SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019) Rev 2019.04.

00 30-Apr-19

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Special Corrosion Resistant Matl's (Incl. Duplex SS) SATIP-W-016-01 1-Oct-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Review WPS, PQR (New/Existing)

1.1 SAIC-W-2001 SAIC-W-2001 RH RH

SAIC-W-2035 SAIC-W-2035
Welder/Welding Operator Certs Review
1.2 RH RH
and Issuance of JCC

Weld Repair Procedure & WPS to be

1.3 SAIC-W-2002 SAIC-W-2002 RH RH
used including specific instructions
Procedure & Weld Database for Weld
1.4 ID, Traceability, Tracking & Status SAIC-W-2008 SAIC-W-2008 RH RH Requirements of SAEP-1160 Sect 6 are incorporated.
Reporting (SAEP-1160*)
Post Weld Heat Treatment (PWHT)
1.5
Procedure (If required)
SAIC-W-2003 SAIC-W-2003 RH RH

1.6 Production Weld Hardness Testing SAIC-W-2012 SAIC-W-2012 RH RH

Gap Control Procedure & Inspection of SAIC-W-2037 SAIC-W-2037
1.7 RH RH
Welded Socket & Threaded Joints
Positive Material Identification
1.8
Procedure (Alloy Verification)
SAIC-L-2004 SAIC-L-2004 RH RH

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,

1.9 Non-Destructive Testing Procedure See Remarks See Remarks
LPT-01 MPT-01, RT-01)

Procedure for Control of Welding

1.10
Consumables
SAIC-W-2009 SAIC-W-2009 RH R

1.11 Ferrite Content Testing Procedure SAIC-W-2029 SAIC-W-2029 RH RH

2.0 MATERIAL RECEIVING

Receiving Inspection and Verification of SA shall verify and inspect first delivered batch of
SAIC-W-2010
2.1 Welding Consumables-(Properties, SAIC-W-2010 H W consumables & check for compliance to approved control
SATR-W-2009
Type, approve source, storage, etc.) procedures with random checks thereafter

Saudi Aramco: Company General Use

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Special Corrosion Resistant Matl's (Incl. Duplex SS) SATIP-W-016-01 1-Oct-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SAIC-W-2010
Welding Equipment Calibration Random witnessing by S. Aramco at each calibration
2.2 SAIC-W-2011 SATR-W-2009 H W
Verification cycle.
SATR-W-2011

SAIC-L-2010 Refer to Note 1 of General Notes for SA Inspection

Positive Material Identification of SS
2.3 SAIC-L-2010 SATR-A-2012 H W responsibility, after which pre-arranged witness is agreed
Pipe & fitting Materials.
SATR-A-2013 upon.

3.0 INSTALLATION

Control of Welding Consumables- SAIC-W-2032

3.1 SAIC-W-2032 W S
Storage, Handling, Issue, Condition SATR-W-2010

SA inspection responsibility varies from H1 to W1:

a) "W" -for build-up thickness not exceeding 1/3 of
SAIC-W-2033
3.2 Buttering or Weld Build-Up of Joints SAIC-W-2033 H W/H the metal thickness or 10mm whicever is less.
SATR-W-2006
b) "H" - for build-up thickness exceeding the above
and requiring CSD's approval.

SA Inspection
W/H responsibilities varies as follows:
See a) "W" - for Welding on normal services at normal
SAIC-W-2005
3.3 Pre-Welding Inspection SAIC-W-2005 H remarks conditions, refer to Note 1 of the General Notes.
SATR-W-2006
& See b) "H" - for critical welds, ie.; Tie-Ins, buttering, Hot
NOTICE Taps, NDE-In-Lieu of Hydro & others as determined
by project requirements.

