HLT25SDS

HLT25CDS
Important!

It is essential that you read the instructions in this manual before assembling,
operating, and maintaining the product.

Subject to technical modifications.

 Original instructions | English

Safety, performance, and dependability have been given ■■ Clear the work area before each use. Remove all
top priority in the design of your grass trimmer. objects such as rocks, broken glass, nails, wire, or
string that can be thrown or become entangled in the
INTENDED USE string head.
The grass trimmer is intended to be used only by adults ■■ Wear full eye and hearing protection while operating the
who have read and understood the instructions and product. If working in an area where there is a risk of
warnings in this manual and can be considered responsible falling objects, head protection must be worn.
for their actions.
■■ Hearing protection may restrict the operator’s ability
The product is only intended for use outdoors in a well- to hear warning sounds. Pay particular attention to
ventilated area. For safety reasons, the product must be potential hazards around and inside the working area.
adequately controlled using a two-handed operation.
■■ Wear heavy, long trousers, non-slip protective footwear,
The product is designed for cutting grass, light weeds, and gloves. Do not wear loose fitting clothing, short
and other similar vegetation at or about ground level. trousers, jewellery of any kind, or use with bare feet.
The cutting plane should be approximately parallel to the
■■ Secure long hair so it is above shoulder level to prevent
ground surface.
entanglement in any moving parts.
The product should not be used to cut or trim hedges,
■■ Keep all bystanders, children, and pets at least 15 m
bushes, or other vegetation where the cutting plane is not
away. Stop the product if anyone enters the area.
or about ground surface level.
■■ Never use the product when tired, ill, under medication,
Do not use the product for any other purpose.
or under the influence of alcohol and drugs.
■■ Do not use in poor lighting. The operator needs clear
 WARNING unrestricted vision to identify potential hazards.
To reduce the risk of injury, the user must read and ■■ Keep firm footing and balance at all times. Do not
understand the operator’s manual. overreach. Overreaching can result in loss of balance
or exposure to hot surfaces.
■■ Keep all parts of your body away from any moving part.
 WARNING ■■ Do not touch the area around the silencer or cylinder of
Do not attempt to operate the product until you the product, these parts get hot from operation.
have read thoroughly and understood completely all ■■ Always stop the engine and allow it to cool down before
instructions and safety rules contained in this manual. making any adjustments.
Failure to comply may result in accidents involving fire, ■■ Do not smoke when mixing the fuel or when filling the
electric shock, or serious personal injury. Save the fuel tank.
operator’s manual and review frequently for continuing ■■ Mix and store the fuel in a container that is approved
safe operation, and instructing others who may use the for fuel.
product.
■■ Mix the fuel outdoors where there are no sparks or
flames. Wipe up any fuel spillage. Move 9 m away from
refueling site before starting engine.
 WARNING ■■ Stop the engine and allow it to cool down before
The product is not intended to be used by children or refueling or storing the product.
persons with reduced physical, mental, or sensory ■■ Allow the engine to cool down, empty the fuel tank, and
capabilities. Children should be adequately supervised secure the product from moving before transporting in
to ensure they do not play with the product. a vehicle.
■■ Turn off the engine. Make sure all moving parts have
come to a complete stop:
GENERAL SAFETY WARNINGS ●● before servicing
■■ For safe operation, read and understand all instructions ●● before clearing a blockage
before using the product. Follow all safety instructions.
Failure to follow all safety instructions listed below can
●● before checking, cleaning, and working on the
product
result in serious personal injury.
■■ Some regions have regulations that restrict the use of ●● before changing accessories
the product. Check with your local authority for advice. ●● after striking a foreign object
■■ Never allow children or untrained individuals to use the ●● whenever leaving the product unattended
product. ●● whenever performing maintenance
■■ Do not start or run the engine in a closed or poorly ●● whenever the product starts to vibrate abnormally
ventilated area; breathing exhaust fumes can kill.

