribution of all types of
quicklime shown in Tables 1 and 8 of BS EN 459-1 shall be of designation P4 as shown in Tables 5 and 12 of BS EN
459-1.
weekly intervals unless otherwise required in contract specific Appendix 6/3 during periods when lime and cement
stabilisation is carried out. The results shall be provided by the Contractor in the project records. The available lime shall
meet the requirements stated in contract specific Appendix 6/3 and the values stated in the Declaration of Performance.
5 Cement for lime and cement stabilisation shall be either Portland cement (CEM I), Portland-slag cement (CEM
II/A-S) or Portland-fly ash cement (CEM II/A-V) complying with BS EN 197-1 and shall also meet the requirements
given in contract specific Appendix 6/3.r
6 (P05) Classes 6R and 7I material to be stabilised shall have added to it, at any point, the percentage of its dry
weight of lime and cement as determined on the demonstration area, to meet the performance requirements in Table 6/1,
subject to a minimum of 1% by weight of ‘available lime’ and 2% cement as a percentage of the dry weight of the 6R and
7I materials, unless shown to the satisfaction of the Contractor’s Engineering Director by field trials that a lesser
percentage gives the required performance.
7 The Contractor shall not carry out lime and cement stabilisation when the shade temperature is below 3°C unless on
a rising thermometer above 0°C and the materials to be stabilised are frost free. Lime and cement stabilisation shall not be
carried out during periods of rain or when rain is imminent. When cement is spread on material likely to cause premature
hydration, processing in accordance with sub-Clause 16 of this Clause shall follow immediately.
spread by weight, once for every 500 m2 of lime spread or a different rate of testing for the rate of spread as described in
contract specific Appendix 6/3. At the same time the Contractor shall collect samples of lime deposited on the tray and
test them for available lime content in accordance with Clause 641.
9 (P05) Unless indicated otherwise in contract specific Appendix 6/3, the material shall be stabilised in a single layer
if its compacted thickness is 250 mm or less. If its compacted thickness is greater, the material shall be stabilised in layers
not less than 130 mm and not more than 250 mm thick, including any cutting-in required by sub-Clause 13 of this Clause.
The upper limit of 250mm may be increased if field trials confirm that a greater thickness can be placed whilst meeting
the specified performance requirements, to the satisfaction of the Contractor’s Engineering Director.
processed by pulverising and mixing in the lime by means of sufficient number of passes of a suitable mobile stabilising
November 2019 43
machine until 95% of the Class 9K or 95% of the silt and clay fraction of Class 9L processed material passes a BS 28 mm
sieve after dry sieving and the pulverisation complies with Table 6/1.
12 Field trials, and laboratory trials as appropriate, shall be undertaken to confirm requirements for pulverization,
mellowing and compaction to achieve the performance requirements (see Beetham et al, 2015, “Lime stabilisation for
earthworks: a UK perspective”, Proceedings of the Institution of Civil Engineers - Ground Engineering, Vol 168, Issue 2).
previously processed with lime. Using a collecting tray and balance the Contractor shall check the rate of spread of the
machine once for every 500 m2 of cement spread.
15 Unless indicated otherwise in contract specific Appendix 6/3, the material previously mixed with lime shall be
stabilised with cement in a single layer or in layers of the same compacted thickness as for the lime mixed material layers,
including any cutting-in required by sub-Clause 13 of this Clause.
processed by pulverising and mixing in the cement by means of a sufficient number of passes of a suitable mobile
stabilising machine until 95% of the silt and clay fraction is reduced to particles or lumps passing a BS 28 mm sieve after
dry sieving and the pulverisation complies with Table 6/1.
mixing and compaction to be achieved. Any added water shall be through an integral spray-bar on the stabilising
machine. Any added water shall have a sulfate content not exceeding 1400 mg/l as SO4 when tested in accordance with
Test No. 1 of TRL Report 447 (or equivalent test in accordance with BRE Special Digest 1).
19 Each layer of Class 9K or 9L processed material shall be compacted as soon as possible after the final pass of the
stabilising machine. Compaction shall be completed within 2 hours following the mixing of the cement into the material
to be stabilised. Any added water shall have a sulfate content not exceeding 1400 mg/l as SO4 when tested in accordance
with Test No. 1 of TRL Report 447 (or equivalent test in accordance with BRE Special Digest 1).
20 The compaction of Class 9K or 9L material shall comply with Clause 612, end product compaction, to satisfy the
compaction requirements given in Table 6/1 of the Class.
21 (P05) On completion of compaction the Contractor shall take measures to prevent drying to ensure adequate curing
takes place, in accordance with a Method Statement that has been agreed in advance with the Contractor’s Engineering
Director. During periods when the air temperature is forecast to drop below 3°C or when ground frost is forecast Class
9K and 9L material shall be protected, to prevent freezing, for a period of 7 days from the time of completion of
compaction. Such protection shall be sealed to prevent the ingress of moisture.
22 Class 9K and 9L material shall not have other material deposited or compacted above them, or be trafficked, either
(i) until such time as the required end-product and end-performance requirements have been achieved, or (ii) interim
target values demonstrated by field trials to the satisfaction of the Contractor’s Engineering Director have been achieved
provided that end product compaction and air voids compliance are demonstrated.
650 Stabilisation to Form HSR Earthworks Materials Using Other Combinations of Binders
1 (P05) Where HSR Earthworks are to consist of, either wholly or in part, materials stabilized with other binders or
other combinations of binders, the Contractor shall designate new material classes, and shall prepare specification clauses
in contract specific Appendix 6/3 for their processing and compaction based on laboratory and field trials to the
satisfaction of the Project Manager and Contractor’s Engineering Director. The performance and compaction
requirements of these materials shall be in accordance with HS2-HS2-GT-STD-000-000001 Technical Standard –
Earthworks. The specification shall address at least all the aspects raised in Clause 649.
November 2019 44
TABLE 6/1: Acceptable Earthworks Materials: Classification and Compaction Requirements (See footnotes)
Class General Typical Use Permitted Constituents (All Subject to Material Properties Required for Acceptability (In Addition to Compaction Class
Material Requirements of Clause 601 and contract Requirements on Use of Fill Materials in Clause 601 and Testing in Requirements
Description specific Appendix 6/1) Clause 631) in Clause 612
Property (See Defined and Tested Acceptable Limits Within:
Exceptions in in Accordance with:
Lower Upper
Previous Column)
1 A – Well graded granular General Fill (non Any material, or combination of materials, other than (i) grading BS 1377: Part 2 or BS Tab 6/2 Tab 6/2 Tab 6/4 Method 2 1 A –
material HSR material designated as Class 3 in the Contract or glass EN 13242
earthworks) waste. (Properties (i), (ii) and (iv) in next column, shall (ii) uniformity See Note 5 10 –
not apply to chalk). Recycled aggregate. coefficient
Where material is imported onto site which is not ‘as
dug’ it shall be aggregate conforming to BS EN 13242 (iii) mc BS 1377: Part 2 App 6/1 App 6/1
from one or more of the following source codes, see See Note 4
Notes 8, 9, and 10:
(iv) MCV Clause 632 App 6/1 App 6/1
P (natural aggregates);
A (construction and demolition recycling industries);
(v) IDD of chalk Clause 634 – App 6/1
B1 (municipal incinerator bottom ash (MIBA));
D2 (air cooled blast furnace slag);
D3 (basic oxygen furnace slag);
GENERAL GRANULAR FILL
D4 (electric arc furnace slag (EAF C));

E (non-ferrous steel industry – except E2 molybdenum
slag);
G (mining and quarry industry).
1 A 1 Well graded granular General Fill for Any material, or combination of materials, other than (i) grading BS 1377: Part 2 or BS Tab 6/2 Tab 6/2 UEF: 1 A 1
material HSR earthworks material designated as Class 3 in the Contract, EN 13242 End product >98%
umetamorphosed mudstone or glass waste. (Properties (ii) uniformity See Note 5 10 – of maximum dry
(i), (ii) and (iv) in next column, shall not apply to coefficient density, <8% Air
chalk). Recycled aggregate. (iii) mc BS 1377: Part 2 App 6/1 App 6/1 Voids BS 1377:
Part 4 (4.5kg
Where material is imported onto site which is not ‘as See Note 4
method),
dug’ it shall be aggregate conforming to BS EN 13242 (iv) MCV Clause 632 App 6/1 App 6/1 Ev2>60MPa at
from one or more of the following source codes, see
(v) IDD of chalk Clause 634 – App 6/1 surface of UEF;
Notes 8, 9, and 10:
(vi) optimum mc BS 1377: Part 4 – – Ev2>45MPa at 1m
P (natural aggregates); above LEF (see
(4.5kg rammer
A (construction and demolition recycling industries); method) Note 13)
B1 (municipal incinerator bottom ash, MIBA); (vii) Slake durability ISRM (2007) 60% -
index LEF:
G (mining and quarry industry). End product >95%
Property (vii) only applies to materials whose grading of maximum dry
includes particle sizes appropriate for testing. Weak density, <10% Air
rocks may be tested after processing. See also Clause Voids BS 1377:
4.3.10 in HS2-HS2-GT-STD-000-000001. Part 4 (4.5kg
method.
November 2019 45
TABLE 6/1: Acceptable Earthworks Materials: Classification and Compaction Requirements (See footnotes) (continued)
Lower Upper
Previous Column)
1 B – Uniformly graded General Fill (non Any material, or combination of materials, other than chalk (i) grading BS 1377: Part 2 or BS Tab 6/2 Tab 6/2 Tab 6/4 Method 3 1 B -
granular material HSR or glass waste. Recycled aggregate. EN 13242
earthworks) (ii) uniformity See Note 5 – 10
dug’ it shall be aggregate conforming to BS EN 13242 coefficient
from one or more of the following source codes, see (iii) mc BS 1377: Part 2 App 6/1 App 6/1
Notes 8, 9, and 10: See Note 4
P (natural aggregates – except chalk);
A (construction and demolition recycling industries);
B1 (municipal incinerator bottom ash (MIBA));
C1 (coal fly ash); C4 (coal bottom ash);
D3 (basic oxygen furnace slag);
D4 (electric arc furnace slag (EAF C));
E (non ferrous steel industry – except E2 molybdenum
slag);
F (foundry industry);
G (mining and quarry industry);
H1 (dredge spoil sand).
1 B 1 Uniformly graded General Fill Any material, or combination of materials, other than (i) grading BS 1377: Part 2 or BS Table 6/2 Tab 6/2 UEF: 1 B 1
granular material (HSR chalk, umetamorphosed mudstone or glass waste. EN 13242 End product >98%
earthworks) Recycled aggregate. (ii) uniformity See Note 5 – 10 of maximum dry
Where material is imported onto site which is not ‘as coefficient density, <8% Air
dug’ it shall be aggregate conforming to BS EN 13242 (iii) mc BS 1377: Part 2 App 6/1 App 6/1 Voids BS 1377:
from one or more of the following source codes, see Part 4 (4.5kg
See Note 4
Notes 8, 9, and 10: method),
(iv) MCV Clause 632 App 6/1 App 6/1 Ev2>60MPa at
P (natural aggregates – except chalk);
(v) optimum mc BS 1377: Part 4 – – surface of UEF;
A (construction and demolition recycling industries); Ev2>45MPa at 1m
(4.5kg rammer
B1 (municipal incinerator bottom ash (MIBA)); method) above LEF (see
C1 (coal fly ash); C4 (coal bottom ash); Note 13).
E (non ferrous steel industry – except E2 molybdenum
slag); LEF:
F (foundry industry); End product >95%
G (mining and quarry industry); of maximum dry
density, <10% Air
H1 (dredge spoil sand).
Voids BS 1377:
Property (vi) only applies to materials whose grading Part 4 (4.5kg
includes particle sizes appropriate for testing. Weak (vi) Slake durability ISRM (2007) 60% - method.
rocks may be tested after processing. See also Clause index
4.3.10 in HS2-HS2-GT-STD-000-000001.
November 2019 46
Class General Material Typical Use Permitted Constituents (All Subject to Requirements Material Properties Required for Acceptability (In Addition to Compaction Class
Description of Clause 601 and contract specific Appendix 6/1) Requirements on Use of Fill Materials in Clause 601 and Testing in Requirements in
Clause 631) Clause 612
Property (See Defined and Tested in Acceptable Limits Within:
Exceptions in Accordance with: Lower Upper
Previous Column)
1 C – Coarse granular General Fill (non Any material, or combination of materials, other (i) grading BS 1377: Part 2 or BS Tab 6/2 Tab 6/2 Tab 6/4 1 C –
material HSR than material designated as Class 3 in the Contract EN 13242 M ethod 5
earthworks) or glass waste. (Properties (i) and (ii) in next (ii) uniformity See Note 5 5 –
column, shall not apply to chalk). Recycled coefficient
aggregate.
(iii) Los Angeles Clause 635 – 50
coefficient