SAIC-W-2006 SA inspects and verifies Heat Input at random or on

3.4 In-Process Weld Inspection SAIC-W-2006 W W
SATR-W-2007 routine basis on SS welding.

SAIC-W-2007
3.5 Post-Welding Visual Inspection SAIC-W-2007 H W
SATR-W-2007
Inspect Welding of Socket Joint and
3.6 SAIC-W-2037 SAIC-W-2037 H W
Seal Welding Threaded Jts.
Repair of Weld Joints or Base Metal by
3.7 SAIC-W-2013 SAIC-W-2013 W S
Welding (Prior to Weld Accept)

SA Participates in selection Process daily. SA

Selection of Weld Joints for NDE*
Responsibility: "W" -PID Inspectors shall participate in
3.8 (Follow NDE Process SAIC-W-2015 SAIC-W-2015 H W
the selection of weld to be radiographed.
Control Proc.)

Saudi Aramco: Company General Use

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Special Corrosion Resistant Matl's (Incl. Duplex SS) SATIP-W-016-01 1-Oct-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SAIC-W-2030
3.9 Ferrite Content Testing (As-Welded) SAIC-W-2030 H W
SATR-W-2016

Refer to Note 1, General Notes for SA Inspection

Post Weld Heat Treatment Inspection (If SAIC-W-2004
3.10 SAIC-W-2004 H W/R responsibility, after which pre-arranged witnessing shall be
Required) SATR-W-2005
agreed upon.

Refer to Note 1, General Notes for SA Inspection

Verification of Hardness Testing SAIC-W-2014
3.11 SAIC-W-2014 H W&R responsibility, after which pre-arranged witnessing shall be
Application and Results (If Req'd) SATR-W-2012
agreed upon.

Positive Material Identification (PMI) of SAIC-L-2010 Refer to Note 1 General Notes for SA Inspection
3.12 Deposited Weld for alloyed mat'ls within SAIC-L-2010 SATR-A-2012 H W/ R responsibility, after which pre-arranged witnessing shall be
the scope of SAES-A-206. SATR-A-2013 agreed upon

Verify NDE Method Application and

*Refer to the respective NDE SATIP
3.13 Evaluation, Documentation & Reporting See Remarks See Remarks W/RH* W/R*
(SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01, etc.):
of Results*

Database Reporting (SAEP-1160)

a) Production Weld Status,
SAIC-W-2016
b) Welder & Project Repair Rate
SATR-W-2013, Data tracking system(s) shall be maintained & kept
3.14 c) Welder's Individual Repair Rate SAIC-W-2016 H R
SATR-W-2018, current & available for SA review at all times.
d) NDE & backlog of
SATR-W-2019
welds & status
e) Special Process* status per weld

Liquid Penetrant Test on removal of

3.15 SATR-NDE-2002 SATR-NDE-2002 H W
Temporary attachment welds

Modification or Re-Work After Weld SAIC-W-2036 SAIC-W-2036 Use SAIC-W-2008 & SAIC-W-2013
3.16 H H
Acceptance

4.0 PRE-COMMISSIONING

Final Welding Insp & Documentation Refer to Applicable SATIP for Pressure Testing. Test Pkg
SAIC-W-2008
4.1 (Database Report, Welding Summary/ SAIC-W-2008 H R Documentation (per weld) shall contain final welding &
SATR-W-2008
Record & Weld Map) per SAEP-1160 special process acceptance docs.

GENERAL NOTES

Saudi Aramco: Company General Use

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Special Corrosion Resistant Matl's (Incl. Duplex SS) SATIP-W-016-01 1-Oct-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
1 Saudi Aramco participation based upon the Contractor’s performance.

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is
3 not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019)

Saudi Aramco: Company General Use

Rev 2019.04.00

###

Saudi Aramco: Company General Use

30-Apr-19

Saudi Aramco: Company General Use

### 1-Oct-18

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019)

Saudi Aramco: Company General Use

Rev 2019.04.00

###

Saudi Aramco: Company General Use

30-Apr-19

Saudi Aramco: Company General Use

### 1-Oct-18

Saudi Aramco: Company General Use