1
Original instructions | English

petrol. Remember to properly replace and tighten the

 WARNING
fuel cap.
Never use cutting means or attachments, which are not ■■ Run the engine until it stops, this will remove all fuel
specified by HOMELITE in this manual. This includes that could become stale and leave varnish and gum in
the use of metal multi-piece pivoting chains and flail- the fuel system.
blades. These items are known to break up during use
■■ Drain all lubricant from tank into a container approved
and present a high risk of serious injury to the operator
for lubricant. Remember to properly replace the
or bystanders.
lubricant cap.
■■ Store the product in a cool, dry, and well-ventilated
 WARNING place that is inaccessible to children. Keep away from
Inspection after dropping or other impacts: Thoroughly corrosive agents, such as garden chemicals and de-
inspect the product and identify any problems or damage icing salts. Do not store outdoors.
to it. Any part that is damaged should be properly ■■ When transporting the product in a vehicle, secure it
repaired or replaced by an authorised service centre. against movement or falling to prevent injury to persons
or damage to the product.
■■ Never carry or transport the product while the engine
GRASS TRIMMER SAFETY WARNINGS is running.
■■ Replace the string head if cracked, chipped, or ■■ Abide by all government and local regulations for the
damaged in any way. Be sure the string head is safety storage and handling of petrol.
properly installed and securely fastened. Failure to do
so can cause serious injury. Short term
■■ Avoid using on wet grass. ■■ Stop the engine, and allow it to cool down before
■■ Do not walk backwards when using the product. storing.
■■ Walk, never run. ■■ Clean all foreign material from the product.
■■ The small blade fitted to the cutting attachment guard ■■ Store the product in a cool, dry, and well-ventilated
is designed to trim the new extended line to the correct place that is inaccessible to children.
length for safe and optimum performance. It is very ■■ Keep away from corrosive agents such as garden
sharp; do not touch it, particularly when cleaning the chemicals and de-icing salts.
product. ■■ Do not store outdoors.
■■ Always ensure that ventilation openings are kept clear
of debris. MAINTENANCE
■■ Before use and after any impact, check that there are
no damaged parts. Examine the cutting means for signs  WARNING
of cracking or other damage. A defective switch or any
part that is damaged should be properly repaired or Use only original manufacturer’s replacement parts,
replaced by an authorised service facility. accessories, and attachments. Failure to do so can cause
■■ Make sure the head attachment is properly installed possible injury, can contribute to poor performance, and
and securely fastened. may void your warranty.
■■ Make sure all guards, deflectors, handles, bolts, and
fasteners are properly and securely attached. ■■ Always stop the engine and allow it to cool down before
■■ Do not modify the product in any way. This may making any maintenance.
increase the risk of injury to yourself or others. ■■ You may make adjustments and repairs described in
■■ Use only the manufacturer’s replacement line in the this manual. For other repairs, contact an authorised
cutting head. Do not use any other cutting attachment. service centre.
■■ Do not operate the product without the cutting ■■ Consequences of improper maintenance may include
attachment guard in place. Ensure the cutting additional safety hazards, excess carbon deposits
attachment is in good condition. resulting in loss of performance, and discharge of black
lubricant residue dripping from the silencer.
■■ Maintain a firm grip on both handles while trimming.
Keep string head below waist level. Never cut with the ■■ For the replacement line, use only nylon filament line
string head located more than 76 cm above the ground. of the diameter described in the specification table of
this manual.
■■ After extending the new cutter line, always return the
TRANSPORTATION AND STORAGE
product to its normal operating position before starting.
■■ Stop the engine and allow it to cool down before storing ■■ After each use, clean the product with a soft, dry cloth.
or transporting.
■■ Any part that is damaged should be properly repaired or
■■ Clean all foreign materials from the product. replaced by an authorised service centre.
■■ Drain all fuel from tank into a container approved for ■■ Check all nuts, bolts, and screws at frequent intervals

2
 Original instructions | English

for proper tightness to ensure the product is in a safe

SYMBOL
working condition.
RESIDUAL RISK Safety alert
Even when the product is used as prescribed, it is still
impossible to completely eliminate certain residual risk Please read the instructions carefully
factors. The following hazards may arise in use and the before starting the product.
operator should pay special attention to avoid the following:
■■ Injury caused by vibration Wear eye, hearing, and head protection
–– Hold the product by designated handles and restrict when operating the product.
working time and exposure.
■■ Exposure to noise can cause hearing injury Beware of thrown or flying objects. Keep
–– Wear hearing protection and limit exposure. all bystanders, especially children and
■■ Eye injury due to flying debris pets, at least 15 m from the operating
–– Wear eye protection at all times. area.

RISK REDUCTION
The product is not intended for use with
It has been reported that vibrations from handheld tools a toothed saw type blade.
may contribute to a condition called Raynaud’s Syndrome.
Symptoms may include tingling, numbness and blanching
of the fingers, usually apparent upon exposure to cold. Do not use blade(s) on the product.
Hereditary factors, exposure to cold and dampness, diet,
smoking and work practices are all thought to contribute to
HLT25CDS: Rotational direction and
the development of these symptoms. There are measures
maximum speed of the shaft for the
that can be taken by the operator to possibly reduce the
cutting attachment.
effects of vibration:
■■ Keep your body warm in cold weather. When operating HLT25SDS: Rotational direction and
the product, wear gloves to keep the hands and wrists maximum speed of the shaft for the
10,000
warm. It is reported that cold weather is a major factor cutting attachment.
contributing to Raynaud’s syndrome.
■■ After each period of operation, exercise to increase Wear non-slip safety footwear when
blood circulation. using the product.
■■ Take frequent work breaks. Limit the amount of
exposure per day. Wear non-slip, heavy duty gloves.
If you experience any of the symptoms of this condition,
immediately discontinue use and see your physician.
Handle position
 WARNING
Injuries may be caused, or aggravated, by prolonged Set switch to "I/STOP".
use of a tool. When using any tool for prolonged periods,
ensure you take regular breaks.
PRIME - Press the primer bulb 10 times
slowly.

WHAT'S IN THE BOX

■■ Power head and upper boom assembly x 1 Run position
■■ Front handle assembly x 1
■■ Safety grass deflector assembly x 1
■■ Combination wrench x 1 Half choke position
■■ Lower boom and string head assembly x 1
■■ 2-stroke lubricant x 1
Full choke position
■■ String line x5 (For HLT25CDS only)
■■ Manual x 1

3
Original instructions | English

Squeeze the trigger and pull the starter

grip. Lock

Wait for 10 seconds.