dug’ it shall be aggregate conforming to BS EN
13242 from one or more of the following source
codes, see Notes 8, 9, and 10:
A (construction and demolition recycling
industries);
1 C 1 Not used
November 2019 47
Lower Upper
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2 A – Wet cohesive General Fill and Any material, or combination of materials, other (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Non HSR 2 A –
material HSR Lower than chalk (ii) plastic limit BS 1377: Part 2 – – Earthworks:
Embankment (PL) Tab 6/4 Method 1
Fill (see Note except for materials
(iii) mc BS 1377: Part 2 PL -4% App 6/1
12) with liquid limit
See Note 4
greater than 50,
GENERAL COHESIVE FILL
determined by BS
(v) Undrained Clause 633 App 6/1 App 6/1 1377: Part 2, only
shear strength of deadweight
remoulded tamping or
material vibratory tamping
(vi) optimum mc BS 1377: Part 4 - - rollers or grid
(HSR LEF only) (4.5kg rammer method) rollers shall be
used.
(vii) Argillaceous BS 1377: Part 2 - 50
particles >20mm including description
diameter (HSR LEF HSR Earthworks
only) LEF:
(viii) liquid limit BS 1377: Part 2 - 35 End product >95%
(HSR LEF only) of maximum dry
See Note 14 density and <5%
(ix) CBR Swell Limit Cl. 7.3 BS1377: Part 4 - 3% Air Voids BS 1377:
(HSR LEF only) Part 4 (4.5kg
method.
November 2019 48
Lower Upper
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2 B – Dry cohesive General Fill and Any material, or combination of materials, other (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Non HSR 2 B –
material HSR Lower than chalk (ii) plastic limit BS 1377: Part 2 – – Earthworks:
Embankment (PL) Tab 6/4 Method 2
Fill (see note 12)
(iii) mc BS 1377: Part 2 App 6/1 PL -4%
See Note 4 HSR Earthworks
(iv) MCV Clause 632 App 6/1 App 6/1 LEF:
(v) undrained Clause 633 App 6/1 App 6/1 End product >95%
shear strength of of maximum dry
remoulded density and <5%
material Air Voids BS 1377:
BS 1377: Part 4 Part 4 (4.5kg
(vi) optimum mc – - method.
(HSR LEF only) (4.5kg rammer method)
(viii) Argillaceous BS 1377: Part 2 - 50
diameter (HSR LEF
only)
(ix) liquid limit (HSR BS 1377: Part 2 - 35
LEF only) See Note 14
(x) CBR Swell Limit Cl. 7.3 BS1377: Part 4 - 3%
(HSR LEF only)
2 C - Stony cohesive General Fill and Any material, or combination of materials, other than (i) grading BS 1377: part 2 Tab 6/2 Tab 6/2 Non HSR 2 C -
material HSR Lower chalk Earthworks:
Embankment Fill (ii) plastic limit (PL) BS 1377: part 2 – –
Tab 6/4 Method 2
(see note 12) (iii) mc BS 1377: Part 2 App 6/1 App 6/1
See Note 4 HSR Earthworks
(iv) MCV Clause 632 App 6/1 – LEF:
End product >95%
(v) Undrained shear Clause 633 App 6/1 – of maximum dry
strength of density and <5%
remoulded material Air Voids BS 1377:
(vi) optimum mc BS 1377: Part 4 – - Part 4 (4.5kg
(HSR LEF only) (4.5kg rammer method).
method)
(vii) Argillaceous BS 1377: Part 2 - 50%
diameter (HSR LEF
only)
(viii) liquid limit BS 1377: Part 2 - 35
(HSR LEF only) See Note 14
(ix) CBR Swell Limit Cl. 7.3 BS1377: Part 4 - 3%
(HSR LEF only)
November 2019 49
Lower Upper
Previous Column)
2 D – Silty cohesive General Fill and Any material, or combination of materials, other (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Non HSR 2 D –
material HSR Lower than chalk (ii) mc BS 1377: Part 2 App 6/1 App 6/1 Earthworks:
Embankment See Note 4 Tab 6/4 Method 3
Fill (see Note
(iii) MCV Clause 632 App 6/1 App 6/1
12) HSR Earthworks
(iv) undrained Clause 633 App 6/1 App 6/1 LEF:
shear strength of
End product >95%
remoulded
of maximum dry
material
density and <5%
(v) optimum mc BS 1377: Part 4 - - Air Voids BS 1377:
(HSR LEF only) (4.5kg rammer method) Part 4 (4.5kg
(vi) Argillaceous BS 1377: Part 2 - 50% method).
diameter (HSR LEF

only)
(vii) liquid limit BS 1377: Part 2 - 35
(HSR LEF only) See Note 14
(viii) CBR Swell Cl. 7.3 BS1377: Part 4 - 3%
Limit (HSR LEF
only)
2 E - Reclaimed pulverised General Fill and Reclaimed material from lagoon or stockpile containing (i) mc BS 1377: Part 2 To enable Non HSR 2 E -
fuel ash cohesive HSR Lower not more than 20% furnace bottom ash See Note 4 compaction to Earthworks:
material Embankment Fill Clause 612 End product 95%
(see Note 12) (ii) bulk density BS 1377: Part 9 App 6/1 App 6/1 of maximum dry
BS 1377: Part 4 density of BS 1377:
(iii) optimum mc - -
Part 4 (2.5 kg
(HSR LEF only) (4.5kg rammer method) rammer method)
HSR Earthworks
LEF:
End product >95%
of maximum dry
density and <5%
Air Voids BS 1377:
Part 4 (4.5kg
method).
November 2019 50
Lower Upper
Previous Column)
3 – – Chalk General Fill Chalk and associated materials all designated as Class (i) mc BS 1377: Part 2 – App 6/1 Non HSR 3 – –
3 in the Contract See Note 4 earthworks
(ii) IDD Clause 634 App 6/1 App 6/1 Tab 6/4 Method 4,
or Method 1 if
GENERAL CHALK FILL
required in App
6/1. All types of
vibratory rollers of
Categories over
1800 kg shall not
be used.
HSR earthworks:
See Note 11
Ev2>60MPa at
surface of UEF;
Ev2>45MPa at 1m
above LEF (see
Note 13).
4 – – Various Fill to landscape See App 6/1 See Clause 620 and 4 – –
GENERAL LANDSCAPE FILL
(i) grading BS 1377: Part 2 App 6/1 App 6/1

areas (ii) mc BS 1377: Part 2 – App 6/1 App 6/1
See Note 4
5 A – Topsoil, or turf, Topsoiling (P05) In accordance with Technical Standard – Soil - - – - – 5 A –

existing on site Handling for Land Restoration HS2-HS2-EV-STD-000-
TOPSOIL
000008
5 B – Imported topsoil Topsoiling General purpose grade complying with BS 3882 – – – – – 5 B –
5 S - Agricultural Subsoil Subsoil In accordance with Technical Standard – Soil Handling – – – – – 5 S -
underlying topsoil for Land Restoration HS2-HS2-EV-STD-000-000008
November 2019 51
Lower Upper
Previous Column)
6 A – Selected well Below water Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 No 6 A –
graded granular rock other than argillaceous rock, crushed concrete, (On-site) compaction
material chalk, well burnt colliery spoil or any combination BS EN 933-2 Tab 6/5 Tab 6/5
thereof. (Properties (i) and (ii) in next column, shall (Imported onto
not apply to chalk.) Recycled aggregate. site)
Where material is imported onto site which is not ‘as (ii) uniformity See Note 5 10 –
dug’ it shall be aggregate conforming to BS EN 13242 (iii) SMC of chalk Clause 634 – 20%
from one or more of the following source codes, see index
Notes 8, 9, and 10:
(iv) plasticity BS 1377: Part 2 Non-plastic
P (natural aggregates – except shale, siltstone or slate, index
see Note 7);
industries);
G1 (red coal shale) – not HSR earthworks;
G3 (pre-selected all-in from quarrying/mining).
SELECTED GRANULAR FILL
Glass waste is not permitted.

6 B – Selected coarse Starter layer Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Non HSR 6 B –
granular material rock, crushed concrete, chalk, well burnt colliery (On-site) earthworks
spoil, slag or any combination thereof. (Properties BS EN 933-2 Tab 6/5 Tab 6/5 Tab 6/4
(ii) and (iii) in next column, shall not apply to chalk.) (Imported onto Method 5
Recycled aggregate. site)
Where material is imported onto site which is not ‘as (ii) plasticity BS 1377: Part 2 Non-plastic HSR
dug’ it shall be aggregate conforming to BS EN 13242 index earthworks
from one or more of the following source codes, see (iii) Los Angeles Clause 635 – 50 Max thickness
Notes 8, 9, and 10: coefficient 500mm
P (natural aggregates – except shale, siltstone or slate, (iv) mc BS 1377: Part 2 App 6/1 App 6/1
see Note 7); See Note 4
industries);
D2 (air cooled blast furnace slag) – not HSR
earthworks;
D3 (basic oxygen furnace slag) – not HSR earthworks;
D4 (electric arc furnace slag (EAF C)) – not HSR
earthworks;

November 2019 52
Lower Upper
Previous Column)
6 C – Selected Starter layer Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Non HSR 6 C –
uniformly graded rock other than argillaceous rock, crushed concrete, (On-site) earthworks:
granular material chalk, well burnt colliery spoil, slag or any BS EN 933-2 Tab 6/5 Tab 6/5 Tab 6/4
combination thereof. (Property (iii) in next column, (Imported onto Method 3
shall not apply to chalk.) Recycled aggregate. site)
Where material is imported onto site which is not ‘as (ii) uniformity See Note 5 – 10 HSR
dug’ it shall be aggregate conforming to BS EN 13242 coefficient earthworks
from one or more of the following source codes, see (iii) plasticity BS 1377: Part 2 Non-plastic Max thickness
Notes 8, 9, and 10: index 500mm
P (natural aggregates – except shale, siltstone or slate, (iv) Los Angeles Clause 635 – 50
see Note 7); coefficient
A (construction and demolition recycling industries); (v) mc BS 1377: Part 2 App 6/1 App 6/1
See Note 4
D2 (air cooled blast furnace slag) – not HSR earthworks;

