033 InstGde IO Monitor CAN Node T1 T3 2v2
033 InstGde IO Monitor CAN Node T1 T3 2v2
033 InstGde IO Monitor CAN Node T1 T3 2v2
I/O Monitors
General Precautions
G1
!
CAUTION: Even though the product incorporates protection circuitry and other safeguards, it can be damaged, perform poorly or
have a reduced lifetime if it is exposed to incorrect treatment during transport, installation or service. Always handle the equip-
Device ment using proper lifting techniques, do not roll, climb or drill hole in the cabinets or enclosures.
Hazard
G2
WARNING: Opening the equipment may cause terminal injury — even if the mains AC supply is disconnected. Hazardous voltages
may be present inside, as large capacitors may still be charged.
Electric
Shock
Environmental Precautions
E1
CAUTION: To avoid damage the equipment, keep objects clear of system ventilation inlets, outlets and system fans, if any, ensur-
sss ing the airflow through the units is not obstructed, and that the fans rotate freely. Use caution with power modules, as they can
Ventilated reach extreme temperatures under load and normal operation.
Hot Surface
E2
WARNING: The installer/user is responsible for ensuring that the power system is not damaged by current surges, over-voltages,
etc. caused by external transients, lightning, electrostatic discharge, etc. To avoid damage and obtain the expected system reli-
Current Surge ability, it is mandatory to always install SPDs in Eltek’s power supply systems. Follow the instructions given in “Guidelines for
Protection
Lightning and Surge Protection”, doc. 2024623.
E3
WARNING: The electronics in the power supply system are designed for indoor, clean environment. When installed in outdoor
enclosures — using heat sinks or closed loop heat management systems — it is important to maintain the equipment closed and
Humidity & Dust tight during operation, to avoid external air entering the enclosure. Also, when using open loop heat management systems, it is
Protection
important to replace the filters on a regular basis. Indoor installations in dusty or humid areas require appropriate air filtering of
the room, or filtering of the air entering the power system. Follow the instructions given in “Generic Guidelines Environmental
Protection.”, doc. 2038879
!
CAUTION: Read the user documentation carefully before installing and using the equipment, as installation and operation is to
be performed as described in it. Always tighten screws and bolts with the torque values recommended in the documentation. For
Qualified safety reasons, the commissioning and configuration of the equipment is only to be performed by Eltek’s personnel or by author-
Personnel
ized and qualified persons.
I2
!
CAUTION: This product is tested and verified according to international safety, environmental and EMC standards. Any non-Eltek
equipment installed into this product after delivery might influence the performance and could infringe the original approvals. The
EMC, NEC/CEC installer is responsible for ensuring that the environmental properties of this product/ system do not deteriorate during installa-
Regard
tion, and that it is performed in accordance with applying regulations.
Installations in USA and Canada must comply with NEC/CEC requirements.
I3
!
CAUTION: Before you start the electrical installation, you must always disconnect all external supply fuses, as well as internal
battery and load fuses/ breakers, if any.
Device
Hazard
I4
WARNING: For safety reasons (high leakage current / high touch current) you must always connect the AC earth wire (PE) to the
terminals, before you connect the AC input cable(s).
Electric
Shock The batteries, if any, represent a major energy hazard. To avoid short-circuit of battery poles, you must always remove metallic
objects — uninsulated tools, rings, watches, etc. — from the vicinity of the batteries.
I5
WARNING: 60V power systems, and higher voltage systems, are only to be installed in Restricted Access Locations (RAL).
Access must be limited by use of tool, i.e. lock and key.