Unlock

Keep hands away from blades.

The following signal words and meanings are intended to
explain the levels of risk associated with this product.
To reduce the risk of injury or damage, DANGER
avoid contact with any hot surface. Indicates an imminently hazardous situation, which, if
not avoided, will result in death or serious injury.
Mix the fuel mix thoroughly and also WARNING
each time before refueling. Indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION
Use 2-stroke lubricant for air cooled Indicates a potentially hazardous situation, which, if not
engines. avoided, may result in minor or moderate injury.
CAUTION
Use unleaded petrol intended for motor Without safety alert symbol
vehicle use with an octane rating of 91 Indicates a situation that may result in property damage.
([R+M]/2) or higher.

Per ANSI B175.3

ASSEMBLY
HLT25SDS: Sound power level
80.1dB(A) UNPACKING
The product requires assembly.
Per ANSI B175.3

HLT25CDS: Sound power level ■■ Carefully remove the product and any accessories from
78.6dB(A) the box. Make sure that all items listed in the packing
list are included.
Regulatory Compliance Mark (RCM).
Product meets applicable regulatory ■■ Inspect the product carefully to make sure no breakage
requirements. or damage occurred during shipping.
■■ If any parts that require assembly have already been
assembled, return the product to the supplier.
SYMBOLS IN THIS MANUAL ■■ Do not discard the packing material until you have
carefully inspected and satisfactorily operated the
product.
Parts or accessories sold separately
 WARNING
If any parts are damaged or missing, do not operate the
Note product until the parts are replaced. Failure to heed this
warning could result in serious personal injury.

Warning
WARNING
Do not attempt to modify the product or create
Risk of fire accessories not recommended for use with the product.
Any such alteration or modification is misuse and could
result in a hazardous condition leading to possible
serious personal injury.
Do not smoke

4
 Original instructions | English

■■ Push in the button located on the lower boom. Align the

WARNING
button with the guide recess on the power head coupler
Never attach or adjust any attachment while power head and slide the two booms together.
is running. Failure to stop the engine may cause serious ■■ Rotate the lower boom until the button locks into the
personal injury. positioning hole.
NOTE: If the button does not release completely in
WARNING the positioning hole, the booms are not locked into
place. Slightly rotate from side to side until the button
To avoid serious injury, ensure that all grass deflector is locked into place.
and covers are correctly fitted and all fixings and
fasteners are tight before use. Re-check tightness after ■■ Tighten the knob securely.
a period of use. ATTACHING THE STRING LINE IN THE PRO-CUT I
HEAD (HLT25CDS)
ATTACHING THE FRONT HANDLE
■■ Place the middle of the line under the hook/notch inside
■■ Remove the bolt and wing nut from the front handle. the spool.
■■ Install the front handle onto the top side of the drive ■■ Feed the ends of the line through the eyelets on the
shaft in the area indicated by the label. side of the PRO-CUT I fixed line head.
■■ Place the bolt through the front handle. ■■ Pull the line outwards so it is tight and even on both
NOTE: The hex bolt head fits inside the hex recess sides of the spool.
molded into one side of the handle.
■■ Reinstall the wing nut. WARNING
■■ Tighten wing nut securely.
To avoid serious injury, ensure that all grass deflector
ASSEMBLING THE GRASS DEFLECTOR (HLT25SDS) and covers are correctly fitted and all fixings and
fasteners are tight before use. Re-check tightness after
■■ Remove the wing screw from the grass deflector.
a period of use.
■■ Insert the tab on the mounting bracket in the slot on the
grass deflector. REMOVING THE LOWER BOOM FROM THE POWER
■■ Align the screw hole in the mounting bracket with the HEAD
screw hole in the grass deflector. ■■ Loosen the knob.
■■ Insert the wing screw through the mounting bracket and ■■ Push in the button and twist the lower boom to remove
into the grass deflector. and separate ends.
■■ Tighten the screw securely.

ATTACHING THE CURVED SHAFT GRASS DEFLEC- WARNING

TOR (HLT25CDS) Always stop the engine and remove the spark plug
■■ Remove the bolt and wing nut from grass deflector. wire before making any adjustments such as changing
■■ Press the grass deflector onto the bottom of the curved cutting heads; this is to reduce the risk of serious
shaft. personal injury.
■■ Insert the bolt through the grass deflector and the
bracket on the curved shaft. OPERATION
■■ Place the wing nut on the bolt and tighten securely.
FUEL AND REFUELING
ATTACHING THE LOWER BOOM TO THE POWER
HEAD Handling the fuel safely
■■ Always handle fuel with care, it is highly flammable.
■■ Always refuel outdoors where there are no sparks and
WARNING flames. Do not inhale fuel vapors.
Never attach or adjust any attachment while power head ■■ Do not let petrol or oil come in contact with your skin.
is running. Failure to stop the engine may cause serious ■■ Keep petrol and oil away from the eyes. If petrol or oil
personal injury. comes in contact with the eyes, wash them immediately
with clean water. If irritation is still present, see a
■■ The lower boom connects to the power head by means physician immediately.
of a coupler device. ■■ Clean up spilled petrol immediately.
■■ Loosen the knob on the coupler of the power head upper Mixing the fuel
boom and remove the end cap from the attachment. ■■ The product is powered by a 2-stroke engine and