earthworks;
6 D – Selected uniformly Starter layer Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Non HSR 6 D –
graded granular below pulverised rock other than argillaceous rock, crushed concrete, (On site) earthworks:
material fuel ash chalk, well burnt colliery spoil, slag or any Tab 6/4
BS EN 933-2 Tab 6/5 Tab 6/5
combination thereof. Recycled aggregate. Method 4
Imported onto site)
Where material is imported onto site which is not ‘as (ii) uniformity See Note 5 – 10
dug’ it shall be aggregate conforming to BS EN 13242 HSR
coefficient
from one or more of the following source codes, see earthworks:
Notes 8, 9, and 10: (iii) plasticity index BS 1377: Part 2 Non-plastic
Max thickness
P (natural aggregates – except shale, siltstone or slate, (iv) mc BS 1377: Part 2 App 6/1 App 6/1 500mm
see Note 7); See Note 4
A (construction and demolition recycling industries); (v) MCV Clause 632 App 6/1 App 6/1
D2 (air cooled blast furnace slag) – not HSR earthworks;
earthworks;
G1 (red coal shale) – not HSR earthworks.
November 2019 53
Material Requirements of Clause 601 and contract Requirements on Use of Fill Materials in Clause 601 and Testing in Requirements in
Description specific Appendix 6/1) Clause 631) Clause 612
Lower Upper
Previous Column)
6 E – Selected granular For Any material, or combination of materials, other than (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Not applicable 6 E –
material (Class stabilisation unburnt colliery spoil and argillaceous rock. (On-site)
9A) or HSR with cement (Properties (i), (ii) and (iii) in next column, shall not BS EN 933-2 Tab 6/5 Tab 6/5
embankment fill to form apply to chalk.) Recycled aggregate (Imported onto
(Class 9G) capping (Class site)
9A) or HSR Where material is imported onto site which is not ‘as
dug’ it shall be aggregate conforming to BS EN 13242 (ii) mc BS 1377: Part 2 – App 6/1
embankment
from one or more of the following source codes, see See Note 4
fill (Class 9G).
Notes 8, 9, and 10: (iii) liquid limit BS 1377: Part 2 – 45
P (natural aggregates – except shale, siltstone or slate, (iv) plasticity BS 1377: Part 2 – 20
see Note 7); index
(v) organic matter BS 1377: Part 3 – App 6/1
(vi) water soluble TRL Report 477, Test – 3000 mg/l
industries);
(WS) sulfate content No. 1 (suitable for as SO4
SELECETED GRANULAR FILL
D2 (air cooled blast furnace slag); sands, silts, clays,

weak rocks and
G (mining and quarry industry – except G2 (black aggregates) or
coal shale)). BS1377-3 Clause 5
Glass waste is not permitted. (not suitable for
aggregates)
(vii) oxidisable TRL Report 477, Test – 0.6% as
sulfides (OS) No. 2 and 4 SO4
content
(viii) SMC of Clause 634 – 20%
chalk
6 F 1 Selected Capping Any material, or combination of materials – including (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Tab 6/4 6 F 1
granular recycled aggregates with not more than 50% by mass (On site materials Method 6
material (fine of recycled bituminous planings and granulated only)
grading) asphalt, but excluding materials contaminated with tar (ii) optimum mc BS 1377: Part 4 – –
and tar- bitumen binders, unburnt colliery spoil, (vibrating hammer
argillaceous rock and chalk. method)
Property (vi) in the next column shall not apply if the (iii) mc BS 1377: Part 2 Optimum Optimum
Class Ra (asphalt) content of any recycled aggregate See Note 4 mc - 2% mc
is 20% or less. (iv) Los Angeles Clause 635 – 60
Where material in this Class is imported onto site it coefficient
shall be classified as Class 6F4 and comply with the (v) Class Ra Clause 710 – 50%
requirements for that material. (asphalt) content
(vi) bitumen BS EN 12697-1 or – 2.0%
content BS EN 12697-39
November 2019 54
Lower Upper
Previous Column)
6 F 2 Selected granular Capping Any material, or combination of materials - including (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Tab 6/4 6 F 2
material (coarse recycled aggregates with not more than 50% by mass (On site materials Method 6
grading) of recycled bituminous planings and granulated only)
asphalt, but excluding materials contaminated with tar (ii) optimum mc BS 1377: Part 4 –
and tar- bitumen binders, unburnt colliery spoil and (vibrating hammer
argillaceous rock. method)
Property (i) in the next column shall not apply to (iii) mc BS 1377: Part 2 Optimum Optimum
chalk. See Note 4 mc - 2% mc
Property (vi) in the next column shall not apply if the (iv) Los Angeles Clause 635 – 50
Class Ra (asphalt) content of any recycled aggregate coefficient
is 20% or less. (v) Class Ra Clause 710 – 50%
(asphalt) content
Where material in this Class is imported onto site it
(vi) bitumen BS EN 12697-1 or – 2.0%
shall be classified as Class 6F5 and comply with the
requirements for that material.
6 F 3 Selected Capping Any material, or combination of materials with not (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Tab 6/4 Method 6 6 F 3
granular less than 50% by mass of recycled bituminous (On-site) Maximum
material planings and granulated asphalt, but excluding BS EN 933-2 Tab 6/5 Tab 6/5 Compacted layer
materials contaminated with tar and tar-bitumen (Imported onto thickness shall be
binders, unburnt colliery spoil and argillaceous rock. site) 200 mm
Where material is imported onto site which is not ‘as (ii) optimum mc Clause 613 – –
dug’ it shall be aggregate conforming to BS EN (iii) mc Clause 613 See Optimum Optimum
13242 from the following source codes, see Notes 8, Note 4 mc -2% mc
9 and 10:
(iv) Class Ra Clause 710 50% –
A1 (reclaimed asphalt); (asphalt) content
(v) bitumen BS EN 12697-1 or – 10%
A4 (mixed recycled aggregate);
Aggregates from source code A4 shall contain at least
50% of constituents in Class Ra (bituminous
materials).
November 2019 55
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6 F 4 Selected granular Capping Unbound mixture complying with BS EN 13285 (i) Size BS EN 13285 – Tab 6/5 Tab 6/5 Tab 6/4 6 F 4
material (fine containing aggregate conforming to BS EN 13242 designation and 0/31.5 and GE Method 6
grading) – from one or more of the following source codes, see overall grading
imported on to Notes 8, 9 and 10: category
the Site (ii) Maximum fines BS EN 13285 – Tab 6/5 Tab 6/5
P (natural aggregates – except chalk, shale,
siltstone or slate, see Note 7); and oversize UF15 and OC75
categories
A2 (crushed concrete); (iii) Los Angeles BS EN 13242 – – 60
A3 (crushed bricks, masonry); coefficient LA60
SELECETED GRANULAR FILL
(iv) Volume BS EN 13242 – –

A4 (mixed recycled aggregate); stability of blast – free from
furnace slag dicalcium silicate
B1 (municipal incinerator bottom ash (MIBA)); and iron
disintegration
D2 (air cooled blast furnace slag); (v) Volume stability BS EN 13242 – V5 – –
D3 (basic oxygen furnace slag); of steel (BOF) and
EAF) slag
D4 (electric arc furnace slag (EAF C)); (vi) Other BS EN 13242 – – –
G (mining and quarry industry – except G2 (black aggregate CategoryNR (no
coal shale)). requirements requirement)
(vii) Laboratory BS EN 13285, – –
Aggregates from source code A4 shall contain not more dry density and Clause 5.3 –
than 50% of constituents in Class Ra (bituminous optimum water declared values
materials). content
Property (x) in the next column shall not apply if the (viii) Water BS EN 1097-5 Optimum Optimum
Class Ra (asphalt) content of any recycled aggregate content wc – -2% wc
is 20% or less. (ix) Class Ra Clause 710 – 50%
Glass waste is not permitted. (asphalt) content
(x) bitumen BS EN 12697-1 or – 2.0%
November 2019 56
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6 F 5 Selected granular Capping Unbound mixture complying with BS EN 13285 (i) Size BS EN 13285 – Tab 6/5 Tab 6/5 Tab 6/4 6 F 5
material (coarse containing aggregate conforming to BS EN 13242 designation and 0/80 and GE Method 6
grading) – from one or more of the following source codes, see overall grading
imported on to the Notes 8, 9 and 10: category
Site (ii) Maximum fines BS EN 13285 – Tab 6/5 Tab 6/5
P (natural aggregates – except chalk, shale,
siltstone or slate, see Note 7); and oversize UF12 and OC75
categories
A2 (crushed concrete); BS EN 13242 –
(iii) Los Angeles – 50
A3 (crushed bricks, masonry); coefficient LA50
(iv) Volume BS EN 13242 – –
SELECTED GRABULAR FILL
A4 (mixed recycled aggregate); stability of blast – free from

B1 (municipal incinerator bottom ash (MIBA)); furnace slag dicalcium silicate
and iron
D2 (air cooled blast furnace slag); disintegration
D3 (basic oxygen furnace slag); (v) Volume stability of BS EN 13242 – V5 – –
steel (BOF) and EAF)
D4 (electric arc furnace slag (EAF C)); slag
G (mining and quarry industry – except G2 (black (vi) Other BS EN 13242 – – –
coal shale)). aggregate Category NR (no
requirements requirement)
Aggregates from source code A4 shall contain not more
than 50% of constituents in Class Ra (bituminous (vii) Laboratory BS EN 13285, – –
materials). dry density and Clause 5.3 –
optimum water declared values
Property (x) in the next column shall not apply if the content
Class Ra (asphalt) content of any recycled aggregate
(viii) Water BS EN 1097-5 Optimum Optimum
is 20% or less.
content wc – -2% wc
Glass waste is not permitted. (ix) Class Ra Clause 710 – 50%
(asphalt) content
(x) bitumen BS EN 12697-1 or – 2.0%
November 2019 57
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6 F 6 Selected granular Protection Layer (i) grading BS 1377: part 2 or BS Site won - Site won -Tab End product >100% 6 F 6
Natural gravel, crushed rock, crushed concrete or any
material (Granular) EN 13242 Tab 6/2 6/2 of maximum dry
combination thereof. None of these constituents shall
Imported Tab Imported Tab density and <8%
include any argillaceous rock.
6/5 6/5 Air Voids BS 1377:
Where material is imported onto site which is not ‘as Part 4 (4.5kg
dug’ it shall be aggregate conforming to BS EN 13242 (ii) plasticity index BS 1377: part 2 Non-plastic rammer method),
from one or more of the following source codes, see (iii) mc BS 1377: Part 2 App 6/1 App 6/1 Modulus of
Notes 8, 9, and 10: See Note 4 deformation
P (natural aggregates – except chalk shale, siltstone or (iv) optimum mc BS 1377: Part 4 – – 120MPa<Ev2<500
slate). (4.5kg rammer MPa (see Note 13)
method)
(v) flakiness index BS EN 933-3 - 35
(vi) Los Angeles Clause 635 - 20

abrasion
(vii) Micro-Deval BS EN 1097-1 - 15%
(viii) Freeze-thaw BS EN 1367-2 - 35
(magnesium sulphate
soundness test)
Where the source
rock is any of those
identified in BS EN
13242:2002+A1:
2007, Clause B2.2
6 F 7 Bituminous Material Protection Layer Bituminous Protection Layers shall be asphalt concretes (i) Modulus of French Standard NF 170 MPa 500 MPa Density ≥ 98 % of 6 F 7
(Bituminous) conforming to the requirements of BS EN 13108-1: 2006. deformation Ev2 (see P 94-117.1 and UIC (10°C≤T≤ 20 the reference
Note 13) 719R clause 2.3.3 °C) or density value
150 MPa
(10°C≤T≤ 20
°C)
(ii) Dynamic BS EN 12697-26: 3,700 MPa 7,100 MPa
Modulus Value 2012.
(iii) Deformation Annex D of BS EN 120 µm/m
value (one million 12697-24: 2012
cycles) (see Note 13)
November 2019 58
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6 F 8 Selected granular Prepared Any material, or combination of materials – (i) grading BS EN 13285 Table 8//1 Table 8//1 (P05) End product 6 F 8
material (fine Subgrade for including crushed concrete, but excluding materials (Sub-Base (Sub-Base >100% of
grading) HSR earthworks contaminated with tar and tar-bitumen binders, Type 1) Type 1) maximum dry
unburnt colliery spoil, red shale, crushed bricks, GP Overall GP Overall density and <8%
masonry, recycled bituminous planings and Grading Grading Air Voids BS 1377:
granulated asphalt, argillaceous rock and chalk, slag, Part 4 (4.5kg
municipal incinerator bottom ash, mining and quarry (ii) optimum mc BS 1377: Part 4 – –
rammer).
(4.5kg rammer)
industry waste. Modulus of