Electric
Shock
351503.033 Issue 2.2, 2015 October
Published 2015-10-02
Mafe/MEI
Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct 3
Table of Contents
1. Introduction ................................................................................. 5
About this Guide ............................................................................................... 5
System Diagram — CAN Bus Nodes ............................................................... 5
2. I/O Monitor CAN Bus Nodes (T1 & T3) ...................................... 6
Key Features .................................................................................................... 6
Typical Applications .......................................................................................... 6
3. Installation of I/O Monitors (T1 & T3) ........................................ 7
Safety Precautions ............................................................................................ 7
Basic Installation Steps .................................................................................. 7
Location of Connectors, Ports, LEDs ................................................................ 8
Fastening the I/O Monitors (T1 & T3) ............................................................... 8
Connection Drawing ......................................................................................... 9
Climate Control Signals ~ I/O Monitor (T1 and T3) ................................................ 10
Signal Differences ~ I/O Monitor (T1) vs I/O Monitor3 (T3) .................................... 10
CAN Bus Termination ..................................................................................... 11
Configuration ................................................................................................ 12
CAN Bus Addressing ...................................................................................... 12
Configuration in PowerSuite ........................................................................... 13
4. Technical Specifications .......................................................... 15
4 Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct
1. Introduction
Congratulations on your purchase of the I/O Monitor, CAN Bus Node, an intelligent “plug-
and-play” module used to decentralize and expand the functionality of your power supply
system.
WebPower
(web-based user interface)
Figure 1 Example of three CAN bus nodes connected in a Flatpack2 DC Power Supply System
Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct 5
2. I/O Monitor CAN Bus Nodes (T1 & T3)
Both the I/O Monitor (T1) and I/O Monitor3 (T3) CAN bus nodes enable you to
decentralize and increase the number of input monitoring and output controlling signals in
Eltek’s power supply systems.
Also, they can monitor and control the fan speed and compartment temperature inside fan-
cooled outdoor cabinets.
The I/O Monitor3 CAN Bus Node (T3) is equipped with the same number of input and
output signals as the I/O Monitor (T1), but it is specially developed for solar hybrid power
systems, with inputs for increased precision of analogue measurements, intended to be
used for fuel tank management, solar irradiation, wind measurements, etc.
Key Features
A wide range of features are implemented in the I/O Monitor and I/O Monitor3 CAN Bus
Nodes, as mentioned below:
Powered via the CAN bus; no external power supply required
Firmware upgrade via the CAN bus (see required “SW Upload tools” on page 15)
6 user programmable voltage-free relay outputs for traditional remote control
6 user programmable and configurable inputs
for fuse monitoring and other site equipment monitoring (precision fuel tank and
wind measurements with I/O Monitor3 nodes)
Outdoor cabinet climate control,
using dedicated inputs and outputs for temperature and fan control
Storage of calibration data and real time event log
Setup, configuration and calibration via WebPower in your computer’s standard
web browser
Flexible mounting using DIN rail tabs or screw head slots
Up to 14 I/O Monitor modules (any type) may be connected to the CAN bus
CAN bus addressing via DIP switches
Read also chapter “Technical Specifications”, page 15, for more details.
Typical Applications
The I/O Monitor and I/O Monitor3 CAN Bus Nodes are employd in Eltek’s power systems,
to implement flexible expansion and distribution of system functionality. They are also
suitable in outdoor application, for climate control of fan-cooled outdoor cabinets.
The I/O Monitor3 CAN Bus Node can be employd in solar hybrid power systems, to
implement precise fuel tank management, irradiation and wind measurements, etc.
6 Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct
3. Installation of I/O Monitors (T1 & T3)
You can install the I/O Monitor (T1 and T3) CAN bus nodes if your power system meets
the following requirements:
1. You system’s controller is either the Smartpack2, Smartpack S, Compack or the
Version
Smartpack controller with firmware version 2.04 (3.06 for the T3 node) or higher
Sensitive installed
2. You system’s controller has an Ethernet port, or you have a PC with PowerSuite
application version 2.4 (3.3 for the T3 node) or higher installed
You need standard installation tools and equipment used by an authorized electrician.
NOTE: All tools must be insulated.
Safety Precautions
Follow these precautions during installation, commissioning and general handling of the
power supply system.
CAUTION: For safety reasons, the commissioning and configuration of the equipment is
! only to be performed by Eltek ’s personnel or by authorized and qualified persons;
Qualified
personnel
otherwise the warranty may be invalidated.
Please, read the user documentation carefully before installing and using the equipment,
as installation and operation is to be performed as described in it.
Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct 7
Location of Connectors, Ports, LEDs
Alarm
DIP switches LED Lamp (red)
Screw head DIN Rail CAN ID address
mounting slot (2x) mounting Warning
(Head’s diameter >5 mm clips DIP switch #1 LED Lamp (yellow)
and <8 mm)
Power
CAN port 1&2 LED Lamp (green)
Electrically identical
Input 6 Relay 1
Figure 2 Location of terminals, DIP switches, CAN ports and LED indicators in the I/O Monitor (T1)
and I/O Monitor3 (T3)
CAN port 1 and 2 are electrically identical, and are used to enable connection of the CAN
bus incoming and outgoing CAT5 cables, or the RJ45 CAN bus termination plug.
Refer to chapter “Connection Drawing”, page 9, for a complete list of signals, pin-out, etc.
8 Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct
Connection Drawing
Use this drawing as a connection reference for all cabling. You find the exact location of
connection terminals, plugs and DIP switches, by referring to chapter “Location of
Connectors, Ports, LEDs”, page 8.
The figure shows the position of the relay contacts (NC, NO) when the relay coils are de-
energized (alarm mode).
Connections
I/O Monitor (T1) or I/O Monitor3 (T3)
CAN bus node
From previous
Input Circuit 6
port 1&2 Config. Input 6
Monitor is the last node in the CAN bus
RJ45, 8 pins +
To next
CAN bus node
X:**
Relay 1 NO
C Alarm Circuit 1
DIP NC
Switches Relay 2 NO
C Alarm Circuit 2
Alarm Relay Outputs
1
NC
Relay 4 NO
(5-8 always
OFF) C Alarm Circuit 4
NC
Relay 5 NO
C Alarm Circuit 5
NC
Relay 6 NO
C Alarm Circuit 6
NC
– (To be shorted)
Not in use
+
Temperature
X:*** Sensor 1
1
Inputs & Outputs
Temperature Sense 1 +
2
Fan Control
3 Temperature
Temperature Sense 2 + Sensor 2
4
Tachometer Input 1 5
external fans
(To and from
Out In
Figure 3 Connection drawing for I/O Monitor (T1) or I/O Monitor3 (T3) CAN bus nodes
For more details, read chapters “Climate Control Signals ~ I/O Monitor (T1 and T3)” page
10, “Signal Differences ~ I/O Monitor (T1) vs I/O Monitor3 (T3)” page 10 and “Technical
Specifications”, page 15.
Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct 9
Climate Control Signals ~ I/O Monitor (T1 and T3)
Both the I/O Monitor (T1) and I/O Monitor3 (T3) CAN bus nodes are equipped with input
and output signals to monitor and control the fan speed and compartment temperature
inside fan-cooled outdoor cabinets.
The two inputs “Temperature Sense 1” and “Temperature Sense 2” are designed to be
used with the AD590 series of temperature sensors, e.g. to monitor the temperature inside
fan-cooled outdoor cabinets.
The two inputs “Tachometer Input 1” and “Tachometer Input 2” are developed to
monitor the rotational speed of two individual fans. The fan speed is displayed as a
percentage of the maximum speed. In order to convert the signal frequency on the
tachometer inputs to the correct percentage speed, the inputs must be configured with the
number of pulses per revolution (ppr) and with the maximum fan speed (rpm).
The two outputs “Speed Control Output 1” and “Speed Control Output 2” are designed
to individually control the speed of two independent fans. The outputs can be configured to
give a linear control signal from 0V (0% fan speed) to 10V (100% fan speed).
Warning: To prevent damaging the I/O Monitor’s Speed Control Outputs, do not connect clamping diodes directly on the
fans’ control inputs. Also, the input impedance of the fans’ control inputs must be 10K or greater.
Relays 5 and 6 have higher contacts rating, and are suitable for fan control and other
current demanding equipment. For example, they can be used for driving external control
relays for switching the fans ON/OFF, instead of using the Speed Control Outputs.
Read chapter “Technical Specifications”, page 15, for more details
The two inputs “Config. Input 5” and “Config. Input 6” are designed for accurate
analogue current measurements of fuel tank level, wind measurements, etc. But they can
also be used for voltage measurements.
10 Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct
CAN Bus Termination
To ensure a correct bus communication and avoid data reflection, you must always
terminate the CAN bus with two 120 resistors, one at each end of the line (60 bus
impedance).
Eltek power systems are shipped from factory with the CAN bus already terminated with
120 resistors. The CAN bus termination is implemented with a special RJ45 plug with
built-in 120 end-of-line resistor.