5
Original instructions | English

requires pre-mixing petrol and 2-stroke oil. Store pre- Instructions label on the air filter when starting the engine.
mix unleaded petrol and 2-stroke engine oil in a clean Refer below for full instructions.
container approved for petrol.
■■ This engine is certified to operate on unleaded petrol WARNING
intended for automotive use with an octane rating of 91
Never start or run the engine inside a closed or poorly
or higher.
ventilated area; breathing exhaust fumes can kill.
■■ Do not use any type of pre-mixed petrol / oil from fuel
service stations, this includes the pre-mixed petrol / oil
NOTE: Before starting the product, make sure the trimmer
intended for use in mopeds, motorcycles, etc.
is lying on a flat and bare surface.
■■ Use synthetic 2-stroke oil only. Do not use automotive
oil or 2-stroke outboard oil. Starting a cold engine:
1. Ensure the switch is in the "I" (ON) position.
■■ Mix 2% synthetic 2-stroke oil into the petrol. This is a
2. Press the primer bulb 10 times.
50:1 ratio.
NOTE: After the 7th press, the fuel should be visible in
■■ Mix the fuel thoroughly and also each time before the primer bulb. If not, continue pressing until the fuel
fuelling. is visible.
■■ Mix in small quantities. Do not mix quantities larger 3. Set the choke lever to choke position.
than usable in a 30 day period. Synthetic 2-stroke oil 4. Squeeze the throttle lock and throttle trigger completely
containing a fuel stabilizer is recommended. and pull the starter grip until the engine attempts to
start. Do not pull the starter grip more than 4 times.
NOTE: Keep the throttle lock and throttle trigger
squeezed completely through steps 4 to 7.
5. Set the choke lever to choke position.
6. Pull the starter grip until the engine starts. Do not pull
1 Litre + 20 ml = the starter grip for more than 6 times.
2 Litres + 40 ml = NOTE: If the engine does not start, return to choke
3 Litres + 60 ml = 50:1 (2%) position and repeat the process beginning at step 2.
4 Litres + 80 ml = 7. Allow the engine to run for 10 seconds, then set the
5 Litres + 100 ml = choke lever to position.
Starting a warm engine:
1. Ensure the switch is in the "I" (ON) position.
Filling the tank 2. Press the primer bulb 10 times.
■■ Clean the surface around the fuel cap to prevent 3. Set the choke lever to position.
contamination. 4. Pull the starter grip until the engine starts. Do not pull
■■ Loosen the fuel cap slowly to release pressure and to the starter grip for more than 6 times.
keep fuel from escaping around the cap. NOTE: If the engine does not start, return to step 2
■■ Carefully pour the fuel mixture into the tank. Avoid under "To starting a cold engine".
spillage. Stopping the engine:
■■ Prior to replacing the fuel cap, clean and inspect the 1. Release the throttle trigger
gasket. 2. Hold the engine switch in the "STOP" (OFF) position.
■■ Immediately replace fuel cap and hand tighten. Wipe OPERATING THE TRIMMER
up any fuel spillage. Move 9 m away from refueling site
before starting engine. Follow these steps to operate the trimmer.
NOTE: It is normal for smoke to be emitted from a new ■■ Start the trimmer.
engine during and after first use. ■■ Hold the trimmer at waist level with your right hand on
the rear handle and your left hand on the front handle.
WARNING ■■ Place the product on the right side of your body with the
engine behind and away from your body.
Always shut off the engine before fueling. Never add fuel
■■ Trim the grass and weeds with the line parallel to the
to a machine with a running or hot engine. Move at least
ground.
9 m from refueling site before starting engine. Do not
smoke! NOTE: Always operate the trimmer at full throttle.
Prolonged cutting at partial throttle will result in oil dripping
from the silencer.
STARTING THE PRODUCT
Starting the product differs depending on whether the
engine is cold (not yet started today) or warm (has been
running in the last hour). Always refer to the Starting

6
 Original instructions | English

CUTTING TIPS by a service agent.

When cutting, make sure the cutter head is at a slight angle
REPLACING THE LINE (HLT25SDS)
while still approximately parallel to the ground surface. In
tall grass, cut from the top down to ensure the moving parts ■■ Ensure the product is in "STOP" (OFF) position.
do not get tangled with the long grass. ■■ Unlock the retainer clockwise and then remove the
If grass becomes wrapped around the trimmer head, stop retainer and spool.
the engine, wait for all moving parts to stop and remove ■■ Remove all old cutter line, and replace with the correct
the grass. replacement line (diameter- 2.4 mm, length-1.8 m x 2
ADVANCING THE LINE (HLT25SDS) pcs.).
If the line becomes short, tap the bump head on the ground ■■ Once you have reloaded the line on the spool, locate it
as shown at full throttle. More line will extend. Take care in the correct channels.
not to bump the head on a hard surface such as concrete ■■ Replace the spool back into the head making sure all
or pavers as this may cause damage to the bump head. the lines are located correctly.
■■ Have 15 cm of line protruding from each of the eyelets
WARNING of the string head housing.
When servicing, use only original manufacturer's ■■ Press the head into the drive shaft of lower boom to
replacement parts. Use of any other parts may create a hold it steady.
hazard or cause product damage. ■■ Replace the retainer and then tighten it
counterclockwise.
WARNING ■■ Pull excess line out to ensure no tangles in the head.