(iii) mc BS 1377: Part 2 App 6/1 App 6/1 deformation Ev2 (see
dug’ it shall be aggregate conforming to BS EN Note 13):
13242 from one or more of the following source (iv) Los Angeles Clause 635 – 60 (Combined >60 MPa
codes, see Notes 8, 9 and 10: coefficient LA + MDE) (slabtrack);
(v) Micro Deval BS EN 1097-1 - 60 (Combined >80 MPa (ballast);
P (natural aggregates – except chalk, shale, siltstone Value (MDE) 10-14mm sample LA + MDE) <500MPa.
or slate); grading
A2 (crushed concrete). (vi) Flakiness Index BS EN 933-3 – 30%
Glass waste is not permitted. (vii) Methylene Blue BS EN 933-9 - 2
Value
(viii) Frost Clause 602.20 Non frost
Susceptibility susceptible
(ix) plasticity of BS 1377: Part2 Non-plastic
fraction of material
passing 425 micron
sieve
November 2019 59
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6 F 9 Selected granular Prepared Any material, or combination of materials – including (i) grading BS 1377: Part 2 Site won - Site won - (P05) End product 6 F 9
material (coarser Subgrade for crushed concrete, but excluding materials contaminated (site won) Table 6/2 (as Table 6/2 (as >100% of
grading) HSR earthworks with tar and tar-bitumen binders, unburnt colliery spoil, per Class per Class 6F2) maximum dry
red shale, crushed bricks, masonry, recycled bituminous BS EN 933-2 6F2) density and <8%
planings and granulated asphalt, argillaceous rock and (imported) Imported - Air Voids BS 1377:
chalk, slag, municipal incinerator bottom ash, mining and Imported - Table 6/5 Part 4 (4.5kg
quarry industry waste. Table 6/5 (as per Class rammer method).
(as per Class 6F5) Modulus of
Where material is imported onto site which is not ‘as 6F5) deformation Ev2 (see
dug’ it shall be aggregate conforming to BS EN 13242 (ii) optimum mc BS 1377: Part 4 – – Note 13):
from one or more of the following source codes, see >60 MPa
Notes 8, 9 and 10: (4.5kg rammer) (slabtrack);
(iii) mc BS 1377: Part 2 App 6/1 App 6/1 >80 MPa (ballast);
P (natural aggregates – except chalk, shale, siltstone <500MPa.
or slate); (iv) Los Angeles Clause 635 – 60 (Combined
coefficient LA + MDE)
A2 (crushed concrete); BS EN 1097-1
(v) Micro Deval - 60 (Combined
Glass waste is not permitted. Value (MDE) 10-14mm sample LA + MDE)
grading
(vi) Flakiness Index BS EN 933-3 – 30%
(vii) Methylene Blue BS EN 933-9 - 2
Value
(viii) Frost Clause 602.20 Non frost
Susceptibility susceptible
(ix) plasticity of BS 1377: Part2 Non-plastic
fraction of material
passing 425 micron
sieve
6 G – Selected granular Gabion filling Natural gravel, crushed rock, crushed concrete or any (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 None 6 G -
material combination thereof. None of these constituents shall (On-site)
include any argillaceous rock.
BS EN 933-2 Tab 6/5 Tab 6/5
Where material is imported onto site which is not ‘as (Imported onto site)
dug’ it shall be aggregate conforming to BS EN (ii) Los Angeles Clause 635 – 50
13242 from one or more of the following source coefficient
codes, see Notes 8, 9 and 10:
P (natural aggregates – except shale, siltstone or slate,
see Note 7);
A2 (crushed concrete).
November 2019 60
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6 H – Selected Drainage Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Tab 6/4 6 H –
granular layer to rock, crushed concrete, chalk, well burnt colliery (On-site) Method 3
material reinforced spoil or any combination thereof. None of these BS EN 933-2 Tab 6/5 Tab 6/5
soil and constituents shall include any argillaceous rock. (Imported onto
anchored (Properties (vi), (vii), (viii), (ix), (x), (xi) and (xii) in site)
earth next column only apply when metallic reinforcing
(ii) plasticity BS 1377: Part 2 Non-plastic
structures or anchor elements, facing units or fastenings are
index
used.) (Properties (ii) and (v) in next column shall
not apply to chalk.) Recycled aggregate except (iii) Los Angeles Clause 635 – 50
recycled asphalt. coefficient
(iv) mc BS 1377: Part 2 App 6/1 App 6/1
See Note 4
dug’ it shall be aggregate conforming to BS EN 13242
from one or more of the following source codes, see (v) MCV Clause 632 App 6/1 App 6/1
SELECTED GRABULAR FILL
Notes 8, 9 and 10: (vi) pH value BS 1377: Part 3 Tab 6/3 Tab 6/3
P (natural aggregates – except shale, siltstone or slate, (vii) chloride ion BS EN 1744-1 or – Tab 6/3
see Note 7); content equivalent test in
accordance with BRE
A2 (crushed concrete); Special Digest 1
(viii) water TRL Report 477, Test – Tab 6/3
A3 (crushed bricks, masonry);
soluble (WS) No. 1 (suitable for
G1 (red coal shale) – not HSR earthworks. sulfate content sands, silts, clays,
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(ix) oxidisable TRL Report 477, Test – Tab 6/3
sulfides (OS) No. 2 and 4
content
(x) resistivity Clause 637 Tab 6/3 –
(xi) redox Clause 638 Tab 6/3 –
potential
(xii) organic BS 1377: Part 3 – Tab 6/3
content
(xiii) microbial Table 6/3 – Tab 6/3
activity index
November 2019 61
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6 I – Selected well Fill to Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Tab 6/4 6 I –
graded granular reinforced rock, crushed concrete, slag, chalk, well burnt colliery (On-site) Method 2
material soil and spoil or any combination thereof except that chalk shall BS EN 933-2 Tab 6/5 Tab 6/5
anchored not be combined with any other constituent. None of (Imported onto
earth these constituents shall include any argillaceous rock. site)
structures (Properties (i), (ii) and (v) in next column shall not
(ii) uniformity See Note 5 10 –
apply to chalk.) (Properties (viii), (ix), (x), (xi), (xii),
coefficient
(xiii) and (xiv) only apply when metallic reinforcing or
anchor elements, facing units or fastenings are used.) (iii) SMC of chalk Clause 634 – 20%
Recycled aggregate except recycled asphalt. (iv) mc BS 1377: Part 2 App 6/1 App 6/1
See Note 4
dug’ it shall be aggregate conforming to BS EN 13242 (v) MCV Clause 632 App 6/1 App 6/1
from one or more of the following source codes, see (vi) effective angle Clause 636 App 6/1 –
Notes 8, 9 and 10: of friction (φ’) and
effective cohesion
P (natural aggregates – except shale, siltstone or slate, (c')
see Note 7);
(vii) coefficient of Clause 639 App 6/1 –

A2 (crushed concrete); friction and
adhesion (fill/
A3 (crushed bricks, masonry); elements)
(viii) pH value BS 1377: Part 3 Tab 6/3 Tab 6/3
earthworks; (ix) chloride ion BS EN 1744-1 or – Tab 6/3
content equivalent test in
G1 (red coal shale) – not HSR earthworks. accordance with BRE
Special Digest 1
(x) water soluble TRL Report 477, Test – Tab 6/3
(WS) sulfate No. 1 (suitable for
content sands, silts, clays,
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(xi) oxidisable TRL Report 477, Test – Tab 6/3
content
(xii) resistivity Clause 637 Tab 6/3 –
(xiii) redox Clause 638 Tab 6/3 –
potential
(xiv) organic BS 1377: Part 3 – Tab 6/3
content
(xv) microbial Table 6/3 – Tab 6/3
activity index
November 2019 62
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6 J – Selected Fill to Natural gravel, natural sand, crushed gravel, (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Tab 6/4 6 J –
uniformly graded reinforced crushed rock, crushed concrete, slag, chalk, well (On-site) Method 3
granular material soil and burnt colliery spoil or any combination thereof, BS EN 933-2 Tab 6/5 Tab 6/5
anchored except that chalk shall not be combined with any (Imported onto
earth other constituent. None of these constituents shall site)
include any argillaceous rock. (Properties (viii),
(ii) uniformity See Note 5 5 10
(ix), (x), (xi), (xii), (xiii) and (xiv) in next column
coefficient
only apply when metallic reinforcing or anchor
elements, facing units or fastenings are used.) (iii) SMC of chalk Clause 634 – 20%
(Properties (i), (ii) and (v) in next column shall not (iv) mc BS 1377: Part 2 App 6/1 App 6/1
apply to chalk.) Recycled aggregate except recycled See Note 4
asphalt. (v) MCV Clause 632 App 6/1 App 6/1
Where material is imported onto site which is not ‘as (vi) effective angle Clause 636 App 6/1 –
dug’ it shall be aggregate conforming to BS EN of friction (φ’) and
13242 from one or more of the following source effective cohesion
codes, see Notes 8, 9 and 10: (c')
P (natural aggregates – except shale, siltstone or slate, (vii) coefficient of Clause 639 App 6/1 –
see Note 7); friction and
adhesion (fill/
A2 (crushed concrete); elements)
A3 (crushed bricks, masonry); (viii) pH value BS 1377: Part 3 Tab 6/3 Tab 6/3
(ix) chloride ion BS EN 1744-1 or – Tab 6/3
D2 (air cooled blast furnace slag) – not HSR content equivalent test in
earthworks; accordance with BRE
Special Digest 1
G1 (red coal shale) – not HSR earthworks (x) water soluble TRL Report 477, Test – Tab 6/3
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
content
(xii) resistivity Clause 637 Tab 6/3e –
potential
(xiv) organic BS 1377: Part 3 – Tab 6/3
content
(xv) microbial Table 6/3 – Tab 6/3
activity index
November 2019 63
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6 K – Selected Lower Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 End product 6 K –
granular bedding for rock, crushed concrete, well burnt colliery spoil or (On-site) 90% of
material corrugated any combination thereof. None of these constituents BS EN 933-2 Tab 6/5 Tab 6/5 maximum dry
steel buried shall include any argillaceous rock. Recycled (Imported onto density of BS
structures aggregate except recycled asphalt. site) 1377: Part 4
(Vibrating
Where material is imported onto which is not ‘as dug’ (ii) uniformity See Note 5 5 –
hammer
site it shall be aggregate conforming to BS EN 13242 coefficient
method)
from one or more of the following source codes, see (iii) plasticity BS 1377: Part 2 – 6
Notes 8, 9 and 10: index
P (natural aggregates – except shale, siltstone or slate, (iv) optimum mc BS 1377: Part 4 – –
see Note 7); (vibrating hammer
method)
A2 (crushed concrete);
(v) mc BS 1377: Part 2 Optimum Optimum
A3 (crushed bricks, masonry); See Note 4 mc -2% mc +1%
(vi) MCV Clause 632 App 6/1 App 6/1