1
Smartpack Controller 120
End-of-Line
CAN bus Resistor
(twisted-pair CAT5 cable) Flatpack2 Rectifiers
01 02 n
ID Number
120
81 82 End-of-Line
Resistor
Temp, Fan Speed Mon & Ctrl Temp, Fan Speed Mon & Ctrl
Alarm Outputs NC-C-NO Alarm Outputs NC-C-NO
Flatpack2 Config. Inputs Config. Inputs
DC Power System
Figure 4 Example of CAN bus addressing and termination in a Flatpack2 system with two
“I/O Monitors” connected the CAN bus
When connecting I/O Monitor nodes (max. 14 nodes of any type) to the CAN bus, you
have to remove the CAN bus termination plug from one of the CAN bus ends — e.g. from
the controller’s CAN port — and plug it on one of the CAN ports on the last connected
I/O Monitor node.
Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct 11
Configuration
When connecting I/O Monitor nodes (T1 or T3) to the power system’s CAN bus, you have
to configure each of the I/O Monitors by:
1. Setting the DIP switches with the correct CAN bus address,
to assign a unique ID number to the I/O Monitor, read chapter “CAN Bus
Addressing”, on page 12
2. Configuring the I/O Monitor node’s operation,
using the controller’s keypad or WebPower in your standard web browser or the
PowerSuite application, read chapter “Configuration in PowerSuite”, page 13
Table 2 DIP switch addressing for I/O Monitor (T1) and I/O Monitor3 (T3)
12 Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct
Configuration in PowerSuite
To activate and configure the I/O Monitors (T1 & T3) specific settings, use the controller’s
keypad or other GUI as WebPower or PowerSuite. For example, using the PowerSuite PC
application, version 2.3 or higher, you connect to the power system’s controller, either via
an Ethernet connection or via USB port, if accesible.
8
6
2
3
4 5 5
In general, the connected I/O Monitor node(s) are displayed in the PowerSuite’s Power
Explorer pane (6), under the Control System node, see “Figure 5”, page 13.
For configuring the I/O Monitors (T1 & T3) outputs:
A. Click on the “Alarms Overview” icon on the toolbar (1), then on the dialog box’s
“Outputs” tab (2)
B. Display the I/O Monitor’s alarm relays by selecting the acual “I/O Unit X” in the
Control Unit’s drop down list (3)
C. If required, click and define an “Alarm Group”, e.g. “OutdoorCab AOG” (4)
D. Check the “Alarm Output X” relays (5) to assign to the Alarm Output Group,
e.g. Alarm Output 1 and 4
Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct 13
For configuring the I/O Monitors (T1 & T3) Climate Control signals: (see “Figure 6”)
A. Open the I/O Monitor’s icon under the Control System node (1)
B. Click on the “Outdoor” tab (2)
C. Click on the “OutDoorTemp XX.Y” alarm monitor links (3)
to configure the two Temperature Sense inputs
(enable the input, select the event or system internal action, the alarm output group
or relays to activate, calibrate and configure the input activation type, etc.)
(The fan configuration below requires login with Factory Access Level)
D. For Fan 1 (4) and Fan 2 (5), click on the “FanControl XX.Y” alarm monitor links,
to configure the two Fan Speed Control outputs
(configure the temperature vs speed, calibrate the speed vs output voltage, select the
interval preasure test and humidity reduction parameters, etc.)
E. For Fan 1 (4) and Fan 2 (5), click on the “FanSpeed XX.Y” alarm monitor links,
to configure how to monitor the fan speed with the two Tachometer Inputs
(enable the input, select the limits and alarm output group or relays to activate,
configure the max. fan speed (rpm) vs the pulses per revolution (ppr), etc.)
F. For Fan 1 (4) and Fan 2 (5), click on the “SpeedDev XX.Y” alarm monitor links,
to configure alarm limits for devitiations of the fan speed
2
3
4 5
1
For more detailed description of how to configure the CAN Bus nodes, read the
PowerSuite application’s Online Help.
14 Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct
4. Technical Specifications
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Installation Guide I/O Monitor CAN Bus Nodes (T1&T3) 351503.033, Issue 2.2, 2015 Oct 15