Always wear safety goggles or safety glasses with side REPLACING THE PRO CUT I STRING HEAD AND LINE
shields during product operation. If operation is dusty, (HLT25CDS)
also wear a dust mask. ■■ Stop the engine and wait for all moving parts to stop
completely.
WARNING ■■ Loosen the spool retainer by turning it counterclockwise
and then remove the string head.
Before inspecting, cleaning, or servicing the product,
shut off the engine, wait for all moving parts to stop. ■■ Take a new PRO-CUT I string head and a 500 mm
Failure to follow these instructions can result in serious length of 2.4 mm diameter monofilament pre-cut line.
personal injury or property damage. ■■ Place the middle of the line under the hook/notch inside
the spool.
■■ Feed the ends of the line through the eyelets on the
WARNING side of the PRO-CUT I fixed line head.
Neglected or poorly conducted maintenance may create ■■ Pull the line outwards so it is tight and even on both
additional hazards. Do not attempt to repair or maintain sides of the spool.
the product if you are not qualified to do so. If in doubt, ■■ Install the PRO-CUT I head assembly on the drive shaft
return to a service centre for professional assistance. and then secure with spool retainer

GENERAL MAINTENANCE CLEANING THE EXHAUST PORT AND SILENCER

Avoid using solvents when cleaning plastic parts. Most Depending on the type of fuel used, the type and amount
plastics are susceptible to damage from various types of of lubricant used, and/or your operating conditions, the
commercial solvents and may be damaged by their use. exhaust port and silencer may become blocked with
Use clean cloths to remove dirt, dust, lubricant, and grease. carbon deposits. If you notice a power loss with your petrol
powered product, a qualified service technician will need to
WARNING remove these deposits to restore performance.
Do not at any time let brake fluids, petrol, petroleum- SPARK ARRESTOR
based products, penetrating lubricants, etc., come in
The spark arrestor must be cleaned or replaced every
contact with plastic parts. Chemicals can damage, 25 hours of operation or yearly to ensure proper
weaken or destroy plastic, which may result in serious performance of the product. Spark arrestors may be found
personal injury. in different locations depending on the model purchased.
Please contact your nearest service centre for the location
You can often make adjustments and repairs described in of the spark arrestor for your model.
this manual. For other repairs, have the trimmer serviced

7
Original instructions | English

CLEANING THE AIR FILTER CLEANING THE EXHAUST HOLE OF THE CYLINDER
For proper performance and longer life, keep the foam air AND INTAKE HOLE OF THE MUFFLER
filter clean.
■■ Remove the air filter cover by pushing down on the CAUTION
latches while gently pulling off the cover. Always stop the engine and allow it to cool down before
■■ Remove the air filter. cleaning the exhaust hole.
■■ Clean the foam filter element with warm, soapy water.
Rinse and let dry. ■■ Make sure the product is in the "STOP" (OFF) position.
NOTE: If the foam filter element is damaged, it should be ■■ Remove the screws on the top and rear portions of the
replaced. housing counterclockwise.
■■ Apply a light coat of engine oil to the foam filter element, ■■ Remove the rear housing from the engine.
then squeeze it out.
■■ Remove the muffler screws counterclockwise, and then
■■ Reinstall the air filter. remove the muffler cover, muffler, and gasket from the
NOTE: Make sure the filter is seated properly inside the cylinder.
cover. Installing the filter incorrectly will allow dirt to enter ■■ Use the brush to clean the exhaust hole of the cylinder
the engine, causing rapid engine wear. and intake hole of the muffler.
■■ Replace the air filter cover by placing the slots on the air ■■ Replace the gasket, muffler, and muffler cover. Replace
filter cover over the latches on the housing, then push the screws and then tighten it clockwise.
the cover down until it snaps securely in place.
■■ Replace the rear housing. Replace the screws, and
CHECKING THE FUEL CAP then tighten it clockwise.

WARNING
A leaking fuel cap is a fire hazard and must be replaced
immediately.

The fuel cap contains a non-serviceable filter and a check

valve. A clogged fuel filter causes poor engine performance.
If performance improves when the fuel cap is loosened, the
valve may be faulty or the filter may be clogged. Replace
the fuel cap if necessary.