(vii) Los Angeles Clause 635 – 40
coefficient
(viii) resistivity Clause 637 2000 ohm –
cm
(ix) water soluble TRL Report 477, Test – 300 mg/ l
sands, silts, clays,
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(x) oxidisable TRL Report 477, Test – 0.06% as
content
(xi) chloride ion BS EN 1744-1 or – 0.025%
accordance with BRE
Special Digest 1
(xii) pH value BS 1377: Part 3 6 9
(xiii) sulfide and Standard textbook of – Rapid
hydrogen sulfide qualitative inorganic blackening of
analysis lead acetate
paper
November 2019 64
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6 L – Selected Upper Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 6 L –
uniformly graded bedding for rock, crushed concrete, well burnt colliery spoil or (On-site)
granular material corrugated any combination thereof. None of these constituents BS EN 933-2 Tab 6/5 Tab 6/5
steel buried shall include any argillaceous rock. Recycled (Imported onto
structures aggregate except recycled asphalt. site)
Where material is imported onto site which is not ‘as (ii) resistivity Clause 637 2000 ohm –
dug’ it shall be aggregate conforming to BS EN cm
13242 from one or more of the following source (iii) water soluble TRL Report 477, Test – 300 mg/ l
codes, see Notes 8, 9 and 10: (WS) sulfate content No. 1 (suitable for as SO4
P (natural aggregates – except shale, siltstone or slate, weak rocks and
see Note 7); aggregates) or
A2 (crushed concrete); BS1377-3 Clause 5
(not suitable for
A3 (crushed bricks, masonry); aggregates)
G1 (red coal shale) – not HSR earthworks. (iv) oxidisable TRL Report 477, Test – 0.06% as
content
(v) chloride ion BS EN 1744-1 or – 0.025%
accordance with BRE
Special Digest 1
(vi) pH value BS 1377: Part 3 6 9
(vii) sulfide and Standard textbook of – Rapid
paper
November 2019 65
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6 M – Selected Surround to Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 End product 6 M –
granular corrugated rock, crushed concrete, well burnt colliery spoil or (On-site) 90% of
material steel buried any combination thereof. None of these constituents BS EN 933-2 Tab 6/5 Tab 6/5 maximum dry
structures shall include any argillaceous rock. Recycled (Imported onto density of BS
aggregate except recycled asphalt. site) 1377: Part
4 (Vibrating
Where material is imported onto site which is not ‘as (ii) uniformity See Note 5 5 – hammer
dug’ it shall be aggregate conforming to BS EN coefficient method) unless
13242 from one or more of the following source (iii) plasticity BS 1377: Part 2 – 6 otherwise stated
codes, see Notes 8, 9 and 10: index in App 6/1
P (natural aggregates – except shale, siltstone or slate, (iv) optimum mc BS 1377: Part 4 – –
see Note 7); (vibrating hammer
method)
(v) mc BS 1377: Part 2 Optimum Optimum
A3 (crushed bricks, masonry); See Note 4 mc -2% mc +1%
(vi) MCV Clause 632 App 6/1 App 6/1

(vii) Los Angeles Clause 635 – 40
coefficient
(viii) resistivity Clause 637 2000 ohm –
cm
(ix) water soluble TRL Report 477, Test – 300 mg/ l
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(x) oxidisable TRL Report 477, Test – 0.06% as
content
(xi) chloride ion BS EN 1744-1 or – 0.025%
accordance with BRE
Special Digest 1
(xii) pH value BS 1377: Part 3 6 9
(xiii) sulfide and Standard textbook of – Rapid
paper
November 2019 66
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6 N – Selected well Fill to Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Non HSR: End 6 N –
graded granular structures rock, crushed concrete, slag, well- burnt colliery spoil or (On-site) product 95% of
material any combination thereof. None of these constituents BS EN 933-2 Tab 6/5 Tab 6/5 maximum dry
shall include any argillaceous rock. Recycled aggregate (Imported onto density of BS
except recycled asphalt. site) 1377: Part 4
(vibrating
Where material is imported onto site which is not ‘as (ii) uniformity See Note 5 10 – hammer
dug’ it shall be aggregate conforming to BS EN coefficient

method)
13242 from one or more of the following source (iii) Los Angeles Clause 635 – 40
codes, see Notes 8, 9 and 10: coefficient
HSR: End
P (natural aggregates – except shale, siltstone or slate, (iv) undrained shear Clause 633 App 6/1 – product 98% of
see Note 7); parameters (c and maximum dry
φ) density of BS
(v) effective angle of Clause 636 App 6/1 – 1377: Part 4
A3 (crushed bricks, masonry); internal friction (φ’) (vibrating
and effective hammer
G1 (red coal shale) - not HSR earthworks. cohesion (c') method)
(vi) permeability Clause 640 App 6/1 –
(vii) mc BS 1377: Part 2 App 6/1 App 6/1
See Note 4
(viii) MCV Clause 632 App 6/1 App 6/1
(ix) slope stability Clause 610 App 6/6
test (where required
in App 6/6)
November 2019 67
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6 P – Selected Fill to Natural gravel, natural sand, crushed gravel, crushed (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Non HSR: End 6 P –
granular structures rock, crushed concrete, slag, chalk, well burnt (On-site) product 95% of
material colliery spoil or any combination thereof. None of BS EN 933-2 Tab 6/5 Tab 6/5 maximum dry
these constituents shall include any argillaceous rock. (Imported onto density of BS
(Properties (i), (ii) and (ix) in next column shall not site) 1377: Part
apply to chalk.) Recycled aggregate except recycled 4 (vibrating
asphalt. (ii) uniformity See Note 5 5 – hammer
coefficient method)
Where material is imported onto site which is not ‘as (iii) IDD of chalk Clause 634 – App 6/1
(iv) Los Angeles Clause 635 – 60 HSR: End
coefficient product 98% of
(v) undrained shear Clause 633 App 6/1 – maximum dry
P (natural aggregates – except shale, siltstone or slate, parameters (c and density of BS
see Note 7); φ) 1377: Part
(vi) effective angle of Clause 636 App 6/1 – 4 (vibrating
A2 (crushed concrete); hammer
internal friction (φ')
A3 (crushed bricks, masonry); and effective method)
cohesion (c')
(vii) permeability Clause 640 App 6/1 –
(viii) mc BS 1377: Part 2 App 6/1 App 6/1
See Note 4
(ix) MCV Clause 632 App 6/1 App 6/1
(x) slope stability Clause 610 App 6/6
test (where required
in App 6/6)
November 2019 68
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6 Q – Selected Overlying fill to Natural gravel, natural sand, crushed gravel, crushed As for Class 1A, 1B or 1C with the End product 6 Q –
granular corrugated rock, crushed concrete, slag, chalk, well burnt addition of the following: 95% of
material steel buried colliery spoil or any combination thereof. None of (i) water soluble TRL Report 477, Test – 300 mg/ l maximum dry
structures – not these constituents shall include any argillaceous rock. (WS) sulfate No. 1 (suitable for as SO4 density of BS
for use on HSR (Properties (i), (ii) and (ix) in next column shall not content sands, silts, clays, 1377: Part
apply to chalk.) Recycled aggregate except recycled weak rocks and 4 (vibrating
asphalt. aggregates) or hammer

BS1377-3 Clause 5 method)
(not suitable for
aggregates) HSR: End
codes, see Notes 8, 9 and 10: (ii) oxidisable TRL Report 477, Test – 0.06% as product 98% of
sulfides (OS) No. 2 and 4 SO4 maximum dry
P (natural aggregates – except shale, siltstone or slate, content density of BS
see Note 7); 1377: Part
(iii) chloride ion BS EN 1744-1 or – 0.025%
4 (vibrating
A2 (crushed concrete); content equivalent test in
hammer
accordance with BRE
A3 (crushed bricks, masonry); method)
Special Digest 1
(iv) pH value BS 1377: Part 3 6 9
earthworks; (v) sulfide and Standard textbook of – Rapid
G1 (red coal shale) – not HSR earthworks. analysis lead acetate
paper
November 2019 69
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6 R – Selected For Any material, or combination of materials, other than (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 6 R –
granular stabilisation unburnt colliery spoil and argillaceous rock. (On-site)
material with lime and (Properties (i), (ii) and (iii) in next column, shall not BS EN 933-2 Tab 6/5 Tab 6/5
cement to apply to chalk.) (Imported onto
form capping site)
(Class 9F) or Glass waste is not permitted.
(ii) mc BS 1377: Part 2 App 6/1 –
HSR
See Note 4
embankment
fill (Class 9L) (iii) liquid limit BS 1377: Part 2 – 45
(iv) plasticity BS 1377: Part 2 – 20
index

(vi) water soluble TRL Report 477, Test – 3000 mg/ l
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(vii) oxidisable TRL Report 477, Test – 0.6% as
content
(viii) IDD of chalk Clause 634 – App 6/1
6 S – Selected well Filter layer Crushed rock or sand. (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 – 6 S –
graded granular below (On-site)
material subbase Where material is imported onto site which is not ‘as
dug’ it shall be aggregate conforming to BS EN BS EN 933-2 Tab 6/5 Tab 6/5
13242 from one or more of the following source (Imported onto
codes, see Notes 8, 9 and 10: site)
(ii) plasticity BS 1377: Part 2 – Non-plastic
P (natural aggregates – except chalk, shale, index
siltstone or slate, see Note 7).
November 2019 70
Lower Upper
Previous Column)
7 A – Selected Fill to Any material or combination of materials, other than (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 End product: 7 A –
cohesive structures argillaceous rock and materials designated as Class 3 (ii) mc BS 1377: Part 2 App 6/1 App 6/1 100% of
material in the Contract. If chalk is used it shall form 100% of See Note 4 maximum dry
constituents. (Properties (i) and (iii) shall not apply to density of BS
chalk.) (Properties (vii) and (viii) may be increased to 1377 :
54% and 31% respectively for Lias Clay only and (iv) undrained shear Clause 633 App 6/1 App 6/1 Part 4 (2.5 kg
subject to the requirements of contract specific parameters (c and rammer
Appendix 6/6). φ) method, 4.5kg
(v) effective angle of Clause 636 App 6/1 App 6/1 rammer
internal friction (φ') method for
and effective HSR) or a dry
cohesion (c') density
(vi) IDD of chalk Clause 634 App 6/1 App 6/1 corresponding
to 5% air voids
(vii) liquid limit BS 1377: Part 2 – 45 for non- at field mc
HSR whichever is
SELECTED COHESIVE FILL
35 for HSR lower

(viii) plasticity BS 1377: Part 2 – 25
index
7 B – Selected conditioned Fill to structures Conditioned material direct from power station dust (i) mc BS 1377: Part 2 To enable End product: 7 B –
pulverised fuel ash and to reinforced collection system and to which a controlled quantity of See Note 4 compaction to 95% of
cohesive material soil water has been added. Clause 612 maximum dry
(ii) bulk density BS 1377: Part 9 App 6/1 App 6/1 density of BS
1377 :
(iii) undrained Clause 633 App 6/1 – Part 4 (2.5 kg
shear parameters rammer
(c and φ) method,
(iv) effective Clause 636 App 6/1 – 4.5kg
angle of internal rammer
friction (φ’) and method for
effective cohesion HSR)
(c')
(v) coefficient of Clause 639 App 6/1 –
friction and
adhesion (fill/
elements)
(vi) permeability Clause 640 App 6/1 –
(vii) slope Clause 610 App 6/6
stability test
(where required in
App 6/6)
November 2019 71
Lower Upper
Previous Column)
7 C – Selected wet Fill to Any material, or combination of materials, other than (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Tab 6/4 7 C –
cohesive reinforced unburnt colliery spoil, argillaceous rock and chalk. (ii) mc BS 1377: Part 2 App 6/1 App 6/1 Method 1
material soil (Properties (viii), (ix), (x), (xi) and (xii) in next See Note 4
column only apply when metallic reinforcing
elements, facing units or fastenings are used).
(iv) effective angle of Clause 636 App 6/1 –
internal friction (φ’)
and effective
cohesion (c')
friction and
adhesion (fill/
elements)
(vi) liquid limit BS 1377: Part 2 – 45 for non-
HSR
35 for HSR
(vii) plasticity BS 1377: Part 2 – 25
index
accordance with BRE
Special Digest 1
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
content
potential
November 2019 72
Lower Upper
Previous Column)
7 D – Selected stony Fill to Any material, or combination of materials, other than (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Tab 6/4 7 D –
cohesive material reinforced unburnt colliery spoil, argillaceous rock and chalk. (ii) mc BS 1377: Part 2 App 6/1 App 6/1 Method 2
soil (Properties (vi), (vii), (viii), (ix), (x), (xi) and (xii) in See Note 4
next column only apply when metallic reinforcing
elements, facing units or fastenings are used).
(iv) effective angle of Clause 636 App 6/1 –
internal friction (φ’)
and effective
cohesion (c')
friction and
adhesion (fill/
elements)
(vi) liquid limit BS 1377: Part 2 – 45 for non-
HSR
35 for HSR
(vii) plasticity BS 1377: Part 2 – 25
index
accordance with BRE
Special Digest 1
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
content
potential
November 2019 73
Lower Upper
Previous Column)
7 E – Selected For Any material, or combination of materials, other (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Not applicable 7 E –
cohesive stabilisation than unburnt colliery spoil. (ii) mc BS 1377: Part 2 – App 6/1
material with lime to See Note 4
form capping Glass waste is not permitted.
(iii) MCV Clause 632 App 6/1 –
(Class 9D) or
HSR (iv) plasticity BS 1377: Part 2 10 –
embankment index
fill (Class 9J) (v) organic matter BS 1377: Part 3 – App 6/1
(vi) water soluble TRL Report 477, Test – App 6/1
(WS) sulfate content No. 1 (suitable for

weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(vii) oxidisable TRL Report 477, Test – App 6/1
content
(viii) total potential TRL Report 477, Test – App 6/1
sulfate (TPS) No. 4
content
(ix) liquid limit BS 1377: Part 2 - 65
(HSR emb fill
only)
(x) plasticity index BS 1377: Part 2 - 40
(HSR emb fill
only)
November 2019 74
Lower Upper
Previous Column)
7 F – Selected silty For Any material, or combination of materials, other (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Not applicable 7 F –
cohesive stabilisation than chalk, unburnt colliery spoil and argillaceous (ii) uniformity See Note 5 5 –
material with cement rock. coefficient
to form
Glass waste is not permitted. (iii) mc BS 1377: Part 2 App 6/1 App 6/1
capping (Class
See Note 4
9B) or HSR
embankment (iv) MCV Clause 632 App 6/1 App 6/1
fill (Class 9H) (v) liquid limit BS 1377: Part 2 – 45
(vi) plasticity BS 1377: Part 2 – 20
index
(vii) organic BS 1377: Part 3 – App 6/1

matter
(viii) water TRL Report 477, Test – App 6/1
soluble (WS) No. 1 (suitable for
sulfate content sands, silts, clays,
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(ix) oxidisable TRL Report 477, Test – App 6/1
content
(x) total potential TRL Report 477, Test – App 6/1
sulfate (TPS) No. 4
content
(xi) liquid limit BS 1377: Part 2 - 65
(HSR emb fill only)
(xii) plasticity index BS 1377: Part 2 - 40
(HSR emb fill only)
November 2019 75
Lower Upper
Previous Column)
7 G – Selected For stabilisation Conditioned material direct from power station dust (i) mc BS 1377: Part 2 App 6/1 App 6/1 Not applicable 7 G –
conditioned with cement to collection system and to which a controlled quantity See Note 4
pulverised fuel form capping of water has been added. (ii) water soluble TRL Report 477, Test – 3000 mg/l
ash cohesive (Class 9C) or (WS) sulfate No. 1 (suitable for as SO4
material HSR content sands, silts, clays,
embankment fill weak rocks and
(Class 9I) aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(iii) oxidisable TRL Report 477, Test – 0.6% as

content
(iv) total potential TRL Report 477, Test – 1.2% as
sulfate (TPS) content No. 4 SO4
7 H – Wet, dry, stony or Overlying fill As Class 2A, 2B, 2C, 2D general cohesive fill As for Class 2A, 2B, 2C, 2D or 3 with the addition of the following As for Class 2A, 7 H –
silty cohesive for corrugated material or Class 3 chalk fill material, except that TRL Report 477, Test – 2B, 2C, 2D or 3
(i) water soluble 300 mg/l as
material and chalk steel buried argillaceous rock, slag, PFA or any combination (WS) sulfate No. 1 (suitable for SO4
structures thereof shall not be used. content sands, silts, clays,
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(ii) oxidisable TRL Report 477, Test – 0.06% as
content
(iii) chloride ion BS EN 1744-1 or – 0.025%
accordance with BRE
Special Digest 1
(iv) pH value BS 1377: Part 3 6 9
November 2019 76
Lower Upper
Previous Column)
7 I – Selected cohesive For Any material, or combination of materials, other than (i) grading BS 1377: Part 2 Tab 6/2 Tab 6/2 Not applicable 7 I –
material stabilisation unburnt colliery spoil.
with lime and (ii) mc BS 1377: Part 2 – App 6/1
cement to form
See Note 4
capping (Class
9E) or HSR (iii) MCV Clause 632 App 6/1 –
embankment (iv) plasticity index BS 1377: Part 2 10 –
fill (Class 9K)

(vi) water soluble TRL Report 477, Test – App 6/1
(WS) sulfate content No. 1 (suitable for
weak rocks and
aggregates) or
BS1377-3 Clause 5
(not suitable for
aggregates)
(vii) oxidisable sulfides TRL Report 477, Test – App 6/1
(OS) content No. 2 and 4
(viii) total potential TRL Report 477, Test – App 6/1
sulfate (TPS) content No. 4
(ix) liquid limit (HSR BS 1377: Part 2 - 65
emb fill only)
(x) plasticity index BS 1377: Part 2 - 40
(HSR emb fill only)
8 – – Class 1, Class 2 or Lower trench Any material; except no stones or lumps of clay shall (i) mc BS 1377: Part 2 App 6/1 App 6/1 Tab 6/4 8 - -
Class 3 material fill be retained on the 40mm test sieve. Recycled See Note 4
aggregate. (ii) MCV Clause 632 App 6/1 App 6/1
MISCELLENEOUS FILL

industries);
B1 (municipal incinerator bottom ash (MIBA)) D2 (air
cooled blast furnace slag) – not HSR earthworks;
D4 (electric arc furnace slag (EAF C)) – not
HSR earthworks;
November 2019 77
Lower Upper
Previous Column)
9 A – Cement Capping Class 6E with addition of cement according to Clause (i) pulverisation BS EN 13286-48 60% – Tab 6/4 Method 6 9 A –
stabilised well 614 (ii) bearing ratio BS EN 13286-47 App 6/1 –
graded granular
(iii) mc BS EN 13286-2 App 6/1 App 6/1
material
9 B – Cement Capping Class 7F with addition of cement according to Clause (i) pulverisation BS EN 13286-48 App 6/1 – Tab 6/4 Method 7 9 B –
stabilised silty 614 (ii) MCV Clause 632 App 6/1 12
cohesive immediately before
material compaction
(iii) bearing ratio BS EN 13286-47 App 6/1 –
(iv) mc BS EN 13286-2 App 6/1 App 6/1
9 C – Cement stabilised Capping Class 7G with addition of cement according to Clause (i) pulverisation BS EN 13286-48 60% – End 9 C –
STABILISED MATERIALS
conditioned 614 (ii) bearing ratio BS EN 13286-47 App 6/1 – product 95% of
pulverised fuel maximum dry
(iii) mc BS EN 13286-2 App 6/1 –
ash cohesive density BS EN
material 13286-47 (2.5kg
rammer method)
9 D – Lime stabilised Capping Class 7E with addition of lime according to Clause 615 (i) pulverisation BS EN 13286-48 30% – Tab 6/4 Method 7 9 D –
cohesive material (ii) MCV immediately Clause 632 App 6/1 App 6/1
before compaction
(iv) mc BS EN 13286-2 App 6/1 App 6/1
9 E – Lime and cement Capping Class 7I with addition of lime and cement according to (i) pulverisation BS EN 13286-48 30% – Tab 6/4 Method 7 9 E –
stabilised cohesive Clause 643 (ii) MCV immediately Clause 632 App 6/1 App 6/1
material before completion
(iv) mc BS EN 13286-2 App 6/1 App 6/1
9 F – Lime and cement Capping Class 6R with addition of lime and cement according to (i) pulverisation BS EN 13286-48 60% – Tab 6/4 Method 6 9 F –
stabilised well graded Clause 643 (ii) bearing ratio BS EN 13286-47 App 6/1 –
granular material
(iii) mc BS EN 13286-2 App 6/1 App 6/1
See Note 4
November 2019 78
Lower Upper
Previous Column)
9 G – Cement stabilised HSR embankment Class 6E with addition of cement according to Clause (i) pulverisation BS EN 13286-48 60% – UEF: 9 G –
well graded granular fill (including 647 (ii) mc BS EN 13286-2 App 6/1 App 6/1 End product >98%
material transitions) of maximum dry
(iii) optimum mc BS 1377: Part 4 - -
density, <5% Air
(4.5kg rammer
Voids BS 1377:
method)
Part 4 (4.5kg
method),
Ev2>60MPa at
surface of UEF,
Ev2>45MPa at 1m
above LEF (see
Note 13).
LEF:
End product >95%
of maximum dry
density, <5% Air
Voids BS 1377:
Part 4 (4.5kg
method).
9 H – Cement stabilised HSR embankment Class 7F with addition of cement according to Clause (i) pulverisation BS EN 13286-48 App 6/1 – UEF: 9 H -
silty cohesive fill (including 647 (ii) MCV Clause 632 App 6/1 12 End product >98%
material transitions) immediately of maximum dry
before density, <5% Air
compaction Voids BS 1377:
(iii) mc BS EN 13286-2 App 6/1 App 6/1 Part 4 (4.5kg
method),
(iv) optimum mc BS 1377: Part 4 - -
Ev2>60MPa at
(4.5kg rammer surface of UEF,
method) Ev2>45MPa at 1m
above LEF (see
Note 13).
LEF:
End product >95%
of maximum dry
density, <5% Air
Voids BS 1377:
Part 4 (4.5kg
method).
November 2019 79
Class General Material Typical Use Permitted Constituents (All Subject to Material Properties Required for Acceptability (In Addition to Compaction Class
Description Requirements of Clause 601 and contract specific Requirements on Use of Fill Materials in Clause 601 and Testing in Requirements in
Appendix 6/1) Clause 631) Clause 612
Exceptions in in Accordance Lower Upper
Previous Column) with:
9 I – Cement stabilised HSR Class 7G with addition of cement according to (i) pulverisation BS EN 13286-48 60% – UEF: 9 I -
conditioned embankment Clause 647 (ii) bearing ratio BS EN 13286-47 App 6/1 - End product
pulverised fuel ash fill (including >98% of
cohesive material transitions) (iii) mc BS EN 13286-2 App 6/1 App 6/1
maximum dry
(iv) optimum mc BS 1377: Part 4 - -
density, <5% Air
(4.5kg rammer Voids BS 1377:
method) Part 4 (4.5kg