REPLACING THE SPARK PLUG

This engine uses a Champion RCJ6Y, TORCH L7RTC or
equivalent spark plug with 0.63 mm electrode gap. Use an
exact replacement and replace annually.
Follow these steps to replace the spark plug.
■■ Stop the engine.
■■ Remove the spark plug boot.
■■ Loosen the spark plug by turning it counterclockwise
with a combination wrench.
■■ Remove the spark plug.
■■ Hand thread the new spark plug, turning it clockwise.
■■ Tighten with a combination wrench to 22~25 Nm torque
or one-half of a turn from finger tight. Do not overtighten.

CAUTION
Be careful not to cross-thread the spark plug.
Crossthreading will seriously damage the engine.

8
HLT25SDS

x1 x1

x1 x1

x1 x1

x1

9
 HLT25CDS

x1 x1 x1

x1 x1 x1

0.5m
x5 x1

10
1. Ignition module 8. Muffler 15. String head
2. Choke lever 9. Knob 16. Straight shaft (HLT25SDS)
3. Fuel cap 10. Air filter 17. Front handle
4. Throttle lock 11. Curved shaft (HLT25CDS) 18. Strap hanger
5. Switch 12. Grass deflector 19. Primer bulb
6. Throttle trigger 13. Retainer 20. Starter grip
7. Muffler shield 14. String line 21. Spark plug

21

20
1

19 3

4
18 5
HLT25SDS 6
17
7

8
9
16
10

HLT25CDS
11

12

13

15
14

11
 1 2

2 5

Always wear safety goggles or safety glasses with side Install the lower shaft.
shields when operating the product. Failure to do so could
result in objects being thrown into your eyes resulting
in possible serious injury. When handling the trimmer
assembly, wear non-slip, heavy-duty protective gloves.
Wear nonskid, protective footwear that will protect your feet
and improve your footing on slippery surfaces.

4 5
50 : 1 / 2%

4
(50 : 1)

3
2
1

Attach the D-handle. Use synthetic 2-stroke lubricant only. Do not use automotive
lubricant or 2-stroke outboard lubricant. Mix 2% synthetic 2-stroke
lubricant into the petrol. This is a 50:1 ratio.

12
 3a 3b
HLT25SDS HLT25CDS

1
2
1
2

3 4

HLT25SDS: Attach the grass deflector. HLT25CDS: Attach the grass deflector.

Loosen the fuel cap. Remove the fuel cap. Carefully pour fuel
mixture into the tank. Avoid spillage. Immediately replace fuel cap
and hand tighten.

13
 HLT25SDS HLT25CDS

p.17 p.18 p.21

p.16

p.25

HLT25SDS HLT25CDS

p.23 p.31 p.32

14
p.26 p.27

p.29 p.33

15
 1

x10

2 4
4
STARTING A COLD ENGINE

VI
1. Lay the product on the ground. Press the
primer bulb 10 times.
2
NOTE: After the 7th press, the fuel
should be visible in the primer bulb. If
not, continue pressing until the fuel is 1
visible.

2. Set the choke lever to choke

position. 3
Squeeze the throttle lock and throttle
trigger completely and pull the starter
grip until the engine attempts to start.
Do not pull the starter grip more than 4
times. 3 1

6
VI

3. Set the choke lever to position. Pull

the starter grip until the engine starts. 2
Do not pull the starter grip more than 6
times. 4
NOTE: If the engine does not start,
repeat the procedure again from setting
the choke lever to choke position.
4. Allow the engine to run for 10 seconds,
then set the choke lever to position.
3

4
2

16
 1

x10

STARTING A WARM ENGINE

2
1. Lay the product on the ground. Press the
primer bulb 10 times.
2. Set the choke lever to position.
3. Pull the starter grip until the engine
starts. Do not pull the starter grip more
than 6 times.
4. Allow the engine to run for 10 seconds.

3
6
VI

17
 HLT25SDS

OPERATING THE TRIMMER

NOTE: Hold the product with the right hand

on the trigger handle and the left hand on
the left handle.

WARNING: Do not cut in a dangerous cut-

ting area. Avoid trees and shrubs. Tree bark,
wood mouldings, cladding, and fence posts
can easily be damaged by the line.
WARNING: Exercise extreme caution when
using the product.
1. To start operating the product, hold down
the throttle lock (1) and then squeeze the
throttle trigger (2).

1
1

18
2. Tap the knob on the ground to advance
the line. The line advances each time the 2
head is tapped. Do not hold the knob on
the ground.

NOTE: The line trimming cut-off blade on 2

the grass deflector will cut the line to the cor-
rect length.

NOTE: The small blade fitted to the cutting 1

attachment guard is designed to trim the
new extended line to the correct length for
safe and optimum performance. It is very
sharp; do not touch it, particularly when
cleaning the product.

NOTE: Cut tall grass from the top down. This

will prevent grass from wrapping around the
shaft housing and bump head, which may
cause damage from overheating.

19
NOTE: For cutting ease and safety, cut the
grass from the right side to the left side.

20
 HLT25CDS

OPERATING THE TRIMMER

NOTE: Hold the product with the right hand

on the trigger handle and the left hand on
the left handle.

WARNING: Do not cut in a dangerous cut-

ting area. Avoid trees and shrubs. Tree bark,
wood mouldings, cladding, and fence posts
can easily be damaged by the line.
WARNING: Exercise extreme caution when
using the product.
1. To start operating the product, hold down
the throttle lock (1) and then squeeze the
throttle trigger (2).