method),
Ev2>60MPa at
surface of UEF,
Ev2>45MPa at 1m
above LEF (see
Note 13).
LEF:
End product
>95% of
maximum dry
density, <5% Air
Voids BS 1377:
Part 4 (4.5kg
method).
November 2019 80
Description Requirements of Clause 601 and contract specific Requirements on Use of Fill Materials in Clause 601 and Testing in Requirements in
Appendix 6/1) Clause 631) Clause 612
9 J – Lime stabilised HSR Class 7E with addition of cement according to (i) pulverisation BS EN 13286-48 30% – UEF: 9 J -
cohesive material embankment Clause 648 (ii) MCV Clause 632 App 6/1 App 6/1 End product
fill (including immediately before >98% of
transitions) compaction maximum dry
(iii) optimum mc BS 1377: Part 4 - - density, <5% Air
Voids BS 1377:
(4.5kg rammer
Part 4 (4.5kg
method)
method),
Ev2>60MPa at
surface of UEF,
Ev2>45MPa at 1m
above LEF (see
Note 13).
LEF:
End product
>95% of
maximum dry
density, <5% Air
Voids BS 1377:
Part 4 (4.5kg
method).
November 2019 81
Description Requirements of Clause 601 and contract specific Requirements on Use of Fill Materials in Clause 601 and Testing in Requirements
Appendix 6/1) Clause 631) in Clause 612
9 K – Lime and cement HSR Class 7I with addition of lime and cement according (i) pulverisation BS EN 13286-48 30% – UEF: 9 K -
stabilised cohesive embankment to Clause 649 App 6/1 App 6/1 End product
(ii) MCV Clause 632
material fill (including >98% of
immediately before
transitions) maximum dry
compaction
(iii) mc BS 1377: Part 4 - - density, <5%
Air Voids BS
(4.5kg rammer
1377: Part 4
method)
(4.5kg method),
(iv) optimum mc BS 1377: Part 4 - - Ev2>60MPa at
(4.5kg rammer surface of UEF,
method) Ev2>45MPa at
1m above LEF
(see Note 13).
LEF:
End product
>95% of
maximum dry
density, <5%
Air Voids BS
1377: Part 4
(4.5kg method).
November 2019 82
Description Requirements of Clause 601 and contract specific Requirements on Use of Fill Materials in Clause 601 and Testing in Requirements
Appendix 6/1) Clause 631) in Clause 612
9 L – Lime and cement HSR Class 6R with addition of lime and cement according (i) pulverisation BS EN 13286-48 60% – UEF: 9 L –
stabilised well embankment to Clause 649 End product
graded granular fill (including >98% of
material transitions) maximum dry
density, <5%
Air Voids BS
1377: Part 4
(4.5kg method),
Ev2>60MPa at
surface of UEF,
Ev2>45MPa at
1m above LEF
(see Note 13).
LEF:
End product
>95% of
maximum dry
density, <5%
Air Voids BS
1377: Part 4
(4.5kg method).
November 2019 83
Footnotes to TABLE 6/1

1 App = contract specific Appendix
2 Tab = Table
3 Where in the Acceptable Limits column reference is made to App 6/1, only those properties having limits ascribed to them in contract specific Appendix 6/1 shall apply. Where contract specific Appendix 6/1 gives limits for
other properties not listed in this Table such limits shall also apply.
4 Where BS 1377: Part 2 is specified for mc, this shall mean BS 1377: Part 2 where the material is a soil or BS EN 1097-5 where the material is required to conform to a harmonised European Standard.
5 Uniformity coefficient is defined as the ratio of the particle diameters D60 to D10 on the particle-size distribution curve, where: D60 = particle diameter at which 60% of
the soil by weight is finer
D10 = particle diameter at which 10% of the soil by weight is finer
6. The limiting values for Class U1B material are given in contract specific Appendix 6/14 and contract specific Appendix 6/15.
7 Not Used
8 Where material source codes are referenced these are as listed in Table 6/7.
9 (P05) Where materials are required to be aggregates conforming to BS EN 13242 materials certificated as being compliant with BS EN 13285 are acceptable for use provided that they meet all the specification requirements and the
Declaration of Performance for constituent parts to BS EN 13242 are provided to the Contractor’s Engineering Director.
10 Materials shall comply with the current Environmental Regulations at the time of use. Reference shall be made to Annex ZA (informative) of BS EN 13242.
11 The compaction acceptability criteria for chalk shall be confirmed by relationship testing for the particular form of chalk proposed in order to achieve the required stiffness and deformation performance requirements.
12 General Cohesive fill with > 15% passing the 63µm sieve is not to be used for HSR earthworks Upper Embankment Fill.
13 The Modulus of Deformation shall be measured following the requirements in Clause 612.14.
14 Liquid limit of cohesive fills for use as Lower Embankment Fill shall be nominally less than 35%. However, this is subject to a source approval process described in Table 4.3.1 in the Technical Standard – Earthworks HS2-HS2-GT-
STD-000-000001, and the actual values to be used shall be specified by the Designer in contract specific Appendix 6/1.
November 2019 84
TABLE 6/2: Grading Requirements for Acceptable Earthworks Materials Other Than Classes 6F4, 6F5 and 6S
Percentage by Mass Passing the Size Shown
Class Size Size (mm) BS Series Size (microns) BS Size Class
(mm) Series (micr-
ons)
500 300 125 90 75 37.5 28 20 14 10 6.3 5 3.35 2 1.18 600 300 150 63 2
1A & 100 95-100 <15 1A & 1A1
1A1
1B & 100 <15 1B & 1B1
1B1
1C & 100 10-95 0-25 15 1C & 1C1
1C1
2A & 100 80-100 15-100 2A &
2B 2B
2C 100 15-80 15-80 2C
2D 100 80-100 0-20 2D
6A 100 0-100 0-85 0-45 0-5 6A
6B 100 0-10 6B
6C 100 0-100 0-100 0-35 0-10 0-2 6C
6D 100 89-100 60-100 30-100 15-80 5-48 0-15 6D
except 0-
20 for
crushed
rock
6E & 100 85-100 25- 10-100 <15 6E & 6R
6R 100
6F1 100 75-100 40-95 30-85 10-50 <15 6F1
6F2 & 100 80-100 65-100 45-100 15-60 10-45 0-25 0-12 6F2 &
6F9 6F9
6F3 100 80-100 65-100 45-100 15-60 10-45 0-25 0-12 6F3
6F6 100 85-100 40-70 25-45 8-22 <8 6F6
Note 1
6H 100 60-100 15-45 0-25 0-5 6H
6I & 6J 100 85-100 25-100 15-100 9-100 <15 6I & 6J
6K 100 0-10 6K
6L 100 89-100 60-100 30-100 15-100 5-70 0-15 6L
except 0-
20 for
crushed
rock
November 2019 85
TABLE 6/2: Grading Requirements for Acceptable Earthworks Materials (continued)

Class Size Size (mm) BS Series Size (microns) BS Size Class
(mm) Series (micr-
ons)
500 300 125 90 75 37.5 28 20 14 10 6.3 5 3.35 2 1.18 600 300 150 63 2
6M 100 0-10 6M
6N & 100 <15 6N & 6P
6P
6S 100 60-100 30-90 4-45 0-16 6S
7A 100 15-100 7A
7C 100 85-100 83-100 80-100 60-100 15-45 0-20 7C
7D 100 85-100 40-90 15-79 15-75 15-45 0-20 7D
7E 100 95-100 15-100 7E
7F 100 15-100 7F
7I 100 95-100 15-100 7I