21
NOTE: The line trimming cut-off blade on the
grass deflector will cut the line to the correct
length.

NOTE: The small blade fitted to the cutting

attachment guard is designed to trim the
new extended line to the correct length for
safe and optimum performance. It is very
sharp; do not touch it, particularly when
cleaning the product.

NOTE: Cut tall grass from the top down. This

will prevent grass from wrapping around the
shaft housing and bump head, which may
cause damage from overheating.
NOTE: For cutting ease and safety, cut the
grass from the right side to the left side.

22
 1

2 1
REPLACING THE LINE (HLT25SDS)
1. Turn off the product.
2. Unlock the retainer by rotating clockwise
and then remove together with the spool.
Remove the old line from the spool.
3. Replace with the new line (diameter - 2.4 2
mm, length - 1.8 m x 2 pcs).
4. Once you have reloaded the line on the

3
2 3

4
3

23
 spool, locate it in the correct channels.
5. Put the spool back into the head making 5
sure all the lines are located correctly.
Have 15 cm of line protruding from the 3 4
eyelets of the string head housing.
2
6. Install the retainer, tighten
counterclockwise, and then pull excess 1
line out.

6
2

24
 1

2
REPLACING THE PRO CUT I STRING
HEAD
2
1. Turn off the product.
2. Loosen the spool retainer by turning it
counterclockwise and then remove the
string head.
3. Take a new PRO-CUT I string head and
a 0.5 meter length of 2.4 mm diameter 1
monofilament pre-cut line. Place the
middle of the line under the hook/notch
inside the spool. Feed the ends of the
line through the eyelets on the side of
the PRO-CUT I fixed line head. 3
4. Pull the line outwards so it is tight and
even on both sides of the spool. Install
the PRO-CUT I head assembly on the
drive shaft and then secure with spool
retainer.

1 2

3 2

25
 1

REPLACING THE SPARK PLUG

2 2
1. Turn off the product.
2. Twist and pull the rubber protect boot of 1
ignition module, and then remove the old
spark plug.
3. Install the new spark plug, tighten by
turning it in a clockwise direction or one
half of a turn from finger tight. 3
4. Assemble back the rubber protect boot.

3 2

22~25 Nm

26
 1

CLEANING THE FILTER

2
1. Turn off the product.
1
2. Remove the air filter cover and the air
filter.
3. Clean the air filter with warm, soapy
water. 3
4. Rinse, and let the air filter dry completely.
2

27
5. Put two drops of lubricant into the air
filter. Replace the air filter (fits only
one way), and then replace the air filter
5
cover.
NOTE: The air filter should be replaced
annually for best performance.
1
3
2

28
 1

CLEANING THE MUFFLER

2
1. Turn off the product.
2. Loose the 4 screws and remove the rear
housing. 1
3. Remove the muffler screws x4
counterclockwise, and then remove the 2
muffler cover, muffler and gasket from
the cylinder.
4. Use the brush to clean the exhaust hole
of the cylinder and intake hole of the
muffler.

3
5 4 3 2

x2
1

4
1
2

29
5. Place the gasket, muffler, muffler cover
and screws back to its position. Tighten 5
the screws by turning it clockwise.
6. Place the rear housing back to its 1 2 3 4
position. Tighten the screws by turning
it clockwise.

x2
5

2
x4

30
 HLT25SDS 1

CLEANING THE PRODUCT

2
1. Turn off the product, and allow it to cool
down before cleaning.
2. Clean all foreign material from the
product.
WARNING: Keep away from corrosive
agents such as garden chemicals and
deicing salts.
WARNING: The small blade fitted to the
cutting attachment guard is designed
to trim the new extended line to the
correct length for safe and optimum
performance. It is very sharp; do not
touch it, particularly when cleaning the
product.

31
 HLT25CDS 1

CLEANING THE PRODUCT

2
1. Turn off the product, and allow it to cool
down before cleaning.
2. Clean all foreign material from the
product.
WARNING: Keep away from corrosive
agents such as garden chemicals and
deicing salts.
WARNING: The small blade fitted to the
cutting attachment guard is designed
to trim the new extended line to the
correct length for safe and optimum
performance. It is very sharp; do not
touch it, particularly when cleaning the
product.

32
 1

STORING THE PRODUCT

1. Turn off the product, and allow it to cool
down before storing the product.
NOTE: Make sure to clean the product
before storing.
2. Drain all fuel from tank into a container
approved for petrol. Remember to
properly replace and tighten the fuel cap.
3. Remove the upper shaft from the handle.