1 The grading analysis for 6F6 must also include sieve sizes 150um, 212um, 425um, 1.18mm, 2mm, 3.35mm and 6.3mm. When plotted the grading curves must be smooth and contain only a single point of inflection
November 2019 86
TABLE 6/3: Limits of Material Properties of Fill for Use With Metal Components in Reinforced Soil and Anchored Earth Structures for
Class 6H, 6I, 6J, 7C and 7D Materials
Reinforcing Properties of Fill
Element pH Value Max Chloride Max Max Water Maximum Minimum Minimum Microbial
Material Min Max Ion Content Organic Soluble (WS) Oxidisable Restivity Redox Activity Index
Content Sulfate Content Sulfides (OS) Ohm.cm Potential
%
mg/l as SO4 Content volts
%
% as SO4
Galvanised 5 10 0.02 0.2 300 0.06 5000 0.40 Less than 5
Steel
Stainless 5 10 0.025 0.2 600 0.12 3000 0.35 Less than 5
Steel
Notes:
1 A method of calculating the Microbial Activity Index may be obtained by reference to TRRL Contractor Report 54 ‘Soil Corrosivity Assessment’.
2 The corrosion potential of frictional fill shall be assessed from resistivity, pH, chloride, water soluble sulfate and oxidisable sulfides tests. For cohesive soil it will be necessary
to test additionally for organic content. Should either organic content or sulfate be in excess of the specified levels, then tests shall also be included for Redox Potential and Microbial
Activity Index.
3 The water soluble sulfate content and oxidisable sulfides content shall be determined in accordance with the methods described in TRL Report 447, Tests Nos 1, 2 and 4.
4 Methods of test (except for Microbial Activity Index, water soluble sulfate content and oxidisable sulfides content) are given in BS 1377: Part 3.
November 2019 87
TABLE 6/4: Method Compaction for Earthworks Materials: Plant and Methods (Method 1 to Method 6)
This Table is to be read in conjunction with sub-Clause 612.10)
Type of Compaction Ref Category Method 1 Method 2 Method 3 Method 4 Method 5 Method 6
Plant No. D N# D N# D N# D N D N N for N for N for
D = 110 mm D = 150 mm D = 250 mm
Smoothed wheeled roller Mass per metre width of roll:
(or vibratory roller 1 over 2100 kg up to 2700 kg 125 8 125 10 125 10* 175 4 unsuitable unsuitable unsuitable unsuitable
operating without
2 over 2700 kg up to 5400 kg 125 6 125 8 125 8* 200 4 unsuitable 16 unsuitable unsuitable
vibration)
3 over 5400 kg 150 4 150 8 unsuitable 300 4 unsuitable 8 16 unsuitable
Grid roller Mass per metre width of roll:
1 over 2700 kg up to 5400 kg 150 10 unsuitable 150 10 250 4 unsuitable unsuitable unsuitable unsuitable
2 over 5400 kg up to 8000 kg 150 8 125 12 unsuitable 325 4 unsuitable 20 unsuitable unsuitable
3 over 8000 kg 150 4 150 12 unsuitable 400 4 unsuitable 12 20 unsuitable
Deadweight tamping roller Mass per metre width of roll:
1 over 4000 kg up to 6000 kg 225 4 150 12 250 4 350 4 unsuitable 12 20 unsuitable
2 over 6000 kg 300 5 200 12 300 3 400 4 unsuitable 8 12 20
Pneumatic-tyred roller Mass per wheel:
1 over 1000 kg up to 1500 kg 125 6 unsuitable 150 10* 240 4 unsuitable unsuitable unsuitable unsuitable
2 over 1500 kg up to 2000 kg 150 5 unsuitable unsuitable 300 4 unsuitable unsuitable unsuitable unsuitable
3 over 2000 kg up to 2500 kg 175 4 125 12 unsuitable 350 4 unsuitable unsuitable unsuitable unsuitable
4 over 2500 kg up to 4000 kg 225 4 125 10 unsuitable 400 4 unsuitable unsuitable unsuitable unsuitable
5 over 4000 kg up to 6000 kg 300 4 125 10 unsuitable unsuitable unsuitable 12 unsuitable unsuitable
6 over 6000 kg up to 8000 kg 350 4 150 8 unsuitable unsuitable unsuitable 12 unsuitable unsuitable
7 over 8000 kg up to 12000 kg 400 4 150 8 unsuitable unsuitable unsuitable 10 16 unsuitable
8 over 12000 kg 450 4 175 6 unsuitable unsuitable unsuitable 8 12 unsuitable
Vibratory tamping roller Mass per metre width of a
vibrating roll:
1 over 700 kg up to 1300 kg 100 12 100 12 150 12 100 10 unsuitable unsuitable unsuitable unsuitable
2 over 1300 kg up to 1800 kg 125 12 125 12 175 12* 175 8 unsuitable 12 unsuitable unsuitable
3 over 1800 kg up to 2300 kg 150 12 150 12 200 12* unsuitable unsuitable 8 12 unsuitable
4 over 2300 kg up to 2900 kg 150 9 150 9 250 12* unsuitable 400 5 6 10 unsuitable
7 over 4300 kg up to 5000 kg 250 9 250 9 300 9* unsuitable 700 6 3 7 12
8 over 5000 kg 275 9 275 9 300 7* unsuitable 800 6 3 6 10
November 2019 88
TABLE 6/4: Method Compaction for Earthworks Materials: Plant and Methods (Method 1 to Method 6)
This Table is to be read in conjunction with sub-Clause 612.10) (Continued)
Type of Compaction Ref Category Method 1 Method 2 Method 3 Method 4 Method 5 Method 6
Plant No. D N# D N# D N# Δ N D N N for N for N for
D = 110 mm D = 150 mm D = 250 mm
Vibratory roller Mass per metre width of
vibratory roll:
1 over 270 kg up to 450 kg unsuitable 75 16 150 16 unsuitable unsuitable unsuitable unsuitable unsuitable
2 over 450 kg up to 700 kg unsuitable 75 12 150 12 unsuitable unsuitable unsuitable unsuitable unsuitable
3 over 700 kg up to 1300 kg 100 12 125 10 150 6 125 10 unsuitable 16 unsuitable unsuitable
4 over 1300 kg up to 1800 kg 125 8 150 8 200 10* 175 4 unsuitable 6 16 unsuitable
5 over 1800 kg up to 2300 kg 150 4 150 4 225 12* unsuitable unsuitable 4 6 12
10 over 5000 kg 275 4 275 4 300 4* unsuitable 800 5 2 3 6
Vibrating plate compactor Mass per m2 of base plate:
1 over 880 kg up to 1100 kg unsuitable unsuitable 75 6 unsuitable unsuitable unsuitable unsuitable unsuitable
2 over 1100 kg up to 1200 kg unsuitable 75 10 100 6 75 10 unsuitable unsuitable unsuitable unsuitable
3 over 1200 kg up to 1400 kg unsuitable 75 6 150 6 150 8 unsuitable unsuitable unsuitable unsuitable
4 over 1400 kg up to 1800 kg 100 6 125 6 150 4 unsuitable unsuitable 8 unsuitable unsuitable
5 over 1800 kg up to 2100 kg 150 6 150 5 200 4 unsuitable unsuitable 5 8 unsuitable
6 over 2100 kg 200 6 200 5 250 4 unsuitable unsuitable 3 6 12
Vibro-tamper Mass:
1 over 50 kg up to 65 kg 100 3 100 3 150 3 125 3 unsuitable 4 8 unsuitable
2 over 65 kg up to 75 kg 125 3 125 3 200 3 150 3 unsuitable 3 6 12
3 over 75 kg up to 100 kg 150 3 150 3 225 3 175 3 unsuitable 2 4 10
4 over 100 kg 225 3 200 3 225 3 250 3 unsuitable 2 4 10
Power rammer Mass:
1 100 kg up to 500 kg 150 4 150 6 unsuitable 200 4 unsuitable 5 8 unsuitable
2 over 500 kg 275 8 275 12 unsuitable 400 4 unsuitable 5 8 14
Dropping-weight Mass of rammer over 500 kg
compactor weight drop:
1 over 1 m up to 2 m 600 4 600 8 450 8 unsuitable unsuitable unsuitable unsuitable unsuitable
2 over 2 m 600 2 600 8 unsuitable unsuitable unsuitable unsuitable unsuitable unsuitable
November 2019 89
TABLE 6/4: Method Compaction for Earthworks Materials: Plant and Methods (Method 7) (This
Table is to be read in conjunction with sub-Clause 612.10) (Continued)
Type of Compaction Plant Ref~ Category Method 7
No. N for N for
D = 150 mm D = 250mm
Smooth wheeled roller Mass per metre width of roll:
(or vibratory roller operating without 1 over 2100 kg up to 2700 kg unsuitable unsuitable
vibration) 2 over 2700 kg up to 5400 kg unsuitable unsuitable
3 over 5400 kg 12 unsuitable
Grid roller Mass per metre width of roll:
1 over 2700 kg up to 5400 kg unsuitable unsuitable
2 over 5400 kg up to 8000 kg 16 unsuitable
Deadweight tamping roller Mass per metre width of roll:
1 over 4000 kg up to 6000 kg 4 8
2 over 6000 kg 3 6
Pneumatic-tyred roller Mass per wheel:
5 over 4000 kg up to 6000 kg 4 16
6 over 6000 kg up to 8000 kg unsuitable 8
7 over 8000 kg up to 12000 kg unsuitable 4
8 over 12000 kg unsuitable 4
Vibratory tamping roller Mass per metre width of vibrating roll:
6 over 3600 kg up to 4300 kg 8 16
7 over 4300 kg up to 5000 kg 7 14
8 over 5000 kg 6 12
Vibratory roller Mass per metre width of vibrating roll:
10 over 5000 kg 6 12
Vibratory plate compactor Mass per m2 of base plate:
Vibro-tamper Mass:
Power rammer Mass:
1 100 kg up to 500 kg 8 unsuitable
2 over 500 kg 6 10
Dropping weight compactor Mass of rammer over 500 kg height drop:
1 over 1 m up to 2 m unsuitable unsuitable
2 over 2 m unsuitable unsuitable
November 2019 90
TABLE 6/5: Imported Onto Site Grading Requirements for Class 6 Acceptable Earthworks Materials
Class Size Size (mm) Size (microns) BS EN Class
(mm) BS EN 933-2 Series 933-2 Series
500 300 125 80 63 40 31.5 20 16 10 8 6.3 4 2 1 500 250 125 63 0
6A 100 0-100 0-85 0-45 0-5 6A
6B 100 0-10 6B
6C 100 0-100 0-100 0-35 0-10 0-2 6C
6D 100 85-100 60-100 30-100 15-80 5-48 0-15 6D
except
0-20
for
crushed
rock
6E & 100 85-100 25-100 10-100 <15 6E &
6R 6R
6F3 100 75-99 50-90 30-75 15-60 0-35 0-12 6F3
6F4 100 75-99 50-90 30-75 15-60 0-35 <15 6F4
6F5 & 100 75-99 50-90 30-75 15-60 0-35 0-12 6F5 &
6F9 6F9
6F6 100 85- 40-70 25-45 8-22 <8 6F6
Note1 100
6H 100 60-100 15-45 0-25 0-5 6H
6I & 6J 100 85-100 25-100 15-100 9-100 <15 6I &
6J
6K 100 0-10 6K
6L 100 85-100 60-100 30-100 15-100 5-70 0-15 6L
except
0-20
for
crushed
rock
6M 100 0-10 6M
6N & 100 <15 6N &
6P 6P
6S 100 60-100 30-90 8-45 0-16 6S

1 The grading analysis for 6F6 must also include sieve sizes 150um, 212um, 425um, 1.18mm, 2mm, 3.35mm and 6.3mm. When plotted the grading curves must be smooth and contain only a single point of inflection
November 2019 91
TABLE 6/6: Records and Reports - Information Required
Ground Treatment (General)

For each area treated:
Date
Contract title
Area identification
Unique grid location
Ground level at commencement
In-situ Testing (General)
For each area tested:
Date
Contract Title
Area identification
Test position, co-ordinates and level
Method of test used
All information required by appropriate British Standard test procedure
Ground Treatment (Vibro stone columns)
For each column/area treated:
Material used
Approximate column diameter
Depth of penetration of each compaction point Vibrator power consumption during operation Jetting
pressure (where applicable)
Duration of penetration Duration of compaction Obstructions and delays
Number and type of tests carried out
November 2019 92
TABLE 6/7 Material Sources and Source Codes for Imported Materials
This table is taken from BS EN 13242:2013 which was published on 31st May 2013 and subsequently withdrawn on
10th January 2014. All other specification requirements which reference BS EN 13242 shall be taken as reference to
the version of that standard current at the Contract Reference Document Date unless otherwise detailed in the contract
specific specification.
Source Source Sub-Code Specific Material
Code
P Natural Aggregates P All petrographic types included in BS EN 932-3
A Construction and demolition recycling A1 Reclaimed asphalt
industries
A2 Crushed concrete
A3 Crushed bricks, masonry
A4 Mix of A1, A2 and A3
B Municipal solid waste incineration B1 Municipal incinerator bottom ash (excluding fly ash) (MIBA)
industry
B2 Municipal incinerator fly ash (MIFA)
C Coal Power Generation Industry C1 Coal fly ash
C2 Fluidised bed combustion fly ash (FBCFA)
C3 Boiler slag
C4 Coal bottom ash
C5 Fluidised bed combustion bottom ash (FBC bottom ash)
D Iron and steel industry D1 Granulated blast furnace slag (GBS)
D2 Air-cooled blast furnace slag (ABS)
D3 Basic oxygen furnace slag (converter slag, BOS)
D4 Electric arc furnace slag (from carbon steel production, EAF C)
D5 Electric arc furnace slag (from stainless/high alloy steel production,
EAF S)
D6 Ferrochromium slag
E Non ferrous steel industry E1 Copper slag
E2 Molybdenum slag
E3 Zinc slag
E4 Phosphorous slag
F Foundry industry F1 Foundry sand
F2 Foundry cupola furnace slag
G Mining and quarry industry G1 Red coal shale
G2 Refuse from hard coal mining (black coal shale)
G3 Pre-selected all-in from quarry/mining
G4 Spent oil shale
H Maintenance dredging works H1 Dredge spoil sand
H2 Dredge spoil clay
I Miscellaneous I1 Excavated soil
I2 Paper sludge ash
I3 Sewage sludge incineration ash (municipal)
I4 Biomass ash
I5 Crushed glass
I6 Expanded clay
November 2019 93

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SPECIFICATION FOR CIVIL

Series 0600: Earthworks

Revision Author Checked by Approved Date Issued for/Revision

603 Forming of Cuttings and Cutting Slopes 625 Crib Walling 28

617 Use of Sub-formation or Formation by 638 Determination of Redox Potential (Eh) to

619 Earthwork Environmental Bunds 24 639 Determination of Coefficient of Friction

Clause Title Page

645 HSR Foundation 37

646 Prepared Subgrade and Protection Layer 38

647 Cement Stabilisation to Form HSR

5 Glass waste is not permitted as a fill material.

be aggregate complying with BS EN 13242.

602 General Requirements

603 Forming of Cuttings and Cutting Slopes

have one or more of the following measures carried out as appropriate:

604 Excavation for Foundations

605 Special Requirements for Class 3 Material

607 Explosives and Blasting for Excavation

608 Construction of Fills

609 Geotextiles and Geotextile-related Products Used to Separate Earthworks Materials

610 Fill to Structures

611 Fill Above Structural Concrete Foundations

612 Compaction of Fills

explosion being controlled manually by the operator.

Lower Embankment Fill, ≥0.7 ≥0.010 ≤10%

Upper Embankment Fill ≥0.8 ≥0.005 ≤5%

613 Sub-formation and Capping (non-HSR Earthworks Only)

614 Cement Stabilisation to Form Capping (non-HSR Earthworks Only)

615 Lime Stabilisation to Form Capping (non-HSR Earthworks Only)

616 Preparation and Surface Treatment of Formation

Earthwork Element Surface Tolerance

617 Use of Sub-formation or Formation by Construction Plant

619 Earthwork Environmental Bunds

620 Landscape Areas

621 Strengthened Embankments

622 Earthworks for Reinforced Soil and Anchored Earth Structures

specific Appendix 6/3.

623 Earthworks for Corrugated Steel Buried Structures

624 Ground Anchorages

625 Crib Walling

627 Swallow Holes and Other Naturally Occurring Cavities

628 Disused Mine Workings

629 Instrumentation and Monitoring

630 Ground Improvement

631 Earthworks Materials Tests

632 Determination of Moisture Condition Value (MCV) of Earthworks Materials

633 Determination of Undrained Shear Strength of Remoulded Cohesive Material

634 Determination of Intact Lump Dry Density (IDD) of Chalk

635 Los Angeles and Other Tests for Particle Soundness

the bottom of the shear box is not required).

640 Determination of Permeability of Earthworks Materials

Plate Loading Tests

Standard Penetration resistance Tests

644 Determination of Sulfate Content

645 HSR Foundation

646 Prepared Subgrade and Protection Layer

647 Cement Stabilisation to Form HSR Earthworks Materials

648 Lime Stabilisation to Form HSR Earthworks Materials

649 Lime and Cement Stabilisation to Form HSR Earthworks Materials