2
1

3
2

1
1
3

33
 NOTE: If a cutting blade is fitted, cover
it with the blade protector. 4
4. Store the product in a cool, dry, and
well-ventilated place that is inaccessible
to children. Keep away from corrosive
agents such as garden chemicals and
deicing salts. Do not store outdoors.
20180122v1d3

34
 MAINTENANCE SCHEDULE

After first Every 3 Every 6 Every year

Every 25
Before month or months or months or or after 300
hours of
each use 20 hours of 50 hours of 100 hours of hours of
operation
operation operation operation operation
Check if fastener is
fully tightened ■
Check: Cutting
attachment must not ■
rotate in idle mode2
Clean spark arrestor ■
Replace spark arrestor ■
Clean air filter ■
Change air filter ■
Check or adjust spark
plug ■
Replace spark plug ■
Clean fuel tank and
filter1 ■
Check fuel hose ■
Replace fuel filter1 ■
Check all hose
connections ■
Inspect fuel tank vapor
vent (if equipped) ■
Clean the exhaust port
and silencer ■

1 These items should only be carried out by an authorised service centre.

2 If this requirement is not met, contact an authorised service centre for repair or adjustment.
NOTES:
■■ Maintenance should be performed more frequently when product is used in dusty areas.
■■ When product has exceeded the maximum figures specified in the table, maintenance should still be cycled according to the intervals of
time or hours stated herein.
TROUBLESHOOTING
Problem Possible cause Solution
Engine will not start. No spark. The spark plug may be damaged. Remove it and check for
dirt and cracks. Replace with a new spark plug.

No fuel. Push primer bulb until bulb is full of fuel. If bulb does not
fill, primary fuel delivery system is blocked. Contact an
authorised service centre. If primer bulb fills, engine may
be flooded, proceed to next item.

Engine is flooded. ■■ Turn the on/off switch to the “Stop” (OFF) position.
■■ Completely remove the spark plug from the engine and
spark plug boot, then turn the product so the spark plug
hole is aimed at the ground.
■■ Set the choke lever to position and pull starter cord
10-15 times. This will clear excessive fuel from the
engine.
■■ Remove any expelled fuel from the product.
■■ Clean and reinstall the spark plug.
■■ Clean up any spilled fuel and move at least 9 m away
before restarting.
■■ Pull starter handle 3 times with the choke lever at
position.
■■ If the engine does not start, set the choke lever to
choke position and repeat the normal starting
procedure.
■■ If the engine still fails to start, repeat procedure with a
new spark plug.
Starter rope is hard to pull. Contact an authorised service centre.

Engine starts but will not Engine requires approximately Allow engine to completely warm up. If engine does not
accelerate. three minutes to warm up. accelerate after three minutes, contact an authorised
service centre.
Engine starts but will only Lubricant fuel mixture is incorrect. Use fresh fuel and the correct 2-stroke lubricant mix.
run at
high speed at half choke.
Carburetor requires adjustment. Contact an authorised service centre.

Engine does not reach full Air filter is dirty. Clean air filter. Refer to Cleaning the Air Filter earlier in
speed and emits excessive this manual.
smoke.

Spark arrestor screen is dirty. Contact an authorised service centre.

Engine starts, runs, and Idle speed screw on carburetor Contact an authorised service centre.
accelerates but will not idle. requires adjustment.

Bump head continues to Carburetor requires adjustment. Contact an authorised service centre.
rotate at idle speed.
PRODUCT SPECIFICATIONS Rear handle

- Idling (m/s2) 4.1 3.7

Grass trimmer
- Racing (m/s2) 13.4 9.9
Model HLT25SDS HLT25CDS
- Equivalent (m/s2) 9.9 7.5
Weight
Uncertainty 1.5
- Without fuel, cutting
attachment and 4.69 kg 4.28 kg Sound level
harness
Sound pressure
- Without fuel and level at the 93.7 90.6
harness, with cutting 5.10 kg 4.73 kg operator's position
attachment (dB(A))

Fuel tank volume 250 cm3 or (0.25 L) Bystander sound

pressure level 80.1 78.6
Cutting swath 457 mm 430 mm (dB(A))

Engine displacement 26 cm3/cc

REPLACEMENT PARTS
Line diameter 2.4 mm

Maximum engine Part Accessory Part number

performance (in 0.80 kW number
accordance with ISO
HLT25SDS
8893)
Spool retainer N/A 308042003
Rated engine
performance 0.65 kW String head with N/A 308743015
cutting line
Maximum rotational
frequency of the 10,000 min-1 12,000 min-1 Cutting line N/A 528721007
spindle
Grass deflector N/A 308743020
Engine speed
(rotational frequency) 2,800-3,600 min-1 Bump feed -
at idle trimmer head HAC121

Fuel consumption (in HLT25CDS

accordance with ISO 0.4 kg/h
8893) at max. engine Pro Cut 1 fixed 308895001
line trimmer HAC120
performance
head
Specific fuel
consumption (in 0.5 kg/kW.h Spare cutting N/A 528721006
accordance with ISO line
8893) at max. engine
Grass deflector N/A 308744009
performance
Spool retainer N/A 308042002
Vibration (in accordance with ISO
22867)

Front handle

- Idling (m/s2) 3.1 3.5

- Racing (m/s2) 15.5 5.8

- Equivalent (m/s2) 11.2 4.8

Imported by:
Techtronic Industries Australia Pty. Ltd.
31 Gilby Road, Mount Waverly, VIC 3149,
Melbourne, Australia

Techtronic Industries N.Z. Limited

2 Landing Drive, Mangere,
Auckland, 2022 , New Zealand
960994102-01